Owner’s Manual
Exploit Cycle Trainer
Customer Service
(800) 750-4766
Manufactured By:
Ironman Fitness
4009 Distribution Drive
Suite 250
Garland, TX 75041
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment.
Model Name : Exploit
Serial Number :_____________
Serial number can be found at the
location specified above.
100125
08/29 Rev 4.0
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WARNING!
Before using this unit or starting any exercise program, consult your physician. This is especially important for persons over the age of 35 and/or
persons with pre-existing health problems. The manufacturer or distributor assumes no responsibility for personal injury or property damage sus-
tained by or through the use of this product.
SAFETY PRECAUTIONS AND TIPS
1. It is the owner’s responsibility to ensure that all users of this unit have read the owner’s Manual and are familiar with warnings and safety pre
cautions.
2. This unit has a user maximum capacity of 300 pounds.
3. The unit should only be used on a level surface and is intended for indoor use only. The unit should not be placed in a garage, patio, or near
water and should never be used while you are wet. Ironman Fitness recommends a mat be placed under the unit to protect floor or carpet and
for easier cleaning.
4. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use the unit with bare feet, sandals, socks or
stockings.
5. Always examine your unit before using to ensure all parts are in working order.
6. Allow the unit to fully stop before dismounting.
7. Pets should never be allowed near the unit.
8. Do not leave children unsupervised near or on the unit.
9. Never insert any object or body parts into any opening.
10. For safety and to prevent damage to your unit, no more than one person should use the unit at a time.
11. Failure to follow these instructions will void the unit warranty.
Thank you for purchasing the Ironman Fitness Exploit! The quality product you have chosen was designed to meet your needs for cardiovascular
exercise. Before you start, please read the owner’s Manual and become familiar with the operation of your new unit. Remember to take time to
perform stretching exercises, provided in this manual, to help avoid injury. If you are taking medication, consult your physician to see what effect the
medication will have on your exercise heart rate. If you have heart problems, you are not active, and/or are over the age of 35 years, do not use the
pre-set programs or start an exercise program without first contacting and receiving approval from your physician. To avoid the risk of
electrical shock, always keep the console dry. Do not spill liquids on the console. Ironman Fitness recommends a sealed water bottle for
beverages consumed while using the unit.
Important Information 3
Important Safety Information
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Main frame (1)
Front base (2)
Handle (7)
Support tube handlebar (6)
Rear base (3)
Seat (38)
Seat support post (4)
Seat slide (5)
Pedal left (18L) Pedal right (18R)
TOOLS
Plastic washer (37)
Knob (36)
6mm 5mm
Allen Screws (48)
Flat Washer (61) Lock nut (80) Shoulder bolt (42) Allen bolt (71) Spring washer (53) Arc Washer (64)
Prior to assembly, remove components from the box and verify
that all the listed parts were supplied.
5
Parts Identifier
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USE
USE
TOOL
TOOL
6 mm
2
1
61
ASSEMBLY FOR FRONT AND REAR
STABILIZER
80
Step 1:
Attach the front stabilizer (2) to the main
frame (1) using 2 allen bolts (48) and 2 flat
washers (61). From underneath the front
stabilizer (2), you will use 2 flat washers
(61) and 2 nuts (80) to secure it.
48
1
61
Step 2:
Assemble the rear stabilizer (3) to the main
frame (1) using 2 allen bolts (48) and 2 flat
washers (61). From underneath the rear
stabilizer (3) you will use 2 flat washers (61)
and 2 nuts (80) to secure it.
3
48
61
61
Note:
80
The front and the rear stabilizers are very
similar, but the front stabilizer has transport
wheels.
6 Important Information
Assembly
Unpack all parts and place them in a clear area. Be sure to remove all packing material.
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2
42
7
71
6
53
ASSEMBLY FOR HANDLEBAR
64
71
Step 1:
loosen the knob (36) and slide the handlebar
USE
USE
support tube (6).
TOOL
TOOL
36
6 mm
5 mm
Step 2:
Attach the handlebar (7) onto the handlebar
support tube (6) and secure the top by using 2
shoulder bolts (42). Next, secure the front of the
handlebar using allen bolt (71), spring washer
(53) and arc washer (64).
Step 3:
Remove the protective cover from the backside
of the adhesive tape that is located beneath
the handlebar foam tab. Position tab over flat
section of handlebar bracket and press down to
cover the 2 shoulder bolts (42).
1
Step 4:
Adjust the position of the handlebar to your
preference and tighten the knob (36).
Note: Do not set the handlebar
post height any higher than the
"SToP" line.
Important Information 7
Assembly
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Note: Do not set the seat support
post height any higher than the
"SToP" line.
USE
TOOL
3
1
ASSEMBLY FOR SEAT
38
Step 1:
Attach the seat (38) onto the seat slide (5) and
tighten using tool.
Step 2:
5
4
36
Attach the seat slide assembly onto the seat
support post and tighten using plastic washer
(37) and knob (36).
37
36
Note:
To adjust the seat slide assembly up/down,
simply loosen the rear knob, slide the seat
up/down and tighten the knob back after it is
set in your desired position.
Note:
To adjust the seat slide assembly fore/aft,
simply loosen the knob underneath the
seat slide, slide the seat forward/back-
ward and tighten the knob back after it’s
set in your desired position.
8 AImspsoemrtabnlyt Information
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4
ASSEMBLY FOR PEDALS
Step 1:
Thread the left pedal (18l) into the pedal crankshaft
in the counter-clockwise direction.
Step 2:
18L
Thread the right pedal (18R) into the pedal crank-
shaft into the clockwise direction.
USE
TOOL
18R
Important Information 9
Assembly
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Congratulations!
You have completed the assembly of your
new Ironman Exploit!
10 IAmspsoermtabnlyt Information
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Moving Instructions
To move the bike, start by carefully pushing down on
the front handlebars until the rear end of the bike lifts
in the air. Steer the bike to another location. Do not
attempt to move the unit over an uneven or rough sur-
face. Be gentle while moving the unit as any sharp
impact can affect the operation.
EMERGENCY STOP
There is an emergency stop
safety feature built into this
unit. To use this feature, press
firmly down onto the brake
knob labeled “Press To Stop”.
Continue holding the brake
knob down until the flywheel
comes to a complete stop.
Leveling Your Unit
The bike can be leveled to compensate for uneven surfaces. To level the bike, raise or
lower the four leveling feet located on the underside of the front and rear stabilizers by
screwing them in or out as needed.
Leveler Feet
2 Per Side
Important Inform tion 11
Maintenance
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How to change brake pad
Maintenance
To change the brake pad you must firmly hold the brake pad holder in
order to unscrew. Attempting to unscrew or shift the holder may
result in harmfully bending of the brake spring bar. While holding
the bar, use your allen wrench and a regular wrench to unscrew bolts.
Replace brake pad. Secure bolts tighlty again.
1. After every use of your Ironman bike, use a damp cloth to wipe your
unit free from sweat. You can use soap and water, or a diluted
non-abrasive cleaner. Remove residue and then dry.
2. Inspect the brake pad for excessive wear and replace the pad if
necessary. If you need replacement, please contact Ironman Customer
Service at 1-800-750-4766.
3. Inspect the drive belt for correct alignment, tension, or excessive wear.
If you experience any slipping while pedaling, it is possible there is not
enough tension on the belt. You will need to remove the plastic cover
to inspect the belt. This is done by removing the 4 screws that secure
the cover to the frame.
12 IMmapionrtteannatnIcneformation
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Workout Information
13
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EXERCISE GUIDELINES
WARNING! Before beginning this or any exercise program, you should consult your physician. This is especially important for individuals over the
age of 35 or individuals with pre-existing health problems.
Flexibility is a key to fitness. Stretch all major muscle groups at least two to three times per week after a 5 to 10 minute warmup. Stretch just to
the point of a gentle tug. If you have back, joint, or other health problems, talk to your doctor first.
Prone on Elbows
Knees to Chest
lie on your stomach with your
feet together. Rest on your fore-
arms with your elbows directly
under your shoulders. Relax
lower back and abdomen into
floor. Hold for 30-60 seconds or
until muscles feel looser.
lie on your back. Bend your knees,
and lift your feet off the floor. Grasp
your knees with your arms and pull
your knees toward your chest. Hold
for 20 seconds. Repeat three to five
times.
Shoulder Circles
Cat and Camel
In a smooth, continuous motion, make
a circle with your shoulders: Raise
them up towards your ears, pull them
together behind you, lower them to a
resting position, then roll them for-
ward. Repeat 10 times.
Rest on your hands and knees.
Round your back by contract-
ing your abdominal muscles and
tucking in your pelvis; hold for five
seconds. Then allow your back
to sag toward the floor as you lift
your chest and head; hold for five
seconds. Repeat the combination
10 times
Supline Lumbar Rotation
Cervical Side Bends
lie on your back with your knees
bent. Keeping your knees together
and your shoulders against the floor,
roll your knees to one side until you
feel a stretch in your back or hip. Hold
for 30-60 seconds or until muscles
feel looser. Repeat on opposite side.
Tilt your head gently toward one
shoulder, keeping your shoulders level
and your face pointed straight ahead.
Hold for five seconds, then tilt your
head toward the other shoulder and
hold for five seconds. Repeat five
times on each side.
14 Important Information
Workout information
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WARNING! Before beginning this or any exercise program, you should consult your physician. This is
especially important for individuals over the age of 35 or individuals with pre-existing health problems.
Wrist Extensor
One-Arm Pectoralis Stretch
extend your right arm in front of you
with your palm up and your elbow
straight. Point your fingertips toward
the floor by bending at the wrist. Us-
ing your left hand, pull the back of
your right hand toward you gently.
Hold for 20 seconds; repeat three to
five times with each arm.
Stand against an immobile structure like a
wall or a tree. While facing the wall, raise
your right hand out to your side at chest
height, palm against the wall. Turn your
body toward the left, away from the wall
and your extended arm, until you feel a
stretch. Hold for 20 seconds; repeat three
to five times with each arm.
Wrist Flexor
Groin (Adductors) Stretch
extend your right arm in front of you,
palm down, elbow straight. Point
your fingertips toward the floor by
bending at the wrist. Using your left
hand, pull your right palm toward you
gently. Hold for 20 seconds; repeat
three to five times with each arm.
Sitting with your back straight, bring the
soles of your feet together. let your knees
lower toward the floor. Hold for 30-60 sec-
onds or until muscles feel looser.
Piriformis Stretch
Triceps Stretch
lie on your back. Bend your right knee
and lift it halfway to your chest. Grasp
your knee with your left hand and pull it
toward your left shoulder, keeping both
buttocks against the floor. Hold for 20
seconds; repeat three to five times with
each leg.
Place your right hand behind your head, palm facing your
head. With your left hand, grasp your right elbow and pull
downward until you feel a stretch in the back of your right
arm. Hold for 20 seconds; repeat three to five times with
each arm.
Workout Information 15
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WARNING! Before beginning this or any exercise program, you should consult your physician. This is especially important for individuals over the
age of 35 or individuals with pre-existing health problems.
Calf Stretch
Face a solid structure such as a wall with your left
foot ahead of your right, toes straight ahead. Bend
your left knee, press your hips forward, and lean
into the wall. Keep both heels down, your right leg
straight, and you left knee over your ankle. Hold
for 20 seconds; repeat three to five times with
each leg.
Achilles Stretch
Face the wall with your left foot ahead of your right, toes
straight ahead. Bend both knees, press your hips forward,
and lean into the wall. Keep both heels down and both knees
in line with your feet. Hold for 20 seconds; repeat three to five
times with each leg.
Standing Quadriceps Stretch
Steady yourself with one hand. With the other, grab outside
leg at ankle, keeping body straight from knee to hip. Gently
pull foot up and towards the buttocks until you feel a stretch
along the front of the thigh. Thigh should be pulled straight
back and not drift to outside. Hold 20-30 seconds. For
variation, grab opposite ankle (i.e., grab right ankle with left
hand). Do two to three repetitions per leg.
Workout information
16 Important Information
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Parts Information
17
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Exploit Parts List Rev A
Description
MAIN FRAME, BLACK
STABILIZER, FRONT BLACK
STABILIZER, REAR BLACK
POST, SEAT
Ref #
1
2
3
4
5
6
7
8
Part #
-
Qty
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
5
1
1
2
2
2
3
1
1
1
4
8
2
4
1
4
2
4
4
3
2
2
4
1
4
1
1
1
10
4
3
8
2
1
1
2
1
1
1
1
1
1
1
4
4
1
100203
100204
100132
100205
100134
100135
100206
100137
100138
100139
100140
100141
100142
100143
100144
100145
100146
100202
100147
100148
100149
100150
100151
100152
100153
100154
100155
100156
100157
100158
100159
100206
100161
100162
100163
100164
100165
100166
100167
100168
100169
100170
100171
100172
100173
100060
100174
100175
100176
100177
100178
100179
100180
100181
100182
100183
100184
100185
100186
100187
100188
100189
100190
100191
100192
100193
100194
100195
100196
100197
100198
100199
100088
100200
100201
SLIDE, SEAT BLACK
POST, HANDLEBAR
HANDLEBAR, FRONT
FLYWHEEL, W/ EXPLOIT DECAL 314-00205
PILLOW BLOCK, ALUMINUM
PULLEY, CRANK 198X88X23
CRANK ARM, RIGHT
CRANK ARM, LEFT
SHAFT, CRANK
BEARING, 6004ZZ
C-CLIP, C42
JAM NUT, M10X1.25
CAP, CRANK ARM
PEDAL, LEFT
PEDAL, RIGHT
BELT, POLY-V 470K6
SHAFT, FLYWHEEL
PULLEY, FLYWHEEL 64X17.5X23
JAM NUT, 20X10X20.5
SHAFT, IDLER PULLEY 22X44
BEARING, 6203ZZ
HANDLE, BRAKE 60X275
COVER, BRAKE HANDLE 84.5X38X96.5
SPRING, 15.5X1.5X36
SQUARE NUT,
HEX NUT, M10
NUT, M10
BRACKET, BRAKE
PAD, BRAKE BLACK
SLEEVE, 40X80 BLACK
BLOCK, TAPER 26X22.3
JAM NUT, 32X32X12
KNOB, L SHAPED
WASHER, PLASTIC 25X11X3
SEAT, 270X150
9
10
11
12
13
14
15
16
17
18L
18R
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
80
#
PAD, RUBBER 35X38X3
WASHER, 6.5X12X1.6
SPRING WASHER, M6
SHOULDER BOLT, M8X20
END CAP, OBLONG 40X80 BLACK
END CAP, OBLONG 30X70 BLACK
LEVELER
WHEEL, PU / TRANSPORT
SHOULDER BOLT, M8X16
ALLEN BOLT, M10X60
SHOULDER BOLT, M8X45
WASHER, 9X16X1.6
LOCK NUT, M8
JAM NUT, M10
SPRING WASHER, M8
SHOULDER BOLT, M6X30
HOUSING, OUTER 250X575X54
HOUSING, INNER 242X338.6X3
HOUSING, OUTER 250X575X54 W/ 514-00036
ALLEN BOLT, M5X15
SHOULDER BOLT, M6X12
HEX BOLT, M5X10
WASHER, 11X20X2
WASHER, 5.5X10X1
WASHER, 16.5X28X2
CURVED WASHER, M8
PHILLIPS SCREW, ST3.5X12
WRENCH, ALLEN S=5
WRENCH, ALLEN S=6
WRENCH, 13-14-15
WATER BOTTLE
HOLDER, WATER BOTTLE
ALLEN BOLT, M8X16
WASHER, 11X25X2
SHAFT, PU / TRANSPORT WHEEL
LOCK NUT, M10
BOLT PACK, SPINNER BIKES INRAY
18
Parts List / Exploded View
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homes used as wellness centers, etc.); (F) cover Products installed in light institutional environments (non fee-based facilities
include for example, and not be way of limitation, fire houses, police departments, rehab centers, hospitals, clinics, apartment
complexes, club houses, etc.); (G) cover service calls to correct installation, perform maintenance, or instruct owners on how
to use the equipment; or (H) cover a Product on which the serial number has been purposefully or accidentally defaced or
removed and there is no proof of purchase available (if serial number is applicable), unless authorized by IRONMAN in writ-
ing or otherwise stated on this warranty.
Residential and Personal Use Limited Warranty
PLEASE READ THESE WARRANTY TERMS AND CONDITIONS FULLY AND CAREFULLY BEFORE USING
YOUR IRONMAN FITNESS EQUIPMENT. BY USING THE EQUIPMENT, YOU ARE CONSENTING TO
BE BOUND BY THE FOLLOWING TERMS AND CONDITIONS.
Residential Warranty
Frame: Lifetime
This Limited Warranty becomes void for Products that have been damaged or rendered defective as a result of (a) accident,
misuse, or abuse (including but not limited to exceeding the IRONMAN listed, maximum weight limit); (b) use of parts not
manufactured or sold by IRONMAN; (c) modification of the Product; (d) normal wear and tear; (e) operation on incorrect
power supplies; (f) ***failure to perform (or performing improper) maintenance; (g) service by anyone other than IRONMAN,
or an authorized IRONMAN warranty service provider; (h) floods, fires, earthquakes, lightning strikes, power surges, and
other unavoidable acts of nature; (j) residential mis-wires; or (k) incorrect setup, installation, or assembly. Should any Product
(submitted for warranty parts replacement) be found ineligible under the terms outlined on this warranty, an estimate for parts
purchase (if available) can be furnished at your request.
Parts: 1 Year
This Limited Warranty applies in the United States and Canada to Products manufactured or distributed by IRONMAN Fitness
under the IRONMAN Fitness (“IRONMAN”) brand name (as used herein, the “Product” or “Products”). The warranty period to
the original purchaser is listed above, and commences on the date of original purchase of the product, unless otherwise autho-
rized by IRONMAN. IRONMAN warrants that the Product purchased from IRONMAN or from an authorized IRONMAN Fitness
reseller “dealer” (for residential or personal use only, unless otherwise authorized by IRONMAN in writing), is free from defects
in Materials and Workmanship relevant to the functionality of the Product at initial startup, under normal use, and during the
applicable warranty period, unless otherwise determined by IRONMAN.
* Parts is herein defined exclusively, for all intents and purposes, and pertaining to this Limited Manufacturer Warranty, as components
or Materials essential to the functionality of the Product.
**Lifetime of a Product, is herein defined exclusively, for all intents and purposes, and pertaining to this Limited Manufacturer Warranty,
as the time period 7 years beyond the end of production cycle of a Product in question.
This warranty excludes expendable parts if primary cause for warranty claim is wear. Expendable parts pertain to compo-
nents on the Product that are prone to normal wear and tear. These items vary by Product, and can include (but not limited to)
hand grips, skid pads, pedals, pedal straps, poly-v belts, console overlays, toggle switch/button overlays, (luster free or dull)
ekg plates, decals, and any other items that are not essential to the operation of the Product, unless otherwise determined by
IRONMAN. This warranty extends only to you, the original purchaser. It is not transferable to anyone who subsequently pur-
chases (or receives as a gift) the Product from you. Your sales receipt, showing the date/place of purchase and serial number (if
applicable) of the Product, is your proof of purchase, and may be required by IRONMAN any time a warranty parts (or service)
claim is made or if no warranty record exists for the product.
Disclaimer and Release
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, IRONMAN MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IRONMAN EXPRESSLY
DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED
BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEITHER IRONMAN NOR ANY OF ITS AFFILIATES SHALL BE
RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON IMPLIED
WARRANTIES OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS
OR EXCLUSIONS MAY NOT APPLY TO YOU. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO
HAVE OTHER RIGHTS THAT MAY VARY FROM ST ATE TO STATE. THIS IS THE ONLY EXPRESS WARRANTY APPLICABLE TO IRONMAN-
BRANDED PRODUCTS. IRONMAN NEITHER ASSUMES NOR AUTHORIZES ANYONE TO ASSUME FOR IT ANY OTHER EXPRESS
WARRANTY.
Exclusive Remedies
During the warranty period listed above, IRONMAN will repair a Product by correcting any minor issues (either by phone or
online support) that might be causing the Product failure. Should a technical service and support representative be unable to cor-
rect the issue, IRONMAN may replace the parts (with new parts or at the option of IRONMAN, withm serviceable used parts,
that are equivalent to new parts in performance) that become defective, malfunction, or otherwise fail to conform to this Limited
Warranty under normal use.
Replacement parts shall be warranted for 30 days from the shipment reception date or through the end of the ‘replaced’ part
warranty period, whichever is longer. Any replacement parts, required past the warranty period listed above, shall be subject to
purchase a retail price, plus any added shipping and handling charges associated to the delivery of the part. Note that replace-
ment parts may be available only through the lifetime (as defined) of the Product. In conforming to this warranty, IRONMAN (as
the manufacturer) reserves the right to change manufacturers or vendors of any part to cover the existing warranty.
IRONMAN may also provide service (if deemed necessary and if applicable) at no charge to you during (and not to exceed) the
service warranty period listed above, in an attempt to repair the Product. Should the Product require service at your request or
out of the limited warranty period, IRONMAN can furnish contact information for local (to your area) IRONMAN authorized ser-
vice providers. Service quotes, costs, and scheduling will be strictly dependent on service provider rates and mutual (consumer/
provider) service agreements. IRONMAN is not responsible for any service repair costs accrued through the use of authorized
IRONMAN service providers at your request or out of the limited warranty period (without written consent from IRONMAN),
beyond the limitations outlined on this warranty.
Replacements and Returns
If after a reasonable number of attempts, a defect has not been repaired (or the Product is deemed non-repairable by
IRONMAN technical service and support staff), IRONMAN, based on a case by case review, may opt to replace the Product,
or recommend an alternate resolution, such as a warranty buy-out (Product cost, subject to deduction of a reasonable charge
for usage) or a credit. IRONMAN, as a manufacturer, reserves the right to replace the Product with a Factory-Reconditioned
Product that meets or exceed standards comparable to those of the replaced Product. The warranty covering the replacement
Product shall expire on the date the original warranty for the replaced Product would have expired, unless otherwise determined
by IRONMAN.
Conditions and Restrictions
This warranty DOES NOT (A) cover shipping and handling charges, export taxes, custom duties and taxes, or any other
charges associated with transportation of the parts or Product, beyond the initial courtesy period of 60 days from original date
of purchase of the Product; (B) extend to Products not purchased from IRONMAN or from an authorized IRONMAN reseller;
(C) extend to Products purchased from online auction sites; (D) cover any extended, additional, or third party warranties if not
offered exclusively by IRONMAN in writing; (E) cover Products installed at fee based facilities/commercial environments (gyms,
19
Warranty Information
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Ironman Fitness
4009 Distribution Drive, Suite 250
Garland, Texas 75041
Customer Service: 1-800-750-4766
IRONMAN, IRONMAN TRIATHLON and M-DOT are registered trademarks of World Triathlon Corporation. This product is licensed by the IRONMAN TRIATHLON.
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