Dixon Lawn Mower 539 131188 User Guide

Operator and  
Parts Manual  
Grass Catcher  
Dixon SpeedZTR 30  
Kit 539 131188  
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TABLE OF CONTENTS  
SAFETY RULES ....................................................................................................................... 4-6  
CARTON CONTENTS ..................................................................................................................7  
ASSEMBLY .......................................................................................................................... 8 - 12  
OPERATION ...............................................................................................................................12  
CUSTOMER RESPONSIBILITIES..............................................................................................13  
PARTS ................................................................................................................................ 14 - 17  
TORQUE SPECIFICATIONS ......................................................................................................18  
3
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
DANGER !  
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING  
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD  
RESULT IN SERIOUS INJURY OR DEATH.  
I. GENERAL OPERATION  
Read, understand and follow all instructions  
in the manual and on the machine before  
starting.  
operators should evaluate their ability to  
operate the riding mower safely enough to  
protect themselves and others from serious  
injury.  
Only allow responsible adults, who are  
familiar with the instructions, to operate the  
machine.  
DO NOT operate mower with grass catcher,  
unless the front weights are installed.  
Clear the area of objects such as rocks,  
stones, toys, wire etc., which could be picked  
up and thrown by the blades.  
Keep machine free of grass, leaves or other  
debris buildup which can touch hot exhaust/  
engine parts and burn. Do not allow the  
mower deck to plow leaves or other debris  
which can cause buildup to occur. Clean any  
oil or fuel spillage before operating or storing  
the machine. Allow machine to cool before  
storage.  
Be sure the area is clear of all people and  
pets before mowing. Stop the machine if  
anyone enters the area.  
Never carry passengers or children even with  
blades off.  
Do not mow in reverse unless absolutely  
necessary. Always look down and behind  
before and while backing.  
II. SLOPE OPERATION  
Slopes are a major factor related to loss-of-  
control and tip-over accidents, which can result in  
severe injury or death. All slopes require extra  
caution. If you cannot back up the slope or if you  
feel uneasy on it, do not mow it.  
Be aware of the mower discharge direction  
and do not direct it towards anyone. Do not  
operate the mower without either the entire  
grass catcher or the guard in place.  
DO  
Slow down before turning.  
Mow up and down slopes (10° Max.), not  
across.  
Never leave the machine unattended when  
the engine is running. Always turn off the  
blades, set the parking brake, stop the  
engine and remove the key before leaving  
the machine.  
Remove obstacles such as rocks, tree limbs,  
etc.  
Watch for holes, ruts, or bumps. Uneven  
terrain could overturn the machine. Tall  
grass can hide obstacles.  
Turn off blades when not mowing.  
Stop engine before removing grass catcher  
or unclogging chute.  
Use slow speed. Choose a low speed so that  
you will not have to stop while on the slope.  
Mow only in daylight or good artificial light.  
Use extra care with grass catchers or other  
attachments. These can change the stability  
of the machine.  
Do not operate the machine while under the  
influence of alcohol or drugs.  
Watch out for traffic when operating near or  
crossing roadways.  
Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in  
speed or direction.  
Use extra care when loading and unloading  
the machine onto a trailer or truck.  
Avoid starting or stopping on a slope. If tires  
lose traction, disengage the blades and  
proceed slowly straight down the slope.  
Data indicates that operators, age 60 years  
and above, are involved in a large percent-  
age of riding mower-related injuries. These  
4
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
Use extra care in handling gasoline and other  
DO NOT  
fuels. They are flammable and vapors are  
explosive.  
Do not turn on slopes unless necessary, and  
then, turn slowly and gradually downhill, if  
possible.  
-
Use only an approved container.  
-
Never remove gas cap or add fuel with  
the engine running.  
Do not mow near drop-off, ditches, or em-  
bankments. The mower could suddenly turn  
over if a wheel is over the edge of a cliff  
or ditch, or if an edge caves in.  
-
-
-
-
Allow engine to cool before refueling.  
Do not smoke.  
Do not mow on wet grass. Reduced traction  
could cause sliding.  
Never refuel the machine indoors.  
Never store the machine or fuel container  
inside where there is an open flame, such  
as a water heater.  
Do not try to stabilize the machine by putting  
your foot on the ground.  
Never run a machine inside a closed area.  
III. CHILDREN  
Keep nuts and bolts, especially blade attach-  
ment bolts, tight and keep equipment in good  
condition.  
Tragic accidents can occur if the operator is not  
alert to the presence of children. Children are  
often attracted to the machine and the mowing  
activity. Never assume that children will remain  
where you last saw them.  
Never tamper with safety devices. Check  
there proper operation regularly.  
Keep machine free of grass, leaves, or other  
debris buildup. Clean oil or fuel spillage.  
Allow machine to cool before storing.  
NEVER allow children to operate the  
machine.  
Keep children out of the mowing area and  
under the watchful care of another respon-  
sible adult.  
Stop and inspect the equipment if you strike  
an object. Repair, if necessary, before restart-  
ing.  
Be alert and turn off the machine if children  
enter the area.  
Never make adjustments or repairs with the  
engine running.  
Before and when backing, look behind and  
down for small children.  
Grass catcher components are subject to  
wear, damage, and deterioration, which could  
expose moving parts or allow objects to be  
thrown. Frequently check components and  
replace with manufacturer’s recommended  
parts, when necessary.  
Never carry children. They may fall off and be  
seriously injured or interfere with safe ma-  
chine operation.  
Use extra care when approaching blind  
corners, shrubs, trees, or other objects that  
may obscure vision.  
Mower blades are sharp and can cut. Wrap  
the blade(s) or wear gloves, and use extra  
caution when servicing them.  
IV. SERVICE  
The operation of any mower can result in  
Check brake operation frequently. Adjust and  
service as shown in the Operator’s manual.  
foreign objects thrown into the eyes, which  
can result in severe eye damage. Always  
wear safety glasses or eye shields while  
operating your mower or performing any  
adjustments or repairs. We recommend a  
wide vision safety mask over spectacles or  
standard safety glasses.  
5
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
NEVER allow children to operate the  
machine.  
CAUTION  
Be sure the area is clear of other people  
before mowing. Stop machine if anyone  
enters the area.  
In order to prevent accidental starting when  
setting up, transporting, adjusting or making  
repairs, always disconnect spark plug wire and  
place wire where it cannot contact spark plug.  
Never carry passengers or children even with  
the blades off.  
Do not drive in reverse unless absolutely  
necessary. Always look down and behind  
before and while backing.  
WARNING  
Never carry children. They may fall off and be  
seriously injured or interfere with safe ma-  
chine operation.  
DO NOT tow any trailers, etc. with this  
mower. They may jackknife or over turn  
causing damage to the mower and possibly  
serious injury to the operator.  
Keep children out of the mowing area and  
under the watchful care of another respon-  
sible adult.  
Be alert and turn machine off if children enter  
the area.  
Before and when backing, look behind and  
down for small children.  
WARNING  
Mow up and down slopes (10° Max), not  
across.  
Engine exhaust, some of its constituents,  
and certain vehicle components contain or  
emit chemicals known to the State of  
California to cause cancer and birth defects  
or other reproductive harm.  
Remove obstacles such as rocks, tree limbs,  
etc.  
Watch for holes, ruts, or bumps. Uneven  
terrain could overturn the machine. Tall grass  
can hide obstacles.  
Use a slow speed while on slope or hill.  
Avoid starting or stopping on a slope. If tires  
lose traction, disengage the blades and  
proceed slowly straight down the slope.  
WARNING  
Battery posts, terminals and related  
accessories contain lead and lead  
compounds, chemicals know to the State of  
California to cause cancer and birth defects  
or other reproductive harm. Wash hands  
after handling.  
If machine stops while going uphill, disengage  
blades, shift into reverse and back down  
slowly.  
Do not turn on slopes unless necessary, and  
then, turn slowly and gradually downhill, if  
possible.  
CAUTION  
Look for this symbol to point out important  
safety precautions. It means  
CAUTION! BECOME ALERT!  
YOUR SAFETY IS INVOLVED.  
6
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UNPACKING INSTRUCTIONS  
CARTON 1 CONTENTS  
Remove all parts and packing materials from  
both cartons.  
1 - Upper Chute  
1 - Flex Hose  
1 - Discharge Adapter  
1 - Owner’s Manual  
1 - Hanger Bracket  
1 - Adapter Bracket  
Check carton contents against list. Be sure all  
parts are there.  
1 - Guard Reinforcement 1 - Booster Ring  
1 - Weight Kit  
2 - Hi Lift Adapter  
1 - Bag of Hardware  
CARTON 2 CONTENTS  
1 - Cover Assembly  
1 - Bag of Hardware  
2 - Soft Bag Containers  
PARTS IDENTIFICATION  
COVER  
ASSEMBLY  
FLEX HOSE  
GRASS  
DISCHARGE ADAPTER  
CATCHER  
CONTAINERS  
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when  
you are seated on the mower in the operator’s position.  
CAUTION  
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:  
Set parking brake.  
Place motion control levers in “NEUTRAL” position.  
Turn ignition key “OFF” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug and place wire where it cannot come in contact  
with plug.  
7
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ASSEMBLY  
BAGGER SUPPORT ASSEMBLY  
MOUNTING COVER ASSEMBLY TO  
SUPPORT ASSEMBLY  
1
2
1. Remove the two upper side bolts on the  
engine guard as illustrated. Set hardware  
aside for reuse.  
NOTE: For ease of assembly, you may wish  
assistance from another person for mounting the  
cover assembly to mower.  
2. Attach guard reinforcement to engine guard  
using hardware removed in Step 1.  
1. Position cover assembly on ground behind  
mower .  
3. Attach hanger bracket to guard reinforcement  
with two 5/16 x ¾ carriage bolts and two 5/16  
nyloc nuts. See illustration.  
2. Lift and rotate cover to align cover bracket  
with hanger bracket and slide down until  
secure.  
4. After the hanger bracket is attached to the  
guard reinforcement, two holes will need to be  
drilled through the engine guard for the  
matching bottom holes of the hanger bracket.  
5. Use the bottom hanger bracket holes as a  
template to drill the two 11/32 holes.  
Hanger Bracket  
Frame Bracket  
Guard Reinforcement  
Hanger  
Bracket  
Engine Guard  
Drill two 11/32  
holes into engine  
guard to match  
these holes  
Existing Hardware  
8
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ASSEMBLY  
CONTAINER MOUNTING  
BOOSTER RING  
3
4
1. Install container, centering between support  
tubes.  
1. Remove mower deck from machine. Refer to  
Operator’s Manual, if necessary.  
NOTE: One container should always  
2. Install the high lift adapters to existing high lift  
mower blade. This combination provides the  
highest lift possible. Results may vary de-  
pending on mowing conditions and the type  
and heaviness of grass to be bagged. If  
desired, high lift adapters may be removed,  
though high lift blades must remain in the  
deck when using a grass catcher.  
overlap the other container at supports.  
2. Close cover and lock latch handles over  
center support tubes.  
Cover Latch  
Handle  
3. Position the booster ring on the bottom of the  
deck. Attach the booster ring to deck with the  
bolts and washers to the outside of the ring.  
Refer to illustration. Secure with nyloc nuts.  
WARNING  
Blades are sharp. Protect your  
hands with gloves and/or wrap  
blades with a heavy cloth when  
handling.  
Containers  
4. Spin the mower blade several times to check  
for sufficient clearance. CONTACT WITH  
BLADE WILL DAMAGE BOOSTER RING  
AND MAY RESULT IN SERIOUS INJURY.  
5. Reinstall deck to machine. Refer to Operator's  
Manual, if necessary.  
Support  
Tubes  
blade  
rotation  
Booster  
Ring  
WARNING  
DO NOT operate mower unless container is  
properly installed. Container is subject to  
wear and deterioration, check containers  
frequently, replace when cracked or dam-  
aged. Use only a recommended replace-  
ment container.  
9
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ASSEMBLY  
LOWER CHUTE  
FLEX HOSE  
5
6
1. Turn mower engine off.  
1. Slide flex hose onto open end of discharge  
adapter.  
2. Remove grass deflector on mower by pulling  
hair pin cotter and deflector pin. Set aside to  
reuse. The deflector and spring may be stored  
for future use when not using the bagger.  
2. Thread hose clamp around flex hose and  
discharge adapter. Pull tight.  
3. Attach adapter bracket to discharge adapter  
with bolts, washers and nuts as illustrated  
below.  
Flex Hose  
¼-20 Nut  
Washer  
Hose Clamp  
¼-20 x ¾ Hex  
Discharge  
Adapter  
3. Align the discharge adapter into the deck’s  
deflector mounting bracket and insert the  
deflector pin. Secure with the hair pin cotter.  
CAUTION  
Before removing deflector shield, turn  
mower engine off.  
Discharge Adapter  
Adapter  
Mower Deflector  
Bracket  
Deflector Pin  
Deflector  
Mounting Bracket  
10  
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ASSEMBLY  
UPPER CHUTE  
FRONT WEIGHTS  
7
8
1. Center the weight box on the front face of foot  
plate, as illustrated. Use the holes in weight  
box as a template to mark and drill four 11/32"  
diameter holes in foot plate.  
1. Slide opposite flex hose end into upper chute.  
2. Push upper chute through the gasketed  
opening in the cover assembly.  
3. Rotate flex tube and upper chute so that the  
chute opening is downwards toward the  
container bags.  
2. Attach the weight box to foot plate with four  
5/16-18 x ½" carriage bolts and 5/16" nyloc nuts.  
3. Install weight in weight box.  
Cover Gasket  
Rotate Upper Chute  
to point downwards  
towards bags  
CAUTION  
DO NOT operate mower with grass  
catcher, unless the front weights are  
installed.  
Weight Box  
Install Weight  
In Box  
11  
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OPERATION  
TIPS FOR IMPROVED BAGGING  
OPERATION  
Follow the mower operation instructions in your  
mower operator’s manual.  
Avoid cutting wet grass or in the morning  
while the dew is still heavy. Grass clippings  
collected under these conditions tend to be  
sticky and adhere to the walls of the flow path  
causing clogging.  
When operating your grass catcher on a lawn  
where grass and leaf bagging equipment has not  
been used, you are picking up thatch and debris  
that has accumulated for long periods of time. The  
amount collected and the total time of operation  
may be greater than you will experience with  
regular use of your grass catcher.  
If the grass catcher fails to pick up cut grass  
or leaves, it is an indication that clogging has  
occurred in the system or that the grass  
catcher containers are full.  
a. Disengage blades, place motion control  
levers in neutral position, engage parking  
brake and stop engine.  
Always run throttle at full speed when bag-  
ging.  
- Unlatch and raise cover.  
Select a speed low enough to give good  
mower cutting performance, good quality cut  
and good bagging performance.  
- Slide out containers and dispose of  
clippings.  
- Replace containers, close cover, and  
latch.  
NOTE: It may be necessary to overlap  
width of cut to suit your conditions.  
b. Check for clogging.  
- Remove all debris in chute.  
- Reassemble chutes.  
If grass is extremely tall, it should be mowed  
twice. The first time relatively high, the second  
time to desired height.  
Use left hand side of mower for trimming.  
Plastic trash bags (3.0 mil, 30 gallon) can be  
inserted inside grass catcher containers for  
ease of debris disposal. To remove the plastic  
trash bags when full:  
a. Disengage blades, shift into neutral,  
engage the parking brake and stop the  
engine.  
b. Unlatch and raise cover.  
c. Remove one container at a time by  
grasping container handles and pulling  
toward the rear, off of the tube rails.  
d. With the container resting on the ground,  
close and secure the top of the plastic  
lawn bag.  
CAUTION  
e. Tip the container on its side and slide the  
filled bag from the container.  
• DO NOT operate mower with grass  
catcher partially installed.  
f. Install a new plastic lawn bag with the  
edges of the bag draped over upper lip of  
the Container (for replacement bags refer  
to REPLACEMENT PARTS).  
• Disengage blades and stop engine before  
leaving mower seat to empty containers,  
unclogging chutes, etc.  
• Close cover before starting.  
g. Repeat for other containers.  
• Disengage mower blades when crossing  
driveways or gravel surfaces and other  
areas where thrown objects could be a  
hazard.  
h. Reinstall containers making sure right  
container overlaps left container at center  
supports.  
i. Close cover and secure latches over  
center support tubes.  
• DO NOT attempt to vacuum up cans or  
other potentially hazardous projectiles.  
12  
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CUSTOMER RESPONSIBILITIES  
GENERAL RECOMMENDATIONS  
STORAGE  
Always observe safety rules when performing any  
maintenance.  
When grass catcher is to be stored for a period of  
time, clean it thoroughly, remove all dirt, grass,  
leaves, etc. Store in a clean, dry place.  
Before each use check for loose fasteners.  
Clean unit thoroughly after each use.  
BLADE CARE  
For best results mower blades must be kept  
sharp. Replace bent or damaged blades.  
CAUTION  
Do not leave grass in bagger containers.  
Empty containers after each use and before  
storing. Failure to do so may result in  
spontaneous combustion which could  
develop into a fire.  
See BLADE CARE instructions in your mower  
operator’s manual.  
CAUTION  
BEFORE PERFORMING ANY MAINTE-  
NANCE, SERVICE OR ADJUSTMENTS:  
Set parking brake.  
Place motion control levers in  
“NEUTRAL” position.  
Place clutch control in “DISENGAGED”  
position.  
Turn ignition key to “OFF” position.  
Make sure blades and all moving parts  
have completely stopped.  
Disconnect spark plug wire(s) from  
spark plug(s) and place wire where it  
cannot come in contact with plug.  
CAUTION  
Grass catcher components are subject to  
wear, damage and deterioration, which  
could expose moving parts or allow objects  
to be thrown. Frequently check compo-  
nents and replace with manufacturer’s  
recommended parts, when necessary.  
13  
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PARTS  
8
2
9
11  
4
9
9
9
10  
7
8
5
8
6
3
14  
1
12  
13  
15  
14  
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PARTS  
ITEM P/N  
QTY. DESCRIPTION  
ITEM P/N  
QTY. DESCRIPTION  
1 .. 532 124670....1... RETAINER SPRING  
2 .. 532 127533....1... SCREEN, COVER  
3 .. 539 108100....1... GASKET, COVER  
4 .. 532 130895....1... LATCH HANDLE, COVER  
5 .. 532 132796....1... SPRING, COVER LT  
6 .. 532 132983....1... SPRING, COVER RT  
7 .. 532 133235....1... SPACER, COVER  
8 .. 539 976977....8... NUT, 10-24 HEX W/NYLOC  
9 .. 539 991034.... 8...10-24 x 5/8 WASHER HD ZD  
10 .. 532 414173.... 1...STRIP, REINFORCEMENT  
11 .. 532 160274.... 1...COVER, TOP  
12 .. 532 174083.... 3...CAP, PLUG TUBING END  
13 .. 532 414172.... 1...FRAME ASSEMBLY, 2-BIN  
14 .. 532 192786.... 1...PIN, HINGE PIVOT  
15 .. 532 400226.... 2...CONTAINER BAG, SOFT  
15  
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PARTS  
14  
12  
7
13  
17  
17  
19  
6
15  
3
17  
17  
19  
19  
5
4
9
18  
16  
17  
15  
19  
16  
18  
10  
11  
1
2
8
16  
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PARTS  
ITEM P/N  
QTY. DESCRIPTION  
ITEM P/N  
QTY. DESCRIPTION  
1 .. 539 108397....6...HCS 5/16-24 x 7/8 GR5 ZD  
2 .. 539 110943 ....6...NUT 5/16-24 NYLOC  
3 .. 539 131351....1...DSCHRG ADPTR W/DECAL  
4 .. 539 115352 ....1...DSCHRG MTNG BRKT  
5 .. 539 115401 ....1...DECAL, WARNING  
6 .. 539 115719 ....1...HOSE CLAMP  
11 .. 539 121399.... 1...WEIGHT  
12 .. 539 131153 .... 1...BRACKET, HANGER  
13 .. 539 131157 .... 1...REINFORCEMENT, GUARD  
14 .. 539 131190 .... 1...UPPER CHUTE  
15 .. 539 976978.. 12...NUT ¼-20 HEX NYLOC ZD  
16 .. 539 990055.. 12...WASHER, ¼ FLAT SAE ZD  
17 .. 539 990316.. 10...RHSNB 5/16-18 x ¾ GR5 ZD  
18 .. 539 990580.. 12...HCS ¼-20 x ¾ GR5 ZD  
19 .. 539 990717.. 10...NUT 5/16-18 HEX NYLOC ZD  
7 .. 539 115938 ....1...FLEX HOSE  
8 .. 539 116336 ....2...HI LIFT ADAPTER  
9 .. 539 119910 ....1...BOOSTER RING  
10 .. 539 120206....1...WEIGHT BOX  
17  
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TORQUE SPECIFICATIONS  
HEX HEAD CAP SCREWS  
The torque values shown should be used as a general guideline when specific torque values are not given.  
U.S. Standard Hardware  
Flangelock Screw  
w/ Flangelock Nut  
Grade  
SAE grade 5  
SAE grade 8  
Nm  
12  
ft./lbs  
13  
ft./lbs  
9
Nm  
18  
ft./lbs  
Nm  
1/4  
5/16  
3/8  
18  
31  
24  
42  
28  
46  
38  
62  
24  
40  
33  
54  
7/16  
1/2  
9/16  
5/8  
3/4  
7/8  
50  
75  
68  
75  
108  
156  
224  
305  
502  
801  
1211  
1912  
102  
150  
203  
339  
513  
790  
1060  
115  
165  
225  
370  
591  
893  
1410  
110  
150  
250  
378  
583  
782  
1
1 1/8  
** Grade 5 - Minimum commercial quality (Lower quality not recommended)  
Metric Standard Hardware  
Grade  
Grade 8.8  
Grade 10.9  
Grade 12.9  
10.9  
12.9  
8.8  
Nm  
2
4
ft./lbs  
2.2  
4.5  
ft./lbs  
1.5  
3
5.2  
Nm  
3
6
10  
ft./lbs  
2.7  
5.2  
Nm  
3.6  
7
M4  
M5  
M6  
7
7.5  
8.2  
11  
M7  
8.2  
11  
12  
16  
15  
20  
M8  
13.5  
24  
18  
32  
58  
94  
144  
190  
260  
368  
470  
707  
18.8  
35.2  
62.2  
100  
147  
202  
275  
390  
498  
474  
25  
47  
83  
133  
196  
269  
366  
520  
664  
996  
21.8  
43.5  
75  
119  
176  
242  
330  
471  
596  
904  
29  
58  
M10  
M12  
M14  
M16  
M18  
M20  
M22  
M24  
M27  
43.5  
70.5  
108  
142  
195  
276  
353  
530  
100  
159  
235  
323  
440  
628  
794  
1205  
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539-131193 IR  
05/07  
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Agri Fab Lawn Sweeper 45 0352 User Manual
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