Ingersoll Rand Marine Sanitation System 61001 User Manual

611001  
OPERATOR’S MANUAL  
RELEASED: 6–16–58  
REVISED: 11–25–97  
(REV.D)  
INCLUDING: INSTALLATION, OPERATION & TROUBLESHOOTING  
611001 & 611002  
HAND OPERATED LUBRICATION PUMP  
35–LB. Container, 4500 psi.  
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT  
.
GENERAL DESCRIPTION  
F
E
D
This hand operated lubrication pump is well suited for portable chassis  
lubrication applications. It includes a 35-pound size container, follower  
plate, a full-openingcover, a hose/adaptorassemblyanditcandevelop  
up to 4500 psi (310 bar) maximum workingpressure.  
C
G
H
B
PUMP ASSEMBL  
Y
A
Remove the pins, cotter pins and link from the parts bag. Assemble the  
hand lever to the pump where shown in the parts list Fig.3. Connect the  
hose assembly to the pump.  
OPERATION  
After the pump has been placed in a full container of grease, operate the  
handle with even strokes to prime the pump. The pump will normally  
prime itself and deliver grease after 8 or 10 full strokes. If the pump  
should fail to prime, remove the grease hose from the pump and pour  
about a half pint of light oil (20wt) in the grease outlet. Shake the conĆ  
tainer to eliminate possibility of air pockets, replace the hose and operĆ  
ate the handle.  
FIGURE
J
The motor oil will help lubricate the pump and increase the life of the  
cups. Pump cups can become hard after they have been out of use for  
several months. Keep the material covered and free from contaminaĆ  
tion which could damage the piston rod assembly.  
MODEL 611001, 002  
TROUBLE SHOOTING  
MAJOR COMPONENTS CHECK LIST  
S
S
If the pump fails to operate normally, the grease piston or piston  
cups may be scored or may be bypassingand need replacing. ReĆ  
move the extension tube. Check the cups and piston for scoring.  
Remove the grease piston assembly and clean out thoroughly with  
solvent. Be sure the ball is seatingproperly.  
ITEM Description  
(Qty) Part No.  
A
B
C
D
E
F
Hydraulic Adapter  
Tube  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
636028  
F123-3  
2085  
Swivel  
If leakage occurs between plunger rod and gland, tighten nut just  
enough to stop leakage. Do not over tighten as this will cause exĆ  
cessive packingwear and harden pumpingaction.  
Adapter  
4280  
Ball (Not shown)  
Spring (Not shown)  
Bushing  
Y16-14  
F51-116  
Y45-106-C  
623402-5  
623402-7  
2064  
G
H
5 Foot Hose (Model 611001)  
7 Foot Hose (Model 611002)  
Bucket Assembly  
J
Items A-H are included in H'' Assembly.  
INGERSOLL–RAND COMPANY  
ONE ARO CENTDER  
D
BRYAN, OHIO 43506–0151  
T
&
(419) 636–4242  
F
AX (419) 633–1674  
E1997 D PRINTED IN U.S.A.  
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