Scag Power Equipment Lawn Mower Accessory GC STC User Guide

MODEL GC-STC  
THIS MANUALCONTAINS THE OPERATING  
INSTRUCTIONS AND SAFETY INFORMA-  
TION FORYOUR SCAGACCESSORY. READ-  
ING THIS MANUAL WILL PROVIDE YOU  
WITH MAINTENANCE AND ADJUSTMENT  
PROCEDURES TO KEEPYOURACCESSORY  
PERFORMING TO MAXIMUM EFFICIENCY.  
THE SPECIFIC MODELS THAT THIS BOOK  
COVERS ARE CONTAINED ON THE INSIDE  
COVER. BEFORE OPERATING YOUR MA-  
CHINE, PLEASE READ ALL THE INFORMA-  
TION ENCLOSED.  
PART NUMBER 03125  
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2.1 SAFETY AND OPERATING  
INSTRUCTIONS  
1.1 INTRODUCTION  
This manual has been prepared to provide the  
information you need to correctly assemble, operate,  
and maintain this grass catcher. Read it carefully and  
keep it for future reference.  
-Note-  
To avoid personal injury, it is imperative that all  
safety instructions be observed.  
1. Read this operator's manual and the  
operator's manual that is supplied with the  
machine this attachment is used on.  
The replacement of any part on this product by other  
than the manufacturer's authorized replacement part  
may adversely affect the performance, durability or  
safety of this product.  
A replacement manual is available from your  
authorized Scag Service Dealer or by contacting:  
Scag Power Equipment, Service Department at P.O.  
Box 152, Mayville, WI 53050. You may also contact  
indicate the complete model and number of your  
Scag product when ordering a replacement manual.  
USE OF OTHER THAN ORIGINAL SCAG  
REPLACEMENT PARTS WILL VOID THE  
WARRANTY.  
If additional information or service is needed that is  
not outlined in this manual, please contact your Scag  
Power Equipment dealer. Scag dealers are trained in  
the latest service methods and carry a full line of Scag  
replacement parts.  
WARNING  
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING  
KIT, OR ENTIRE GRASS CATCHER INSTALLED  
When ordering parts, always provide the complete  
model number of your catcher.  
All information provided in this manual is based upon  
information available at the time of printing. Scag  
Power Equipment reserves the right to make changes  
at any time without notice or obligation.  
2. Before removing the grass bags, disengage the  
mower, stop the engine and wait for all  
movement to stop.  
3. ALWAYS turn the engine OFF, remove the key  
and wait for all movement to stop before  
servicing or cleaning the mower or the grass  
catcher.  
1.2 DIRECTION REFERENCE  
The "Right" and "Left", "Front" and "Rear" of the  
machine are referenced from the normal operating  
position.  
4. Do not modify or alter any component of the  
grass catcher attachment or mower.  
5. Do not allow any passengers to ride on the grass  
catcher attachment or on the mower.  
1
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3.1 ASSEMBLY INSTRUCTIONS  
-NOTE-  
There are two (2) pulleys supplied with this kit.  
Small pulley (3-3/4" O.D.) is for 48" deck.  
Large Pulley (4.0" O.D.) is for 52" deck.  
-NOTE-  
Use the illustrated parts list as a part number  
reference when following the assembly  
instructions.  
1. Remove all packaging materials. Lay out the  
mounting hardware and the catcher assembly  
parts for easy access. Prepare the work area  
making sure that it is a clean, safe environment.  
4. Install the grass catcher pulley onto the spindle  
assembly. Apply loctite to both pulley setscrews  
and tighten. See Figure 1.  
5. Install the blower mounting bracket to the deck  
using carriage bolts (p/n 04003-11), lockwashers,  
and nuts. Do not fully tighten the hardware at  
this time. See Figure 2, Page 3  
WARNING  
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING  
KIT, OR ENTIRE GRASS CATCHER INSTALLED  
2. Remove the discharge chute from the cutter  
deck. See Figure 1.  
6. Install the catch plate (p/n 423297) to the blower  
assembly using carraige bolts (p/n 04003-12)  
facing upward. Secure with lockwashers and  
elastic stop nuts. Do not fully tighten the  
-NOTE-  
Do not discard the discharge chute or  
mounting hardware. The discharge chute  
MUST be reinstalled anytime the grass  
catcher has been removed from the  
machine.  
hardware at this time. See Figure 3, Page 3.  
7. Install the blower assembly to the mounting  
bracket and secure with the mounting pin.  
See Figure 3, Page 3.  
3. Remove the right side belt cover to gain access to  
the spindle assembly. Remove the front u-nut  
from the cutter deck bracket. See Figure 1.  
8. Align the blower assembly with the discharge  
opening of the cutter deck. Tighten the hardware  
for the mounting bracket. Then tighten the  
hardware for the catch plate.  
-NOTE-  
Retain the original belt cover. This cover  
MUST be reinstalled anytime the  
complete catcher system is removed.  
REMOVE DISCHARGE  
CHUTE AND  
INSTALL PULLEY  
ON RH SPINDLE SHAFT -  
HARDWARE  
ON TOP OF EXISTING  
REMOVE EXISTING  
SPINDLE DRIVE  
RT. SIDE BELT  
PULLEY  
COVER  
REMOVE U-NUT  
RIGHT SIDE OF  
CUTTER DECK SHOWN  
(Note: Some parts not shown for viewing purposes.)  
Figure 1- GC-STC install art  
FIGURE 1  
2
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REAR OF  
FRONT OF  
CUTTER DECK  
DISCHARGE CHUTE OPENING  
CUTTER DECK  
VIEW FROM RIGHT SIDE  
OF CUTTER DECK  
Figure 2- GC-STC install art  
FIGURE 2  
CATCH  
PLATE  
ELASTIC  
STOP NUT  
BLOWER  
ASSEMBLY  
MOUNTING  
BRACKET  
LOCK  
WASHER  
PIN  
ELASTIC  
STOP NUTS  
AND LOCK  
WASHERS  
PROPERYL  
SECREVI  
ENGEI  
WTHI  
OLI  
AND  
FUEL.  
CARRIAGE  
BOLTS  
RIGHT SIDE OF  
CUTTER DECK SHOWN  
(Note: Some parts not shown for viewing purposes.)  
GC-STC install art 3  
FIGURE 3  
3
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9. Install the belt to the spindle pulley. When  
replacing the belt, see figure below.  
13. Install the hose from the blower assembly  
adapter to the hopper hood and secure using the  
6-1/2"clamps.  
BACK SIDE  
IDLER PULLEY  
BLOWER  
PULLEY  
14. Install the bag assemblies.  
15. Using the weight support bar as a guide, identify  
the four corresponding mounting holes, and the  
existing hardware that will need to be removed  
in order to secure the weight support bar to the  
front of the machine as shown. See Figure 5-A.  
SPINDLE  
PULLEY  
FRONT SIDE  
IDLER PULLEY  
10. Install the new belt covers and secure. See  
items number 1 and number 21 on page 9 of the  
Blower Mounting Components secton in the  
Illustrated Parts List for proper installation.  
16. Install one 7/16-14 x 1-3/4" hex head bolt into  
each of the four mounting holes in the weight  
support bar, and through the matching holes in  
the caster support weldment. Secure this  
assembly to the front of the machine using the  
7/16- .5" x 1-1/4" x .083" flatwashers, and the  
7/16-14 elastic stop nuts. Torque hardware to  
59 ft. lbs. See Figure 5-A.  
11. Install the hopper mounting brackets to the  
outside of the frame on the rear of the machine.  
See Figure 4.  
Hopper  
Mounting  
Brackets  
Rear Frame  
Figure  
4
A
GC-STT Install Art  
Figure 4  
Figure 5-A  
12. Attach the hood assembly to the machine by  
installing the mounting post into the hopper  
mounting brackets and secure with the ring pins.  
See Figure 5.  
17. Operate and test.  
Figure 5  
4
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4.1 GRASS CATCHER REMOVAL  
INSTRUCTIONS  
6. Remove the hood assembly.  
1. Prepare the work area making sure that it is a  
clean, safe environment.  
2. Remove the bag assemblies from the grass  
catcher.  
WARNING  
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING  
KIT, OR ENTIRE GRASS CATCHER INSTALLED  
3. Remove the rubber strap holding the adapter to  
the blower assembly. See Figure 6.  
7. Re-install the side discharge chute to the opening  
on the cutter deck. Replace the two outside  
mounting bolts on the discharge chute with the  
clevis pins (p/n 04064-15) and rue cotter pins  
(p/n 04069-03). See Figure 8.  
4. Remove the pin holding the blower assembly to  
the mounting bracket on the cutter deck and  
remove the blower assembly. See Figure 6.  
ADAPTER  
DISCHARGE  
CHUTE  
CLEVIS PIN  
P/N 04064-15  
BLOWER  
ASSEMBLY  
MOUNTING  
BRACKET  
PIN  
CLEVIS PIN  
P/N 04064-15  
RUE COTTER PIN  
P/N 04069-03  
GC-STC removal art 3  
Figure 8  
RIGHT SIDE OF  
CUTTER DECK SHOWN  
(Note: Some parts not shown for viewing purposes.)  
GC-STC removal art 1  
Figure 6  
5. Remove the two (2) pins holding the hood  
assembly to the mounting posts on the rear of the  
machine. See Figure 7.  
REMOVE  
MOUNTING  
PINS  
GC-STC removal art 2-A  
Figure 7  
5
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NOTES  
6
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GC-STC BLOWER HOUSING ASSEMBLY  
2
4
9
8
1
5
6
10  
11  
12  
3
9
7
10  
11  
14  
44  
13  
14  
27  
10  
12  
15  
43  
42  
41  
16 15  
26  
28  
17  
40  
18  
34  
27  
19  
37  
20  
38  
21  
43  
25  
22  
3
35  
27  
23  
36  
24  
14  
29  
38  
ROTATING BLADELOWER  
DANGER  
24  
14  
Stop engine  
DO NOT OPERATE MOWE  
UNLESS GRASS CATCHER OR  
DISCHARGE GUARD IS INSTALLED  
before cleaning or removing  
R
39  
33  
31  
30  
32  
37  
46  
45  
31  
34  
47  
36  
35  
390S0200  
47  
7
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GC-STC BLOWER HOUSING ASSEMBLY  
Ref.  
No.  
Part  
Number  
Description  
1
2
3
4
5
6
04067-07  
481547  
04019-02  
04001-59  
04001-01  
423298  
Pin, Ring 2-1/4" Long  
Lanyard, Deck Height Pin  
Nut, Serr. Flange 1/4-20  
Bolt, Hex Head 1/4-20 x 1-1/4"  
Bolt, Hex Head 1/4-20 x 3/4"  
Belt Cover, Rear  
7
481428  
Grip, Blower Lever  
8
482300  
Cap, Square  
9
04024-02  
04021-05  
04041-07  
43277  
Nut, Push On 3/8 Thread  
Lock Nut, 3/8-16  
Flatwasher, 3/8-.391 x .938 x .105  
Spacer  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
482299  
Pulley, Idler 4" Dia.  
04021-09  
04030-04  
423296  
04003-05  
04001-46  
04001-62  
04001-45  
461519  
482278  
482079  
04043-04  
43575  
481039  
Nut, Elastic Stop 3/8-16  
Lockwasher, 3/8-16  
Plate, Catch Mounting  
Bolt, Carr. 3/8-16 x 1-1/2"  
Bolt, Hex Head 3/8-16 x 2-1/4"  
Bolt, Hex Head 3/8-16 x 3-1/4"  
Bolt, Hex Head 3/8-16 x 2"  
Idler Arm Weldment  
Belt, GC-STC  
Pulley, 4" O.D.  
Washer, 3/8 Hardened  
Pivot, Idler  
Decal, Belt Cover  
Nut, Serr. Flange 3/8-16  
04019-04  
04001-136 Bolt, Hex Head 3/8-16 x 1-1/2 Gr. 8  
482293  
461342  
04003-12  
04063-06  
45491  
Decal, Danger  
Blower Housing Weldment, includes item #29  
Bolt, Carr. 5/16-18 x 3/4" Gr. 5  
Key, 1/4 x 1/4 x 1-1/2"  
Fan Weldment  
48915  
Bearing with Locking Collar  
Nut, Elastic Stop 5/16-18  
Flatwasher, 5/16-.344 x .688 x .065  
Cover, Blower Housing  
Clamp, 6-1/2" Max Dia.  
Hose, 6" Dia.  
Pulley, 4-3/4" O.D. - 1" Bore  
Set Screw, 5/16-18 x 3/8"  
Frame Weldment, Blower Mount  
Spring, Main Drive  
04021-10  
04040-04  
421319  
48136-01  
48135-10  
482298  
04012-04  
461343  
481522  
43212  
Spacer  
Nut, Serr. Flange 5/16-18  
Blower Housing Assembly  
04019-03  
461341  
-Note-  
Some of the hardware is common hardware and you may purchase it locally. Be sure that all bolts  
purchased locally are a grade 5.  
8
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GC-STC BLOWER MOUNTING COMPONENTS  
2
10  
5
1
6
7
4
10  
11  
3
8
9
6
13  
12  
21  
14  
15  
15  
22  
20  
19  
18  
16  
17  
390S0203-A  
9
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GC-STC BLOWER MOUNTING COMPONENTS  
Ref. Part  
No. Number  
Description  
1
482612  
Belt Cover, GC-STC  
2
3
04029-04  
482300  
Wingnut, Plastic 3/8 Small  
Cap, Square Vinyl  
4
5
6
7
8
9
10  
11  
12  
13  
14  
04021-08  
461387  
Nut, Elastic Stop 1/4-20  
Adapter, Blower GC-STC, includes item #7  
Flatwasher, 1/4-.312 x .750 x .065  
Rubber Strap 7-3/4"  
Bolt, Hex Head 1/4-20 x 1-1/4"  
Knob W/Stud, 3/8-16 x 1-1/4"  
Clevis Pin, 5/16 x 1-1/2"  
Pin, Rue Cotter 5/16 Dia.  
Pin, Ring 1/2 x 2-1/4"  
04040-14  
48137-04  
04001-59  
481625-01  
04064-15  
04069-03  
04067-07  
481547  
Lanyard  
482248  
482587  
Pulley, 3-3/4" for 48" Deck  
Pulley, 4.0" for 52" Deck  
Setscrew, 5/16-18 x 3/8"  
Nut, Elastic Stop 3/8-16  
Lockwasher, 3/8"  
Flatwasher, 3/8-.391 x .938 x .105  
Bolt, Carr. 3/8-16 x 1-1/4" Grade 5  
Mounting Post Weldment, Blower  
Belt Cover  
15  
16  
17  
18  
19  
20  
21  
22  
04012-04  
04021-09  
04030-04  
04041-07  
04003-11  
461530  
423708  
04110-03  
U-Nut  
-Note-  
Some of the hardware is common hardware and you may purchase it locally. Be sure that all bolts  
purchased locally are a grade 5.  
10  
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GC-STC BUCKET SUPPORT COMPONENTS (UPPER)  
3
36  
37  
40  
1
6
4
2
3
5
9
11  
8
33  
4
33  
5
23  
16  
21  
22  
9
21  
16  
13  
23  
32  
5
18  
31  
11  
19  
13  
16  
9
16  
5
24  
9
18  
20  
16  
14  
5
4
5
38  
16  
35  
25  
17  
31  
9
34  
15  
27  
30  
32  
29  
26  
28  
12  
10  
40  
39  
7
11  
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GC-STC BUCKET SUPPORT COMPONENTS (UPPER)  
Ref.  
No.  
Part  
Number  
Description  
1
423302  
Screen, Catcher Hood  
2
3
4
5
6
7
8
04090-02  
04041-19  
04001-32  
04041-01  
461408  
Pop Rivet, 3/16 x .652  
Flatwasher, 3/16-.196 x .469 x .048  
Bolt, Hex Head 3/8-16 x 1-1/4"  
Flatwasher, 3/8-.391 x .938 x .105  
Hood Assembly, GC-STT (includes items 1, 2 & 3 and items 2 & 15 on page 14)  
Bolt, Hex Head 7/16-14 x 1-3/4"  
Hinge, Upper LH  
04001-117  
423258  
9
04021-09  
04040-11  
04001-46  
04021-11  
04001-20  
04001-135  
451516  
04019-04  
04090-03  
43546  
482304  
423436  
43212  
04021-05  
43277  
Nut, Elastic Stop 3/8-16  
Flatwasher, 7/16-.500 x 1-1/4"  
Bolt, Hex Head 3/8-16 x 2-1/4"  
Nut, Elastic Stop 7/16-14  
Bolt, Hex Head 3/8-16 x 1-1/2"  
Bolt, Hex Head 3/8-16 x 1-3/4" Grade 8  
Support Weldment, Bag Frame  
Nut, Serrated Flange 3/8-16  
Rivot, 3/16 x .402 POP  
Bushing, Hopper Pivot  
Spring, Hood Hinge  
Hinge, Lower LH  
Spacer  
Locknut, 3/8-16  
Spacer  
Hinge, Upper RH  
Hinge, Lower RH  
Hose, 6" Dia. x 49.5"  
Clamp, 6-1/2" Max Dia.  
Tube, Filler GC-STC  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
423259  
423261  
48135-10  
48136-01  
482269  
482268  
Elbow, GC-STC  
04001-10  
04021-10  
04040-15  
04041-11  
04030-04  
482409  
04010-25  
04021-01  
04001-08  
451517  
Bolt, Hex Head 5/16-18 x 1-1/4"  
Nut, Elastic Stop 5/16-18  
Flatwasher, 5/16-.375 x .875 x .083  
Flatwasher, 3/8- .406 x 1-1/2" x .179  
Lockwasher, 3/8 Spring  
Latch  
Screw, #10-32 x 3/4"  
Nut, Elastic Stop #10-32  
Bolt, Hex Head 5/16-18 x 3/4"  
Support Weldment, Weights  
Weight Assembly  
461097  
-Note-  
Some of the hardware is common hardware and you may purchase it locally. Be sure that all bolts  
purchased locally are a grade 5.  
12  
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GC-STC BUCKET SUPPORT COMPONENTS (LOWER)  
1
2
24  
22  
23  
21  
18  
"A"  
20  
19  
3
4
5
17  
16  
6
11  
13  
7
15  
TO "A"  
4
4
4
5
8
6
14  
7
12  
3
4
8
FRAME  
5
4
STC 2002 BSC  
9
10  
10A  
13  
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GC-STC BUCKET SUPPORT COMPONENTS (LOWER)  
Ref. Part  
No.  
Number  
Description  
1
2
04090-02  
482321  
Pop Rivet, 3/16 x .652  
Seal, Hood  
3
423262  
Tube, Upright  
4
5
6
7
8
9
04041-07  
04021-09  
04020-04  
04021-05  
04067-07  
04001-19  
451514  
Flatwasher, 3/8-.391 x .938 x .105  
Nut, Elastic Stop 3/8-16  
Nut, 3/8-16  
Hex Lock Nut, 3/8-16  
Pin, Ring 1/2 x 2-1/4"  
Bolt, Hex Head 3/8-16 x 1"  
Mounting Bracket Weldment R.H  
Mounting Bracket Weldment L.H.  
Lock Nut, 1/4-20 Center  
Bolt, Hex Head 3/8-16 x 2-1/4"  
Bolt, Hex Head 3/8-16 x 2-1/2"  
Bag Assembly, GC-STC  
Retainer, Seal  
10  
10A  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
451513  
04021-02  
04001-46  
04001-31  
482567  
423312  
451516  
04003-02  
04001-08  
423198  
04003-12  
423197  
04019-03  
04040-15  
04021-10  
Support, Bag Frame  
Bolt, Carr. 1/4-20 x 3/4"  
Bolt, Hex Head 5/16-18 x 3/4"  
Mount, Bag Frame Tube  
Bolt, Carr. 5/16-18 x 3/4"  
Tube, Bag Support  
Nut, Serr. Flange 5/16-18  
Flatwasher, 5/16-.375 x .875 x .083  
Nut, Elastic Stop 5/16-18  
-Note-  
Some of the hardware is common hardware and you may purchase it locally. Be sure that all bolts  
purchased locally are a grade 5.  
14  
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GC-STC DECALS  
481039  
482275  
481327  
482293  
15  
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LIMITED WARRANTY- COMMERCIAL ACCESSORY  
AnypartoftheScagcommercialaccessorymanufacturedbyScagandfound,inthereasonablejudgmentofScag,  
tobedefectiveinmaterialorworkmanship,willberepairedorreplacedbyanAuthorizedScagServiceDealerwithout  
charge for parts and labor.  
The Scag accessory, including any defective part, must be returned to an Authorized Scag Service Dealer within  
the warranty period. The expense of delivering the accessory to the dealer for warranty work and the expense of  
returningitbacktotheownerafterrepairorreplacementwillbepaidforbytheowner. Scagísresponsibilityinrespect  
toclaimsislimitedtomakingtherequiredrepairsorreplacements,andnoclaimofbreachofwarrantyshallbecause  
for cancellation or rescission of the contract of sale of any Scag machine. Proof of purchase will be required by the  
dealer to substantiate any warranty claim. All warranty work must be performed by an Authorized Scag Service  
Dealer.  
This warranty is limited to 90 days from the date of original retail purchase for any Scag accessory that is used for  
commercial purposes, or any other income-producing purpose including rental use.  
This warranty does not cover any accessory that has been subject to misuse, neglect, negligence, or accident, or  
thathasbeenoperatedinanywaycontrarytotheoperating instructionsasspecifiedintheOperator'sManual. The  
warranty does not apply to any damage to the accessory that is the result of improper maintenance, or to any  
accessory or parts that have not been assembled or installed as specified in the Operator's Manual.  
The warranty does not cover any accessory that has been altered or modified. In addition, the warranty does not  
extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable  
judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or  
durability. This warranty does not cover engines and electric starters, which are warranted separately by their  
manufacturer.  
ScagPowerEquipmentreservestherighttochangeorimprovethedesignofanyaccessorywithoutassumingany  
obligation to modify any accessory previously manufactured.  
All other implied warranties are limited in duration to the 90 day warranty period. Accordingly, any such implied  
warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety  
after the expiration of the appropriate ninety day warranty period. Scagís obligation under this warranty is strictly  
andexclusivelylimitedtotherepairorreplacementofdefectivepartsandScagdoesnotassumeorauthorizeanyone  
toassumeforthemanyotherobligation. Somestatesdonotallowlimitationsonhowlonganimpliedwarrantylasts,  
so the above limitation may not apply to you.  
Scagassumesnoresponsibilityforincidental,consequentialorotherdamagesincluding,butnotlimitedto,expense  
forgasoline,oil,expenseofdeliveringthemachinetoanAuthorizedScagServiceDealerandexpenseofreturning  
it back to the owner, mechanicís travel time, telephone or telegram charges, rental of a like product during the time  
warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of  
the mower, loss of time, or inconvenience. Some states do not allow the exclusion or limitation of incidental or  
consequential damages, so the above limitation or exclusion may not apply to you.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
© 2003  
PART NO. 03125  
PRINTED 6-2002  
PRINTED IN USA  
SCAG POWER EQUIPMENT  
DIVISION OF METALCRAFT OF MAYVILLE, INC  
WWW.SCAG.COM  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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