JL Audio Speaker SB F EXPDCNSL User Manual

®
Stealthbox  
I N S T A L L A T I O N G U I D E  
START  
HERE  
for the  
SB-F-EXPDCNSL/10W3v2  
(2003-Up Ford Expedition, without  
AdvanceTrac®)  
*Caution* You may be working on a Expedition  
that has side air bags, located in the front seats.We  
do ask for the removal of these front seats.  
STEP 2: Using an 8mm socket, remove the  
pair of bolts that are located on both sides of  
the enclosure, towards the rear.  
STEP 3: In the center console, remove the  
rubber liner. Using a 7mm socket, remove  
these four bolts.  
Disconnect the negative side of the battery and leave  
for 15min.This will allow for discharge of the air bags.  
Once the air bag wires have been disconnect, do not  
turn the ignition on. If you do, the computer will  
present an air bag fault.You may try to accomplish  
this install, by not removing this seat.  
STEP 1: Using aT-55 socket, unbolt the passenger side  
front seat. Lean the seat back and disconnect the wire har-  
ness, this does include the air bag wire.  
This Stealthbox is a product which  
requires professional installation skills and  
tools.  
Please read this installation guide thor-  
oughly before beginning the project. It  
will guide you step by step through the  
installation. Several of the steps in this  
process may require two people to  
accomplish.  
It is absolutely vital that the enclosure  
be properly mounted to the vehicle  
according to these instructions. Failure  
to mount the enclosure properly pres-  
ents two problems: 1)The sub-bass  
performance will suffer due to the  
movement of the enclosure caused by  
the force exerted by the woofer(s) and  
2) A loose enclosure presents a serious  
safety hazard in the event of a collision  
or sudden deceleration.  
STEP 4: With a screwdriver remove the four  
screws that are found around the top edge of  
the storage bucket.  
STEP 5: Using aT-20 socket, remove the pair  
of bolts at the top corners of the storage  
bucket.  
STEP 6: With a screwdriver, remove the six  
screws that secure the console lid.  
Please enjoy your JL Audio Stealthbox  
responsibly.  
Continued on Next Page  
Sheet SKU#011106 Revision6/30/2004  
SB-F-EXPDCNSL/10W3v2, JL AUDIO, Inc 2004  
Page 1  
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Cont.  
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STEP 15: Cut out the template that is found on  
Page 6. Place this template across the rear portion  
of the black inner console. Mark the correct scribe  
lines.  
STEP 16: Scribe cut lines on the front portion of  
the black inner console. Using the picture as a guide.  
Same side as the scribe lines from STEP 15.  
STEP 17: Cut the black inner console, following  
the scribe lines. A jig saw, air saw or cutting wheel  
can be used.  
STEP 18: With the rear portion of the black con-  
sole, now modified. Place the supplied pair of wash-  
ers, tucked in the corners. Mark washer’s inner holes  
and then remove the washers.  
*Hint*  
It is easier to cut across the console, then cut the  
arch.  
STEP 19: With a drill and 1/2” drill bit, drill holes  
at marked location of the washers.  
STEP 20: Using the supplied hardware of (2) 3/8”-  
16 x 1” hex bolts, (2) 3/8” flat washers and (2) lock  
washers. Attach this drilled out position of the black  
console, to the rear of the enclosure.  
STEP 21: Using the a supplied 3/8”-16x1” hex  
bolt, 3/8”flat washer and 3/8”lock washer. Secure the  
supplied L-bracket to the rear of the enclosure.The  
longer length of the L-bracket mounts to the enclo-  
sure.  
STEP 22: Remove the OEM console bracket, that  
is mounted to the floor.  
Continued on Next Page ➔  
SB-F-EXPDCNSL/10W3v2, JL AUDIO, Inc 2004  
Page 3  
Sheet SKU#011106 Revision6/30/2004  
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Cont.  
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STEP 23: Use a OEM bolt that was just removed  
to plug the driver’s side bolt hole.  
At this time double check the woofer for proper  
operation. Also run speaker wire to the enclosures  
mounting location and connect to the terminal.  
STEP 25: Using a 7mm socket, secure the wire  
harness that was removed in STEP14.  
STEP 26: Place the front portion of the modified  
black inner console, in front of the enclosure.  
Route the wire harness under the driver’s side of  
the enclosure and to the inside of the rear mounting  
bracket.  
STEP 24: Place the enclosure in the mounting  
location.With L-bracket facing to the front of the  
Expedition. Use the other OEM bolt that was  
removed in STEP 22. Secure the L-bracket to the  
floor.  
STEP 27: Secure the front portion of the modified  
black inner console to the dash, using the pair of  
bolts from STEP 7.  
STEP 28: Attach the suppled backing loop tape to  
both bottom edges of the modified back inner con-  
sole.  
STEP 29: Secure the outer walls to the enclosure  
and the modified black inner console.  
STEP 30: Secure the rear outer console, from  
STEP 12.  
Use the supplied (2)#6-32x1/2” pan head screws  
and (2)#6x3/8” flat washers to secure the outer  
walls’ top mounting tabs to the enclosure.  
This will help to reduce the vibration rattle between  
the inner console and the outer walls.  
Continued on Next Page ➔  
Sheet SKU#011106 Revision6/30/2004  
SB-F-EXPDCNSL/10W3v2, JL AUDIO, Inc 2004  
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Cont.  
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CONGRATULATIONS!  
INSTALL COMPLETE.  
Included Hardware:  
STEP 31: Taking the factory storage bucket, Cut to  
allow for a new depth of only 3-1/8”, from the top  
edge.  
STEP 32: Secure the storage lid from STEP 6  
and front passenger seat if you did remove.  
(3) 3/8”-16x1” Hex Bolts  
(3) 3/8” Split Lock Washers  
(3) 3/8” Flat Washers  
(2) #6-32x1/2” Pan Head Screws  
(2) #6x3/8” Flat Washers  
(1) Metal L-Bracket  
*If you did remove the passenger’s front seat, recon-  
nect all the wiring and then reconnect the battery’s  
negative wire.*  
Secure into the console, from STEPS 4&5.  
(1.1yd.) Backing LoopTape  
Difficulty Of Installation:  
Mid/High Frequency Driver Information:  
Specifications:  
Enclosure Type: Acoustic Suspension (Sealed)  
Driver Type: 10W3v2-D2  
Nominal Impedance: 4  
Cont. Power Handling: 300Watts  
Front Location Driver Size:  
5” x 7”/6” x 8”  
ZR570-CSi  
Applicable JL Audio Products:  
ZR,XR,VR,TR570-CSi  
JLAudio recommends using a high quality amplifier such as the JLAudio 250/1. The diagram below shows the recommended  
crossover, infrasonic filter and equalizer settings for the 250/1 when being used to power your Stealthbox®.  
Rear Location Driver Size:  
5” x 7”/6” x 8”  
+12VDC  
Ground Remote  
Preamp Output Section  
Output Mode  
Bass Control  
Infrasonic Filter  
Amp LP Filter  
Mode/Slope  
Amplifier Input Section  
Input Voltage  
Input Sens. Signal Sensing  
Applicable JL Audio Products:  
N/A,  
For proper installation, spacer rings are  
required.  
Full-Range/Low-Pass/High-Pass  
Off/30Hz  
+7  
Off/12dB/24dB  
Low/High  
Off/On  
+3  
+1  
+10  
+13  
JL AUDIO 250/1  
monoblock subwoofer amplifier  
Left Ch.  
Right Ch.  
LF Boost (dB) Filter Freq. (Hz)  
Left Ch.  
Right Ch.  
The JL Audio 250/1 is a very versatile audio component. Please consult the owner’s manual for detailed information  
about installing and tuning this amplifier.  
10369 N. Commerce Pkwy, Miramar, Florida 33025-392  
Phone: 954.443.1100  
Fax: 954.443.1111  
SB-F-EXPDCNSL/10W3v2, JL AUDIO, Inc 2004  
Page 5  
Sheet SKU#011106 Revision6/30/2004  
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STEP 15:  
STEP 15(1): Cut straight edge, (A)  
STEP 15(2): Cut on the outside of the arch, (B)  
Position this template with the arch to the rear of the OEM inner console.  
The marking of left and right is your left and right, not the vehicles.  
(B)  
right side  
left side  
(A)  
(A)  
SB-F-EXPDCNSL/10W3v2, JL AUDIO, Inc 2004  
Page 6  
Sheet SKU#011106 Revision6/30/2004  
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