METRO
®
For Serial Nos.
790,000 & Higher
Part No. 4500-353 Rev. A
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READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description
Page
32" and 36" Mower Deck ............................................. 3-4
48" Mower Deck .......................................................... 5-6
Decals............................................................................15
Engine Deck Group.................................................... 7-10
Upper Handles & Controls, ECS.............................. 13-14
Upper Handles & Controls, Pistol Grip..................... 11-12
Wiring Diagram..............................................................16
2
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32” and 36” MOWER DECK
Item Part No.
Description
Deck (116-0616-01) W/Decals
Dogleg & Discharge Deflector (36")........1
Deck (116-0618-01) W/Decals &
Dogleg & Discharge Deflector (32")........1
Qty.
Item Part No.
38 3296-56
39 1-323729
40 323-4
41 1-603843
42■ 103-8387
43 109-8854
44ꢂ 103-8280
45 302-61
46 103-2535
47 1-403179
48 1-303314
49ꢂ 1-323529
50 321-4
51 1-303514
52 1-323339
53ꢂ 1-403183
54 3219-6
55 1-800861
56 1-807267
57 1-323539
58 1-513208
59 1-303434
60 1-303348
61 1-303236
62 1-303238
63 1-322235
64 322-10
Description
Qty.
1
103-2312
Nut, Nyloc 1/4-20 Thin ........................... 1
Bearing.................................................. 2
Screw, HH 3/8-16 x 3/4.......................... 8
Pulley, Idler............................................ 1
Asm, Cutter Housing Complete.............. 2
Pin, Chute.............................................. 1
Asm, Cutter Housing.............................. 2
Zerk, 45° 1/4-28..................................... 2
Spacer................................................... 2
Tube, Pivot ............................................ 1
Spacer, 10" Caster................................. 8
Tube, Spindle ........................................ 2
Screw, HH 1/4-20 x 3/4.......................... 2
Flange , Thrust Bearing ......................... 4
Washer.................................................. 2
Sheave, Blade Driven ............................ 2
Nut, Hex 5/8-18 UNF ............................. 2
Screw, HH 5/8-18 x 8............................ 2
Key, 1/4 x 3/16 x 1 1/4 ........................... 2
Spacer, Blade Drive............................... 8
Washer, Spring Disc 5/8 ........................ 2
Bushing, Engagement............................ 1
Eye Bolt (Left Hand Thread) .................. 1
Turnbuckle Body.................................... 1
Eye Bolt (Right Hand Thread)................ 1
Arm, Assist ............................................ 1
Screw, HH 5/16-18 x 2........................... 1
Linkage, Assist Arm ............................... 1
Asm , Caster/Mount Complete............... 2
Asm, Caster/Mnt Complete, Weighted ... 2
Asm, Caster Whl Support W/Bearings ... 2
Asm, Caster Wheel Support
116-0799
2
3
4
5
6
7
8
9
1-302189-01 Wld, Dogleg Baffle .................................1
322-2
32128-20
103-3600
302-52
302-19
1-323385
1-809020
Screw, HH 5/16-18 x 5/8........................7
Nut, Whizlock 5/16-18............................22
Asm, Engagement Arm W/Bushings ......1
Zerk, 1/8 NPT Straight ...........................2
Zerk, 1/4-28 Straight ..............................1
Knob, Belt Cover....................................4
Quick Pin, 10" Caster.............................2
Nut, Nyloc 5/16-18 .................................1
Screw, HH 3/8-16 x 1 1/2.......................8
Nut, Whizlock 3/8-16..............................16
Ring, Push-On 7/16................................1
Washer, Spring Disc 3/8.........................9
Pin, Clevis 5/16 x 1 ................................1
Yoke ......................................................1
Hairpin, Cotter #2...................................3
E-Ring....................................................1
Screw, HH 3/8-16 x 1 7/8.......................1
Blade, Notched (36")..............................2
Blade, Mulching (36").............................2
Blade, Low Lift (36")...............................2
Blade, Solid (36") ...................................2
Blade, Extreme (36”)..............................2
Blade, Notched (32")..............................2
Blade, Mulching (32) ..............................2
Blade, Low Lift (32")...............................2
Blade, Solid (32") ...................................2
Blade, Extreme (32”)..............................2
Washer, Special.....................................2
Washer, Lock 1/2...................................2
Nut, Hex 1/2-13......................................2
Screw, HH 1/2-13 x 6.............................2
Washer, Spindle.....................................1
E-Ring....................................................1
Drive Belt (To Blades) 36" Model ...........1
Drive Belt (To Blades) 32" Model ...........1
Setscrew, 5/16-18 x 3/8..........................2
Screw, HH 5/16-18 x 1 1/4 .....................9
Washer, 5/16 SAE..................................1
Stud, Belt Shield (Short).........................2
Stud, Belt Shield (Long) .........................2
Shield (1-302213-01) W/Decals, 36" ......1
Shield (1-322149-01) W/Decals, 32" ......1
Washer, Belt Cover Mount .....................4
10 3296-29
11 323-8
12 3290-357
13 1-323748
14 98-5975
15 1-808280
16 1-303105
17 1-806003
18 32151-103
19 702809
20 103-6584
ꢀ
103-6582
103-6580
103-1578
103-6337
103-6583
103-6581
103-6738
103-1577
103-6336
65 1-323303
66ꢃ 103-1238
ꢀ
103-2281
67ꢃ 1-302203
103-2296
ꢄ
ꢄ
21 1-513338
22 3253-7
23 3217-9
24 325-20
25 1-303352
26 32120-35
27 1-323733
1-323734
W/Bearings, Weighted ........................... 2
68ꢃ 1-302194-01 Wld, Caster Wheel Support.................... 2
103-2297-01 Wld, Caster Wheel Support, Weighted... 2
ꢄ
69 1-303334
70 1-324372
71ꢂ 103-1330
72 3256-3
73 1-323715
1-323718
74 1-323071
75 1-323747
76 1-323746
77 3296-42
78 1-513547
79 103-2171
80 1-513809
81 1-513810
82 116-0962
Washer, Spring Disc 5/16 ..................... 9
Asm, Pad/Spring.................................... 1
Guard, Bearing Top ............................... 2
Washer, 5/16 Std................................... 1
Rod, Brake 36" ...................................... 1
Rod, Brake 32" ...................................... 1
Spring.................................................... 1
Spring, Compression ............................. 1
Spacer, Flanged .................................... 1
Nut, Nyloc 1/4-20................................... 2
Spacer, Front Caster.............................. 2
Kit, Tire & Wheel Asm W/ Spacer .......... 2
Roller Bearing........................................ 1
Bushing ................................................. 4
Spring.................................................... 1
28ꢁ 1-803310
29 322-6
30 3256-23
31 1-303537
32 1-303536
33 1-324208
1-324194
34 1-323417
35 1-322145-01 Wld, Caster Fork....................................2
36 103-1236
37 109-5151
Asm, Caster Wheel Assembly................2
Deflector, Discharge...............................1
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
ꢁ
ꢀ
ꢄ
ꢃ
ꢂ
Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews.
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK322(32”) or MK362(36”)
Models with ECS handles only.
Models with Standard pistol grip handles only.
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.
Does not include items #4, #29, & #69
■
3
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32” & 36” MOWER DECK
4
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48” MOWER DECK
Item Part No.
Description
Deck (116-0617-01)W/Decals
Qty.
Item Part No.
46 103-3600
47 322-6
48 302-19
49 3256-24
50 323-20
51 3296-56
52 109-5151
53 1-403179
54 3256-3
55 1-323714
56 1-324372
57 3256-23
58 1-603843
59 1-403174
60 1-323746
61 1-403184
62 109-8854
63 1-323071
64ꢂ 103-1330
65ꢃ 103-1238
Description
Qty.
1
109-2601
Asm, Engagement Arm W/Bushings ...... 1
Screw, HH 5/16-18 x 1 1/4..................... 1
Zerk, 1/4-28 Str...................................... 1
Washer, 3/8 SAE ................................... 2
Screw, HH 3/8-16 x 3 1/4....................... 1
Nut, Nyloc 1/4-20 Thin ........................... 1
Deflector, Discharge .............................. 1
Tube, Pivot ............................................ 1
Washer, Flat 5/16 Std............................ 1
Rod, Brake LH....................................... 1
Asm, Pad/Spring.................................... 1
Washer, 5/16 SAE ................................. 1
Pulley, Idler............................................ 1
Belt, Drive (Main Deck) 48".................... 1
Spacer, Flanged .................................... 1
Bushing ................................................. 2
Pin, Chute.............................................. 1
Spring.................................................... 1
Guard, Bearing Top ............................... 3
Asm, Caster/Mount Complete................ 2
Asm, Caster/Mnt Complete, Weighted ... 2
Asm, Caster Whl Support W/Bearings ... 2
Caster Wheel Support
Dogleg & Discharge Deflector................1
1-402107-01 Wld, Dogleg Baffle .................................1
322-2
32128-20
3296-29
323-7
3290-357
98-5975
1-808280
2
3
4
5
6
7
8
9
Screw, HH 5/16-18 x 5/8........................3
Nut, Whizlock 5/16-18............................11
Nut, Nyloc 5/16-18 .................................1
Screw, HH 3/8-16 x 1 1/4 HH.................18
Nut, Whizlock 3/8-16..............................19
Washer, Spring Disc 3/8.........................12
Pin, Clevis 5/16 x 1 ................................1
Yoke ......................................................1
Pulley, Idler Pulley..................................2
E-Ring....................................................1
Blade, Notched (48")..............................3
Blade, Mulching (48").............................3
Blade, Low Lift (48”)..............................3
Blade, Solid (48”) ..................................3
Blade, Extreme (48”)..............................3
Linkage, Assist Arm ...............................1
Setscrew, 5/16-18 x 3/8..........................3
Screw, HH 3/8-16 x 2 3/4.......................2
Nut, Nyloc 1/4-20 ...................................2
Bushing..................................................4
Asm, Cutter Housing Complete..............3
Asm, Cutter Housing..............................3
Zerk, 45° 1/4-28 .....................................2
Spacer ...................................................3
Bearing, Roller.......................................2
Screw, HH 3/8-16 x 1 7/8.......................1
Tube, Spindle.........................................3
E–Ring...................................................1
Nut, Nyloc 3/8-16 ...................................18
Key, 1/4 x 3/16 x 1 1/4 ...........................3
Sheave, Blade Driven ............................3
Washer Spring Disc 5/8..........................3
Screw, HH 5/8-18 x 8.............................3
Spacer, Blade Drive ...............................12
Washer ..................................................3
Arm, Assist.............................................1
Nut, Hex 5/8-18 UNF..............................3
Bushing, Engagement............................1
Eye Bolt (Left Hand Thread)...................1
Turnbuckle Body....................................1
Eye Bolt (Right Hand Thread) ................1
Spring, Compression..............................1
Hairpin, Cotter #2...................................3
Washer, Spindle.....................................1
Screw, HH 5/16-18 x 2...........................1
Bearing ..................................................2
Washer, Spring Disc 5/16.......................1
10 1-303105
11 109-0977
12 32151-103
13 103-6583
103-6581
103-6738
103-1577
103-6336
ꢀ
14 1-323303
15ꢁ 1-803310
16 323-13
17 3296-42
18 1-513810
19■ 103-8387
20ꢂ 103-8280
21 302-61
103-2281
66ꢃ 1-302203
103-2296
ꢄ
ꢄ
W/Bearings, Weighted ........................... 2
67ꢃ 1-302194-01 Wld, Caster Wheel Support.................... 2
103-2297-01 Wld, Caster Wheel Support, Weighted... 2
ꢄ
22 103-2535
23 1-513809
24 702809
68 302-52
Zerk, 1/8 NPT ........................................ 2
Flange, Thrust Bearing .......................... 4
Spacer, 10” Caster................................. 8
Asm, Caster Wheel................................ 2
69 1-303514
70 1-303314
71 103-1236
25ꢂ 1-323529
26 32120-35
27 3296-39
28 1-807267
29ꢂ 1-403183
30 1-513208
31 1-800861
32 1-323539
33 1-323339
34 1-322235
35 3219-6
36 1-303434
37 1-303348
38 1-303236
39 1-303238
40 1-323747
41 1-806003
42 1-303352
43 322-10
72 1-322145-01 Wld, Caster Fork.................................... 2
73 321-4
74 1-323748
75 1-323417
76 323-4
77 325-20
78 3217-9
79 3253-7
80 1-513338
81 1-809020
82 1-303537
83 1-303536
84 1-323385
85 1-404238
86 1-403188
87 323-8
Screw, HH 1/4-20 x 3/4.......................... 2
Ring, Push-On 7/16 ............................... 1
Washer, Belt Cover Mount..................... 5
Screw, HH 3/8-16 x 3/4.......................... 8
Screw, HH 1/2-13 x 6............................. 2
Nut, Hex 1/2-13...................................... 2
Washer, Lock 1/2................................... 2
Washer, Special..................................... 2
Quick Pin, 10” Caster............................. 2
Stud, Belt Shield (Short) ........................ 2
Stud, Belt Shield (Long)......................... 3
Knob, Belt Cover.................................... 5
Shield (1-402100-01)W/Decals 48”........ 1
Spacer, Belt Guide................................. 1
Screw, HH 3/8-16 x 1 1/2....................... 8
Spacer, Front Caster.............................. 2
Kit, Tire & Wheel Asm W/ Spacer .......... 2
Spring.................................................... 1
88 1-513547
89 103-2171
90 116-0962
44 1-323729
45 1-303334
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
ꢁ
ꢀ
ꢄ
ꢃ
ꢂ
Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews.
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK483.
Models with ECS handles only.
Models with Standard pistol grip handles only.
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.
Does not include items #6 and #27.
■
5
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48” MOWER DECK
6
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ENGINE DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
28ꢃ 1-803310
29 1-633453
30 1-603610
31 9264964
32 1-303186
33ꢂ 1-323278
34 1-323379
35 98-5975
36 3296-6
Description
Qty.
1
2
3
4
5
103-3499
1-323500
1-324340
1-323502
103-2587
Rear Deck (103-9897-01) W/Decals.......1
Transmission..........................................1
Asm, Coupling, W/Guard And Zerk ........2
Shaft, Transmission Output....................2
Adapter, Oil Drain ..................................1
Bearing, Transmission Shaft ..................2
Flange, Bearing Transmission Shaft.......2
Sheave, 3 1/4" (36”&48”)........................2
Sheave, 3 1/4" (32”)...............................2
Ring, Retaining ......................................2
Washer, Lock 5/16 Heavy ......................4
Washer, Flat ..........................................2
Setscrew, 1/4-20 x 3/8 Cuppoint ............2
Belt, Transmission..................................1
Nut, Whizlock 3/8-16..............................3
Nut, Nyloc 3/8-16 ...................................1
Shifter Plate (1-323387-03) W/Decals....1
Setscrew, 5/16-18 x 3/8 Cuppoint .......... 2
Spacer, Tube......................................... 1
Washer, Spring Disc 7/16 ...................... 2
Screw, HH 5/16-18 x 3/4 Tapping .......... 4
Crank, Bell............................................. 1
Sheave, Transmission Drive .................. 1
Washer, Shifter Lever ............................ 1
Washer, Spring Disc, 3/8 ....................... 1
Nut, Nyloc 3/8-24................................... 1
Key, Woodruff 3/16 x 3/4 ....................... 3
Switch, Neutral....................................... 1
Bolt, Carriage 3/8-16 x 2 SSN................ 1
Washer , 7/16 Std.................................. 2
Pulley, Transmission Drive..................... 1
Washer , 3/8 SAE .................................. 1
Screw, HH 1/4-20 x 5/8.......................... 4
Nut, Nyloc 1/4-20.................................. 4
Bolt, Shoulder 1/2 x 1............................. 1
Screw, HH ,7/16-20 x 1 1/2.................... 1
Switch, Blade Engagement.................... 1
Screw, HH 5/16-18 x 3/4........................ 8
Screw, PPH #10-24 x 5/8....................... 2
Plate, Tapped ........................................ 1
Asm Shift Lever, W/Grip ........................ 1
Grip ....................................................... 1
Zerk, 1/4-28 Str...................................... 2
6ꢂ 1-323252
1-323254
8ꢂ 103-6511
7
103-6512
32151-62
ꢂ
9
37 3257-5
38 1-303282
39 3231-6
10 1-805005
11 1-373034
12ꢃ 3245-41
13 1-323280
14 3290-357
15 3296-39
16 103-3498
17 1-323389-03 Leg, Shifter Lever...................................2
18 3230-1
19 32128-20
20 51-4220
21ꢂ 103-1666
22ꢂ 103-1668
40 3256-5
41 1-323285
42 3256-24
43 321-3
44 3296-42
45 1-603403
46ꢃ 3212-6
47 1-513051
48 322-3
49 3290-500
50 1-633181
51 103-1606
52 103-1733
53 302-19
Bolt, Carriage 5/16-18 x 3/4 ...................2
Nut, Whizlock 5/16-18............................6
Coupler, Guard ......................................2
Sheave, Trans. Drive, 2 3/4" ..................1
Sheave, Blade Drive (6.71")(36”)............1
Sheave, Blade Drive(7.33")(32”&48”) .....1
Key,1/4 Sq x 2........................................1
Washer , Spring Disc 5/16......................4
Nut, Whizlock 5/16-18............................4
Screw, HH 5/16-18 x 1 1/2 ....................4
Screw, HH 3/8-16x2 3/4.........................1
103-1667
ꢂ
23 103-4177
24 1-303334
25 32128-20
26 322-7
54 116-1180-03 Guard, Muffler........................................ 1
55 115-4154-03 Bracket, Muffler...................................... 1
27 323-13
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Exmark black touch up spray paint – Gloss black
ꢃ Use Pro-lock (Nut type) Part No. 1-840022 (.5ml tube) on setscrew threads and on sheave retaining bolt in engine
crankshaft.
ꢂ
Apply anti-seize compound to bore of blade drive and transmission drive sheaves on engine, drive sheave on
transmission, and bearings and sheaves on transmission output shafts.
7
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ENGINE DECK GROUP
8
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ENGINE DECK GROUP (cont.)
Item Part No.
Description
103-1611-03 Wld, Brake Arm......................................2
302-19 Zerk, 1/4-28 Straight ..............................4
Qty.
Item Part No.
24 1-513959
25 323-39
26 1-523157
1-543436
Description
Wingnut, Nyloc 5/16-18.......................... 2
Screw, HH 5/8-16 x 5............................. 4
Spacer, Wheel (14 Ga.) .........................
Spacer, Wheel (18 Ga.) .........................
Qty.
1
2
3
As
Req'd.
As
1-322117-03 Wld, Axle (36” & 48” Models)..................1
1-322141-03 Wld, Axle (32" Model).............................1
Req'd.
4
5
2412-104
Clip, Loom..............................................2
27 98-5975
28 1-323307
29 1-803051
30ꢅ 103-1864
Washer, Spring Disc 3/8 ........................ 4
Pin, Clevis 3/8........................................ 2
Pushnut, 3/8 ......................................... 2
Swivel, Short Adjust............................... 2
Swivel, Short Adjust............................... 2
Screw, HH 3/8-16 x 1............................. 4
Asm, Wheel Drive (36”&48” Models)...... 2
Asm, Wheel Drive (32" Model)............... 2
Sheave (32”Model) ................................ 2
Asm, Drum & Sheave (36”& 48” Model). 2
Drum, Brake (32" Model) ....................... 2
Asm, Wheel & Tire (36”&48”Models)...... 2
Asm, Wheel & Tire (32”Model)............... 2
Tire, 13 x 6.50-6 (4-Ply) (36”&48”) ......... 1
Tire, 13 x 5.00-6 (4-Ply) (32”)................. 1
Asm, Wheel & Hub W/Brgs (36”&48”) .... 1
Asm, Wheel & Hub W/Brgs (32”)............ 1
Bearing, Flanged ................................... 4
Screw, HH 5/16-18 x 1........................... 8
Washer, Spring Disc 5/16 ...................... 8
E-Ring (For 1/2" Shaft)........................... 2
Spring, Compression ............................. 2
E-Ring (For 1" Shaft) ............................. 2
Washer, Swivel (32" Model Only)........... 8
Washer, 5/16 SAE ................................. 4
Shield, Trailing....................................... 1
Screw, HH 5/16-18 x 3/4........................ 2
103-1615-03 Wld, Idler Arm (LH) ................................1
6ꢃ 1-806003
Hairpin, Cotter #2...................................4
Hairpin, Cotter #2...................................2
1-806003
ꢅ
7
103-1616-03 Wld, Idler Arm (RH)................................1
103-1618
ꢃ
8ꢅ 32151-47
Klipring (For 3/8 Shaft)...........................6
Klipring (For 3/8 Shaft)...........................4
Belt, Wheel Drive (36”&48” Models) .......2
Belt, Wheel Drive (32" Model) ................2
Nut, Whizlock 5/16-18............................4
Band, Brake...........................................2
Brake Linkage Swivel.............................2
Wld, Scraper (36”&48” Models)..............2
Scraper (32" Model)...............................2
Nut, Nyloc 5/16-18 .................................4
Pulley, Idler (36”&48” Models)................2
Pulley, Idler (32" Model).........................2
Screw, HH 5/16-18 x 1 1/4 .....................2
Screw, HH 3/8-16 x 3 Tapping ...............2
Nut, Whizlock 3/8-16..............................14
Nut, Nyloc 3/8-16 ...................................4
31 323-6
32 109-4721
1-324193
33 1-323349
34 109-4359
35 1-323261
36 1-323719
1-323346
37 1-323720
1-323361
38 1-323328
1-323360
39 1-323329
40 322-5
41 1-805005
42 32120-47
43ꢅ 1-323245
44 1-808519
45 1-373034
46ꢅ 3256-23
47 98-3259
48 322-3
32151-47
1-323288
1-323344
ꢃ
9
10 32128-20
11 1-323262
12 110-5866
13 1-412358
1-603430
14 3296-29
15 1-323277
1-323352
16 322-6
17 99-8664
18 3290-357
19 3296-39
20 1-323287-01 Shield, Wheel Drive................................2
21 1-323283
22 1-603402
23ꢅ 1-323548
Spacer ...................................................4
Spring, Drive..........................................2
Linkage, Brake.......................................2
Linkage, Brake (LH) ...............................1
Linkage, Brake (RH)...............................1
103-1619
103-1620
ꢃ
ꢃ
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Exmark black touch up spray paint – Gloss black
ꢃ
For units with ECS handles only.
ꢅ
For units with pistol grip handles only.
9
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ENGINE DECK GROUP (cont.)
10
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PISTOL GRIP UPPER HANDLES and CONTROLS
Item Part No.
Description
Qty.
Item Part No.
35 1-303088
36 1-303160
37 3256-23
38 1-323298
39 1-322157
40 1-303020
41 3256-4
Description
Qty.
1
2
109-4695
1-303097
Kit, Handle (109-4682-03) W/Decals......1
Grip, Handle...........................................2
Latch W/Grip (LH)..................................1
Grip, Latch .............................................2
Drive Lever W/Grip.................................2
Grip, Drive Lever....................................2
Latch W/Grip (RH)..................................1
Clip, Loom 3/8........................................1
Washer, Spring Disc 1/4.........................6
Linkage, Wheel Drive.............................2
Nut, Nyloc 1/4-20 ...................................3
Washer, 1/4 SAE ...................................1
Screw, HH 1/4-20 x 2 1/4.......................2
Cable, Throttle ......................................1
Clip, Cable............................................. 1
Spring, Compression ............................. 1
Washer, 5/16 SAE................................. 4
Linkage, Blade Drive.............................. 1
Engagmt. Lever, Blade W/Grip .............. 1
Grip, Lever............................................. 1
Washer, 3/8 Std..................................... 2
Screw, HH 3/8-16 x 2............................. 1
Tie, Plastic Large .................................. 1
Tank, Fuel W/Fitting............................... 1
Cap, Fuel Tank...................................... 1
Pin, Clevis ............................................. 2
Fitting, Fuel Bulkhead W/Screen............ 1
Nut, Ignition Switch ............................... 1
Clamp, Fuel Line .................................. 4
Screw, HH 1/4-20 x 3/4.......................... 1
Line, Fuel 6” ......................................... 1
Interlock, OPC....................................... 1
Clip, Loom 1/2” ..................................... 1
Line, Fuel 8.5" ...................................... 1
Grommet ............................................... 1
Valve, Fuel ............................................ 1
Screw, HH M6-16 x 1............................. 1
PN 41019-1055 W/6” Fuel Line ............. 1
Screw, HH1/4-20 x 5/8 .......................... 2
Harness, Wiring .................................... 1
Stud, Gas Tank...................................... 2
Spring, Gas Tank................................... 2
Switch.................................................... 1
Plate, Tapped........................................ 1
Screw, PPH #10-24 x 5/8....................... 2
Washer, Lock 5/16................................. 2
Nut, Nyloc 5/16-18................................. 2
Screw, 5/16-18 x 3/4.............................. 2
Nut, Whizlock 1/4-20 ............................. 2
Cable, Choke ........................................ 1
3ꢆ 1-324279
4
5
6
7
8
9
1-303019
1-302006
1-303021
1-324280
1-323229
1-303435
42 323-10
43 1-303335
44 103-2893
45 109-0346
46 1-808286
47ꢃ 103-2605
48 103-0498
49 1-303077
50 321-4
51 109-0306
52 1-323430
53 1-413510
54 109-0293
55 1-543296
56 1-603770
57 33113-016
58 Kawasaki
59 321-3
60 103-1610
61ꢀ 1-633023
62 1-633349
63 1-513051
64 1-633181
65 3290-500
66 1-805005
67 3296-47
68 322-3
10 1-323359
11 3296-42
12 3256-22
13 321-18
14 109-3958
15 103-1797-01 Bracket, Choke Cable ..........................1
16 1-303287
17 3296-39
18 3296-2
19 1-807513
20 1-806003
21 1-808250
22 1-803001
23 1-806340
24 1-323549
Tie, Plastic 5 1/2" ...................................5
Nut, Nyloc 3/8-16 ...................................5
Nut, Nyloc 10-24 ....................................2
Bolt, Carriage 10-24 x 1/2 ......................2
Cotter, Hairpin........................................4
Pin, Clevis 3/16 x 1 3/4 ..........................2
Palnut, 3/16............................................2
Rollpin, 5/16 x 1 .....................................2
Spacer ...................................................2
25ꢀ 1-412185-03 Lever, OPC (RH)....................................1
26ꢃ 1-803322 Setscrew, 5/16-24 x 5/16........................2
27ꢀ 1-412183-03 Lever, OPC (LH) ....................................1
28 323-6
29 1-303365
30 1-322192-03 Rod, Connecting ....................................1
31 1-403121
1-603511
Screw, HH 3/8-16 x 1.............................4
Bushing, Nylon.......................................2
Switch, Key ...........................................1
Key, Ignition ..........................................1
Key, Exmark Logo .................................1
Spring, Actuator .....................................1
Washer, Lock 1/4 Heavy .......................1
Screw, HH M8-16 x 1.25 .......................1
103-2106
32 1-303363
33 1-805004
34 33114-016
69 32128-33
70 103-1796
NOTE: Use dielectric grease on all electrical connections.
Exmark black touch up spray paint – Gloss black
ꢆ
ꢃ
ꢀ
Not illustrated.
Use Pro-lock (Nut type) Part No. 1-840022 (.5 ml tube) on setscrew threads, and on fuel tank fitting.
Use Pro-lock (Retaining) Part No. 1-840023 (.5 ml tube) on inside of bore of OPC hub and on fuel tank studs going into
tank.
11
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PISTOL GRIP UPPER HANDLES and CONTROLS
12
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ECS UPPER HANDLES and CONTROLS
Item Part No.
Description
Qty.
Item Part No.
41 103-1610
42 3256-22
43 321-4
44 1-403121
1-603511
Description
Qty.
1ꢃ 103-1566-03 Wld, Lever, OPC (LH) ............................1
Harness, Wiring..................................... 1
Washer, 1/4 SAE................................... 1
Screw, HH 1/4-20 x 3/4.......................... 1
Switch, On/Off ....................................... 1
Key, Ignition........................................... 1
Key, Exmark Logo ................................. 1
Plate, Tapped........................................ 1
Nut, Nyloc 3/8-16................................... 5
Screw, PPH #10-24 x 5/8....................... 2
Switch, Neutral Lockout......................... 1
Clip, Loom 3/8 ....................................... 1
Tie, Plastic 5 1/2”................................... 6
Module, Wiring Harness......................... 1
Screw, HH 3/8-16 x 3............................. 1
Screw, HH 5/16-18 x 1 3/4..................... 2
Bearing.................................................. 4
2
1-303365
Bushing, Nylon.......................................2
Setscrew, 5/16-24 x 5/16........................2
3ꢁ 1-803322
4
5
6
7
8
9
103-0769-03 Wld, OPC Rod .......................................1
1-303363
1-303335
1-807513
3296-2
Spring, Actuator .....................................1
Tie, Plastic 7 5/16” ................................1
Bolt, Carriage 10-24 x 1/2 ......................2
Nut, Nyloc #10-24 ..................................2
Cable, Throttle Control ..........................1
103-2106
45 1-633181
46 3296-39
47 3290-500
48 1-513051
49 1-323229
50 1-303287
51 1-323430
52 323-14
53 322-9
109-3958
10ꢃ 103-1567-03 Wld, OPC Lever (RH).............................1
11 1-303020
12 103-1629
13 3296-29
14 3256-4
15 103-0027
16 1-806003
17 103-1627
18 103-1604
19 1-543296
20 103-0815
21 1-303435
22 103-1631
103-1630
Grip, Lever.............................................1
Lever, Clutch W/Grip..............................1
Nut, Nyloc 5/16-18 .................................2
Washer, 3/8 Std .....................................1
Spacer ...................................................2
Cotter, Hairpin........................................2
Linkage, Upper.......................................1
Linkage, Wheel Drive.............................2
Grommet................................................1
Grip, Handle...........................................2
Washer, Spring Disc 1/4.........................6
Latch, Thumb (LH) (Not Shown).............1
Latch, Thumb (RH).................................1
Nut, Nyloc 1/4-20 ...................................1
54 1-413152
55 103-2466-03 Lever, Drive (LH) ................................... 1
56 3219-3
57 321-14
58 32128-33
59 103-0464
60 3256-22
61ꢁ 103-0235
Nut, Hex 3/8-24 ..................................... 2
Screw, HH 1/4-20 x 2 3/4....................... 2
Nut, Whizlock 1/4-20.............................. 12
Pin, Spring 1/8 x 1/2 .............................. 2
Washer, 1/4 SAE................................... 10
Screw, 1/4-20 x 1 1/8 W/Nylon............... 2
23 3296-42
62 103-2465-03 Lever, Drive (RH)................................... 1
24 103-0770-03 Wld, Handle ...........................................1
63 3220-3
Nut, Jam 3/8-24..................................... 4
25 1-303088
26 323-6
Clip, Cable .............................................1
Screw, HH 3/8-16 x 1.............................4
Cap, Fuel Tank ......................................1
Tank, Fuel W/Fitting...............................1
Stud.......................................................2
Spring, Fuel Tank...................................2
Washer, Lock 5/16 Heavy ......................2
Nut, Nyloc 5/16-18 .................................2
Screw, HH 5/16-18 x 3/4........................2
Fitting, Fuel Bulkhead W/Screen............1
Nut, Ignition Switch ...............................1
Clamp, Fuel Line ...................................4
Screw, HH M8-16 x1.25 ........................1
Valve, Fuel.............................................1
Washer, Lock 1/4 Heavy ........................1
PN 41019-1055 W/6” Fuel Line..............1
64 109-4934
Asm, Console (109-4649-03)
W/Decals...............................................
1
27 109-0346
28 103-2893
29ꢃ 1-633023
30 1-633349
31 1-805005
32 3296-47
33 322-3
34ꢁ 103-2605
35 103-0498
36 1-303077
37 33114-016
38 1-603770
39 1-805004
40 Kawasaki
65 3256-23
66 321-3
67 103-2513
103-2514
Washer, 5/16 SAE................................. 4
Screw, HH 1/4-20 x 5/8.......................... 10
Asm, Drive Lever (RH)........................... 1
Asm, Drive Lever (LH) ........................... 1
Joint, .375 Ball End................................ 2
68 103-2463
69 103-0489-03 Bracket, OPC Axle................................. 1
70 103-1796 Cable, Choke Push/Pull......................... 1
71 103-1797-01 Bracket, Choke Cable............................ 1
72 1-633080
73 3256-14
74 109-0293
75 1-413510
76 109-0306
77 33113-016
Bushing ................................................. 1
Washer, #10 Std.................................... 1
Hose, Fuel Line 8.5” .............................. 1
Clip, Loom 1/2”...................................... 1
Hose, Fuel Line 6” ................................ 1
Screw, HH M6-16 x 1............................. 1
NOTE: Use dielectric grease on all electrical connections.
Exmark black touch up spray paint – Gloss black
ꢁ
Use Pro-lock (Nut type) Part No. 1-840022 (.5 ml tube) on setscrew threads, thumb latch screws and on fuel tank fitting.
ꢃ
Use Pro-lock (Retaining) Part No. 1-840023 (.5 ml tube) on inside of bore of OPC hub and on fuel tank studs going into
tank.
13
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ECS UPPER HANDLES and CONTROLS
14
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DECALS
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1ꢀ 103-1623
Decal, Console ......................................1
Decal, Throttle .......................................1
Decal, Exmark Logo...............................1
Decal, Caution Hot Surface....................1
Decal, Belt Routing (32” & 36”)...............1
Decal, Belt Routing (48”)........................1
Decal, Commercial (32") ........................1
Decal, Commercial (36”) ........................1
Decal, Commercial (48") ........................1
Decal, Missing Cover .............................1
Decal, Console ......................................1
Decal, Shifter .........................................1
13ꢇ 1-323550
14 1-303520
15 103-2920
16 1-303508
17 1-403005
1-403005
18 1-303517
19 1-403143
20ꢀ 103-2245
21ꢀ 103-2244
103-2640
Decal, Neutral/Brake.............................. 2
Decal, TriVantage.................................. 1
Decal, Metro Model................................ 1
Decal, Discharge Warning ..................... 1
Decal, Danger (32” & 36”)...................... 1
Decal, Danger (48”) ............................... 2
Decal, Belt Drive.................................... 1
Decal, Sulky Warning............................. 1
Decal, ECS Instruction (RH) .................. 1
Decal, ECS Instruction (LH)................... 1
Decal, Kit
2
3
4
5
6
7
8
9
103-1798
103-2882
103-2076
1-323427
103-5626
1-323410
1-323411
1-403131
10 98-5954
11ꢇ 103-1967
12 1-303518
ꢇ
ꢀ
Pistol Grip units only.
ECS units only.
15
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WIRING DIAGRAMS
16
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NOTES
17
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SERVICE RECORD
Date
Description of Work Done
Service Done By
18
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© 2009 Exmark Mfg. Co., Inc.
Industrial Park Box 808
Beatrice, NE 68310
Part No. 4500-353 Rev. A
(402) 223-6300
Fax (402) 223-5489
Printed In USA.
All Rights Reserved
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