Ingersoll Rand Power Screwdriver 7R User Manual

16574584

Edition 1

January 2006

Air Screwdrivers

7R Series

Parts Information

Save These Instructions

Download from Www.Somanuals.com. All Manuals Search And Download.

7R Motor Housing Assembly Parts List

Item

Part Description

Part Number

Motor Housing Assembly

for models ending in -EU

for all other models

Motor Housing

7RA-EU-A40

7RA-A40

for models ending in -EU

for all other models

7RA-EU-B40

7RA-B40

Warning Label

for models ending in -EU

for all other models

EU-99

WARNING-7-99

7AH-105A

7AH-24

Bearing Ejecting Nut

Rear Rotor Bearing

†•

Trigger Bushing

4RA-91

Reverse Valve

7RA-329

7RA-515

7RA-269

7RA-358

7RA-A516

7RA-B516

R2F-167

7RA-A518

R0BRIC-283

7RA-520

7RA-A517

7RA-519

R0BRIC-283

7RA-664

7AH-A93

7AH-94

Reverse Valve Spring

Reverse Valve Cap

†•

Reverse Valve Cap Seal

Actuating Valve Assembly

Actuating Valve

16A

24A

Actuating Valve Face

Actuating Valve Bushing Assembly

Valve Bushing Seal

Actuating Valve Button

Actuating Valve Cap Assembly

Actuating Valve Spring

Actuating Valve Cap Seal

Actuating Valve Bumper

Trigger Assembly

†•

Trigger Pin

†

Throttle Valve

7RAK-302

7RAK-303

7RAK-304

7AH-51

Throttle Valve Seat

Throttle Valve Seat Support

Throttle Valve Spring

Muffler Assembly

†

3RA-A123

85H-167

7RA-311

7AH-65

†•

†

Muffler O-Ring

Muffler Element

Inlet Bushing Spacer

Inlet Bushing Assembly

Air Strainer Screen

7AH-A565

R0A2-61

R1A-48

†

Dead Handle (for 7RANP1)

Pinch Bolt (for 7RANP1)

Dead Handle Adapter (2) (for 7RANP1)

Nameplate

510-638

7A-49

for models ending in -EU

for all other models

4RA-EU-301

4RA-301

Nameplate Screws (2)

Horizontal Hanger

BN403-302

7RA-366

Motor Housing Assembly

for models ending in -EU

for all other models

7RL-EU-AL40

7RL-AL40

Motor Housing

for models ending in -EU

for all other models

7RL-EU-B40

7RL-B40

Warning Label

for models ending in -EU

for all other models

EU-99

WARNING-7-99

* Not illustrated.

• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part

indicated by a bullet (•) for every four tools in service.

† Indicates Tune-up Kit part.

16574584_ed1

Download from Www.Somanuals.com. All Manuals Search And Download.

7R Motor Housing Assembly Parts List

Item

Part Description

Bearing Ejecting Nut

Rear Rotor Bearing

Plunger Bushing

Part Number

7AH-105A

7AH-24

†•

53A

5RLK2C-91

7L-L273

7L-120

Throttle Lever

Throttle Lever Pin

Reverse Valve

7RL-329

55RP-515

7RL-347

74L-56

Reverse Valve Spring

Reverse Valve Lock Pin

Lock Pin Retainer

Retainer Set Screw

Muffler Element

7RL-669

7L-311

†

Exhaust Deflector

7L-23

†•

Exhaust Deflector Seal

Exhaust Silencer

7A-379

7L-310

Silencer Seal Ring

Throttle Valve Seat Support

Throttle Valve Seat

Throttle Valve

WWV100A1-43

7RAK-304

7RAK-303

7RAK-302

7RL-94

†•

†

Throttle Valve Plunger

Throttle Valve Spring

Air Strainer Screen

Inlet Bushing Spacer

Inlet Bushing

†

7L-51

†•

R0A2-61

7AH-65

7L-565

Suspension Ball

7L-365

Dead Handle (for 7RLMC1)

Pinch Bolt (for 7RLMC1)

Dead Handle Adapter (2) (for 7RLMC1)

Rear End Plate Gasket

Rear End Plate

R1A-48

510-638

7A-49

†•

†

101

102

103

104

105

106

107

108

109

110

111

113

114

7RL-739

7RL-12

Rear End Plate Retainer

Rotor

7AH-118

7RLL-53

7RL-42-4

7RL-3

†•

Vane Packet (set of 4 Vanes)

Cylinder

Front End Plate

7AH-11

Cylinder Dowel

7AH-98

†•

Front Rotor Bearing

Bearing Spring Washer (2)

Front Rotor Bearing Housing

Bearing Housing Spacer

Spindle Assembly

R1-22

7AH-278

7AH-13

7AH-81

for N ratio

7LK-A8

7LL-A8

for L ratio

for M ratio

7LM-A8

115

116

117

118

Seal Support

5RAK-5

Seal Retaining Washer

Seal

7L-303

†

182A53-610

Spindle Planet Gear Assembly (3)

for N ratio (21 teeth)

for L ratio (22 teeth)

for M ratio (18 teeth)

Spindle Planet Gear Bearing (1 for each Gear)

for L or N ratio

7AK-A10

7AL-A10

7AJ-A10

119

7AK-500

7AH-17

7AH-18

120

121

Rotor Pinion (for M and N ratios)

Rotor Pinion Spacer (for M and H ratios)

* Not illustrated.

• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part

indicated by a bullet (•) for every four tools in service.

† Indicates Tune-up Kit part.

16574584_ed1

Download from Www.Somanuals.com. All Manuals Search And Download.

7R Motor Housing Assembly Parts List

Item

Part Description

Part Number

122

Gear Head

for M ratio

7AM-216

7AN-216

7AH-A10

7AH-500

7AN-80

for N ratio

123

124

125

Gear Head Planet Gear Assembly (3) (for M and H ratios)

Planet Gear Bearing (1 for each Gear)

Gear Head Spacer

Gear Case Assembly

for L ratio

7LH-A37A

7LM-A37A

for M and N ratios

127

Gear Case

for L ratio

7LH-B37A

7LM-B37A

D0F9-879

5R-701

for M and N ratios

128

129

130

131

Grease Fitting

Grease Shield

Spindle Bearing

R1L-24

Spindle Bearing Retainer

7L-28

Grease Gun

R000A2-228

141A12-26

Reverse Valve Cap Wrench

Tune-up Kit

for Models 7RALC1, 7RALD1, 7RAMC1, 7RALP1, 7RAMC3, 7RAMP1, 7RANP1 and

7RALC3 (includes illustrated parts: 3, 7, 10, 16, 19, 20, 22, 24, 24A, 27,

101, 105, 109 and 117)

7RA-S/D-TK1

for Models 7RLLC1, 7RLLC3 and 7RLMC1 (includes illustrated parts: 53, 61, 63, 65, 67, 68,

70, 101, 103, 105, 109 and 117)

7RL-S/D-A/T-TK1

* Not illustrated.

• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part

indicated by a bullet (•) for every four tools in service.

† Indicates Tune-up Kit part.

16574584_ed1

Download from Www.Somanuals.com. All Manuals Search And Download.

Series 7 Clutches Exploded Diagram

NON-ROTATING

FINDER

NON-ROTATING

FINDER

(Dwg. TPA899-1)

16574584_ed1

Download from Www.Somanuals.com. All Manuals Search And Download.

Series 7 Clutches Parts List

Item

Part Description

Cushion Clutch Attachment

(assembled with Medium Clutch Spring)

Clutch Housing Assembly

Housing Bushing

7C1

7C3

7C1

7C1-A580A

7P1-781

---

7C3

201

7C3-A580A

7C3-781

202

203

204

Finder Retaining Spring

Adjusting Hole Cover

Clutch Driver Assembly

(assembled with Medium Clutch Spring)

Clutch Driver

102A60-628

7C-415A

7C-A581A

7C-581A

7C-589A

2U-696

7C-A581A

7C-581A

7C-589A

2U-696

•

205

206

207

208

209

210

211

Front Clutch Jaw

Jaw Bearing Ball (12)

Clutch Ball Spacer

Clutch Release Ball (9)

Clutch Ball Seat

7C-401A

4U-31

7C-401A

4U-31

7C-627

Clutch Spring

Light (black)

7C-L583A

7C-583A

7C-H583A

7C-704B

7C-623

R02W-696

7C-588A

7C-582A

4C-626

7P1-584

7C1-586A

5C1-931-4

5C1-930-4

5C1-853

RX1-629

---

7C-L583A

7C-583A

7C-H583A

7C-704B

7C-623

R02W-696

7C-588A

7C-582A

4C-626

7P1-584

---

Medium (yellow)

Heavy (green)

212

213

214

215

216

217

218

219

220

221

221A

222

223

224

225

226

Spring Seat Stop

Clutch Spring Seat

Spring Seat Bearing

Adjusting Nut Lock

Clutch Adjusting Nut

Plunger Spring

•

Disengaging Plunger

Bit Holder

•

Retaining Sleeve Spring

Bit Retaining Sleeve

Sleeve Spring Retainer (Blue)

Bit Retaining Ball

---

Bit Holder Assembly

Bit Retaining Spring

Bit Retaining Ball

7C3-A586

102A60-241

AV1-255

102A60-242

102A60-630

5C1-416

---

Finder Spring

---

Bit Holder Guide

---

Clutch Adjusting Key

5C1-416

* Not illustrated.

• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part

indicated by a bullet (•) for every four tools in service.

Series 7 Clutches Parts List

Item

Part Description

Direct Drive Attachment

Housing Assembly

Housing Bushing

7D1

301

7P1-A580

7P1-781

7D1-211

7AH-118

7D1-586

RX1-629

5C1-931-4

5C1-853

5C1-930-4

302

303

304

305

306

307

307A

308

Spacer

Spacer Retainer

•

Bit Holder

Bit Retaining Ball

Retaining Sleeve Spring

Sleeve Spring Retainer (Blue)

Bit Retaining Sleeve

• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part

indicated by a bullet (•) for every four tools in service.

16574584_ed1

Download from Www.Somanuals.com. All Manuals Search And Download.

Series 7 Clutches Parts List

Item

Part Description

Positive Drive Attachment

Clutch Housing Assembly

Housing Bushing

7P1

7P3

401

7P1-A580A

7P1-781

---

7P3-A580A

7C3-781

102A60-628

---

402

403

404

405

406

407

408

409

410

411

412

413

414

415

416

416A

417

418

Finder Retaining Spring

Bit Holder

7P1-586

---

Bit Holder Assembly

Bit Retaining Spring

Bit Retaining Ball

7P3-A586

102A60-241

AV1-255

PX3-587

R2-285

7P-581

7P1-211

7P1-584

RX2-626

7AH-118

---

•

Clutch Jaw (2)

PX3-587

R2-285

7P-581

7P1-211

7P1-584

RX2-626

7AH-118

RX1-629

5C1-930-4

5C1-853

5C1-931-4

---

Clutch Jaw Retaining Ring

Clutch Driver

Clutch Driver Spacer

Disengaging Plunger

Plunger Spring

•

Clutch Driver Spacer Retainer

Bit Retaining Ball

Bit Retaining Sleeve

Sleeve Spring Retainer (Blue)

Retaining Sleeve Spring

Finder Spring

---

102A60-242

102A60-630

Bit Holder Guide

---

• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part

indicated by a bullet (•) for every four tools in service.

* Not illustrated.

Parts and Maintenance

When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts be separated by material so that they can be

recycled.

Tool repair and maintenance should only be carried out by an authorized Service Center.

Refer all communications to the nearest Ingersoll-Rand Office or Distributor.