Jet Tools Dust Collector DC 1100C User Manual

OWNER'S MANUAL  
DC-1100C Dust Collector  
JET EQUIPMENT & TOOLS, INC.  
A WMH Company  
P.O. BOX 1349  
Auburn, WA 98071-1349  
Phone:253-351-6000  
Fax: 1-800-274-6840  
M-708626C 1/02  
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WARNING  
1.  
2.  
Read and understand the entire contents of this manual before attempting assembly or  
operation. Do not use this machine until proper training and knowledge has been obtained.  
Do not leave Dust Collector when plugged in. Unplug from outlet when not in use and before  
servicing.  
3.  
4.  
5.  
6.  
Do not use outdoors or on wet surfaces.  
Do not allow to be used as a toy. Close attention is necessary when used near children.  
Use only as described in this manual. Use only manufacturer’s recommended attachments.  
Do not use with damaged cord or plug. If Dust Collector is not working as it should, has been  
dropped, damaged, left outdoor, or dropped in water, return it to a service center.  
7.  
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp  
edges or corners. Do not run Dust Collector over cord. Keep cord away from heated surfaces.  
8.  
9.  
Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.  
Do not handle plug or Dust Collector with wet hands.  
10. Do not put any objects into the openings. Do not use with any opening blocked; keep free of dust,  
lint, hair, and anything that may reduce air flow.  
11. Keep hair, loose clothing, fingers, and all parts of body away from opening and moving parts.  
12. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.  
13. Do not use without dust bag and/or filters in place.  
14. Turn off all controls before unplugging.  
15. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they  
may be present.  
16. Do not operate without hose connected to the inlet ports or covered by an inlet cap. Hazardous  
moving parts inside. Unplug machine before removing inlet port, inlet cap, hose, or inlet guard.  
17. Use the inlet caps to cover the inlet port openings that are not connected to hoses.  
18. Some dust created by power sanding, sawing, grinding, drilling and other construction activities  
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some  
examples of these chemicals are:  
Lead from lead based paint  
Crystalline silica from bricks and cement and other masonry products, and  
Arsenic and chromium from chemically-treated lumber.  
19. Your risk from those exposures varies, depending on how often you do this type of work. To  
reduce your exposure to these chemicals: work in a well ventilated area, and work with approved  
safety equipment, such as those dust masks that are specifically designed to filter out microscopic  
particles  
20. Do not operate tool while under the influence of drugs, alcohol or any medication.  
21. Make sure the extension cord is in good condition. When using an extension cord, be sure to use  
one heavy enough to carry the current your product will draw. An undersize cord will cause a drop  
in the line voltage resulting in loss of power and overheating. The table below shows the correct  
size to use depending on cord length and nameplate ampere rating. If in doubt, use the next  
heavier gauge. The smaller gauge number, the heavier the cord.  
22. Do not use dust collector for anything except wood dust. Materials such as liquids, metal shavings,  
metal dust, screws, glass, plastic or rock can cause sparks and/or damage when coming into  
contact with any part of the dust collector.  
23. Ground your dust collector along all plastic componets. The connection of bare 12 gauge copper  
wire on all plastic hoses, fittings and blast gates to all machines will help reduce the occurrence of  
static build up and discharge.  
SAVE THESE INSTRUCTIONS  
3
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Grounding Instructions  
Caution: This tool must be grounded while in use to protect the operator from electric shock.  
In the event of a malfunction or breakdown, grounding provides a path of least resistance for  
electric current to reduce the risk of electric shock. This tool is equipped with an electric cord  
having an equipment-grounding conductor and a grounding plug. The plug must be plugged  
into a matching outlet that is properly installed and grounded in accordance with all local codes  
and ordinances.  
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified  
electrician.  
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The  
conductor, with insulation having an outer surface that is green with or without yellow stripes, is the  
equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not  
connect the equipment-grounding conductor to a live terminal.  
Check with a qualified electrician or service personnel if the grounding instructions are not completely  
understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension  
cords that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.  
Repair or replace a damaged or worn cord immediately.  
115 Volt Operation  
As received from the factory, your dust collector is ready to run at 115 volt operation. This dust collector,  
when wired for 115 volts, is intended for use on a circuit that has an outlet and a plug that looks the one  
illustrated in Figure A. A temporary adapter, which looks like the adapter as illustrated in Figure B, may  
be used to connect this plug to a two-pole receptacle, as shown in Figure B if a properly grounded outlet  
is not available. The temporary adapter should only be used until a properly grounded outlet can be  
installed by a qualified electrician. This adapter is not applicable in Canada. The green colored rigid  
ear, lug, or tab, extending from the adapter, must be connected to a permanent ground such as a  
properly grounded outlet box, as shown in Figure B.  
4
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230 Volt Operation  
If 230V, single phase operation is desired, the following instructions must be followed:  
1. Disconnect the machine from the power source.  
2. This dust collector is supplied with four motor leads that are connected for 115V operation, as shown  
in Figure A. Reconnect these four motor leads for 230V operation, as shown in Figure B.  
3. The 115V attachment plug supplied with the dust collector must be replaced with a UL/CSA listed  
plug suitable for 230V operation. Contact your local Authorized JET Service Center or qualified  
electrician for proper procedures to install the plug. The dust collector must comply with all local and  
national codes after the 230V plug is installed.  
4. The dust collector with a 230V plug should only be connected to an outlet having the same  
configuration. No adapter is available or should be used with the 230V plug.  
Important: In all cases (115 or 230 volts), make certain the receptacle in question is properly  
grounded. If you are not sure, have a registered electrician check the receptacle.  
5
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On-Off Switch Padlock  
Model No. PB-1, Stock No. 709012  
To safeguard your machine from unauthorized operation and to avoid accidental starting by young  
children, the use of a padlock is highly recommended. JET model PB-1 is available from your local  
authorized JET distributor or by calling JET Equipment & Tools at 800-274-6848.  
To lock out an on-off switch:  
1. Open the padlock. See Fig. A.  
2. Insert through holes in the start button. See Fig. B  
3. Close the padlock.  
4. Place the key in a safe place.  
6
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Specifications:  
DC-1100C  
Stock Number..............................................................................................................................708626C  
Blower Wheel Diameter........................................................................................................................11"  
Sound Rating at 3 feet................................................................................................................. 70-80 db  
Hose Diameter................................................................................................................................ 4" & 6”  
Air Flow (CFM) ................................................................................................................................. 1,100  
Velocity at 4” (FPM)........................................................................................................................ 13,745  
Static Pressure (inch of water).......................................................................................................... 11.50  
Bag Diameter .......................................................................................................................................20"  
Bag Length................................................................................................................................. 45” & 28”  
Collector Bag Capacity (cu. ft.) .............................................................................................................5.6  
Overall Dimensions ..............................................................................................37"L x 28"W x 71-1/8"H  
Motor (TEFC) ............................................................................. 1-1/2 HP, 1Ph 115/230V, Prewired 115V  
Net Weight (approx.) .....................................................................................................................108 lbs.  
Table of Contents  
Page  
Warranty .................................................................................................................................................2  
Warnings.................................................................................................................................................3  
Grounding Instructions.............................................................................................................................4  
115V Operation .......................................................................................................................................4  
230V Operation .......................................................................................................................................5  
Padlock ...................................................................................................................................................6  
Specifications..........................................................................................................................................7  
Table of Contents ....................................................................................................................................7  
Unpacking DC-1900.................................................................................................................................8  
Contents of Shipping Carton....................................................................................................................8  
Tools Required for Assembly...................................................................................................................8  
Assembly............................................................................................................................................9-11  
Electrical Connections ...........................................................................................................................11  
Turning the Machine On & Off ...............................................................................................................11  
Maintenance..........................................................................................................................................11  
Cleaning the Filter Bag....................................................................................................................11  
Removing the Collector Bag............................................................................................................11  
Motor...............................................................................................................................................11  
Connecting the Dust collector to a Machine ...........................................................................................11  
Grounding the Dust Collection System...................................................................................................11  
Parts Breakdown and Parts List ........................................................................................................13-15  
Wiring Diagrams....................................................................................................................................16  
The specifications in this manual are given as general information and are not binding. JET Equipment  
& Tools reserves the right to effect, at any time and without prior notice, changes or alterations to parts,  
fittings, and accessory equipment deemed necessary for any reason whatsoever.  
7
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WARNING  
Read and understand the entire contents of  
this manual before attempting assembly or  
operation of the dust collector!  
Failure to comply may cause serious injury!  
Unpacking  
1. Remove all contents from the shipping  
carton.  
2. Report any damage to your distributor.  
3. Do not discard any shipping material until  
after the dust collector has been assembled  
and is running properly.  
Contents of the Shipping Cartons  
Canister Filter Box  
1. Canister Filter  
1. Handle  
1. Bag of Hardware for Handles  
2. M10 Hex Nuts  
2. M10 Flat Washers  
1. M10 Lock Washer  
4. Knobs  
DC-1100C  
1. Base  
1. Owner's Manual  
1. Warranty Card  
1. Motor/Fan Assembly  
5. Collector Bags  
1. Snap Rings  
2. Ring Clamps  
4. Casters  
1. Inlet Port & Inlet Caps  
3. Support Legs  
1. Housing  
1. Hose  
1. Bag of Assembly Hardware  
16. M8 x 16 Hex Cap Bolts  
22. M8 Flat Washers  
8. M5 x 12 Pan Head Flange Bolts  
6. M8 Hex Nuts  
Tools Required for Assembly  
2. 13mm Wrenches or Sockets  
1. 14mm Wrench or Socket  
1. #2 Cross Point Screw Driver  
1. 17mm Wrench  
8
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Assembly  
1. Install four casters to the under side of the  
base as pictured in Fig. 1. Thread the hex  
nut (B, Fig. 1) onto the caster shaft. Then  
slide the lock washer (A, Fig. 1) over the  
caster shaft. Thread the caster shaft into  
the threaded hole on the underside of the  
base, turn until snug. Tighten the nut (B,  
Fig. 1) against the base with a 14mm  
wrench. This will give the caster proper  
clearance.  
2. Place the base with casters on the ground.  
Attach the motor and fan assembly (A, Fig.  
2) to the base using four M8 x 16 hex cap  
bolts, four M8 flat washers (B, Fig. 2), and a  
13mm wrench.  
WARNING  
The dust collector must be disconnected  
from the power source during assembly.  
Failure to comply may result in serious  
injury!  
3. Attach inlet guard (A, Fig. 3) to fan housing  
using eight M5 x 12 pan head screws (B,  
Fig. 3). Press the inlet port onto the inlet  
guard until it snaps into place.  
WARNING  
To reduce the risk of injury from moving  
parts, always keep inlet ports covered with  
the caps provided, if they are not  
connected to a flexible hose. Failure to  
comply may result in serious injury!  
9
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4. Attach three support brackets (A, Fig. 4) to  
the base using six M8 x 16 hex cap bolts  
and six M8 flat washers (B, Fig. 4). Hand  
tighten only at this time.  
5. Install the housing (A, Fig. 5) to two support  
brackets using four M8 x 16 hex cap bolts,  
eight M8 flat washers, and four M8 hex nuts  
(B, Fig.5). Be sure hose opening faces fan  
housing. Before attaching third support  
bracket place the hanger bracket (C, Fig.5)  
between the support bracket and the  
housing. Tighten all nuts and bolts at this  
time with a 13mm wrench.  
6. Attach the hose (A, Fig. 6) between the fan  
housing and the collector housing with two  
clamps (B, Fig. 6). Tighten the clamps to  
secure the hose.  
10  
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7. Place the ring over the top of the plastic bag  
and fold over the bag approximately three  
inches, Figure 7.  
8. Insert the snap ring (A, Fig. 8) of the  
collector bag into the bottom of the housing  
at an angle.  
9. Pull down on the ring to make sure it “seats”  
in the housing.  
Note: make sure the snap ring “snaps” into  
place in the housing, and also that the  
plastic bag hangs down approximately 3” so  
that there are no air leaks.  
10. Mount the handle onto the canister filter with  
two M10 hex nuts, two M10 flat washers,  
and a M10 lock washer, see Figure 9.  
11  
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Electrical Connections  
Removing the Collector Bag  
WARNING  
CAUTION  
All electrical connections must be done by a  
qualified electrician. All adjustments or  
repairs must be done with the dust collector  
disconnected from the power source,  
unplugged. Failure to comply may result in  
serious injury!  
Wearing a particle mask/respirator for  
protection against fine dust particles during  
cleaning is highly recommended.  
1. Disconnect the machine from the power  
source, unplug.  
The DC-1100C dust collector is rated at  
115/230V, Prewired 115V. Use a plug and  
outlet rated at least 20 amps. The circuit for the  
machine should also be protected by at least a  
20 amp circuit breaker or fuse. Keep in mind  
that a curcuit being used by other machines,  
tools, lights, heaters, etc. at the same time will  
add to the electrical load. A dedicated curcuit to  
the dust collector will give you the best results  
since dust collectors are generally used at the  
same time other tools are running.  
2. Remove the collector bag by pushing the  
ring of the collector bag upwards at an angle  
and pulling the bag and snap ring out.  
3. Empty the contents into an appropriate  
container.  
4. See Page 8 for details on replacing the  
collector bags.  
Motor  
Before hooking up to the power source, make  
sure that the switch is in the off position.  
Make frequent inspections of the motor fan and  
blow out (with low pressure air hose) or vacuum  
any accumulation of foreign material in order to  
maintain normal motor ventilation.  
Turning the Machine On & Off  
Before hooking up to the power source, make  
sure that the switch is in the off position.  
Connecting the Dust collector to a  
Machine  
The dust collector can be turned on by pressing  
the start button mounted next to the motor.  
Press the stop button to turn off the dust  
collector.  
Use the proper type hose to connect the dust  
collector to the machine being operated. Dryer  
vent hose is not acceptable for this purpose.  
Contact your nearest JET distributor for the full  
line of JET Dust Collector Hoses and  
Accessories. Customize your installation and  
obtain maximum performance with JET's dust  
hoods, hoses, clamps, fittings, and blast gates.  
Maintenance  
WARNING  
Never perform maintenace on this machine  
before turning switch off and removing plug  
from power source, unplug.  
You can also purchase the JET “Dust Collection  
Basics Video” stock # JW1050V through your  
JET Distributor  
Failure to comply may cause serious injury!  
Grounding the Dust Collection System  
Cleaning the Filter  
The dust collection system includes the dust  
collector and the hose, or duct work you use to  
connect the tools. The dust collector is grounded  
though the ground wire in the cord. The hose or  
duct work you use to connect the tool to the dust  
collector must also be grounded. To assist in  
grounding your system you can purchase the JET  
“Dust Collector Grounding Kit” stock # JW1053,  
and also the JET “Dust Collection Basics Video”  
stock # JW1050V through JET Distributors.  
Clean both the filter and collector bag frequently  
to keep the collector's performance at its  
optimum.  
To clean the filter turn the handle a couple  
rotations so the dust falls into the collector bag.  
12  
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Parts Breakdown for DC-1100C Dust Collector w/Canister Filter  
13  
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Parts List for the DC-1100C Dust Collector w/Canister Filter  
Index Part  
No. No.  
Description  
Size  
Qty.  
1..........708739......................... Filter...................................................... ...............................................1  
2..........331052......................... Shaft...................................................... ...............................................1  
3..........331012......................... Scraper.................................................. ...............................................2  
4..........331015......................... Plate...................................................... ...............................................2  
5..........331009......................... Support.................................................. ...............................................1  
6..........ST049200 .................... Tapping Screw.......................................M4x8.......................................4  
7..........331050......................... Handle................................................... ...............................................1  
8..........NH101700.................... Nut ........................................................M10.........................................2  
9..........WF102025 ................... Flat Washer...........................................M10.........................................2  
10........WS100000................... Spring Washer.......................................M10.........................................1  
11........331014......................... Bracket.................................................. ...............................................1  
12........150623......................... Pad........................................................ ...............................................1  
13........BR000052.................... Rivet...................................................... ...............................................3  
14........SH060400.................... Hex Head Bolt .......................................M6x20.....................................4  
15........WS060000................... Spring Washer.......................................M6 ..........................................4  
16........WF061310 ................... Flat Washer...........................................M6 ..........................................4  
17........NH061000.................... Nut ........................................................M6 ..........................................8  
18........331017......................... Plate...................................................... ...............................................2  
19........SH069300.................... Hex Head Bolt .......................................M6x12.....................................4  
20........331037......................... Knob......................................................M6x20.....................................4  
21........331031......................... Pad........................................................ ...............................................1  
22........331051......................... Soft Grip Handle.................................... ...............................................2  
26........331038......................... Snap Ring.............................................. ...............................................1  
27........709563......................... Plastic Bag ............................................ ...............................................5  
28........411035W ..................... Impeller Housing.................................... ...............................................1  
29........411026W ..................... Motor Bracket........................................ ...............................................1  
30........998621......................... Strain Relief........................................... ...............................................1  
31........MA2041J1W ................ Motor.....................................................1-1/2 HP, 1Ph .........................1  
............DC1100-50W ............... Motor Fan Cover (not shown) ................ ...............................................1  
............DC1100-51................... Motor Fan (not shown)........................... ...............................................1  
............CA003030.................... Running Capacitor (not shown)..............30MFD, 300V..........................1  
............CA020010.................... Starting Capacitor (not shown)...............200MFD, 125V........................1  
............DC1100-52................... Centrifugal Switch (not shown)............... ...............................................1  
............DC1100-53................... Centrifugal Switch Rotor (not shown)..... ...............................................1  
32........411051......................... Switch Box ............................................ ...............................................1  
33........411053......................... Switch Plate........................................... ...............................................1  
34........994542......................... Switch.................................................... ...............................................1  
35........999910......................... Power Cord............................................ ...............................................1  
36........420051......................... Motor Packing ....................................... ...............................................1  
37........AB411040 .................... Impeller .................................................11” ..........................................1  
38........411036W ..................... Inlet Guard ............................................ ...............................................1  
39........427028......................... Inlet Port................................................2 @ 4”.....................................1  
40........420203......................... Inlet Cap................................................ ...............................................1  
41........430034......................... Inlet Flange Packing.............................. ...............................................1  
42........411041W ..................... Base...................................................... ...............................................1  
43........402036......................... Pivoting Caster...................................... ...............................................4  
44........420012W ..................... Housing................................................. ...............................................1  
45........402004W ..................... Support.................................................. ...............................................3  
46........411009......................... Hose...................................................... ...............................................1  
47........420010......................... Ring Clamp ...........................................5” ............................................2  
48........450038......................... Bracket Cap........................................... ...............................................1  
49........ST039304 .................... Tapping Screw.......................................M3.5x12..................................6  
50........KS050525 .................... Key........................................................5x5x25....................................1  
14  
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Index Part  
No. No.  
Description  
Size  
Qty.  
51........TS-1540061 ................. Nut ........................................................M8 ........................................10  
52........TS-0561031 ................. Nut ........................................................3/8”-16UNC.............................4  
53........TS-1490031................. Hex Head Bolt .......................................M8x20......................................1.  
54........TS-1490011 ................. Hex Head Bolt .......................................M8x12.....................................4  
55........TS-1490021 ................. Hex Head Bolt .......................................M8x16...................................16  
56........TS-1490041 ................. Hex Head Bolt .......................................M8x25.....................................4  
57........TS-1554041 ................. Pan Head Bolt W/Flange .......................M6x12.....................................2  
58........TS-0680031 ................. Flat Washer...........................................M8 ..........................................1  
59........TS-1554041 ................. Pan Head Bolt W/Flange .......................M6x12.....................................8  
60........TS-0680031 ................. Flat Washer...........................................M8 ........................................34  
61........TS-0720081 ................. Spring Washer.......................................M8 ..........................................8  
62........TS-1551071 ................. Spring Washer.......................................M10.........................................4  
63........ST059304 .................... Tapping Screw.......................................M5x12.....................................2  
............DC1200-53................... Grounding Label (not shown)................. ...............................................1  
............DC1200-54................... Direction Label (not shown) ................... ...............................................1  
............DC1100-ID................... Identification Label (not shown) ............. ...............................................1  
............DC1100-HP.................. Hardware Package (not shown) ............. ...............................................1  
............DC1100-49................... Inlet Guard Warning Label (not shown).. ...............................................1  
............DC1100-48................... Motor Bracket Warning Label (not shown) .............................................1  
15  
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Wiring Diagram  
16  
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