Iomega Automobile Parts FPD1000 HP User Manual

FPD1000-HP SERIES  
HIGH PRESSURE  
Positive Displacement Flowmeters  
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To the owner:  
INSTALLATION  
Thank you for purchasing an OMEGA FPD  
Series Flowmeter. Please take a few min-  
utes to read through the manual before in-  
stalling and operating your meter. If you  
have any problems with the meter, refer to  
the Maintenance and Troubleshooting sec-  
tions of the manual.  
1. Use thread sealant on all pipe threads.  
2. Ensure the meter is installed so that  
rotor shafts are always in a horizontal  
plane (See Figure 1). Flow is bi-direc-  
tional.  
This manual contains connection and op-  
erating instructions for the OMEGA FPD  
Series meters with pulse outputs. This in-  
cludes the following models:  
Figure 1  
DO NOT install  
meter this way.  
FPD1202-HP  
FPD1203-HP  
The OMEGA FPD Series flowmeter has in-  
corporated the oval rotor principal into its  
design. This has proven to be a reliable and  
highly accurate method of measuring flow.  
Exceptional repeatability and high accuracy  
over a wide range of fluid viscosities and  
flowrates are features of the OMEGA FPD  
Series flowmeter design. With low pressure  
drop and high pressure rating, means the  
OMEGA FPD Series flowmeters are suit-  
able for both gravity and pump (in-line) ap-  
plications.  
3. OMEGA recommends use of flexible  
connections.  
4. Extreme care must be taken when in-  
stalling the meter. Pipe strain or over-  
tightening meter connections can  
cause meter damage.  
PULSER DETAILS  
Hall Effect Sensor Specifications  
IMPORTANT INFORMATION  
4.5 V to 24 V (4.6 - 9 mA) operation  
needs only an unregulated supply.  
Please read this information  
!
carefully before use!  
Open collector 25 mA output NPN  
(Current Sink) compatible with digital  
logic.  
Before use, confirm the fluid to be used is  
compatible with the meter or consult with  
OMEGA for advice.  
Reverse battery precaution.  
To prevent damage from dirt or foreign  
matter, OMEGA recommends a Y or bas-  
ket type 200 mesh strainer be installed as  
close as possible to the inlet side of the  
meter. (If required, contact OMEGA for fur-  
ther information.)  
Figure 2  
Supply  
Signal  
Ground  
X
To prevent damage to the meter, slowly fill  
the system with fluid. This will prevent dam-  
age caused by air purge.  
NOTE: Failure to do this could damage the  
meter.  
Hall Effect Sensor Wiring Details  
(HP Models Only)  
For pump applications, turn off the pump  
at the end of each day.  
1
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Reed Relay Specifications  
Reassembly:  
Two wire SPST N/O.  
1. Replace rotors into the meter body. The  
rotors should be at 90 degrees to each  
other.  
Switching voltage 150 VDC; maximum  
current 0.25 Amps.  
2. Lightly rotate the rotors by hand. They  
must rotate freely.  
Rating 3 watts.  
Duty cycle 20% ON, 80% OFF.  
3. Install O-ring.  
4. Replace the meter cap and tighten the  
eight screws uniformly to 35Nm (25 Ft.  
Lbs.).  
Figure 3  
5. Replace the pulser cap and tighten the  
four screws.  
Reed Switch Wiring Details  
(HP Models Only)  
MAINTENANCE  
Disassembly:  
1. Ensure the fluid supply to the meter has  
been disconnected, and the line pres-  
sure has been released before disas-  
sembly.  
2. Remove the four screws and remove the  
pulser cap.  
3. Remove the gasket.  
4. Remove eight screws and remove the  
meter cap.  
5. Remove O-ring and inspect. Replace O-  
ring if damaged.  
6. Remove rotors, clean and inspect. Re-  
place rotors if damaged.  
7. To remove the PCB, remove the two  
screws.  
NOTE: Reed Switch PCB’s cannot be re-  
moved.  
2
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TROUBLESHOOTING  
Symptom  
Probable Cause  
Corrective Action  
FLUID WILL NOT  
FLOW THROUGH  
THE METER  
1. Foreign matter blocking  
rotors  
Dismantle meter, clean rotors. Strainer must  
be fitted in-line.  
2. Line strainer blocked  
3. Damaged rotors  
Clean strainer.  
Replace rotors. Strainer must be fitted in-line.  
Re-adjust connections.  
4. Meter connections over-  
tightened  
REDUCED FLOW  
THROUGH THE  
METER  
1. Line strainer partially  
blocked  
Clean strainer.  
2. Fluid is too viscous  
Maximum viscosity 1000 centipoise.  
METER READING 1. Fluid flowrate is too low  
See specifications for minimum and  
maximum flowrates.  
INACCURATE  
or too high  
2. Air in fluid.  
Bleed air from system.  
3. Excess wear caused by  
incorrect installation  
Check meter for damage. Install correctly.  
METER NOT  
GIVING A PULSE  
SIGNAL  
1. Faulty Hall Effect sensor  
or Reed Switch  
Replace meter cap for Reed Switch models,  
replace PCB for Hall Effect models.  
2. Faulty magnet  
Replace rotors.  
3
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DISPLAY PARTS LISTING  
Model: FPD1202-HP  
3
4
9
TERMINAL  
BLOCK  
10  
6
2
7
8
1
u = Recommended Spare Parts to stock.  
Bold Text = Indicates Stainless Steel model parts.  
Item  
Rec.  
Part or Set  
No. Qty. Parts (Order from this column only) Part Description  
1
2
3
3
4
6
6
7
8
1
8
1
1
4
1
1
2
1
1
1
1
MS1NS  
MS367S  
MS170H  
MS170HN  
MS115S  
MS3HES  
MS3HPS  
MS6-1S  
BS029V  
Meter Body Assembly NPT  
Bolt Set - Socket Head  
Pulser Cap (BSP)  
Pulser Cap (NPT)  
Bolt Set - Socket Head  
Meter Cap & Hall Effect Assembly  
Meter Cap & Reed Switch Assembly  
Rotor Set (Stainless Steel)  
O-Ring (Viton)  
O-Ring (Kalrez)  
Gasket  
u
u
*
*
u
u
u
8
9
10  
BS029TE  
MS300HS  
MS284S  
Screw Sets  
Reed Switch & Hall Effect are unavailable without meter cap.  
*
4
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SPECIFICATIONS  
Pulse Meter Models  
Flow Ranges (LPM or GPM)  
Above 5 centipoise  
Below 5 centipoise  
Accuracy of Reading  
Maximum Viscosity  
2 to 100 / 0.53 to 26.4  
5 to 100 / 1.32 to 26.4  
± 1%  
1000 Centipoise  
Maximum Operating Pressure  
Maximum Operating Temperature  
Pulse Type  
Pulses per Litre/Gallons  
Meter Dimensions  
55160 kPa / 8000 PSI / 551 Bar  
120°C / 248°F  
Hall Effect Sensor / Reed Switch  
1000 / 3785  
86mm Dia. / 3.4” Dia. (Meter Body)  
83mm / 3.25” (Port Face to Face)  
3.3 kg / 116 oz.  
Weight  
5
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DISPLAY PARTS LISTING  
Model: FPD1203-HP  
3
4
9
TERMINAL  
BLOCK  
10  
6
2
7
8
1
u = Recommended Spare Parts to stock.  
Bold Text = Indicates Stainless Steel model parts.  
Item  
Rec.  
Part or Set  
No. Qty. Parts (Order from this column only) Part Description  
1
2
3
3
4
6
6
7
7
7
7
8
8
9
10  
1
8
1
1
4
1
1
2
2
2
2
1
1
1
1
MS2NS  
MS367S  
MS170H  
MS170HN  
MS115S  
MS3HES  
MS3HPS  
MS7-1ES  
MS7-1RS  
MS7-1HES  
MS7-1HRS  
BS029V  
BS029TE  
MS300HS  
MS284S  
Meter Body Assembly NPT  
Bolt Set - Socket Head  
Pulser Cap (BSP)  
Pulser Cap (NPT)  
Bolt Set - Socket Head  
Meter Cap & Hall Effect Assembly  
Meter Cap & Reed Switch Assembly  
Rotor Set (S/Steel) - Hall Effect  
Rotor Set (S/Steel) - Reed Switch  
Rotor Set (S/Steel) - Hall Effect, High Visc.  
Rotor Set (S/Steel) - Reed Switch, High Visc.  
u
u
*
*
u
u
u
u
u
u
O-Ring (Viton)  
O-Ring (Kalrez)  
Gasket  
Screw Sets  
Reed Switch & Hall Effect are unavailable without meter cap.  
*
6
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SPECIFICATIONS  
Pulse Meter Models  
Flow Ranges (LPM or GPM)  
Above 5 centipoise  
Below 5 centipoise  
Accuracy of Reading  
15 to 500 / 4.0 to 132  
25 to 500 / 6.0 to 132  
± 1%  
Maximum Viscosity  
1000 Centipoise  
55160 kPa / 8000 PSI / 551 Bar  
120°C / 248°F  
Hall Effect Sensor / Reed Switch  
400 / 1514  
86mm Dia. / 3.4” Dia. (Meter Body)  
83mm / 3.25” (Port Face to Face)  
3.3 kg / 116 oz.  
*
Maximum Operating Pressure  
Maximum Operating Temperature  
Pulse Type  
Pulses per Litre/Gallons  
Meter Dimensions  
Weight  
Unless high viscosity rotors are fitted.  
*
7
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M-4125 /0405  
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