John Deere Tool Storage AC 6975TB A User Manual

AC-6975TB-A  
AC-6975TB-D  
TOOLBOX  
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Table of Content  
SAFETY .................................................................................................................4-5  
GENERAL SAFETY RULES....................................................................4-5  
FUNCTIONAL DESCRIPTION ...............................................................................6  
MODEL....................................................................................................6  
NAME OF PARTS ..................................................................................6  
INSTALLATION.......................................................................................................7-9  
MAINTENANCE......................................................................................................10  
CLEANING INSTRUCTIONS..................................................................10  
LUBRICATION INSTRUCTIONS............................................................10  
NOTES ....................................................................................................................11  
Toolbox Installation Instructions  
3
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Safety  
RECOGNIZE SAFETY INFORMATION  
This is the safety alert symbol. When you see this symbol in  
this manual, be alert to the potential for personal injury.  
Follow recommended precautions and safe operating prac-  
tices.  
UNDERSTAND SIGNAL WORDS  
A "DANGER, WARNING or CAUTION" safety warning will be  
surrounded by a "SAFETY ALERT BOX." This box is used to  
designate and emphasize Safety Warnings that must be fol-  
lowed when installing this toolbox.  
Accompanying the Safety Warnings are "signal words" which  
designate the degree or level of hazard seriousness. The  
"signal words" used in this manual are as follows:  
DANGER: Indicates an imminently hazardous situation  
which, if not avoided, WILL result in death or  
serious injury.  
WARNING: Indicates a potentially hazardous situation  
which, if not avoided, COULD result in death or  
serious injury.  
CAUTION: Indicates a potentially hazardous situation  
which, if not avoided MAY result in minor or  
moderate injury.  
GENERAL SAFETY RULES  
WARNING: Read and understand all  
instructions.  
Failure to follow all  
instructions listed below, may  
result in serious personal injury.  
SAVE THESE INSTRUCTIONS  
4
Toolbox Installation Instructions  
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CAUTION  
THIS INSTALLATION REQUIRES THE USE OF  
POWER TOOLS. SAFETY GLASSES SHOULD BE  
WORN AT ALL TIMES DURING THE USE OF THE  
POWER TOOLS.  
IF YOU ARE UNABLE TO LIFT A MINIMUM OF 75  
LBS., THEN THIS INSTALLATION WILL REQUIRE  
THE USE OF TWO PEOPLE.  
PINCH AREA BETWEEN BODY AND LID OF  
TOOLBOX.  
Toolbox Installation Instructions  
5
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Functional Description  
MODEL:  
AC-6975TB-A  
AC-6975TB-D  
NOTE: Some illustrations in this installation manual may show details that differ  
from those on your own toolbox.  
NAME OF PARTS:  
Single-Lid Toolbox:  
3/8" J-Bolt (2)  
3/8" Hex Nut (2)  
Foam Tape (2)  
3/8" Flatwasher (2)  
Vinyl Cap (2)  
3/8" Lockwasher (2)  
Plastic Plug (2)  
Toolbox Tray (1)  
TOOLS REQUIRED:  
9/16" Wrench / Socket  
Drill with a 3/8" Drillbit  
Scissors  
Safety Glasses  
6
Toolbox Installation Instructions  
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Installation  
INSTALLATION INSTRUCTIONS:  
CAUTION: THIS INSTALLATION REQUIRES  
USE OF POWER TOOLS. SAFETY  
GLASSES SHOULD BE WORN AT ALL  
TIMES DURING THE USE OF THE POWER  
TOOLS.  
T
CAUTION: IF YOU ARE UNABLE TO LIFT A  
MINIMUM OF 75 LBS., THEN THIS  
INSTALLATION WILL REQUIRE THE  
USE OF TWO PEOPLE.  
CAUTION: PINCH AREA BETWEEN BODY AND  
LID OF TOOLBOX. (FIG. 1)  
1. Peel backing off the foam gasket (H). (Fig. 2)  
2. Attach the foam gasket (H) onto the bottom of the  
toolbox (A). Trim the foam gasket (H) flush with  
the ends of the toolbox (A). (Fig. 3)  
(Fig.1)  
3. Carefully place the toolbox (A) into the back of the  
pickup bed. (Fig. 4)  
H
(Fig. 2)  
(Fig. 4)  
(Fig. 3)  
Toolbox Installation Instructions  
7
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Installation  
INSTALLATION INSTRUCTIONS (CONTINUED):  
CAUTION: SAFETY GLASSES SHOULD BE WORN  
DURING THIS STEP OF THE INSTALLATION.  
4. Using Figures 5 and 6, mark the mounting hole locations  
for the J-hooks. The mounting hole locations should be  
centered inside the toolbox (A) and near the lip of the truck  
bed rail as shown below.  
(Fig.5)  
(Fig. 6)  
8
Toolbox Installation Instructions  
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Installation  
INSTALLATION INSTRUCTIONS (CONTINUED):  
5. Secure the toolbox (A) to the vehicle truck bed using the 3/8"  
J-bolts (B), 3/8" flatwasher (C), 3/8" lockwashers (D) , and the  
3/8" hex nuts (E). Tighten into place using a 9/16" wrench /  
socket. (Fig. 7)  
6. Now place the vinyl cap (F) onto the exposed threads of the  
3/8" J-bolts (B). (Fig. 8)  
NOTE:  
After drilling, it is recommended that a sealant or rust  
inhibitor be placed around all holes drilled into the body  
panel of the vehicle.  
F
F
E
E
D
D
C
C
A
B
B
Vehicle Bed  
(Fig.7)  
F
E
D
C
B
(Fig. 8)  
Toolbox Installation Instructions  
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9
Maintenance  
MAINTENANCE INSTRUCTIONS:  
CLEANING INSTRUCTIONS:  
To maintain the luster of your toolbox, use a mild detergent.  
NOTE: Locks are provided as a deterrent to inadvertent opening or easy access to  
the contents of your toolbox. Contents stored in the toolbox are the  
responsibility of the user.  
LUBRICATION INSTRUCTIONS:  
All locks, latches, latching rods, and hinges should be lubricated regularly to assure  
smooth and proper operation for the life of the toolbox. Lubricate the following loca-  
tions.  
Toolbox Latch Assembly  
Toolbox Catch Assembly  
10  
Toolbox Installation Instructions  
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Notes  
Toolbox Installation Instructions  
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11  
Form #37-0804-112003  
1
Manufactured for Deere & Company  
©Copyright 2003, John Deere  
Moline, Illinois 61265  
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John Deere Toolbox  

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