650110-X
OPERATOR’S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
650115-X
INCLUDE MANUAL: S-632 GENERAL INFORMATION MANUAL (PN 97999-624)
RELEASED: 3-26-68
REVISED:
(REV. T)
9-28-11
2” DIFFERENTIAL TRANSFER PUMP
2” AIR MOTOR
2:1 RATIO
6” STROKE
(CARBON STEEL)
SEE CHART BELOW
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
•
Use only genuine AROR replacement parts to assure compatible
pressure rating and longest service life.
Air Motor 60702
•
•
66098 for repair of 60702 air motor section.
Air Inlet (not shown)
1/4 - 18 N.P.T.F. - 1 (female)
637028 for repair of 66198 lower pump end (650110-C) and 66200
lower pump end (650115-C) (UHMW-PE / Polyethylene).
637029 for repair of 66198-1 lower pump end (650110-1C) and
66200-1 lower pump end (650115-1C) (PTFE / PTFE).
“A”
•
Material Outlet (female)
1/2 - 14 P.T.F. SAE Spec. Short
SPECIFICATIONS
2 - 11-1/2 N.P.T. Bung Thread
Model Series . . . . . . . . . . . . . . . . . . . 65011X-( )
Type . . . . . . . . . . . . . . . . . . . . . . . . Air Operated, Transfer Pump
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . 2:1
Air Motor Diameter . . . . . . . . . . . . . . 2” (5.08 cm)
Stroke (double acting) . . . . . . . . . . . 6” (15.24 cm)
Air Inlet (female) . . . . . . . . . . . . . . . 1/4 - 18 N.P.T.F. - 1
Material Outlet (female) . . . . . . . . 1/2-14P.T.F. SAESpec. Short
Material Inlet (female) (650115-X) . . . 1 - 11-1/2 N.P.T.F.
Pump Construction . . . . . . . . . . . . Carbon Steel
Pump Drum Size / Capacity
Lower Pump
“B”
(see chart below)
650110-C & 650110-1C . . . . . . . . . . 55 gallon
650115-C & 650115-1C . . . . . . . . . . 16 gallon
Dimensional Data . . . . . . . . . . . . . . . see chart
Material Inlet
Figure 1
“B”
Inches (mm)
33-13/16 (859)
33-13/16 (859)
21-25/32 (553)
21-25/32 (553)
PERFORMANCE
Air Inlet Pressure Range . . . . . . . . . . 0 - 150 p.s.i. (0 - 10.3 bar)
Fluid Pressure Range . . . . . . . . . . . . 0 - 300 p.s.i. (0 - 20.7 bar)
Cycles / Minute Rec’d @ Working Flow 120
LOWER
PUMP
66198
66198-1
66200
“A”
Inches (mm)
MODEL
650110-C
650110-1C
650115-C
650115-1C
53-3/32 (1349)
53-3/32 (1349)
41-1/16 (1043)
41-1/16 (1043)
Displacement In3 Per Cycle . . . . . . . . 8.0
Volume / Cycle . . . . . . . . . . . . . . . . . . 4.4 oz. (131 ml)
Cycles Per Gallon . . . . . . . . . . . . . . . 28.9
Accessories Available. . . . . . . . . . . . 61113 mounting bracket
66200-1
1
Noise Level @ 90 p.s.i. - 40 c.p.m . . . . . 81 db(A)
1
The pump sound pressure level has been updated to an
Equivalent Continuous Sound Level (LAeq) to meet the intent of
ANSI SI.13-1971, CAGI-PNEUROP S5.1 using four microphone
locations.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
© 2011
CCN 81561318
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2” AIR MOTOR SERVICE PROCEDURES
10. Removethe(12)gasketfromthe(13)plungertip.NOTE:Donotmar
2” AIR MOTOR DISASSEMBLY
or damage o.d. of (15) plunger.
11. Remove the three (8) screws from the spacer and piston assembly.
12. Remove the (9) valve plate and (11) valve spacer.
Refer to Figure 4.
NOTE: All threads are right hand.
1. Place the air motor in the vise with a needle valve or a 1/4” pipe nip-
ple resting against the jaws of the vise, as shown.
2. Placeastrapwrencharoundthe(1)capandremovethecap.NOTE:
If the (6) cylinder comes off with (1) cap, place the cap in a vise and
use a strap wrench around the cylinder and unscrew from cap.
NOTE: Do not squeeze or use pipe wrench on (6) cylinder.
3. Place a strap wrench around the (6) cylinder and unscrew and re-
move the cylinder.
4. Pull the (7) spacer and piston assembly and (15) plunger out of the
(18) pump body and lay aside.
5. Remove the (17) valve spring and (16) “O” ring from the (18) pump
body.
6. Place the (18) pump body in the vise and loosen the (21) lock ring
with a strap wrench.
7. Placeastrapwrencharoundthe(22)separatingtubeandunthread.
8. Removethe(20) washer and(19) “O” ringfrom the(18) pumpbody.
9. Clamptheflatsofthe(7)spacerandpistonassemblyinthevise.Re-
move the plunger tip from the (7) spacer and piston assembly.
NOTE:Donot removethe(13)plunger tipfromthe(15) plunger, un-
less replacing parts.
S
LoctiteR is a registered trademark of Henkel Loctite Corporation
S
650110-X
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60702 2’’ AIR MOTOR PARTS LIST
Item Description (size)
Qty Part No.
66098
n Service Kit Parts
1
1 Cap
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
76073-2
Y325-138
77208
n 2 “O” Ring (3/32” x 2-5/16” o.d.)
2
3 Spring
3
4
5
4 Button
90638
Figure 5
5 Washer
77290
6 Cylinder
76074-2
61088
n 7 Spacer & Piston Assembly
8 Screw (#4 - 40 x 3/8”)
9 Valve Plate
Y222-54-C
76090
6
10 Piston Assembly
11 Valve Spacer
n 12 Gasket
60656
76856
F21-53
76208
8
9
13 Plunger Tip
14 “O” Ring (1/8” x 1-1/4” o.d.)
15 Plunger
Y325-214
76215
7
10
n 16 “O” Ring (3/32” x 2-1/16” o.d.)
17 Valve Spring
18 Pump Body
Y325-134
76070
11
76077-2
77803
12
13
n 19 “O” Ring (0.275” x 1.837” o.d.)
20 Washer
76075
14
21 Lock Ring
76100
22 Separating Tube
76216
2” AIR MOTOR REASSEMBLY
15
Refer to Figure 5.
1. Insertthe(11)valvespacer throughthebottomofthe(10) pistonas-
sembly.
16
17
2. Placethe(9)valveplateontopofthe(10)pistonassembly(sidewith
three protrusions) to face (10) piston assembly and align the three
holes with the three posts of the (11) valve spacer.
3. Fasten the (9) valve plate down with the three (8) screws (this is the
(7) spacer and piston assembly). Lay aside.
4. Thoroughly grease the (19) “O” ring and place into the (18) pump
body.
18
5. Place the (20) washer in the (18) pump body.
6. Screw the (22) separating tube securely to the (18) pump body.
7. Tighten the (21) lock ring.
19
20
8. Grease the (16) “O” ring and place over the threads of the (18) pump
body.
9. Place the (17) valve spring into the (18) pump body.
10. Placethe(15)plungerwith(13)plungertipthroughthe(22)separat-
ing tube and through the (18) pump body. NOTE: To prevent dam-
age to (19) “O” ring apply light film of grease on (15 and 13)
assembly.
21
22
11. Place the (12) gasket over the threads of (13) plunger tip.
12. Screw the (7) spacer and piston assembly onto the (13) plunger tip
and tighten with wrenches, using flats provided.
13. Thoroughlygreasetheinsideofthe(6)cylinderandinsertitoverthe
(7) spacer and piston assembly.
93005
Ground Screw
14. Thread the (6) cylinder on the (18) pump body.
15. Screw the (1) cap, with (2) “O” ring, (3) spring, (4) button and (5)
washer, in place on the (6) cylinder and tighten with a strap wrench.
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650110-X
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LOWER PUMP SERVICE PROCEDURES
22. Remove the (45) washer.
23. Remove the (44) piston.
LOWER PUMP DISASSEMBLY
Refer to Figure 6.
NOTE: All threads are right hand.
LOWER PUMP END REASSEMBLY
1. Clamp the lower pump assembly in the vise on solid part of (28) pump
body. CAUTION: Clamp the pump so that the three small tubes con-
nected to the lower end of (28) pump body are not being twisted.
2. Place a pipe or strap wrench on the knurled part of the (32) suction tube
and remove the (32) suction tube. CAUTION: Do not place wrench
any other place other than the knurled part of the (32) suction
tube.
Refer to Figure 6.
CAUTION: Apply anti-seizing compound to all stainless steel threads
unless the service manual calls for loctite.
1. Clamp the (41) lower piston rod on flats in vise. Put the (44) piston in
place as shown (lips up).
2. Put the (45) washer and (46) elastic stop nut in place.
3. Place the (39) piston (lips down) on the (41) lower piston rod.
4. Place the (38) washer on the (41) lower piston rod.
5. Thread the (34) connecting rod to (41) lower piston rod and tighten.
6. Clamp on (28) pump body below the three small tubes. Place the (30
and 31) gaskets in the (28) pump body.
3. Grasp the (41) lower piston rod and remove the rod and piston assem-
bly by pulling straight out.
4. Place a socket wrench in the hex end of the (40) inner suction tube and
remove. CAUTION: Do not use any open end oradjustable wrench.
5. Remove the (30 and 31) gaskets.
6. Loosentheviseandreclampthepumponthe(28)pumpbodyinareaof
material outlet hole. CAUTION: Do not clamp directly on outlet hole.
7. Remove (27) tube and washer assembly with a strap wrench.
8. Remove the (24) Truarc ring using Truarc pliers.
9. Remove the (25) washer.
7. Thoroughly grease the inside of the (40) inner suction tube and thread
securely into the (28) pump body.
8. Thoroughly grease the (39 and 44) pistons. Insert the (34) connecting
rod through the (40)innersuction tube and (28) pump body, (33)tip end
first.
9. Thoroughly grease the inside of the (32) suction tube.
10. Insert the (32) suction tube over the (44) piston and thread into the (28)
pump body.
11. Place the (48) ball into the (49) foot valve body.
12. Insert the (47) ball stop into the (49) foot valve body.
13. Thread the (49) foot valve body into the (32) suction tube.
14. Tighten the lower pump section by placing a bar in the bottom slot in the
(49) foot valve body and turn clockwise.
15. Thoroughly grease and install the (26) “U” cup into the (27) tube and
washer assembly.
16. Place the (25) washer into the (27) tube and washer assembly.
17. Insert the (24) Truarc ring into the (27) tube and washer assembly.
18. Insert the (27) tube and washer assembly over the (33) tip and thread
into the (28) pump body.
10. Remove the (26) “U” cup.
11. Clamp the (49) foot valve body on flats in vise.
12. Place a pipe wrench on the knurled portion of (32) suction tube. CAU-
TION: Do not place wrench any other place other than the knurled
part of the (32) suction tube.
13. Remove (32) suction tube from (49) foot valve body.
14. Remove (49) foot valve body from vise.
15. Remove (47) ball stop.
16. Remove (48) ball.
17. Clamp the (41) lower piston rod in the vise on flats.
18. Place an open end or adjustable wrench on (34) connecting rod flats.
Remove by turning counterclockwise.
19. Remove the (38) washer.
20. Remove the (39) piston.
21. Remove the (46) elastic stop nut.
LOWER PUMP END PARTS LIST
Item Description (size)
Qty Part No.
Mtl
Item Description (size)
Qty Part No.
Mtl
Z
V
Items included in service kit
Items included in service kit
637028
637029
76243-1
76214
Y186-47
60708
61617
61618
60870
91419
91491
76245
76245-1
90826
92153
92152
37 Rod Assembly (includes 33 & 35)
(66198-X)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
66254
24 Truarc Ring
25 Washer
1
1
1
1
1
1
1
1
1
1
1
1
1
1
[C]
[Br]
[B]
[C]
[C]
[C]
[C]
[Ny]
[Ny]
[C]
[C]
[C]
[C]
[C]
(66200-X)
66253
38 Washer
91487
[SS]
[UH]
[T]
ZV 26 “U” Cup (1/8” x 3/4” o.d.)
27 Tube & Washer Assembly
28 Pump Body (66198-X)
(66200-X)
Z 39 Piston Kit (66198 & 66200)
93848-1
93848-2
76242
V
(66198-1 & 66200-1)
40 Inner Suction Tube
41 Lower Piston Rod (66198-X)
(66200-X)
[C]
91569
[C]
29 Bung Adapter Ass’y (includes 50)
ZV 30 Gasket
91569-1
Y11-106-T
91485
[C]
42 Nut (3/8” - 24)
[SS]
[SS]
[UH]
[T]
ZV 31 Gasket
43 Adapter
32 Suction Tube (66198-X)
(66200-X)
Z 44 Piston
V
(66198 & 66200)
91523
(66198-1 & 66200-1)
91484
33 Tip
45 Washer
91489
[SS]
[SS]
[SH]
[C]
34 Connecting Rod (66198-X)
(66200-X)
46 Elastic Stop Nut (3/8” - 24)
47 Ball Stop
Y115-14
76231
35 Rod & Heli-Coil Ass’y (includes 34 & 36)
(66198-X)
48 Ball (0.8125” o.d.)
Y16-226
76207
1
1
1
91571
91570
91450
49 Foot Valve Body (66198-X)
(66200-X)
[C]
(66200-X)
90931
[C]
36 Heli-Coil
[SS]
50 Thumb Screw (1/4” - 20 x 1-1/2”)
Y197-158-C [C]
650110-X
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LOWER PUMP END PARTS LIST
24
25
26
33 s
37
34
35
36
38
39
27
41
s
28
K
42
43
44
45
46
J
29
50
30
31
J
32
s Apply LoctiteR 271 to threads.
K Apply Loctite Nickel Anti-Seize to threads
J Apply PTFE tape to threads.
48
J
49 (66198-X)
40
47
MATERIAL CODE
[B] = Nitrile
[Br] = Brass
J
[C] = Carbon Steel
[L] = Leather
[Ny] = Nylon
49 (66200-X)
[SH] = Hardened Stainless Steel
[SS] = Stainless Steel
[T] = PTFE
47
Figure 6
[UH] = UHMW-PE
Page 6 of 8
650110-X
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TROUBLE SHOOTING
Pump continually cycles.
Material on one stroke only (fast upstroke).
•
•
•
•
Checkforemptymaterialsupply.Disconnecttheair(fromthepump)
replenish material supply.
•
Checkforworn ordamaged(44)lower materialpiston. Replacepis-
ton (See lower pump end instructions). See Figure 6.
Check to see if the connecting rod has disassembled from the mat-
ing rod. See assembly of lower pump end (figure 3).
The (48) ball may be wedged or sticking openin thefoot valvebody.
NOTE: Replace the ball or the foot valve if either are damaged.
Check for worn or damaged (39) upper piston.
Material leakage out the top of the pump body.
•
Check for worn or damaged (39) upper piston. See lower pump end
instructions and replace the upper piston.
Remove (48) ball from the (49) foot valve body. Thoroughly clean
and replace (see figure 6).
•
Material on one stroke only (fast downstroke).
Air leakage out of the exhaust holes. (See Air Motor Instructions)
•
The ball in the foot valve may not be checking or sealing properly.
Removetheballfromfootvalveandinspect.Iftheballorfootvalveis
damaged replace with new parts. If the ball or foot valve is not dam-
aged,thoroughlycleanbothpartsandreassemble(Seelowerpump
end instructions).
•
Checktoseeif the(9) valveplateislooseor hasdisassembledfrom
the (11) valve spacer.
•
•
•
•
Check for worn or damaged (10) piston assembly.
Check for worn or damaged (19) “O” ring.
Check for worn or warped (9) valve plate.
Worn or damaged (14) “O” ring. Replace (14) “O” ring.
OPTIONAL ACCESSORIES
640081-B STRAP WRENCH
61113 MOUNTING BRACKET
Figure 7
650110-X
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PN 97999-24
650110-X
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