MOW’N MACHINE
SWEEPER
FSW6000F
FSW6000T
Tested. Proven. Unbeatable.
Download from Www.Somanuals.com. All Manuals Search And Download.
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 19
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
GENERAL INFORMATION
The purpose of this manual is to assist you in operating
and maintaining your WOODS Mow'n Machine and
Sweeper. Read it carefully. It furnishes information and
instructions that will help you achieve years of depend-
able performance. These instructions have been com-
piled from extensive field experience and engineering
data. Some information may be general in nature due
to unknown and varying operating conditions. How-
ever, through experience and these instructions, you
should be able to develop procedures suitable to your
particular situation.
■
Some illustrations in this manual show the
mower with safety shields removed to provide a
better view. The mower should never be operated
with any safety shielding removed.
Throughout this manual, references are made to right
and left direction These are determined by standing
behind the equipment facing the direction of forward
travel.
The illustrations and data used in this manual were cur-
rent at the time of printing, but due to possible inline
production changes, your machine may vary slightly in
detail. We reserve the right to redesign and change the
machines as may be necessary without notification.
MAN0116 (Rev. 4/15/2004)
Introduction 1
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Make sure the driveline spring-activated locking
collar slides freely and is seated firmly in power
unit PTO groove. Make sure the set screws
securely attach driveline to the attachment gearbox
shaft.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
„ The safety interlock system was installed for
your protection. Do not disconnect, disable, over-
ride, or execute any action that would cause this
system to malfunction. If malfunction occurs, stop
all operation and contact dealer for repair.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, con-
cern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
„ Remove accumulated debris from this equip-
ment, power unit, and engine to avoid fire hazard.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ Make sure shields and guards are properly
installed and in good condition. Replace if dam-
aged.
TRAINING
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ When using weight transfer system, correct
counterweight must be used to maintain stability.
See counterweight chart in power unit manual or
contact dealer.
„ Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
OPERATION
„ If you do not understand any part of this manual
and need assistance, see your dealer.
„ Never place any part of the body underneath
implement/attachment or between its moving parts
even when the engine has been turned off. Service
work does not require going underneath unit.
Mechanical failures, electrical failures, or operating
controls can cause equipment to drop.
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
„ Operators must be instructed in and be capable
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instruc-
tions.
„ Keep bystanders away from equipment.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
„ Never allow children or untrained persons to
operate equipment.
„ Operate only in daylight or good artificial light.
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
PREPARATION
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
„ Never allow riders on power unit or attachment.
„ Do not operate PTO during transport.
Mow’n Machine Vacuum (10/8/2004)
2 Safety
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Look down and to the rear and make sure area
is clear before operating in reverse.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ Do not operate or transport on steep slopes.
„ Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
„ Do not stop, start, or change directions sud-
denly on slopes.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Watch for hidden hazards on the terrain during
operation.
„ Never perform service or maintenance with
engine running.
„ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
„ Never place any part of the body underneath
implement/attachment or between its moving parts
even when the engine has been turned off. Service
work does not require going underneath unit.
Mechanical failures, electrical failures, or operating
controls can cause equipment to drop.
„ Moving steering levers rapidly from forward to
reverse or reverse to forward could cause loss of
control.
„ Do not operate power unit with attachment
removed. Attachment is required for power unit
stability.
„ Do not put Mow’n Machine into service unless
clutch is working properly. When the engine is at
full throttle, PTO-driven accessories must stop
within five seconds after the PTO switch is turned
to “OFF.” See your dealer for replacement
clutches.
„ Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pres-
sure, set parking brake, stop engine, remove key,
and unfasten seat belt.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Before performing any service or maintenance,
lower attachment to ground, turn off power unit
engine, remove key, and disconnect battery ground
cable (negative -).
„ Tighten all bolts, nuts and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
TRANSPORTATION
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ Use extra care when loading or unloading the
machine onto a trailer or truck.
„ Make sure shields and guards are properly
installed and in good condition. Replace if dam-
aged.
„ Never allow riders on power unit or attachment.
„ Do not operate or transport on steep slopes.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
STORAGE
MAINTENANCE
„ Block equipment securely for storage.
„ Before performing any service or maintenance,
lower attachment to ground, turn off power unit
engine, remove key, and disconnect battery ground
cable (negative -).
„ Keep children and bystanders away from stor-
age area.
Mow’n Machine Vacuum (10/8/2004)
Safety 3
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
DANGER
MODEL NO.
SERIAL NO.
SHIELD MISSING
Woods Equipment Company
Oregon, Illinois, U.S.A.
4 - PN 18869
BE CAREFUL!
1 - SERIAL NUMPER PLATE
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure
washer; high-pressure water can enter through very small
scratches or under edges of decals causing them to peel or
come off.
Replacement safety decals can be ordered free from your
Woods dealer. To locate your nearest dealer, check the
United States and Canada call 1-800-319-6637.
CD4787
72803
4
2
3
5
1
MAN0118 (Rev. 12/23/2004)
4 Safety
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
5 - PN 72803
2 - PN 18864
CAUTION
DANGER
PINCH POINT
AVOID INJURY FROM
FRAME PIVOT AND STOPS
D KEEP HANDS AND FEET AWAY.
ROTATING DRIVELINE
50-0075-1
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT -
3 - PN 33347
ꢀ All driveline guards, tractor and
equipment shields in place
ꢀ Drivelines securely attached at both ends
ꢀ Driveline guards that turn freely on
driveline
18864-C
33347E
MAN0118 (Rev. 12/23/2004)
Safety 5
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
REAR TRACTOR WEIGHT
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
REQUIREMENTS
The sweeper attachment requires additional rear trac-
tor weight as shown in the counterweight chart below.
Contact your WOODS dealer for counterweights and
mount kit appropriate for your specific tractor.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, con-
cern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
REAR TRACTOR COUNTERWEIGHT
REQUIREMENT CHART
Sweeper
Model
Mow’n Machines
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
F-Series
F-Series with
ROPS
60" Sweeper
100 lbs.
150 lbs.
2-WAY ANGLE MOUNT HEIGHT
ADJUSTMENT
A WARNING
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
The sweeping height of the broom should be adjusted
by the actuator motor. When using the broom for de-
thatching, the gauge wheels should be mounted to the
sides of the Sweeper broom and the height of the
broom should be adjusted by placing spacers on the
wheel forks above or below the fork housings.
FIXED ANGLE HEIGHT ADJUSTMENT
The sweeping height of the broom is adjusted by push-
ing the button on the end of the adjustment lever and
moving lever rearward to raise broom and forward to
lower broom.
„ Make sure the driveline spring-activated locking
collar slides freely and is seated firmly in power
unit PTO groove. Make sure the set screws
securely attach driveline to the attachment gearbox
shaft.
SWEEPING TIPS
„ Before performing any service or maintenance,
lower attachment to ground, turn off power unit
engine, remove key, and disconnect battery ground
cable (negative -).
A WARNING
„ Never place any part of the body underneath
implement/attachment or between its moving parts
even when the engine has been turned off. Service
work does not require going underneath unit.
Mechanical failures, electrical failures, or operating
controls can cause equipment to drop.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Never allow children or untrained persons to
operate equipment.
„ Before performing any service or maintenance,
lower attachment to ground, turn off power unit
engine, remove key, and disconnect battery ground
cable (negative -).
„ Keep bystanders away from equipment.
„ Do not stop, start, or change directions sud-
denly on slopes.
„
Make sure shields and guards are properly
A CAUTION
installed and in good condition. Replace if damaged.
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Always operate tractor engine at full governed RPM
when using the bi-directional broom for snow removal.
MAN0118 (Rev. 12/23/2004)
6 Operation
Download from Www.Somanuals.com. All Manuals Search And Download.
Operate tractor engine at half throttle when de-thatch-
ing grass or sweeping dirt.
Avoid sudden starts and stops when traveling up and
down hill. Never sweep or back up steep hills.
When de-thatching grass, stop tractor, disengage PTO,
turn off key and check for grass wrap around PTO shaft
and universal shaft every 30 minutes of operation.
Move very slowly when turning or operating on slopes
to reduce the possibility of unit tipping or loss of control.
PRE-OPERATION CHECK LIST
(Owner Responsibility)
Use the gauge wheels only when de-thatching grass.
Before de-thatching or snow removal, analyze the area
to determine the best procedure. Consider the grass
type or snow depth and the terrain type (rolling, level or
rough).
___ Review and follow safety rules and safety
decals on pages 2 through 5.
___ Make sure driveline spring-activated locking
pin or collar slides freely and securely con-
nects driveline to tractor PTO shaft.
UNEVEN TERRAIN
___ Check that equipment is properly and securely
attached to tractor.
A WARNING
„ Do not operate or transport on steep slopes.
___ Service equipment according to lubrication
table.
„ Do not stop, start, or change directions sud-
denly on slopes.
___ Check that all hardware and cotter pins are
properly installed and secured.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
___ Check that all shields and guards are properly
installed and in good condition. Replace if
damaged.
Pass diagonally through sharp dips and avoid sharp
drops to prevent hanging up the tractor and broom.
Practice will improve your skills in maneuvering on
uneven terrain.
___ Inspect area to be cleaned and remove stones,
branches or other hard objects that might be
MAN0118 (Rev. 12/23/2004)
Operation 7
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE
In addition to these lubrication points, lightly oil all roller
chains periodically.
A CAUTION
Check the oil level in gearboxes periodically. Maintain
oil level to the bottom of fill plug hole. Use SAE 90W oil.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
CHAIN ADJUSTMENT
Check periodically for proper chain tension between
gearboxes. If chain tightening is required, loosen the
four mounting bolts on the right gearbox and slide the
gearbox to the right until proper chain tension is
achieved. Do not overtighten chain.
A WARNING
„ Before performing any service or maintenance,
lower attachment to ground, turn off power unit
engine, remove key, and disconnect battery ground
cable (negative -).
A WARNING
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
„ Never place any part of the body underneath
implement/attachment or between its moving parts
even when the engine has been turned off. Service
work does not require going underneath unit.
Mechanical failures, electrical failures, or operating
controls can cause equipment to drop.
NOTE: When performing any maintenance or making
adjustments to the Sweeper broom, refer to the
Sweepster) operator's manual.
Ref.
1
Description
Frequency
8 Hours
LUBRICATION
Guage Wheel Pivot (2 fittings)
Gauge Wheel (2 fittings)
Broom Pivot (2 fitttings)
Power Shafts (6 fittings)
To prevent excessive wear, do not let excess grease
collect on or around parts. Figure 1 shows the lubrica-
tion points. The accompanying chart gives the fre-
quency of lubrication in operating hours based on
normal operating conditions. Severe or unusual condi-
tions may require more frequent lubrication.
2
8 Hours
3
40 Hours
8 Hours
4
3
4
1
2
CD3882
4
Figure 1. Lubrication Points
MAN0118 (Rev. 12/23/2004)
8 Service
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
broom head to mount (1) using bolts provided with
broom head.
DEALER SET-UP INSTRUCTIONS
Assembly of this sweeper is the responsibility of the
WOODS dealer. It should be delivered to the owner
completely assembled, lubricated, and adjusted for
normal cutting conditions.
Attach height adjustment lever (2), and lever guide (18)
as shown. Pivot bolt (35) and nut (37) must be snug but
still allow the lever to rotate.
Secure one end of chain (17) to lug on adjustment
lever using washer (40) and cotter pin (30). Attach mid-
point of chain to slots in broom head lift arm. Secure
chain to slots using pin provided with the broom head.
FIXED ANGLE MOUNT KIT INSTALLATION
(Figure 2)
Mark Sweeper input driveshaft at 6-1/2 inches from the
center cross. Loosen the set screw retaining the rect-
angular shaft and remove it from the U-joint. Cut shaft
to proper length and reinstall shaft and secure with set
screws.
Attach assist spring (16) to hole in sweeper mount.
Attach other end of spring to loose end of chain.
Attach broom and mount to tractor according to instruc-
tions on page 12.
Position broom head in front of mount while inserting
broom head input shaft into sleeve assembly (7). Bolt
6--1/2
TRIM INPUT SHAFT
17
16
2
30
8
40
7
CD4649A-1
18
35
37
SEE SWEEPSTER® MANUAL
FOR SWEEPSTER® PARTS.
1
1. Fixed angle sweeper mount
18. Lever guide
2. Lever
30. Cotter pin
7. Output shaft
16. Spring
35. Hex head cap screw
37. Elastic stop nut
40. Standard flat washer
17. 20 - Link chain
MAN0118 (Rev. 12/23/2004)
Assembly 9
Download from Www.Somanuals.com. All Manuals Search And Download.
20
8--1/4
5
10
TRIM INPUT SHAFT
8
24
DRILL .343 (11/32) DIA
HOLES IN SWEEPSTER SHIELD
21
9
7
23
22
6
24
4
2
22
CD4647A
11
3
1
21. 5/16" NC Flanged hex lock nut
22. 1/2 NC x 2-1/2 Hex head cap screw
23. 1/2 NC x 3 Hex head cap screw
24. 1/2 NC Hex locknut
1. Broom mount
7. 2-1/2" Clamp
2. 12V Actuator
8. Extension spring
3. Universal half sheet
4. Universal half sleeve
5. Power shaft shield
6. Shield mount strap
9. Upper actuator mount
10. Caster wheel assembly right
11. Caster wheel assembly left
20. 5/16" x 3/4" NC Hex head cap screw
Figure 3. 2-Way Angle Sweeper Installation
until actuator lines up with upper mount. Do not over
2-WAY ANGLE MOUNT KIT
(Figure 3)
tighten, rod must be able to float in slot. Attach wire
from actuator motor to black and white wires from the
switch box.
Attach upper actuator mount (9) to square upright mast
on Sweeper broom head using 1/2 x 3 bolt and 1/2
locknut.
Attach extension spring (8) to hole in broom head mast
and to hole in main mount near rear actuator mounting
location.
Mark Sweeper input driveshaft at 8-1/4 inches from the
center cross. Loosen the set screw retaining the rect-
angular shaft and remove it from the U-joint. Cut shaft
to proper length and reinstall shaft and secure with set
screws.
Attach 2-1/2 clamp (7) and shield mount strap (6) to
round cross member of broom frame. Do not tighten
fully so shield may be adjusted. Attach power shaft
shield (5) to strap. Position shield so it can be bolted to
existing chain shield of broom head. Drill 2.343 (11/32)
dia holes in broom head shield to mount power shaft
shield. Bolt power shaft shield to broom head and
tighten all bolts and clamps.
Position broom head in front of mount while inserting
broom head input shaft into sleeve assembly (4). Bolt
broom head to mount (1) using bolts provided with
broom head.
Attach fixed end of upper actuator (2) to mount using
1/2 x 2-1/2 bolt and 1/2 locknut. Attach rod end of actu-
ator to slots in upper actuator mount (9) using 1/2 x 2-
1/2 bolts and 1/2 locknut. Slide broom head left or right
Attach broom and mount to tractor according to instruc-
tion in the following section.
MAN0118 (Rev. 12/23/2004)
10 Assembly
Download from Www.Somanuals.com. All Manuals Search And Download.
nector (A) to ease installation. Disconnect the wiring
harness from the tractor at this point when removing
the broom from the tractor. Rear section of wiring har-
ness may remain on tractor at all times.
ATTACHING SWEEPER TO TRACTOR
(Figure 4)
Replace existing step on 2-way angle mount of tractor
with shorter step supplied with sweeper. Remove cotter
pin on end of step rod and slide out. Install shorter step
and replace rod and cotter pin. Keep existing step for
use with mower decks if desired.
Secure relay and connector to tractor frame using plas-
tic wire ties through holes near seat hinge.
Attach T-tap securely to a purple wire, directly behind
the ignition switch, inside the console. Connect the
short black pigtail to the T-tap and install a 7.5 amp
auto fuse into the slot. Route the black harness lead
into the console through the hole near the seat hinge.
Connect the pigtail to the black lead from harness.
Attach sweeper mount (2) to the holes in tractor mount-
ing bracket (1) that allow the broom mount assembly
to set in a level position.
Secure mount to tractor by rotating attaching pins (3)
rearward to lock pins into place.
Attach eyelet of green wire to negative post of battery.
Attach eyelet of red wire with fuse holder to positive
post of battery.
Connect the PTO sleeve and yoke to rectangular shaft
of sweeper mount. Attach PTO to shaft on tractor.
Refer to instruction in SweepsterR manual and make
sure the broom is level prior to operation.
Route wires and secure them with wire ties so they are
clear of all moving parts of the tractor.
When using the broom for de-thatching, bolt the caster
wheel assemblies to each side of the broom head
using existing bolts in the broom head. The broom's
height can be adjusted by placing spacers on wheel
forks above or below the fork housings.
2-WAY ANGLE WIRING INSTRUCTIONS
(Figure 5)
Position the wiring harness along the right mounting
arm of mount, under step, and through the hole in the
tractor front panel, directly below the right steering
lever. The wiring harness may be separated at the con-
CD4648A
3
1
1. Tractor mount
2. Sweeper mount
3. Attaching pin
2
Figure 4. Attaching Sweeper to Tractor
MAN0118 (Rev. 12/23/2004)
Assembly 11
Download from Www.Somanuals.com. All Manuals Search And Download.
7
PURPLE
IGNITION
MALE SPADE
CONNECTOR
5
MALE SPADE CONNECTOR
FEMALE SPADE
CONNECTOR
7.5 AMP FUSE
BLACK
5 WAY FEMALE
CONNECTOR TO
RELAY. MOUNT RELAY TO SEAT
HINGE CENTER MOUNTING BOLT.
2
2
4
SWITCH
BOX
GREEN
RED
(+)
15 AMP FUSE
BATTERY
(--)
3
GREEN
PURPLE
WHEN REMOVING
SWEEPSTER FROM
TRACTOR, DISCONNECT
WIRING HARNESS AT
THIS POINT
2 WAY MALE CONNECTOR
WHITE
BLACK
2 WAY FEMALE
CONNECTOR
2 WAY FEMALE CONNECTOR
TO ACTUATOR MOTOR
PURPLE
GREEN
A
WHITE
CD4661--var
BLACK
2 WAY FEMALE CONNECTOR
TO ACTUATOR MOTOR
1. Wiring harness
2. Toggle switch
3. Relay - 12V
4. Auto fuse 15 AMP
5. Auto fuse 7.5 AMP
6. Actuator wire
7. Female spade T-tap
Figure 5. 2-Way Angle Sweeper Wire Diagram
MAN0118 (Rev. 12/23/2004)
12 Assembly
Download from Www.Somanuals.com. All Manuals Search And Download.
DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
DELIVERY CHECK LIST
(Dealer Responsibility)
(Dealer Responsibility)
___ Inspect the Mow'n Machine and attachments
thoroughly after assembly to be certain it is set up
properly before delivering it to the customer.
___ Point out safety features of cutter. Explain the
importance and meaning of all safety decals and
the potential hazards when not followed.
___ The following check lists are a reminder of points
to inspect. Check off each item as it is found sat-
isfactory or after proper adjustment is made.
___ Explain to the customer that sweeper attachment
requires the use of rear counterweights, as speci-
fied in the counterweight chart, to provide neces-
sary tractor stability.
___ Check that all safety shielding and decals are
properly installed and in good condition.
___ Present Operator's Manual and request that cus-
tomer and all operators read it before operating
equipment.
___ Check all bolts to be sure they are tight.
___ Check that all cotter pins are properly installed.
___ Show customer how to make adjustments and
select proper PTO speed.
___ Check that all gearboxes are serviced and are
not leaking.
___ Instruct customer how to lubricate equipment and
explain importance of lubrication.
___ Lubricate equipment as specified in lubrication
section.
___ Show customer how to make sure driveline is
properly installed and that spring-activated lock-
ing pin or collar slides freely and is seated in
groove on tractor PTO shaft.
Dealer Check List 13
MAN0118 (Rev. 12/23/2004)
Download from Www.Somanuals.com. All Manuals Search And Download.
2-WAY ANGLE SWEEPER ASSEMBLY
57
25
28
32
32
CD4646A
31
58
30
14
51
62
61
23
29
26
13
24
12
27
60
22
3
15
21
50
17
52
6
18
8
53
54
34
8
45
37
20
55
9
7
4
5
36
48
2
56
46
9
63
8
11
13
37
4
1
9
47
48
38
38
33
44
38
39
10
3
15
59
8
9
30
43
10
35
17
41
32
18
40
41
42
16
64 -- DECAL SET
MAN0118 (Rev. 12/1/2006)
14 Parts
Download from Www.Somanuals.com. All Manuals Search And Download.
2-WAY ANGLE SWEEPER ASSEMBLY
REF PART
DESCRIPTION
REF PART
DESCRIPTION
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
35197
72403
1972 *
70086
70004
72761
31745
31345
29368
23479
11900
62043
72765
72101
71105
4115 *
21374 *
1282 *
70065 *
6698 *
565 *
Spring, complete .89 x .12 x 1.0
Pin, bent .5 x 1.96
Grease fitting
-
73967
Sweepster® mounting kit
Sweepster® broom head
Broom main mount
Broom mount pivot
12V Actuator
-
71965
72737
72118
72119
70767
72120
72121
72122
3886 *
12915 *
66885
72123
72124
64462 *
72769
72767
74046
65689
70768
72125
72126
72127
72128
72129
72130
70762
72131
639 *
1
3/8 Spacer
2
3/4 Spacer
3
Gauge wheel fork
4
Gearbox
Semi-pneumatic wheel
.75 x 1.38 Bearing
1/2 x 3/4 x 3-3/8 Sleeve
1/2 x 5 HHCS
5
Sprocket 50B20
6
Sprocket 50B11
7
Chain
8
1/4 x 1-1/4 Square key
3/8 NC x 4-1/2 HHCS R5
3/8 NC Flange nut
Broom mount pin - lower
Broom mount pin - upper
5/32 x 1-1/4 Cotter pin
DCL, Instruction switch
Grommet .06 x .63 x .88
Universal half shaft
Cross and bearing
Output shaft
1/2 NC Flanged hex lock nut
1/4 x 1-3/4 Linch pin
Break-away mount
Break-away pin
9
10
11
12
13
14
15
16
18
20
22
23
24
25
26
27
28
29
30
31
32
33
External retainer
3/16 x 1-4/8 Spring pin
No 10 x 1/2 Tap screw
1/4 NC x 1/2 RD head screw
1/4 NC Whiz nut
3/8 Hex lock nut
3/8 Standard flat washer
3/8 NC x 3/8 Set screw
1/2 NC x 2 HHCS
Switch box back
4544 *
3699 *
6096 *
14139
66510
639 *
Switch box cover
Drive chain shield
Power shaft shield
Shield mount strap
2-1/2" Clamp
5/16 x 3/4 HHCS
5/16 Hex flange lock nut
Spring complete .66 x .06 x 2.5
1/2 NC x 2-1/2 HHCS
Locking ring
Extension spring
72793
72794
73926
72425
*
Upper actuator mount
1/2 NC x 2-1/2 HHCS GR5
1/2 NC x 3 HHCS GR5
1/2 NC Hex lock nut
Fork housing - right
Face nut
Step, short
3489 *
765 *
Decal set
Standard Hardware - Obtain Locally
72764
MAN0118 (Rev. 12/1/2006)
Parts 15
Download from Www.Somanuals.com. All Manuals Search And Download.
FIXED ANGLE SWEEPER MOUNT KIT ASSEMBLY
6--1/2
41 -- DECAL SET
TRIM INPUT SHAFT
31
17
16
3
36
15
4
32
10
19
2
30
33
40
7
6
CD4649A
39
18
34
5
35
38
20
14
37
13
SEE SWEEPSTER® MANUAL
FOR SWEEPSTER® PARTS.
10
8
1
11
REF PART QTY
DESCRIPTION
REF PART QTY
DESCRIPTION
19
20
30
31
32
33
34
35
36
37
38
39
40
41
70931
4115*
3597*
71206*
72474
6096*
14139
839*
1
2
1
4
4
2
2
1
4
1
4
2
1
1
*
Shield mount bracket
-
73959
71965
72778
70764
07530700
70766
70767
3886*
-
Fixed angle mount kit (includes 1-40)
Sweepster® bruck head 60"
Fixed angle sweeper mount
Lever includes items 3 & 4
Grip, black foam
3/16 x 1-1/8 Spring pin
1/8 x 1 Cotter pin
-
-
1
1
1
1
1
1
2
1
2
1
2
2
1
1
1
1
.25-20 x .5 Hex whiz bolt
Spring nut 1/4020 U-tapped
5/16 NX x 3/4 HHCS
2
3
4
Push rod grip
5/16 NC Flange hex lock nut
3/8 NC x 1 HHCS
5
Gearbox
6
.25 x 1.25 Square key
Output shaft
12915*
71635
66885
4544*
565*
3/8 NC x 4-1/2 HHCS
7
70768
65689
74046
72790
66510
70918
70762
33046
70772
3/8 NC Elastic stop nut
Flange nut, 3/8 NC Spiralock
3/8 NC x 3/8 NC Socket head SS
3/8 Standard flat washer
Decal set
10
11
13
14
15
16
17
18
Cross & bearing kit
Input shaft assembly
Pin, bent .5 x 2.06
Spring compression
Shield
72425
Standard Hardware - Obtain Locally
Spring, Ext. 1-3/4 x 3/16 x 11-5/8
20-Link chain
Lever guide
MAN0118 (Rev. 12/1/2006)
16 Parts
Download from Www.Somanuals.com. All Manuals Search And Download.
2-WAY ANGLE SWEEPER WIRE DIAGRAM
7
PURPLE
IGNITION
MALE SPADE
CONNECTOR
5
MALE SPADE CONNECTOR
FEMALE SPADE
CONNECTOR
7.5 AMP FUSE
BLACK
5 WAY FEMALE
CONNECTOR TO
RELAY. MOUNT RELAY TO SEAT
HINGE CENTER MOUNTING BOLT.
2
4
SWITCH
BOX
GREEN
RED
(+)
2
15 AMP FUSE
BATTERY
(--)
3
GREEN
PURPLE
WHEN REMOVING
SWEEPSTER FROM
TRACTOR, DISCONNECT
WIRING HARNESS AT
THIS POINT
2 WAY MALE CONNECTOR
WHITE
BLACK
2 WAY FEMALE
CONNECTOR
2 WAY FEMALE CONNECTOR
TO ACTUATOR MOTOR
PURPLE
GREEN
A
WHITE
CD4661--var
BLACK
2 WAY FEMALE CONNECTOR
TO ACTUATOR MOTOR
REF PART QTY
DESCRIPTION
Wiring Harness
1
2
3
4
5
6
7
73501
72185
66069
71386
71387
72748
73500
1
2
1
1
1
2
1
Toggle switch
Relay - 12V
Auto fuse 15 AMP
Auto fuse 7.5 AMP
Actuator wire
Female spade T-tap
MAN0118 (Rev. 12/1/2006)
Parts 17
Download from Www.Somanuals.com. All Manuals Search And Download.
BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
18
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
7/16"
1/2"
6
12
17
19
26
27
37
9/16"
5/8"
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
3/4"
55
75
85
115
164
230
403
642
979
120
171
240
420
669
13/16"
15/16"
1-1/8"
1-5/16"
1-1/2"
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
1020
1383
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
COARSE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m lbs-ft
FINE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m lbs-ft
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
lbs-ft
6
N-m
lbs-ft
6
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
8
11
29
8
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer Installations
Flat Washer
Lock Washer
Bolt
8/9/00
Nut
18 Appendix
Bolt Torque & Size Charts (Rev. 8/14/2002)
Download from Www.Somanuals.com. All Manuals Search And Download.
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
3
4
5
6
7
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG.............................................................Agriculture
ATF...............................Automatic Transmission Fluid
BSPP ...........................British Standard Pipe Parallel
BSPTM...............British Standard Pipe Tapered Male
CV.................................................. Constant Velocity
CCW ............................................Counter-Clockwise
CW............................................................. Clockwise
F..................................................................... Female
GA................................................................... Gauge
GR (5, etc.) .........................................Grade (5, etc.)
HHCS.......................................Hex Head Cap Screw
HT ......................................................... Heat-Treated
JIC............... Joint Industry Council 37° Degree Flare
LH ...............................................................Left Hand
LT ......................................................................... Left
m .......................................................................Meter
mm..............................................................Millimeter
M ........................................................................ Male
MPa........................................................Mega Pascal
N ....................................................................Newton
NC.................................................... National Coarse
NF .........................................................National Fine
NPSM................... National Pipe Straight Mechanical
NPT.........................................National Pipe Tapered
NPT SWF........National Pipe Tapered Swivel Female
ORBM .........................................O-Ring Boss - Male
P......................................................................... Pitch
PBY.....................................................Power-Beyond
psi ........................................Pounds per Square Inch
PTO....................................................Power Take Off
QD.................................................. Quick Disconnect
RH............................................................ Right Hand
ROPS......................... Roll-Over Protective Structure
RPM ...................................... Revolutions Per Minute
RT ......................................................................Right
SAE........................ Society of Automotive Engineers
UNC ................................................... Unified Coarse
UNF.........................................................Unified Fine
UNS ................................................... Unified Special
Appendix 19
Bolt Torque & Size Charts (Rev. 8/14/2002)
Download from Www.Somanuals.com. All Manuals Search And Download.
LIMITED WARRANTY
TM
(Mow’n Machine Zero-Turn Mower and
TM
Woods Boundary Utility Vehicle Replacement Parts)
TM
Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n Machine zero-turn
TM
mowers and attachments and Woods Boundary utility vehicles, accessories and attachments to be free
from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the
product to the original purchaser.
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR
PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY (90) DAYS FROM THE
DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser
sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party
purchaser in any way. There are no third party beneficiaries of this Warranty.
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure
or loss caused by improper operation, improper maintenance, misuse, or an accident.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement,
free of charge, of the product if the product is defective or in noncompliance with this Warranty. The
product must be returned to WOODS with proof of purchase within thirty (30) days after such
defect or noncompliance is discovered or should have been discovered, routed through the dealer
and distributor from whom the purchase was made, transportation charges prepaid. WOODS
shall complete such repair or replacement within a reasonable time after WOODS receives the product.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses,
arising directly or indirectly from the product, whether such claim is based upon breach of
contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without
limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental;
or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitations may not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is
authorized to alter, modify, or enlarge this Warranty.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from
state to state.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006)
Download from Www.Somanuals.com. All Manuals Search And Download.
LIMITED WARRANTY
(Mow’n Machine Zero-Turn Mowers and Woods Boundary Utility Vehicles)
TM
TM
Please Enter Information Below and Save For Future Reference.
Date Purchased: __________________________
Model Number: __________________________
WHAT IS COVERED:
From (Dealer): _____________________________________
Serial Number: _____________________________________
TM
TM
Woods Equipment Company (“WOODS”) warrants Mow’n Machine zero-turn mowers and attachments and Woods Boundary utility
vehicles, accessories and attachments to be free from defect in material and workmanship for the warranty periods listed below.
FOR HOW LONG:
Mow’n Machine Model #CZ2136B, CZ1736K, CZ1942K, CZ1948K, CZ1952K, FE21B, FZ21D, FZ23B, FZ28K, ME2052B, MZ1952K,
MZ2652G, MZ2561K, MZ2761, MZ3361G, MZ3372G, MZ2061YD & attachments are warranted for two (2) years from the date of
delivery to the original purchaser or 2000 hours of operation, whichever occurs first.
Woods Boundary utility vehicle Model #MAV350, MAV480, MAV4x4, accessories & attachments are warranted for two (2) years from the
date of delivery to the original purchaser.
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN
DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE. Some states do not allow limitations
on how long an implied warranty lasts, so the above limitation may not apply to you.
WHO IS COVERED:
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the
product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this
Warranty.
WHAT IS NOT COVERED:
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by:
1. Improper operation, improper maintenance, misuse, or an accident;
2. Any modification or repair by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS
authorized service center; or
3. Repairs made with parts other than those obtainable through WOODS.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WHAT WOODS WILL DO TO CORRECT PROBLEMS:
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the
product is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty
(30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from
whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time
after WOODS receives the product.
OTHER LIMITATIONS:
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other
legal theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or
goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property
or economic loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may
not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation,
WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
HOW STATE LAW APPLIES:
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
QUESTIONS:
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-8045 MM & Boundary (Rev. 7/14/2006)
Download from Www.Somanuals.com. All Manuals Search And Download.
MAN0118
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
© 2001 WEC Company, d/b/a Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are
trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that
appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
Download from Www.Somanuals.com. All Manuals Search And Download.
|