OPERATOR’S MANUAL
651513-XX-B
4-15-83
RELEASED:
REVISED:
(REV. C)
INCLUDING: SERVICE KITS, TROUBLESHOOTING, PARTS LIST,
DISASSEMBLY & REASSEMBLY.
12-18-07
AUTOMATIC GUNS
Models 651513-XX-B
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SPECIFICATIONS
AUTOMATIC EXTRUSION GUNS
Material Inlet . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 - 18 N.P.S.M.
Air Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8 - 27 N.P.T.F. - 1
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2”(50.8 mm)
Length (without nozzle) . . . . . . . . . . . . . . . 6-11/32”(161.1 mm)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 oz. (482 grams)
Mounting Hole Diameter. . . . . . . . . . . . . . 33/64”(13.1 mm)
Maximum Operating Fluid Pressure. . . . 5000 p.s.i. (345 bar)
Minimum Air Pressure Required
651513-11-B
(Extrusion nozzle and retaining nut must be ordered separately.)
2”
@ 2000 p.s.i. (138 bar) Fluid Pressure . 50 p.s.i. (3.4 bar)
31/32”
1-29/32”
DESCRIPTION
2-3/8”
6-11/32”
The following model guns permit spraying or extruding of
material continuously or intermittently by using spring re-
turn. See chart below for characteristics of each model.
These unit are identical expect spray guns include a spray
guard which retains the TC-XXXX airless spray tip. They in-
clude a stainless steel head, aluminum air cylinder, a 1/4 -
18 N.P.S.M. material inlet, a 1/8 - 27 N.P.T.F. - 1 air inlet and a
needle shroud (17) for prolonged life. The compact design of
either gun allows mounting in a closely confined area.
Figure 1
AUTOMATIC AIRLESS SPRAY GUNS
651513-12-B
(TC-XXXX tip must be ordered separately.)
Model
Material
Includes
Tips
651513-11-B
651513-12-B
Heavy Materials
Light Fluids
66541-XX
TC-XXXX
66504 Cap
OPERATION
Figure 2
Turn air to “ON” position at supply source. Air must be regu-
lated at 60 p.s.i. (4 bar) to maintain proper performance.
STROKE ADJUSTMENT
For maximum fluid flow and tip and needle life;
1. Turn knurled adjusting screw (23) counterclockwise until
contact is lost between it and (15) nut.
2. Turn adjusting screw clockwise until contact is again
made with the (15) nut.
3. Back out adjusting screw approximately 1/4 turn.
4. Lock (23) adjusting screw in place by tightening (24) nut.
OPERATING AND SAFETY PRECAUTIONS
WARNING HIGH PRESSURE DEVICE. Improper usage
of equipment could result in serious injury. The pos-
sibility of injection into the flesh is a potential hazard.
Never allow any part of the human body to come in
front of or in direct contact with the material outlet.
WARNING AN INJECTION INJURY CAN BE SERIOUS. If
injection should occur, contact a qualified physician
for immediate treatment of such injuries.
WARNING DO NOT EXCEED MAXIMUM WORKING PRES-
SURE OF 5000 P.S.I. (345 BAR).
WARNING ALWAYS DISCONNECT THE MATERIAL LINE
AND THE AIR INLET BEFORE SERVICING THIS UNIT TO
REDUCE THE CHANCE OF ACCIDENTAL DISCHARGE.
MAINTENANCE
To maintain reliable performance, the gun should be flushed
out with a compatible solvent immediately following each
spray or extrusion period. This will decrease the chance of
material build-up within the gun which will cause poor func-
tioning.
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151
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© 2007
CCN 81379786
(800) 276-4658 FAX (800) 266-7016
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PARTS LIST / 651513-XX-B
(size)
(size)
Item Description
(Qty) Part No.
(1) 91639
Item Description
(Qty) Part No.
(1) Y22-110-C
(1) 91633
(1) 91636
(1) 91474
(1) 91628
(1) Y325-10
(1) Y23-43
(1) 91832
(1) 91788
(1) 91789
(1) 92427
(1) 92425
(1) 92424
(1) 75807-1
(1) 91999
(1) 91338
(#10 - 32)
1
2
3
4
5
6
7
8
9
Body
15 Nut
(1/8” x 1-3/8” o.d.)
“O” Ring
(1) Y325-216
(1) 91473
16 Piston
Retaining Screw
17 Cover
(#8 - 32 x 1/2”)
Cap Screw
(1) Y154-42-C
(2) 91472
18 Collet Nut
19 Piston Rod
Flat Packing
(1/16” x 3/8” o.d. )
Packing
(2) 91471
20 “O” Ring
(1/4” - 28 x 5/16”)
Spray Gun Body and Adapter Assembly
Ball and Stem Assembly
(1) 66178
21 Set Screw
22 Spring
(1) 66597-3
(1) 66504
(651513-12-B only)
23 Adjusting Screw
24 Nut
Cap and Guard Assembly
(includes items 28, 29 and 30)
10 Washer
11 Screw
12 Washer
13 Cap
(1) 91180
(1) 92426
(1) 91181
(1) 91787
(1) Y325-28
25 Screw
26 Gasket
27 Ball Seat
28 Retaining Nut
29 Nozzle Guard
30 Feed Ring Wire
(1/16” x 1-1/2” o.d.)
14 “O” Ring
23
24
14
15
16
21
1
18
8
4
5
11
27
12
28
13
22
2
20
19
17
3
6
7
25
10
26
30
29
Figure 4
EXTRUSION TIPS AVAILABLE
SPRAY TIPS AVAILABLE
Extrusion nozzle and retaining nut assembly (not in-
cluded and must be ordered separately). Used on models
651613-11-B.
Spray tip (must be ordered separately by customer). See tip
chart for desired size. Used on models 651513-12-B.
Tip Number
TC-1850
TC-2140
TC-2150
TC-2640
TC-2650
Orifice
0.018”
0.021”
0.021”
0.026”
0.026”
Pattern Width
10”
8.5”
11.5”
9”
Tip Number
66541-03
66541-04
66541-06
66541-09
66541-12
Orifice Diameter
Tip Number
66541-15
66541-17
66541-18
66541-25
66541-37
Orifice Diameter
0.031”
0.046”
0.063”
0.093”
0.156”
0.172”
0.187”
0.250”
12”
0.125”
0.375”
66504
Figure 5
Figure 6
651513-XX-B (en)
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