Ingersoll Rand Marine Sanitation System PD20P X X User Manual

PD20P-X-X  
OPERATOR’S MANUAL  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
PE20P-X-X  
RELEASED: 12-16-02  
REVISED:  
(REV. K)  
10-9-10  
2” DIAPHRAGM PUMP  
1:1 RATIO (NON-METALLIC)  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
Refer to Model Description Chart to match the pump material options.  
637369 for air section repair (see page 6).  
637373-XXforfluidsectionrepair(seepage4).NOTE:Thiskitalsocon-  
tains several air motor seals which will need to be replaced.  
637374-X major air valve assembly (see page 7).  
PUMP DATA  
Models . . . . . . . . . . see Model Description Chart for “-XXX”.  
Pump Type . . . . . . . Non-MetallicAir Operated DoubleDiaphragm  
Material . . . . . . . . . . see Model Description Chart.  
Weight . . . PX20P-FKS-XXX . . . . . . . 110.9 lbs (50.3 kgs)  
PX20P-FPS-XXX . . . . . . . 85.3 lbs (38.7 kgs)  
Maximum Air Inlet Pressure . . . . . . . . . 120 p.s.i.g. (8.3 bar)  
Maximum Material Inlet Pressure . . . . . 10 p.s.i.g. (.69 bar)  
Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar)  
Maximum Flow Rate (flooded inlet) . . . . 184 g.p.m. (696 l.p.m.)  
Displacement / Cycle @ 100 p.s.i.g. . . . 1.4 gal. (5.3 lit.)  
Maximum Particle Size . . . . . . . . . . . . 1/4” dia. (6.4 mm)  
Maximum Temperature Limits (diaphragm / ball / seal material)  
E.P.R. / EPDM . . . . . . . . . . . -60_to280_F (-51_to 138_C)  
HytrelR . . . . . . . . . . . . . . . -20_ to 150_ F (-29_ to 66_ C)  
Nitrile . . . . . . . . . . . . . . . . . 10_ to 180_ F (-12_ to 82_ C)  
Figure 1  
MODEL DESCRIPTION CHART  
P X 20 P - F X S - X X X  
Electronic Interface  
D - None  
Polypropylene  
. . . . . . . . . . .35_ to 175_ F (2_ to 79_ C)  
E - Available  
KynarR PVDF . . . . . . . . . . . 10_ to 200_ F (-12_ to 93_ C)  
SantopreneR . . . . . . . . . . . -40_to225_F (-40_to 107_C)  
PTFE . . . . . . . . . . . . . . . . . 40_ to 225_ F (4_ to 107_ C)  
VitonR . . . . . . . . . . . . . . . . -40_to350_F (-40_to 170_C)  
Dimensional Data . . . . . . . . . . . . . . . . see page 8  
Mounting Dimension . . . . . 8.18” x 14.16” (207.8 mm x 359.7 mm)  
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 85.0 db(A){  
Center Section Material  
P - Polypropylene / Vinyl Ester  
Fluid Connection  
F - 2” A.N.S.I. / DIN Flange  
Fluid Caps & Manifold Material  
P - Polypropylene  
K - Kynar PVDF  
 The pump sound pressure levels published here have been updated to an Equivalent  
Hardware Material  
S - Stainless Steel  
Continuous Sound Level (L ) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-  
Aeq  
ROP S5.1 using four microphone locations.  
Seat Material  
P - Polypropylene  
K - Kynar PVDF  
NOTICE: All possible options are shown in the chart, however, certain  
combinations may not be recommended, consult a representative or the  
factory if you have questions concerning availability.  
Ball Material  
A - Santoprene  
C - Hytrel  
G - Nitrile  
T - PTFE  
V - Viton  
Diaphragm Material  
A - Santoprene  
C - Hytrel  
M - Medical Grade Santoprene  
T - PTFE / Santoprene  
V - Viton  
G - Nitrile  
FLUID SECTION SERVICE KIT SELECTION  
PX20P - FXS - X X X  
637373 - X X  
EXAMPLE: Model # PD20P-FPS-PAA  
Fluid Section Service Kit # 637373-AA  
Ball  
Diaphragm  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET BRYAN, OHIO 43506  
(800) 276-4658 D FAX (800) 266-7016  
E2010  
CCN 20083440  
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GENERAL DESCRIPTION  
PARTS AND SERVICE KITS  
The ARO diaphragm pump offers high volume delivery even at low air  
pressure and a broad range of material compatibility options available.  
Refer to the model and option chart. ARO pumps feature stall resistant  
design, modular air motor / fluid sections.  
Air operated double diaphragm pumps utilize a pressure differential in  
theairchamberstoalternatelycreatesuctionandpositivefluidpressure  
in the fluid chambers, ball checks insure a positive flow of fluid.  
Pump cycling will begin as air pressure is applied and it will continue to  
pump and keep up with the demand. It will build and maintain line pres-  
sure and will stop cycling once maximum line pressure is reached (dis-  
pensing device closed) and will resume pumping as needed.  
Refertothepartviewsanddescriptionsasprovidedonpage4through7  
for parts identification and service kit information.  
S Certain ARO “Smart Parts” are indicated which should be available  
for fast repair and reduction of down time.  
S Service kits are divided to service two separate diaphragm pump  
functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid Section  
is divided further to match typical part Material Options.  
MAINTENANCE  
S Provide a clean work surface to protect sensitive internal moving  
partsfromcontaminationfromdirtandforeignmatter duringservice  
disassembly and reassembly.  
S Keep good records of service activity and include pump in preven-  
tive maintenance program.  
S Before disassembling, empty captured material in the outlet man-  
ifold by turning the pump upside down to drain material from the  
pump.  
AIR AND LUBE REQUIREMENTS  
WARNING EXCESSIVE AIR PRESSURE. Can cause pump  
damage, personal injury or property damage.  
S Afiltercapableoffilteringoutparticleslargerthan50micronsshould  
beusedontheairsupply. Thereisnolubricationrequiredotherthan  
the “O” ring lubricant which is applied during assembly or repair.  
S Iflubricatedairispresent,makesurethatitiscompatiblewiththeO”  
rings and seals in the air motor section of the pump.  
FLUID SECTION DISASSEMBLY  
1. Remove (61) outlet manifold, (60) inlet manifold.  
2. Remove (22) balls, (19 and 33) “O” rings and (21) seats.  
3. Remove (15) fluid caps.  
INSTALLATION  
NOTE: Only PTFE diaphragm models use a primary diaphragm (7) and  
a backup diaphragm (8). Refer to the auxiliary view in the Fluid Section  
illustration.  
S Verify correct model / configuration prior to installation.  
S Retorque all external fasteners per specifications prior to start up.  
S Pumpsaretestedinwateratassembly. Flushpumpwithcompatible  
fluid prior to installation.  
4. Removethe(6)diaphragmwasher,(7)or(7/8)diaphragms,and(5)  
backup washer.  
S When the diaphragm pump is used in a forced-feed (flooded inlet)  
situation, it is recommended that a “Check Valve” be installed at the  
air inlet.  
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.  
S Material supply tubing should be at least the same diameter as the  
pump inlet manifold connection.  
FLUID SECTION REASSEMBLY  
S Material supply hose must be reinforced, non-collapsible type com-  
patible with the material being pumped.  
S Reassemble in reverse order. Refer to the torque requirements on  
page 5.  
S Clean and inspect all parts. Replace worn or damaged parts with  
new parts as required.  
S Piping must be adequately supported. Do not use the pump to sup-  
port the piping.  
S Use flexible connections (such as hose) at the suction and dis-  
charge. These connections should not be rigid piped and must be  
compatible with the material being pumped.  
S Lubricate (1) diaphragm rod and (144) “U” cup with LubriplateR  
FML-2 grease (94276 grease packet is included in service kit).  
S FormodelswithPTFEdiaphragms:Item(8)Santoprenediaphragm  
is installed with the side marked “AIR SIDE” towards the pump cen-  
ter body. Install the PTFE diaphragm (7) with the side marked  
“FLUID SIDE” towards the (15) fluid cap.  
S Secure the diaphragm pump legs to a suitable surface (level and  
flat) to insure against damage by vibration.  
S Pumpsthatneed to be submersed must havebothwetandnon-wet  
components compatible with the material being pumped.  
S Submersed pumps must have exhaust pipe above liquid level. Ex-  
haust hose must be conductive and grounded.  
S Re-check torque settings after pump has been re-started and run a  
while.  
S Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69  
bar).  
OPERATING INSTRUCTIONS  
S Always flush the pump with a solvent compatible with the material  
beingpumpedifthematerialbeingpumpedissubjecttosettingup”  
when not in use for a period of time.  
S Disconnecttheairsupplyfromthepumpifitistobeinactiveforafew  
hours.  
S VitonR and HytrelR are registered trademarks of the DuPont Company S KynarR is a registered trademark of Arkema Inc. S LoctiteR is a registered trademark of Henkel Loctite Corporation S  
S SantopreneR is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P., S LubriplateR is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company) S  
PD20P-X-X (en)  
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PARTS LIST / PX20P-X-X FLUID SECTION  
L 637373-XX Fluid Section Service Kits include: Balls (see Ball Option, refer to -XX in Service Kit chart below), Diaphragms (see Diaphragm Option, refer to  
-XX in Service Kit chart below), and items 19, 33, 70, 144, 175, 237 and 238 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6).  
SEAT OPTIONS  
PX20P-FXS-XXX  
“21”  
BALL OPTIONS  
PX20P-FXS-XXX  
L “22” (2-1/2” dia.)  
MATERIAL CODE  
[B] = Nitrile  
[C] = Carbon Steel  
[Co] = Copper  
[E] = E.P.R.  
[H] = Hytrel  
-XXX Seat  
Qty [Mtl]  
-XXX Ball  
Qty [Mtl]  
[K] = Kynar PVDF  
[MSP]= Medical Grade Santoprene  
[P] = Polypropylene  
[SP] = Santoprene  
[SS] = Stainless Steel  
[T] = PTFE  
-KXX 95847-2  
-PXX 95847-1  
(4)  
(4)  
[K]  
[P]  
-XAX 93358-A  
-XCX 93358-C  
-XGX 93358-2  
-XTX 93358-4  
-XVX 93358-3  
(4) [SP]  
(4)  
(4)  
(4)  
(4)  
[H]  
[B]  
[T]  
[V]  
[V] = Viton  
[VE] = Vinyl Ester  
DIAPHRAGM OPTIONS PX20P-FXS-XXX  
L SERVICE KIT  
L “7”  
L “8”  
L “19”  
L “33”  
-XX = (Ball)  
“O” Ring  
“O” Ring  
Qty [Mtl] (3/16” x 5” o.d.)  
-XXX -XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] (3/16” x 4” o.d.)  
Qty [Mtl]  
-XXA 637373-XA  
-XXC 637373-XC  
-XXG 637373-XG  
-XXM 637373-XM  
-XXT 637373-XT  
-XXV 637373-XV  
94329-A  
94329-C  
94329-G  
94329-M  
95930  
(2)  
(2)  
(2)  
[SP] - - - - -  
- - -  
- - -  
- - -  
- - -  
- - - 95912  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
[E] 94115  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
[E]  
[V]  
[B]  
[E]  
[T]  
[V]  
[H]  
[B]  
- - - - -  
- - - - -  
- - - Y327-342  
- - - Y325-342  
- - - 95912  
[V] Y327-350  
[B] Y325-350  
[E] 94115  
(2) [MSP] - - - - -  
(2)  
(2)  
[T]  
[V]  
94330-A  
- - - - -  
(2) [SP] 95910  
- - - - - - Y327-342  
[T] 95909  
95344  
[V] Y327-350  
MANIFOLD / FLUID CAP MATERIAL OPTIONS PX20P-FXS-XXX  
Kynar PVDF  
Polypropylene  
PX20P-FKS-XXX PX20P-FPS-XXX  
Item Description (size)  
Diaphragm Screw  
Qty Part No.  
(2) 95858-2  
(2) 95855-2  
(1) 95857-2  
(1) 95856-2  
[Mtl] Part No.  
[K] 95858-1  
[K] 95855-1  
[K] 95857-1  
[K] 95856-1  
[Mtl]  
[P]  
6
15 Fluid Cap  
[P]  
60 Inlet Manifold  
61 Outlet Manifold  
[P]  
[P]  
COMMON PARTS  
Item  
Description (size)  
Qty Part No.  
[Mtl]  
Item  
Description (size)  
Qty Part No.  
(2) Y17-51-S  
(6) 95920  
[Mtl]  
= 126 Pipe Plug (1/4 - 18 N.P.T. x 0.41”)  
131 Screw (M10 x 1.5 - 6g x 134 mm)  
Ln144 “U” Cup (3/16” x 1-3/8” o.d.)  
Ln175 “O” Ring (3/32” x 1” o.d.)  
n 180 Washer (0.406” i.d. x 0.031” thick)  
181 Roll Pin (5/32” o.d. x 3/4” long)  
234 Threaded Tri-Plate  
[SS]  
[SS]  
[B]  
1
5
Rod  
Backup Washer  
(1) 94358  
(2) 94357-2  
(16) 95925  
(28) 95922  
(44) 93360-1  
(28) 94992  
(1) 95762-1  
(1) 95762-3  
(1) 95762-2  
(1) 95762-4  
(2) 94100  
[C]  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
[VE]  
[VE]  
[VE]  
[VE]  
[B]  
26 Screw (M10 x 1.5 - 6g x 45 mm)  
27 Screw (M10 x 1.5 - 6g x 100 mm)  
28 Washer (0.406” i.d.)  
29 Nut (M10 x 1.5 - 6g)  
(2) Y186-51  
(2) Y325-117  
(6) 94098  
[B]  
[Co]  
(4) Y178-56-S [SS]  
68 Air Cap (models PD20P-X)  
(models PE20P-X)  
(2) 95737  
(2) 95736  
(4) 95849  
(4) Y325-111  
[SS]  
[SS]  
[B]  
235 Tri-Plate (inside item 68)  
Ln237 Track Gasket  
69 Air Cap (models PD20P-X)  
(models PE20P-X)  
Ln238 “O” Ring (3/32” x 5/8” o.d.)  
239 Roll Pin (5/32” o.d. x 1/2” long)  
[B]  
L n 70 Gasket  
(2) Y178-52-S [SS]  
= 76 Pipe Plug (1/8 - 27 N.P.T. x 0.27”)  
(1) Y17-50-S  
[SS]  
n Indicates items included in Air Section Service Kit, see page 6.  
= Used on models PE20P-FXS-XXX only.  
Page 4 of 8  
PD20P-X-X (en)  
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PARTS LIST / PX20P-X-X FLUID SECTION  
AUXILIARY VIEW A-A  
COLOR CODE  
3
2
1
4
DIAPHRAGM  
COLOR  
BALL  
COLOR  
MATERIAL  
5
7
8
6
Hytrel  
Nitrile  
Cream  
Black  
Tan  
Cream  
Red (S)  
Tan  
180  
12  
14  
10  
9
Santoprene  
Santoprene  
(Backup)  
PTFE  
Green  
N / A  
235  
13  
11  
White  
Yellow (-)  
(-) Dash  
White  
Yellow (S)  
(S) Dot  
Viton  
k 237  
61  
Torque Sequence  
26 , z  
28  
FOR THE  
AIR MOTOR SECTION  
SEE PAGES 6 & 7  
181  
70 k  
238 k  
68  
A
175 k  
144 k 70 k 29 69  
239  
5
76 s  
7
22  
19  
21  
33  
27 ,z  
A
28  
126 s  
131 ,x 144 k 238 k 175 k  
1 k 237 k  
234  
15  
28  
6 , h  
22  
19  
21  
33  
26 , z  
60  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
ALL FASTENERS ARE METRIC.  
Figure 2  
View for PX20P-XXX-XXT (PTFE diaphragm)  
configuration only.  
(6) Diaphragm screw, 65 - 70 ft lbs (88.1 - 94.9 Nm), lubricate face with Lubri-  
plate FML-2 grease.  
(26 and 27) Screws, 15 - 20 ft lbs (20.3 - 27.1 Nm).  
(131) Screw, 12 - 17 ft lbs (16.3 - 23.0 Nm).  
LUBRICATION / SEALANTS  
k
h
x
s
z
Apply Lubriplate FML-2 grease to all “O” rings, “U” cups & mating parts.  
Apply Loctite 271 to threads at assembly.  
Apply Loctite 242 to threads at assembly.  
Apply PTFE tape to threads at assembly.  
Apply anti-seize compound to threads and bolt and nut flange heads  
which contact pump case when using stainless steel fasteners.  
Santoprene 8  
7 PTFE  
NOTE: Lubriplate FML-2 is a white food grade petroleum grease.  
PD20P-X-X (en)  
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PARTS LIST / PX20P-X-X AIR SECTION  
n Indicates parts included in 637369 Air Section Service Kit shown below and items (70), (144), (175), (180), (237) and (238) shown on page 4.  
AIR MOTOR PARTS  
Item  
Description (size)  
Qty Part No.  
(1) 95667  
(1) 94092  
(4) 95921  
(2) 95846  
(1) 95651  
(2) 94083  
(2) 94084  
(1) 94860  
(1) 94099  
(8) 95931  
(8) 95923  
(1) 95789  
(1) 95789-1  
(1) 95790  
(1) Y325-32  
(1) 95966  
(1) Y186-50  
(1) 95650  
(1) 95659  
(1) Y325-208  
(1) Y325-204  
(1) 94026  
[Mtl]  
Item  
Description (size)  
Qty Part No.  
(1) 67164  
(2) 94433  
(1) Y240-9  
(1) 94081  
(1) Y325-119  
(1) Y325-22  
(2) Y325-26  
(2) Y325-202  
(2) 94102  
(1) 95666  
(1) 95665  
(1) 67213  
(2) Y325-202  
(1) 95761  
(4) 95924  
(1) 94276  
637308  
[Mtl]  
[D]  
101 Center Body  
[P]  
n 167 Pilot Piston (includes 168 and 169)  
168 “O” Ring (3/32” x 5/8” o.d.)  
169 “U” Cup (1/8” x 7/8” o.d.)  
170 Piston Sleeve  
103 Bushing  
[D]  
[U]  
105 Screw (M6 x 1 - 6g x 180 mm)  
107 End Plate  
[SS]  
[SS]  
[D]  
[B]  
[Br]  
[B]  
111 Spool  
n 171 “O” Ring (3/32” x 1-1/8” o.d.)  
n 172 “O” Ring (1/16” x 1-1/8” o.d.)  
n 173 “O” Ring (1/16” x 1-3/8” o.d.)  
Kn 174 “O” Ring (1/8” x 1/2” o.d.)  
n 176 Diaphragm (check valve)  
n 199 Track Gasket  
118 Actuator Pin (0.250” x 2.276” long)  
121 Sleeve  
[SS]  
[D]  
[B]  
[B]  
127 90_ St. Elbow (1-1/2 - 11-1/2 N.P.T.)  
n 132 Gasket  
[C / I]  
[B]  
[B]  
[SP]  
[B]  
133 Washer (M6)  
[SS]  
[SS]  
[P]  
134 Screw (M6 x 1 - 6g x 35 mm)  
135 Valve Block (PD20P-FXS-XXX)  
(PE20P-FXS-XXX)  
n 200 Gasket  
[B]  
201 Muffler (includes item 127)  
n 232 “O” Ring (1/8” x 1/2” o.d.)  
233 Adapter Plate  
[P]  
[B]  
[P]  
136 End Cap  
[P]  
n 137 “O” Ring (1/16” x 2” o.d.)  
n 138 “U” Cup (3/16” x 1.792” o.d.)  
n 139 “U” Cup (3/16” x 1-1/4” o.d.)  
140 Valve Insert  
[B]  
236 Nut (M6 x 1 - 6g)  
[SS]  
[B]  
L n Lubriplate FML-2 Grease  
Lubriplate Grease Packets (10)  
[B]  
[Ck]  
[Ck]  
[B]  
141 Valve Plate  
MATERIAL CODE  
[B] = Nitrile  
[Br] = Brass  
[C] = Carbon Steel  
[Ck] = Ceramic  
[D] = Acetal  
[SP] = Santoprene  
[SS] = Stainless Steel  
[U] = Polyurethane  
n 146 “O” Ring (1/8” x 7/8” o.d.)  
n 147 “O” Ring (1/8” x 5/8” o.d.)  
n 166 Track Gasket  
[I] = Iron  
[B]  
[P] = Polypropylene  
[B]  
K
Indicates items included in Fluid Section Service Kit, see page 4.  
AIR MOTOR SECTION SERVICE  
MAJOR VALVE DISASSEMBLY  
Service is divided into two parts - 1. Pilot Valve, 2. Major Valve.  
GENERAL REASSEMBLY NOTES:  
1. Remove (135) valve block and (233) adapter plate, exposing (132  
and 166) gaskets, (232) “O” ring and (176) checks.  
2. Remove (233) adapter plate, releasing (140) valve insert, (141)  
valveplate,(199and200)gasketsand(146,147and232)Orings.  
3. Remove (136) end cap and (137) “O” ring, releasing (111) spool.  
S Air Motor Section Service is continued from Fluid Section repair.  
S Inspect and replace old parts with new parts as necessary. Look for  
deep scratches on surfaces, and nicks or cuts in “O” rings.  
S Take precautions to prevent cutting “O” rings upon installation.  
S Lubricate “O” rings with Lubriplate FML-2 grease.  
S Do not over-tighten fasteners, refer to torque specification block on  
view.  
S Re-torque fasteners following restart.  
S SERVICE TOOLS -- To aid in the installation of (168) “O” rings onto  
the (167) pilot piston, use tool # 204130-T, available from ARO.  
MAJOR VALVE REASSEMBLY  
1. Install new (138 and 139) “U” cups on (111) spool -- LIPS MUST  
FACE EACH OTHER.  
2. Insert (111) spool into (135) valve block.  
3. Install (137) “O” ring on (136) end cap and assemble end cap to  
(135) valve block, securing with (107) end plates and (105) screws.  
4. Install(140)valveinsertand(141)valveplateinto(135)valveblock.  
NOTE: Assemble (140) valve insert with “dished” side toward (141)  
valve plate. Assemble (141) valve plate with 2 identification dots to-  
ward (199 and 200) gaskets.  
PILOT VALVE DISASSEMBLY  
1. A light tap on (118) should expose the opposite (121) sleeve, (167)  
pilot piston and other parts.  
2. Remove (170) sleeve, inspect inner bore of sleeve for damage.  
5. Assemble (146, 147 and 232) “O” rings, (199 and 200) gaskets and  
(233) adapter plate to (135) valve block.  
6. Assemble(132and166)gaskets,(176)checksand(232)Oringto  
(101) body.  
PILOT VALVE REASSEMBLY  
7. Assemble (135) valve block and components to (101) body, secur-  
ing with (134) screws.  
1. Clean and lubricate parts not being replaced from service kit.  
2. Install new (171 and 172) “O” rings, replace (170) sleeve.  
3. Installnew (168) “O” ringsand (169) seal -Note the lip direction. Lu-  
bricate and replace (167).  
4. Reassemble remaining parts, replace (173 and 174) “O” rings.  
Page 6 of 8  
PD20P-X-X (en)  
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PARTS LIST / PX20P-X-X AIR SECTION  
118  
169 k 168 k  
172 k  
171 k  
121  
PILOT VALVE  
PART GROUP  
k 174  
170  
k 173  
167  
140  
141 k 199 k 146 k 147 k 132 k 166 k  
173 k  
121  
107  
118  
. 105  
174 k  
103  
101  
135  
133  
Optional 94117 Muffler  
. 134  
138 k 200 k 232 k 233 232 k 176 k  
111  
MAJOR  
VALVE  
139 k  
201  
137 k  
127  
136  
107  
236  
Figure 3  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
ALL FASTENERS ARE METRIC.  
Torque (105) screw to 15 - 20 in. lbs (1.7 - 2.3 Nm).  
Torque (134) screw to 40 - 50 in. lbs (4.5 - 5.6 Nm).  
LUBRICATION / SEALANTS  
Apply Lubriplate FML-2 grease to “O” rings, “U” cups & mating parts.  
k
A replacement Major Valve Service Assembly is available separately, which includes the following:  
637374 for models PD20P-X: 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 146, 147, 166, 176 (2), 199, 200, 232 (2), 233 and 236 (4).  
637374-1 for models PE20P-X: 76, 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 146, 147, 166, 176 (2), 199, 200, 232 (2), 233 and 236 (4).  
PD20P-X-X (en)  
Page 7 of 8  
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TROUBLE SHOOTING  
Product discharged from exhaust outlet.  
S Check for diaphragm rupture.  
S Check tightness of (6) diaphragm screw.  
Low output volume, erratic flow, or no flow.  
S Check air supply.  
S Check for plugged outlet hose.  
S Check for kinked (restrictive) outlet material hose.  
S Check for kinked (restrictive) or collapsed inlet material hose.  
S Check for pump cavitation -- suction pipe should be sized at least as  
large as the inlet thread diameter of the pump for proper flow if high  
viscosity fluids are being pumped. Suction hose must be a non-col-  
lapsing type, capable of pulling a high vacuum.  
S Check all joints on the inlet manifolds and suction connections.  
These must be air tight.  
Air bubbles in product discharge.  
S Check connections of suction plumbing.  
S Check “O” rings between intake manifold and inlet side fluid caps.  
S Check tightness of (6) diaphragm screw.  
Motor blows air or stalls.  
S Check (176) check valve for damage or wear.  
S Check for restrictions in valve / exhaust.  
S Inspectthepumpforsolidobjectslodgedinthediaphragmchamber  
or the seat area.  
DIMENSIONAL DATA  
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).  
22-1/4” (564.9 mm)  
20-31/32” (532.2 mm)  
C
L
2” A.N.S.I. / DIN Flange  
10-7/8”  
13-7/8” (352.0 mm)  
Air Inlet 3/4 - 14 N.P.T.  
(276.2 mm)  
Outlet  
31-29/32”  
(810.5 mm)  
28-21/32”  
(728.0 mm)  
16”  
(405.9 mm)  
Dotted lines show optional  
67323 muffler.  
Inlet  
3-5/8”  
(92.2 mm)  
9/16” (14.3 mm)  
8-3/16”  
1/2” (12.7 mm)  
(207.8 mm)  
6-1/4”  
14-5/32” (360.0 mm)  
9-7/32”  
(158.3 mm)  
(234.2 mm)  
24-3/16” (614.3 mm)  
2” A.N.S.I. / DIN Flange  
Exhaust Port 1-1/2 - 11-1/2 N.P.S.M.  
Figure 4  
PN 97999-1026  
PD20P-X-X (en)  
Page 8 of 8  
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