Sensor I® Expert Electronic Wrenches
USER MANUAL
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SENSOR I® Expert
User Manual
04575759
Form 7266
Version 005, 08/04
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Sensor I® Expert User Manual
NOTE
The wrench should only be used for its intended purpose, i.e., for
tightening, loosening and auditing purposes. It should be operated
using a smooth steady pull at moderate speed on the wrench handle
with both feet firmly placed on floor. Specifications apply to the
wrench only (without additional apparatus). Accuracies cannot be
specified when the wrench is used with torque multipliers or if the
wrench is operated incorrectly.
NOTE
The used of universal joints is not recommended. Use of such devices
may cause inaccuracies in torque and/or angle measurements. The use
of extensions to the handle, or application of force to other parts of the
wrench may cause damage, result in personal injury, or may result in
inaccurate tightenings.
NOTE
Exceeding the maximum torque noted on the wrench may cause damage
to wrench or loss of calibration.
NOTE
Always make sure that the socket is fully engaged on the joint before
tightening begins. Failure to do so may cause inaccuracies in torque
and/or angle measurements.
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NOTE
If the wrench fails to operate using the recommended procedures
described in this manual, the cause of malfunction should be corrected
by an authorized Ingersoll-Rand technician. For a list of authorized
Ingersoll-Rand technician. For a list of authorized Ingersoll-Rand
service centers, see Appendix D.
NOTE
If calibration equipment is not available, it is recommended that the
wrench be returned to an authorized Ingersoll-Rand service center for
an annual recalibration.
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Sensor I® Expert User Manual
Application Guidelines for Accurate Use of the Expert Wrench
To all Expert wrench users
February 15, 1999
What distinguishes the Expert wrench from dial wrenches or other digital
torque wrenches is one very significant feature: angle. The angle
measurement allows users to accurately audit torque dynamically and
perform sophisticated tightening methods such as angle and yield control.
The EZ Angle sensor is a major improvement over previous technology. The
most obvious change is the removal of the external arm on the ratchet
head-eliminating the space constraint. In addition, users no longer need to
find a suitable place to attach the reference arm magnet.
Although the Expert wrench is a rugged industrial tool, to achieve precision
results, it needs to be treated as a precision instrument. The following
outline summarizes the ideal method of use:
Wrench Reset:
The reset process sets the zero reference for both torque and angle. The
wrench must be held steady with no torque applied to achieve a good reset.
It will indicate a fault if excessive torque or angle is applied while resetting.
For best results, attach the socket to the wrench and place it on the
fastener or rest the ratchet head on a table. Hold in the Reset button until
the green Run light illuminates and release. You can then move the wrench
to the fastener, or begin tightening immediately. To achieve angle accuracy
that is better than the documented performance specification place the
entire wrench on a table and hold it completely still during reset. This will
improve the angle accuracy to better than 2% of the final angle.
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Dynamic Audit:
The Dynamic Audit feature of the Expert wrench audits residual torque
currently on the fastener after relaxation and other effects have taken
place. On a very hard joint that is audited soon after tightening, this will
consistently equate to installation torque. On a very soft joint or a joint
audited long after the initial tightening, it may be considerably reduced.
Standard methods are open to variance from operator influence. Experienced
auditors try to overcome these difficulties by watching the socket very
closely and moving very cautiously. Other operators may have a tendency to
pull the wrench until the expected value is reached. Although that specific
bolt may end up with the correct torque, it does not tell Quality Control
about any possible problems that are occurring with the fastening
equipment on line.
The Expert wrench helps eliminate this operator influence by capturing the
residual torque after a very small angle is turned regardless of how far or
fast the wrench is pulled. In other words, all that is required is a quick pull
and the processor takes a "snapshot" of the dynamic torque at the pre-set
angle of turn.
To Dynamically Audit Residual Torque:
A table of audit angle values is provided for your convenience. The guiding
principle is to set a sufficient angle of turn to ensure the bolt threads are
moving when the torque snapshot occurs. The longer the fastener, the
greater the required angle.
To ensure that an accurate reading is received, the following procedure
should be followed:
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1. Set the snug torque to approximately 50% of the expected final torque
reading.
2. Set the capture angle (see chart).
3. The operator must then pull the wrench approximately 30° over a period
of no more than 2 seconds. Pulling the wrench past the desired audit
angle will not have an adverse effect on the audit reading - it will be
"captured" at the correct audit angle. The captured torque can be viewed
when the parameter shown on the display is "Tq".
Joint Grip Length* (d = bolt diameter)
Joint Type
2d - 5d
5d - 10d
>10d
≤ 2d
Hard/Medium
Soft
2°
2°
3°
4°
4°
6°
6°
8°
*The grip length is the total length of the bolt located within the assembly
pieces. Keep in mind that adding socket extensions will also call for an
increase in angle.
This chart is offered as a guideline only. The optimum value for the capture
angle will be influenced by the overall joints stiffness, joint configuration,
and frictional conditions. Application testing is recommended to determine
the most accurate value for the specific joint under audit.
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To Tighten to a Torque
Set the torque value to your target torque, and set high and low torque and
angle limits if desired. Snug is set automatically to a default value. This is
the point from which the angle is activated. The default snug values for all
models are listed in the TOLL DESCRIPTION Technical data table in Chapter
2. Reset the wrench before tightening. The OK light will go on and an alarm
will sound when the target is reached. If the wrench is pulled too slowly for
a long period (<10° per second for model 40, <5° per second for more than
5 seconds for all other models), the wrench will signal an error by sounding
several short beeps.
To Tighten to an Angle
Set the snug torque and target angle as well as any high and low torque and
angle limits. Reset the wrench before tightening. The Ok light will go on and
an alarm will sound when the target is reached. If the wrench is pulled too
slowly for a long period (<10° per second for 5 seconds for model 40, <5°
per second for more than 5 seconds for all other models), the wrench will
signal an error by sounding several short beeps.
To Tighten to Yield
Snug torque should be set to approximately 50% of the expected proof load
torque of the bolt in use. Set any required torque or angle limits, and select
your joint type-hard, normal or soft. Reset the wrench before tightening.
The OK light will go on and an alarm will sound when the target is reached.
If the wrench is pulled too slowly for a long period (<10° per second for 5
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seconds for model 40, <5° per second for more than 5 seconds for all other
models), the wrench will signal an error by sounding several short beeps.
NOTE
When using EVS-models, avoid ratcheting when the torque is in the
vicinity of the snug torque and between snug and the yield point.
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TABLE OF CONTENTS
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TABLE OF CONTENTS
i
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ii
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Sensor I® Expert User Manual
CHAPTER 1
Introduction
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INTRODUCTION
The SENSOR 1® EXPERT WRENCH is a hand-operated portable tightening
system with a battery-powered microprocessor control system. In addition
to standard torque and angle control tightening capabilities, it provides a
Yield Control mode of tightening and Dynamic Torque Auditing. It is suitable
for laboratory, production, quality control, maintenance and field service.
The control system is powered by a rechargeable NiMH battery located
inside the wrench handle (model 125, 250 & 400) or in the lower portion of
the control unit (model 40). The wrench has a toggle lever used to select
the ratchet direction. Angle reference is either measured internally by the EZ
angle or via an attachable spring arm with a magnet (EA-models).
Attachable spring arms can be fitted with options such as suction cups or
alligator clips.
The digital display shows a digital readout of either dynamic torque peak
torque, or angle. Audible signals and displays indicate the completion of
tightening for Dynamic Torque Audit, Torque Control, Yield Control (elastic
limit of bolt), or Angle Control procedures.
1
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Sensor I® Expert User Manual
CHAPTER 2
Tool Description
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TOOL DESCRIPTION
Technical Data
Length:
40
125
250
400
48.5” (1232 mm)
13.5” (343 mm) 26” (665 mm) 42.5” (1080 mm)
Square Drive:
Weight:
Tool
Control Unit
Torque Operational Range:
3/8” (9.5 mm)
1/2” (12.5 mm) 3/4” (19mm)
5 lb (2.3 Kg) 12 lb (5.5 Kg)
3/4” (19 mm)
2.4 lb (1.1 Kg)
2.2 lb (1.0 Kg)
4.5-45 Nm
(45-450 dNm)
3.3-33 lb.ft.
13.8 lb (6.3 Kg)
20 - 170 Nm
108-340Nm
130-540 Nm
100-400 lb.ft
15 - 125 lb.ft. (80-250 lb.ft)
(40-400 in-lb)
Minimum Snug Torque
(default value for
Torque control mode)
Torque Resolution:
Torque Accuracy: Full Scale
Maximum Angle:
Angle Resolution:
Angle Accuracy:
Angle Reference
2.3 Nm (23 dNm) 10 Nm
24 Nm
(18 lb.ft.)
24 Nm
(18 lb.ft.)
1.7 lb.ft.
(20 in-lb)
1 in-lb
1 %
1999o
1o
(7 lb.ft.)
0.1 Nm
0.5 %
1999o
1o
0.1 Nm
0.5 %
1999o
1o
0.1 Nm
0.5 %
1999o
1o
1o
1o
1o
1o
Arm (EA-models)
EZ Angle* (EVS-models)
Power Supply Voltage
Operating time between
charges
4 %
7.5 V
5.5 hours
4 %
7.5 V
5.5 hours
4 %
7.5 V
5.5 hours
4 %
7.5 V
5.5 hours
Charging time
Battery Charger Input Voltage 220/110 V
Operating Temperature Range
14 hours
14 hours
220/110 V
0-500 C
14 hours
220/110 V
0-500 C
14 hours
220/110 V
0-500 C
0-500 C
* Under recommended conditions
3
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NOTE
These specifications apply to the wrench and its control system only
(without additional apparatus). Accuracies cannot be specified when
the wrench is used with torque multipliers or if the wrench is operated
incorrectly.
NOTE
The use of universal joints is not recommended. Use of such devices
may cause inaccuracies in torque and/or angle measurements.
NOTE
Exceeding the maximum torque, noted on the wrench, may cause
damage to wrench or loss of calibration.
4
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Functions of Components
Expert 125, 250 and 400 Models
Wrench Housing
Incorporates all the electronics and digital display.
Wrench Handle
Houses the charger/data port connector for battery charging and serial
port communications.
Wrench Head
Contains the angle reference arm potentiometer (EA-models) and ratchet
head. The wrench head can be indexed 600 either side of the wrench body
for ease of reading the display.
NOTE
Factory Calibration of models 125, 250 and 400 was conducted with the
wrench head in the normal, non-indexed position. This position is
recommended where high accuracy of angle values is required. If the
wrench is to be used in the 60o indexed position and angle accuracies
equal to or better than 10% are required, then recalibration of angle
in the indexed position is recommended.
Torque accuracy remains unaffected by indexing the wrench head.
5
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Functions of Components
Expert 40
Handheld Tool
Consists of the ratchet head, reset switch, cable and the angle
measurement device. The head cannot be indexed relative to the handle.
The plug at the end of the tool cable connects to the receptacle on the
lower portion of the Control Unit.
Control Unit
Houses the electronics, power supply and interface connectors for the tool
cable and battery charger/data communications port. The tool connects
to the receptacle in the lower portion of the Control Unit. The front panel
on the upper portion of the Control Unit is the same as all other Expert
Wrenches.
6
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1. Control System Status Lights
These lights are used to signal operating status:
RUN
SNUG
OK
The control system is ready to begin a cycle.
The torque applied to the fastener has reached the snug torque setting.
The fastener has been tightened correctly in the selected tightening mode.
One or several of the following fault conditions has occurred:
a) Operator Error
FAULT
b) Low Battery
c) Torque Overrange
d) System Failure
e) Wrench not held steady enough during calibration (Reset)
f) Wrench is being pulled too slowly.
g) The mode or parameter adjustment knob has been changed since last reset.
h) Ratchet head has been indexed since last reset.
7
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2. Mode Selector Switch
Selects the particular tightening mode: Torque Control, Dynamic Audit,
Yield Control and Angle Control. This switch also allows you to select
the Setup mode to adjust communications parameters, setup and
restore custom modes, and perform diagnostics
3. Reset Button
Used to power up the wrench, reset the wrench before every new
tightening procedure, to set torque and angle values, and to clear
certain fault conditions. When the Reset button is held in, the top
functions on the membrane key pad can be selected.
4. Parameter Adjustment Knob
When the Reset button is held in, this knob adjusts the value of the
parameter being displayed.
8
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5. Digital Display
Provides a digital readout of parameters selected:
A) These segments show the item being displayed on the main display:
Pk is peak torque
An is angle
Ld not used
Tq is dynamic torque
B) These segments indicate limits:
LT is low torque limit
HT is high torque limit
LA is low angle limit
HA is high angle limit
C) These segments will light when serial data during tightening or serial data at
the end of tightening are selected. They will also flash when data is being sent
through the serial port.
RX = receiving, TX = transmitting
D) This segment will light when CCW ("-LEF") has been selected.
E) These segments display the values of torque and angle.
F) These segments light when statistical information is being shown on the
display.
9
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G) This segment will light when the wrench is in calibration mode for torque or
angle.
H) This segment indicated that degrees of angle are being displayed on the
screen.
I) These segments indicate the cycle number for the tightening or the mode
number when in setup mode.
J) These segments indicate the units for torque.
K) These segments indicate the joint type selection for yield control.
L) This segment lights when the torque applied to the wrench is over the
maximum allowable limit.
M) This segment indicated a low battery condition.
N) This segment lights when torque and angle offsets are being calculated.
O) This segment will light when a torque multiplier is programmed for use with a
particular fastening mode.
P) This segment will flash when a particular tightening mode has reached its limit
of 1,000 tightenings. This segment will light continuously when the wrench
has reached its limit of 2,500 total tightenings for all the tightening modes.
10
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6. Membrane Keys
Each membrane key has two functions. To access the lower function,
simply press the key. The upper function can be accessed by holding
in the Reset button and then press the membrane key.
xCp
When this key is pressed (with the Reset button held in), the Mean Value is displayed for
approximately 1.5 seconds, then the Cp Value is displayed until the Reset button is
released. Repeatedly pressing this key with the Reset button held in, will display Mean
and Cp values for Torque or Angle.
Window
s/Cpk
Press this key to display and edit the Torque and Angle high and low limits for a
particular tightening mode. Press this key again to go back to the tightening mode.
When this key is pressed (with the Reset button held in), the Standard Deviation is
displayed for approximately 1.5 seconds, then the Cpk Value is displayed until the Reset
button is released. Repeatedly pressing this key with the Reset button held in, will
display Standard Deviation and Cpk values for Torque or Angle.
Display
Pressing this key changes the value that is being displayed on the screen. Each press
toggles the display between Peak Torque (Pk), Angle (An), Ld (not used), and Dynamic
Torque (Tq).
Units
Clear
Pressing this key will change the torque units displayed for the selected mode. All stored
data will also be converted.
Pressing this button (while Reset is held in) clears custom tightening modes. This key
also clears tightening data stored in memory.
Joint
Store
This button changes the joint type for Yield Control tightening.
Press this button (while Reset is held in) to store Curve Trace Data.
11
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7. Audible Alarm
Signals the completion of a tightening procedure by continuous tone
and signals a fault by an intermittent tone. The audible alarm will only
sound while torque is being applied to the wrench handle.
8. Charger/Data Port
The battery charger inserts into this connector to charge the wrench.
The serial port cable provided with the wrench also plugs into this
connector. This port is located in the end of the handle for models
125, 250 and 400. For model 40, it is located on the rear of the
Control Unit.
9. Toggle Lever
Selects the direction of the ratcheting mechanism; markings "ON" and
"OFF" apply to right-hand threaded fasteners.
10. Power Switch
Located under the cap on the back of the wrench body (models 125,
250 and 400 not shown) or Control Unit (model 40), this switch turns
power on and off to the wrench.
11. Angle Reference Arm Connector (EA-models)
Provides a fixed reference for angel measurement while operating the
wrench. It is attached to the work piece by a magnet base and spring
arm.
12
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12. [ITEM NO LONGER IN USE]
13. Control Unit Pivot (model 40 only)
The pivot separates the upper portion of the Control Unit from the
lower portion and allows the upper portion to be pivoted back for
belt-mounted mobile use and pivoted forward for bench top use.
14. Belt Clip (model 40 only)
Allows the operator to attach the Control Unit to a belt with the upper
portion of the Control Unit pivoted back.
15. Battery Access (model 40 only)
The portion of the Control Unit below the pivot houses the battery. An
access door secured with four screws allows access to the battery
when the battery needs replacing. Simply pull the battery from both
sides to dislodge the battery from the harness.
16. Tool Cable (model 40 only)
The tool cable is integral with the Handheld Tool and serves as the
means of communication between the Control Unit and the Handheld
Tool. The plug at the end connects to the receptacle on the lower
portion of the Control Unit.
13
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Sensor I® Expert User Manual
CHAPTER 3
Operation
Instructions
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WRENCH OPERATION INSTRUCTIONS
General Information
NOTE
Exceeding maximum torque rating may cause damage to wrench or loss
of calibration.
The wrench should only be used for its intended purpose, i.e., for
tightening, loosening and auditing procedures. It should be operated using
a smooth steady pull at moderate speed on the wrench handle with feet
firmly placed on floor.
The use of extensions to the handle, or application of force to other parts of
the wrench may cause damage or result in personal injury, or may result in
inaccurate tightenings.
If the wrench fails to operate using the recommended procedures described
in this manual, the cause of malfunction should be corrected by an
authorized Ingersoll-Rand technician. For a list of authorized
Ingersoll-Rand service centers, see Appendix D.
Operation
Ensure the Power Switch is in the ON position and press the Reset button.
Primary Operation Modes
Throughout all the tightening modes there are some common features. At
any time during or at the end of a tightening the screen can be toggled to
display the following; Peak Torque (PK), Angle (An), and Dynamic Torque
(Tq). The present item displayed is indicated in the lower left hand portion
of the screen. This can be changed by pressing the Display key.
15
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At the top right-hand section of the screen is the cycle count indicator. It
displays the number of completed tightenings for that mode (up to 999
tightenings). The counter increments by one at the end of each tightening
once the Reset button has been pressed.
For the most accurate results, the wrench should be pulled at a speed
between 10 and 80 degrees per second. The wrench should be held steady
while the Reset button is pressed.
Setting Torque Units
The units of displayed torque can be toggled between Metric and English
units by pressing the Units key on the front panel. The current units
selected are indicated in the center right-hand section of the screen.
The wrench can also display torque in units of different sizes. The following
procedure toggles the wrench units between Nm (or lb.ft.) and dNm (or
in.lb.).
1. Press the Reset button to power up the wrench.
2. Move the Mode Selection switch to Setup.
3. With the Reset button held in, use the Parameter Adjustment Knob to
select the Custom Setup Mode #107. The main display shows "---", and
the torque units are displayed in the center right-hand section of the
screen.
4. Hold the Reset button and press the Units button to choose units of Nm
and lb.ft. Press the Joint button to choose units of dNm and in.lb.
5. Press and hold the Reset button and rotate the Parameter Adjustment
Knob counterclockwise until the Custom Setup Mode number is below
20.
16
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6. Release the Reset button. The units choice is now saved.
7. Move the Mode Selection switch to one of the tightening modes and use
the Units button to choose between Metric or English units.
Torque Control Tightening Procedure
1. Press and release the Reset button to power up the wrench. If the
wrench is left idle for one minute (adjustable) the wrench will turn off
to save battery power.
2. Move the Mode Selection switch to Torque Control. See graphic below
3. Press the Units key to select the desired Torque units. See graphic below.
17
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4. Press and hold in the Reset button. (Initially the snug torque will be
shown, then after a few seconds the target toque will be shown). See
graphic below. Note the snug torque in Torque Control mode is not
adjustable and set to the minimum snug allowable as a default. The
default snug values for all models are listed in the TOOL DESCRIPTION
Technical data table in Chapter 2.
5. With the Reset button held in, use the Parameter Adjustment Knob to
adjust the target torque to the desired value. See graphic below.
6. Release the Reset button. If the Fault light is lit then press and hold the
Reset button again, while holding the wrench steady. Continue to hold
in the Reset button until the RUN light appears and the FAULT light
goes off. Release Reset.
7. Commence tightening with moderate speed steady pulls. Stop as soon as
the OK light comes on and the alarm sounds.
18
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Dynamic Audit
1. Press and release the Reset button to power
up the wrench (if the wrench is left idle for
one minute the wrench will turn off to save
battery power).
2. Move the Mode Selection switch to Dynamic
Audit.
3. Press the Units key to select the desired
Torque units.
4. Attach the angle reference arm (EA-models
only) to the wrench, and place the magnet
on a magnetic surface.
5. Press and hold in the Reset button. The cap-
ture angle will be displayed.
6. With the Reset button held in, use the
parameter adjustment knob to adjust the
capture angle to the desired value (see the
application guide for details). Release the
Reset button.
7. Press the Display key until "Pk" is displayed
on the lower left-hand side of the screen.
19
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8. Press and hold in the Reset button. The
snug torque will be displayed.
9. With the Reset button held in, use the
Parameter Adjustment Knob to adjust the
snug torque to the desired value (approx.
50% of expected torque).
10. Release the Reset button. If the FAULT
light is lit, then press and hold the Reset
button again while holding the wrench
steady. Continue to hold in the Reset but-
ton until the RUN light appears and the
FAULT light goes off. Release Reset.
11. Commence tightening with a steady pull at
moderate speed. Stop as soon as the OK
light comes on and the alarm sounds.
12. When audit is complete, press the Display
key until "Tq" appears in the lower left-hand
corner to display the dynamic torque read-
ing.
13. Press the Display key until "Pk" appears in
the lower left-hand corner to display the
peak (or static) torque reading. This is usu-
ally the last torque value "seen" by the
wrench.
20
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Yield Control
1. Press and release the Reset button to
power up the wrench.
2. Move the Mode Selection switch to Yield
Control.
3. Press the Units key to select the desired
Torque units.
4. Selects the joint hardness by pressing the
Joint key on the front panel (the joint
hardness currently selected is displayed in
the lower right corner of the screen).
5. Attach the angle reference arm (EA-models
only) to the wrench, and place the magnet
on a magnetic surface.
6. Press and hold in the Reset button. The
snug torque will be displayed.
7. With the Reset button held in, use the
Parameter Adjustment Knob to adjust the
snug torque to the desired value. The snug
torque value should be 30% to 50% of the
proof load torque expected for that bolt.
21
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8. Release the Reset button. If the FAULT
light is lit, then press and hold the Reset
button again while holding the wrench
steady. Continue to hold in the Reset until
the RUN light appears and the FAULT light
goes off. Release Reset.
9. Commence tightening with moderate speed
steady pulls. Stop as soon as the OK light
comes on and the alarm sounds.
NOTE
When using EVS-models, avoid ratcheting when the torque is in the
vicinity of the snug torque and between snug and the yield point.
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Angle Control
1. Press and release the Reset button to power
up the wrench.
2. Move the Mode Selection switch to Angle
Control.
3. Attach the angle reference arm (EA-models)
to the wrench, and place the magnet on a
magnetic surface.
4. Press and hold in the Reset button. "An"
will be displayed in the lower left corner and
the angle control point will be shown).
5. With the Reset button held in, use the
Parameter Adjustment Knob to adjust the
angle control point to the desired value.
Release the Reset button.
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6. Press the Display key until "Pk" is displayed
on the lower left-hand side of the screen.
7. Press in the Reset button. The snug torque
will be displayed.
8. With the Reset button held in, use the
Parameter Adjustment Knob to adjust the
snug torque to the desired value.
9. Release the Reset button. If the FAULT light
is lit, then press and hold the Reset button
again while holding the wrench steady. Con-
tinue to hold in the Reset until the RUN
light appears and the FAULT light goes off.
Release Reset.
10. Press the Display key until "An" appears in
the lower left-hand corner if angle values
must be displayed during tightening.
11. Commence tightening with moderate speed
steady pulls. Stop as soon as the OK light
comes on and the alarm sounds.
12. When tightening is complete, press the
Display key until "Pk" appears in the lower
left-hand corner. This will display the peak
(or static) torque reading.
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CYCLE COUNTER
The cycle counter is displayed in the upper right-hand corner of the digital
display (see Functions of Components). The counter indicates the number of
completed tightenings stored in memory. The cycle counter will increment
once the Reset button is pressed after a tightening. A tightening cycle is
started or initiated once snug torque has been reached. The cycle counter
will also increment if a tightening has been completed and the wrench has
powered down. Each tightening mode, including the 20 custom stored
modes has its own independent cycle counter. The wrench can store a total
of up to 2500 readings in memory and up to 1000 readings in any one
tightening mode. When this limit is exceeded, the oldest reading in memory
is overwritten and "MEM" will flash on the display.
Resetting the Cycle Counter
The cycle counter can be reset by either
1. Changing a control parameter, i.e., Torque, Angle or a window
limit.
2. By holding in the Reset button and pressing the Clear key
simultaneously.
NOTE
Both these operations will clear all data and statistics associated with
the tightening mode for which the cycle counter was cleared.
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QUALITY CONTROL LIMITS AND STATISTICS
Setup and Viewing Quality Control Limits
1. Press and release the Reset button on the side of the wrench.
2. Move the Mode Selection switch to the tightening mode required.
3. Press the Window key. You will see "--.-" on the display along with "LT"
(low torque limit) flashing in the top left hand corner.
4. Press and hold in the Reset button. The present low torque limit will be
shown.
5. While holding in the Reset button, use the Parameter Adjustment Knob
to adjust the low torque limit to the desired value. Release the Reset
button and press the Window key.
6. To adjust the high torque limit (HT), low angle and high angle limits,
(LA, HA), press the Window key until the desired limit is flashing. Then
hold in the Reset button and adjust as in step 5 above.
7. When all adjustments have been made, press the Window key until all
indicators (LT, HT, LA, HA) have stopped flashing on the display.
8. Press the Reset button until the RUN light appears and commence tight-
ening.
NOTE
In Yield Control, LA and HA must be greater than or equal to 12° for
hard joints, 16° for normal joints, or 24° for soft joints. LT and HT
limits must be greater than the snug torque for all modes.
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Deleting Quality Control Limits
1. Press and release the Reset button to power the wrench.
2. Move the Mode Selection switch to the tightening mode required.
3. Press the Window key. You will see "--.-" on the display along with "LT"
flashing in the top left hand corner.
4. Press and hold in the Reset button. The present low torque limit will be
shown.
5. While holding in the Reset button, use the Parameter Adjustment Knob
to adjust the low torque limit to the torque value (target torque value
for Torque Control). Release the Reset and press the Window key.
6. To delete the torque high limit (HT), press the Window key until "HT" is
flashing. Then hold in the Reset button and adjust this to the snug
torque value (target torque value for torque control). Release the Reset
button and press the Window key.
7. To delete the angle low limit (LA), press the Window key until "LA" is
flashing. Then hold in the Reset button and adjust this value to zero.
Release the Reset button and press the Window key.
8. To delete the angle high limit (HA), press the Window key until the "HA"
is flashing. Then hold in the Reset button and adjust this value to zero.
Release the Reset button and press the Window key.
9. When all adjustments have been made, press the Window key until all
indicators (LT, HT, LA, HA) have stopped flashing on the display.
10. Press and hold the Reset button until the RUN light appears and com-
mence tightening.
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Exceptions for angle low and high limits:
NOTE
While in Angle Control:
• To delete high and low angle settings, HA and LA must be adjusted to
the target angle.
• To delete high and low torque settings, HT and LT must be adjusted to
the snug torque.
Use of Quality Control Limits
1. After the Reset button is pressed any limits that have been set will be
indicated on the display with the corresponding segments lit (LT, HT, LA,
HA).
2. Once snug torque is reached, the torque/angle lower limit indicators (LT,
LA) will flash on the screen until their respective values are reached.
3. Once the lower limit values are reached, the indicators LT, LA will
become solid.
4. If a high limit is exceeded HT or HA will begin flashing.
5. All limits that have been set will be indicated on the display with the
corresponding segments lit (LT, HT, LA, HA).
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Statistics
The following statistical information is available for each custom and
primary tightening mode:
Mean
x
Standard Deviation
Process Capability Index
Process Capability Index
σ
Cp
CpK
NOTE
Cp and CpK are not available for angle in Dynamic Torque Audit mode as
the control limits for low angle (LA) and high angle (HA) are not used.
The statistical calculations are based on all stored final tightening data
points for that tightening mode. Lower and upper control limits used for the
calculation of the Process Capability Indices, Cp and CpK, use the values of
low torque (LT), high torque (HT), low angle (LA) and high angle (HA)
entered for each custom and primary tightening mode.
The statistics can be viewed as follows:
1. Select desired custom or primary tightening mode and confirm that the
cycle count is a number above zero.
2. While holding in the Reset button, press the x key. The display will show
the x symbol on the top of the display and the Pk symbol on the bottom
of the display. The main display will show the mean value of the torque
which is shown for approximately 1.5 seconds, after which the process
capability, Cp, is shown until the Reset button is released.
3. Repeat the above process to display the mean, x, and process capability,
Cp, for angle (An).
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4. To read the standard deviation, σ, and process capability, CpK, repeat
the above procedure, but press the σ key in place of the x key. The stan-
dard deviation and CpK will be displayed for torque (Pk), and angle (An).
CUSTOM TIGHTENING MODES
The Sensor I® Expert wrench has the capacity to store up to 20 custom
configurations of the primary tightening modes. These modes are numbered
1 through 20 and are stored and accessed through the Setup Mode.
Setup and Storage of Custom Tightening Modes
1. Use the Mode Selection switch to select the primary tightening mode
from which the Custom Mode is to be setup, i.e., Torque Control,
Dynamic Audit, Yield Control or Angle Control.
2. Program all required control points and window limits.
3. Turn the Mode Selection switch to Setup. Hold in the Reset button, and
use the Parameter Adjustment Knob to select an empty custom mode.
Empty modes will be indicated by a flashing mode number between 1
and 20.
4. With the Reset button still held in, move the Mode Selection switch to
the primary tightening mode required and press the Store key.
5. Release the Reset button.
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Retrieving Custom Tightening Modes
1. Move the Mode Selection switch to the Setup position.
2. Hold in the Reset button until mode appears in the upper right-hand
corner of the digital display.
3. With the Reset button still held in, use the Parameter Adjustment Knob
to select the Custom Mode number desired. Note: Empty modes will be
flashing.
4. Release the Reset button.
5. Press in the Reset button again if the FAULT light appears. Hold until
the green RUN light appears and the FAULT light goes off.
6. Commence tightening.
NOTE
Once Custom Modes are stored, these control values cannot be changed.
To change values in a Custom Mode first delete the mode and then store
the new configuration.
Identifying Custom Tightening Modes
Once in a particular custom tightening mode, the primary mode from which
it came can be identified by pressing the Reset button and looking at the
values being displayed on the screen.
If two numbers are displayed on the screen with the "Pk" segment lit, the
Custom Mode is a Torque Control strategy. The first number indicates the
snug torque, the last indicates the target torque.
If the segment "Tq" lights on the screen with the first number, and An lights
with the second number, then the Custom Mode is a Dynamic Audit strategy.
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The first number indicated the snug torque value (50% of the expected
torque), the last number is the capture angle in degrees.
If only one number is displayed on the screen and the "Pk" segment is lit,
the Custom Mode is a Yield Control strategy. The number displayed is the
snug torque value (50% of the expected torque at yield).
If the segment "Pk" lights on the screen with the first number, and "An"
lights with the second number, then the custom mode is Angle Control. The
first number is the snug torque and the second number is the target angle.
Clearing Custom Tightening Modes
Custom tightening mode can be cleared by following the procedure below:
1. Press the Reset button to power the wrench.
2. Move the Mode Selection switch to the Setup position.
3. Hold in the Reset button and use the Parameter Adjustment Knob to
select the Custom Mode to be cleared.
4. With the Reset button held in, move the Mode Selection switch to the
primary mode from which the Custom Mode was based (i.e., Torque Con-
trol, Dynamic Audit, Yield Control or Angle Control. If you no longer
know which mode your strategy came from, refer to the previous section.
5. With the Reset button still held in, press the Clear key.
6. Release the Reset button.
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DATA STORAGE AND RETRIEVAL
The charger/data port (item 8 in Chapter 2: Tool Description) has an
integral RS232 serial port. This an be connected to a PC, and with the
InterLink software or a terminal program, the data can be uploaded to the
computer. Examples of all outputs can be found in Appendix A. The
communication parameters on the PC must be set as follows in order to
transmit any data from the wrench.
Data Bits:
Stop Bit:
Parity:
8
1
None
None
Handshake:
The baud rate must match the current baud rate of the wrench. Valid baud
rates can be 19200, 9600, 4800, 2400, 1200 & 600.
For use with the InterLink software, the wrench must be set to 2400.
Instructions for use of this program are located in the CD jacket and the
Help file of the software.
Setup of Wrench for Data Upload
1. Connect the serial cable from the charger/data port to the serial port of
the computer.
2. Setup parameters in a computer terminal program.
3. Press the Reset button to turn on the wrench.
4. Move the Mode Selection switch to Setup.
5. With the Reset button held in, use the Parameter Adjustment Knob to
select Custom Setup Mode #110 (the present baud rate will be shown,
divided by 100 to fit on the display).
6. Move the Mode Selection switch to Torque Control.
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7. Press in the Reset button and adjust the baud rate to the desired value
(valid baud rates are 19200, 9600, 4800, 2400, 1200 & 600).
NOTE
The last two numerals are not shown on the wrench display.
8. Move the Mode Selection switch to Setup.
9. Press in the Reset button and adjust the Custom Setup Mode number
below 20.
10. Release the Reset button and move the Mode Selection switch to the
desired tightening mode.
Data Out During Tightening
Once this function is activated, a torque data point will be transmitted via
the serial port for every degree increment of the tightening angle beyond
snug.
1. Connect the serial cable from the charger/data port to the serial port of
the computer.
2. Press the Reset button to turn on the wrench.
3. Move the Mode Selection switch to Setup.
4. With the Reset button held in, use the Parameter Adjustment Knob to
select Custom Setup Mode #101. Note: A symbol "RX" appears on the
left-hand side of the digital display and the main display shows "--.-".
5. Rotate the mode select switch to the tightening mode for which the
option is to be enabled. The display will show "OFF".
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6. While holding the Reset button, press the Units key to select the option.
The display will show "ON". To deselect this option press the Joint key
deselects it.
7. Rotate the Mode Select switch back to the Setup position. The display
should now show "---" with TX on.
8. Holding in the Reset button, adjust the Custom Setup Mode number
below 20.
9. Release the Reset button and move the Mode Selection switch to the
desired tightening mode.
Data Out at End of Tightening
Once this function is activated, the final tightening data will be transmitted
to the PC via the serial port when Reset button is pressed at the completion
of tightening.
1. Connect the serial cable from the charger/data port to the serial port of
the computer.
2. Press the Reset button to power up the wrench.
3. Move the Mode Selection switch to Setup.
4. With the Reset button held in, use the Parameter Adjustment Knob to
select Custom Setup Mode #100. Note: A symbol "TX" appears on the
left hand side of the digital display and the main display shows "---".
5. Rotate the mode Select switch to the tightening mode for which the
option is to be enabled. The display should show "OFF".
6. While holding the Reset button, press the Units key to select the
option. The display will show "ON". Pressing the Joint key deselects it.
7. Rotate the Mode Select switch back to the Setup position. The display
should now show "---" with TX on.
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8. Holding in the Reset button, adjust the Custom Setup Mode number
below 20.
9. Release the Reset button and move the Mode Selection switch to the
desired tightening mode.
Parameter Dump
Once initiated the parameter dump function will dump out settings for a
particular tightening mode. A parameter dump can be performed on any
primary or custom tightening mode. It is recommended that once custom
modes have been setup that a parameter dump be initiated so there is a
permanent record of the wrench's settings. This is not necessary if the
wrench was programmed via the InterLink software.
NOTE
Tightening parameters of torque that are downloaded and uploaded in
units of Nm or lb.ft. are rounded to the nearest Nm or lb.ft. If higher
resolution or greater precision is required in the parameters that are
transmitted, use units of dNm or in.lb. Actual data points transmit with
a resolution of 1/10th of the units.
1. Connect the serial cable from the charger/data port to the serial port of
the computer.
2. Press the Reset button to power up the wrench.
3. Move the Mode Selection switch to Setup.
4. With the Reset button held in, use the Parameter Adjustment Knob to
select Custom Setup Mode #109. Note that an "A" appears on the main
display.
5. Move the Mode Selection switch to Torque Control.
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6. With the Reset button held in, use the Parameter Adjustment Knob to
select the desired tightening mode. Select from:
A-
Angle Control
J-
b-
Yield (joint) Control
Dynamic Audit
t-
Torque Control
1 through 20-
Custom tightening modes 1-20
7. Release the Reset button once the tightening mode has been selected.
8. Press the Display button and the tightening parameters will be transmit-
ted.
9. Move the Mode Selection switch to Setup.
10. Press the Reset button and adjust the Custom Setup Mode number
below 20.
End of Tightening Data Dump
The Sensor I® Expert wrench stores end of tightening data for up to 1000
tightenings for each tightening mode. This final tightening data (Torque,
Angle and optional External Channel) can be uploaded to a PC by
completing the following:
1. Connect serial cable from the charger/data port to the serial port of the
computer.
2. Press the Reset button to power up the wrench.
3. Move the Mode Selection switch to Setup.
4. With the Reset button held in, use the Parameter Adjustment Knob to
select Custom Setup Mode #109. Note that an "A" appears on the main
display.
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5. Move the mode selection switch to Torque Control.
6. With the Reset button held in, use the Parameter Adjustment Knob to
select the tightening mode for which the end of tightening data is to be
transmitted over the serial interface. Select from:
A-
Angle Control
J-
b-
Yield (joint) Control
Dynamic Audit
t-
Torque Control
1 through 20-
Custom tightening modes 1-20
7. Release the Reset button once the tightening mode has been selected.
8. Press the Joint button and the tightening parameters, end of tightening
data and statistics will be transmitted.
9. Move the Mode Selection switch to Setup.
10. Press in the Reset button and adjust the Custom Setup Mode # below
20.
Tightening Curve Storage
Up to 10 tightening curves can be stored in the Sensor I® Expert Wrench for
later retrieval via the serial port. Tightening curves can be stored provided
the following conditions have not occurred: wrench has powered down, has
been switched to another tightening mode or another tightening has
commenced.
The following procedure shows how to store a tightening curve.
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1. Complete a tightening.
2. Hold in the Reset button.
3. With the Reset button held in press the Store key.
4. Starting at zero, the screen will then indicate the storage position where
the curve will be stored.
5. Release the Reset button.
Tightening Curve Data Dump
The following procedure shows how to initiate a curve data dump.
1. Connect serial cable from the charger/data port to the serial port of the
computer.
2. Press the Reset to power up the wrench.
3. Move the Mode Selection switch to Setup.
4. With the Reset button held in, use the Parameter Adjustment Knob to
select Custom setup Mode #111. NOTE: The main display shows an inte-
ger from 0 to 9.
5. Release the Reset button.
6. Move the Mode Selection switch to Torque Control.
7. Hold in the Reset button and rotate Parameter Adjustment Knob to
select the curve buffer number to be transmitted.
8. Press the Display key. The main display will show the number of sample
points in the selected curve buffer to be transmitted. The "Tx" will flash
while the serial data is being sent. When all the data, parameter and
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samples have been sent, the display reverts to showing the selected
curve number.
9. Rotate the Mode Select switch back to the Setup position.
10. Holding in the Reset button, adjust the Custom Setup Mode number
below 20.
TORQUE MULTIPLIER FUNCTION
The Sensor I® Expert wrench may be used with a torque multiplier to
increase its effective torque output up to a maximum multiplication factor
of ten times (x 10) the capacity of the wrench.
Enabling this custom mode, the wrench can be enabled to select four levels
of multiplication for each primary tightening mode. These are as follows:
x 1 (default value)
x 5
x 4
1. Multiplication Factor =
2. Multiplication Factor =
3. Multiplication Factor =
4. Multiplication Factor =
x .01 (selectable upto x 10.00 maximum
Setup of a Torque Multiplier
A multiplier should be used when tightening in that mode if the "MUL"
symbol is indicated. All torque parameters, (i.e., snug, target torque, and
torque QC limits) are now scaled by the multiplier value. Similarly, any angle
parameter, (i.e., target angle or angle QC limit) is divided by the multiplier
value. It is a good idea to check that your parameters for the tightening
mode are as desired by reviewing the QC limits with the Window key. The
snug and target torque can also be checked by selecting the display of peak
torque (Pk) and holding in the Reset button.
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If while in a primary or custom tightening mode, the MUL symbol is on but
the user is unsure of the multiplier value, it can be checked by following the
procedure described in steps 2 and 3.
To disable a multiplier in a primary mode, follow the step by step procedure
to set the multiplier, but select 1.00 as the multiplier value.
1. Turn Mode Select switch to Setup mode.
2. Press and hold in the Reset button and rotate Parameter Adjustment
Knob until Custom Setup Mode #104 is indicated in the top right hand
corner of the display. Note the symbol "MUL" is indicated in the top cen-
ter of the display and the main display shows "---".
3. Rotate the Mode Select switch to the tightening mode for which the mul-
tiplier is to be enabled. This display should show 1.00.
4. While holding in the Reset button, press the Units key to step through
the multiplier values above. Pressing the Joint key will reset the multi-
plier value to 1.00.
5. To adjust the programmable value, begin with the display at "10.00" and
ensure that the Reset button is released. Rotate the Parameter Adjust-
ment Knob until the display shows the desired value. Increments are in
0.01 steps.
6. Rotate the Mode Select switch back to the setup position. The display
now should show "---" with "MUL" indicated.
7. Holding in the Reset button, adjust the Custom Mode number below 20.
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8. Release the Reset button and rotate the Mode switch to the tightening
mode position for which the multiplier was enabled. The multiplier is
now enabled for that primary tightening mode.
NOTE
It is only possible to have one programmable multiplier value in
operation at any time.
NOTE
Entering the multiplier set mode for a particular tightening mode
resets the cycle count and flushes the data buffer for that mode.
Use of a Torque Multiplier
The torque multiplier can be used when the capacity of the Expert wrench is
below that required for the tightening application.
Once setup as described in Setup of a Torque Multiplier, the wrench is then
used in any of the primary modes as previously described. The joint
selection setting should be set at “soft” joints for Yield Control Tightening.
This is done by using the Joint key.
NOTE
Users should be aware of any torque reaction requirements or capacity
restrictions on the torque multiplier being used.
LEFT HAND FASTENERS
Custom Setup Mode #103 allow the user to select tightening direction (CW
or CCW).
1. The wrench display shows "---".
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2. Press the Reset to power up the wrench.
3. Move the Mode Selection switch to Setup.
4. With the Reset button held in, use the Parameter Adjustment Knob to
select Custom setup Mode #103. NOTE: The main display shows an inte-
ger from 0 to 9.
5. Rotate the mode select switch to select the mode for which the tighten-
ing direction is to be changed. The display will indicate "-rit" for CW
tightenings or "-LEF" for CCW tightenings.
6. Press and hold the Reset button. Depress the Units key to select CW
tightenings ("rit") or the Joint key to select CCW tightenings ("-LEF").
7. Rotate the mode select switch back to the Setup position. With the
Reset button held in, use the Parameter Adjustment Knob to set the
Custom Setup Mode number below 20.
8. Release the Reset button. The tightening direction is set for the mode
selected in step 5 above.
NOTE
After the first time a tightening is performed, changing the tightening
direction will increase the amount of time required to find the optimum
offset point. While the offset is being determined, the display will
show a flashing "OFFSET". The wrench is ready for use when the
flashing ceases.
RESET ADJUSTMENT (EVS-models only)
Some tightening applications do not require accurate angle measurement.
Custom Setup Mode #214 allows the user to decrease the sensitivity of reset
of the wrench at the expense of angle measurement accuracy. Angle
accuracy will depend on the elapsed time during which the wrench is moved
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and stillness of the wrench when it is reset. The shorter the tightening
period, the smaller the error will be. The more stable the wrench is at reset,
the smaller the error. See the Application Guidelines at the front of this
manual for additional guidelines.
1. Press the Reset button to power up the wrench.
2. Move the Mode Selection switch to Setup.
3. With the Reset button held in, use the Parameter Adjustment Knob to
select the Custom Setup Mode #214. The main display shows a number
between 4 and 10.
4. Release the Reset button and turn the Parameter Adjustment Knob to
increase shown if the reset is to be made less sensitive. Turn the Param-
eter Adjustment Knob to decrease the number shown if increased mea-
surement accuracy is required making wrench reset more sensitive.
5. Press and hold the Reset Button and rotate the Parameter Adjustment
Knob counterclockwise until the Custom Setup Mode number is below
20.
6. Release the Reset button. The reset adjustment is now saved.
7. Move the Mode Selection switch to one of the tightening modes and test
the reset.
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8. Repeat until the angle accuracy and reset of the wrench are suitable to
the application.
NOTE
The default reset adjustment value for models 125, 250 and 400 is 4.
The default reset adjustment value for model 40 is 6. This has been set
on the basis of a balance between wrench reset sensitivity and angle
accuracy. Increasing the Reset Adjustment value will increase the
probability of angle error as well as the maximum allowable angle error.
The maximum allowable error will occur if the wrench is moving and
allowed to reset and the minimum speed is used during the tightening.
The table below shows the effect of increasing the Reset Adjustment
value on maximum angle error.
Models 125, 250, 400
Model 40
Reset Adjustment Value
Additional Maximum Angle Error (% +/-) Additional Maximum Angle Error (% +/-)
4
5
---
-4%
-2%
---
4%
6
10%
13%
17%
22%
26%
7
2%
5%
7%
9%
8
9
10
For highest angle accuracy results, adjust the Reset
Adjustment to the lowest setting possible, reset the wrench
while the wrench is resting on a table or other stable surface
and maintain a turning speed of between 20 and 80 degrees
per second. This will achieve consistent errors within +/-2%.
For applications where higher angle accuracy is required,
models EA40, EA125, EA250 and EA400 are recommended.
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CHAPTER 4
Battery Charging
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BATTERY CHARGING
The battery must be recharged as soon as "LO BAT" appears on the display.
The charger connects to the charger/data port (item 8 in Chapter 2: Tool
Description).
1. Remove the protective cap from the wrench handle (models 125, 250
and 400 only).
2. Insert the battery charger connector into charger/data port and plug the
charger into the main AC electric supply. (All models).
3. After the battery is charged, remove the charger connector. (All models.)
4. Reinstall the protective end cap (models 125, 250 and 400 only).
NOTE
•
•
It takes approximately 14 hours to completely charge a fully discharged battery,
resulting in approximately 5.5 hours of continuous use. Shorter charging times may
result in reduced hours of continuous use.
The battery should be charged as soon as possible after "LO BAT" appears on the
display. The wrench can be operated in the "LO BAT" condition. When it reaches a
level where it cannot operate with accuracy, "---" will show on the display and the
wrench will not operate.
•
It is recommended that batteries be fully charged for each work shift.
51
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Sensor I® Expert User Manual
CHAPTER 5
Diagnostics
& Troubleshooting
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DIAGNOSTICS AND TROUBLESHOOTING
Introduction
This chapter provides troubleshooting information using the built-in
diagnostic test modes. Tests can be performed by selecting Custom Setup
Mode numbers between 200 and 212. When diagnostics are complete, rotate
the Mode Selection switch to Setup and turn the parameter adjustment knob
to select a Custom Setup Mode number below 20. Then turn the Mode
Selection switch to a Primary Mode to reactivate the wrench Timeout
feature. If any of the following tests are beyond values listed, go back to
the primary mode and reset the wrench. Also make sure the wrench has not
had any torque applied. If tests continue to be out of value limits, please
contact an authorized Ingersoll-Rand service center shown in Appendix D.
Torque Channel A/D Display (Custom Mode #200)
1. The value displayed should be in the range 25-29 when no torque is
applied to the wrench. Applying torque in the clockwise (CW) direction
will cause this value to increase. Applying torque in the opposite (CCW)
direction will cause the displayed value to decrease.
2. If Custom Mode #103 has been set for CCW tightening ("-LEF"), the dis-
play will indicate a value between 846 and 853. CW torque then
decreases the number, and CCW increases it.
Angle Reference Arm Test Mode (EA - Models, Custom Mode
#201)
If the wrench has been calibrated, the display value will be 15 5 at the low
end (CW). Rotate the angle reference arm between full CW and full CCW. The
change in value as the arm is moved should have no discontinuities. At the
high end (CCW), the value will be in the range of 560 5. For Models 125,
250 and 400, if the values are not correct, loosen the setscrew on the angle
reference arm lever and rotate the lever relative to the shaft until the value
49
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at the low end is correct-the high end should follow. Model 40 should be
returned to an authorized Ingersoll-Rand Service Center for adjustment.
Battery Level Test Mode (Custom Mode #204)
The display value will be between 100 (fully charged) and zero (depleted).
EZ Angle Test Mode (Custom Mode #207)
1. If Custom Setup Mode #103 has been set for CW ("rit") tightenings, the
display should indicate a number between 95 and 105. Moving the
wrench in the CW direction should cause the number to increase. Moving
the wrench in the CCW direction should cause the number to decrease.
2. If custom Setup Mode #103 has been set for CCW tightenings ("-LEF"),
the display should indicate a value between 795 and 805. Moving the
wrench in the CW direction should cause the number to decrease.
Membrane Keypad Test Mode (Custom Mode #208)
Pressing any of the membrane keys should toggle an adjacent display
legend on and off.
Head Position Test (Models EVS125-, EVS250- and EVS400-, Cus-
tom Mode #208)
Index the head. Buzzer should sound when head is in either position off of
the center.
Buzzer and LED Test Mode (Custom Mode #209)
The LED's should flash on and off. Pressing any of the membrane keys should
cause the buzzer to sound.
Display/Serial Link Test Mode (Custom Mode #210)
1. All display segments should be lit except the "CYCLE" legend.
50
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2. Connect the serial cable to the charger/data port. Insert the test con-
nector into the end of the serial cable. The buzzer should sound to indi-
cate the Serial Data feature is operating.
Software Version Number Test (Custom Mode #211)
The "SOFT" segment should light, and the main display should display the
software version number.
Time-out Adjustment (Custom Mode #212)
This mode allows for adjustment of the wrench time-out feature. The default
is 1 minute of non-use time, but this can be adjusted minute by minute.
51
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CHAPTER 6
Calibration
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CALIBRATION
General Information
This section describes the calibration method for the torque/angle sensors.
Calibration is accomplished by performing tightenings with the wrench and
referencing external measuring equipment to compare the results. The
Parameter Adjustment Knob on the wrench's front panel is used to match
the wrench display readings to that of the reference equipment. Calibration
values are stored in nonvolatile memory. Any previously entered setup
parameters already stored in tightening modes are scaled to reflect the
altered calibration. Performing calibration causes all final tightening data
and stored curves to be flushed from memory. Calibration requires torque
instrumentation certified to national standards at 0.1% of torque. Currently
angle measurements are not traceable to a national standard.
When calibration is complete, rotate the Mode Select switch back to the
setup position. Press the Reset button and rotate the Parameter Adjustment
Knob CCW until the Custom Setup Mode number is below 100. This is
necessary to activate the Timeout feature. Update records or label with new
calibration information and data.
NOTE
If calibration equipment is not available, it is recommended that the
wrench be returned to an authorized Ingersoll-Rand service center for
an annual recalibration.
NOTE
If the wrench has an angle reference arm (models EA-), calibrate angle
before calibrating torque. If the wrench has an EZ angle non-contact
angle sensor (models EVS-), calibrate torque before calibrating angle.
53
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Torque Calibration
Torque calibration procedure described is for the 125 lb.ft. model wrench.
For other wrench models, use the following information for calibration:
Model 40: 45-450 dNm Range, 170 dNm +/-1 dNm Calibration point
Model 250: 115-330 Nm Range, 220 Nm +/-0.5 Nm Calibration point
Model 400: 140-530 Nm Range, 330Nm +/-0.5 Nm Calibration point
1. Make sure the wrench has been set to operate in the clockwise (“rit”)
direction (see Chapter 3, Left Hand Fasteners, for additional instruc-
tions).
2. With no force on the wrench, press the Reset button while in Torque
Control mode and hold until the yellow RUN light illuminates. Release
Reset. Select Setup position with the Mode Select switch.
3. Hold in the Reset button, select Custom Setup Mode #114, and turn the
mode switch to the Torque Control position.
4. Press the Window key while holding in the Reset button. "CAL" will dis-
play on the screen.
5. Release the Reset button and apply torque to the wrench equal to
approximately 100Nm. Make sure the external torque meter is showing
the dynamic torque rather than peak hold torque.
6. Wait until the meter stabilizes.
7. Turn the Parameter Adjustment Knob until the reading on the wrench
matches within 0.1Nm of the reading on the meter.
8. Apply torque to the wrench equal to approximately 165Nm and check
that the torque readings match within the specified tolerance.
54
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9. Apply torque to the wrench equal to approximately 25Nm and check that
the torque readings match within specified tolerance.
10. After checking the low end and high end torque, use the Parameter
Adjustment Knob to balance throughout the specified torque range (20
Nm-170 Nm).
11. Press the Display key to complete calibration in the CW direction. A
scale factor and offset will display for approximately 3 seconds.
12. Release the torque on the wrench. Set the Mode Select switch to the
Setup position.
13. Press the Reset button and adjust the Mode number below 20. This
saves the CW calibration value.
14. Be sure you are in Setup. With the Reset pressed, adjust the mode
number to #103 and turn the Mode Selector switch to Torque Control.
Select CCW ("-LEF") by pressing Reset and the Joint key simulta-
neously.
15. Set Mode Select switch to Setup, press the Reset button, and adjust
the mode number below 20. Release Reset.
16. Move the mode switch to Torque Control and wait for the wrench to
adjust the offset.
17. After the flashing OFFSET disappears (this may take several seconds),
press and release the Reset button.
18. Repeat steps 2 through 12 to calibrate the wrench in the CCW direction.
19. Press in the Reset button and adjust the Mode number below 20. This
will save the CCW calibration value.
20. At this point, it is recommended that the scale factor and offset are
checked and recorded with the calibration records. To check these, set
55
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Cal Mode and press Display to cancel. Number will cycle. To save Cal
scale factor, select Setup, hold in Reset and adjust the Mode below 20.
21. Go to Setup Mode #103 and turn the Mode Select switch to Torque Con-
trol. Press Reset and the Units key simultaneously to return the
wrench CW ("rit") direction. Select Setup, hold in Reset and adjust the
Mode below 20.
Angle Reference Arm Calibration (EA - models)
1. Hold in the Reset button and select Custom setup Mode #119. The
wrench should display "0.0o".
2. Rotate the Mode Select switch to the Angle Control position.
3. Press the Reset button and Window key simultaneously. "CAL" should
appear on the wrench display. Calibration is now enabled.
4. Release the Reset button and rotate the angle reference arm to the full
CW position. Apply torque until SNUG light illuminates. Maintain torque,
and rotate the angle reference arm from the full CW to the full CCW
position. The displayed value will be 219 1. If not, use the wrench's
parameter knob to bring the displayed value within specification.
Release torque from the wrench.
NOTE
For model 40, use 234+/-1° for the full sweep angle calibration. For
models 250 and 400, use 217 +/-1°.
5. Press the Display key to exit calibration mode.
6. Select Setup, hold in Reset and adjust the Mode below 20.
EZ Angle Calibration (EVS - models)
1. Before entering the calibration mode it is necessary to zero the wrench's
angle sensor offset voltage. This is accomplished by setting the wrench
56
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on a flat surface, selecting Angle Control and pressing the Reset button
until the front panel's FAULT light is extinguished and the green RUN
light appears. Then proceed as follows:
NOTE
If this calibration procedure takes longer than 10 minutes or the
wrench ambient temperature changes more than 5° Celsius, step 1
should be repeated.
2. Hold in the Reset button and select Custom Setup Mode #120. The
wrench display will read "0.0°".
3. Rotate the Mode Select switch to the Dynamic Audit position.
4. Press the Reset button and Window key simultaneously. A CAL legend
should appear on the wrench display. Calibration is now enabled.
Release Reset.
5. Set the external monitoring equipment's snug torque to match the
Torque Control Mode default snug torque of the wrench. The default
snug values for all models are listed in the TOOL DESCRIPTION Technical
Data table in Chapter 2.
6. Apply more than the snug torque to the wrench and rotate it through a
known angle at a rate of between 20 and 45 degrees/second (do NOT
ratchet the wrench). The wrench's displayed angle value will be the
same as that shown on the external monitoring equipment6 ( 2°). If
not, turn the wrench's Parameter Adjustment Knob until they match.
7. Press the Reset button, and repeat step 6 to verify calibration.
8. Press the Display key to exit calibration.
9. Select Setup, hold in Reset and adjust the Mode below 20 to save.
57
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Appendix A
Sample of
Data Reports
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Appendix A
These reports are accessed by the methods noted in "Data Storage and
Retrieval". The information provided by the optional InterLink software will
have a different format.
Sample Reports
Parameter Dump
Tightening Configuration No
Torque Units
: Torque Control Mode
: Nm
Load Units
: kN
External channel
Angle Transducer
Multiplier
: Load Cell
: Non Contact Angle Measurement
: 1.00
: Off
Serial data during tightening
Serial data at end of tightening : Off
Tightening Direction
: Clockwise
Control Strategy
Target Value
: Torque Control
: 0020
Snug Torque
: 0010
Low Torque Limit
High Torque Limit
Low Angle Limit
High Angle Limit
: 0020
: 0020
: 0000
: 0000
62
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End of Tightening Data Dump
Tightening Configuration No
Torque Units
: Torque Control Mode
: Nm
Load Units
: kN
External channel
: Load Cell
Angle Transducer
: Non Contact Angle Measurement
Multiplier
: 1.00
: Off
: Off
Serial data during tightening
Serial data at end of tightening
Tightening Direction
: Clockwise
Control Strategy
Target Value
: Torque Control
: 0020
Snug Torque
: 0010
Low Torque Limit
High Torque Limit
Low Angle Limit
High Angle Limit
: 0015
: 0025
: 0020
: 0040
End of Tightening data :
T,0020.4 A,0029 E,0000
T,0020.7 A,0032 E.0000
T,0020.9 A,0032 E,0000
T,0020.1 A,0032 E,0000
T,0020.9 A,0035 E,0000
63
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End of Tightening Data Dump (cont.)
TORQUE
Mean
Sigma
Cp
: 0020.6
: 000.34
: 004.60
: 004.02
Cpk
ANGLE
Mean
Sigma
Cp
: 0031.9
: 001.87
: 001.84
: 001.50
Cpk
EXTERNAL
Mean
Sigma
Cp
: 0000.1
: 000000
: N/A
Cpk
: N/A
64
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Tightening Curve Data Dump
Torque Units: Nm
Load Units: kN
Multiplier: 1.00
Tightening Direction: Clockwise
Control Strategy: Angle Control
Target Value: 0030
Snug Torque: 0020
Low Torque Limit: 0020
High Torque Limit: 0020
Low Angle Limit: 0030
High Angle Limit: 0030
T,0021 A,0001 E,0000
T,0022 A,0002 E,0000
T,0023 A,0003 E,0000
T,0024 A,0004 E,0000
T,0025 A,0005 E,0000
T,0026 A,0007 E,0000
T,0027 A,0008 E,0000
T,0028 A,0009 E,0000
T,0029 A,0010 E,0000
T,0030 A,0011 E,0000
T,0031 A,0012 E,0000
T,0032 A,0014 E,0000
T,0034 A,0015 E,0000
T,0035 A,0016 E,0000
T,0035 A,0017 E,0000
T,0036 A,0018 E,0000
T,0038 A,0019 E,0000
T,0039 A,0021 E,0000
65
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Data Out at End of Tightening
T,0020.5,-,A,0015,a,E,0000,-
T,0017.8,t,A,0010,a,E,0000,-
T,0013.8,t,A,0008,a,E,0000,-
T,0020.5,-,A,0013,a,E,0000,-
T,0027.0,-,A,0017,-,E,0000,-
T,0026.8,-,A,0018,-,E,0000,-
T,0030.5,T,A,0017,-,E,0000,-
T,0020.2,-,A,0000,A,E,0000,-
T,0013.8,t,A,0001,a,E,0000,-
T,0020.5,-,A,0000,a,E,0000,-
T,0017.8,t,A,0000,a,E,0000,-
T,0013.8,t,A,0001,a,E,0000,-
Data Out During Tightening
T,0020.1,A,0001,E,0000
T,0023.4,A,0002,E,0000
T,0027.4,A,0003,E,0000
T,0029.1,A,0004,E,0000
T,0033.2,A,0005,E,0000
T,0037.1,A,0007,E,0000
T,0039.8,A,0008,E,0000
T,0041.4,A,0009,E,0000
T,0044.0,A,0010,E,0000
T,0047.5,A,0011,E,0000
66
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Appendix B
List of
Setup Modes
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Appendix B
Custom Modes
Custom Modes 1 through 20 are the Custom Tightening modes. They are
memory locations used to store tightening strategies for later recall.
Custom Modes 100 through 120 are the Custom Setup Modes and are used
for both advanced option selection performing calibration. The Custom
Setup Modes are:
Custom Mode
100
Function
Serial data out at end of tightening.
Serial data out during tightening.
Not used.
101
102
103
Tightening direction.
104
105
Torque multiplier enable/disable.
Not used.
106
Not used.
107
Torque Units selection.
108
Not used.
109
110
111
112
Tightening mode parameter upload via serial port.
Serial baud rate selection.
Stored tightening curve upload via serial port.
Not used.
113
114
Temperature display/calibration.
Torque calibration.
115
Not used.
116
117
118
External channel setup/calibration for load cell.
External channel setup/calibration for torque cell
Not used.
119
120
Angle Reference Arm setup/calibration.
EZ Angle sensor setup/calibration.
67
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Custom Modes 200 through 220 are the Custom Diagnostic modes and are
used for wrench testing. The Custom Diagnostic modes are:
Custom Mode
200
Function
Display Torque channel A/D converter value/4
Display angle reference arm A/D converter value/4
Display external channel A/D converter value/4
Display Torque Offset D/A channel A/D converter value/4
Display Battery channel A/D converter vale/4
Display Temperature channel A/D converter value/4
Display EZ-Angle Offset D/A channel A/D converter value/4
Display EZ-Angle channel A/D converter value/4
Membrane keypad test/Ratchet head position test
Buzzer test/LED test
201
202
203
204
205
206
207
208
209
210
LCD test/Serial communication test
211
Software version number
212
Time-out adjustment
213
No function implemented
214
Reset Adjustment
215-220
No function implemented.
68
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Appendix C
Spare Parts List
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Appendix C
Spare Parts Listing - MODEL 40
Description
Part #
CPN
*Wrench Assembly, EZ angle
*Wrench Assembly, Auditor
Ratchet Head Replacement Kit
Ratchet Head Assembly (EA-)
Ratchet Head Assembly (EVS-)
Plastic Overmold Sleeve Grip
Reset Switch Assembly
Reset Switch Button Cover
Tool Cable Assembly (EA- MODELS)
Tool Cable Assembly (EVS- MODELS)
Angle Sensor PCB (EVS- MODELS)
Potentiometer cap (EZ- MODELS)
Handle Front cap
EZS40A-HHT
EA40A-HHT
E40HDKIT
EA40A-HD
EVS40A-HD
TRH-40-135
E40A-RST-SW
E40-BTTN-CVR
EA40A-CBL
EVS40A-CBL
E40A-VS
EA40-CAP
E40FRCP
E40RRCP
40HWLBL
40HWLBL-F
40HWLBL-S
40HWLBL-G
40HWLBL-I
40HLGLBL
40HLGLBL-F
40HLGLBL-S
40HLGLBL-G
89934541
89930952
89935159
89930978
89934442
04683264
89931000
04706370
89930960
89934533
89931216
89931018
89933618
89931208
89931471
89935522
89935530
89935548
89935555
89931455
89935563
89935571
89935589
Handle Back cap
Handle decal - warning - English
Handle decal - warning - French
Handle decal - warning - Spanish
Handle decal - warning - German
Handle decal - warning - Italian
Handle decal - logo - English
Handle decal - logo - French
Handle decal - logo - Spanish
Handle decal - logo - German
*NOTE: This component must be recalibrated with its mating unit.
69
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Spare Parts Listing - MODEL 40 (cont.)
Description
Part #
CPN
Handle decal - logo - Italian
PCB Expert 40 Display
PCB Expert 40 Control
Angle Ref. Arm (EA- models only)
*Control Unit (Both versions)
Carrying Case
Shoulder Strap
Mode Selector Knob
Parameter Adjustment Knob
Tool Receptacle/Wire Assembly
Recharge Connector and Ribbon Cable Assembly E40A-RIBBON
40HLGLBL-I
T03710-69
E40-PCB-MAIN 04705760
T14471-89
EXP40A-CU
EXP40-CASE
E40-STRP
T14350-01
T14337-01
E40A-RCPT
89935597
04539516
04315396
04706933
10327054
89931760
04313482
04313474
04705653
04705661
04313078
04313185
12 Pin Recharge Connector
2 Pin connector
T25197-01
T25295-01
Battery Harness
E40A-BAT-TERM 04705604
Battery Access Panel
Pivot Indexer Hardware Kit
Belt clip assembly
EXP40-BCAC
E40PVKIT
E40A-BELT-CLIP 04705620
10324598
89935167
Power switch cap plug (Black)
NiMH Battery -- 7.2 V 300 mA
Charger 110V
Charger 220V
British 3-Conductor 2.5M Right Angle Plug
Euro plug 2.5M
T28088-01
T95313-01
04313557
04537700
04538955
04538963
89934269
89934277
04544078
T95301-110T
T95301-220T
95301-CORDB
95301-CORDE
T66104-01
Serial Cable Assembly
*NOTE: This component must be recalibrated with its mating unit.
70
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Spare Parts Listing - MODEL 40 (cont.)
Description
Part #
CPN
Rear Control Unit Decal - English
Rear Control Unit Decal - French
Rear Control Unit Decal - German
Rear Control Unit Decal - Spanish
Rear Control Unit Decal - Italian
Front Control Unit Decal - English
Front Control Unit Decal - French
Front Control Unit Decal - German
Front Control Unit Decal - Spanish
Front Control Unit Decal - Italian
Front Panel - English (EVS- models)
Front Panel - German (EVS- models)
Front Panel - French (EVS- models)
Front Panel - Spanish (EVS- models)
Front Panel - Italian (EVS- models)
Front Panel - English (EA- models)
Front Panel - German (EA- models)
Front Panel - French (EA- models)
Front Panel - Spanish (EA- models)
Front Panel - Italian (EA- models)
E40-PR-LABEL
E40-PRLBL-F
E40-PRLBL-G
E40-PRLBL-S
E40-PRLBL-I
04705786
89935449
89935456
89935464
89935472
E40-OPER-LABEL 04705752
E40-OPLBL-F
E40-OPLBL-G
E40-OPLBL-S
E40-OPLBL-I
T21475-69AEE
T21475-69AEG
T21475-69AEF
T21475-69AES
T21475-69AEI
T21475-AEE
T21475-AEG
T21475-AEF
89935480
89935498
89935506
89935514
04539763
04544110
04540415
04625992
04540423
04623200
04629234
04629218
04629242
04629259
T21475-AES
T21475-AEI
71
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Spare Parts Listing - MODEL 125
Description
Part #
CPN
PCB Expert Display
PCB Expert Control
T03710-69
T03711-69
T14154-89
T53125-89
T66104-01
T14372-79
T14327-88
T14327-87
T19979-125E
T19979-125F
T19979-125G
T19979-125S
T19979-125I
T14338-01
T14350-01
T14335-01
T51122-02
T14330-EX
T28088-01
T28653-01
T95313-01
T95313-99
T95301-110T
T95301-220T
95301-CORDB
04539516
04539524
04312732
04313672
04544078
04313391
04539029
04539367
04539748
04540431
04544094
04625984
04540449
04313540
04313482
04313037
04313052
04539912
04313557
04313128
04537700
04537718
04538955
04538963
89934269
Angle Ref Arm (EA- models only)
Carrying Case with Inserts
Serial Cable Assembly
Ratchet Head Replacement Kit
Ratchet Head Assembly (EA-)
Ratchet Head Assembly (EVS-)
Rear Panel - English
Rear Panel - French
Rear Panel - German
Rear Panel - Spanish
Rear Panel - Italian
Spring Rotation Mech
Mode Selector Knob
Plastic Molded Hand Grip
Reset/Power Switch
Rear Panel Gasket
Cap Plugs (Back)
Circlip
NiMH Battery -- 7.2V 300 mA
Battery Replacement Kit
Charger 110V
Charger 220V
British 3-Conductor 2.5M Right Angle Plug
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Spare Parts Listing - MODEL 125 (cont.)
Description
Part #
CPN
Euro plug 2.5M
Head Indexing Set Screw
Insulating Spacer
Ribbon Cable, 26 AWG
Ribbon Cable Converter, 10 pin (2x5)
Connector Mounting Plate
Connector 12 pin
95301-CORDE
SETSCR-10-24-395
T14334-01
T66103-01
T25728-01
T14333-01
T25197-01
T25295-01
T21475-69AEE
T21475-69AEG
T21475-69AEF
T21475-69AES
T21475-69AEI
T21475-AEE
T21475-AEG
T21475-AEF
T21475-AES
T21475-AEI
89934277
04630059
04313086
04540050
04539656
04313110
04313078
04313185
04539763
04544110
04540415
04625992
04540423
04629200
04629234
04629218
04629242
04629259
Connector 2 pin
Front Panel - English (EVS- models)
Front Panel - German (EVS- models)
Front Panel - French (EVS- models)
Front Panel - Spanish (EVS- models)
Front Panel - Italian (EVS- models)
Front Panel - English (EA- models)
Front Panel - German (EA - models)
Front Panel - French (EA - models)
Front Panel - Spanish (EA- models)
Front Panel - Italian (EA- models)
73
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Sensor I® Expert User Manual
Spare Parts Listing - MODEL 250
Description
Part #
CPN
PCB Expert Display
PCB Expert Control
Angle Ref Arm (EA-models only)
Carrying Case
Serial Cable Assembly
Foam Inserts
Ratchet Head Replacement
Ratchet Head Assembly (EA-)
Ratchet Head Assembly (EVS-)
Rear Panel - English
Rear Panel - French
Rear Panel - German
Rear Panel - Spanish
Rear Panel - Italian
Spring Rotation Mech
Mode Selector Knob
Plastic Molded Hand Grip
Reset/Power Switch
Rear Panel Gasket
T03710-69
T03711-69
T14154-88
T14418-01
T66104-01
T14415-01
T14381-01
T14393-89E
T14393-89EV
T19979-250E
T19979-250F
T19979-250G
T19979-250S
T19979-250I
T14395-01
T14350-01
T14335-01
T51122-02
T14330-EX
T28088-01
T28653-01
T95313-01
T95313-99
T95301-110T
T95301-220T
04539516
04539524
04314555
04314522
04544078
04314688
04314365
04628145
04628350
04628988
04628996
04629002
04629010
04629028
04314498
04313482
04313037
04313052
04539912
04313557
04313128
04537700
04537718
04538955
04538963
Cap Plugs (Back)
Circlip
NiMH Battery -- 7.2V 300mA
Battery Replacement Kit
Charger 110V
Charger 220V
74
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Sensor I® Expert User Manual
Spare Parts Listing - MODEL 250 (cont.)
Description
Part #
CPN
British 3-Conductor 2.5M Right Angle Plug
Euro plug 2.5M
95301-CORDB
95301-CORDE
89934269
89934277
Head Indexing Set Screw
SETSCR-10-24-395 04630059
Insulating Spacer
Ribbon Cable, 26 AWG
Ribbon Cable Convertor, 10 pin (2x5)
Connector Mounting Plate
Connector 12 pin
T14334-01
T66103-01
T25728-01
T14333-01
T25197-01
T25295-01
T21475-69AEE
T21475-69AEG
T21475-69AEF
T21475-69AES
T21475-69AEI
T21475-AEE
T21475-AEG
T21475-AEF
T21475-AES
T21475-AEI
04313086
04540050
04539656
04313110
04313078
04313185
04539763
04544110
04540415
04625992
04540423
04629200
04629234
04629218
04629242
04629259
Connector 2 pin
Front Panel - English (EVS- models)
Front Panel - German (EVS- models)
Front Panel - French (EVS- models)
Front Panel - Spanish (EVS- models)
Front Panel - Italian (EVS- models)
Front Panel - English (EA- models)
Front Panel - German (EA- models)
Front Panel - French (EA- models)
Front Panel - Spanish (EA- models)
Front Panel - Italian (EA- models)
75
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Sensor I® Expert User Manual
Spare Parts Listing - MODEL 400
Description
Part #
CPN
PCB Expert Display
PCB Expert Control
Angle Ref Arm (EA- models only)
Carrying Case
Serial Cable Assembly
Foam Inserts
Rachet Head Replacement
Rachet Head Assembly (EA-)
Rachet Head Assembly (EVS-)
Rear Panel - English
Rear Panel - French
Rear Panel - German
Rear Panel - Spanish
Rear Panel - Italian
Spring Rotation Mech
Mode Selector Knob
Plastic Molded Hand Grip
Reset/Power Switch
Rear Panel Gasket
T03710-69
T03711-69
T14154-88
T14418-01
T66104-01
T14415-01
T14381-01
T14394-89E
T14394-89EV
T19979-400E
T19979-400F
T19979-400G
T19979-400S
T19979-400I
T14395-01
T14350-01
T14335-01
T51122-02
T14330-EX
T28088-01
T28653-01
T95313-01
T95313-99
T95301-110T
T95301-220T
04539516
04539524
04314555
04314522
04544078
04314688
04314365
04628228
04628368
04629036
04629044
04629986
04629051
04629069
04314498
04313482
04313037
04313052
04539912
04313557
04313128
04537700
04537718
04538955
04538963
Cap Plugs (Back)
Circlip
NiMH Battery -- 7.2V 300mA
Battery Replacement Kit
Charger 110V
Charger 220V
76
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Sensor I® Expert User Manual
Spare Parts Listing - MODEL 400 (cont.)
Description
Part #
CPN
British 3-Conductor 2.5M Right Angle Plug
Euro plug 2.5M
95301-CORDB
95301-CORDE
89934269
89934277
Head Indexing Set Screw
SETSCR-10-24-395 04630059
Insulating Spacer
Ribbon Cable, 26 AWG
Ribbon Cable Converter, 10 pin (2x5)
Connector Mounting Plate
Connector 12 pin
T14334-01
T66103-01
T25728-01
T14333-01
T25197-01
T25295-01
T21475-69AEE
T21475-69AEG
T21475-69AEF
T21475-69AES
T21475-69AEI
T21475-AEE
T21475-AEG
T21475-AEF
T21475-AES
T21475-AEI
04313086
04540050
04539656
04313110
04313078
04313185
04539763
04544110
04540415
04625992
04540423
04629200
04629234
04629218
04629242
04629259
Connector 2 pin
Front Panel - English (EVS- models)
Front Panel - German (EVS- models)
Front Panel - French (EVS- models)
Front Panel - Spanish (EVS- models)
Front Panel - Italian (EVS- models)
Front Panel - English (EA- models)
Front Panel - German (EA- models)
Front Panel - French (EA- models)
Front Panel - Spanish (EA- models)
Front Panel - Italian (EA- models)
77
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Sensor I® Expert User Manual
Appendix D
Service Centers
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Sensor I® Expert User Manual
Appendix D
Service Centers
USA
Ingersoll-Rand Company
Automation and Integration Center
1872 Enterprise Dr.
Rochester Hills, MI 48309
Tel: +1 (248) 293-5700
Fax: +1 (248) 293-5800
EUROPE
Ingersoll-Rand Company
Fastener Tightening System Division
Swan Lane, Hindley Green, Nr.Wigan
Lancashire WN2 4EZ
United Kingdom
Tel: (44) 01942 502 661
Fax: (44) 01942 502 660
77
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Sensor I® Expert User Manual
DECLARATION OF CONFORMITY
Ingersoll - Rand, Co.
We
(supplier's name)
Swan Lane, Hindley Green, Wigan WN2 4EZ, U.K.
(address)
declare under our sole responsibility that the product,
Sensor I® Expert Electronic Wrenches
to which this declaration relates, is in compliance with the provisions of
98/37/EC, 73/23/EEC, 93/68/EEC, 89/336/EEC and 92/31/EEC
Directives.
EN792-1, EN26789, EN60204,
EN60950, EN50081, EN50082
By using the following Principle Standards:
EX-0000-EX-4999
Serial No. Range
B. Seager
James Wardlaw
Name and signature of authorised persons
Name and signature of authorised persons
November, 2000
November, 2000
Date
Date
78
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Sensor I® Expert User Manual
NOTICE
SAVE THESE INSTRUCTIONS. DO NOT DESTORY
When the life of the tool has expired, it is recommended that the tool be disassembled,
degreased and parts be separated by material so that they can be recycled.
79
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© 2004 Ingersoll-Rand Company
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