OPERATOR’S MANUAL
67165-X
67166-X
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
67277-X
SOLENOID ACTUATED PUMP KITS
RELEASED:
REVISED:
(REV. G)
3-6-98
3-7-06
FOR DIAPHRAGM PUMPS
SOLENOID ACTUATED PUMP KITS
GENERAL DESCRIPTION
67165-( ) for 3/8" and 1/2" diaphragm pumps, as follows:
66605X-X, PD03P-X-X, PD05P-X-X, PD05P-X-X-B, PD05R-X-X-B
and PM05P-X-X-A02.
67166-( ) for 1", 1-1/2" and 2" non-metallic diaphragm pumps as follows:
6661AX-X-C, 6661BX-X-C, 6661TX-X-C, 6661UX-X-C, 6662AX-X-C
and 6662BX-X-C.
67166-( ) for 1" and 1-1/2" metallic diaphragm pumps as follows:
66610X-X-C, 66611X-X-C, 66612X-X-C, 66613X-X-C, 66615X-X-C,
66616X-X-C, 66617X-X-C and 66618X-X-C.
ARO solenoid actuated diaphragm pump kits allow the cycle rate of the
pump to be controlled electronically. When the solenoid is energized, the
pump strokes and dispenses the fluid in one chamber. When the sole-
noid is de-energized, the pump strokes in the opposite direction, dis-
pensing the fluid in the other chamber.
By providing continuous ON - OFF signals to the solenoid, the fluid
transfer rate may be increased or decreased remotely.
Some parts of the pump must be replaced with those included in these
kits to enable solenoid actuation.
67277-( ) for 2" and 3" metallic diaphragm pumps as follows:
PD20A-X-X, PF20A-X-X, PM20A-X-X-A02, PD30A-X-X-B and
PM30A-X-X-B02.
67165-( ) SOLENOID KIT INSTALLATION
3/8” AND 1/2” DIAPHRAGM PUMPS
Refer to figure 1.
1. Remove (134) bolts from the major valve and remove (135) valve
block.
2. Remove (136) plug and replace with 93909 or 96462 plug.
3. Place 94640 plug in pilot hole.
4. Attach (135) valve block to (101) motor body, using (133) washers
and (134) bolts. NOTE: Torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).
5. Thread CAT33P-( )-( ) valve assembly into air supply port.
6. Connect CAT33P-( )-( ) valve with 93909 plug, using 94981-XXX-X
tube.
Identification dot this side.
132
135
141 k
140
~ Valve
(see table)
~ 676
~ 59756-4
~ 90351
133
96214-2 ~
94640 ~
. 134
136
Y325-125 ~
~ Y325-29
93909 ~
~ 94981-XXX-X
(5" long) g
59756-4 ~
~ 96462
NOT SHOWN
CHW Connector
~ 59756-4
k Assemble with 2 identification dots toward (132) gasket.
.Torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).
~ Supplied with 67165-( ) Kit.
Z See page 4 for coil options.
g 94981-XXX-X Bulk Tubing (100’ long).
MODEL
67165-1 CAT33P-024-D
VALVE
VOLTAGE
24 VDC
67165-2 CAT33P-120-A 120 VAC
67165-3 CAT33P-000-N No Coil Z
Figure 1
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506-0151
& (800) 276-4658 D FAX (800) 266-7016
E2006
CCN 99711780
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67277-( ) SOLENOID KIT INSTALLATION
2” & 3” METALLIC DIAPHRAGM PUMPS
Refer to figure 3.
1. Remove (134) screws and (133) washers, and remove (135) valve
block and components from (101) center body.
2. Attach 67277-( ) solenoid kit assembly to (101) center body, using
(134) screws and (133) washers. NOTE: Torque screws to 40 - 50 in.
lbs (4.5 - 5.6 Nm).
.Torque to 40 - 50 in. lbs (4.5 - 5.6 Nm).
Z See page 4 for coil options.
~ Included in 67277-( ) Kit.
101
~ 29670 Ball
133
67277-( )
. 134
135
43
Figure 3
67277-( ) PARTS LIST
119380 Coil Nut
116218-( ) Coil (see table)
114102 Valve System
114104 ꢀO" Ring (1.5 mm x 14.5 mm o.d.)
114103 ꢀO" Ring (1.5 mm x 5.5 mm o.d.)
Y147-16-C Retaining Ring (1.804" o.d.)
94728 Solenoid Plug
Y325-126 ꢀO" Ring (2) (3/32" x 1-9/16" o.d.)
92011 Piston
Y186-51 ꢀU" Cup (3/16" x 1-3/8" o.d.)
94032-1 Valve Block
92005 Spool
92876 Spacer (4)
Y325-214 ꢀO" Ring (5) (1/8" x 1-1/4" o.d.)
Y325-126 ꢀO" Ring (6) (3/32" x 1-9/16" o.d.)
92877 Washer (5)
NOT SHOWN
CHW Connector
Y16-203 Ball (2) (3/32" dia, press flush w/94032-1)
96728647 Cap Screw (2) (M3 - .5 x 18)
94027 Spacer
MODEL VOLTAGE COIL
67277-1 24 VDC 116218-39
67277-2 120 VAC 116218-33
94034 Inlet Plug
67277-3 No Coil Z
Figure 4
67165-X
Page 3 of 4
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DISPLACEMENT PER CYCLE
Specific Gravity = 1.000
Models
Gallons
0.022
Ounces
2.815
in.#
5.082
cc
Liters
0.083
Grams
83
Kg
0.083
3/8" Non-Metallic − PD03P-X-X
1/2" Non-Metallic Duck Bill − 66605X-0XX
1/2" − PD05P-X-X-B, PD05R-X-X-B
1/2" − 66605X-X, PD05P-X-X, PM05P-X-X-A02
1" Non-Metallic − 6661AX-X-C, 6661BX-X-C
83
121
148
151
643
606
0.032
0.039
0.040
0.170
0.160
4.095
4.991
7.392
9.009
0.121
0.148
0.151
0.643
0.606
121
148
151
643
605
0.121
0.148
0.151
0.643
0.605
5.119
9.240
21.756
20.476
39.270
36.960
1" Metallic − 66610X-X-C, 66611X-X-C, 66612X-X-C,
66613X-X-C
1-1/2" Non-Metallic − 6661TX-X-C, 6661UX-X-C
0.670
0.640
85.743
81.903
154.770
147.840
2536
2422
2.536
2.422
2534
2421
2.534
2.421
1-1/2" Metallic − 66615X-X-C, 66616X-X-C, 66617X-
X-C, 66618X-X-C
2" Non-Metallic − 6662AX-X-C, 6662BX-X-C
2" Metallic − PD20A-X-X, PF20A-X-X, PM20A-X-X-A02
3" Metallic − PD30A-X-X-B, PM30A-X-X-B02
0.720
1.400
2.800
92.141
179.164
358.327
166.320
323.400
646.800
2725
5299
2.725
5.299
2723
5296
2.723
5.296
10,598
10.598
10,591
10.591
2 strokes per complete cycle - 1" metallic will displace 0.080 gallons per stroke.
COIL OPTIONS
Coil Number
50 / 60 Hz
12
DC
116218-31
116218-33
116218-35
116218-37
116218-38
116218-39
120
240
5
24
48
12
24
PN 97999-760
67165-X
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