OPERATOR’S MANUAL
INCLUDE MANUAL: 636027 HYDRAULIC COUPLERS AND ADAPTERS (PN 97999Ć183)
636103
8-7-85
RELEASED:
REVISED:
(REV. L)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
11-20-00
636103
“DU-ALL” CONTROL HANDLE
LIGHT WEIGHT PISTOL GRIP
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT
.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
Whip Hose must not be used on this control hanĆ
WARNING
dle in place of the tube and nozzle assembly. Pressures develĆ
oped are too great and may burst hose causing accidental
injection.
SERVICE KITS
• Use only genuine AROR replacement parts to assure compatible
pressure rating and longest service life.
• 71139 for repair of control handle.
OPERATION
There are no complicated adjustments and it is easy to clean and serĆ
vice. It uses line pressure for normal lubrication, but for tough fittings,
operator merely squeezes (14) handle several times until fitting opens.
A maximum of 10,000 p.s.i. (689bar) can be reached by squeezing the
(14) handle several times.
When removing the control handle from a grease fitting, do not pull the
hydraulic coupler straight off of the fitting. Move the control handle so
that the 636028 hydraulic coupler is at an angle of 30_ to 45_ from the
centerline of the fitting. Doing this will ease the removal of the coupler.
MAXIMUM INLET PRESSURE 7500 P.S.I. (517 BAR)
W
ARNING: HIGH PRESSURE DEVICE
IMPROPER USAGE OF EQUIPMENT COULD RESULT IN SERIOUS INJURY.
THE POSSIBILITY OF INJECTION INTO THE FLESH IS A POTENTIAL HAZARD.
NEVER ALLOW ANY PART OF THE HUMAN BODY TO COME IN FRONT OF OR IN
DIRECT CONTACT WITH THE MATERIAL OUTLET.
AN INJECTION INJURY CAN BE SERIOUS! IF INJECTION SHOULD OCCUR, CONTACT A
QUALIFIED PHYSICIAN FOR IMMEDIATE TREATMENT OF SUCH INJURIES.
INGERSOLL-RAND COMPANY
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506Ć0151
&
(419) 636-4242
D
FAX (419) 633-1674
E2000 D PRINTED IN U.S.A.
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PARTS LIST
Item Description (size in inches)
1 Nut
Qty Part No.
(2) 72458
(2) 72258
(1) Y11Ć104ĆC
(1) 2484
Item Description (size in inches)
Qty Part No.
(1) 76493
(1) 76994
(1) 76494
(2) Y16Ć205
(2) 71496
(1) 71115
(1) 71116
(1) F51Ć50
(1) 71114
(1) 71113
(2) 71112
(1) 71118
(2) 70709
71139
16 Adapter
17 Filter
2 Pin
3 Nut (1/4" Ć 28)
4 Set Screw
5 Piston
18 Spring
n19 Ball (.1562" dia.)
n20 Spring Stop
n21 Spring
n22 Valve Seat
23 Spring
(1) 71111
(1) F162Ć1
(1) 71303
(1) 3571
6 Needle
7 Tube
8 Valve Body
9 Outlet Check
10 Body
(1) 71122
(1) 71120
(1) 126
24 Spring
n25 Packing Washer
n26 Packing
27 Head
11 Retainer
12 Spring
(1) 71121
(1) Y16Ć204
(1) 71110
(1) 73485
13 Ball (.1250" dia.)
14 Handle
28 Link
n Service Kit
15 Body
1
2
3
4
5
6
21
7
H
28
27
26
25
H
24
23
8
H
10
636028 COUPLER
(See Manual 636027)
22
19
11
12
9
20
H
21
13
20
19
NOTE: All Threads are Right Hand.
z Torque to 60 Ć 70 ft lbs (81.3 Ć 94.9 Nm).
H Apply anaerobic pipe sealant to threads.
14
15 z
Place Wrenc
on these Fla
18
17
H
Straight Swivel
15 Bo
Z" Swivel
16 z
1/8'' N.P.T.F.
Remove at this point
636103
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PN 97999Ć115
636103
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