Promaster 144Z / 148Z / 152Z / 160Z
Parts Manual
Models
992077 19HP-144Z
992078 21HP-148Z
992079 23HP-152Z
992080 23HP-160Z
992081 25HP-152Z
992082 25HP-160Z
992310 19HP-144Z
992311 21HP-148Z
00265100 1/04
Printed in USA
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MODELS
TABLE OF CONTENTS
Domestic
DECALS
Model 992077
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
19HP Kawasaki with 44” Mower Deck
Serial No. 000101 and up
MAIN FRAME
Model 992078
21HP Kawasaki with 48” Mower Deck
Serial No. 000101 and up
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Model 992079
23HP Kawasaki with 52” Mower Deck
Serial No. 000101 and up
POWER PLANT
Engine and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fuel Tanks and Hoses . . . . . . . . . . . . . . . . . . . . . . . . 9
Model 992080
23HP Kawasaki with 60”Mower Deck
Serial No. 000101 and up
DRIVE TRAIN
Model 992081
25HP Kohler with 52” Mower Deck
Serial No. 000101 and up
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Motors and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . 11
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Model 992082
25HP Kohler with 60” Mower Deck
Serial No. 000101 and up
HYDRAULICS
Lift Valve and Cylinder . . . . . . . . . . . . . . . . . . . . . . . 13
Hydraulic Tank, Filter and Pump to Tank Circuit. . . . 14
Deck Lift and Motors to Pump Circuit. . . . . . . . . . . . 15
Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 16
International
Model 992310
19HP Kawasaki with 44” Mower Deck
Serial No. 003000 and up
OPERATOR CONTROLS
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Model 992311
21HP Kawasaki with 48” Mower Deck
Serial No. 003000 and up
ELECTRICAL
Continuity Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . 21
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
MOWER DECKS
Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Decks, Discharge Chute and Baffles . . . . . . . . . . . . 26
Belts, Spindles, Idlers, and Blades. . . . . . . . . . . . . . 28
Mounting Arms and Belt Guards . . . . . . . . . . . . . . . 27
Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
© Copyright 2004 Ariens Company
3
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DECALS
Model 992077, 078, 079, 080, 081, 082, 310, 311
4
1
DANGER / PELIGRO
• Avoid injury - Stay clear of rotating parts.
• Risque de blessures - ne pas s’approcher des pièces en
mouvement.
• Evitar lesiones - Mantenerse alejado de las piezas giratorias.
2
5
05359400
DANGER/PELIGRO
077560
07731400D
3
4
OFF
LEFT
TANK
05233900
RIGHT
TANK
5
DANGER/PELIGRO
4
07731400D
6
WARNING/AVERTISSEMENT/ADVERTENCIA
Do not operate mower Ne jamais utiliser No operar segadora a
unless guards are in
la tondeuse sans
menos que las defensas
esten en posicion de
operating position or protecteur sur le
bagger is attached.
canal d'ejection ou operacion o el
sans le bac monte. recogedor este fijo.
07742300B
PD3540
Item Part No.
Qty. Description
1
2
3
4
5
6
05359400
07756000
07754100
69229100
07731400
07742300
1
1
2
1
2
1
Decal, Pinch Point
Decal, Danger Fan
Decal, Hot Surface
Set, Decal-Common Danger/Fuel
Decal, Mower Pan Head Danger
Decal, Warning
4
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DECALS
Model 992077, 078, 079, 080, 081, 082, 310, 311
1
12
11
2
10
3
07735300B
4
05358600
9
5
4.5
4
07757500A
3.5
3
2.5
2
5
1.5
1
8
6
05354700
7
PD3283
Item Part No.
Qty. Description
1
2
3
05359200
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
Decal, Service Instructions
Decal, Lift Lever
07735300
05358900
05358700
05358800
05359000
07757600
07734600
05234500
05359100
05233300
05232000
05304300
05354700
07757500
Decal, PM 152Z (079, 081)
Decal, PM 144Z (077)
Decal, PM 148Z (078)
Decal, PM 160Z (080, 082)
Decal, Instructional Steering
Decal, Belt Diagram
Decal, 52 (079, 081)
Decal, 44 (077)
Decal, 48 (078)
Decal, 60 (080, 082)
Decal, ZT Hood
Decal, Height of Cut
Decal, Parking Brake Lever
Decal, Control Panel
Decal, 15" Gravely Logo
Decal, American Flag
4
5
6
7
8
9
10 05358600
11 05225500
12 05305100
5
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FRAME
Model 992077, 078, 079, 080, 081, 082, 310, 311
8
4
10
11
5
6
9
2
16
7
8
10
1
2
3
14
17
12
PD3550
13
15
Item Part No.
Qty. Description
1
09281251
09281351
06530400
09267151
06543100
09292251
07049900
07053300
07412900
05947500
1
1
6
1
1
1
2
2
8
1
6
1
1
1
4
4
1
2
Intermediate Z Frame (077, 078, 079, 081)
Intermediate Z Frame (080, 082)
Nut, Spin Lock Flange .312-18
Hinge, Footboard Left Hand
Nut, Locking Top Flange .31-18
Bumper/Guard
Bolt, Serrated Flange Washer Head .38-16 x 1.00
Nut, Retainer .375-16 x .37
Screw, Tapping Hex Washer Head .38-16 x .50
Bolt, Hex .31-18 x 1.25 Grade 5
Bumper, Rubber
Seat Support
Footrest Panel
Hinge, Footboard Right Hand
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Nut, Locking Top Flange .38-16
Access Panel
2
3
4
5
6
7
8
9
10 07533600
11 09283251
12 09282653
13 09267251
14 06223900
15 06542000
16 09297253
17 07414100
Screw, Tapping .38-16 x 1.00 Hex Washer Head (310, 311)
6
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SEAT
Model 992077, 078, 079, 080, 081, 082, 310, 311
1
077, 078, 079,
080, 081, 082
9
11
8
10
3
5
9
310, 311
2
7
6
4
3
2
10
7
6
PD3560
Item Part No.
Qty. Description
1
2
09214500
06543100
06543100
034738
00164351
09282700
05717100
06432500
044486
1
4
5
2
1
1
2
2
1
2
2
1
Seat
Nut, Locking Top Flange .31-18 (077, 078, 079, 080, 081, 082)
Nut, Locking Top Flange .31-18 (310, 311)
Bushing, Flange .515 x .750 x .745 x 1.00
Seat Pivot Mount
3
4
5
6
7
8
9
Rod, Seat Frame Pivot
Ring, Retaining External .500 x .050
Washer, Thrust 1.14 x 1.50 x .20
Cable, Hood
Bolt, Hex .25-20 x .75 Grade 5
Nut, Locking Top Flange .25-20
05946800
10 06543500
11 07531700
Knob, Wing .312-18 (077, 078, 079, 080, 081, 082)
7
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ENGINE AND CLUTCH
Model 992077, 078, 079, 080, 081, 082, 310, 311
27
32
1
1
25
26
28
see
"Fuel Tanks"
3
29
15
A
31
30
35
31
14
33
23
21
6
16
5
24
15
34
19
17
4
7
2
077, 078, 079, 080, 310, 311
9
18
6
4
13
10
11
12
22
20
8
081, 082
PD0790
Item Part No.
Qty. Description
1
08270000
08268800
08268000
08268900
09294800
09281600
07218000
07414100
05952400
06543100
06543100
07327700
039160
1
1
1
1
1
1
1
3
1
5
1
1
1
1
1
1
1
1
Engine, Kohler, 25HP (081, 082)
Engine, Kawasaki 19HP (077, 310)
Engine, Kawasaki 21HP (078, 311)
Engine, Kawasaki 23HP (079, 080)
Muffler, Kohler (081, 082)
Muffler, Kawasaki (077, 078, 079, 080, 310, 311)
V-Belt HA 52 x .535 G48667
Screw, Tapping Hex Washer Head .38-16 x 1.00
Bolt, Hex .31-18 x 1.50 Grade 5
Nut, Locking Top Flange .31-18 (081, 082)
Nut, Locking Top Flang,e .31-18 (077, 078, 079, 080, 310, 311)
Pulley-V 4.00 x 1.125 with Key 1.42 Height
Key, Square .25 x .625 x .25 SAE 8630 OR SAE 1035
Clutch, Electric
Washer, Flat Steel .515 x 1.625 x .25
Washer, Locking .44 x .109
2
3
4
5
6
7
8
9
09232700
10 06445000
11 06309300
12 05964600
13 09282300
14 021134
15 06939100
16 06308600
17 06538600
18 02749600
19 07023500
20 00113800
21 09295751
22 06212200
23 05946900
24 06435700
25 09258800
26 07065800
Bolt, Hex .44-20 x 2.50 Grade 5
Weldment, Clutch Anchor
31 in Gas Line, Bulk .25 ID
23 Hose, Clamp
4
4
1
1
1
1
2
2
2
1
1
Washer, Lock .31 x .078 Regular (Included with item 1)
Nut, Hex M8-1.25 (Included with item 1)
Nipple (081, 082)
Elbow .375-18 (081, 082)
Pipe Plug (081, 082)
Bracket, Oil Filter Mounting-Kohler (081, 082)
Bolt, Round Head Square Neck .31-18 x .62 (081, 082)
Bolt, Hex .31-18 x 1.00 Grade 5 (081, 082)
Washer, Flat Steel .38 x .875 x .083 (081, 082)
Filter Minder (081, 082)
Nipple, .125 NPT (081, 082)
27 09257500 AR Assembly, Air Cleaner
28 21537000 AR Filter, Outer Element
29 21539500 AR Fuel Filter, Kohler (081, 082)
21410800 AR Fuel Filter, Kawasaki (077, 078, 079, 080, 310, 311)
30 21397200 AR Oil Filter, Kohler (081, 082)
21535800 AR Oil Filter, Kawasaki (077, 078, 079, 080, 310, 311)
31 21525900 AR Spark Plug, Kohler (081, 082)
21536100 AR Spark Plug, Kawasaki (077, 078, 079, 080, 310, 311)
32 21536900 AR Filter, Inner Element
33 035329
34 035328
35 021134
1
1
Cock, Oil Drain (077, 078, 079, 310, 311)
Adapter, Oil Drain (077, 078, 079, 310, 311)
8 in Gas Line, Bulk .25" ID (077, 078, 079, 310, 311)
8
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FUEL TANKS AND HOSES
Model 992077, 078, 079, 080, 081, 082, 310, 311
9
7
4
2
6
3
3
10
4
11
5
4
3
9
2
see
"Engine and
Clutch"
4
A
3
2
6
14
1
11
6
12
13
5
8
10
6
PD3660
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
09281500
05947000
06308600
06435700
021134
06939100
00191100
09258200
09239500
1
8
8
8
Tank, Gas - Right Hand
Bolt, Hex .31-18 x .75 Grade 5
Washer, Locking .31 x .078
Washer, Flat Steel .38 x .875 x .083
75 in Gas Line, Bulk .25" ID
4
1
1
2
Hose, Clamp
Tank, Left Hand Fuel (EYE-Q) 100 Series
Valve, Fuel
Cap, Gas
10 050246
AR Bushing
11 07064500 AR Fuel Tank Fitting
12 06918200
13 05948700
14 06542000
1
1
1
Clamp, Cushioned Steel (081, 082)
Bolt, Hex .38-16 x 1.00 Grade 5 (081, 082)
Nut, Locking Top Flange .38-16 (081, 082)
9
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TRANSMISSION
Model 992077, 078, 079, 080, 081, 082, 310, 311
23
11
8
9
8
9
10
28
25
31
1
27
28
30
26
20
17
21
22
13
10
14
3
24
12
2
10
15
19
16
4
5
18
2
7
29
10
6
3
24
4
7
5
6
PD3670
Item Part No.
Qty. Description
Hydrostat BDP with Auxiliary
1
2
3
4
5
6
7
8
9
09285100
050995
051138
1
2
2
2
2
2
4
4
4
7
1
1
1
2
1
1
1
1
1
1
1
1
1
4
2
2
2
4
1
Key, Straight 5mm x 25mm x 5mm
Sheave 4.0 x .199
Washer, Flat Steel .281 x 1.00 x .063
Washer, Locking .25 x .062
Bolt, Hex M6 x 1.0 x 12
Bolt, Hex .25-20 x .50 Grade 5
Bolt, Hex .38-16 x 1.25 Grade 5
Washer, Flat Steel .39 x .75 x .125
Nut, Locking Top Flange .38-16
Pump
Assembly,Idler Arm Guard Drive (Includes 13 & 14)
Weldment, Idler Arm Ground Drive
Bearing, 1.00 x 1.12 x .75
416904
06308400
05969800
05947900
05958000
06444300
10 06542000
11 09285200
12 09219000
13 09217051
14 05435800
15 09231100
16 08336000
17 06444300
18 05965800
19 07053100
20 06543600
21 07327500
22 05962900
23 09274900
24 06442800
25 09282900
26 02513500
27 05947500
28 06543100
29 05959400
Anchor, Idler Spring
Spring, Tension .120 x .845 x 6.50
Washer, Flat Steel .39 x.75 x.125
Bolt, Hex .50-13 x 3.50 Grade 5
Bearing, Pedestal Powdered Metal
Nut, Locking Top Flange .50-13
Idler, Flat 4.00 x 1.06
Bolt, Hex .38-16 x 2.25 Grade 5
Fan, Cooling
Washer, Flat Steel .656 x 1.31 x .095
Bracket, Return to Neutral/Damper
Spacer .344 x 1.00 x .375
Bolt, Hex .31-18 x 1.25 Grade 5
Nut, Locking Top Flange .31-18
Bolt, Hex .38-16 x .75 Grade 5
30 59203600 AR Kit, Pump Seal (BDP-10A)(One kit required for each pump)
31 03652200 Stud, Ball
2
10
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MOTORS AND WHEELS
Model 992077, 078, 079, 080, 081, 082, 310, 311
7
18
21
13
22
19
17
20
15
10
14
16
2
10
14
3
16
2
1
17
18
7
4
11
5
13
10
9
6
10
12
8
23
6
PD3680
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
09282451
69000300
038109
00531400
00531500
00160900
117977
2
4
4
2
2
4
Fork
Bearing, Cone with Grease
Bearing, Cup 1.98 x .420
Bearing Seal 1.5 x 2 x .18
Spacer, PM, 1.03 I.D. x 1.5 O.D. x .375
Spacer, Wheel
AR Key, Woodruff .31 x 1.00 (Included with 13)
Wheel/Tire Assembly
07147800
2
07147100 AR Tire, 15 x 6-6
05961200 Bolt, Hex .50-13 x 9.00 Grade 5
10 Nut, Locking Top Flange .50-13
Wheel, Tire Assembly 23 x 10.50 -12 (080, 081, 082)
9
2
10 06543600
11 07152300
2
07149000 AR Tire 23 x 10.50 (078, 079, 080, 081, 082, 311)
07148900
07159400
2
2
Wheel, Tire 23 x 10.50 - 12 Multi-Trac (078, 079, 081, 311)
Wheel, Tire Assembly 23 x 9 50-12 (077, 310)
07159500 AR Tire, 23 x 9.50-12 Multitrac (077, 310)
12 07067700 10 Bolt, Lug Grade 8; .50-20 Unf x .75 Long 60 Degree
13 09262800
14 05531400
15 09278500
16 07067300
17 09247100
2
8
2
8
2
Hydraulic Wheel Motor (includes 18 & 7)
Bushing, Sleeve .513 x .748 x 2.13
Plate, Motor Support
Bolt, Hex .50-13 x 5.00 Grade 5
Hub and Disc
18 06541900 AR Nut, Lock Jam Patch (Included with 13)
19 06441500
20 00595500
21 06712300
22 038919
2
2
2
2
Washer, Flat Steel .755 x 1.375 x .062
Nut, Slotted .75-16
Pin, Cotter .16 x 1.00
Cap, Dust
23 05435700 AR Bearing, 25MM I.D. x 52MM OD x 15MM
11
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BRAKES
Model 992077, 078, 079, 080, 081, 082, 310, 311
5
1
6
6
4
3
28
23
33
19
5
13
12
10
2
27
11
7
6
4
5
17
30
20
29
1
12
15
5
6
8
24
19
14
26
9
28
5
19
19
22
5
27
25
32
28
22
18
28
13
19
31
3
35
28 34
23
34
PD3570
21
5
Item Part No.
Qty. Description
Pivot, Brake Rod
1
2
3
4
5
6
7
8
9
09267300
05947000
09248000
08328500
06436200
06529400
00258700
06439200
09267700
2
2
2
2
8
8
1
1
1
1
1
2
2
1
1
1
1
1
6
1
1
2
2
1
1
1
2
6
1
1
1
1
1
2
2
Bolt, Hex .31-18 x .75 Grade 5
PTO Link Rod
Spring, Compression .143 x .710 x 2.00
Washer, Flat Steel .406 x .812 x .065
Nut, Hex .38-16
Weldment, Brake Cross Shaft
Washer, Flat Steel .505 x 1.00 x .062
Slide, Interlocking Brake
10 05534100
11 05709200
12 010174
13 05503100
14 05500900
15 124549
16 00258600
17 05714600
18 09284000
19 06714800
20 09269300
21 124545
22 05947500
23 05717100
24 039360
25 09268400
26 09275900
27 09200600
28 06543100
29 09268300
30 411027
31 09268100
32 09279000
33 09279100
34 08328700
35 06529800
Bushing, Flange
Ring, Retaining External .625 x .05
Bushing, Flange Nylon .762 x 1.00 x .58 x 1.48
Bushing, Flange .50 x .75 x .75 x 1.00
Bushing, Sleeve .75 X 1.00 X .75
Key, Woodruff .19 x .75 Hard #9
Weldment, Brake Arm,
Ring, Retaining External .689 x .077
Weldment, Mechanical Brake
Pin, Hair
Weldment, Brake Actuating
Key, Woodruff .13 x .63
Bolt, Hex .31-18 x 1.25 Grade 5
Ring, Retaining External .50 x .05
Knob, Steering Lock
Linkage, Brake Actuating
Interlock, Safety Switch
Pad, Disk Brake
Nut, Locking Top Flange .31-18
Linkage, Brake Actuating
Fitting, Lube .25-28 x .256
Weldment, Parking Brake Hub
Brake, Right Hand Caliper
Brake, Left Hand Caliper
Spring, Tension .061 x .50 x 3.0
Nut, Locking Center .31-18
12
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LIFT VALVE AND CYLINDER
Model 992077, 078, 079, 080, 081, 082, 310, 311
5
4
1
3
2
16
9
18
21
23
17
6
15
24
22
14
7
13
10
12
11
8
19
20
PD3580
Item Part No.
Qty. Description
Valve, Hydraulic
1
2
3
4
5
6
7
8
9
09285000
06543100
05952600
09283051
07412900
09250300
09245100
00184500
09215200
1
2
2
1
3
1
1
1
1
1
1
1
1
2
1
1
1
1
6
6
1
1
1
1
Nut, Locking Top Flange .31-18
Bolt, Hex .31-18 x 2.50 Grade 5
Valve Mounting Bracket
Screw, Tapping .38-16 x .50 Hex Washer Head
Latch
Cylinder, Hydraulic Lift
Strap, Cut Indicator/Guard
Bushing .516 x 1.000 x 1.050
Bolt, Hex .62-11 x 2.25 Grade 8
Washer, Lock .62 x .156
Rod End - Female - Right Hand .63
Nut, Locking Center .62-11
Nut, Jam .625-18
Bolt, Hex .50-13 x 3.50 Grade 5
Nut, Locking Top Flange .50-13
Washer, Flat Steel .515 x 1.625 x .25
Bushing, Flange .515 x .75 x .275 x 1.12
Stop, Cylinder .34 Thick
10 05930700
11 06309500
12 09221600
13 06535300
14 06539600
15 05965800
16 06543600
17 06445000
18 05532100
19 09212200
20 09212300
21 09252000
22 09293600
23 09260800
24 06536900
Stop, Cylinder .68 Thick
Washer, Wave .076 x 1.12 xz .08
Spacer .50 I.D. x .88 O.D. x .88
Post
Nut, Jam Center Lock .75-16
13
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HYDRAULIC TANK, FILTER AND PUMP TO TANK CIRCUIT
Model 992077, 078, 079, 080, 081, 082, 310, 311
6
5
13
14
10
8
12
15
12
2
3
7
17
12
9
7
1
10
16
4
16
10
11
9
PD3590
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
09072100
1
2
2
1
1
1
2
2
2
3
1
3
1
1
1
2
1
Head, Filter
05947900
06308400
09246900
00161051
09273900
07061100
07412900
018828
Bolt, Hex .25-20 x .50 Grade 5
Washer, Locking .25 x .062
Oil Filter
Tank, Hydraulic
Hydraulic Tank Dipstick
Adapter, Straight
Screw, Tapping .38-16 x .50 Hex Washer Head
Adapter
Adapter, Pipe .56-18 "O"Ring to .56-18
Hose, Tee Assembly .38"
Adapter
Fitting, Hydraulic 45 Degree
Shield, Heat 5.50 x 4.50
Hose,Hydraulic
10 07017500
11 00161200
12 018818
13 07000002
14 09286900
15 09282500
16 00161100
17 09234700
Hose, Hydraulic
Adapter
14
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DECK LIFT AND MOTORS TO PUMP CIRCUITS
Model 992077, 078, 079, 080, 081, 082, 310, 311
1
4
1
10
12
3
3
9
9
2
6
4
7
8
5
7
13
9
9
11
12
PD3690
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
07063700
07063800
07067500
09283600
09275600
09249400
07063900
036313
2
2
2
2
1
2
2
2
4
2
2
4
1
Fitting, Hydraulic
Fitting, Hydraulic
Fitting, Hydraulic Elbow
Hose, Hydraulic
Hose, Hydraulic
Sleeve, Protective 24"
Fitting, Hydraulic Elbow
Cable Tie
Adapter, Hydraulic
Hose, Hydraulic
Hose, Hydraulic
Adapter, Hydraulic
Hose, Hydraulic
07059900
10 09281800
11 09281700
12 07062100
13 09275400
15
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HYDRAULIC DIAGRAM
Model 992077, 078, 079, 080, 081, 082, 310, 311
Lift
Cylinder
Lift
Valve
Return
Inlet
Deck Lower
A
B
Deck Lift
Left Pump
Right
Pump
A
B
A
B
Reverse
High
Pressure
Forward
High
Forward
Reverse
High
Pressure
Pressure
High
Pressure
Upper
Upper
A
A
Left
Wheel
Motor
Right
Wheel
Motor
B
B
Lower
Lower
Oil
Tank
Oil
Filter
PRESSURE
RETURN
SUCTION
PD0740
16
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CONTROL PANEL
Model 992077, 078, 079, 080, 081, 082, 310, 311
2
2
1
4
3
5
PD3650
Item Part No.
Qty. Description
1
2
3
4
09284951
06116700
06949400
06950100
06949500
06536000
1
6
1
1
1
4
Panel, Control
Screw, Machine 10-24 x .50 Hex Washer Head
Cable, Throttle
Cable, Kohler Choke (081, 082)
Cable, Choke, Kawasaki (077, 078, 079, 080, 310, 311)
Nut, Locking Nylon 10-24 With Insert
5
17
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STEERING CONTROLS
Model 992077, 078, 079, 080, 081, 082, 310, 311
12
33
6
4
22
21
31
25
24
1
12
11
18
25
27
17
16
7
14
5
11
15
13
19
31
19
12
16
17
2
32
12
14
8
9
29
15
30
13
20
12
14
5
28
3
3
10
3
8
26
9
23
3
20
PD3630
18
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STEERING CONTROLS
Model 992077, 078, 079, 080, 081, 082, 310, 311
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
09285300
07415400
05436800
06435700
05957400
06437200
06535900
09285751
09294600
2
4
4
4
6
2
2
2
2
4
4
Assembly, Steering Rod
Screw, Tapping .38-16 x .75 Hex Washer Head
Bushing .625 x .75 x .50
Washer, Flat Steel .38 x .875 x .083
Bolt, Hex .31-18 x 1.75 Grade 5
Washer, Flat Steel .344 x .688 x .065
Nut, Hex Jam .375-16
Control Arm
Housing, Bushing
Eccentric
Bolt, Hex .31-18 x 1.25 Grade 5
10 09235700
11 05947500
12 06543100 16 Nut, Locking Top Flange .31-18
13 09235500
09235600
14 035172
1
1
4
2
2
2
2
4
4
2
2
6
2
4
2
2
1
1
4
4
4
2
Handle, Left Hand
Handle, Right Hand
Bushing, Flange Nylon .762 x 1.48 x .44
Spacer
Caplug, Handlebar
15 09235400
16 09211400
17 09246800
18 05974000
19 05958000
20 06436100
21 06542000
22 09258900
23 05947000
24 00163700
25 06308600
26 124545
27 03704900
28 09287351
29 09287451
30 07412900
31 06537200
32 06541700
33 03652200
Grip, Handlebar
Bolt, Hex .375-16 x 1.75
Bolt, Hex .38-16 x 1.25 Grade 5
Washer, Flat Steel .63 x 1.005 x .062
Nut, Locking Top Flange .38-16
Damper, Control
Bolt, Hex .31-18 x .75 Grade 5
Arm, Pivot
Washer, Locking .31 x .078 Regular
Key, Woodruff .13 x .63
Wave Washer
Stop, Steering - Right Hand
Stop, Steering - Left Hand
Screw, Tapping .38-16 x .50 Hex Washer Head
Nut, Locking Jam Center .375-16
Nut, Locking Nylon M8-1.25
Stud, Ball
19
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DECK LIFT
Model 992077, 078, 079, 080, 081, 082, 310, 311
7
12
14
13
9
8
13
2
6
8
10
3
9
8
13
8
11
4
13
3
5
1
12
PD3640
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
09289700
050203
018355
1
1
2
1
2
1
1
4
2
2
1
2
4
1
Weldment, Lift Arm
Ring, Retaining External 1.00 x .078
Bushing, Flange Nylon 1.020 x 1.385 x .75 x 1.75
Key, Woodruff .25 x 1.00
Washer, Flat Steel 1.063 x 2.00 x .134
Lift Arm - Front
Lift Arm Shaft - Left Hand
Bushing, Flange Nylon .762 x 1.0 x .580 x 1.48
Washer, Hardened Steel .758 x 1.23 x .031
Ring, Retaining External .689 x .077
Lift Arm Shaft - Right Hand
Rod, Lift Assist
Pin, Roll .25 x 1.25
124553
06443000
09289800
09290000
010174
036407
10 026300
11 09289900
12 00164700
13 05800700
14 06435300
Washer, Hardened Thrust 1.00 x 1.55 x .03
20
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CONTINUITY DIAGRAM
Model 992077, 078, 079, 080, 081, 082, 310, 311
The diagrams below show the various states of connection for electrical components.
The solid lines on switches show continuity.
NOTE: All switches are viewed from the rear.
Key Switch
(09089700)
Seat Switch
(045036)
A
A
A
S2
S2
S2
2
2
1
1
S1
S1
S1
B
B
B
M
G
M
G
M
G
OPERATOR
OFF SEAT
OPERATOR
ON SEAT
OFF
RUN
START
PTO Switch
(01545600)
Relay
(040216)
3
9
3
9
87
87
86
85
86
85
87A
30
87A
30
1
4
7
4
1
7
DISENGAGED
(down position)
ENGAGED
(up position)
NOT ENERGIZED
ENERGIZED
Brake Switch
(03657100)
1
1
2
2
BUTTON IN
BUTTON OUT
PD3840
21
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ELECTRICAL SYSTEM
Model 992077, 078, 079, 080, 081, 082, 310, 311
14
13
11
15
13
5
14
12
26
30
11
6
4
3
9
8
16
10
28
1
21
2
22
25
7
17
23
19
19
24
27
20
33
32
31
34
18
29
PD3620
22
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ELECTRICAL SYSTEM
Model 52992077, 078, 079, 080, 081, 082, 310, 311
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
09089700
00250900
09287000
00539300
01545600
050673
09293500
01554800
015258
1
1
1
1
1
1
2
1
1
2
2
2
2
2
1
1
4
2
4
Key Switch
Harness, Z-6 Pin (EYE-Q)
Key with Shield
Plug
Switch, Clutch With Retainer Ring
Light, Indicator Kit
Diode, Connector Shell
Battery
Hold Down
10 06226400
11 06437300
12 06543500
13 05946800
14 039619
15 09295800
16 042130
17 036313
Bolt, Round Head Square Neck .25-20 x 7.50
Washer, Flat Steel .281 x .620 x .065
Nut, Locking Top Flange .25-20
Bolt, Hex .25-20 x .75 Grade 5
Insulator
Positive Cable 22"
Cable, Negative Battery
Cable Tie
18 06116700
19 06536000
20 040216
Screw, Machine 10-24 x .50 Hex Washer Head
Nut, Locking Nylon 10-24 With Insert
AR Relay (Included with Harness)
21 045036
1
2
1
2
1
2
2
Seat Switch
Screw, Tapping 12-24 x .50 Hex Washer Head
Switch, Single Pole
Screw, Machine 10-24 x .75 Hex Washer Head
Mount, Brake Switch
Nut, Locking Wing .25-20
22 07411900
23 03657100
24 06116900
25 09282851
26 06537500
27 07412000
Screw, Tapping .25-20 x .50 Hex Washer Head
28 00524600 AR Fuse, 30 Amp (Included with Harness)
29 00252251
30 045842
31 00251600
32 00265751
33 06100002
34 00251400
1
1
1
1
4
1
Spacer, Enclosure Mounting (Bottom)
Key Chain
Assembly, Eye-Q
Plate, Eye-Q Stiffener (Top)
Screw, Machine 10-24 x 1.0 Slotted Pan Black
Harness, Eye-Q
23
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WIRING DIAGRAM
Model 992077, 078, 079, 080, 081, 082, 310, 311
SEAT
SWITCH
SEAT / PTO RELAY
PINK
85
87a
87 86
1
2
30
AUXILIARY
POWER
SUPPLY
BLACK
PTO
SWITCH
/
D
O
7
E
HOUR METER
(Optional)
L
R
1
3
YE
4
9
PURPLE
BLACK
D
E
/
OIL
LIGHT
W
L
E
OIL
Y
PRESSURE
BLUE / WHITE
YELLOW / RED
PURPLE
5
3
1
FUEL
SOLENIOD
W
START
RELAY
ENGINE
L
E
REGULATOR
Y
/
N
BLACK
W
MAGNETO
KILL
O
86
85
87a
87
R
WHITE / BLACK
B
2
6
30
BLUE
STARTER
D
E
SOLENOID
/
KEY
SWITCH
O
L
E
Y
A
B
BLACK
RED
RED
1
A
B
FUSE
BRAKE
SWITCH
M
T
LE
IO
E
2
L
V
P
BATTERY
G
/
R
D
U
E
P
BLACK
R
S1
BLACK
BROWN
RED / VIOLET
GREEN / WHITE
REMOTE
SOLENOID
S2
PTO
CLUTCH
BLACK
BLUE / WHITE
1
2
RED
K
C
PURPLE /
WHITE
LA
ITE
/
H
E
W
IT
/
H
D
W
E
R
BLACK
YELLOW / BLACK
1
2
2
3
3
4
4
5
6
6
7
7
8
8
9
RPM
SENSOR
(Optional)
EYE-Q
HARNESS
CONNECTOR
1
5
9
EYE-Q
UNIT
BLACK
BLACK
EYE-Q
HARNESS
PD3231
24
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MOUNTING BRACKETS
Model 992077, 078, 079, 080, 081, 082, 310, 311
5
7
4
6
1
7
6
3
5
7
6
6
4
5
60" Deck
1
5
7
52"
Deck
1
3
1
2
1
3
1
2
44" & 48"
Decks
2
PD3830
Item Part No.
Qty. Description
1
2
3
4
5
6
7
09290153
06223600
06542000
09284700
05959700
06543300
06543600
4
8
8
4
8
8
8
Bracket, Mower Mounting
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 2
Nut, Locking Top Flange .38-16
Chain, Link
Bolt, Hex .50-13 x 2.00 Grade 5
Nut, Spin Lock Flange .50-13
Nut, Locking Top Flange .50-13
25
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DECK, DISCHARGE CHUTE AND BAFFLES
Model 992077, 078, 079, 080, 081, 082, 310, 311
8
11
8
8
7
13
8
8
10
4
5
8
12
11
9
2
1
14
15
11
9
11
6
3
8
9
16
8
9
PD3701
Item Part No.
Qty. Description
1
04921951
09238451
04939851
06223600
06435700
09286753
00253253
09286153
00198253
00252953
05948700
06542000
06543100
05947000
1
1
1
1
3
1
1
1
1
1
3
4
Deflector, 52" (079, 081)
Deflector, 60" (080, 082)
Deflector, 44" (077, 078, 310, 311)
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Washer, Flat Steel .38 x .875 x .083 (077, 078, 079, 081, 310, 311)
Weldment Discharge Chute Bracket (077, 078, 079, 081, 310, 311)
Weldment Discharge Chute Bracket (080, 082)
Chute, Discharge (310, 311)
Chute, Discharge (080, 082)
Chute, Discharge (077, 078, 079, 081)
Bolt, Hex .38-16 x 1.00 Grade 5
Nut, Locking Top Flange .38-16
2
3
4
5
6
7
8
9
11 Nut, Locking Top Flange .31-18
5
2
6
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Bolt, Hex .31-18 x .75 Grade 5
10 07056500
11 06215700
12 06529600
13 09284453
09288253
04940253
09283853
14 04921651
09241651
04938951
04918951
15 04921751
09241751
04939051
04919051
16 04921851
09241851
Bolt, Shoulder .38-16 x .50 Socket Head
Bolt, Round Head Square Neck .31-18 x .75 Grade 5
Nut, Locking Center .38-16
Weldment, 52" Mower Deck (079, 081)
Weldment, 60" Mower Deck (080, 082)
Weldment, 44" Mower Deck Float (077, 310)
Weldment, 48" Mower Deck (078, 311)
Baffle, Left Front - 52" (079, 081)
Baffle, Left Front - 60"(080, 082)
Baffle, Left Front - 44" (077, 310)
Baffle, Left Front - 48" (078, 311)
Weldment, Baffle Center Front - 52" (079, 081)
Weldment, Baffle Center Front - 60" (080, 082)
Weldment, Baffle Center Front - 44" (077, 310)
Weldment, Baffle Center Front - 48” (078, 311)
Weldment, Baffle Right Front - 52" (079, 081)
Weldment, Baffle Right Front - 60" (080, 082)
Weldment, Baffle Right Front - 44" (077, 310)
Weldment, Upper Baffle Right - 48” (078, 311)
04939151
04919651
26
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MOUNTING ARMS AND BELT GUARDS
Model 992077, 078, 079, 080, 081, 082, 310, 311
18
19
16
9
3
20
6
19
48” Deck
(Left Hand)
&
52” Deck
(Both Sides)
13
10
1
17
11
5
6
2
18
4
2
16
15
9
8
11
3
9
3
17
3
2
1
14
13
44”
Deck
1
7
2
2
9
17
2
11
9
2
10
12
16
13
9
1
60”
Deck
17
11
15
14
13
16
3
12
PD0770
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
09240453
06221200
06519700
09282000
2
4
4
2
Bracket, Mower Mounting (Rear)
Bolt, Round Head Square Neck .50-13 x .75 Grade 5
Nut, Locking Center Jam .50-13
Assembly, Mower Mounting (Includes Items 5 and 6)
09282151 AR Mower Mounting Arm
05435900 AR Bearing, .75 x .875 x 1.00
09238900
05959400
06542000
2
2
4
1
1
1
1
2
2
4
2
8
4
4
2
4
2
8
4
2
2
2
2
Weldment, Mower Mounting Pin
Bolt, Hex .38-16 x .75 Grade 5
Nut, Locking Top Flange .38-16
Guard, Pulley Left Hand (079, 081)
Guard, Pulley Right Hand (079, 081)
Guard, Pulley Left Hand (080, 082)
Guard, Pulley Right Hand (080, 082)
Guard, Pulley (077, 078)
10 09246253
09246353
09240853
09240753
09283553
11 06223900
12 06225300
06225300
13 06437200
06437200
14 06308600
06308600
15 06529200
06529200
16 06529800
06529800
17 06436200
18 05969500
19 06444700
20 06539700
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Bolt, Round Head Square Neck Full Thread .312-18 x 3.50 (077, 078, 079, 081, 310, 311)
Bolt, Round Head Square Neck Full Thread .312-18 x 3.50 (080, 082)
Washer, Flat Steel .344 x .688 x .065 (077, 078, 079, 081, 310, 311)
Washer, Flat Steel .344 x .688 x .065 (080, 082)
Washer, Locking .31 x .078 (077, 078, 079, 081, 310, 311)
Washer, Locking .31 x .078 (080, 082)
Nut, Hex .31-18 (077, 078, 079, 081, 310, 311)
Nut, Hex .31-18 (080, 082)
Nut, Locking Center .31-18 (077, 078, 079, 081, 310, 311)
Nut, Locking Center .31-18 (080, 082)
Washer, Flat Steel .406 x .812 x .065
Bolt, Hex .875-9 x 2.75 Grade 5
Washer, Flat Steel .875 x 1.50 x .120
Nut, Locking Center .875-9
27
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BELTS, SPINDLES, IDLERS AND BLADES
Model 992077, 078, 079, 080, 081, 082, 310, 311
4
10
18
15
5
10
5
16
13
12
13
11
6
38
36
4
7
32
35
14
19
20
34
35
19 21
20
37
41
5
28
22
39
21
27
33
40
3
22
23
8
3
3
44”
52”
2
26
25
17
2
Deck
17
9
Deck
1
1
9
1
29
24
24
(077, 078, 079, 081)
3
3
29
2
48”
Deck
60”
Deck
2
1
29
31
30
31
(080, 310, 311)
1
30
PD3710
Item Part No.
Qty. Description
1
06223900
3
3
1
1
3
3
3
1
1
1
1
Bolt, Round Head Square Neck .38-16 x .75 Grade 5 (077, 078, 079, 081, 310, 311)
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 2 (080, 082)
Bracket, Spring (077, 078, 079, 081, 310, 311)
Bracket, Spring (080, 082)
Nut, Locking Top Flange .38-16
Nut, Locking Center .38-16
06221400
09248353
09099700
06542000
06529600
415543
07241100
07239300
07241000
05961400
2
3
4
5
6
Washer, Flat Steel .531 x 1.25 x .10
V-Belt, B-Section 51.50 x .625 (077, 079, 081, 310)
V-Belt, B-Section 55.75 x .625 (080, 082)
V-Belt, B-Section 48.80 x .625 (078, 311)
Bolt, Hex .38-16 x 2.75 Grade 5
7
28
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BELTS, SPINDLES, IDLERS AND BLADES
Model 992077, 078, 079, 080, 081, 082, 310, 311
Item Part No.
Qty. Description
8
9
09245353
06225000
1
2
2
1
Anchor, Spring
Bolt, Round Head Square Neck .50-13 x 3.50 Grade 5
Nut, Locking Top Flange .50-13
10 06543600
11 09248400
Assembly, Idler Pivot Arm (Contains Items 12 & 13)
12 09248551 AR Weldment, Idler Pivot Arm
13 05435800 AR Bearing, 1.00 x 1.12 x .75
14 07053100
15 07327800
16 08335100
17 06441500
18 446470
19 05974500
20 00597000
21 06611200
1
1
2
2
1
3
3
3
Bearing, Pedestal Powdered Metal
Idler, Flat 4.00 x .38 (2.00 W)
Spring, External .09 x 1.00 x 6.00
Washer, Flat Steel .755 x 1.375 x .062 (077, 078, 079, 081, 082, 310, 311)
Washer, Flat Steel .375 x 1.125 x .065
Bolt, Hex .38-16 x 1.00 Grade 8
Washer, Cupped Serrated .375
Key, Square .25 x .25 x 1.00 RC 40-50
22 09238200 AR Slinger, Dust
23 59201000
24 04916400
2
3
Assembly, Maintenance Free Spindle
Blade, Mower (18.00) (079, 081)
04917900 AR Blade, Mulching (18.00) (079, 081)
09081200 Blade, Mower 60" (080, 082)
08899100 AR Blade, Mower 60" Tungsten Mulch (080, 082)
3
04919100
04936000
3
3
Blade, Mower (077, 078)
Blade, 32" (16.25) (310, 311)
04920600 AR Blade, Mulching (077, 078)
25 05948700 12 Bolt, Hex .38-16 x 1.00 Grade 5
26 06308800 12 Washer, Locking .38 x .094 Regular
27 09242500
09238500
28 09253200
09253100
29 06435200
30 06445700
31 05978900
32 08336100
33 049028
07235000
2
2
1
1
3
3
3
1
1
1
1
1
2
1
1
1
1
1
1
Weldment, Spindle Sheave 5.00 (077, 078, 079, 081, 310, 311)
Weldment, Spindle Sheave 6.00 (080, 082)
Sheave, Double (5.25) (077, 078, 079, 081, 310, 311)
Sheave, Double (6.25") (080, 082)
Washer, Flat .64 x 1.81 x .250
Washer, Bellville .63 x 1.625 x .14
Bolt, Hex .62-18 x 1.75 Grade 8
Spring, Extension
V-Belt, B-Section 19.10 x .672 (079, 081)
V-Belt, B-Section 23.94 x .625 (080, 082)
V-Belt, 5L-Section 49.97 x .672 (077, 078, 310, 311)
Arm, Idler Pivot
Bushing, Flange .762 x 1.00 x .58 x 1.48 Nylon
Spacer .56 x .75 x 2.44 Steel
V-Idler, 4.00 x .38
Spring, Compression .085 x .80 x 1.00
Bolt, Hex .38-16 x 2.25 Grade 5
07202900
34 034120
35 010174
36 034119
37 07327600
38 020444
39 05962900
40 59202600
41 06436200
Spindle Assembly (Center)
Washer, Flat Steel .406 x .812 x .065
29
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ROLLERS
Model 992077, 078, 079, 080, 081, 082, 310, 311
13
12
1
13
15
14
16
6
3
3
4
1
9
6
16
11
5
12
10
13
8
7
9
PD3780
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
06223600
06221400
06542000
04920853
09078100
06540600
06437300
07414200
06442800
3
3
3
1
1
4
1
1
2
1
1
4
4
2
3
4
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5) (077, 078, 079, 081, 310, 311)
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 2 (080, 082)
Nut, Locking Top Flange .38-16
Bracket, Anti-Scalp Roller
Roller
Nut, Locking Nylon .50-13
Washer, Flat Steel .281 x .62 x .065
Screw, Tapping .25-20 x .75 Hex Washer Head
Washer, Flat Steel .656 x 1.31 x .095
Pin
Pin, Cotter .25 x 2.0
Bolt, Round Head Square Neck .50-13 x 5.00 Grade 2
Wheel, 3 x 5
Anti-Scalp Washer
Screw, Tapping .25-20 x .62 Hex Washer Head
Washer, Flat Steel .531 x 1.06 x .095
10 09075300
11 06713100
12 06225900
13 09253700
14 09290353
15 07401900
16 06441900
30
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GRAVELY
A Division of Ariens Company
655 West Ryan Street
P.O. Box 157
Brillion, WI 54110-0157
920-756-2141
Fax 920-756-2407
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