John Deere Automobile Parts PC20864 User Manual

AutoTrac Universal  
(ATU) Steering Kit  
INSTALLATION INSTRUCTIONS  
PC20864 05JUL07 (ENGLISH)  
John Deere Ag Management Solutions  
PC20864 (05JUL07)  
COPYRIGHT 2007  
DEERE & COMPANY  
Moline, Illinois  
All rights reserved  
A John Deere ILLUSTRUCTIONManual  
PC20864-19-05JUL07  
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Installation Instructions  
Overview  
AutoTrac Universal system requires the GreenStar  
system to operate. The two systems consist of the  
following components:  
sold separately from the AutoTrac Universal Steering  
Kit. Installation of the GreenStar system is dependent  
on the vehicle it is being installed on. Newer John  
Deere vehicles come with the harness already  
installed.  
GreenStar  
– Receiver  
– Processor  
AutoTrac Universal System  
– Display  
– Harness  
This system is an easy-to-install guidance system that  
works similar to the integrated system, but instead of  
directly controlling the hydraulics that steer the  
machine, the AutoTrac Universal system turns the  
steering wheel, guiding the machine using the same  
mechanisms that a person would.  
AutoTrac Universal  
– AutoTrac Universal Steering Wheel  
– Shaft Bushing  
– AutoTrac Universal Harness  
– Anti-Rotational Device  
The GreenStar System  
Because AutoTrac Universal isn’t integrated into the  
steering system:  
This system consists of a receiver, a processor, and a  
display, connected by a harness. On the new GS2  
system, the display and processor are combined into a  
single unit. The GreenStar system is the backbone for  
many processes such as recording harvest yields,  
setting planter and chemical application rates, and  
mapping acres covered. Because the GreenStar  
system is utilized by so many different processes, it is  
It is compatible with a large number of different  
machines. See your John Deere dealer for a list of  
approved platforms.  
Accuracy is affected by wear on any part of the  
steering system.  
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Installation Instructions  
AutoTrac Universal 200 Steering Kit  
A—AutoTrac Universal  
Steering Wheel  
B—AutoTrac Universal  
Harness  
C—Operator Presence  
Harness (Optional)  
D—Cover Used with  
Anti-Rotation Bracket (M)  
E—Steering Wheel Knob (Used H—Screws for Anti-Rotational  
F—Steering Wheel Cap Cover  
G—Adhesive Harness Clips  
I—Wrench  
J—On/Off Switch (Europe  
Only)  
to telescope steering  
wheel)  
Device  
K—Auxiliary Resume Switch  
This is the basic AutoTrac Universal Steering Kit  
including parts for a variety of different machine. The  
kit also includes shims, locking washer, telescoping  
washers, and manuals.  
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Installation Instructions  
Installation of the AutoTrac Universal system  
Installation involves the following steps:  
6. Europe Only—Attach On/Off Switch  
7. Attach AutoTrac Universal Harness to GreenStar  
Harness  
8. Attach Seat Switch Harness—if applicable  
9. Route and Secure All Harnesses  
10. Activate AutoTrac Universal  
11. Setup System  
1. Remove the Steering Wheel.  
2. Attach Bushing  
3. Attach Anti-Rotational Device  
4. Attach AutoTrac Universal Steering Wheel to  
Steering Shaft  
5. Attach AutoTrac Universal Harness to AutoTrac  
Universal Steering Wheel  
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Remove Steering Wheel  
The steering wheel should be removed following the  
process set by the manufacturer of the machine. The  
hardware shown is specific to John Deere tractors.  
Depending on the machine, the hardware attaching the  
steering wheel may be different. Save hardware and use it  
to attach the AutoTrac Universal Steering Wheel. Save  
original steering wheel to use if AutoTrac Universal is  
removed from machine.  
A—Locking Washer  
B—Lock Nut  
C—Telescoping Washers  
D—Nut  
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Installation Instructions  
Attach Bushing  
A range of bushings have been created to allow the  
AutoTrac Universal Steering Wheel to fit on shafts that  
vary in style and dimension. Select the proper bushing  
and insert it into the AutoTrac Universal steering wheel.  
Attaching the bushing with a snap ring. For vehicle  
NOTE: Be sure that the hole for lock washer is facing  
towards steering wheel before securing snap ring.  
Lubricate bushing before installation to prevent  
corrosion.  
A—Bushing  
B—Snap Ring  
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Attach Anti-Rotational Devices  
There are different types of anti-rotational devices.  
Make sure that you are using the proper type of  
anti-rotational device AND the correct design specific to  
your machine.  
For vehicle specific information visit  
The following are two examples of anti-rotational devices.  
Continued on next page  
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A—U-bolt, Saddle, Spacer,  
Pillow-Block and Nuts  
B—Anti-Rotation Rod  
Assembly  
C—Screws  
D—Cover  
E—Screw  
(1) Clamp and Rod Anti-Rotational Device  
3. Attach cover (D) to steering unit assembly with  
screw (E).  
IMPORTANT: To allow steering wheel to telescope  
normally, install assembly (A) near  
top end of steering column as  
4. Attach steering unit to vehicle steering shaft by  
inserting rod (B) into pillow-block assembly and  
pressing ball plunger on rod to allow it to pass  
through.  
shown in diagram.  
1. Attach U-bolt, saddle, spacer, pillow-block and nuts  
(A) near top of steering shaft base.  
2. Attach anti-rotation rod assembly (B) to bottom of  
steering unit base plate with screws (C).  
Continued on next page  
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Installation Instructions  
Shims  
A—Anti-Rotation Bracket  
B—Steering Unit  
C—Screw (2 Used)  
(2) Console Anti-Rotation Device  
if optimal performance can not be attained through  
changes in the vehicle sensitivity settings.  
Attach anti-rotation bracket (A) to steering unit (B) with  
screws (C). Use slots to move bracket snug against  
column. When using Console Anti-Rotation Device,  
shims may be required to eliminate movement in the  
vehicle’s steering console. Shims should only be used  
IMPORTANT: Use of shims will eliminate the  
ability of the steering column to  
telescope.  
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Installation Instructions  
Attach AutoTrac Universal Steering Wheel to  
Shaft  
Position AutoTrac Universal steering wheel on steering  
column. The hardware shown is specific to John Deere  
tractors. The hardware attaching the AutoTrac Universal  
steering wheel may be different. Use hardware from the  
removal of the original steering wheel to attach the  
AutoTrac Universal steering wheel.  
IMPORTANT: Tighten all hardware to proper torque  
according to vehicle manufacturer’s  
specifications.  
1. Attach lock washer (A), and nut (B) to steering wheel  
rod.  
2. Attach washer (C), knob (D), washer (E), and nut (F)  
on telescoping rod.  
3. Insert cap (G) into knob.  
A—Lock Washer  
B—Nut  
C—Washer  
D—Telescoping Knob  
E—Washer  
F—Telescoping Rod Nut  
G—Cap  
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Attach AutoTrac Universal Harness to  
AutoTrac Universal Steering Wheel  
Connect 9-pin harness from AutoTrac Universal steering  
wheel (A) to AutoTrac Universal harness (B).  
A—9-pin harness from AutoTrac Universal Steering  
Wheel  
B—AutoTrac Universal Harness  
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Installation Instructions  
Europe Only—Attach On/Off Switch  
Connect 9-pin harness from AutoTrac Universal steering  
wheel (A) to On/Off switch (B).  
Connect On/Off Switch (B) to AutoTrac Universal Harness  
(C).  
Motor power needs to be shut off during public road  
transportation.  
A—9-pin harness from AutoTrac Universal Steering  
Wheel  
B—On/Off Switch  
C—AutoTrac Universal Harness  
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Installation Instructions  
Attach AutoTrac Universal Harness to  
GreenStar Harness  
Depending on your vehicle’s harness configuration, the  
AutoTrac Universal harness will be connected to the  
GreenStar harness at one of the following locations:  
GreenStar Ready Vehicles  
Vehicles that are GreenStar Ready (or vehicles that have  
GreenStar harnesses already installed) can be connected  
at one of the following locations:  
Routing and Installation View  
2- and 4- pin terminator connectors found at the CAN  
bus extension (A) in the side console of a GreenStar  
Ready tractor.  
A—CAN Bus Extension  
B—Implement Connector  
If equipped with an Implement Connector the AutoTrac  
Universal harness can be connected at the 2- and 4-  
pin connectors on the implement connector (B).  
NOTE: FOR TRACTORS EQUIPPED WITH A TECU:  
Implement connector can not be used as the  
source of the 2-pin power on machines equipped  
with TECU.  
In NA, SA and AU—Order a ’2-pin to  
Convenience Outlet adapter harness (PF80873)’  
from Service Parts. A second adapter harness  
(RE67015) can also be purchased from Service  
Parts to obtain power from a power strip.  
In Europe—Order a ’2-pin to COBO Outlet  
adapter harness (PF80874)’ from Service Parts.  
PF80873 and PF80874 plugs into the 2-pin  
connector on the ATU harness.  
If the platform already has a GreenStar Harness, the  
2-pin and 4-pin connectors on the ATU harness can be  
connected to the terminator connectors as shown on  
next page.  
Continued on next page  
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a. Locate terminator with 2- and 4- pin connector.  
b. Disconnect terminator connections.  
A—Terminator  
B—2-pin Connector  
C—4-pin Connector  
D—ATU Harness Connectors  
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c. Connect ATU harness into terminator connectors and  
remaining GreenStar harness connectors into the  
remaining ATU harness connectors as shown.  
Non-GreenStar Ready Vehicles  
Vehicles which are adding the GreenStar harness for  
the first time can connect directly into the GreenStar  
harness at the 2- and 4- pin terminator connectors.  
NOTE: Depending upon the type of harness encountered,  
the size and color of the terminators may vary.  
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Installation Instructions  
Attach Seat Switch Harness  
A—Seat Switch Harness  
Connector to AutoTrac  
Universal Harness  
B—AutoTrac Universal  
Harness to Seat Switch  
Connector  
C—Connectors from Harness  
to Seat Switch  
NOTE: For John Deere Tractors equipped with an  
electronic seat switch, operator should connect  
into this switch as a mode of operator  
2. Connect seat switch harness connector to seat  
switch. This harness includes two sets of  
connectors, use only the set of connectors that  
corresponds with the vehicle’s seat switch.  
Disregard the unused set.  
presence detection. Operators with other  
vehicles may be required to select “Activity  
Monitor” under Setup - AutoTrac and will have  
to interact regularly with the system in order to  
keep AutoTrac engaged. Goto  
NOTE: Seat Switch is found on lower backside of the  
seat.  
information relating to your specific vehicle.  
3. Plug unused connectors in to each other for dust  
protection  
1. To connect seat switch, begin by connecting seat  
switch harness 4-pin round connector (A) to  
AutoTrac Universal harness 4-pin round connector  
(B).  
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Installation Instructions  
Route and Secures All Harnesses  
In order to prevent interference with operator and cab  
controls secure and route harnesses with the provided  
adhesive clips.  
1. Thoroughly clean surface with JD All-Purpose Cleaner  
(TY25683) and dry completely before attaching  
adhesive clips.  
2. After removing protective film on the clips, press and  
hold the clips to the surface for at least 30 seconds to  
ensure proper adhesion.  
3. Securely lock all harnesses into clips leaving enough  
slack for the steering wheel to telescope.  
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Installation Instructions  
Activate AutoTrac Universal  
No ATU Activation, ATU has not been activated. Enter an activation  
code below or disconnect the ATU unit to access the GreenStar 2  
Pro Application.  
AutoTrac Universal has to be activated by a 3-digit  
activation code the first time that it is powered up. The  
code can be attained by visiting  
After obtaining activation code, power up AutoTrac  
Universal, enter the 3 digit activation code, and press  
SUBMIT.  
NOTE: Activation code may come with leading zeroes  
that do not need to be to entered.  
IMPORTANT: AutoTrac Universal serial number  
will be required to obtain activation  
code.  
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Setup System  
See ATU Operator’s Manual for system setup.  
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Installation Instructions  
Harness Connection location in GreenStar  
Ready Tractor Side Consoles  
1. Remove and retain screw (A) and spacer (B).  
2. Remove and disconnect panels (C and D).  
A—Screw  
B—Spacer  
C—Panel  
D—Panel  
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NOTE: Some vehicles may allow enough space for  
connectors to slide down between window and  
side console.  
Continued on next page  
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3. Locate and disconnect GreenStar wiring harness 2-  
and 4-pin connectors.  
NOTE: Connectors may be difficult to locate as they are  
often deep down in the console.  
A—2-pin Connector  
B—4-pin Connector  
2- and 4- pin Connectors  
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4. Connect AutoTrac Universal harness to 2- and 4-pin  
connectors as shown.  
IMPORTANT: Be sure to make all 4 connections as  
shown in photo at right.  
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NOTE: See machine’s Technical Manual for removing  
and installing bottom console wrap.  
For ease of routing remove fuse panel cover.  
5. Route ATU harness between console and window  
towards floor behind fuse panel.  
6. Pull back floor mat and continue to route ATU harness  
to steering motor connector.  
Continued on next page  
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7. Reinstall panels (C and D), retain with spacer (B) and  
screw (A).  
8. Reinstall fuse panel cover and console wrap.  
A—Screw  
B—Spacer  
C—Panel  
D—Panel  
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Connect to a GreenStar Harness Terminator  
1. Locate terminator with two- and four-pin connector.  
2. Disconnect terminator connections.  
Continued on next page  
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3. Connect ATU harness into terminator connectors and  
remaining GreenStar harness connectors into the  
remaining ATU harness connectors as shown.  
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Auxiliary Resume Switch  
Theory of Operation  
The ATU Auxiliary Resume Switch assembly was  
designed to allow ATU operators the ability to resume  
AutoTrac operation using a switch that can be mounted in  
a suitable location in the cab or operator’s station. The  
switch cover can either be mounted directly to a rigid  
surface or can be disassembled to allow panel mounting.  
A—Resume Switch with cover  
B—Harness  
C—9-pin Round Connectors  
Continued on next page  
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Installation Instructions  
Switch Cover Direct Mounting:  
1. Find a suitable location in the cab or operator’s station  
for the assembly to be mounted that will be out of the  
way of normal vehicle operation.  
NOTE: Harnessing will also need to be routed so it does  
not interfere with any vehicle functions performed  
by the operator.  
Use clips provided to secure harnesses.  
2. Mark and drill pilot holes using a 5mm (3/16’) drill bit  
for each of the two mounting holes in the assembly.  
IMPORTANT: Use caution when drilling into a panel  
so that hidden wires or controls are not  
damaged.  
3. Attach the assembly using the screws provided and  
ensure the assembly is rigid.  
Auxiliary Resume Switch  
A—Switch  
B—Front Case  
C—Rear Case  
4. Connect the harness to the ATU harness at the 9-pin  
round connector.  
D—Screws that hold Case Together (4 Used)  
E—Bolts that connect Case to Vehicle (2 Used)  
5. Test switch functionality using the ATU diagnostic  
screens to ensure proper operation.  
NOTE: The switch direction can be changed by  
disassembling the plastic enclosure and flipping  
the switch mount direction if necessary.  
Panel Mounting:  
1. Find a suitable panel mount location in the cab or  
operator’s station for the switch that will be out of the  
way of normal vehicle operation.  
NOTE: Harnessing will also need to be routed so it does  
not interfere with any vehicle functions performed  
by the operator.  
Use clips provided to secure harnesses.  
2. Disassemble the switch from the plastic enclosure by  
removing the (4) screws.  
Continued on next page  
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3. Re-assemble plastic switch enclosure and use hole  
where switch was as a guide for making hole in next  
step.  
4. Create the panel mount hole if not already created  
(22mm X 36.8mm rectangular hole).  
5. Insert the switch into the panel mount.  
NOTE: This may require disconnecting the harness from  
the switch.  
6. Connect the harness to the ATU harness at the 9-Pin  
round connector.  
7. Test switch functionality using the ATU diagnostic  
screens to ensure proper operation.  
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