Poulan Lawn Mower Accessory 402338 User Guide

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OWNER’S MANUAL  
Model QCT42  
Mfg. ID No. 96072000600  
Product No. 960 72 00-06  
42 Inch Mower  
Grass Catcher  
• Assembly  
• Operation  
• Customer Responsibilities  
• Repair Parts  
402338 11.23.05 rad  
Printed in U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
If you strike a foreign object, stop and inspect the  
IV.TOWING  
machine. Repair, if necessary, before restarting.  
Nevermakeanyadjustmentsorrepairswiththeengine  
running.  
Tow only with a machine that has a hitch designed for  
towing. Do not attach towed equipment except at the  
hitch point.  
Follow the manufacturer's recommendation for weight  
limits for towed equipment and towing on slopes.  
Never allow children or others in or on towed equip-  
ment.  
On slopes, the weight of the towed equipment may  
cause loss of traction and loss of control.  
Travel slowly and allow extra distance to stop.  
Check grass catcher components and the discharge  
guard frequently and replace with manufacturer's rec-  
ommended parts, when necessary.  
Mower blades are sharp. Wrap the blade or wear  
gloves, and use extra caution when servicing them.  
Check brake operation frequently. Adjust and service  
as required.  
Maintain or replace safety and instruction labels, as  
necessary.  
V. SERVICE  
SAFE HANDLING OF GASOLINE  
To avoid personal injury or property damage, use extreme  
care in handling gasoline.Gasoline is extremely flammable  
and the vapors are explosive.  
Extinguish all cigarettes, cigars, pipes, and other  
sources of ignition.  
Be sure the area is clear of bystanders before operat-  
ing. Stop machine if anyone enters the area.  
Never carry passengers.  
Use only approved gasoline container.  
Never remove gas cap or add fuel with the engine run-  
ning. Allow engine to cool before refueling.  
Never fuel the machine indoors.  
Never store the machine or fuel container where there  
is an open flame, spark, or pilot light such as on a water  
heater or other appliances.  
Never fill containers inside a vehicle or on a truck or  
trailer bed with plastic liner. Always place containers  
on the ground away from your vehicle when filling.  
Removegas-poweredequipmentfromthetruckortrailer  
and refuel it on the ground. If this is not possible, then  
refuel such equipment with a portable container, rather  
than from a gasoline dispenser nozzle.  
Keep the nozzle in contact with the rim of the fuel tank  
orcontaineropeningatalltimesuntilfuelingiscomplete.  
Do not use a nozzle lock-open device.  
Do not mow in reverse unless absolutely necessary.  
Always look down and behind before and while back-  
ing.  
Nevercarrychildren,evenwiththebladesshutoff. They  
may fall off and be seriously injured or interfere with  
safemachineoperation.Childrenwhohavebeengiven  
rides in the past may suddenly appear in the mowing  
area for another ride and be run over or backed over  
by the machine.  
Keepchildrenoutofthemowingareaandinthewatchful  
care of a responsible adult other than the operator.  
Be alert and turn machine off if a child enters the  
area.  
Before and while backing, look behind and down for  
small children.  
Mow up and down slopes (15° Max), not across.  
Be alert and turn machine off if a child enters the  
area.  
Choose a low ground speed so that you will not have  
to stop or shift while on the slope.  
If fuel is spilled on clothing, change clothing immedi-  
ately.  
Never overfill fuel tank. Replace gas cap and tighten  
securely.  
GENERAL SERVICE  
Never operate machine in a closed are.  
Keep all nuts and bolts tight to be sure the equipment  
is in safe working condition.  
Never tamper with safety devices. Check their proper  
operation regularly.  
Keep machine free of grass, leaves, or other debris  
build-up. Clean oil or fuel spillage and remove any fuel-  
soaked debris. Allow machine to cool before storing.  
Avoid starting, stopping, or turning on a slope. If the  
tires lose traction, disengage the blades and proceed  
slowly straight down the slope.  
If machine stops while going uphill, disengage blades,  
shift into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to  
give you the best possible dependability and performance.  
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/  
department. They have competent, well trained technicians and the proper tools to service or repair this unit.  
Please read and retain this manual.The instructions will enable you to assemble and maintain your Grass Catcher properly.  
Always observe the "SAFETY RULES".  
TABLE OF CONTENTS  
SAFETY RULES ...................................................................2-3  
ASSEMBLY...........................................................................5-9  
OPERATION .......................................................................... 10  
CUSTOMER RESPONSIBILITIES......................................... 11  
STORAGE.............................................................................. 11  
REPAIR PARTS............................................. Center of Manual  
3
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KNOWYOUR GRASS CATCHER  
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREASSEMBLINGOROPERATINGYOURGRASSCATCHER.  
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study  
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to  
prevent injury to yourself and others. Save this manual for future reference.  
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in  
severe eye damage. Always wear safety glasses or eye shields before starting your tractor and  
while mowing. We recommend a wide vision safety mask for over the spectacles or standard safety  
glasses.  
UNPACKING INSTRUCTIONS  
TOOLS REQUIRED FOR ASSEMBLY  
(1) 1/2" Wrench  
Remove all parts and packing materials from carton.  
Check carton contents against list. Be sure all parts  
are there.  
CARTON CONTENTS:  
(2) Container Tops  
(2) Container Bottoms  
(1) Upper Chute  
(1) Support Assembly  
(1) Cover Assembly  
(4) Shoulder Bolts  
(4) Shoulder Bolts 5/16 - 18 Self Tapping  
(1) Lower Chute  
PARTS IDENTIFICATION  
COVER  
UPPER CHUTE  
FULL  
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BAG  
INDICATOR  
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CHUTE LATCH  
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GRASS  
CATCHER  
CONTAINERS  
LOWER CHUTE  
ATTACHING  
STRAPS  
LOWER CHUTE  
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the  
tractor, in the operator's position.  
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:  
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift/motion control lever in "NEUTRAL" position.  
Place attachment clutch in "DISENGAGED" position.  
Turn ignition key "OFF" and remove key.  
Make sure the blade and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
4
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ASSEMBLY  
BAGGER SUPPORT ASSEMBLY  
(See Figs. 1A & 1B)  
NOTE: If your tractor already has four (4) shoulder bolts  
installed on the rear drawbar, simply hang the support as-  
sembly on the bolts. Discard the four (4) shoulder bolts  
supplied and go on to Step 2 instructions.  
MOUNTING COVER ASSEMBLY TO  
1
SUPPORT ASSEMBLY (See Fig. 2)  
2
NOTE: For ease of assembly, you may wish to obtain the  
assistance of another person for mounting cover assembly  
to tractor.  
1. Position cover assembly on ground behind tractor as  
shown.  
SHOULDER  
BOLTS  
2. Lift and rotate cover to align cover bracket with support  
assembly.  
3. Slide cover assembly down onto the support  
assembly.  
SUPPORT  
ASSEMBLY  
COVER  
ASSEMBLY  
FIG. 1A  
If your tractor does not have four (4) shoulder bolts installed  
on the drawbar, follow the instructions below.  
1. Using the four formed holes in the drawbar, install the  
four shoulder bolts as shown and tighten securely.  
2. Hang the support assembly on the bolts.  
SUPPORT  
ASSEMBLY  
SELF  
SUPPORT  
ASSEMBLY  
TAPPING  
SHOULDER  
BOLTS  
FIG. 1B  
TO REMOVE THE SUPPORT ASSEMBLY (See Fig. 1C)  
1. Pulloutwardonthestopbracketenoughtoallowsupport  
assembly to be lifted up and away from drawbar.  
PULL OUT ON STOP BRACKET TO  
REMOVE SUPPORT ASSEMBLY  
02643  
02646  
FIG. 1C  
FIG. 2  
5
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CONTAINER ASSEMBLY (See Fig. 3)  
CONTAINER MOUNTING (See Fig. 4)  
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4
1. Place bottom half inside of top half, as shown.  
2. Place one foot inside bottom half and lift top half to  
meet bottom half.  
3. Press halves tightly together while lifting top to lock  
into place as shown.  
IMPORTANT:BEFORELOCKINGTHETABS,HOOKEDEDGES  
ONBOTHHALVESMUSTOVERLAPTOFORMSEALASSHOWN  
IN INSET.  
1. Install one container to left side first with warning to  
outside of unit. Install other container to right side.  
NOTE:Rightcontainershouldalwaysoverlapleftcontainer  
at center support.  
2. Close cover and lock latch handle over center support  
tube.  
4. Repeat for other containers.  
COVER LATCH  
HANDLE  
CONTAINER  
BOTTOM HALF  
CONTAINER  
WARNING  
2089  
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CONTAINER  
TOP HALF  
CONTAINER  
HANDLE  
CENTER  
SUPPORT  
TUBE  
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PRESS TOGETHER  
TO FORM SEAL  
CONTAINER  
WARNING  
CONTAINER  
WHILE LIFTING  
TOP HALF  
TOP HALF  
FIG. 4  
CONTAINER  
BOTTOM  
HALF  
LOCKING  
TAB  
FIG. 3  
ASSEMBLY CHECK: Squeeze sides of lower half of con-  
tainer and check that there is no gap between upper and  
lower halves. If a gap appears, unlock tabs to separate  
container halves and repeat instructions above.  
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02097  
6
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LOWER CHUTE - MOWER WITH  
MOUNTING TAB (See Fig. 5A)  
5
1. Raise and hold deflector shield in upright position.  
2. Placeslotinlowerchuteovertabonmowerandposition  
lower chute over mower opening as shown.  
3. Hook rear latch into flange hole on back of mower.  
4. Hook front latch into tab hole on front of mower.  
If your tractor is equipped with gauge wheels on the  
deck, then it will be necessary to hook the rear latch  
into the hole in the R.H. gauge wheel bracket.  
DEFLECTOR SHIELD  
HINGE BRACKET  
EXTENDED EDGE "B"  
CAUTION: Do not remove deflector  
shield from mower. Raise and hold  
shield when attaching lower chute  
and allow it to rest on chute while in  
operation.  
TAB  
Must be under deflector shield  
and along side the hinge bracket  
DEFLECTOR  
SHIELD  
03058  
REAR GAUGE  
WHEEL  
BRACKET  
FRONT  
LATCH  
WITH REAR  
GAUGE WHEELS  
REAR LATCH  
WITHOUT  
GAUGE WHEELS  
REAR LATCH  
FIG. 5A  
7
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PLACE LOWER REAR EDGE  
BETWEEN GAUGE WHEEL  
BRACKET TAB AND  
LOWER CHUTE - MOWER WITHOUT  
MOUNTING TAB (See Fig. 5B)  
OPTIONAL  
GAUGE  
WHEEL  
AND  
5
MOWER HOUSING,THEN  
HOOK REAR LATCH  
BRACKET  
1. Lower mower deck to its lowest cutting position.  
NOTE: If equipped, remove mulch cover from mower deck  
and store in a safe place.  
2. With your right hand, raise and hold deflector shield in  
upright position.  
ALIGN CHUTE "B"  
WITH MOWER "B"  
B
B
3. With your left hand, hold lower chute as shown and  
positionlowerrearedgeofchutebetweengaugewheel  
bracket tab and mower housing, then carefully release  
deflector shield and hook rear latch to mower deck.  
B
4. Raise deflector shield and align "B" on lower chute  
extended edge with "B" on mower housing.  
5. With your right hand, push firmly on the lower chute  
untiltheextendededgeslidesunderthedeflectorshield  
and along side the hinge bracket as shown.  
6. With chute in proper position, hold the chute securely,  
so it does not move, while hooking the front latch to  
the mower deck.  
NOTE: While hooking the latches, the deflector shield may  
try to push the chute away from the mower deck opening.  
It is important to hold the chute in position while hooking  
the latches to the mower deck.  
If your tractor is equipped with gauge wheels on the  
deck, then it will be necessary to hook the rear latch  
into the hole in the R.H. gauge wheel bracket.  
PUSH IN  
02558  
DEFLECTOR SHIELD  
HINGE BRACKET  
CAUTION: Do not remove discharge  
guardfrommower.Raiseandholdguard  
whenattachinglowerchuteandallowit  
to rest on chute while in operation.  
EXTENDED EDGE "B"  
Must be under deflector shield  
and along side the hinge bracket  
FIG. 5B  
DEFLECTOR  
SHIELD  
REAR GAUGE  
WHEEL  
BRACKET  
FRONT  
LATCH  
WITH REAR  
GAUGE WHEELS  
REAR LATCH  
WITHOUT  
GAUGE WHEELS  
REAR LATCH  
8
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UPPER CHUTE (See Figs. 6A & 6B)  
LEVEL MOWER DECK  
6
7
1. Lower mower deck to its lowest cutting position.  
2. Assemble upper chute by inserting curved end into  
hole in back of cover.  
Be sure deck is properly leveled for best mower perfor-  
mance. See your tractors owner's manual for instruc-  
tions.  
NOTE: Handle carefully so as not to damage full bag indi-  
cator.  
3. Push in and turn upper chute until it is in line with lower  
chute.  
4. Align the bosses on lower chute with alignment slots  
on upper chute and slide together.  
5. Secure with rubber latch by hooking hole in latch over  
latch pin.  
FULL BAG  
INDICATOR  
HANDLE  
COVER  
UPPER  
CHUTE  
LOWER  
CHUTE  
FIG. 6A  
ALIGNMENT  
SLOT  
LATCH PIN  
RUBBER  
LATCH  
BOSSES  
FIG. 6B  
9
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OPERATION  
Avoid cutting wet grass or in the morning while the dew  
TIPS FOR IMPROVED BAGGING  
OPERATION:  
is still heavy. Grass clippings collected under these  
conditions tend to be sticky and adhere to the walls of  
the flow path causing clogging.  
Follow the mower operation instructions in your tractor  
owner's manual.  
Your bagger is equipped with a full bagger indicator.  
Movement of the wheel increases as the bags fill.The  
wheel will be spinning fastest just before the bags fill  
completely.When the wheel stops, it indicates that the  
bags are full and the chutes have become clogged.  
When operating your grass catcher on a lawn where grass  
and leaf bagging equipment has not been used, you are  
picking up thatch and debris that has accumulated for long  
periods of time. The amount collected and the total time  
of operation may be greater than you will experience with  
regular use of your grass catcher.  
NOTE: To help prevent clogging of chutes, check/empty  
bags when the wheel is spinning fast.Experience will teach  
you the best time to empty the bags.  
Always run throttle at full speed when bagging.  
Care should be taken not to damage the parts and that  
the wheel spins freely at the beginning of each use.  
If the grass catcher fails to pick up cut grass or leaves,  
it is an indication that clogging has occurred in the  
system or that the grass catcher containers are full.  
Usually this is indicated by the stopped movement of  
the full bagger indicator.  
Select a gear low enough to give good mower cutting  
performance, good quality cut and good bagging  
performance.  
NOTE: It may be necessary to overlap width of cut to suit  
your conditions.  
If grass is extremely tall, it should be mowed twice.The  
first time relatively high, the second time to desired  
height.  
a. Disengage blades, shift into neutral, engage the  
parking brake and stop the engine.  
- Raise seat. Unlatch and raise cover.  
- Slide out containers and dispose of clippings .  
- Replace containers, close cover, and latch.  
b. Unlatch chutes and check for clogging.  
- Remove all debris in chutes.  
Use left hand side of mower for trimming.  
Plastic trash bags can be inserted inside grass catcher  
containers for ease of debris disposal. To remove the  
plastic trash bags when full:  
a. Disengage blades, shift into neutral, engage the  
parking brake and stop the engine.  
b. Raise seat. Unlatch and raise cover.  
- Reassemble and latch chutes  
c. Remove one container at a time by grasping  
container handles and pulling toward the rear, off  
of the tube rails.  
d. With the container resting on the ground, close  
and secure the top of the plastic lawn bag.  
e. Tip the container on its side and slide the filled bag  
from the container.  
f. Install a new plastic lawn bag with the edges of the  
bag draped over upper lip of the container.  
c. Checktoinsurefullbaggerindicatorhasnotbecome  
clogged.  
- The air passage hole must be clear of debris.  
Gentlyinsertasmalltwigorwireintopassageway  
to clear.  
CAUTION  
g. Repeat for other containers.  
h. Reinstall containers making sure right container  
overlaps left container at center supports.  
j. Closecoverandsecurelatchesovercentersupport  
tubes.  
• Do not operate mower with grass catcher  
partially installed.  
• Disengage blades and stop engine before  
leaving tractor seat to empty containers,  
unclogging chutes, etc.  
• Close cover before starting.  
• Disengage mower when crossing driveways  
or gravel surfaces and other areas where  
thrown objects could be a hazard.  
• Do not attempt to vacuum up cans or other  
potentially hazardous projectiles.  
10  
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CUSTOMER RESPONSIBILITIES  
STORAGE  
GENERAL RECOMMENDATIONS  
When grass catcher is to be stored for a period of time,  
clean it thoroughly, remove all dirt, grass, leaves, etc.Store  
in a clean, dry place.  
Always observe safety rules when performing any main-  
tenance.  
Before each use check for loose fasteners.  
Clean unit thoroughly after each use.  
CAUTION: Donotleavegrassinbagger  
containers. Emptycontainersaftereach  
useandbeforestoring. Failuretodoso  
mayresultinspontaneouscombustion  
which could develop into a fire.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
See BLADE CARE instructions in your tractor owner's  
manual.  
CAUTION:BEFOREPERFORMINGANY  
MAINTENANCE,SERVICEORADJUST-  
MENTS:  
Depress clutch brake pedal fully and  
set parking brake.  
Place gearshift/motion control lever in  
"NEUTRAL" position.  
Placeclutchcontrolin"DISENGAGED"  
position.  
Turn ignition key to "OFF" position.  
Make sure blades and all moving parts  
have completely stopped.  
Disconnect spark plug wire(s) from  
spark plug(s) and place wire where it  
cannot come in contact with plug.  
CAUTION: Grass catcher components  
are subject to wear, damage and  
deterioration, which could expose  
moving parts or allow objects to be  
thrown. Frequentlycheckcomponents  
and replace with manufacturer's  
recommended parts, when necessary.  
11  
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REPAIR PARTS / PIÈCES DE RECHANGE  
GRASS CATCHER - - MODEL NUMBER QCT42 / RAMASSE-HERBE - - NUMÉRO DE MODÈLE QCT42  
PRODUCT NUMBER 960 72 00-06 / NUMÉRO DE PRODUIT 960 72 00-06  
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REPAIR PARTS / PIÈCES DE RECHANGE  
GRASS CATCHER - - MODEL NUMBER QCT42 / RAMASSE-HERBE - - NUMÉRO DE MODÈLE QCT42  
PRODUCT NUMBER 960 72 00-06 / NUMÉRO DE PRODUIT 960 72 00-06  
KEY PART  
DESCRIPTION  
DESCRIPTION  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
NO.  
NO.  
2
3
4
53269180  
532127533  
532171061  
Nut, Crownlock #10-24  
Screen, Cover  
Cover Assembly  
(Includes 3, 38, 39)  
Chute, Upper  
Écrou auto-serrant #10-24  
Grillage de couvercle  
Couvercle  
(Y combris 3,38,39)  
Glissière supérieure  
22 532133235  
23 532132983  
24 532180923  
25 873800400  
26 532124670  
27 872140405  
28 532179745  
29 532170165  
31 532174083  
Spacer, Cover  
Spring, Cover R.H. (gray) Ressort de couvercle C.D.  
Support Assemble  
Locknut  
Spring, Retainer  
Bolt  
Bracket, Lock  
Shoulder Bolt  
Plug, Tubing End  
Entretoise de couvercle  
Ensemble du support  
Écrou frein  
Ressort de retenue  
Boulon  
Support frien  
Boulon  
5
6
7
532126840  
818021008  
532130933  
Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2  
Full Bag Indicator  
Indicateur de sac de  
déchargement  
Vis #10-24 x 1-1/8  
8
9
532087175  
819061216  
Screw, #10-24 x 1-1/8  
Washer 3/16x3/4x16 Ga. Rondelle 3/16x3/4x16 Ja.  
Chapeau de l’extrémité de  
tuyau  
10 532007206  
11 532060867  
12 810071000  
13 532109808  
14 532125004  
15 532160793  
18 532195908  
20 871081010  
21 532132796  
Spacer, Split  
Nut, Acorn #10-24  
Washer, lock  
Latch, Chute  
Nut, Weld  
Latch, Hook  
Chute, Lower  
Screw #10-24 x 5/8  
Entretoise fendue  
Écrou borgne #10-24  
Rondelle frein  
Loquet de glissière  
Axe du loquet  
Crochet de loquet  
Glissière inférieure  
Vis #10-24 x 5/8  
32 532179746  
33 532192786  
34 532127534  
35 532183286  
36 532129586  
38 532130895  
39 532155042  
Bagger, Frame  
Pin, Hinge  
Gasket, Cover  
Cadre de ramasse-herbe  
Goupille de charnière  
Garniture de couvercle  
Conteneur supérieur  
Conteneur inférieur  
Poignée de loquet de couvercle  
Bande  
Container, Top  
Container, Bottom  
Latch Handle, Cover  
Strip, Reinforcement  
Owner's Manual  
532402338  
Manuel du propriétaire  
Spring, Cover L.H. (black) Ressort de couvercle C.G.  
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