Exmark Lawn Mower Self Propelled Mower User Guide

i
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READ OPERATOR’S MANUAL BEFORE  
OPERATING OR SERVICING EXMARK EQUIPMENT.  
TABLE OF CONTENTS  
Description  
Page  
Decals........................................................................... 12  
Engine Deck Group...................................................... 6-8  
48" Mower Deck .......................................................... 4-5  
Hydraulics Group ............................................................ 9  
36" Mower Deck .......................................................... 2-3  
Upper Handles & Controls ....................................... 10-11  
Wiring Diagrams ........................................................... 13  
- 1 -  
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36” MOWER DECK  
Ref.  
No.  
Qty.  
Req'd.  
Ref.  
No.  
Qty.  
Req'd.  
Part No.  
Description  
Part No.  
Description  
11-304267  
Front Deck w/decals & dogleg....…1  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
81  
82  
83  
1-323729  
323-4  
1-603843  
1-324265  
322-5  
Powder metal bearing .................. 2  
3/8-16 x 3/4 HH capscrew ........... 8  
Idler pulley (heavy duty)............... 1  
Cutter Housing Complete ........... 2  
5/16-18 x 1 HH capscrew............ 2  
Guard, bottom ............................. 2  
Retaining ring .............................. 2  
Bearing ........................................ 4  
Cutter housing............................. 2  
Spacer, 10” caster....................... 8  
Tube, spindle............................... 2  
Spacer ........................................ 2  
Flange , thrust bearing ............... 4  
Retaining washer, sheave ........... 2  
Pulley........................................... 2  
5/8-18 UNF hex nut..................... 2  
5/8-18 x 8 HH Capscrew (Gr 5)... 2  
Key, 1/4 x 3/16 x 1 1/4................. 2  
Spacer, blade drive...................... 8  
5/8 Spring disc washer................ 2  
Engagement bushing .................. 1  
Eye bolt (left hand thread)........... 1  
Turnbuckle body.......................... 1  
Eye bolt (right hand thread)......... 1  
Assist arm (36”)........................... 1  
Screw, 5/16-18 X 2...................... 1  
Assist arm linkage....................... 1  
Caster/mount, complete.............. 1  
Caster wheel support w/bearings 2  
1-302235-01 Deck weldmt .................................1  
1-302189-01 Baffle wldmnt, dogleg....................1  
2
3
322-2  
Screw, 5/16-18 x 5/8 .....................7  
5/16-18 Whizlock nut................... 23  
Engagement arm w/bushing (36”).1  
Grease Zerk, 1/8 NPT straight......2  
Grease Zerk, 1/4-28 straight....... 1  
Knob, belt cover.......................... 4  
Quick pin, 10" caster ................... 2  
5/16-18 Nyloc hex nut................. 2  
3/8-16 x 1 HH capscrew .............. 6  
3/8-16 whizlock nut ...................... 14  
Ring, push-on 7/16 .......................1  
3/8 Disc spring washer .................7  
5/16 x 1 Clevis pin.........................1  
Yoke ..............................................1  
Cotter hairpin............................... 3  
4
5
6
32128-20  
1-324408  
302-52  
1-633573  
32120-8  
1-513016  
1-323532  
1-303314  
1-323529  
1-323528  
1-303514  
1-323339  
1-403183  
3219-6  
1-800861  
1-807267  
1-323539  
1-513208  
1-303434  
1-303348  
1-303236  
1-303238  
1-322235  
322-10  
7
302-19  
8
9
1-323385  
1-809020  
3296-29  
323-6  
3290-357  
1-323748  
98-5975  
1-808280  
1-303105  
1-806003  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
32151-103 E-Ring for .875 rd........................ 1  
323-10  
3/8-16 x 2 capscrew.................... 1  
Blade, Notched air foil (36") ........ 2  
Blade, Solid air foil (36").............. 2  
Blade, Mulching (36").................. 2  
Blade, Low Lift (36") optional....... 2  
Washer, special .......................... 2  
1/2 spring lockwasher ................. 2  
1/2-13 Hex nut............................. 2  
1/2-13 x 6 HH capscrew.............. 2  
Washer, spindle .......................... 1  
Wheel & tire, complete................ 2  
Wheel & hub................................ 1  
Tire, 9 x 3.50-4 4-ply ................... 1  
Roller bearing.............................. 1  
Bushing........................................ 2  
Drive belt (to blades) 36" Model.. 1  
Setscrew, 5/16-18 x 3/8 .............. 2  
5/16-18 x 1 1/4 HH capscrew ..... 9  
Spacer, front caster..................... 2  
Stud, belt shield (short) ............... 2  
Stud, belt shield (long)................. 2  
Kit,shield w/decals 36”................. 1  
1-633482  
1-613251  
1-633484  
1-633485  
1-513338  
3253-7  
21  
22  
23  
24  
25  
26  
3217-9  
325-20  
1-323303  
1-322153  
1-302203  
1-303352  
1-513648  
1-513807  
1-513808  
1-513809  
1-513810  
1-323735  
1-803310  
322-6  
1-302194-01 Caster wheel support wldmnt...... 2  
1-303334  
1-323533  
1-634619  
3256-3  
1-323715  
1-323071  
1-323747  
1-323746  
3296-42  
1-324372  
321-4  
5/16 Spring disc washer.............. 8  
Spacer......................................... 2  
Housing w/Brg, Spacer and Ring 2  
Wshr, flat std 5/16 ....................... 1  
Rod, brake 36”............................. 1  
Spring.......................................... 1  
Spring, compression ................... 1  
Spacer, flanged .......................... 2  
Nut, nyloc ¼ - 20 ......................... 2  
Pad/spring assy........................... 1  
Screw, HHCap ¼-20 X 3/4.......... 2  
Tube, pivot................................... 1  
Wshr, flt SAE 5/16....................... 1  
E-ring .......................................... 1  
27  
28  
29  
30  
31  
32  
33  
1-513547  
1-303537  
1-303536  
1-302218  
1-302213-01 Shield weldmt, 36" ..................... 1  
1-323417 Washer, belt cover mount........... 4  
1-322145-01 Fork wldmnt, caster..................... 2  
1-322154 Caster wheel assembly............... 2  
1-302233-01 Chute........................................... 1  
3296-56 Nut, nyloc ¼-20 thin..................... 1  
1-403179  
3256-23  
32120-35  
34  
35  
36  
37  
38  
Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews  
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK362(36”)  
Cutter housing complete includes sheave, washer, and nut and does not include blade.  
Deck weldment does include welded in flow control baffles.  
Use antisieze on bore of sheaves & bearings  
Exmark red touch up spray paint - P/N 1-850337  
- 2 -  
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36” MOWER DECK  
- 3 -  
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48” MOWER DECK  
Ref.  
No.  
*1  
*
2
3
4
5
6
7
8
9
10  
11  
12  
13  
Qty.  
Ref.  
No.  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
Qty.  
Req'd.  
Part No.  
1-404257  
Description  
Req'd.  
Part No.  
302-19  
3256-24  
323-20  
3296-56  
Description  
Front Deck w/decals & dogleg….. 1  
1-402108-01 Deck Weldmt, (48”)...................... 1  
1-402107-01 Baffle, dogleg ............................... 1  
Zerk 1/4-28 strt .......................... 1  
3/8 Flatwasher ............................. 2  
3/8-16 x 3¼ HH Capscrew........... 1  
Nut, nyloc ¼-20 ......................... 1  
322-2  
5/16-18 x 5/8 HH capscrew.......... 7  
5/16-18 Whizlock nut....................15  
5/16-18 Nyloc hex nut....................3  
3/8-16 x 1 1/4 HH capscrew.........18  
3/8-16 whizlock nut ......................17  
3/8 disc spring washer..................10  
5/16 x 1 Clevis pin.........................1  
Yoke ..............................................1  
Idler pulley "V" ...............................1  
32128-20  
3296-29  
323-7  
3290-357  
98-5975  
1-808280  
1-303105  
1-613098  
1-402106-01 Chute wldmt................................. 1  
1-403179  
3256-3  
Tube, pivot ................................ 1  
Washer, Flat Std 5/16.................. 1  
Rod brake 48” LH ..................... 1  
Pad/spring assy............................ 1  
5/16 SAE flat washer ................... 1  
Pulley, idler (heavy duty).............. 1  
Drive belt (main deck) 48"............ 1  
Spacer, flanged ........................... 1  
Bushing ....................................... 2  
5/16-18 x 1 HH capscrew............. 2  
Spacer.......................................... 3  
1-323714  
1-324372  
3256-23  
1-603843  
1-403174  
1-323746  
1-403184  
322-5  
32151-103 E-Ring for .875 rd..........................1  
1-323515  
1-413438  
1-403148  
1-403149  
1-323303  
Blade, Notched air foil (48")...........3  
Blade, Solid air foil (48")................3  
Blade, mulching (48")....................3  
Blade, Low Lift (48”) optional........3  
Assist arm linkage....................... 1  
Setscrew, 5/16-18 x 3/8.................3  
3/8-16 x 2 3/4 HH capscrew..........2  
Nut, nyloc ¼ - 20............................2  
Idler pulley ...................................1  
Cutter Housing Complete..............2  
Guard, bottom .............................. 3  
Retaining ring ............................... 3  
Bearing......................................... 6  
Cutter housing.............................. 3  
3/8-16 x 2 HH Capscrew ............. 1  
Cutter spindle tube ....................... 3  
Spacer ........................................ 3  
Nut, nylock 3/8-16 ........................18  
Key, 1/4 x 3/16 x 1 1/4.................. 3  
Pulley............................................ 3  
5/8 Spring disc washer................. 3  
5/8-18x8 HH Capscrew(Gr5).........3  
Spacer, blade drive ......................12  
Washer, retainer (sheave)............ 3  
Assist arm (48”)............................ 1  
5/8-18 UNF hex nut...................... 3  
Engagement bushing ....................1  
Eye bolt (left hand thread).............1  
Turnbuckle body............................1  
Eye bolt (right hand thread)...........1  
Spring, compression ....................1  
Cotter hairpin.................................3  
Washer, spindle ............................1  
Screw, 5/16-18 X 2........................1  
Powder metal bearing .................. 2  
Washer, Sprg Disc 5/16 ................1  
Engagement arm w/bushings....... 1  
5/16-18 1 1/4 HH capscrew.......... 1  
1-323533  
1-634619  
Housing w/Brg, Spacer and Ring  
Caster/mount, complete................ 2  
Caster wheel support w/bearings. 2  
3
14  
65 1-322153  
66  
67  
68  
69  
70  
71  
72  
73  
74  
1-302203  
15 1-803310  
16  
17  
18  
19  
20  
21  
1-302194-01 Caster wheel support wldmnt ...... 2  
302-52  
1-303514  
1-303314  
1-322154  
323-13  
Grease zerk, 1/8 N.P.T. ............... 2  
Flange, thrust bearing.................. 4  
Spacer, 10" caster........................ 8  
Caster wheel assembly................ 2  
3296-42  
1-403186  
1-324265  
1-633573  
32120-8  
1-322145-01 Fork wldmnt, caster ..................... 2  
221-513016  
23 1-323532  
24 323-10  
25  
26  
27  
28  
291-403183  
30 1-513208  
31 1-800861  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
1-513547  
1-513648  
1-513807  
1-513808  
1-513809  
1-513810  
1-323417  
323-4  
325-20  
3217-9  
3253-7  
1-513338  
1-809020  
1-303537  
1-303536  
1-323385  
1-404237  
Spacer, front caster...................... 2  
Wheel & tire, complete................. 2  
Wheel & hub ................................ 2  
Tire, 9 x 3.50-4 4-ply.................... 2  
Roller bearing............................... 2  
Bushing........................................ 4  
Washer, belt cover mount............ 5  
3/8-16 x 3/4 HH capscrew............ 8  
1/2-13 x 6 HH capscrew............... 2  
1/2-13 Hex nut ............................. 2  
1/2 spring lockwasher .................. 2  
Washer, special ........................... 2  
Quick pin, 10" caster.................... 2  
Stud, belt shield (short)................ 2  
Stud, belt shield (long)................. 3  
Knob, belt cover........................... 5  
1-323529  
1-323528  
3296-39  
1-807267  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
1-323539  
1-323339  
1-322230  
3219-6  
1-303434  
1-303348  
1-303236  
1-303238  
1-323747  
1-806003  
1-303352  
322-10  
Kit,shield w/decals 48"..................  
1
1-402100-01 Shield weldmt, 48"....................... 1  
86  
87  
88  
89  
90  
91  
1-403188  
323-6  
1-323071  
32120-35  
321-4  
Spacer, belt guide........................ 1  
3/8-16 x 1 HH capscrew............... 6  
Spring 5sp/dr idler........................ 1  
................................ 6  
1/4-20 X 3/4 HH capscrew ........... 2  
Ring, push-on 7/16....................... 1  
E - ring  
1-323729  
1-303334  
1-402109  
322-6  
1-323748  
Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews  
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK483  
Exmark red touch up spray paint - P/N 1-850337  
*
Deck weldmt does include welded in flow control baffles.  
Cutter housing complete includes sheave, washer, and nut and does not include blade.  
Use antisieze on bore of sheaves & bearings.  
- 4 -  
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48” MOWER DECK  
- 5 -  
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ENGINE DECK GROUP  
Ref.  
Qty.  
Ref.  
Qty.  
No. Part No.  
Description  
Req'd.  
No. Part No.  
Description  
Req'd.  
35  
36  
37  
38  
39  
40  
41  
42  
43  
1
2
3
4
5
1-807019  
1-803040  
1-806800  
242-50  
1-413473  
1-413474  
1-603715  
1-602997  
1-633926  
3234-12  
323-6  
Key, woodruff 1 x 1/4........ 2  
Nut, slotted 3/4-16............ 2  
Pin, cotter 9/64 x 1-1/2 ..... 2  
Nut, wheel 1/2-20 ............ 8  
Tire & Wheel Assembly.... 2  
Tire 16 x 6.50-8 ................ 1  
Wheel............................... 1  
1-807272  
322-7  
1-603044  
3290-357  
1-653035  
Key, 5mm sq. x 25mm...... 2  
Screw, 5/16-18x1½ HHCS. 3  
Bushing - Idler pivot .......... 1  
3/8-16 Whizlock Nut.......... 19  
Pulley, pump drive............. 1  
1-402113-01 Deck, engine wldmt .......... 1  
1-809062  
302-40  
Bolt, .500 x 1.75(shoulder) 1  
Zerk................................... 1  
Bellcrank assy. w/zerk ...... 1  
6
Hub,tapered(4 bolt)w/stds  
Stud, wheel 1/2-20 ........... 8  
Screw, whizloc 3/8-16x3/4  
2
1-322108  
7
8
9
8
1-322086-01 Bellcrank weldmt............... 1  
Screw, 3/8-16 x 1.............. 8  
Washer, 3/8 spring disc.... 8  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
1-806003  
1-323172  
3296-29  
Hairpin............................... 2  
Linkage, blade engmnt. .... 1  
Nut, nylock 5/16-18 ........... 3  
Spring, compression ......... 1  
98-5975  
10  
1-322162-01 Mount, motor (36”) ........... 2  
1-402062-01 Mount, motor (48”) ........... 2  
1-323245  
11  
12  
13  
14  
1-523157  
1-373034  
1-303334  
1-603610  
1-403160  
1-643292  
30-1710  
1-807259  
1-803050  
1-803310  
1-603843  
1-603496  
3231-29  
3253-5  
Washer, spacer................ 2  
Washer, swivel................. 2  
Washer, 5/16 spring disc.. 4  
Washer, 7/16 spring disc.. 2  
Sheave, blade drive (48”). 1  
Sheave, blade drive (36”). 1  
Setscrew, 5/16-18 x 1....... 1  
Key, 1/4 sq. x 1................. 2  
Setscrew, 5/16-18 x 3/4.... 1  
Setscrew, 5/16-18 x 3/8.... 2  
Idler, pulley....................... 1  
Bushing, idler.................... 1  
Screw, 3/8-16 x 1-3/4 ....... 1  
Lockwasher, 3/8 ............... 1  
Screw, 3/8-16 x 2-1/2 ....... 1  
Washer, swivel................. 1  
Bearing, pivot ................... 2  
1-322090-01 Bellcrank........................... 1  
322-10  
Screw, 5/16-18 x 2............ 1  
Switch, blade engagement 1  
Nut nylock 10-24 ............... 3  
Bracket, switch.................. 1  
Screw, 10-24 x 5/8............ 2  
Screw, 1/4-20 x 5/8 ........... 2  
Screw, 7/16-20 x 1 1/2 ...... 1  
Washer, 3/8 (SAE)............ 1  
Nut, whizlock 1/4-20.......... 2  
Washer, 5/16 flat............... 2  
Screw, 5/16-18 x 3/4 ......... 2  
Screw, 3/8-16 x 3/4 ........... 2  
Arm ................................... 1  
Shield, Trailing ................. 1  
Zerk, 1/4-28 STRT ............ 1  
Screw, 3/8-16 x 2 1/4 ........ 1  
Split ring ............................ 1  
Nut, 3/8-16 nylock ............. 1  
Screw, 3/8-16 x 4 1/2 ........ 1  
Chain, twist link ................. 1  
Washer, #10...................... 1  
Screw, 10-24x7/8HxSktHd 1  
Clip, loom 1/2.................... 2  
Screw, 3/8-16 x 2 3/4 ........ 3  
Screw, 5/16-18 x 1 ¾…….. 1  
Guide,Belt………………….. 1  
1-513051  
3296-2  
1-323213  
3290-500  
321-3  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
3212-6  
3256-24  
32128-33  
3256-23  
322-3  
323-4  
1-633068  
1-323607  
302-19  
323-12  
1-373034  
1-513034  
323-11  
1-602521-01 Arm, assy idler (w/brgs) ... 1  
1-323366  
3296-39  
323-23  
1-323365  
3256-14  
1-809069  
1-413510  
323-13  
1-602458  
1-603402  
322-5  
1-603801  
32128-20  
1-653163  
1-803050  
1-413010  
Arm, assy idler (w/o brgs). 1  
Spring, extension.............. 1  
Screw, 5/16-18 x 1............ 1  
Anchor, spring .................. 1  
Nut, whizlock 5/16-18....... 6  
Belt, pump drive ............... 1  
Setscrew, 5/16-18 x 3/4.... 4  
Sheave - pump................. 2  
28  
29  
30  
31  
32  
33  
34  
322-9  
74 1-322110  
Use anti-seize compound on pulley bore.  
Use Pro-Lock (nut type, Part no. 1-840022, 5 ml tube) on setscrew threads.  
Exmark red touch up spray paint - P/N 1-850337  
- 6 -  
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ENGINE DECK GROUP  
- 7 -  
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ENGINE DECK GROUP (cont.)  
Ref.  
Qty.  
Ref.  
Qty.  
No. Part No.  
Description  
Req'd.  
No. Part No.  
Description  
Req'd.  
1
2
3
4
5
6
7
8
1-413151  
Knob, tracking .................... 1  
24 322-6  
Screw, 5/16-18 x 1-1/4 ....... 2  
Spring, extension ............... 2  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
1-412203-01 Crank weldmt ..................... 1  
1-603693  
1-809056  
3256-24  
1-603735  
1-603807  
1-603737  
3256-2  
Bolt, .375 x .375 (shoulder) 2  
Washer, 3/8 (sae) .............. 2  
Bushing, nylon flanged....... 2  
Spring, neutral return.......... 2  
Bolt, neutral return.............. 2  
Washer, 1/4(std) ................ 6  
Nut, 5/16-24........................ 7  
Rod, control arm ................ 2  
Spacer................................ 1  
Yoke, adjustable................. 2  
Pin, clevis 5/16-1................ 2  
Nut, jam 5/16-24................. 2  
Pin, cotter 3/32 x 1/2 .......... 2  
Swivel................................. 2  
Nut, 1/4-20 whizlock........... 2  
Screw, 5/16-18 1 3/8 special 2  
Klipring ............................... 2  
1-323197-01 Spacer, short...................... 4  
323-16  
322-3  
1-413201-01 Shield, hydro control .......... 2  
1-323195-01 Spacer, long....................... 4  
1-633102  
302-19  
Screw, 3/8-16 x 4 ............... 7  
5/16-18 x 3/4...................... 4  
Bearing, flange................... 2  
Zerk, 1/4-28........................ 2  
Washer, 5/16 (SAE)........... 7  
Lockwasher, 5/16 (heavy) . 4  
9
3219-2  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
1-413350  
1-603903  
1-303105  
1-808280  
3220-2  
3256-23  
1-805005  
1-402111-01 Arm weldmt, RH................. 1  
32128-20  
1-613089  
1-806003  
3296-29  
Nut, whizlock 5/16.............. 18  
Anchor, spring.................... 2  
Hairpin................................ 2  
Nut, nyloc 5/16-18.............. 4  
Setscrew, 5/16-18 x 5/8 ..... 2  
3272-5  
1-603676  
32128-33  
1-403180  
32151-73  
40 1-803022  
41 1-323240-01 Spacer, shield .................... 4  
42 3290-357  
43 323-6  
44 1-323245  
45 1-413219  
46 1-413227  
47 1-800016  
Nut, whizlock 3/8-16........... 11  
Screw, 3/8-16 x 1................ 4  
Spring................................. 1  
Linkage, drive..................... 2  
Swivel, drive lever .............. 2  
Tapbolt, 5/16-18 x 1 1/4 ..... 2  
1-402110-01 Arm weldmt, left hand ........ 1  
1-301022 Sulky hitch kit, (Vik Hydro) . 1  
1-373036-01 Mount, hitch........................ 1  
1-323238-01 Bracket, hitch adapter ........ 2  
Use Pro-Lock nut type, Part No. 1-840022 (.5 ml tube) on shoulder bolts & setscrew threads.  
Exmark red touch up spray paint - PN 1-850337  
- 8 -  
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HYDRAULIC GROUP  
Ref.  
Qty.  
Ref.  
Qty.  
No. Part No.  
Description  
Req'd.  
No. Part No.  
Description  
Req'd.  
1
2
1-603991  
1-603919  
1-603992  
1-603718  
1-000138  
1-000119  
1-603827  
1-603721  
1-513510  
1-603720  
1-513211  
1-523541  
1-513167  
1-523103  
1-603987  
Fitting, straight connector... 4  
Boss O-Ring....................... 1  
Flare O-Ring....................... 1  
Wheel motor....................... 2  
Kit, Bearing......................... 1  
Kit, seal............................... 1  
Clamp, hose (5/8)............... 5  
Fitting, Hose Tee (3/8 I.D)..1  
Connector, male................. 1  
Head, filter.......................... 1  
Element, oil filter................. 1  
Element, oil filter(winter)..... 1  
Cap, hydraulic reservoir ..... 1  
Gasket, tank cap................ 1  
Elbow, 90° .......................... 1  
17 1-613042  
Pump, hydro....................... 2  
Elbow, 90°.......................... 2  
O-Ring................................ 1  
Hose, high pressure........... 4  
Adapter, straight thread ..... 4  
Boss O-Ring ...................... 1  
Flare O-Ring ...................... 1  
Elbow, 90°.......................... 1  
Hose, supply...................... 1  
Hose, charge line............... 1  
Spacer, hydraulic tank ....... 2  
Nut, whizlock 5/16-18......... 2  
Screw, 1/4-20 x 2............... 2  
Screw, 3/8-16 x 1-1/4......... 4  
Screw, 5/16-18 x 1............. 2  
Nut, whizlock 1/4-20........... 2  
Nut, whizlock 3/8-16........... 4  
Grip, dump valve................ 2  
Washer, 5/16 std ............... 8  
Hose, case drain................ 1  
Hose assy, lo pressure ...... 1  
Hose, lo pressure............... 2  
Hose assy, lo pressure ...... 1  
18  
1-603989  
1-603923  
1-403102  
1-603990  
1-603920  
1-603992  
1-603988  
1-602985  
1-602754  
1-323218  
32128-20  
321-11  
19  
20  
3
4
5
6
7
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
8
9
10  
323-7  
322-5  
11 1-512166-03 Reservoir, hydraulic fluid.... 1  
32128-33  
3290-357  
1-613073  
3256-3  
12  
13  
14  
1-603826  
1-603722  
1-513840  
1-603921  
3296-42  
Hose Clamp 1/2 ................. 3  
Fitting - Hose Tee(1/4 I.D)..1  
Elbow - 90°......................... 2  
O-Ring................................ 1  
Nut, nylock 1/4-20 .............. 2  
Screw, 1/4-20x2 pan head . 2  
1-602750  
1-632286  
1-413273  
1-632285  
15  
16  
1-801063  
Use Teflon Pipe Sealant or equivalent on hydraulic reservoir and filter head fittings.  
Use only for operation below 32°F(0°C)  
Emark black touch up spray paint - gloss black  
- 9 -  
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UPPER HANDLE and CONTROLS  
Ref.  
Qty.  
Ref.  
Qty.  
No. Part No.  
Description  
Req'd.  
No. Part No.  
Description  
Req'd.  
38  
39  
1
2
3
ƒ
4
5
6
ƒ
7
103-0212  
1-303097  
1-612168  
1-612167  
1-303019  
1-303435  
321-10  
Handle w/decals(1-322226). 1  
Grip, handle........................ 2  
Latch, thumb w/grip (RH) ... 1  
Latch, thumb w/grip (LH).... 1  
Grip, latch........................... 2  
Washer, 1/4 spring disc ..... 6  
Screw, 1/4-20 x 1-3/4 ......... 2  
1-303022  
Kawasaki PN 49019-1055 fuel filter  
with 6.0” fuel line ................ 1  
Fuel line, 8.5"..................... 1  
40  
41  
42  
43  
44  
45  
46  
47  
48  
1-403121  
1-413179  
1-513508  
1-543296  
1-323430  
321-3  
1-303287  
1-303335  
1-403181  
Switch, on/off w//key.......... 1  
Tank, gas........................... 1  
Cap, gas............................. 1  
Grommet............................ 1  
Module, Interlock ............... 1  
Screw, ¼-20 x 5/8.............. 3  
Tie, plastic 5 1/2” (Kaw)..... 5  
Tie, plastic 7 5/16” ............. 2  
1-412159-03 Lever, drive (LH) ................ 1  
1-412161-03 Lever, drive (RH)................ 1  
8
9
1-603749  
1-806003  
32128-33  
1-807513  
321-9  
1-633349  
1-633023  
1-613055  
1-413152  
1-513051  
1-633181  
1-303363  
1-323134  
3218-2  
1-323143  
1-323142  
3296-42  
1-323181  
323-6  
98-5975  
1-323229  
3256-2  
Bushing, drive lever............ 2  
Hairpin................................ 5  
Nut, whizlock 1/4-20........... 5  
Screw, #10-24x½ carriage . 2  
Screw, 1/4-20 x 1-1/2......... 2  
Spring, fuel tank ................. 2  
Stud, fuel tank .................... 2  
Pin, clevis ........................... 2  
Bearing............................... 4  
Switch................................. 2  
Plate, tapped ...................... 1  
Spring, actuator.................. 1  
Knob, (push/pull)................ 1  
Nut, jam 5/16-18................. 1  
Bushing, nylon .38 I.D. ....... 1  
Push Nut (.50 shaft) ........... 1  
Nut, nylock 1/4-20 .............. 3  
Linkage, blade push/pull .... 1  
Screw, 3/8-16 x 1 ............... 4  
Washer, 3/8 spring disc ..... 4  
Clip, loom 3/8” (Kaw).......... 1  
Washer 1/4” std flat........... 3  
Nut, nyloc thin 5/16............. 2  
Nut, whizlock 3/8-16........... 4  
Nut, Sq Reg 10-24 ............. 2  
Bushing, fuel valve ............. 1  
Elbow, fuel tank.................. 1  
Clamp, gas line .................. 4  
Fuel line, 6" ........................ 1  
Valve, gas........................... 1  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
Harness wiring (Kawasaki)  
Setscrew, 5/16-24 x 5/16... 2  
1-412185-03 Lever, OPC (RH) ............... 1  
1-303365 Bushing, nylon ................... 2  
1-322192-03 Rod weldmt, connecting .... 1  
322-3 Screw, 5/16-18 x 3/4.......... 2  
1-412183-03 Lever, OPC (LH)................ 1  
1
491-803322  
50  
51  
52  
53  
54  
55  
56  
1-603727  
3296-2  
Clip, .56 Loom.................... 1  
Nut, nylock #10-24............. 2  
Knob, 1-3/8 ........................ 1  
Nut, nylock 5/16-18............ 2  
Spring, compression.......... 2  
Lever, shift ......................... 1  
Washer, 5/16 SAE............. 5  
Washer, friction.................. 2  
Plate, shift lever ................. 1  
Washer, friction.................. 1  
Screw, 5/16-18 x 2............. 2  
Rod, speed control............. 1  
Nut, jam 5/16-24 ................ 1  
Pin, clevis........................... 1  
Yoke, adjustable ................ 1  
Knob, red ball..................... 1  
Cable, throttle (15hp Kaw) . 1  
Screw, 1/4-20 x 3/4............ 1  
Washer, 5/16 lock.............. 2  
Screw, #10-24 x 5/8........... 4  
Asm,Drive Lever RH ..……. 1  
Asm,Drive Lever LH ………. 1  
571-603175  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
3296-29  
1-323245  
1-602733  
3256-23  
1-323244  
1-603730  
1-603716  
322-10  
1-323522  
3220-2  
3296-47  
3290-357  
1-804002  
1-513645  
1-543277  
1-303077  
1-603955  
1-603770  
1-808280  
1-303105  
1-513592  
1-413428  
321-4  
1-805005  
3290-500  
103-0219  
103-0218  
ƒ
Not Illustrated.  
Use Pro-Lock ,nut type (Part no. 1-840022 on setscrew threads and on shifter knob threads.  
Use Pro-lock, retaining type (Part no. 1-840023 .5cc tube) on inside bore of OPC hub and on fuel tank studs.  
Apply dielectric grease on all electrical connectors.  
Exmark black touch up spray paint - Gloss black  
- 10 -  
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UPPER HANDLE and CONTROLS  
- 11 -  
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DECALS  
Ref.  
Qty.  
Ref.  
Qty.  
No. .Part No.  
Description  
Req'd.  
No. Part No.  
Description  
Req'd.  
12 1-303293 Decal, Caution ...................... 1  
13 1-403005 Decal, Danger (36”) .............. 1  
1-403005 Decal, Danger (48”) .............. 2  
14 103-0170 Decal, Console...................... 1  
15 1-413214 Decal, Tracking..................... 1  
1
2
3
4
5
6
7
8
1-523552 Decal, Hydraulic Tank........... 1  
1-323319 Decal, Large Vik Hydro ......... 1  
1-323411 Decal, Commercial “36” ........ 1  
1-403131 Decal, Commercial “48” ........ 1  
1-323691 Decal, Throttle/Choke ........... 1  
1-303102 Decal, Neutral Lock Label..... 2  
1-303520 Decal, TriVantage ................. 1  
1-303517 Decal, Belt Drive.................... 1  
1-303508 Decal, Discharge Warning .... 1  
1-323321 Decal, Small Viking ............... 1  
1-403143 Decal, Sulky Warning............ 1  
16  
17 1-513746 Decal, Muffler........................ 1  
1-603845 Decal, Drive Wheel Release. 1  
18  
19  
20  
1-643289 Decal, Patent No................... 1  
1-323427 Decal, Belt routing (36”Deck) 1  
1-403170 Decal, Belt routing (48”)........ 1  
1-302210 Decal Kit, Viking Hydro  
9
10  
11  
- 12 -  
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WIRING DIAGRAMS  
- 13 -  
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SEE EXMARK’S COMPLETE  
LINE OF PRODUCTS FOR TURF CARE  
LAZER Z®  
LAZER Z® HP  
TURF RANGER®  
TURF TRACER®  
TURF TRACER® HP  
VIKING HYDRO  
METRO®  
METRO® HP  
SELF STEERING SULKY  
GRASS CATCHER  
MICRO-MULCH ACCESSORY  
©1997,1998,1999  
PART NO. 103-0581  
(402) 223-6300  
FAX (402) 223-5489  
EXMARK MFG. CO. INC.  
INDUSTRIAL PARK BOX 808  
BEATRICE, NE 68310  
ALL RIGHTS RESERVED  
®
PRINTED IN U.S.A.  
MFG. CO. INC.  
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