Exmark Lawn Mower 103 0656 User Guide

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OPERATING OR SERVICING EXMARK EQUIPMENT.

TABLE OF CONTENTS

Description

Page

Decal Group...................................................................27-28

Electrical Diagram..........................................................34-38

Electrical Group..............................................................29-33

Engine Deck Group........................................................18-24

Front Frame Group...........................................................9-10

Fuel Group .....................................................................12-14

Hydraulics Group............................................................25-26

Main Frame Group ..............................................................11

Motion Control Levers .........................................................17

Park Brake Group ..........................................................15-16

Parts Plus Program...............................................................1

52” Deck Group..................................................................3-4

60” Deck Group..................................................................5-6

72” Deck Group..................................................................7-8

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52” DECK GROUP

Ref.

No.

Qty.

Ref.

No.

Qty.

Req'd.

Part No.

Description

Req'd.

Part No.

Description

103-0332-01 Deck wldmt, 52"....................... 1

48 ✫ 1-803022

49✫ 1-807264

50✫ 1-633012

Setscrew,5/16-18x5/8sqhdcp ....2

Key, 1/4 sq x 2 5/8 .....................1

Jackshaft, deck drive .................1

Cutter housing complete............3

Screw, 3/8-16 x 3 1/4.................1

103-0675

3256-24

Deck wldmt, 52" w/decals........ 1

Washer, 3/8 SAE..................... 3

Spacer, shv/brg ....................... 3

Spacer, shv/brg ....................... 4

Washer, disc spring................. 3

Washer, disc spring................. 4

Washer, 5/16 disc spring......... 1

Nut, 5/16-18 whizloc................ 14

3✫ 1-323533

1-323533

4✫ 1-513208

1-513208

10✫ 3290-357

3290-357

11 1-373034

12 1-603602

13✫ 98-5975

98-5975

103-1140

323-20

53✫ 1-633014-01 Bracket, jackshaft ......................1

54✫ 3230-1

55✫ 1-513013

56✫ 1-513012

57✫ 1-633573

1-633573

Bolt, 5/16-18 x 3/4 Carr.............6

Housing, flange..........................4

Bearing w/lock collar & ss..........2

Guard, Brg bottom .....................3

Guard, Brg bottom .....................4

Bolt, 3/8-16 x 1 carr....................4

1-303334

32128-20

1-602913-01 Baffle wldmt, discharge ........... 1

322-2

1-603299

Screw, 5/16-18 x 5/8................ 5

Roller, antiscalp....................... 6

Nut, 3/8-16 whizlock ................ 12

Nut, 3/8-16 whizlock ................ 8

Washer, pivot .......................... 8

Bushing, roller ......................... 6

Washer, 3/8 disc spring........... 10

Washer, 3/8 disc spring........... 14

Screw, 3/8-16 x 4 gr 8 ............ 6

58✫ 3231-22

103-1072-01 Strut wldmt, deck .......................2

1-634619

1-633029

Housing w/ring, spacer, & brg....3

Spherical rod end.......................2

Setscrew, 5/16-18 x .75sqhd .....1

Screw, 5/8-11 x 5.......................2

Lockwasher, 5/8 reg.spring........2

Zerk, 1/4-28 straight...................4

62 ✫ 1-803050

327-11

3253-8

302-19

14 98-5961

15 103-0345-01 Chute, discharge 52”............... 1

1-632199-01 Pin wldmt, deck strut..................2

16 322-5

17 3296-29

18 1-633357-01 Shield, belt 52” ........................ 2

Screw, 5/16-18 x 1................... 3

Nut, 5/16-18 nyloc ................... 4

67✫ 3219-6

Nut, 5/8-18 hex ..........................5

Nut, 5/8-18 hex ..........................6

Key, # 61 Woodruff....................3

Sheave, blade drive...................3

Bearing ......................................6

Bearing ......................................8

Housing ,bearing........................3

Spacer, bearing .........................3

Spacer, bearing .........................4

Screw, Hex cap 3/8x1 1/4……...18

Snap Ring..................................3

Snap Ring..................................4

Spindle.......................................3

Blade, notched air foil. ...............3

Blade, solid air foil......................3

Blade, low lift..............................3

Blade, mulching .........................3

Blade, bahia...............................3

Jackshaft S/A.............................1

Strut wldmt S/A ..........................2

Jackshaft....................................1

Sheave, Jackshaft .....................1

Housing, Jackshaft ....................1

Jackshaft S/A.............................1

Complete deck asy (LZ25KC524) 1

Complete deck asy (LZ23LKA524)1

Screw, 3/8-16 x 1 ......................4

Asm,Jackshaft housing w/brgs…1

Washer,disc spring....................3

3219-6

3257-32

19 1-323385

20 1-322110

21 103-0862

22 323-11

23 1-303537

24 3256-3

25 1-323417

26 1-633151

27 1-632119-03 Arm wldmt, deck idler .............. 1

28 1-513034

29 1-634244

30 1-603044

31 302-40

32 3256-4

33 3296-39

34 323-13

35 1-633109

36 3234-11

37 1-633456

38 3217-11

39 32128-37

40 1-603805

41 1-633366

42 1-633447

43 1-800811

Knob, belt shield...................... 6

Belt guide wldmt ...................... 1

Screw, 5/8-11x2 3/4 gr 8 ......... 3

Screw, 3/8-16 x 2 1/4............... 2

Stud, belt shield....................... 2

Washer 5/16 std flat ................ 4

Washer, rubber........................ 2

Spring, extension..................... 1

69Ω 1-633701

70Ω 1-513016

1-513016

1-323532

1-323528

323-7

74✫ 32120-8

32120-8

Bearing, pivot........................... 2

Arm wldmt/brg sub-assy.......... 1

Bushing, idler pivot.................. 1

Zerk, 1/4-20 90°....................... 1

Washer, 3/8 std flat ................. 3

Nut, 3/8-16 nylock.................... 20

Screw, 3/8-16 x 2 3/4............... 1

Idler pulley 6.00 dia flat ........... 2

Bolt, 3/8-16 x 1 whizlock.......... 1

Bushing, Idler .......................... 2

Nut, 5/8-11 hex........................ 2

Nut, 7/16-14 whizlock .............. 16

Idler pulley 5.06 O.D V ............ 1

Belt, blade drive 52” Deck....... 1

Chain....................................... 4

Screw, 7/16-14 x 1-1/2 ............ 8

103-0584

1-633482

1-613251

1-633485

1-633484

103-1578

✫

77✫ 1-634546

78 ✫ 103-1081

103-1106

1-643393

103-0135

103-0185

103-0280

103-0698

103-0699

103-0678

103-0679

323-6

44 322-3 Screw, 5/16-18 x 3/4 ........................... 2

45Ω✫ 1-403087

46Ω✫ 1-633010

Sheave, blade drive 6.75 OD .. 1

Pulley, split sheave 6.30 OD ... 1

Setscrew, 5/16-18 x 1sqhdcp .. 1

103-1192

30-1710

86 103-0865

Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews.

Cutter housing complete includes sheave, washer, and nut.

Ω Use antiseize on bore of sheaves and bearings.

Exmark red touch up spray paint - P/N 1-850337

✫ Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524

Strut subassemblies have same components, they are assembled to different lengths from center to center.

PN 103-1081=15.31”;PN 103-1106=15.00”

Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B:

✫ A component used with Jackshaft Type A on LZ25KC524 & LZ23LKA524 units.

A component used with Jackshaft Type B on LZ25KC524 units.

A component used with Jackshaft Type B on LZ23LKA524 units

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52” DECK GROUP

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60” DECK GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No.

Part No.

Description

Req'd.

103-0422-01 Deck wldmt, 60....................... 1

50✫✫ 1-633012

Jackshaft, deck drive ...............1

Nut, 5/8-11 hex ........................2

Screw, 3/8-16 x 3 ¼.................1

103-0676

1-634619

3256-24

Deck wldmt, 60 w/decals........ 1

Housing w/ring, spacer, brg.... 3

Washer, 3/8 SAE.................... 3

Washer, disc Spring............... 3

Washer, disc Spring............... 4

Washer, 5/16 disc spring ....... 1

Nut, 5/16-18 whizlock............. 2

Nut, 5/16-18 whizlock............. 14

3217-11

323-20

53✫✫ 1-633014-01 Bracket, jackshaft.....................1

54✫✫ 3230-1

55✫✫ 1-513013

56✫✫ 1-513012

4✫✫ 1-513208

Bolt, 5/16-18 x 3/4 Carr...........6

Housing, flange........................4

Bearing w/lock collar & ss........2

Cutter housing complete..........3

Bolt, 3/8-16 x 1 carr .................4

1-513208

✫✫

1-303334

32128-20

58✫✫ 3231-22

103-1140

1-602913-01 Baffle wldmt, discharge .......... 1

103-1072-01 Strut wldmt, deck .....................2

✫✫

11 1-373034

12 1-603602

13 98-5975

14 98-5961

322-2

Screw, 5/16-18 x 5/8 .............. 5

Roller, antiscalp...................... 6

Nut, 3/8-16 whizlock............... 6

Nut, 3/8-16 whizlock............... 10

Washer, pivot ......................... 8

Bushing, roller ........................ 6

Washer, 3/8 disc spring ......... 10

Screw, 3/8-16 x 4 gr 8 .......... 6

60✫✫ 1-323533

Spacer shv/brg.........................3

Spacer shv/brg.........................4

Spherical rod end.....................2

Setscrew, 5/16 x 3/4sqhdcp.....1

Screw, 5/8-11 x 5.....................2

Lockwasher, 5/8 reg.spring......2

Zerk, 1/4-28 straight.................4

1-603299

3290-357

1-323533

1-633029

62 ✫✫ 1-803050

327-11

3253-8

302-19

1-632199-01 Pin wldmt, deck strut ................2

15 1-632939-01 Chute, discharge 60”.............. 1

67✫✫ 3219-6

Nut, 5/8-18 hex ........................5

Nut, 5/8-18 hex ........................6

Key, # 61 Woodruff..................3

Sheave, Blade drive.................3

Bearing ....................................6

Bearing ....................................8

Housing, bearing......................3

Spacer, bearing .......................3

Spacer, bearing .......................4

Guard, brg bottom....................3

Guard, brg bottom....................4

Snap Ring................................3

Snap Ring................................4

Spindle.....................................3

Blade, notched air foil ..............3

Blade, solid air foil....................3

Blade, low lift............................3

Blade, mulching .......................3

Blade, bahia.............................3

Jackshaft S/A...........................1

Strut wldmt S/A .......................2

Housing, Jackshaft .................1

Sheave, Jackshaft Double.......1

Sheave, Jackshaft Double ......1

16 322-5

17 3296-29

Screw, 5/16-18 x 1 ................. 2

Nut, 5/16-18 nylock ................ 4

3219-6

3257-32

18 1-633084-01 Shield, belt 60” ....................... 2

69✫ 1-633701

70✫✫✫ 1-513016

19 1-323385

20 1-322110

21 103-0862

22 323-11

23 1-303537

24 3256-3

Knob, belt shield..................... 6

Belt guide wldmt..................... 1

Screw, 5/8-11 x 2 ¾ gr 8 ........ 3

Screw, 3/8-16 x 2 1/4 ............. 2

Stud, belt shield...................... 2

Washer 5/16 std flat............... 6

Washer, rubber ...................... 2

Spring, extension.................... 1

✫

1-513016

1-323532

72✫✫ 1-323528

1-323528

73✫✫ 1-633573

1-633573

74✫✫ 32120-8

32120-8

25 1-323417

26 1-633151

27 1-632119-03 Arm wldmt, deck idler............. 1

28 1-513034

29 1-634244

30 1-603044

31 302-40

32 3256-4

33 3296-39

34 323-13

35 1-633109

36 3234-11

37 1-633456

38 323-8

Bearing, pivot ......................... 2

Arm wldmt/brg sub-assy......... 1

Bushing, idler pivot................. 1

Zerk, 1/4-20 90°. .................... 1

Washer, 3/8 std flat................ 3

Nut, 3/8-16 nylock .................. 20

Screw, 3/8-16 x 2 3/4 ............. 1

Idler pulley 6.00 dia flat .......... 2

Bolt, 3/8-16 x 1 whizlock......... 1

Bushing, Idler ......................... 2

Screw, 3/8-16 x 1 ½ ............... 18

Nut, 7/16-14 whizlock............. 16

103-0584

1-633483

1-613250

1-613111

1-613112

103-1580

✫

77✫✫ 1-634546

78 ✫ 103-1081

✫

103-1106

103-0280

103-0136

103-0137

39 32128-37

40 1-603805

Idler pulley 5.06 O.D. V .......... 1

81✫✫ 1-643393

Jackshaft .................................1

41 1-633127

42 1-633447

43 1-800811

44 322-3

Belt, blade drive 60” deck....... 1

Chain...................................... 4

Screw, 7/16-14 x 1 ½ .............. 8

Screw, 5/16-18 x ¾ ................ 2

Sheave, 6.13 OD..................... 1

Pulley, split 6.71 OD................ 1

Pulley, split 6.30 OD………….. 1

Pulley, split 6.71 OD................ 1

Setscrew, 5/16-18 x 1sqhdcp.. 1

Setscrew,5/16-18x5/8sqhdcp . 2

Key, 1/4 sq x 2 5/8 .................. 1

103-0700

103-0701

103-0680

Jackshaft Assy.........................1

Complete Deck Assy

(Air-cooled except 26HP Koh EFi) 1

Complete Deck Assy

45✫✫ 1-303498

103-0681

1-643292

46✫✫ 1-633010

1-643292

(23 & 27 HP Kaw liq-cooled & 26 HP Koh EFI ) 1

322-6

323-6

103-1192

✫✫

Screw. 5/16-18 x 1 ¼...............1

Screw. 3/8-16 x 1.....................4

Asm,Jackshaft housing w/brgs 1

Washer,disc spring..................3

✫✫

47 ✫✫ 30-1710

48 ✫✫ 1-803022

49✫✫ 1-807264

87 103-0865

✫ Use antiseize on bore of sheaves and bearings.

Exmark red touch up spray paint - P/N 1-850337

Use Pro-lock Nut Type (P/N 1-840022) on setscrews.

Cutter housing complete includes sheave, washer, & nut.

✫ Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604

Strut subassemblies have same components, they are assembled to different lengths from center to center. PN 103-1081 = 15.31”; PN 103-1106 =

15.00”

Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B:

✫ A component used with Jackshaft Type A on all air-cooled units except 26 HP Kohler EFI.

✫ A component used with Jackshaft Type A on 23 & 27HP Kawasaki liquid-cooled units and 26HP Kohler EFI air cooled.

A component used with Jackshaft Type B on all air-cooled units except 26 HP Kohler. Reference picture on next page.

A component used with Jackshaft Type B on 23 & 27 HP Kawasaki liquid-cooled units and 26 HP Kohler EFI air-cooled.

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60” DECK GROUP

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72” DECK GROUP

Ref.

No.

Qty.

Req'd.

Ref.

No.

Qty.

Req'd.

Part No.

Description

Part No.

Description

1-643052

1-323385

Belt, Blade drive 72” ............. 1

Knob, belt shield................... 6

45 1-323417

46 3256-3

47 1-303537

Washer, rubber ..................... 2

Washer 5/16 std flat.............. 4

Stud, belt shield..................... 2

1-643076-01 Shield, belt 72” RH................ 1

1-643075-01 Shield, belt 72” LH................ 1

48 103-0588-01Deck weldment, 72”............... 1

3234-11

3256-24

1-633109

1-633151

3290-357

1-633456

Bolt, 3/8-16 x 1 whizlock....... 1

Washer, 3/8 SAE.................. 3

Idler pulley 6.00 dia flat......... 2

Spring, extension.................. 1

Nut, 3/8-16 whizlock ............. 13

Bushing, Idler........................ 2

Washer, 3/8 std flat .............. 3

Washer, pivot ....................... 8

Nut, 3/8-16 nyloc .................. 20

Bearing, pivot........................ 2

1-644149

499 1-513016

1-513016

50 1-323532

51✫ 1-323528

1-323528

52✫ 32120-8

32120-8

53✫ 1-323533

1-323533

54✫ 1-633573

1-633573

55 103-0584

56 3257-32

57 1-643006

Deck weldment, 72” w/decals 1

Bearing.................................. 6

Bearing.................................. 8

Housing, bearing................... 3

Spacer, bearing..................... 3

Spacer, bearing..................... 4

Snap Ring ............................. 3

Snap Ring ............................. 4

Spacer shv/brg...................... 3

Spacer shv/brg...................... 4

Guard, brg bottom ................. 3

Guard, brg bottom ................. 4

Spindle .................................. 3

Key, # 61 Woodruff ............... 3

Blade, notched air foil............ 3

Blade, mulching..................... 3

Blade, low lift......................... 3

Blade, solid air foil................. 3

Blade, bahia .......................... 3

Screw, 5/8-11 x 1 gr 8........... 3

Screw, 3/8-16 x 2 1/4 ............ 2

Screw, 3/8-16 x 2 3/4 ............ 1

10 3256-4

11 1-373034

12 3296-39

13 1-513034

14 1-632119-03 Arm wldmt, deck idler ........... 1

15 1-603044

16 323-20

17✫ 3219-6

3219-6

18✫ 1-513208

1-513208

199 1-643269

20 1-643292

21 1-303334

22✫ 1-633012

23✫ 1-807264

24 1-322110

25 1-634244

26 ✫ 1-803022

27✫ 32128-20

28✫ 3231-22

29✫ 3230-1

Bushing, idler pivot ............... 1

Screw, 3/8-16 x 3 1/4............ 1

Nut, 5/8-18 hex..................... 5

Nut, 5/8-18 hex..................... 6

Washer, disc spring.............. 3

Washer, disc spring.............. 4

Sheave, Blade drive. ............ 3

Pulley, split 6.71 ................... 2

Washer, 5/16 disc spring...... 1

Jackshaft, deck drive............ 1

Key, 1/4 sq x 2 5/8................ 1

Belt guide wldmt ................... 1

Arm wldmt/brg sub-assy ....... 1

Setscrew,5/16-18x5/8shcp .. 4

Nut, 5/16-18 whizlock ........... 15

Bolt, 3/8-16 x 1 carr .............. 4

Bolt, 5/16-18 x 3/4 Carr. ....... 6

♦

1-643097

1-643428

1-643429

103-1581

58 103-0862

59 323-11

60 323-13

61 1-602913-01Baffle wldmt, discharge......... 1

62 322-2

63 98-5961

64 1-603602

65 1-603299

66 322-5

Screw, 5/16-18 x 5/8 ............. 5

Screw, 3/8-16 x 4 gr8............ 6

Bushing, roller ....................... 6

Roller, anti-scalp ................... 6

Screw, 5/16-18 x 1 ................ 5

30✫ 1-633014-01 Bracket, jackshaft ................. 1

67 1-642071-01Chute, discharge 72”............. 1

31✫ 1-513013

32✫ 1-513012

33✫ 98-5975

98-5975

34 32128-37

35 1-800811

36 1-633447

37 3217-11

38 3253-8

39 1-633029

40 327-11

41 103-1073-01 Strut wldmt, deck .................. 2

42 1-632199-01 Pin wldmt, deck strut ............ 2

Housing, flange..................... 4

Bearing w/lock collar & ss..... 2

Washer, 3/8 disc spring........ 10

Washer, 3/8 disc spring........ 14

Nut, 7/16-14 whizlock ........... 16

Screw, 7/16-14 x 1-1/2 ......... 8

Chain .................................... 4

Nut, 5/8-11 hex..................... 2

Lockwasher, 5/8 reg.spring .. 2

Spherical rod end ................. 2

Screw, 5/8-11 x 5.................. 2

68 329-29

69 302-40

70 1-603805

71 1-634619

Nut, 5/16-18 nyloc ................. 4

Zerk, 1/4-20 90°. ................... 1

Idler pulley 5.06 O.D. V ......... 1

Housing w/ring, spacer, brg .. 3

Cutter housing complete ....... 3

Strut wldmt S/A ..................... 2

Jackshaft S/A ........................ 1

Jackshaft Assy ...................... 1

Jackshaft............................... 1

Sheave, double ..................... 1

Housing, Jackshaft................ 1

Complete deck assembly...... 1

Screw, .3/8-16 x 1 ................. 4

Asm,Jackshaft housing w/brgs 1

1-644092

73 103-1082

74 1-634546

103-0701

1-643393

103-0137

103-0280

79 103-0683

323-6

103-1192

43 302-19

44 323-8

Zerk, 1/4-28 straight ............. 4

Screw, 3/8-16 x 1 ½ ..............18

82 103-0865

Washer,disc spring ............... 3

♦

Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724.

Use antiseize on bore of sheaves and bearings.

Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews.

Exmark red touch up spray paint - P/N 1-850337

Cutter housing complete includes sheave, washer, and nut.

Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B:

✫ A component used with Jackshaft Type A.

A component used with Jackshaft Type B.

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72” DECK GROUP

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FRONT FRAME GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

1-632518-01 Frame wldmt, front 52”....... 1

1-632513-01 Frame wldmt, front 60”....... 1

1-642046-01 Frame wldmt, front 72”....... 1

29 3217-11

Nut, 5/8-11 regular............. 8

Swivel, deck mount...............4

Washer, 5/8 std flat ........... 4

1-633441

3256-7

302-19

Zerk, 1/4-28 straight........... 5

1-633064 Spring, deck support (52” &60”)2

103-1490-01 Floorpan ............................ 1

1-643015 Spring, deck support (72”).. 2

33 3218-6

34 1-543513 Cap, grease ........................ 2

35 1-543509 Bearing cone, tapered roller 4

1-543508 Bearing cup, tapered roller . 4

Jam nut, 5/8-11.................. 4

1-633553

1-634312

Pad, anti skid...................... 3

Lever w/grip....................... 1

1-632324-03 Lever wldmt, lift ................. 1

1-633295 Grip, lift lever ...................... 1

103-1500-03 Arm wldmt, deck lift............ 1

1-543511 Seal, grease........................ 2

37 1-642111-01 Caster wldmt........................ 2

1-633325

3256-24

3296-39

Spring, compression .......... 1

Washer, 3/8 SAE flat.......... 1

Nut, nylock 3/8-16 .............. 5

38 3296-51

39 1-633508

Nut, 3/4-10 nylock................ 2

Washer, spring disk............. 6

Screw^,½-13x9 .....................2

Plug ..................................... 2

Caster wheel assy ............... 2

Nut, 1/2-13 nylock (light thin) .. 2

Spacer, front caster ............. 2

Seal, bearing........................ 4

Bearing cone........................ 4

Spacer, bearing.. ................. 4

Wheel & tire assy ................ 2

Tire, 13x6.5-6 4 ply ............. 2

Wheel .................................. 2

Bearing cup.......................... 4

Nut, whizlock 5/16-18……… 2

Pad, pedal............................ 2

32151-103 E-ring.................................. 5

325-24

1-633068

3272-10

1-808284

Arm, deck lift ...................... 2

Cotter pin, 1/8 x 3/4............ 2

Clevis pin, 3/8 x 1............... 2

1-811010

103-0069

3296-45

1-633959

103-0063

1-633889-01 Plate, deck lift..................... 1

1-632899-01 Plate wldmt, deck lift .......... 1

1-633082

1-633080

Bushing, lift lever................ 1

Screw, 3/8-16 x 2 3/4 ......... 1

Hitch pin w/lanyard ............. 1

Hairpin cotter (serv only) .... 1

Screw, 3/8-16 x 1 3/4 ......... 2

Washer, 3/8 disc spring......12

Nut, whizlock 3/8-16 ..........15

Screw, 3/8-16 x 1 ............... 3

Screw, 3/8-16X1 1/4...........12

Washer, 7/8 SAE flat.......... 4

Rod, deck lift....................... 2

46 1-633585

1-633581

103-0065

1-523009

103-0071

1-633584

32128-20

1-543161

19 323-13

1-633097

1-806005

323-9

98-5975

24 3290-357

323-6

323-7

3256-29

1-633096

103-0147-01 Lever wldmt, deck lift ........... 1

1-643220

322-7

Strap .................................... 1

Screw, 5/16-18x1 1/2 ........... 2

Exmark red touch up spray paint - P/N 850337

Components are standard on Kohler 26 HP EFI units & all 72” decks, they are an optional kit for other models

PN 103-0149.

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FRONT FRAME GROUP

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MAIN FRAME GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

1-643255

103-0287

1-543401

322-3

103-0290

103-0289

103-0292

103-0291

1-633696

Track, seat (4” adjustable) ...

Seat (All units except 26hp Koh)

Spacer, seat track................

Screw, 5/16-18 x 3/4............

Cushion, seat.......................

Cushion, backrest................

Cushion, armrest (RH).........

Cushion armrest (LH)..........

Cable, throttle.......................

Cable, choke........................

23 32128-20

24 1-513762

25 1-303335

26 1-513592

27 321-6

28 32128-33

29 1-513658

30 3256-23

31 1-633859

32 323-6

Nut, whizlock 5/16-18 ........... 4

Clip, loom (.50) ..................... 1

Plastic tie (lrg)....................... 1

Ball, (red) throttle cable ........ 1

Screw, 1/4-20 x 1.0............... 1

Nut, whizlock 1/4-20 ............. 1

Bumper................................. 2

Washer, 5/16 SAE flat.......... 8

Seat Frame........................... 1

Screw, 3/8-16 x 1.................. 2

10 1-603336

11 1-642324-03 Frame, engine deck ............. 1

33 1-633964-03 Stop, Park Brake .................. 1

34♦ 1-633872-03 Stop/Spacer

12 1-633970

1-633993

Wheel/tire assy. (60” & 72”).

Tire, 24x12-12 4 ply (60” & 72”) 2

(26 HP Kohl & 23 & 27 HP Kaw liq-cooled ) 2

1-633992

1-653010

1-653160

1-653158

Wheel (60” & 72”) ................

Wheel/tire assy. (52”)...........

Tire, 23x9.5-12 4 ply (52”)....

Wheel (52”)..........................

35 103-0284

36 322-7

37 1-633349

Tab, Armrest Adjustment...... 2

Screw, 5/16-18 x 1 1/2.......... 2

Spring, Compression............ 2

Seat, Suspension (26hp Koh ) 1

Kit, Pan w/seat & back ......... 1

Kit, Armrest Assy.................. 1

Kit, Boot, upper&lower wire .. 1

Kit, ArmrestPad w/hardwre... 1

Kit, Damper w/hardware ....... 1

Kit, Rollers, bumpers&hrdwre 1

Kit, Spring,Cable & hardware 1

Kit, Knob,Shaft & hardware .. 1

Switch, Seat ......................... 1

Nut, whizlock 3/8-16 ............. 1

1-633821

1-631845

1-631844

1-631843

1-631842

1-631846

1-631847

1-631848

1-631849

1-643281

13 1-633965-03 Front, Console .....................

14 1-632187-03 Frame, seat mount...............

15 242-50

16 1-633293

17 322-5

18 323-39

19 3296-2

20 3296-29

21 3296-39

22 1-807513

Not Illustrated

Nut, wheel 1/2-20 ................

Rod, seat hold-up.................

Screw, 5/16-18 x 1...............

Screw, 3/8-16 x 5.................

Nut, nyloc #10-24.................

Nut, nyloc 5/16-18................

Nut, nyloc 3/8-16..................

Screw, #10-24 x 1/2.............

39 3290-357

The suspension seat is standard on the Kohler 26 HP EFI units, it is an optional kit on other units PN MSSLZ.

The stop/spacer is installed with the slotted holes to the rear on 26HP Kohler units and the slotted holes to the front on Kawasaki

liquid-cooled units. NOTE: If a Suspension Seat is installed on a Kawasaki liquid-cooled unit the stop/spacer must be turned

around and re-installed with the slotted holes to the rear.

♦

Exmark black touch up spray paint - gloss black

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23 HP KAWASAKI and 23 & 25 HP KOHLER AIR-COOLED FUEL GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

2ꢀ

ꢀ

9ꢀ

303077 Clamp, fuel line ...................... 6

Kohler Part No. 2405002 Fuel Filter.. 1

11 633968 Tank, fuel (RH) ...................... 1

633347 Valve, fuel.............................. 1

633348 Fuel line ................................. 1

633349 Spring, fuel tank..................... 6

Kawasaki Part No. 49019-7001 Fuel Filter 1

513762 Clip, loom .50 ......................... 2

303335 Plastic tie (large) .................... 1

513508 Cap, fuel tank......................... 2

513645 Bushing .................................. 2

543277 Elbow, strainer ....................... 2

543456 Fuel line.................................. 2

633023 Stud, fuel tank ........................ 6

321-3

322-3

Screw, 1/4-20 x 5/8................ 2

Screw, 5/16-18 x 3/4.............. 4

3296-47 Nut, thin nylock 5/16-18......... 6

805004 Washer, lock 1/4.................... 2

805005 Washer, lock 5/16.................. 4

3256-23 Washer, 5/16 SAE................. 10

10 633967 Tank, fuel (LH) ....................... 1

ꢀ Use Prolock, Retaining type (Part No. 1-840023), .5cc tube on stud threads going into the tank.

Not Illustrated.

ꢀ Refer to Engine Owner’s Manual (Fuel Filter Must be 15 Micron or smaller).

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KAWASAKI LIQUID-COOLED FUEL GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

3290-500 Screw, Machine 10-24x5/8... 4

1-802002 Screw, thread cut 10-32x1/2 3

1-643013 Cover, gauge........................ 1

1-513508

1-643017

1-633967

103-1335

1-543456

1-303077

Cap, fuel tank..................... 2

Tank, fuel (RH)................... 1

Tank, fuel (LH) ................... 1

Fuel, line (27 HP only) ....... 4

Fuel line (23 HP) ............... 3

Fuel line (27 HP) ............... 2

Clamp, fuel line .................. 10

22ꢀ

3296-47

1-633349 Spring, fuel tank ................... 6

3256-23 Washer, 5/16 SAE................10

1-633023 Stud, fuel tank ...................... 6

321-3 Screw, 1/4-20 x 5/8 .............. 1

Nut, thin nyloc 5/16-18 ......... 6

7ꢀ

9ꢀ

Kawasaki P/N 49040-2065 Fuel Pump.. 1

1-643270 Fuel line ............................. 1

Kawasaki P/N 49019-1055 Fuel Filter ... 1

1-303426

1-633347

1-543277

1-513645

1-805004 Washer, lock 1/4 .................. 1

1-513762 Clip, loom .50 ....................... 1

Fuel line ............................. 1

Valve, fuel .......................... 1

Elbow, strainer ................... 2

Bushing .............................. 2

321-4

3256-22

Screw, Cap 1/4-20x3/4......... 2

Washer, flat SAE 1/4............ 2

32128-33 Nut, whizlock 1/4-20............. 2

1-805005 Washer, lock 5/16 ................ 4

14 1-643014-03Bracket, gauge mount........ 1

15 1-303435 Washer, disc spring 1/4 ..... 4

322-3

Screw, 5/16-18 x 3/4 ............ 4

ꢀ

Use Prolock, Retaining type (Part No. 1-840023), .5cc tube on stud threads going into the tank.

ꢀ Refer to Engine Owner’s Manual (Fuel Filter Must be 40 Micron or smaller).

Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand.

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KOHLER 26 HP EFI FUEL GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

32ꢀ

4✫

10ꢀ

11ꢀ

15ꢀ

1-643244 Tank, EFI Fuel (RH) ............ 1

1-643243 Tank, EFI Fuel (LH)............. 1

1-643238 Fuel line, .31 x 24” .............. 3

1-643277 Clamp, .31 I.D. Fuel Hose ... 10

1-643172 Elbow, 90° ............................ 2

1-513645 Bushing, Fuel Valve ............. 4

103-0373 Clip, Loom ............................ 2

1-633348 Fuel Line............................... 2

1-543456 Fuel Line............................... 2

1-513762 Clip, loom .50 ....................... 2

1-543277 Elbow, 90° w/strainer............ 2

1-805004 Washer, lock 1/4 .................. 2

321-4

Screw, Cap 1/4 –20 x 3/4 .... 1

1-603727 Clip, Loom .56...................... 2

32128-33 Nut, Whizlock 1/4-20 ........... 4

321-3

Screw, Cap 1/4 –20 x 5/8 .... 3

1-643241 Clip, Loom 2.13 ................... 1

Kohler P/N 24 050 03 Fuel Filter (large) . 1

Kohler P/N 24 393 20 Fuel Pump ........... 1

3256-23

1-805005 Washer, lock 5/16 hvy.......... 4

322-3 Screw, 5/16-18 x 3/4 ............ 4

Washer, flat SAE 5/16..........10

3290-500 Screw, Machine #10-24x5/8

1-513508 Cap, Fuel Tank..................... 2

1-633023 Stud, Fuel Tank.................... 6

1-633349 Spring, Fuel Tank................. 6

3296-2 Nut, Nyloc #10-24................ 6

1-643236 Fuel Line, .31 x 9 ................. 1

Kohler P/N 24 403 12 Fuel Regulator..... 1

3296-47

Nut, Thin Nyloc 5/16-18........ 6

16✫ 1-643293 Clamp, .25” ......................... 10

1-643234 Valve, Fuel Dual Flow .......... 1

1-303287 Plastic Tie (small.................. 1

1-643239 Fuel line, .31 x 28.0.............. 1

1-643312 Clip, loom............................. 2

1-643235 Fuel line, .25 x 40”. .............. 1

99-9403

Fuel Filter............................. 1

321-6

Screw, Cap 1/4-20 x 1.......... 1

ꢀ

Use Prolock, Retaining type (Part No. 1-840023), .5cc tube on stud threads going into the tank.

ꢀ Refer to Engine Owner’s Manual (Fuel Filter Must be 40 Micron or smaller).

Clamps require special pliers P/N 1-643394 (Oetiker P/N 14100118 or Kohler P/N 2445505) for installation.

✫

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PARK BRAKE GROUP

Ref.

Qty.

Ref.

Qty.

No. .Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

1-513140

1-633454

1-633477

1-634500

Bushing............................... 2

Spring, brake rod................ 2

Rod, brake.......................... 3

Lever w/grip ........................ 1

19 1-808285

Pin, clevis 3/8 x 1 1/8 ......... 4

Screw, 1/2-13 x 4 (52”&60”) 8

Screw, 1/2-13 x 6 (72”)....... 8

325-17

1-800334

1481

Zerk, 1/4-28 45° (52”&60”)

1-632489-03Lever, brake........................ 1

1-632217-03Shaft, brake ........................ 1

1-632714-03Bracket,brake (LH)(52”&60”) 1

1-632712-03Bracket, brake (LH) (72”).... 1

1-632715-03Bracket,brake (RH)(52”&60”)1

1-632713-03Bracket, brake (RH)(72”).... 1

302-19

103-0131

3219-3

3290-357

3253-7

3256-4

3272-10

1-806800

1-808283

3256-28

32151-48

1-523157

Zerk, 1/4-28 straight (72”) . 2

Nut, sq reg 1/2-13 UNC-2B 8

Nut, 3/8-24.......................... 8

Nut, whizlock 3/8-16........... 4

Washer, lock 1/2 ................ 8

Washer, 3/8 std.................. 4

Pin, cotter 1/8 x 3/4 ............ 9

Pin, cotter 9/64 x 1 1/2 ....... 2

Pin, clevis 3/8 x 2 ............... 2

Washer, 3/4 SAE ............... 2

E-Ring, retaining................. 2

Washer, spacer.................. 2

6✫

✫

7♦ ✫

✫

9✫

27✫

29✫

30✫

31✫

1-809036

1-633693

1-633380

1-633060

1-633382

1-633062

1-633102

1-633131

Nut, slotted 1.00-20 ............ 2

Band, brake ........................ 2

Spacer (short)(52”&60”)...... 4

Spacer (short) (72”) ............ 4

Spacer (long)(52”&60”)....... 4

Spacer (long)(72”) .............. 4

Bearing, flange.................... 2

Yoke.................................... 4

Pin, trunion.......................... 2

Hub & drum w/studs, wheel 2

Studs, wheel ....................... 8

33✫

✫

103-0352-03Bracket, brake (52”& 60”)... 2

103-0354-03Bracket, brake (72”) ........... 2

103-0384

103-0355

103-0374

322-9

34✫

35✫

36✫

37✫

38✫

♦

14 1-633144

15✫ 1-634927

Spacer................................ 6

Band, Brake........................ 2

Retainer, Brake Band......... 2

Screw, HH .312-18x1.75 .... 6

Hub & drum w/studs, wheel 2

Studs, wheel....................... 8

1-633926

♦

16 1-807020 Woodruff key, 5/16X1............ 2

1-633268 Grip, brake lever .................... 1

323-4 Screw, 3/8-16 x 3/4............. 4

103-0590

1-633926

♦

Not Illustrated

Reference the picture on the next page to determine if your unit uses Park Brake Type A or B:

✫ A Component used with Park Brake Type A.

✫ A Component used with Park Brake Type B.

Exmark black touch up spray paint - gloss black

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PARK BRAKE GROUP

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MOTION CONTROL LEVERS

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

16 1-633102

17 1-633152

18ϕ 103-0407

1-633177

Description

Req'd.

1-303105

98-5975

Yoke................................... 2

Washer, disc spring 3/8 ..... 4

Damper .............................. 2

Ball joint (RH)..................... 2

Bushing,nylon (reverse ind) 2

Bolt, (neutral return) ........... 2

Spring, (neutral return)....... 2

Screw, 5/16-18x1 3/8 special4

Nut, whizlock 5/16-18......... 12

Handle w/grip (LH) ............. 1

Bearing, flanged................. 4

Ball joint (LH) ..................... 2

Arm, control shaft............... 2

Grip, motion control handle 2

Screw, 5/16-18 x 1 1/4....... 4

Screw, 3/8-16 x 3/4............ 8

Screw, 3/8-16 x 1............... 4

Screw, 3/8-16 x 1 3/4......... 6

Set screw, 5/16 x 5/8 ......... 2

Nut, nyloc 3/8-16................ 6

Nut, 5/16-24....................... 10

Nut, 5/16-24 (LH)............... 2

Nut, jam 5/16-24 ................ 2

Washer, 1/4 ....................... 2

Washer, 5/16 std ............... 4

Nut, whizlock 3/8-16........... 8

Pin, cotter 3/32 x 1/2.......... 2

Pin, clevis 5/16 x 1............. 2

Nut, nyloc 5/16-18.............. 4

1-523027

1-543017

1-603735

1-603737

1-603807

1-403180

32128-20

1-633257

20 322-6

323-4

323-7

323-9

10 ϕ 103-0631

24 1-803022

1-634258

3296-39

3219-2

1-804524

3220-2

3256-2

3256-3

3290-357

3272-5

1-808280

103-0409-03Handle, motion control (LH) 1

1-632191-03Handle, motion control (LH) 1

11ϕ

103-0632

1-634259

Handle w/grip (RH)............. 1

103-0410-03Handle, motion control (RH) 1

1-632193-03Handle, motion control (RH) 1

1-632208-03Arm, pump control.............. 2

1-642319

1-642320

Bracket, motion control (LH) 1

Bracket, motion control (RH) 1

Link, pump control.............. 2

34 3296-29

1-633153

Not Illustrated.

Exmark black touch up spray paint - gloss black

Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrews

Components required for units with older motion control assemblies (Identified by 2 holes in upper portion of

motion control shaft (item 18)

ϕ Components required for units with newer motion control assemblies (Identified by 3 holes in upper portion of

motion control shaft (item 18)

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COMMON ENGINE DECK GROUP

Ref.

Qty.

Ref.

Qty.

No. .Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

12 1-633166 Pulley, idler.......................... 1

13 1-633173 Belt, mule drive ................... 1

98-5975

302-40

1-513034

1-603401

3256-4

1-603050

1-603384

1-603402

1-603496

1-603805

Washer, spring disc 3/8...... 5

Zerk, 1/4-20 (90º)................ 1

Bearing................................ 2

Spacer, spring..................... 1

Washer, 3/8 ........................ 3

Spacer ................................ 1

Bushing, idler pivot.............. 1

Spring, mule idler................ 1

Bushing, idler ...................... 2

Pulley, idler ......................... 1

1-632469 Arm, idler w/bushings.......... 1

323-11

323-9

Screw, 3/8-16 x 2 1/4.......... 2

Screw, 3/8-16 x 1 3/4 (Koh) 5

Screw, 3/8-16 x 1 3/4 (Kaw) 1

Screw, 3/8-16 x 2 3/4 ......... 1

323-9

323-13

1-800805 Screw, 3/8-16 x 3 1/2.......... 1

3296-39

3256-24

Nut, nyloc 3/8 ...................... 1

Washer, 3/8 sae.................. 3

1-632468-03Arm, idler ............................ 1

3290-357 Nut, whizlock 3/8-16............ 10

Exmark black touch up spray paint - gloss black

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AIR-COOLED ENGINE DECK GROUP

Ref.

No.

Qty.

Req'd.

Ref.

No.

Qty.

Req'd.

Part No.

1-643315

1-303335

1-523420

322-6

Description

Part No.

32128-33

1-633396

1-809076

Description

Baffle, Engine Cooler............. 1

Plastic tie ............................. 1

Bumper, rubber .................... 2

Screw, Cap 5/16x1 ¼ (Warner) 1

Grommet (all clutches) ........... 2

Wshr, spring disc (all clutches). 2

Nut, whizlock 1/4-20 .............

Clip, loom .56........................

Screw, M6-1.0 x 45mm

(23 hp & 25 hp Koh) ..................

Screw, 5/16-18x1.75

(23 hp Kaw & 26 hp Koh) .......... 2

Washer, disc spring

1-633630

1-603610

32144-57

1-323235

1-633615-03 Guard, rear engine ............... 1

1-633543-03 Strap, clutch (all clutches) ....... 1

(23 hp & 25 hp Koh only)...........

1-323236 Spacer ...................................

1-633545 Spacer, Grommet (all clutches) . 2

1-633988 Spacer, clutch anchor (Warner). 1

103-0662

103-0665

1-633453

1-633179

1-634308

103-1301

103-1308

Clutch w/tie (23HP) ................ 1

Clutch w/tie (25&26HP)........... 1

Spacer (23 HP) ..................... 1

Spacer (25 & 26 HP) ............... 1

Shield, lift – subassy (Koh).... 1

Shield, lift – subassy (Kaw).... 1

Shield, engine ...................... 1

3296-29

3256-63

1-543232

1-303428

Nut, nyloc 5/16-18 (Warner) ....

Nut, nyloc 5/16-18 (Ogura) ......

Washer, 3/16 std. ..................

Nipple, pipe 3/8 NPT (Koh) ....

Elbow, 3/8 NPT (Koh) ............

Screw, 5/16-18 x 3.0 (Ogura) ..

1-633300-03 Shield, lift (Koh) ..................... 1

103-1304-03 Shield, lift (Kaw)..................... 1

44 322-14

1-634796

103-0241

1-633301

103-0243

Shield (LH) - subassy (Koh) ...

45 1-633082 Spacer, clutch anchor (Ogura)… 1

Shield (LH) - subassy (Kaw) .. 1

Shield, heat (Koh).................. 2

Shield, heat (Kaw) ................. 2

46 322-7

Screw, 5/16-18 ½ (Ogura) .......

47 1-643179 Spacer, clutch (Ogura) ............

48 1-641212 Clutch w/tie (Ogura).................

49 1-643180 Keeper, clutch (Ogura) ............

1-633795-03 Baffle, engine (LH) ............... 1

1-643313-03 Shield, muffler ..................... 1

1-807261 Key, ¼ x ¼ x 2.0 (Ogura) ........

18 1-644316

Shield (RH) - subassy (Koh)…. 1

Shield (RH) - subassy (Kaw)… 1

Clip, shield (Koh) ................... 2

Clip, shield (Kaw)................... 4

51*

103-1594

103-1595

9266934

Muffler,kit 26hp EFI Kohler... 1

Muffler,kit 23hp Kaw............. 1

Screw, 5/16-18x.5

103-0242

1-523285

(23 hp Kaw & 26 hp Koh) ..........

Screw, 7/16-14x.75 g5

1-633794-03 Baffle, engine (RH)............... 1

324-2

21 322-19

Screw, 5/16-18x4 (Warner) .... 1

Screw, 1/4-20 x ¾ ................ 10

Washer (Warner) ................... 4

Washer (25 hp Ogura) ............ 5

Screw, 3/8-16 x 1 ................. 8

Screw, 3/8-16 x 1 (26hp Koh)… 9

Screw, 7/16-20x2 ½(all clutches)1

Rivet, 3/16 x ¼ (Koh)............. 11

Rivet, 3/16 x ¼ (Kaw) ............ 13

Nut, nyloc 1/4-20 .................. 6

(23 hp Kaw & 26 hp Koh) ..........

Washer, Lock 7/16

(23 hp Kaw & 26 hp Koh) ..........

Nut, Hex M8 1.25

(23 hp Kaw & 26 hp Koh) ..........

Washer, Lock 5/16hvy

(23 hp Kaw & 26 hp Koh) ..........

321-4

3253-6

1-613235

323-6

33014-00

1-805005

323-6

25³ 3212-10

579

1-803035

103-0152

1-653291

Keeper, Clutch ..................... 1

Gasket (Koh) ......................... 2

1-803035

3296-42

1-653313 Gasket (Kaw) .......................... 2

103-1513 Arrester,Spark (1.25) ............ 1

(26 hp Koh EFI & 23 hp Kaw)

103-1514 Clamp,Muffler (1.38) ............. 1

(26 hp Koh EFI & 23 hp Kaw)

1-643264-03 Bracket, guard top................ 2

3256-2

3256-3

32128-20

3290-357

Washer, 1/4 std.................... 4

Washer, 5/16 std (all clutches). ... 1

Nut,whzlck 5/16-18 (Warner)… 1

Nut, whzlck 3/8-16 ................

Nut, whzlck 3/8-16 (26hp Koh)… 9

Use a Teflon Pipe Sealant or equivalent on threads.

ꢀ

Use Pro-Lock, Nut Type (P/N 840022, .5ml tube) on clutch bolt.

The muffler for 23 & 25 HP Kohler units comes with the engine.

For 23 HP Kawasaki air-cooled units only

Exmark black touch up spray paint - gloss black

Kohler Replacement Parts List

Kawasaki Replacement Parts List

(Refer to Engine Owner’s Manual)

Description

Engine Oil Filter

Air Precleaner

Air Filter

Kohler Part No.

5205002

(23hp Engine) 2408302

(For 25hp Engine) 2408305 .........

(For 23hp Engine) 4708303

Description

Engine Oil Filter

Air Filter

Kawasaki Part No.

49065-2078

11029-7002

(For 25hp Engine) 2408303

(For 26hp EFI Engine) 2508301

(For 26hp EFI Engine) 2508304

Safety Filter

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AIR-COOLED ENGINE DECK GROUP

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KAWASAKI LIQUID-COOLED ENGINE DECK GROUP

Ref

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

1-633902-03 Plate, Radiator Trim Face. 1

46 1-513645

47 1-643024-03Bracket, Bottle.................... 1

48 321-2

49 1-303287

50 1-643129

51 1-633851

52 1-805005

53 33014-00

54 1-633869

Bushing, Fuel Valve........... 1

1-643161

1-633829

103-1046

322-1

Cap, Radiator.................... 1

Radiator, Horiz. Mount(23 hp)1

Radiator, horiz. Mount(27 hp) 1

5/16-18x1/2 HHC Screw... 12

Washer, Flat SAE 5/16..... 14

Screw, Cap Hex 1/4-20x1/2 2

Plastic Tie 5.5x.044x.1 ...... 3

Hose, .31 ID x 27.00"......... 1

Extension, Crankshaft........ 1

Washer, Lock 5/16............. 3

Nut, Hex M8....................... 3

Fan, Pump Cooling ............ 1

3256-23

1-633888-03 Plate, Radiator/Fan Mnt.... 1

1-803067

3256-16

Scrw,12-24x1.0HSWHMach4

Washer, Flat Std #12........ 8

1-804254

Nut, Nyloc HH #12-24....... 4

Fan Assy, 12" Hi Profile.... 1

Clamp,Hose-worm .75-1.50 4

55 3256-22

56 1-809095

57 103-0098

58 3296-2

59 3256-14

60 3290-500

61 103-0895-03Shield, LH Liquid ............... 1

62 1-633794-03Shield, RH Eng Shield........ 1

63 321-4

Washer, Flat SAE 1/4 ........ 3

Screw,HexScket 1/4-20x1/2 3

Shroud, Hydraulic Fan( ...... 1

Nut, Nyloc #10-24 ............. 6

Washer, Flat Std #10......... 12

Screw, Mach #10-24x5/8 ... 6

10 1-633831

11 1-633989

12 1-633894

103-0074

13 1-633895

103-0075

Hose, Radiator Inlet (23 hp)

Hose, Radiator Inlet (27 hp)

Hose, Rad. Outlet (23 hp)... 1

Hose, Rad. Outlet (27 hp)... 1

Muffler,kit (23 hp)................ 1

Muffler,kit (27 hp)................ 1

14 103-1553

103-1557

Screw, Cap HH 1/4-20x5/8

33114-025 Screw, M8-1.25x25mm….. 4

16 1-303334

64 32128-33

65 3314-016

Nut, Whizlock 1/4-20.......... 6

Screw, M8-1.25x16mm(23hp) 2

15♦

Wshr, Disc Sprg 5/16(23 hp) 7

Wshr, Disc Sprg 5/16(27 hp) 2

Nut, Hex M6 ..................... 4

Washer, Lock 1/4 Hvy ...... 4

Element, filter Primary ...... 1

Bracket, air cleaner mount 1

Screw, Cap 5/16-18x1-1/4 3

Nut, Nyloc 5/16-18............ 3

Washer, Flat Std 5/16....... 4

Cleaner, remote air w/filter 1

Clamp, Hose 1.31-2.25..... 3

Hose, Air cleaner .............. 1

Hose, Air inlet ................... 1

Belt, Alternator.................. 1

Sheave w/hub................... 1

Key, Mach 1/4x1/4x1 ........ 1

Alternator .......................... 1

Regulator, Alternator......... 1

Brushes, Alternator........... 1

Bearing, Alternator............ 1

Sheave, Alternator............ 1

Key.................................... 1

Screw, CapHH5/16-18x3/4 1

Bracket, Alternator ............ 1

Arm, Alternator tension. .... 1

Nut, Whzlck 5/16-18 (23 hp) 2

Nut, Whzlck 5/16-18 (27 hp) 1

Washer, flat SAE 1/2 ........ 2

Spacer .............................. 1

Screw, Cap HH 1/2-13x4.. 1

Nut, Nyloc ½-13................ 1

Cap, Overflow Tank ........... 1

Tank, Overflow (2.0 pts) .... 1

Hose, .25 ID x 22.00"......... 1

Elbow, 90deg .................... 1

1-303334

33115-020 Screw, M10-1.5x20mm(27hp) 2

17 33013-00

18 1-805004

19 93-2195

20 95-5806

21 322-6

22 3296-29

23 3256-3

24 95-5805

25 1-643009

1-643083

27 1-643084

1-633853

1-633841

30 1-807259

66 103-1364

67 ♦ 1-303428

1-643167

69 1-303335

70 3256-3

Clutch w/tie ........................ 1

Elbow, 90° ......................... 1

Nipple, 3/8 npt x 4.5........... 1

Tie, plastic.......................... 1

Washer, 5/16 std................ 1

Washer .............................. 4

68 ♦

71 1-613235

72 1-633543-03Strap, Clutch/Brake............ 1

73 1-633545

74 1-633630

Spacer, Grommet .............. 2

Grommet............................ 2

Elbow, Street ..................... 1

Screw, Cap HH 5/16-18x4.5 1

Spacer, Clutch Anchor....... 1

1-403124

26♦

75 ♦

76 322-38

77 1-643008

28♦

29♦

1-643007-03Spacer, Engine .................. 2

79 32114-030 Screw, M8-1.25x30mm(23hp) 4

78♦

1-633881

1-643158

1-643159

1-643160

1-633882

1-807004

322-3

32115-025 Screw, M10-1.5x25mm(27hp) 4

31♦

♦

80 1-603610

81 48-7570

82 94-3652

83 1-643283

84 87-9400

85 1-633179

103-0114

Washer, disc spring 7/16 ... 2

Screw, Cap M10x1.5x65mm 1

Cover w/latch ..................... 1

Latch, Air cleaner............... 2

Vacuator Valve................... 1

Spacer, Clutch (23 hp) ......... 1

Spacer, Clutch (27 hp) ......... 1

Keeper, Clutch (27 hp) ......... 1

Valve, Oil Drain (27 hp only).. 1

Wshr, Disc Sprg 5/16(23 hp) 4

♦

32♦

33♦

34♦

35♦

36♦

1-632835

1-633838

86 103-0152

37 32128-20

103-0161

88 1-303334

98-5975

32128-20

3256-26

1-633839

325-17

Wshr, Disc Sprg 3/8(27 hp) .

38♦

39♦

40♦

41♦

89 103-1563

103-1564

Gasket, Exhaust (22/23 hp) .. 2

Gasket, Exhaust (27 hp) ...... 2

3296-23

90 103-1513

103-1511

Arrester, Spark ^{(22/23 hp) (1.25)}

Arrester, Spark (27 hp) (1.50)

42 1-643164

43 1-643163

44 1-643131

45 1-643259

91 103-1514

103-1512

92 103-0113

Clamp, Muffler (22/23 hp) (1.38). 1

Clamp, Muffler (27 hp) (1.63). 1

Clip,loom ........................... 1

Replacement Engine Oil Filter - Kawasaki Part No. 49065-2078

Use a Teflon Pipe Sealant or equivalent on threads.

Exmark black touch up spray paint – gloss black

♦ For 23 hp Kawasaki Liquid-Cooled units only

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KAWASAKI LIQUID-COOLED ENGINE DECK GROUP

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KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.)

Ref.

Qty.

Ref.

Qty.

No. .Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

1-633864-03 Screen, Radiator Intake .... 1

33 1-633898-03 Rib, Bottom ...................... 2

1-803069

3256-14

3296-2

Screw,10-24X.75 BHSCap 4

Washer, Flat Std #10........ 16

Nut, Nyloc #10-24 ............. 4

1-633877-03 Bar, Latch Hook................ 2

1-643189 Keeper, Rubber Latch ...... 2

36 1-633896-03 Bar, Rad. Mnt. Frame....... 2

1-633857

103-1044

322-4

3256-23

3296-29

Hood, Engine Gray...........

Hood, w/decals ................

Screw,Cap HH 5/16-18x7/8 8

Washer, Flat SAE 5/16 ..... 21

Nut, Nyloc 5/16-18 ............ 4

323-7

323-9

Screw,Cap HH 3/8-16x1-1/44

Screw,Cap HH 1/4-20x1 1/22

✫

103-0897-03 Plate, Side Rad. Mnt. RH . 1

1-632984-03 Brace, Radiator-LH (23 hp). 1

103-0107-03 Brace, Radiator-LH (27 hp). 1

1-632985-03 Brace, Radiator-RH .......... 1

1-633878-03 Crossbar........................... 1

1-643087-03 Deflector, Air..................... 1

1-633885-03 Plate, Hood Hinge............. 2

1-632986-03 Hinge, Shackle wld ........... 2

32128-20

322-3

Nut, Whizlock 5/16-18 ...... 37

Screw,Cap 5/16-18x3/4 ... 24

Pin, Clevis 3/8x1 1/8 ......... 2

Washer, Flat SAE 3/8 ....... 12

Pin, Hair Cotter .080 #2 .... 2

3269-3

49-2040

Pop Rivet- Stl 3/16x.250... 4

Screw, Tapping1/4-20x.75 2

1-808285

14 3256-24

1-643096-03 Plenum, Air intake (23 hp) .. 1

103-0110-03 Plenum, Air intake (27 hp) .. 1

1-806003

1-643106-03 Angle, Rad. Trim Side RH. 1

1-643108-03 Angle, Rad. Trim Bottom .. 1

1-643107-03 Angle, Rad. Trim Top........ 1

1-643105-03 Angle, Rad. Trim Side LH . 1

1-643187

1-643186

47 103-0221

1-643147

U-bolt (72” deck, 27 hp) ......... 2

U-bolt (all except 72”deck, 27hp) 2

1-643150-01 Weight Bar (52” deck, 23 hp). 4

103-0217-01 Weight Bar (60” deck, 23 hp). 2

103-0217-01 Weight Bar (60” deck, 27 hp). 3

103-0885-01 Weight Bar (72” deck, 27 hp). 1

Seal, Trim - 20" Length. .... 2

Seal, Trim - 14" Length ..... 2

22 103-0896-03 Plate, Side Rad. Mnt. LH .. 1

3256-4

3296-39

1-634308

Washer, flat Std 3/8.......... 4

Nut, Nyloc 3/8-16.............. 4

Shield, lift - subassembly.. 1

1-643188

923786

322-5

Latch, EPDM Rubber........ 2

Pop Rivet. ......................... 8

Screw, Cap 5/16-18x1 ...... 9

1-633300-03 Shield, lift.......................... 1

26 1-632873-03 Radiator Mount weld-rear . 1

27 1-633886-03 Bumper, Rear.................... 1

1-803035

103-1308

32128-33

321-4

3256-2

1-803072

1-303435

Rivet, Alum. 3/16x1/4 ....... 3

Shield, engine................... 1

Nut, Whizlock 1/4-20 ........ 2

Screw, 1/4-20x3/4............. 4

Washer, 1/4 std ................ 6

Rivet, Bulbex .19 x1.07 .... 17

Washer, Spring Disc .25 .. 5

3296-42

323-6

1-523420

3290-357

Nut, Nyloc 1/4-20 .............. 6

Screw, Cap Hex 3/8-16x1. 6

Bumper, rubber................. 2

Nut, Whizlock 3/8-16......... 10

1-633897-03 Rib, Top ............................ 2

Exmark black touch up spray paint – gloss black

✫ Hood only comes with black logo decal, side decals need to be ordered separately.

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KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.)

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HYDRAULIC GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

1-403102

Hose, Lower 52” &60”........ 2

26 1-632285

27 1-632286

Hose, low pressure (11 ¼”) 1

Hose, low pressure (4”) ..... 1

Sheave, pump ................... 2

Sheave, engine.................. 1

Belt, pump drive................. 1

Pulley, idler w/bushing....... 1

Hose, low pressure (14 ½”) 2

Arm, w/bearing .................. 1

Screw, 1/4-20 x 3/4............ 2

Screw, 3/8-16 x 1 1/2......... 1

Screw, 3/8-16 x 1 3/4......... 1

Screw, 3/8-16 x 3 1/2......... 1

Screw, 3/8-16 x 1............... 4

Setscrew, 5/16-18 x 5/8..... 2

Setscrew, 5/16-18 x 1........ 2

Setscrew, 5/16-18 x 3/4..... 2

Lockwasher, 1/4 ................ 2

Washer, 5/16 std ............... 1

Washer, 3/8 std ................. 1

Key, 1/4 x 1/4 x 1 1/4......... 1

1-512166-03 Tank, hydraulic reservoir ... 1

1-513006

1-513034

1-513167

1-513211

1-523541

1-513840

1-603921

1-522217

1-523103

1-633774

1-633776

1-523328

1-000099

1-000139

1-603384

1-603413

1-603721

1-603722

1-603826

1-603827

1-603987

1-603988

1-603989

1-603923

1-603990

1-603920

1-603992

1-613034

1-403102

Head, filter.......................... 1

Bearing, pivot ..................... 2

Cap, hydraulic tank ............ 1

Element, hydraulic oil filter . 1

Element,hyd oil filter(winter) 1

Elbow, 90° w/O-ring ........... 2

O-Ring................................ 1

Hose, low pressure (7”)...... 1

Gasket, tank cap................ 1

Hose, upper (52”&60”) ....... 2

Hose, upper (72”)............... 2

Motor, wheel drive.............. 2

Kit, seal .............................. 1

Kit, bearing......................... 1

Bushing, idler pivot............. 1

Spring, pump drive idler..... 1

Fitting, tee (3/8” i.d. hose).. 1

Fitting, tee (1/4” i.d. hose).. 1

Clamp, hose (1/2”) ............. 3

Clamp, hose (5/8”) ............. 5

Elbow,90° 7/16-JICx1/4-NPT1

Elbow,90° 9/16-JICx1/4-NPT1

Elbow, 90° (w/O-ring)......... 2

O-Ring (SAE #4)................ 1

Connector,strght (w/o-rings) 4

O-Ring (SAE #8)................ 1

O-Ring (37° flare #8).......... 1

Hose, high pressure 60”..... 2

Hose, high pressure 52"..... 2

1-633568

1-633567

30 1-633569

31 1-633167

♦

1-633335

1-634277

321-4

323-8

323-9

1-800805

323-7

39 1-803022

40 30-1710

41 1-803050

1-805004

3256-3

3256-4

13-2840

1-807272 Key, 5mm x 5mm x 25mm . 2

3290-357

32128-33

302-40

Nut, 3/8-16 whizlock .......... 8

Nut, whizlock 1/4-20 .......... 2

Zerk, 90° 1/4-28................. 1

Screw, 1/4-20 x 5/8 ........... 2

Pump, hydro ...................... 2

Kit, overhaul seal............... 1

Elbow,90°(w/o-rings)(52&60) 4

Elbow,90°(w/o-rings)(72) ..... 1

O-Ring (SAE #10).............. 1

O-Ring (37° flare #8) ......... 1

Hose, lower (52”&60”) ....... 2

Hose, lower (72”)............... 2

321-3

1-603841

2513018

1-633786

1-633605

1-603919

1-603992

1-633775

1-633777

23 1-632201-03 Arm, pump idler ................. 1

24 1-632281

Hose, low pressure (12”).... 1

25 1-632282

Hose,low pressure(20 1/2”) 1

Use Pro-Lock, Nut Type (P/N 1-840022, 5 ml tube) on setscrews.

Use Teflon pipe sealant on pipe threads in reservoir & filter head.

Exmark black touch up spray paint - gloss black

♦

Use only for operation below 32°F (0°C)

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HYDRAULIC GROUP

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DECAL GROUP

Ref.

No.

Qty.

Req'd.

Ref.

No.

Qty.

Req'd.

Part No.

Description

Part No.

Description

8ϕ

103-0166 Decal, Console 1 .................. 1

103-0210 Decal, Console 2 .................. 1

1-633706 Decal, Deck Height .............. 1

1-633702 Decal, Check Service ........... 1

1-633462 Decal, Important ................... 1

1-403005 Decal, Danger....................... 2

1-323540 Decal, Roller Mounting ......... 1

1-643103 Decal, Exmark logo .............. 1

1-643386 Decal, Exmark logo .............. 1

1-303293 Decal, 2 Minute Cool ............ 2

1-643401 Decal, Mercury Switch.......... 1

1-643222 Decal, Belt Routing............... 1

103-1146 Decal, Ultracut 60................. 1

1-633827 Decal, Park Brake Warning.. 1

1-643339 Decal, Pump Belt Rtg ........... 1

103-1143 Decal, Hood 23 L.C. RH....... 1

103-1141 Decal, Hood 27 L.C. RH....... 1

103-1144 Decal, Hood 23 L.C. LH ....... 1

103-1142 Decal, Hood 27 L.C. LH ....... 1

28• 1-643288 Decal, Fuse/Relay................ 1

30ϕ

33•

36ϕ

38ϕ

39ϕ

103-1077 Decal, Bolt Torque................ 1

1-643253 Decal, Radiator Fan ............. 1

1-633313 Decal, Warning..................... 1

1-523552 Decal, Hyd Tank/Hot Surface 1

103-0261 Decal, Fuel Valve ................. 1

1-513748 Decal, Guard ........................ 1

103-0368 Decal, Rotating Devices....... 1

1-643104 Decal, L.C. Lazer Swash...... 1

103-0245 Decal, Top Console.............. 1

103-0223 Decal, Havoline Coolant (60”) 1

13♦ 103-0262 Decal, Fuel Valve.................. 1

1-643397 Decal, EPS ........................... 1

1-513742 Decal, No Step ..................... 2

103-1145 Decal, Ultracut 52................. 1

1-633922 Decal, Anti-Scalp.................. 1

14•

65-2690

Decal, Hot Surface ............... 2

18** 1-633350 Decal, Lazer Swash.............. 1

1-633345 Decal, Deck Height............... 1

103-0371 Decal Kit-Air-Cooled (including EFI)

103-0370 Decal Kit-Kaw Liquid-Cooled

103-1147 Decal, Ultracut 72................. 1

103-1027 Decal, Relay ........................ 1

1-303508 Decal, Discharge Warning ... 1

** Decal for Air-Cooled units only.

♦

•

Decal for all units except 26 HP EFI Kohler.

Decals for 26 HP EFI Kohler units only.

Decal for all units except Kawasaki Liquid-Cooled.

Decal for Kawasaki Liquid-Cooled units only.

Decal for 27 HP Kawasaki Liquid-Cooled units only.

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DECAL GROUP

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KOHLER 23 & 25 HP AIR-COOLED ELECTRICAL GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

1-633111 Switch-brake N.O/N.C ....... 1

1-513051 Switch-drive lever N.O. ..... 2

1-303287 Plastic tie (small)................ 5

100-6186 Module-seat delay.............. 1

103-0206 Switch-ignition w/ keys....... 1

1-513374 Meter-engine hours............ 1

1-633673 Switch ................................ 1

1-633396 Clip-Loom .69 .................... 3

103-0294 Harness-wiring................... 1

1-303335 Plastic tie (large) ................ 2

1-523281 Cable-battery (+) 30”.......... 1

1-543393 Insulator, solenoid (+) ........ 1

1-633651 Bolt, battery hold down ...... 2

1-633782 Switch, tilt........................... 1

1-633652 Hold down-battery.............. 1

103-0293 Battery-12V ........................ 1

1-543792 Wingnut, nyloc.................... 2

1-633307 Cable-battery (-) 40”........... 1

1-543391 Insulator-battery ................. 1

1-800282 Screw, 5/16-18x7 ............... 1

3256-2

Washer, 1/4 flat.................. 2

32128-20 Nut, 5/16-18 whizlock......... 2

1-523415 Spring-seat switch.............. 1

1-522424 Spring mount wldmt ........... 1

321-4

Screw, 1/4-20x3/4 .............. 6

32128-33 Nut, 1/4-20 whizlock........... 6

1-603511 Keys, ignition...................... 1

1-513152 Switch- seat N.C. ............... 1

1-513180 Actuator, seat switch.......... 1

3290-500 Screw, #10-24x5/8 ............. 14

1-633181 Plate, tapped ...................... 4

1-816001 Fuse-20 amp...................... 2

3296-2

Nut, #10-24 Hex Nyloc....... 6

1-643275 Relay, 12V ......................... 2

103-0498 Nut, Ignition........................ 1

103-0499 Seal, Ignition ...................... 1

3256-22

Washer, ¼ SAE................. 1

à Use dielectric grease on all wiring harness connectors.

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KAWASAKI 23 HP AIR-COOLED ELECTRICAL GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

1-303287 Plastic tie (small)................ 5

100-6186 Module-seat delay.............. 1

103-0206 Switch-ignition w/ keys....... 1

1-513374 Meter-engine hours............ 1

1-633673 Switch ................................ 1

1-633396 Clip-Loom .69 .................... 3

1-633652 Hold down-battery.............. 1

103-0293 Battery-12V ........................ 1

1-543792 Wingnut, nyloc.................... 2

1-633307 Cable-battery (-) 40”........... 1

1-543391 Insulator-battery ................. 1

1-800282 Screw, 5/16-18x7 ............... 1

3256-2

Washer, 1/4 flat.................. 2

27à 103-0732 Harness-wiring................... 1

32128-20 Nut, 5/16-18 whizlock......... 2

1-523415 Spring-seat switch.............. 1

1-522424 Spring mount wldmt ........... 1

1-303335 Plastic tie (large) ................ 2

1-523281 Cable-battery (+) 30”.......... 1

1-543393 Insulator, solenoid (+) ........ 3

1-633651 Bolt, battery hold down ...... 2

1-633782 Switch, tilt........................... 1

321-4

Screw, 1/4-20x3/4 .............. 8

32128-33 Nut, 1/4-20 whizlock........... 9

1-603511 Keys, ignition...................... 1

1-513152 Switch- seat N.C. ............... 1

1-513180 Actuator, seat switch.......... 1

3290-500 Screw, #10-24x5/8 ............. 14

1-633181 Plate, tapped ...................... 4

1-816001 Fuse-20 amp...................... 2

1-633111 Switch-brake N.O./N.C. ..... 1

1-513051 Switch-drive lever N.O. ...... 2

3296-2

Nut, #10-24 Hex Nyloc....... 6

1-643275 Relay, 12V ......................... 2

103-0498 Nut, Ignition........................ 1

103-0499 Seal, Ignition ...................... 1

1-633306 Wire, starter solenoid......... 1

1-513075 Switch, 12V solenoid.......... 1

3256-22

Washer, ¼ SAE................. 1

à Use dielectric grease on all wiring harness connectors.

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KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

103-0883 Harness-wiring..................... 1

1-816001 Fuse-20 amp ....................... 1

1-816003 Fuse-30 amp ....................... 1

1-643275 Relay, 12V .......................... 3

26 1-633652 Holdown-battery .................. 1

27 1-543792 Wingnut, nyloc..................... 2

28 1-633651 Bolt, battery holddown......... 2

29 3290-500 Screw, #10-24x5/8 ..............12

30 1-513152 Switch- seat N.C.................. 1

31 1-633181 Plate- tapped....................... 4

32 1-522424 Spring mount wldmt............. 1

33 1-633111 Switch-brake N.O./N.O........ 1

34 1-513762 Clip-loom .50 ....................... 1

35 1-633673 Switch.................................. 1

36 103-0206 Switch-ignition w/ keys ........ 1

37 1-513374 Meter- engine hours ............ 1

38 100-6186 Module, seat delay .............. 1

39 1-643115 Plastic tie (large) ................. 1

40 1-513180 Actuator, seat switch ........... 1

41 1-603511 Keys, ignition ....................... 1

42 32128-20 Nut, 5/16-18 whizlock.......... 2

43 1-643037 Gauge, Voltmeter ................ 1

44 1-643021 Gauge, Temperature........... 1

45 1-633782 Switch, tilt ............................ 1

46 103-0498 Nut, Ignition ......................... 1

47 103-0499 Seal, Ignition........................ 1

48 1-513051 Switch, drive lever N.O........ 2

1à

1-803071 Screw, machine #10-24x1/2

3296-2 Nut, nyloc #10-24 ................ 6

1-543393 Insulator, solenoid + ........... 1

321-4 Screw, 1/4-20x3/4................ 7

1-633396 Clip- loom .69....................... 3

10 32128-33 Nut, 1/4-20 whizlock ............ 7

11 33014-00 Nut, hex M8-1.25 ................ 1

12 3256-23 Washer, 5/16 SAE .............. 1

13 1-523415 Spring- seat switch .............. 1

14 33114-016 Screw, hex M8-1.25x16 ...... 1

15 1-800282 Screw, 5/16-18x7................. 1

1-643145 Tab, #10stud .25 Spade 45°

17 103-0283 Sender Unit, Temp .............. 1

18 1-643153 Washer, Alum. Sender gskt. 1

19 1-523279 Cable- battery (+)................. 1

20 1-633307 Cable-battery (-)................... 1

21 1-543391 Insulator-battery................... 1

22 1-303335 Plastic tie (medium) ............ 7

23 3256-2

Washer, 1/4 flat ................... 2

24 103-0293 Battery-12V.......................... 1

25 1-303287 Plastic tie (small) ................. 3

49 3256-23

Washer, 5/16 SAE............... 1

à Use dielectric grease on all wiring harness connectors.

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KAWASAKI 23 HP LIQUID-COOLED ELECTRICAL GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

1-643095 Harness-wiring ..................... 1

1-633833 Switch, fan-thermal .............. 1

1-816003 Fuse-30 amp........................ 2

1-643275 Relay, 12V ........................... 2

27 1-543792 Wingnut, nyloc .................... 2

28 1-633651 Bolt, battery holddown......... 2

29 3290-500 Screw, #10-24x5/8.............. 12

30 1-513152 Switch- seat N.C. ................ 1

31 1-633181 Plate- tapped....................... 4

32 1-633110 Switch- brake N.O./N.O. ..... 1

1à

1-803071 Screw, machine #10-24x1/2

3296-2 Nut, nyloc #10-24 ................ 7

1-543393 Insulator, solenoid + ............ 1

321-4 Screw, 1/4-20x3/4 ................ 11

1-633396 Clip- loom .69....................... 5

33 1-633111 Switch-drive lever N.O./N.C.

34 1-513762 Clip-loom .50....................... 2

35 1-633673 Switch ................................. 1

36 1-543070 Switch-ignition w/ keys........ 1

37 1-513374 Meter- engine hours............ 1

38 1-633856 Module, ignition interlock .... 1

39 1-643115 Plastic tie (large) ................ 5

40 1-513180 Actuator, seat switch........... 1

41 1-603511 Keys, ignition....................... 1

42 1-816001 Fuse-20 amp....................... 1

43 1-643037 Gauge, Voltmeter................ 1

44 1-643021 Gauge, Temperature .......... 1

45 1-523415 Spring- seat switch.............. 1

46 1-522424 Spring mount wldmt............ 1

47 32128-20 Nut, 5/16-18 whizlock.......... 2

48 1-633782 Switch, tilt............................ 1

49 103-0498 Nut, Ignition......................... 1

50 103-0499 Seal, Ignition ....................... 1

10 32128-33 Nut, 1/4-20 whizlock............. 11

11 33014-00 Nut, hex M8-1.25 ................. 1

12 1-805005 Washer, lock 5/16 ............... 1

13 1-643178 Insulator, alternator (+) red .. 1

14 33114-016 Screw, hex M8-1.25x16 ...... 1

15 1-800282 Screw, 5/16-18x7 ................. 1

1-643145 Tab, #10stud .25 Spade 45°

17 1-643036 Sender Unit, Temp............... 1

18 1-643153 Washer, Alum Sender gskt.. 1

19 1-523279 Cable- battery (+) ................. 1

20 1-633307 Cable-battery (-) ................... 1

21 1-543391 Insulator-battery ................... 1

22 1-303335 Plastic tie (medium) ............. 4

23 3256-2

Washer, 1/4 flat.................... 2

24 103-0293 Battery-12V .......................... 1

25 1-303287 Plastic tie (small).................. 5

26 1-633652 Holdown-battery................... 1

Use dielectric grease on all wiring harness connectors.

51 3256-23

52 98-7249

Washer, 5/16 SAE.............. 1

Relay................................... 1

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KOHLER 26 HP EFI ELECTRICAL GROUP

Ref.

Qty.

Ref.

Qty.

No. Part No.

Description

Req'd.

No. Part No.

Description

Req'd.

103-0263 Harness-wiring..................... 1

1-633307 Cable-battery (-)................... 1

1-523279 Cable- battery (+)................. 1

24 1-513762 Clip-loom .50........................ 2

25 1-816001 Fuse-20 amp ....................... 2

26 1-633396 Clip- loom .69....................... 2

27 103-0293 Battery-12V............................. 1

28 1-543391 Insulator-battery................... 1

29 1-633652 Holdown-battery................... 1

30 1-543792 Wingnut, nyloc..................... 2

31 1-633651 Bolt, battery holddown ......... 2

32 1-633840 Wiring Harness, seat .......... 1

33 1-633673 Switch .................................. 1

34 1-303287 Plastic tie (small) ................. 1

35 1-303335 Plastic tie (medium) ............ 5

36 1-643115 Plastic tie (large) ................. 2

37 1-323229 Clip, loom 3/8 ...................... 1

38 1-816002 Fuse, 10 amp ...................... 1

39 1-543393 Insulator, solenoid + ........... 1

40 1-633782 Switch, tilt ............................ 1

1à

3296-2

Nut, nyloc #10-24 ................ 14

1-803071 Screw, machine #10-24x1/2

1-643275 Relay, 12V ........................... 1

1-643257 Panel, fuses/relay ................ 1

1-643246 Trim-lok, 3/16” x 9.75........... 1

321-4

Screw, 1/4-20x3/4................ 6

10 32128-33 Nut, 1/4-20 whizlock............. 6

11 1-805518 Washer, fender #10 x 1.0 .... 4

12 1-643325 Ring Mount, Vibration .......... 4

13 1-643326 Bushing Mount, Vibration .... 4

14 1-805519 Washer, Fender 1/4 x 1.0 ... 4

15 1-803074 Screw, Shoulder .25 x .75 ... 4

16 3290-500 Screw, #10-24x5/8............... 8

17 1-633111 Switch, N.O./N.O.................. 1

18 1-633181 Plate- tapped........................ 3

19 1-513051 Switch, N.O./N.C.................. 2

20 103-0206 Switch-ignition w/ keys......... 1

21 1-603511 Keys, ignition........................ 1

22 1-513374 Meter- engine hours............. 1

23 100-6186 Module, seat delay .............. 1

41 3256-2

Washer, 1/4 flat .................. 2

42 103-0498 Nut, Ignition ......................... 1

43 103-0499 Seal, Ignition ....................... 1

44 33114-016 Screw, M8-1.25 x 16mm ..... 2

45 3256-23

Washer, 5/16 SAE .............. 2

46 1-643267 Indicator, Red LED ............. 1

à Use dielectric grease on all wiring harness connectors.

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KOHLER 23, & 25 HP AIR-COOLED ELECTRICAL DIAGRAM

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KAWASAKI 23 HP AIR-COOLED ELECTRICAL DIAGRAM

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KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL DIAGRAM

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KAWASAKI 23 HP LIQUID-COOLED ELECTRICAL DIAGRAM

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KOHLER 26 HP EFI ELECTRICAL DIAGRAM

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SEE EXMARK’S COMPLETE

LINE OF PRODUCTS FOR TURF CARE

LAZER Z^®

LAZER Z^®HP

LAZER Z^®XP

TURF RANGER^®

TURF TRACER^®

TURF TRACER^®HP

VIKING HYDRO

METRO^®

METRO^®HP

SELF STEERING SULKY

ULTRA VAC^™

GRASS CATCHER

MICRO-MULCH ^™ACCESSORY

EXMARK MFG. CO. INC.

INDUSTRIAL PARK BOX 808

BEATRICE, NE 68310

PART NO. 103-0656 Rev C.

(402) 223-6300

FAX (402) 223-5489

PRINTED IN U.S.A.

MFG. CO. INC.

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