OPERATOR’S MANUAL
PD05P-XXX-XXX-B
8-27-08
RELEASED:
REVISED:
(REV. 04)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
10-16-09
1/2" DIAPHRAGM PUMP
1:1 RATIO (NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material op-
tions.
637427-XX for fluid section repair (see page 4).
637428 for air section repair (see page 6).
PUMP DATA
Models. . . . . . . . . . . . . . . . . . . see Model Description Chart for“-XXX”
Pump Type. . . . . . . . . . . . . . . Non-Metallic Air Operated Double
Diaphragm
Material. . . . . . . . . . . . . . . . . . see Model Description Chart
Weight . . PD05P-XDS-XXX-B. . . . . . . . . . . . 6.28 lbs (2.85 kgs)
Figure 1
PD05P-XES-XXX-B . . . . . . . . . . . . 6.67 lbs (3.03 kgs)
PD05P-XKS-XXX-B . . . . . . . . . . . . 6.78 lbs (3.08 kgs)
PD05P-XLS-XXX-B . . . . . . . . . . . . 7.24 lbs (3.28 kgs)
MODEL DESCRIPTION CHART
PD05P-XPS-XXX-B . . . . . . . . . . . . 5.21 lbs (2.36 kgs)
PD05P-XRS-XXX-B . . . . . . . . . . . . 5.44 lbs (2.47 kgs)
P D 05 P - X X S - X X X - B
Maximum Air Inlet Pressure . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure. . . . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption @ 40 p.s.i.. . . . . . . . . . . . . 1 c.f.m. / gallon (approx.)
Maximum Flow Rate (flooded inlet) . . . 14.4 g.p.m. (54.5 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g. . . . . 0.039 gal. (0.15 lit.)
Maximum Particle Size . . . . . . . . . . . . . . . . 3/32”dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat material)
Acetal. . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Kynar® PVDF . . . . . . . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene. . . . . . . . . . . . . . . . . . 35° to 175° F (2° to 79° C)
Polyurethane. . . . . . . . . . . . . . . . . . . 10° to 150° F (-12° to 66° C)
Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
Teflon® PTFE . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton®. . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Groundable Models. . . . . . . . . . . . . . . . . . . . PD05P-XDS-XXX-B
PD05P-XES-XXX-B
Center Section Material
P - Polypropylene
Fluid Connection
A - 1/2 - 14 N.P.T.F. - 1
B - Rp 1/2 (1/2 - 14 BSP parallel)
Fluid Cap & Manifold Material
D - Groundable Acetal (single port)
E
-
Groundable Acetal (multiple port)
K - Kynar PVDF (single port)
Kynar PVDF (multiple port)
L
-
P - Polypropylene (single port)
R - Polypropylene (multiple port)
Hardware Material
S
-
Stainless steel
Seat Material
D - Acetal
K - Kynar PVDF
P - Polypropylene
S
-
Stainless steel
Dimensional Data. . . . . . . . . . . . . . . . . . . . . . see page 8
Ball Material
A - Santoprene
C - Hytrel
Noise Level @ 70 p.s.i., 60 c.p.m.. . . . . . . . . 75.0 db(A)
ꢂ
T
-
Teflon PTFE
U - Polyurethane
V - Viton
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
G - Nitrile
S
ꢂ
-
Stainless steel
Diaphragm Material
A - Santoprene
C - Hytrel
T
-
Teflon PTFE / Santoprene
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
U - Polyurethane
V - Viton
G - Nitrile
Fluid Section Service Kit Selection
PD05P - XXX - X X X - B
637427 - X X
Example: Model #PD05P-ARS-SAA-B
Fluid Section Service Kit # 637427-AA
Ball
Diaphragm
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151
ꢀ
ꢀ
© 2009
CCN 15250376
(800) 276-4658 FAX (800) 266-7016
fluids.ingersollrand.com
ꢀ
ꢁ
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GENERAL DESCRIPTION
OPERATING INSTRUCTIONS
The ARO diaphragm pump offers high volume delivery even at low
air pressure and a broad range of material compatibility options are
available. Refer to the model and option chart. ARO pumps feature
stall resistant design, modular air motor / fluid sections.
Air operated double diaphragm pumps utilize a pressure differen-
tial in the air chambers to alternately create suction and a positive
fluid pressure in the fluid chambers, ball checks insure a positive
flow of fluid.
Pump cycling will begin as air pressure is applied and will continue
to pump and keep up with the demand. It will build and maintain
line pressure and will stop cycling once maximum line pressure is
reached (dispensing device closed) and will resume pumping as
needed.
Always flush the pump with a solvent compatible with the ma-
terial being pumped if the material being pumped is subject to
“setting up”when not in use for a period of time.
Disconnect the air supply from the pump if it is to be inactive
for a few hours.
The outlet material volume is governed not only by the air sup-
ply, but also by the material supply available at the inlet. The
material supply tubing should not be too small or restrictive.
Be sure not to use hose which might collapse.
When the diaphragm pump is used in a forced-feed (flooded
inlet) situation, it is recommended that a “check valve” be in-
stalled at the air inlet.
Secure the diaphragm pump legs to a suitable surface to insure
against damage by vibration.
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
AIR AND LUBE REQUIREMENTS
MAINTENANCE
EXCESSIVE AIR PRESSURE. Can cause pump dam-
WARNING
Certain ARO “Smart Parts” are indicated which should be avail-
able for fast repair and reduction of down time.
Provide a clean work surface to protect sensitive internal mov-
ing parts from contamination from dirt and foreign matter dur-
ing service disassembly and reassembly.
Keep good records of service activity and include the pump in
preventive maintenance program.
Service kits are available to service two separate diaphragm
pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid
Section is divided further to match typical part Material Op-
tions.
age, personal injury or property damage.
ꢀ
ꢀ
A filter capable of filtering out particles larger than 50 microns
should be used on the air supply. There is no lubrication re-
quired other than the “O” ring lubricant which is applied during
assembly or repair.
If lubricated air is present, make sure that it is compatible with
the “O”rings and seals in the air motor section of the pump.
ꢀ
ꢀ
ꢀ
ꢀ
Before disassembling, empty captured material in the outlet
manifold by turning the pump upside down to drain material
from the pump.
ꢀ
TYPICAL CROSS SECTION
Figure 2
Hytrel®, Teflon® and Viton® are registered trademarks of the DuPont Company Kynar® is a registered trademark of Arkema Inc. ARO® is a registered trademark of Ingersoll-Rand Company
ꢀ
ꢀ
ꢀ
ꢀ
Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Loctite® and 242® are registered trademarks of Henkel Loctite Corporation
ꢀ
ꢀ
ꢀ
Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)
ꢀ
ꢀ
PD05P-XXX-XXX-B (en)
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PARTS LIST / PD05P-XXX-XXX-B FLUID SECTION
637427-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart
below) and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate® FML-2 grease (pages 6).
ꢃ
SEAT OPTIONS
PD05P-XXX-XXX-B
BALL OPTIONS
PD05P-XXX-XXX-B
(3/4” diameter)
“22”
“21”
ꢃ
-XXX Seat
-DXX 96572-2
Qty Mtl
-XXX Ball
Qty Mtl
(4) [Sp]
-XXX Ball
Qty Mtl
(4)
(4)
(4)
[D]
[K]
[P]
-XAX 93100-E
-XCX 93100-C
-XGX 93100-2
-XSX 93410-1
-XTX 93100-4
-XUX 93100-8
-XVX 93100-3
(4)
(4)
(4)
[T]
[U]
[V]
-KXX 96572-3
-PXX 96572-1
-SXX 95917-1
(4)
(4)
[H]
[B]
(4) [SS]
(4) [SS]
MATERIAL CODE
DIAPHRAGM OPTIONS PD05P-XXX-XXX-B
[A] = Aluminum
[B] = Nitrile
[D] = Acetal
(3/32” x 1-5/16” o.d.)
“19”
ꢃ
Service Kit
“7”
“8”
ꢃ
ꢃ
ꢃ
-XX = (Ball)
[E] = E.P.R.
-XXX -XX = (Diaphragm)
-XXA 637427-XA
-XXC 637427-XC
-XXG 637427-XG
-XXT 637427-XT
-XXU 637427-XU
-XXV 637427-XV
Diaphragm
Qty
Mtl Diaphragm
Qty
Mtl “O” Ring
- - - 93763
Qty
(4)
(4)
(4)
(4)
(4)
(4)
Mtl
[E]
[GA]= Groundable Acetal
[GFN] = Glass filled Nylon
[H] = Hytrel
[K] = Kynar PVDF
[P] = Polypropylene
[Sp] = Santoprene
[SS] = Stainless Steel
[T] = Teflon PTFE
[U] = Polyurethane
[V] = Viton
93465
(2)
(2)
(2)
(2)
(2)
(2)
[Sp] - - - - -
[H] - - - - -
[B] - - - - -
[T] 93465
[U] - - - - -
[V] - - - - -
- - -
- - -
- - -
(2)
93465-9
93465-G
93111
- - - Y325-122
- - - Y325-122
[Sp] 93265
[B]
[B]
[T]
[U]
[V]
93112
- - -
- - -
- - - 93119
93581-3
- - - Y327-122
MANIFOLD / FLUID CAP MATERIAL OPTIONS PD05P-XXX-XXX-B
Polypropylene
Kynar PVDF
Groundable Acetal
PD05P-XPS- PD05P-XRS-
PD05P-XKS- PD05P-XLS-
PD05P-XDS-
PD05P-XES-
(size)
Item Description
Qty Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl
(2) 93103-7 [P] 93103-7 [P] 93103-4 [K] 93103-4 [K] 93103-3 [D] 93103-3 [D]
(2) 95732-1 [P] 95732-1 [P] 95732-3 [K] 95732-3 [K] 95732-2 [GA] 95732-2 [GA]
(5/16” - 18)
Diaphragm Nut
6
ꢄ
15 Fluid Cap
43 Ground Strap
(1) - - - - -
(1) - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - 92956-1 [SS] 92956-1 [SS]
- - - 66885-1 66885-1
(not shown)
57 Ground Kit Assembly
(N.P.T.F.)
Inlet Manifold
(1) 95734-7 [P] 95734-1 [P] 95734-9 [K] 95734-3 [K] 95734-8 [GA] 95734-2 [GA]
(1) 95734-10 [P] 95734-4 [P] 95734-12 [K] 95734-6 [K] 95734-11 [GA] 95734-5 [GA]
(1) 95733-7 [P] 95733-1 [P] 95733-9 [K] 95733-3 [K] 95733-8 [GA] 95733-2 [GA]
(1) 95733-10 [P] 95733-4 [P] 95733-12 [K] 95733-6 [K] 95733-11 [GA] 95733-5 [GA]
60
61
63
(BSP)
(N.P.T.F.)
Outlet Manifold
(BSP)
(1/2 - 14 N.P.T. x 9/16”)
Pipe Plug
(3) - - - - -
(3) - - - - -
- - - 93897-1 [P] - - - - -
- - - 96478-1 [P] - - - - -
- - - 93897-3 [K] - - - - -
- - - 96478-3 [K] - - - - -
- - - 93897-2 [D]
- - - 96478-2 [D]
(R 1/2 [1/2 - 14 BSP taper])
COMMON PARTS
(size)
(size)
(5/16”- 18 x 1-1/4”)
(5/16” - 18)
Item Description
Qty Part No.
(1) 96379
Mtl
[SS]
Item Description
Qty Part No.
(20) 93095
(20) 93886
(2) 93264
Mtl
[SS]
[SS]
[A]
1
5
Connecting Rod
27 Bolt
ꢄ
Diaphragm Washer
(2) 94645
(4) 96176
[GFN]
[SS]
29 Hex Flange Nut
77 Logo Plate
(5/16” - 18 x 7/8”)
26 Flange Bolt
DUAL INLET / DUAL OUTLET KITS 637440-X
Polypropylene
Kynar PVDF
Groundable Acetal
(N.P.T.)
(BSP)
(N.P.T.)
(BSP)
(N.P.T.)
(BSP)
637440-5
637440-1
637440-4
637440-3
637440-6
637440-2
(size)
Item Description
Qty Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl
(2) 95914-1 [P] 95914-4 [P] 95914-3 [K] 95914-6 [K] 95914-2 [GA] 95914-5 [GA]
(2) 95915-1 [P] 95915-4 [P] 95915-3 [K] 95915-6 [K] 95915-2 [GA] 95915-5 [GA]
17 Dual Inlet Manifold
18 Dual Inlet Manifold
(3/32” x 1-5/16” o.d.)
19 “O” Ring
(4) 93265
[T] 93265
[T] 93265
[T] 93265
[T] 93265
[T] 93265
[T]
“Smart Parts“, keep these items on hand in addition to the service kits for fast
repair and reduction of down time.
ꢄ
Page 4 of 8
PD05P-XXX-XXX-B (en)
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PARTS LIST / PD05P-XXX-XXX-B FLUID SECTION
FOR THE AIR MOTOR SEC-
TION, SEE PAGES 6 AND 7.
ASSEMBLY TORQUE REQUIREMENTS
ꢅ
ꢆ
NOTE: DO NOT OVERTIGHTEN FASTENERS.
(6) diaphragm nut, 95 - 105 in. lbs (10.7 - 11.9 Nm).
17
(26) bolt and (29) nut, 50 - 60 in. lbs (5.6 - 6.8 Nm), alternately and evenly,
then re-torque after initial run-in.
LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mating parts.
Apply pipe sealant to threads.
ꢂ
ꢇ
ꢈ
Apply anti-seize compound to threads and bolt and nut flange heads
which contact pump case when using stainless steel fasteners.
Apply Loctite® 242® to threads.
ꢉ
Note: Lubriplate FML-2 is a white food grade petroleum grease.
61 (PD05P-XDS-XXX-B,
3
1
PD05P-XKS-XXX-B,
PD05P-XPS-XXX-B)
5
7
8
6
26 ꢁꢂ
61 (PD05P-XES-XXX-B,
PD05P-XLS-XXX-B,
PD05P-XRS-XXX-B)
2
4
63
ꢃ
Torque Sequence
27
ꢂ
1
ꢀ
5
7
6
ꢁꢄ
22
21
19
ꢀ
29 ꢁꢂ
77
43
15
27
22
21
19
ꢂ
ꢀ
29 ꢁꢂ
60 (PD05P-XES-XXX-B,
PD05P-XLS-XXX-B,
PD05P-XRS-XXX-B)
Figure 3
63
ꢃ
View for PD05P-XXS-XXT-B (Teflon
diaphragm) configuration only.
60 (PD05P-XDS-XXX-B,
PD05P-XKS-XXX-B,
PD05P-XPS-XXX-B)
Fluid side, Teflon (white) - 7
18
COLOR CODE
Diaphragm
Ball
Color
Material
Color
Hytrel
Nitrile
Polyurethane Clear
Cream
Black
Black (•)
Red (•)
Red
Santoprene
Teflon PTFE
Viton
Tan
White
Yellow (•) Yellow (•)
Tan
White
(•) Dot
8 - Air side, Santoprene (tan)
PD05P-XXX-XXX-B (en)
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PARTS LIST / PD05P-XXX-XXX-B AIR MOTOR SECTION
Indicates parts included in 637428 air section service kit.
ꢊ
AIR MOTOR PARTS LIST
(size)
(size)
Item
Description
Qty Part No.
(1) 96315
(1) 96091
(1) 96351
(1) 96353
(1) 95919
(2) 97111
(2) 96092
(8) 96093
(1) 67367
(1) 67366
(1) 93107
(1) 96214-1
(4) 94871
(1) 96204
(1) 96352
(3) Y325-29
(1) 94395
(1) 96383
Mtl
[PPG]
[D]
Item
Description
Qty Part No.
(1) 93276
Mtl
(Ck)
(Ck)
[B]
[B]
[D]
[U]
[U]
[D]
[B]
[B]
[B]
[B]
[C]
101 Center Body
140 Valve Insert
141 Valve Plate
(right side)
103R Cover
103L Cover
(1) 96173
(left side)
(3/16” x 1” o.d.)
[D]
144 “U” Cup Packing
(2) Y187-48
(1) Y325-24
(1) 67382
ꢃꢊ
ꢊ
(1/16” x 1-1/4” o.d.)
107 Plug, Small
111 Major Valve Spool
118 Actuator Pin
121 Washer
[D]
166 “O” Ring
(includes 168 and 169)
[D]
167 Pilot Piston
ꢊ
(1/16” x 7/16” o.d.)
[SS]
[D]
168 "O” Ring
(2) 96459
(1/8” x 5/8” o.d.)
169 “U” Cup Packing
170 Spool Bushing
(1) 96384
ꢊ
(#4 - 20 x 1/2”)
123 Screw
[SS]
[PPG]
[PPG]
[Sy]
[B]
(1) 96090
(1/16” x 13/16” o.d.)
129 Muffler Assembly
171 “O” Ring
173 “O” Ring
174 “O” Ring
(2) Y325-17
(2) Y325-115
(2) Y325-105
(1) 96364
ꢊ
ꢊ
(optional)
(3/32” x 7/8” o.d.)
(3/32” x 11/32” o.d.)
129 Exhaust Cover
ꢋ
ꢋ
ꢊ
(optional)
130 Gasket
ꢃꢊ
ꢊ
132 Air Manifold Gasket
200 Porting Gasket
(1/4” - 20 x 5-3/4”)
(optional)
134 Flange Bolt
135 Valve Block
136 Plug, Large
[SS]
[PPG]
[D]
201 Muffler
(1) 93110
(1/16” x 3/8” o.d.) (optional)
232 “O” Ring
(4) Y325-10
(1) 637438
[B]
- - -
ꢋ
(includes items
Ported Exhaust Kit
ꢋ
129, 130 and 232) (optional)
(1/16” x 1-5/8” o.d.)
137 “O” Ring
[B]
ꢊ
ꢊ
ꢊ
(1/8” x 1” o.d.)
138 “U” Cup Packing
139 “U” Cup Packing
[U]
Lubriplate FML-2 grease
(1) 94276
637308
ꢃꢊ
(1/8” x 1-7/16” o.d.)
[U]
Lubriplate Grease Packets (10)
Items included in fluid section service kit, see page 4.
ꢃ
MATERIAL CODE
Install (5) washers with i.d. chamfer toward diaphragm.
When replacing Teflon diaphragms, install the 93465 Santo-
prene diaphragm behind the Teflon diaphragm.
ꢀ
ꢀ
[B] = Nitrile
[PPG] = Glass filled Polypropylene
[SS] = Stainless Steel
[Sy] = Syn-Seal
[C] = Carbon Steel
[Ck] = Ceramic
[D] = Acetal
[U] = Polyurethane
AIR MOTOR SECTION SERVICE
DIAPHRAGM PUMP SERVICE
Service is divided into two parts - 1. Pilot Valve, 2. Major Valve.
ꢀ
Air Motor Section service is continued from Fluid Section repair.
GENERAL SERVICE NOTES:
Inspect and replace old parts with new parts as necessary. Look
for deep scratches on metallic surfaces, and nicks or cuts in “O”
rings.
ꢀ
PILOT VALVE DISASSEMBLY
1. Remove (123) screws, releasing (103) covers, (121) washers,
(118) actuator pins and (167) pilot piston.
2. Remove (170) spool bushing and inspect inner bore of bushing
for damage.
Tools needed to complete disassembly and repair:
ꢀ
7/8” socket or wrench, 1/2” socket or wrench, 3/8” socket
or wrench, 3/8” Allen wrench, T-10 Torx screwdriver, torque
wrench (measuring inch pounds), “O”ring pick.
ꢀ
PILOT VALVE REASSEMBLY
FLUID SECTION DISASSEMBLY
1. Clean and lubricate parts not being replaced from service kit.
2. Assemble (171) “O” rings to (170) bushing and assemble bush-
ing into (101) center body.
3. Lubricate and assemble (167) pilot piston assembly into (170)
bushing.
4. Assemble (173 and 174) “O” rings and (121) washers to (103)
covers, then insert (118) actuator pins through assembly.
5. Assemble (144) “U” cups (note the lip direction) and (103) cov-
ers to (101) center body, securing with (123) screws. NOTE:
tighten (123) screws to 4 - 6 in. lbs (0.45 - 0.68 Nm).
1. Remove (61) top manifold.
2. Remove (19) “O”rings, (21) seats and (22) balls.
3. Remove (60) bottom manifold.
4. Remove (19) “O”rings, (21) seats and (22) balls.
5. Remove (15) fluid caps.
6. Remove (6) diaphragm nut, (7) or (7 / 8) diaphragms and (5)
washer.
7. Remove (1) connecting rod from air motor.
8. Carefully remove remaining (6) diaphragm nut, (7) or (7 / 8) dia-
phragms and (5) washer from (1) connecting rod. Do not mar
surface of connecting rod.
MAJOR VALVE DISASSEMBLY
FLUID SECTION REASSEMBLY
1. Unthread (134) bolts, releasing (129) muffler assembly.
2. Pull (135) valve block and components from (101) center body.
3. Remove (132) gasket, (141) valve plate and (140) valve insert
from (135) valve block.
4. Remove (134) bolts, releasing (107 and 136) plugs and (111)
spool.
Reassemble in reverse order.
Lubricate (1) connecting rod with Lubriplate or equivalent “O”
ring lubricant.
Connecting rod (1) should be installed using 96571 bullet, in-
cluded in service kit.
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Page 6 of 8
PD05P-XXX-XXX-B (en)
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PARTS LIST / PD05P-XXX-XXX-B AIR MOTOR SECTION
PILOT VALVE PARTS
637438 (optional)
ꢀ
144
118 169
ꢀ
168
ꢀ
171
ꢀ
232
130
129
201 (optional)
ꢅ
123
103L
ꢀ
173
ꢀ
174 121 167 170
140
132
107
137
166
129
ꢀ
ꢀ
144
103R
123
ꢀ
135
134
138
139
137
ꢁ
ꢅ
ꢀ
ꢀ
ꢀ
141
ꢀ
200
ꢀ
101
118 121 174
ꢀ
173
ꢀ
111
136
PILOT VALVE PARTS
MAJOR VALVE
ASSEMBLY TORQUE REQUIREMENTS
ꢅ
ꢆ
NOTE: DO NOT OVERTIGHTEN FASTENERS.
(123) screw, 4 - 6 in. lbs (0.45 - 0.68 Nm).
(134) bolt, torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes,
then re-torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).
Figure 4
LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mat-
ing parts.
ꢂ
5. Assemble (107) small plug into (135) valve block.
MAJOR VALVE REASSEMBLY
6. Assemble (140) valve insert and (141) valve plate to (135) valve
block. NOTE: Assemble (140) valve insert with “dished” side
toward (141) valve plate. Assemble (141) valve plate with iden-
tification dot toward (132) gasket.
1. Assemble new (139 and 138) “U” cups on (111) spool - LIPS
MUST FACE EACH OTHER.
2. Assemble (137) “O”rings to (136) large plug.
3. Assemble (137 and 166) “O”rings to (107) small plug.
4. Insert (111) spool into (136) large plug, then insert (136) large
plug into (135) valve block, being sure the (111) spool is rotated
to accept (140) valve insert.
7. Assemble (132 and 200) gaskets, (135) valve block and (129)
muffler assembly to (101) center body, securing with (134)
bolts. NOTE: Tighten (134) bolts to 15 - 20 in. lbs (1.7 - 2.3 Nm).
PD05P-XXX-XXX-B (en)
Page 7 of 8
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TROUBLE SHOOTING
Product discharged from exhaust outlet.
Low output volume.
Check for diaphragm rupture.
Check air supply.
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Check tightness of (6) diaphragm nut.
Check for plugged outlet hose.
For the pump to prime itself, it must be mounted in the vertical
position so that the balls will check by gravity.
Check for pump cavitation - suction pipe should be sized at
least as large as the inlet thread diameter of the pump for
proper flow if high viscosity fluids are being pumped. Suction
hose must be a non-collapsing type, capable of pulling a high
volume.
Air bubbles in product discharge.
Check connections of suction plumbing.
Check “O”rings between intake manifold and fluid caps.
Check tightness of (6) diaphragm nut.
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ꢀ
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ꢀ
Motor blows air out main exhaust when stalled on either
stroke.
Check all joints on the inlet manifolds and suction connections.
These must be air tight.
Inspect the pump for solid objects lodged in the diaphragm
chamber or the seat area.
ꢀ
ꢀ
Check “U”cups on (111) spool in major valve.
Check (141) valve plate and (140) insert for wear.
Check (169) “U”cup on (167) pilot piston.
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DIMENSIONAL DATA
Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).
T - Air Inlet
U - Material Outlet
U - Material Outlet
A
P
E
F
Q
S
B
N
G
D
K
H
M
L
R
J
C
U - Material Inlet
U - Material Inlet
DIMENSIONS
A - 10-1/32”(254.8 mm)
B - 10-3/32”(256.1 mm)
C - 6-3/16”(157.1 mm)
D - 2”(51.0 mm)
F
- 6-1/32”(153.1 mm)
L
- 1-15/16”(48.9 mm)
R - 3-3/32”(78.5 mm)
G - 10-29/32”(276.8 mm)
H - 4-29/32”(124.2 mm)
M - 3/8”(9.6 mm)
S
T
- 1-9/16”(39.7 mm)
N - 6-11/32”(160.5 mm)
P - 8-29/32”(225.9 mm)
Q - 5-1/32”(127.4 mm)
- 1/4 - 18 P.T.F. SAE Short
J
- 5-17/32”(140.2 mm)
U - see below
E
- 6-3/4”(171.0 mm)
K - 5/16”(8.0 mm)
Pump Model
“U”Material Inlet / Outlet
PD05P-AXS-XXX-B 1/2 - 14 N.P.T.F. - 1
PD05P-BXS-XXX-B
Rp 1/2 (1/2 - 14 BSP, parallel)
Figure 5
PN 97999-1164
PD05P-XXX-XXX-B (en)
Page 8 of 8
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