Demco Lawn Mower AC20037 User Guide

04/06 Rev.5  
AC20037  
U.S.Patent No.6,286,870  
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Ag  
RV  
Rental  
Warranty Registration  
Dethmers Manufacturing Company  
4010 320th Street • Box 189 • Boyden, Iowa 51234  
Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420  
Brakes  
Marine ❍  
Very  
Very  
Satisfied  
Dissatisfied  
Satisfied  
Dissatisfied  
How satisfied are you with our product?  
How satisfied are you with the dealership/distributor sales staff?  
Dealer/Distributor Name  
City  
State  
How satisfied are you with the company sales staff?  
How satisfied are you with the delivery?  
Did you have any contact with a Demco Representative?  
YES  
NO  
If YES, how satisfied were you?  
I would recommend this product to my family and friends.  
Would you purchase again from DEMCO?  
YES  
YES  
YES  
NO  
NO  
NO  
Since taking delivery, have you been contacted by the dealer?  
Did you have any problems with this DEMCO product?  
YES  
NO  
If YES, are you satisfied with the company’s resolution of your problem?  
Why did you purchase this product?  
Please list the specific source of information prompting this purchase.  
After purchasing this product, do you see any needed product improvement?  
What other products would you like to see DEMCO offer?  
Comments  
If yes, what improvement?  
Owner’s Name:  
City:  
Mailing Address:  
State:  
Zip Code:  
Model#:  
Serial #:  
Purchase Date:  
Owner’s Signature:  
Please return to DETHMERS MFG. CO. By FAX or tri-folding this form to the backside, it is pre-addressed.  
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Postage  
Dethmers Manufacturing Company  
4010 320th Street, Box 189  
Boyden, Iowa 51234  
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SAFETY  
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS  
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING  
YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW  
THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.  
THIS SYMBOL MEANS  
ATTENTION  
BECOME ALERT  
YOUR SAFETY IS INVOLVED!  
SIGNAL WORDS  
Note: use of the following signal words DANGER,  
WARNING, and CAUTION with safety messages.  
Appropriate signal word for each has been selected  
using following guidelines:  
WARNING:  
Indicates a potentially hazardous situation that, if  
not avoided, could result in death or serious injury,  
and includes hazards that are exposed when  
guards are removed. It may also be used to alert  
against unsafe practices.  
DANGER:  
CAUTION:  
Indicates an imminently hazardous situation that,  
if not avoided, will result in death or serious injury.  
This signal word is to be limited to most extreme  
situations typically for machine components which,  
for functional purposes, cannot be guarded.  
Indicates a potentially hazardous situation that, if  
not avoided, may result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
If you have questions not answered in this manual , require additional copies, or if your manual is damaged,  
please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden, IA 51234  
ph: (712) 725-2311 or (712) 725-2302 Toll Free: 1-800-543-3626 Fax: (712) 725-2380  
Page 5  
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SAFETY...YOU CAN LIVE WITH IT  
EQUIPMENT SAFETY GUIDELINES  
Every year many accidents occur which could be avoided by a few seconds of thought and  
more careful approach to handling equipment. You, the operator, can avoid accidents by  
observing precautions in this section. To avoid personal injury, study precautions and insist  
those working with you, or you yourself, follow them.  
In order to provide a better view, certain illustrations in this manual may show an assembly  
with a safety shield removed. However, sprayer should never be operated in this condition.  
Keep all shields in place. If shield removal becomes necessary for repairs, replace shield  
prior to use.  
Replace any caution, warning, danger or instruction safety decal that is not readable or is  
missing. Location of such decals is indicated in this booklet.  
Do not attempt to operate this sprayer under the influence of alcohol or drugs.  
Review safety instructions with all users.  
Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR  
ASSEMBLE THIS SPRAYER UNTIL THEY HAVE DEVELOPED A THOROUGH  
UNDERSTANDING OF SAFETY PRECAUTIONS AND HOW IT WORKS.  
To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS).  
Do not paint over, remove, or deface any safety signs or warning decals on your sprayer.  
Observe all safety signs and practice instructions on them.  
Never exceed limits of sprayer. If its ability to do a job, or to do so safely is in question  
DON'T TRY IT.  
LIGHTING AND MARKING  
It is the responsibility of operator to know lighting and marking requirements of local highway  
authorities and to install and maintain equipment to provide compliance with regulations.  
Add extra lights when transporting at night or during periods of limited visibility.  
Lighting kits are available from your dealer or manufacturer.  
Page 6  
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SAFETY SIGN LOCATIONS  
Part# 10328 Red  
(on back side of tank)  
WARNING  
To prevent serious injury or death  
• Refer to chemical supplier and manufacturer recommendations and all  
licensing restrictions or regulations.  
• Always wear recommended protective clothing when working with chemicals or  
sprayer.  
• Dispose of all unused chemicals or solutions in proper and ecologically  
sound manner. Improper use can injure people, animals, plants and soil.  
REV 1  
AB21014  
AB21014  
WARNING  
To prevent serious injury or  
death.  
Do not ride or stand on sprayer  
while any part of sprayer is  
moving.  
Keep riders off at all times.  
REV 1  
AB21001  
AB21001  
WARNING  
To prevent serious injury or death  
• Store sprayer on hard level surface.  
• Store empty.  
REV 1  
AB21002  
AB21002  
Part# 10327Amber  
Page 7  
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SAFETY SIGN CARE  
• Keep safety signs clean and legible at all times.  
• Replace safety signs that are missing or have become illegible.  
• Replacement parts that displayed a safety sign should also display current sign.  
• Safetysignsareavailablefromyourdistributor, dealerpartsdepartment, ormanufacturer.  
How to install safety signs:  
• Be sure installation area is clean and dry.  
• Decide on exact position before you remove backing paper.  
• Remove smallest portion of split backing paper.  
• Align decal over specified area and carefully press small portion with  
exposed sticky backing in place.  
• Slowly peel back remaining paper and carefully smooth remaining portion of  
decal into place.  
• Small air pockets can be pierced with a pin and smoothed out using piece of decal  
backing paper.  
TIRE SAFETY  
• Failure to follow proper procedures when mounting tire on rim can produce an  
explosion resulting in serious injury or death.  
• Do not attempt to mount tire unless you have proper equipment and experience.  
• Inflating or servicing tires can be dangerous. Whenever possible, trained personnel  
should be called to service or mount tires.  
• Always order and install tires and wheels with appropriate type and load capacity to  
meet or exceed anticipated weight to be placed on sprayer.  
REMEMBER  
Your best assurance against accidents is a careful and responsible operator. If there is any  
portion of this manual or function you do not understand, contact your local authorized dealer  
ormanufacturer.  
BEFORE OPERATION:  
• Carefully study and understand this manual.  
• Do not wear loose-fitting clothing which may catch in moving parts.  
• Always wear protective clothing and substantial shoes.  
• It is recommended that suitable hearing and eye protection be worn.  
• Operator may come in contact with certain materials which may require specific safety  
equipment relative to handling of such materials. (Examples: extremely dusty, molds,  
fungus, bulk fertilizers, etc.)  
Page 8  
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• Keep wheel and lug nuts tightened to specified torque.  
• Assure that agricultural implement tires are inflated evenly.  
• Give sprayer a visual inspection for any loose bolts, worn parts, or cracked welds, and make  
necessary repairs. Follow maintenance safety instructions included in this manual.  
• Be sure there are no tools lying on or in equipment.  
• Do not use the sprayer until you are sure that area is clear, especially around children and  
animals.  
• Don't hurry learning process or take sprayer for granted. Ease into it and become familiar  
with your new equipment.  
• Practice operation of your sprayer and its attachments. Completely familiarize yourself  
and other operators with its operation before using.  
• Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt  
prior to starting engine.  
• Manufacturer does not recommend usage of tractor with ROPS removed.  
• Move tractor wheels to widest recommended settings to increase stability.  
• Do not allow anyone to stand between tongue or hitch and towing unit when backing  
up to equipment.  
DURING OPERATION  
• Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure it is  
safetostartengineoftowingunitormovesprayer.Thisisparticularlyimportantwithhighernoise  
levels and quiet cabs, as you may not hear people shouting.  
• NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or  
sprayer.  
• Keep hands and clothing clear of moving parts.  
• Do not clean, lubricate, or adjust your sprayer while it is moving.  
• When halting operation, even periodically, set tractor or towing unit brakes, disengage  
PTO, shut off engine, and remove ignition key.  
• Be especially observant of operating area and terrain- watch for holes, rocks, or other hidden  
hazards. Always inspect area prior to operation.  
-
-
-
DO NOT operate near edge of drop-offs or banks.  
DO NOT operate on steep slopes as overturn may result.  
Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.  
Page 9  
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• Pick the most level possible route when transporting across fields. Avoid edges of ditches,  
gullies, and steep hillsides.  
• Be extra careful when working on inclines.  
• Periodically clear equipment of brush, twigs, or other materials to prevent buildup of dry  
combustible materials.  
• Maneuver tractor or towing unit at safe speeds.  
• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury  
or death.  
• Avoidloosegravel, rocks, andholes;theycanbedangerousforequipmentoperationormovement.  
• Allow for sprayer length when making turns.  
• Do not walk or work under raised components or attachments unless securely positioned and  
blocked.  
• Keep all bystanders, pets, and livestock clear of work area.  
• Operate towing unit from operators seat only.  
• Neverstandalongsideofunitwithenginerunningorattempttostartengineand/oroperatemachine  
while standing alongside of unit.  
• Never leave running equipment attachments unattended.  
• As a precaution, always recheck hardware on equipment following every 100 hours of operation.  
Correct all problems. Follow maintenance safety procedures.  
FOLLOWING OPERATION  
• Following operation, or when unhitching, stop tractor or towing unit, set brakes, disengage  
PTO and all power drives, shut off engine and remove ignition key.  
• Store sprayer in an area away from human activity.  
• Do not park sprayer where it will be exposed to livestock for long periods of time. Damage and  
livestock injury could result.  
• Do not permit children to play on or around the stored sprayer.  
• Make sure all parked machines are on a hard, level surface and engage all safety devices.  
• Wheel chocks may be needed to prevent unit from rolling.  
Page 10  
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HIGHWAY AND TRANSPORT OPERATIONS  
• SAFETY CHAINS: If equipment is going to be transported on a public highway, always  
follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to  
check with local law enforcement agencies for your own particular regulations. If required  
safety chains should be obtained and installed. Only safety chains (not elastic or nylon/plastic  
tow straps) should be used to retain connection between towing and towed machines in event  
of separation of primary attaching system. Use a high strength, appropriately sized hitch pin  
with a mechanical retainer and attach safety chains. Criss cross chains under tongue and  
secure to draw bar cage, mounting loops, or bumper frame.  
• Adopt safe driving practices:  
- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING  
WITH SPRAYER IN TOW. LOSS OF CONTROL OR UPSET MAY RESULT.  
- Always drive at a safe speed relative to local conditions and ensure that your speed is low  
enough for an emergency stop. Keep speed to a minimum.  
- Reduce speed prior to turns to avoid risk of overturning.  
- Always keep tractor or towing unit in gear to provide engine braking when going  
downhill. Do not coast.  
- Do not drink and drive!  
• Comply with state and local laws governing highway safety and movement of farm machinery on  
public roads.  
• Use approved accessory lighting flags and necessary warning devices to protect operators of  
other vehicles on highway during transport. Various safety lights and devices are available  
from your dealer.  
• Use of flashing amber lights is acceptable in most localities. However, some localities prohibit  
their use. Local laws should be checked for all highway lighting and marking requirements.  
• When driving tractor and sprayer under 20 mph (40 kph) day or night, use flashing amber warning  
lights and a slow moving vehicle (SMV) identification emblem.  
• Plan your route to avoid heavy traffic.  
• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow  
bridges, intersections, etc.  
• Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight of unit  
you are operating.  
Page 11  
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• Watch for obstructions overhead and side to side while transporting.  
• Always operate equipment in a position to provide maximum visibility at all times. Make  
allowances for increased length and weight of sprayer when making turns, or stopping.  
PERFORMING MAINTENANCE  
• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.  
• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in  
a closed building. Exhaust fumes may cause asphyxiation.  
• Before working on this machine, stop towing vehicle, set brakes, disengage PTO  
and all power drives, shut off engine and remove ignition key.  
• Be certain all moving parts and attachments have come to a complete stop before  
attempting to perform maintenance.  
Always use a safety support and block wheels. Never use a jack to support machine.  
• Always use proper tools or equipment for job at hand.  
• Use extreme caution when making adjustments.  
• Follow torque chart in this manual when tightening bolts and nuts.  
• Never use your hands to locate a hydraulic leak on attachments. Use a small piece of  
cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin.  
• Openings in skin and minor cuts are susceptible to infection from hydraulic fluid.  
Without immediate medical treatment, serious infection and reactions can occur.  
• When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic  
pressure.  
• Replace all shields and guards after servicing and before moving.  
• After servicing, be sure all tools, parts and service equipment are removed.  
• Do not allow grease or oil to build up on any steps or platform.  
• When replacing bolts refer to owners manual.  
• Refer to bolt torque chart for head identification marking.  
• Where replacement parts are necessary for periodic maintenance and servicing,  
genuine factory replacement parts must be used to restore your equipment to original  
specifications. Manufacturer will not claim responsibility for use of unapproved parts or  
accessories and other damages as a result of their use.  
• If equipment has been altered in any way from original design, manufacturer does  
not accept any liability for injury or warranty.  
• A fire extinguisher and first aid kit should be kept readily accessible while performing  
maintenance on this equipment  
Page 12  
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BOLT TORQUE  
TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.  
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of  
bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt.  
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout  
assembly of equipment.  
Bolt Torque for Standard bolts *  
Torque Specifications  
GRADE 2  
GRADE 5  
GRADE 8  
Alb-ft (N.m) lb-ft (N.m) lb-ft (N.m)  
1/4”  
5/1610  
3/820  
7/1630  
1/245  
9/1670  
5/895  
6
(8)  
(13)  
(27)  
(40)  
(60)  
(95)  
(130)  
(225)  
(230)  
(300)  
9
18  
30  
50  
(12)  
(25)  
(40)  
12  
25  
45  
(16)  
(35)  
(60)  
(110)  
(155)  
(220)  
(300)  
(540)  
(880)  
(70)  
80  
75  
(100)  
(155)  
(200)  
(390)  
(570)  
(850)  
115  
165  
225  
400  
650  
115  
150  
290  
420  
630  
3/4165  
7/8170  
1”  
225  
970 (1310)  
Bolt Torque for Metric bolts *  
CLASS 8.8  
CLASS 9.8  
CLASS 10.9  
Alb-ft (N.m) lb-ft (N.m) lb-ft (N.m)  
6
7
8
9
15  
23  
45  
(13)  
(21)  
(31)  
10  
18  
25  
50  
88  
140  
216  
--  
(14)  
(24)  
(34)  
(68)  
(118)  
(189)  
(293)  
--  
13  
21  
31  
(17)  
(29)  
(42)  
Torque figures indicated are valid for  
non-greased or non-oiled threads and  
heads unless otherwise specified.  
Therefore, do not grease or oil bolts or  
capscrews unless otherwise specified  
in this manual. When using locking  
elements, increase torque values  
by 5%.  
10  
12  
14  
16  
18  
20  
22  
24  
(61)  
61  
(83)  
78  
(106)  
(169)  
(263)  
(363)  
(513)  
(699)  
(886)  
106  
170  
263  
364  
515  
702  
890  
(144)  
(230)  
(357)  
(493)  
(689)  
(952)  
(1206)  
125  
194  
268  
378  
516  
654  
--  
--  
--  
--  
--  
--  
* GRADE or CLASS value for bolts  
and capscrews are identified by their  
head markings.  
GRADE-2 GRADE-5  
GRADE-8  
CLASS 8.8 CLASS 9.8 CLASS 10.9  
10.9  
9.8  
8.8  
Page 13  
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JOHN DEERE 7510, 7520, 7600, 7700, 7800, 7610, 7710, 7810 OVER-HEAD  
MOUNTING BRACKETS  
14  
14  
10  
10  
11  
NOTE: Front fenders  
need to be removed  
before installation of  
brackets.  
5
7 8  
13  
9
12  
9
4
3
8
6
2
7
1
13  
11  
12  
7600-7800 & 7610-7810 Series  
3
2
PART  
NO.  
REF.  
NO.  
10  
QTY.  
DESCRIPTION  
10  
1. 00482  
2. 00084  
3. 00083  
8
8
8
1/2-13UNC x 1 3/4Hex Hd Bolt (Gr.5)  
1/2Lockwasher  
1/2-13UNC Hex Nut  
4. 11660-35 1 Left Baseplate for Sidequest  
5. 11661-35 1 Right Baseplate for Sidequest  
6. 10166-35 1 Spacer Assembly  
7. 00254 10 3/4-10UNC Nut  
8. 00253 10 3/4Lockwasher  
9. 01235 10 3/4-10UNC x 2Hex Head Bolt (Gr.5)  
10. 11442-35 4 Drop Channel  
11. 11644-35 2 Extension Arm  
7720, 7820, & 7920 Series  
12. 11651-95 2 Upper Pin  
PART  
NO.  
1. 11442-35  
2. 11644-35  
REF.  
NO.  
13. 02397  
14. 06102  
4
4
Lynch Pin  
1/2”NC X 1.25” Cup Point Set Screw  
QTY.  
DESCRIPTION  
4
2
DropChannels  
Extension Arm  
3.  
4.  
5.  
03840  
11745  
04052  
12 20mm x 2.5mm X 50mm Metric Bolt (Gr. 10.9)  
4
6
1
1
1
1
2
4
4
20mm X 2.5mm x 75mm Metric (Gr. 10.9)  
3/4-10UNC x 1-1/2Hex Bolt (Gr.5)  
LeftBaseplateforSidequest  
RightbaseplateforSidequest  
Left Spacer Plate  
Right Spacer Plate  
UpperPin  
Lynch Pin  
1/2” NC x 1.25” Cup Point Set Screw  
6. 11739-35  
7. 11740-35  
8. 11741-35  
9. 11742-35  
10. 11651-95  
11. 02397  
12. 06102  
12  
1
12  
1
2
3
7
JOHN DEERE 7720, 7820, & 7920 OVER-  
HEAD MOUNTING BRACKETS  
NOTE: Bracket #8 and #9  
must be installed to the  
tractor frame first using  
three 20mm x 50mm  
bolts.  
11  
NOTE: Front fenders  
must be removed before  
installation of brackets.  
10  
3
6
8
9
3
11  
2
3
5
7
NOTE: Bolt #5 is only  
installed in these three  
holes on both brackets.  
10  
5
4
1
1
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JOHN DEERE 8100, 8110, 8120, 8200, 8210, 8220, 8300, 8310, 8320, 8400,  
8410, 8420, & 8520 OVER-HEAD MOUNTING BRACKETS  
8
8
3
3
6
NOTE: Front fenders  
must be removed before  
installation of brackets.  
7
5
2
7
1
7
4
2
8000 Series  
7
REF. PART  
1
NO.  
NO. QTY.  
DESCRIPTION  
Lynch Pins  
Upper Pins  
DropChannels  
Lt.Baseplate  
Rt.Baseplate  
Extension Arms  
6
1.  
02397  
4
2
4
1
1
2
8
4
2. 11651-95  
3. 11442-35  
4. 11645-35  
5. 11646-35  
6. 11644-35  
3
3
7.  
8.  
03840  
06102  
20mm X 2.5mm Metric Bolt (Gr. 10.9)  
1/2”NC x 1-1/4” Cup Point Set Screw  
Adapter Spacer Kit (5839)  
is needed for 8420 & 8520  
& 30 series with power  
shift only.  
Please order replacement parts by PART NO. and DESCRIPTION  
NOTE: Adapter may also  
be required for tractors  
with independent link  
suspension.  
Page 15  
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8
JOHN DEERE 30’S IVT OVER-HEAD  
MOUNTING BRACKETS  
8
3
6
3
7
5
7
7
1
4
7
2
7
1
7
30 Series IVT  
6
REF. PART  
2
7
NO.  
NO. QTY.  
DESCRIPTION  
1.  
02397  
4
2
4
1
1
2
8
4
Lynch Pins  
Upper Pins  
8
2. 11651-95  
3. 11442-35  
4. 12333-35  
5. 12332-35  
6. 11644-35  
DropChannels  
Lt. Baseplate  
Rt. Baseplate  
Extension Arms  
20mm X 2.5mm Metric Bolt (Gr. 10.9)  
1/2”NC x 1-1/4” Cup Point Set Screw  
8
3
3
7.  
8.  
03840  
06102  
NOTE: Front fenders  
must be removed before  
installation of brackets.  
Please order replacement parts by PART NO. and DESCRIPTION  
8
MX MAG. 180-270 OVER-HEAD  
MOUNTING BRACKETS  
8
4
4
NOTE:Brackets Fit  
180 200 210  
230 220 240  
255 270 285  
5
1
NOTE: Front fenders  
must be removed before  
installation of brackets.  
1
1
7
3
6
2
7
1
1
6
5
MX Magnum Parts Breakdown  
PART  
NO.  
1. 03840  
REF.  
NO.  
4
QTY.  
6
DESCRIPTION  
20mm x 2.5 x 50mm Hex Bolt (Gr. 10.9)  
4
2. 11440-35 1 Left Mounting Baseplate  
3. 11441-35 1 Right Mounting Baseplate  
4. 11442-35 4 Drop Channel  
5. 11644-35 2 Extension Arm  
6. 11651-95 2 Upper Pin  
7. 02397  
8. 06102  
4
4
Lynch Pin  
1/2”NC X 1.25” Cup Point Set Screw  
Page 16  
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TG SERIES NEW HOLLAND OVER-HEAD MOUNTING  
BRACKETS  
TG Series New Holland  
PART  
NO.  
REF.  
NO.  
8
QTY.  
DESCRIPTION  
8
1. 11442-35  
2. 11644-35  
4
2
8
1
1
2
4
4
DropChannels  
Extension Arm  
20mm x 2.5mm X 50mm Metric Bolt (Gr. 10.9)  
LeftBaseplateforSidequest  
RightbaseplateforSidequest  
UpperPin  
1
1
3.  
03840  
4. 11647-35  
5. 11648-35  
6. 11651-95  
7.  
8.  
02397  
06102  
Lynch Pin  
1/2” NC x 1.25” Cup Point Set Screw  
NOTE: Front fenders, if  
applicable, must be  
removed before installa-  
tion of brackets.  
2
3
5
3
3
3
7
6
NOTE:Brackets Fit  
TG210 TG230 TG255  
TG285  
4
7
6
3
2
1
FORD GENESIS & BUHLER OVER-HEAD MOUNTING  
BRACKETS  
1
FORD GENESIS & BUHLER  
PART  
NO.  
1. 10052-35  
2. 12059-35  
3. 12060-35  
4. 11644-35  
5. 11442-35  
06102  
7. 11651-95  
02389  
00482  
10. 00084  
11. 00083  
REF.  
NO.  
5
6
QTY.  
DESCRIPTION  
1
1
1
2
4
4
2
8
8
8
8
8
8
4
Spacer Assembly  
5
Left Baseplate for Sidequest  
Right Baseplate for Sidequest  
Extension Arm  
Drop Channels  
1/2” NC x 1.25” Cup Point Set Screw  
Upper Pin  
.75NC X 5.00 GR5 Hex Bolt  
.50NC X 1.75 GR5 Hex Bolt  
.50 Lockwasher  
.50NC Hex Nut  
.75NC Hex Nut  
6
6.  
8.  
9.  
4
NOTE: If using upper  
holes on mounting  
brackets. Brackets will  
hang below tank frame.  
It will NOT void warranty  
if brackets are cut flush.  
12.  
13.  
00  
00  
.75 Lockwasher  
Lynch Pin  
8
14. 02397  
8
13  
12  
14  
9
12  
13  
9
11  
10  
7
3
8
8
1
14  
4
9
9
2
7
NOTE:Brackets Fit  
FORD GENESIS: 8670, 8770, 8870, 8970  
BUHLER: 2145, 2160, 2180, 2210  
5
5
Page 17  
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JOHN DEERE 8000 TRACK MOUNTING BRACKETS AND SKID  
PART  
NO.  
REF.  
NO.  
QTY.  
DESCRIPTION  
1. 12315-35 1 Right Baseplate for Sidequest  
2. 12316-35 1 Left Baseplate for Sidequest  
3. 02851  
4. 02961  
8
8
3/4-10UNC x 8.50 Hex Head Bolt (Gr. 5)  
3/4-10UNC Nylon Insert Lock Nut  
5. 12317 12 20mm-2.5 x 250mm Hex Bolt  
6. 12186-95 4 Top Pin 1.25 x 10.25  
12  
7. 02397  
8
Lynch Pin  
8. 12185-35 4 Extension Arm  
9. 00085 24 1/2” Flat Washer  
10. 01254 24 1/2”NC x 1.50 Hex Head Bolt (Gr. 5)  
11. 02178 24 1/2NC Nylon Insert Lock Nut  
11  
12. 35631  
35632  
2
2
350gal. Skid Assembly (tank not shown)  
500gal. Skid Assembly (tank not shown)  
11  
9
-
10  
10  
8
9
7
9
5
7
10  
5
6
10  
8
9
4
3
4
4
2
7
4
7
6
1
3
3
Use existing 6 washers  
From removed track bolts  
3
12  
Installation John Deere 8000Track  
Use any three holes in a row of the five  
holes depending on the track width. When  
position is determined remove every other  
bolt of the six bolts in the track mount, that  
will match up with the three bolts (#5) in  
the bracket. Repeat for other side of track  
mounting. On the row of bolts to the front  
of the tractor, hold bolts in bracket up to  
just short of flush of the bottom of bracket,  
secure in that position with vice grips. Also  
adjust track so bolts will miss lugs. Then  
slide in place and tighten all bolts. See  
diagram.  
Page 18  
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JOHN DEERE 9000 TRACK MOUNTING BRACKETS AND SKID  
PART  
NO.  
REF.  
NO.  
QTY.  
DESCRIPTION  
1. 12183-35 2 Right Baseplate for Sidequest  
2. 12184-35 2 Left Baseplate for Sidequest  
3. 03840 32 20mm-2.5 x 50mm Hex Bolt  
6. 12186-95 4 Top Pin 1.25 x 10.25  
7. 02397  
8. 12185-35 4 Extension Arm  
8
Lynch Pin  
12  
9. 00085 24 1/2” Flat Washer  
10. 01254 24 1/2”NC x 1.50 Hex Head Bolt (Gr. 5)  
11. 02178 24 1/2NC Nylon Insert Lock Nut  
11  
12. 35631  
35632  
2
2
350gal. Skid Assembly (tank not shown)  
500gal. Skid Assembly (tank not shown)  
-
11  
9
10  
10  
8
9
7
2
9
7
10  
6
10  
8
9
3
3
3
7
3
7
6
1
3
2
3
1
3
3
Simulation of track mount  
( not a component of bracket)  
12  
Page 19  
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CAT MT765 CHALLENGER MOUNTING BRACKETS AND SKID  
6
1
7
5
6
17  
18  
15  
12  
16  
*Note: For installing Hub  
18  
15  
Spacer remove every other  
bolt from hub on tractor.  
16  
15  
10  
13  
16  
15  
16  
19  
4
3
20  
4
9
2
8
19  
9
10  
17  
8
18  
13  
15  
16  
18  
15  
PART  
NO.  
1. 5619-35  
REF.  
NO.  
14  
15  
16  
QTY.  
DESCRIPTION  
16  
16  
2
Spindle Assembly (details on p.21 view B  
& view C & Breakdown on p.22  
15  
11  
14  
15 16  
2. 12334-30 1 Right Baseplate for Sidequest  
3. 12335-30 1 Left Baseplate for Sidequest  
4. 12379-30 2 Back Plate  
5. 12378-35 2 Hub Spacer Assembly  
6. 12331-95 18 Bushings  
7. 12385 18 24mm-3 x 50mm Hex Bolt  
8. 11651-95 2 Top Pin 1.25 x 10.25  
9. 02397  
4
Lynch Pin  
10. 11644-35 2 Extension Arm  
11. 12382-35 1 SpacerChannel,Right  
12. 12383-35 1 SpacerChannel, Left  
13. 12384-35 2 SpacerChannel,Center  
14. 00083 18 1/2-UNC Hex Hd. Nut  
15. 00084 18 1/2Lockwasher  
16. 00482 18 1/2-UNC x 1 3/4Gr.5 Hex Hd. Bolt  
17. 35631W  
35632W  
2
2
350gal Skid Assembly w (tank not shown)  
500gal Skid Assembly w (tank not shown)  
-
18. 11442-35 4 DropChannels  
19. 09114 10 7/8-UNC x 3.50GR.5 Hex Hd. Bolt  
20. 10678 10 7/8-UNC Nylon Lock nut  
Please order replacement parts by PART NO. and DESCRIPTION  
Page 20  
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Assembly Instructions  
Preparation: Remove any loader brackets from the tractor. The  
tractors duals must be set to 120wheel spacing.  
1. Remove every other lug bolt on the tractor’s dual, and replace  
them with the special spacer Stud Bolts included with the SideQuest  
hardware as shown in VIEW A. (Note: Only when replacing stud  
bolts on a JD 7000 Series Tractor, the existing washers MUST be  
used). After all of the removed lug bolts are replaced, remove the  
rest of the tractor’s lug bolts and replace them with the SideQuest  
stud bolts. Torque the SideQuest stud bolts to tractor manufacturer’s  
specifications.  
13  
2. Bolt the Hub Spacer to the SideQuest stud bolts as shown in  
VIEW B. Use ten 7/8-UNF x 2hex head bolts and ten 7/8lockwashers.  
Then bolt the Hub/Spindle Assembly to the Hub Spacer. Use eight 5/  
8-UNF x 2hex head bolts and lockwashers to bolt the Hub/Spindle  
Assembly to the Hub Spacer. Torque all bolts to the specifications  
found earlier in the manual.  
VIEW A  
3.Mount the Left and Right Base Plates to the tractor’s frame.All Base  
Plates will mount between the tractors cab and front wheels to existing  
holes in the tractors frame. All tractors’ mounting brackets can be viewed  
on pages 14-16.  
4
4. Mount the Tank Holder with Tank, and Tank Hold Downs. Before  
mounting, decide which height setting is desirable. There are two height  
settings. Slide the Tank holder over the spindle as shown in VIEW C.  
Make sure the arrow on the end of the spindle is always pointing up as  
shown. Use the bottom hole for a higher height setting, and use the  
top hole for a lower height setting. Slide the tank holder in until there is  
a spacing of approximately 2between the tire and the Tank Holder.  
Use four 1/2-UNC x 1 1/4set screws to hold the spindle in place.  
Turn the set screws into the threaded inserts on the outside of the tube  
the spindle has been placed in.  
24  
22  
1
17  
19  
5. Next bolt the Mounting Extension Arm to theTank Holder.Use four 1/  
2-UNC x 1 3/4hex head bolts, four 1/2lockwashers, and four 1/2”  
hex nuts.  
VIEW B  
6. Repeat same instructions for the opposite side.  
NOTE:  
View A, B, & C use parts list on next page.  
1
23  
23  
VIEW C  
Page 21  
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SIDEQUEST PARTS BREAKDOWN  
REF.  
NO.  
1. 5619-35  
2. 5502-35  
3. 10155-35  
4. 10066-35  
5. 10214-35 16 Tank Hold Down (350 gal. ONLY)  
6. 10215-35 Tank Hold Down (500 gal. ONLY)  
7. 10924-35 12 Tank Support Tube (500 gal. ONLY)  
8. 10923-35  
9. 10918-35  
10. 11644-35  
11. 11442-35  
12. 10219-35  
PART  
NO.  
5502 Hub Breakdown  
QTY.  
DESCRIPTION  
Hub & Spindle Assembly  
HubAssembly(#608non-braking)  
Spindle  
REF.  
NO.  
PART  
NO.  
2
2
2
2
QTY.  
2
1
1
1
1
1
1
1
DESCRIPTION  
HubAssembly(#608non-braking)  
Oil Seal  
InnerConeBearing  
InnerCup  
Hub  
OuterCup  
--.  
A.  
B.  
C.  
D.  
E.  
F.  
5502  
01944  
01942  
01943  
09304  
01938  
01937  
01933  
HubSpacer  
2
3
2
1
2
2
SupportCrossbar(500gal. ONLY)  
Top Angle Support (500 gal. ONLY)  
Mounting Extension Arm  
HangerBracket  
OuterConeBearing  
DustCap  
G.  
*H. 01936  
*I. 01934  
*J. 00191  
1
1
1
2 1/4x 1 1/32Hardened Washer  
Castle Nut  
3/16x 1 1/2Cotter Pin  
Tankcarrier  
13. 10064-90 20 Stud Spacer Bolts John Deere  
--. 10248-90 20 Stud Spacer Bolts Ford Genesis  
--. 10247-90 20 Stud Spacer Bolts Case IH 71, 72, & 89  
--. 10261-90 20 Stud Spacer Bolts Case IH MX Magnum  
and T G New Holland  
*Items H,I, and J are  
shown for reference only  
and are not included in  
hub assembly 5502  
A
B
C
D
14. 10245  
15. 00083  
16. 00084  
17. 00248  
18. 00482  
19. 00965  
20. 01254  
21. 02592  
22. 10284  
23. 06102  
24. 10360  
25. 01253  
26. 00085  
8
8
Cable Assembly  
1/2-UNC Hex Hd. Nut  
14 1/2Lockwasher  
16 5/8Lockwasher  
8
16 5/8-UNF x 2Gr.5 Hex Hd. Bolt  
14 1/2-UNC x 1 1/2Gr.5 Hex Hd. Bolt  
16 3/8-UNC Nylon Insert Locknut  
20 7/8-UNF x 2Gr.5 Hex Hd. Bolt  
12 Set Screw 1/2x 1.25 Cup Point  
20 7/8Lockwasher  
E
F
1/2-UNC x 1 3/4Gr.5 Hex Hd. Bolt  
H
I
G
J
6
1/2”-UNC x 2” Gr. 5 Hex Head Bolt  
20 1/2Flatwasher  
NOTE:  
Refer to this parts list for parts shown on pages 17-20.  
Page 22  
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350 GALLON SIDEQUEST PARTS BREAKDOWN  
21  
14  
5
23  
1
11  
3
19  
17  
12  
23  
22  
26  
24  
16  
2
20  
1
13  
15  
4
16  
18  
10  
SIDEQUEST PLUMBING BREAKDOWN  
REF.  
NO.  
PART  
NO.  
QTY.  
2
2
2
2
1
1
1
1
DESCRIPTION  
--. P350WA  
--. P350A  
--. P500WA  
--. P500A  
P1. 09941  
P2. 10267  
P3. BRB1034  
P4. FTF100  
P5. FTF200  
P6. LL100  
P7. PP180  
350 gallon SideQuest Tank (white)  
350 gallon SideQuest Tank (yellow)  
500 gallon SideQuest Tank (white)  
500 gallon SideQuest Tank (yellow)  
Agitator Jet  
P1  
P3  
P6  
SiphonTube  
P7  
1MPT to 3/4FPT Reducer Bushing  
1Flanged Tank Fitting  
2Flanged Tank Fitting  
1
1
P4  
1FPT Elbow  
P2  
-- 1Polypropylene Pipe  
*When ordering replacement tanks, please specify if the  
tank you need is either a right or left or center and/or  
yellow or white.  
NOTE: All units will attach straight  
fittings here except for the over-  
head units. Those brackets will use  
elbows here.  
1
P5  
Page 23  
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500 GALLON SIDEQUEST PARTS BREAKDOWN  
9
8
25  
16  
20  
16  
26  
7
7
7
21  
14  
6
1
23  
11  
3
19  
17  
12  
23  
22  
26  
24  
16  
1
2
20  
13  
15  
16  
18  
4
10  
NOTE:  
Refer to p.22 for replacement part numbers.  
Page 24  
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350 GALLON SIDEQUEST CENTER EXIT (35631) PARTS BREAKDOWN  
21  
14  
5
23  
11  
3
19  
17  
12  
22  
24  
23  
26  
16  
20  
2
13  
15  
4
16  
18  
10  
SIDEQUEST PLUMBING BREAKDOWN  
REF.  
NO.  
PART  
NO.  
QTY.  
DESCRIPTION  
--. P350WA  
--. P350A  
--. P500WA  
--. P500A  
P1. 09941  
P2. 10267  
P3. BRB1034  
P4. FTF100  
P5. FTF200  
2
2
2
2
1
1
1
1
1
350 gallon SideQuest Tank (white)  
350 gallon SideQuest Tank (yellow)  
500 gallon SideQuest Tank (white)  
500 gallon SideQuest Tank (yellow)  
Agitator Jet  
SiphonTube  
1MPT to 3/4FPT Reducer Bushing  
1Flanged Tank Fitting  
P1  
P3  
P4  
2Flanged Tank Fitting  
P2  
*When ordering replacement tanks, please specify if the  
tank you need is either a right or left or center and/or  
yellow or white.  
NOTE:  
P5  
Refer to p.22 for replacement part numbers.  
NOTE: All units will attach  
elbow fittings here.  
Page 25  
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500 GALLON SIDEQUEST CENTER EXIT PARTS BREAKDOWN  
9
8
25  
16  
20  
16  
26  
7
7
7
21  
14  
6
23  
11  
3
19  
17  
12  
22  
26  
24  
9
23  
16  
2
20  
13  
15  
4
16  
10  
18  
NOTE:  
Refer to p.22 for replacement part numbers.  
Page 26  
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OPTIONAL SIDEQUEST JACKSTANDS BREAKDOWN  
REF.  
NO.  
1. 07551-35  
2. 10199-35  
PART  
NO.  
QTY.  
4
2
2
2
2
8
4
DESCRIPTION  
Wheel Stand  
Stand Mounting Bracket  
Caster Wheel Assembly  
Adjustable Jack Assembly  
Hair Pin, 7 gauge  
5/8Flatwasher  
5/8-UNC Jam Nut  
3.  
10243  
4. 10244-35  
5.  
6.  
7.  
00182  
00477  
00489  
8. 01718-95  
9. 02496  
4
4
4
4
6
6
6
Lock pin  
5/8-UNC x 4Hex Hd Bolt Gr.5  
5/8-UNC Nylon Insert Locknut  
6x 2Black Wheel with bushing  
3/8Lockwasher  
3/8-UNC Hex Hd. Nut  
3/8-UNC x 1Hex Hd. Bolt Gr.5  
10. 02587  
11. 04445  
12. 00060  
13. 00061  
14. 00907  
Notes:  
Adjustable jack may be used in two locations.  
On the outside of the Stand Mount Bracket  
as well as in the rear of the Tank holder.  
12  
2
1
13  
14  
8
6
5
10  
11  
6
9
4
7
3
Page 27  
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SideQuest Parts Breakdown And Assembly for Optional Fold-away External Step  
4
10  
5
8
7
7
3
9
6
1
8
7
6
7
6
11  
2
8
8
8
10  
7
9
Step Parts Breakdown  
6
7
PART  
NO.  
REF.  
NO.  
QTY.  
DESCRIPTION  
1. 11446-35 2 External Step  
2. 11447-35 2 Left Step Support  
3. 11448-35 2 Left Step Mount  
4. 11449-35 2 Right Step Mount  
5. 11450-35 2 Right Step Support  
6. 00059 20 3/8” Flatwasher  
3
7. 00523 16 3/8” x 1-1/4” Hex Head Bolt (Gr. 5)  
8. 02592 16 3/8” Nylon Insert Locknut  
9. 07919-95 8 Bushing  
NOTE: TO ADJUST ANGLE OF STEP  
ADJUST THE CABLES TOP BOLT  
TO ONE OF 3 HOLE POSITIONS.  
10. 11451  
4
Support Cable  
11. 10219-35 1 Tank Carrier (Not Included w/Kit)  
Please order replacement parts by PART NO. and DESCRIPTION.  
NOTE: Part quantities are for both sides, but  
only one side is shown.  
Page 28  
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OPTIONAL SIDEQUEST LIGHT KIT PARTS BREAKDOWN  
PARTS LIST  
REF. PART  
NO.  
1.  
2.  
3.  
4.  
5.  
--.  
7.  
NO. QTY.  
DESCRIPTION  
.25Flat Washer  
.25UNC Nylon Insert Lock Nut  
.25x 1.00UNC Bolt, Grade 5  
MaleConnectorPlug  
Wire Harness (90X-Fold Clearance Lights)  
Left Dual Ag Light  
Right Dual Ag Light  
00214  
02772  
04055  
07416  
09058  
10032  
10033  
8
8
8
1
1
1
1
1
8. 10329-35  
LightMountingBracket  
Please order replacement parts by PART NO. and DESCRIPTION  
7
2
2
4
5
2
8
1
1
1
3
1
3
3
3
Page 29  
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NOTES:  
Page 30  
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SPRAYER CHECKLIST:  
Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be  
eliminated by periodic equipment maintenance. By spending time reviewing this checklist before  
seasonal spraying application time and following proper after season care, you can save time and  
money later.  
! WARNING: To Prevent Serious Injury Or Death  
Keep hands, feet, and loose clothing away from rotating parts.  
Wear protective clothing recommended by your chemical and  
fertilizer manufacturer when working with chemicals.  
Check Before Going To The Field :  
After Season Care:  
1. NOZZLES  
NOTE: It is important to wear proper safety equipment  
when cleaning the SIDEQUEST . See your  
Check tip for excessive wear by checking for grooves in  
or near tip opening. Check nozzle spacing by starting at  
center and working outwards. Check boom for proper  
height.  
chemical or fertilizer package for this information.  
1. Aftersprayingchemicals,runwatermixedwithcleaners  
through tank, pump and all hose hookups. If wettable  
powder dries out in the system, it is very difficult to put  
back into suspension and can cause malfunction,  
damage or injury.  
2. HOSES  
Check all hoses for worn or soft spots. Be sure all hose  
clampsaretightenedandhosesarenotkinkedorpinched.  
Check for leakage in any lines.  
2. When cleaned, tank should have all openings closed or  
3. TANK  
covered to keep dirt from entering.  
Remove and clean agitator orifices. Check orifices for  
excessivewearbycheckingforgroovesinornearorifice  
opening. Inspect fitting and grommets to insure they are  
in good condition.  
3. Pumpshouldbeflushedwithsolubleoilandpumpports  
plugged to keep out moisture and air.  
4. Disassemble tips and rinse with water or cleaning  
4. CONTROLS  
solution. (Appropriate for chemical sprayed).  
Check for leakage, plugging, or wear on all valves,  
fittings, etc. Clean off any build up of foreign material.  
5. Clean tip opening with a wooden toothpick. Never use  
wire or hard object that could distort opening.  
5. PUMP  
Check to be sure pump turns freely.  
6. Disposeofallunusedchemicalsorsolutionsinaproper  
and ecologically sound manner.  
6. FRAME  
Be sure all bolts are tightened.  
6. Water rinse and dry tips before storing.  
7. REPLACEMENT PARTS  
NOTE: DETHMERS MANUFACTURING COMPANY  
does not and will not make any recommendations  
concerning application of various chemicals or  
solutions. These recommendations relate to either  
amount or procedure of materials applied. If you  
haveanyquestionsregarding applicationofcertain  
chemicals or solutions, contact your chemical  
supplier and follow chemical manufacturer  
recommendations.  
Replace all worn or damaged parts.  
Page 31  
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DETHMERS MFG. COMPANY  
P.O. BOX 189  
4010 320th St., BOYDEN, IA. 51234  
PH:(712)725-2311 FAX:(712)725-2380  
TOLLFREE:1-800-54DEMCO(1-800-543-3626)  
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