Billy Goat Lawn Mower CR450S CR550 CR550HC CR550H User Manual

1
2
REPLACEMENT PARTS  
R
FLAIL BLADES  
P/N 350251.  
A complete replacement  
set. 52 of our high quality  
flail blades for your CR.  
Includes 8 new lock clips  
for replacement installa-  
tion.  
FLAIL SHAFTS  
P/N 350185.  
A full set of four shafts for  
replacement. Includes 8  
new lock clips for replace-  
ment installation.  
Note: We recommend  
replacing the shafts when  
you replace flails.  
DRIVE BELT  
P/N 350207.  
Original Equipment drive  
belt for your CR.  
SPACER BUMPERS  
P/N 350258.  
A complete replacement  
set. 44 of 1/2" spacer  
bumpers and 4 of 1/4"  
spacer bumpers  
T h a n k Yo u f o r S e l e c t i n g  
The Powerful CR  
POWER RAKE  
ACCESSORIES  
Operator Owner's Manual  
CR450S, CR550, CR550HC, CR550H  
SLICING REEL  
P/N 350252.  
A complete verti-slicing  
reel for your CR. 20" wide  
reel for use in grasses  
that require vertical  
cutting, and for assisting  
in lawn overseeding  
projects.  
3
Specifications  
CR450S  
CR550HC  
CR550  
CR550H  
ENGINE: H.P.  
ENGINE: TYPE  
4.5 (3.35 kW)  
SUBARU OHV  
2.8 qt. (2.7 L)  
0.63 qt. (0.6 L)  
125# (56.8 kg)  
150# (68.2 kg)  
20°  
5.0 (3.73 kW)  
HONDA OHC  
2.1 qt. (2.0 L)  
0.63 qt. (0.6 L)  
125# (56.8 kg)  
150# (68.2 kg)  
20°  
5.5 (4.1 kW)  
B&S OHV  
5.5 (4.1 kW)  
HONDA OHV  
3.88 qt. (3.41 L)  
0.69 qt. (0.65 L)  
129# (58.6 kg)  
150# (68.2 kg)  
20°  
SLICING BLADES  
P/N 350187.  
ENGINE: FUEL CAP.  
ENGINE: OIL CAP.  
WEIGHT: UNIT  
3.0 qt. (2.84 L)  
0.66 qt. (0.62 L)  
125# (56.8 kg)  
150# (68.2 kg)  
15°  
A full set of twenty blades  
for replacement. Includes  
40 new capscrews, and  
lock nuts for replacement  
installation.  
WEIGHT: SHIPPING  
MAX. ENGINE OPERATING SLOPE  
Page 1 of 12  
Part No. 350245  
Form No. F011003A  
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9
GENERAL SAFETY  
For your safety and the safety of others, these directions should be followed:  
Do not operate this machine without first reading  
owner's manual and engine manufacturer's manual. ·DO NOT operate a machine that exhibits excessive vibration.  
·DO NOT operate this machine on slopes greater than19°.  
·DO NOT use this unit on any surface other than grass lawns.  
Use of Ear Protection is recommended while  
operating this machine.  
·DO NOT allow children to operate this equipment.  
Use of Eye and Breathing protection is recommended  
when using this machine, especially in dry and dusty  
conditions.  
-DO read all maintenance and operating instructions before begining  
work.  
Wearing gloves is recommended while  
operating this machine.  
-DO read all engine manufacturers operating and maintenance  
instructions.  
·DO NOT place hands or feet underneath unit, near debris  
outlet or near any moving parts.  
-DO inspect lawn before begining work. Remove all rocks, wire,  
string, or other objects that can present a hazard during work prior to  
starting.  
·DO NOT start engine without height adjust lever in up  
position and clutch bail disengaged.  
-DO identify and mark all fixed objects to be avoided during work,  
such as sprinkler heads, water valves, buried cables, or clothes line  
anchors, etc.  
·DO NOT start or operate machine with guards removed.  
·DO NOT perform any service on the unit without removing  
the spark plug wire.  
10  
ASSEMBLY  
Read all safety and operating instructions  
before assembling or starting this unit.  
1. ASSEMBLE left rear wheel to axle using 3/4" wrench.  
2. UNFOLD the upper handle (item 26) and slide handle lock loops  
(item 28) into place to secure the upper handle to the lower.  
3. CHECK engine oil level and fill to proper level with engine manufactur  
ers recommended grade of oil. Move height adjust lever to down  
position, to level engine during checking. See engine manufacturers  
instruction manual.  
PUT OIL IN ENGINE BEFORE STARTING  
4. CONNECT spark plug wire.  
11  
PACKING CHECKLIST  
These items should be included in your carton. If any  
of these parts are missing, contact your dealer.  
Per Model  
Check  
Check  
Check  
Check  
Briggs & Stratton  
6.5 Intek OHV  
Engine  
Manual Per  
Model  
26  
Honda GX 5.5 OHV  
Honda GC 5.0 OHC  
Subaru 4.5 OHV  
28  
28  
Check  
Check  
Owner's  
Manual  
350245  
Literature PR  
Accessories  
350246  
Literature  
Assembly  
350243  
Check  
Check  
Warranty  
Card 400972  
EU Declaration  
of Conformity &  
EU Distributor  
List 350139  
Page 3 of 12  
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Part No. 350245  
Form No. F011003A  
13  
CONTROLS  
SUBARU ENGINE THROTTLE CONTROL  
HONDA ENGINE THROTTLE CONTROL B & S ENGINE THROTTLE CONTROL  
THROTTLE LEVER  
CHOKE LEVER  
THROTTLE LEVER  
Set lever to choke position when  
starting a cold engine  
RUN  
CHOKE  
STOP  
Set lever to desired engine speed.  
Move lever completely to the left  
to stop engine  
CHOKE LEVER  
FUEL VALVE  
FUEL VALVE  
15  
ENGINE LABELS  
Briggs & Stratton  
ON  
RUN  
CHOKE  
OFF  
14  
INSTRUCTION LABELS  
These labels should be included on your Power Rake. If any of  
these labels are damaged, replace them before putting this  
equipment into operation. Item and part numbers are given to help  
in ordering replacement labels.  
Read and follow Operating  
Instructions before running engine.  
THIS ENGINE EQUIPPED WITH  
LOW OIL SENSOR, IF ENGINE WILL  
NOT START, CHECK OIL LEVEL  
Gasoline is flammable. Allow engine  
to cool at least 2 minutes before fueling.  
Engines emit carbon monoxide,  
DO NOT run in enclosed area.  
WARNING  
Label Danger  
Keep Hands  
EXPLOSIVE FUEL  
STOP ENGINE AND ALLOW TO  
COOL BEFORE REFUELING.  
Honda  
and Feet  
Away  
Label Do Not Fill While  
Engine Is Hot  
Item 50 Part No.400268  
Item 51 Part  
No.400424  
DANGER  
ROTATE KNOB TO ADJUST BLADE DEPTH  
BLADES UP  
BLADES DOWN  
LOOSEN JAM NUT  
BEFORE ADJUSTING  
BLADE DEPTH THEN  
TIGHTEN BACK TO  
LOCK IN PLACE  
OIL ALERT  
Label Danger Flying Material  
Item 48 Part No.810736  
WHEN OIL LEVEL LOW,  
RELEASE TO DISENGAGE CLUTCH  
PULLTO ENGAGE CLUTCH  
ENGINE STOPS IMMEDIATELY.  
BLADES DOWN  
OPERATING POSITION  
BLADES UP  
TRANSPORT POSITION  
Subaru  
Label Clutch Item 49  
Part No.830503  
READ OWNERS MANUAL  
BEFORE OPERATING  
USE PERSONAL  
WARNING  
PROTECTION EQUIPMENT  
PROTECT BYSTANDERS  
FLYING DEBRIS  
BEFORE STARTING, MAKE SURE:  
HEIGHT ADJUST LEVER IS IN DOWN POSITION.  
ALL GUARDS ARE ATTACHED.  
IMPORTANT ENGINE INFORMATION  
EM  
FOR PREVENTATIVE MAINTENANCE  
CHECK ENGINE OIL DAILY  
INSPECT AND CLEAN ENGINE AIR FILTER  
DAILY. REPLACE AS NEEDED.  
.
ENGINE FAMILY - 2FJXS, 1691GA DISPLACEMENT 169CM3  
REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECFICATIONS  
Label Danger Guard  
Item 52 Part No.900327  
GREASE REEL BEARINGS AND LUBRICATE DEPTH  
CONTROL LEVER EVERY ENGINE OIL CHANGE.  
ALWAYS:  
INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY  
WORN AND DAMAGED PARTS.  
PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING.  
DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT.  
AND ADJUSTMENTS. THIS ENGINE CONFORMS TO U.S. EPA PH1 AND 2002 CALIFORNIA  
EMISSION REGULATIONS FOR SMALL  
OFF-ROAD ENGINES.  
Label Instructions Height Adjust  
Item 35 Part No. 350224  
USE ONLY A QUALIFIED MECHANIC TO SERVICE THIS MACHINE.  
FUJI HEAVY INDUSTRIES LTD.  
Part No. 350245  
Form No. F011003A  
Page 4 of 12  
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16  
Operation  
INTENDED USE: This machine is designed for removing  
thatch from your lawn, renovation of existing lawns, and to  
assist in overseeding operations. The machine should not  
be used for any other purpose than that stated above.  
ADJUSTING BLADE DEPTH  
Do not operate if excessive vibration occurs. If excessive  
vibration occurs, shut engine off immediately and check for  
damaged or worn reel, loose pulley bolts or set screws, loose  
engine or lodged foreign objects. (See trouble shooting  
section on page 12).  
Clockwise:  
To lower blades  
Counter Clockwise:  
To raise blades  
Like all mechanical tools, reasonable care must  
be used when operating machine.  
Inspect machine work area and machine before operat-  
ing. Make sure that all operators of this equipment are  
trained in general machine use and safety.  
STARTING ENGINE  
ENGINE: See engine manufacturer’s instructions  
for type and amount of oil and gasoline used.  
Engine must be level when checking and filling oil and  
gasoline.  
The depth of the blades can be raised or lowered by rotating the  
knob on the top of the adjustment lever. The blades are lowered  
by rotating the knob clockwise, and raised by rotating the knob  
counter-clockwise. The relative depth of the blades can be  
gauged by using the depth scale located on the right front corner  
of the engine base.  
ENGINE SPEED: Controlled by throttle lever on the engine.  
Under normal conditions, operate at full throttle to accom-  
plish your task.  
FUEL VALVE: Move fuel valve to "ON" position (Honda  
only).  
RAKING OPERATION  
CHOKE: Operated with lever on the engine.  
DO NOT- Use this machine on any surface other than a lawn.  
DO NOT- Use this machine on slopes in excess of 19°.  
DO NOT- Allow persons unfamiliar with this equipment to operate it.  
DO NOT- Allow children to operate this equipment.  
THROTTLE: Move throttle control on engine to fast position.  
Pull starting rope to start engine.  
IF YOUR UNIT FAILS TO START:  
See Troubleshooting on page 12.  
MOW: Mow the lawn to it's normal cut height  
BLADE POSITION & DEPTH CONTROL LEVER  
DRY: Be sure grass is dry. Wet conditions can cause in-  
creased damage to healthy grass.  
The blades can be raised or lowered into the ground by height  
adjusment lever on the engine base. The resulting blade  
depth can be adjusted higher or lower.  
SET DEPTH: With engine off, set the raking depth so that the  
blades just touch on a flat surface (i.e. driveway, or sidewalk).  
See ADJUSTING BLADE DEPTH.  
START ENGINE: See above.  
BLADES UP  
ENGAGE BLADES: Pull back on the bail on the operators  
handle. NOTE: When engaging the blades in heavy load  
conditions (i.e. heavy thatch, or very uneven turf), push down  
on the operators handle lifting the front wheels slightly.  
Engage the blades. Slowly lower the unit into the turf.  
RAKE: Rake a small test area and examine the results.  
Thatch should be removed and deposited on top of the healthy  
grass. If excessive damage occurs to healty grass, adjust the  
blade depth to decrease damage. Continue raking the yard,  
working in one direction (i.e. north-south, or east-west).  
NOTE: If a large drop in engine RPM occurs, or the unit pulls  
you forward and bounces during operation the blade depth is  
set too low.  
REMOVE THATCH: After raking, a layer of thatch will be  
deposited over the top of the lawn. This thatch must be  
removed prior to any fertilizing, seeding, or watering of the  
lawn. We suggest the use of a lawn vacuum or wheeled  
blower for collection and removal of the thatch.  
BLADES DOWN  
RUNNING  
Page 5 of 12  
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Part No. 350245  
Form No. F011003A  
OPERATION continued  
16  
OVERSEEDING OPERATION continued  
VERTI-CUTTING OPERATION  
SLICE: Run machine over the area that has been seeded to  
incorporate the seed into the soil. If excessive damage  
occurs to healthy grass, adjust the blade depth to decrease  
damage. Continue raking the yard, working in one direction  
(i.e. north-south, or east-west). NOTE: If a large drop in  
engine RPM occurs, or the unit pulls you forward and  
bounces during operation the blade depth is set too low.  
DO NOT- Use this machine on any surface other than a lawn.  
DO NOT- Use this machine on slopes in excess of 19°.  
DO NOT- Allow persons unfamiliar with this equipment to  
operate it.  
DO NOT- Allow children to operate this equipment.  
MOW: Mow the lawn to it's normal cut height  
WATER/FERTILIZE: After the seed has been worked into  
the soil, water and fertilize according to the seed suppliers  
directions.  
DRY: Be sure grass is dry. Wet conditions can cause in-  
creased damage to healty grass.  
SET DEPTH: With engine off, set the raking depth so that the  
blades just touch on a flat surface (i.e. driveway, or sidewalk).  
RAKING/SLICING TIPS  
START ENGINE: See Page 5.  
THATCH: Thatch is a dense layer of dead grass, clippings,  
and roots that builds up over time at the base of of the lawn  
preventing air, water, and fertilizer from reaching the soil.  
This can cause shallow root development and make a lawn  
more susceptible to drought and disease. Thatch also  
provides an ideal environment for insects to hide and  
multiply. Periodic removal of thatch will keep your lawn in  
good health.  
ENGAGE BLADES: Pull back on the bail on the operators  
handle. NOTE: When engaging the blades in heavy load  
conditions (i.e. heavy thatch, or very uneven turf), push down  
on the operators handle lifting the front wheels slightly.  
Engage the blades. Slowly lower the unit into the turf.  
SLICE: Verti-cut a small test area and examine the results.  
Some thatch and cut stems should be removed and deposited  
on top of the healthy grass. Grass runners should be cut and  
ready for removal. If excessive damage occurs to healthy  
grass, adjust the blade depth to decrease damage. Continue  
raking the yard, working in one direction (i.e. north-south, or  
east-west). NOTE: If a large drop in engine RPM occurs, or  
the unit pulls you forward and bounces during operation the  
blade depth is set too low.  
HEAVY THATCH: Lawns with an excessive amount of thatch  
will require multiple treatments for effective removal. Trying  
to remove excessive thatch (greater than 3/4"[19 mm] deep)  
in one treatment will damage or destroy the living part of the  
lawn. It is best to remove heavy thatch in seasonal treat-  
ments (i.e. spring, and fall).  
CHECK: Before begining, it is best to evaluate the condi-  
tion of the lawn by cutting one or more core samples from  
area to be treated. A core can be cut using a piece of pvc,  
or metal pipe. Hammer the pipe into the ground, remove it,  
push the core out of the pipe and inspect it to determine the  
depth of thatch in your yard.  
REMOVE THATCH/STEMS: After verti-cutting, a layer of  
thatch and cut stems will be deposited over the top of the lawn.  
We suggest the use of a lawn vacuum or wheeled blower for  
collection and removal of the thatch/stems.  
SLOPES: Rake slopes across not up and down. This is  
much easier and safer for the operator and is better for the  
lawn. Raking across will help to reduce runoff during  
watering and allow the sloped ground to hold more seed,  
fertilizer, and water. The units maximum operating slope is  
35% or 19°.  
OVERSEEDING OPERATION  
DO NOT- Use this machine on any surface other than a lawn.  
DO NOT- Use this machine on slopes in excess of 19°.  
DO NOT- Allow persons unfamiliar with this equipment to  
operate it.  
DEPTH: The wide range of depth adjusment on your unit is  
provided to allow for blade wear. Setting the reel deeper will  
not produce better, or quicker results. The flail reel is  
intended to be set so it just touches the surface on flat  
ground. The slicing reel should be set even with the ground  
for verti-slicing work, and set to a maximum 1/2" depth for  
overseeding jobs. Setting the reel deeper than this will only  
result in premature wear on the unit (i.e. failed belt). If you  
desire to work the ground deeper than the above guidlines  
allow, it should be done gradually in multiple passes.  
DO NOT- Allow children to operate this equipment.  
MOW: Mow the lawn to it's normal cut height  
DRY: Be sure grass is dry. Wet conditions can cause in-  
creased damage to healthy grass.  
SEED: Spred grass seed according to the seed suppliers  
directions (e.g. 10 lbs. per 1000 ft2 [4.5 kg. per 93 m2 ])  
SET DEPTH: With engine off, set the raking depth so that the  
blades reach 1/4"-1/2"(6-12 mm) below a flat surface (i.e.  
driveway, or sidewalk).  
FOLDING HANDLE  
This unit is equipped with a folding upper handle for easier storage  
and transportation. The handle can be folded by sliding the handle  
lock loops(item 28) up. This releases the upper handle, allowing it to  
be folded over the unit.  
START ENGINE: See Page 5.  
ENGAGE CLUTCH: Pull back on the bail on the operators  
handle. NOTE: When engaging the clutch in heavy load  
conditions (i.e. heavy thatch, or very uneven turf), push down  
on the operators handle lifting the front wheels slightly.  
Engage the clutch. Slowly lower the unit into the turf.  
HANDLING & TRANSPORTING  
This unit requires two people to lift it. With the handle in the folded  
position, lift holding the lower handle and belt/shaft guard one on  
each side of the machine. Secure the machine in place during  
transport.  
Part No. 350245  
Form No. F011003A  
Page 6 of 12  
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17  
MAINTENANCE  
ROTATING FLAIL REEL END TO END  
Use only a qualified mechanic for  
any adjustments, disassembly or  
any kind of repair .  
To maximize flail blade life and performance the reel can be rotated end  
to end periodically to provide a fresh lead cutting edge. Takes approx. 20  
min. and requires two 1/2" socket wrenches with extension bar.  
1. Wait for engine to cool and disconnect spark plug.  
2. Close fuel valve on engine. (Honda only)  
WARNING: TO AVOID PERSONAL INJURY, ALWAYS  
TURN MACHINE OFF, MAKE SURE ALL MOVING  
PARTS COME TO A COMPLETE STOP.  
3. Lean unit back onto lower handles and secure in place.  
4. Remove (6) lock nuts(item 62) holding the belt and shaft guards(item  
21 &22) in place. It is necessary to lower the height adjust lever to reach  
the locknuts on the guards. Remove the guards.  
DISCONNECT SPARK PLUG WIRE  
BEFORE SERVICING UNIT.  
5. Remove the drive belt(item 9) by "walking" it out of the groove on the  
reel pulley(item 2).  
ENGINE: See engine manufacturer  
operator's instructions.  
6. Remove the (4) lock nuts(item 60) and washers(item 68) holding the  
bearings(item 23) to the frame of the unit.  
7. The reel is now free from the machine. Slide the reel down and out of  
the machine.  
RECONNECT SPARK PLUG WIRE,  
AND ALL GUARDS, BEFORE  
STARTING ENGINE.  
8. Remove the capscrew(item 71), lockwasher(item 57), reel pulley(item  
2), key(item 42), and reel spacer(item 10) from the end of the reel.  
9. Rotate the reel end to end, and re-install these items on the opposite  
end of the reel.  
USE ONLY BILLY GOAT ORIGINAL  
EQUIPMENT PARTS FOR  
REPLACEMENT AND REPAIR  
10. Re-install the reel in reverse order of removal. Re-install the guards  
in reverse order of removal.  
BLADE WEAR AND ROTATING REEL END TO END  
FLAIL BLADE WEAR  
DRIVE BELT REPLACEMENT  
NOTE: Takes approx. 10 min. and requires 3/8" socket wrench with  
extension.  
1. Wait for engine to cool and disconnect spark plug.  
1. Wait for engine to cool and disconnect spark plug.  
2. Close fuel valve on engine. (Honda only)  
2 . Remove (3) lock nuts(item 62) holding the belt guard(item 21) in  
place. It is necessary to lower the height adjust lever to reach the  
locknuts on the guard. Remove the guard.  
3. Lean unit back onto lower handles and secure in place.  
4. Inspect blades for wear, and immediately replace any bent or  
cracked blades. Measure the overall length of the blade. (See fig. 1)  
3. Remove the belt(item 9) by rotating the reel pulley(item 2) and  
walking it out of the groove. Discard old belt  
5. If blades measure less than 3.0"(76 mm) in overall length they must  
be replaced. NOTE: We recommend replacing all the flails at once.  
4. Install new belt using same procedure to walk the belt into the  
groove.  
5. With new belt installed pull bail rod back to engaged position and  
measure extension of idler spring. Spring should stretch 1" to 1.25"  
(25-32 mm) with bail engaged. Adjust clutch cable as necessary to  
achieve this extension.  
6. Re-install the belt guard.  
Follow these hourly  
maintenance intervals.  
Maintenance Schedule  
Every  
25 hrs  
Every Use  
(Daily)  
Maintenance Operation  
Engine (See Engine Manual)  
Check engine oil  
Inspect and clean engine air filter  
Grease reel bearings  
Inspect belt  
Inspect for loose, worn,  
or damaged parts  
Oil height adjustment linkage  
Fig. 1  
Page 7 of 12  
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Part No. 350245  
Form No. F011003A  
18  
PARTS DRAWING  
R
CR450S, CR550,  
CR550HC, CR550H  
Part No. 350245  
Form No. F011003A  
Page 8 of 12  
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item  
no.  
1
PARTS  
CR550  
Part No.  
350101-01  
350206  
350236  
350211  
350220  
350241  
350114  
350115  
350207  
350118  
350208  
350235  
350213  
400570  
350224  
350223  
850154  
810538  
800227  
800109  
350248  
350249  
350209  
350134  
350135  
350136  
350137  
350138  
350210  
350250  
350212  
8197031  
8042026  
8041030  
8171002  
8041012  
350301  
350181  
350300  
500114  
-
QTY  
CR550H  
Part No.  
350101  
350206  
350236  
350211  
350220  
350241  
350114  
350115  
350207  
350118  
350208  
350235  
350213  
400570  
350224  
350223  
850154  
810538  
800227  
800109  
350248  
350249  
350209  
350134  
350135  
350136  
350137  
350138  
350210  
350250  
350212  
8197031  
8042026  
8041030  
8171002  
8041012  
350301  
350181  
350300  
500114  
600115  
-
QTY  
CR550HC QTY  
Part No.  
CR450S  
Part No.  
350101  
350206  
350236  
350211  
350220  
350241  
350114  
350115  
350207  
350118  
350208  
350235  
350213  
400570  
350224  
350223  
850154  
810538  
800227  
800109  
350248  
350249  
350209  
350134  
350135  
350136  
350137  
350138  
350210  
350250  
350212  
8197031  
8042026  
8041030  
8171002  
8041012  
350301  
350181  
350300  
500114  
-
QTY  
LIST  
Pulley 3.0" O.D.  
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
7
8
1
1
1
1
1
-
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
7
8
1
1
1
1
1
1
-
350101  
350206  
350236  
350211  
350220  
350241  
350114  
350115  
350207  
350118  
350208  
350235  
350213  
400570  
350224  
350223  
850154  
810538  
800227  
800109  
350248  
350249  
350209  
350134  
350135  
350136  
350137  
350138  
350210  
350250  
350212  
8197031  
8042026  
8041030  
8171002  
8041012  
350301  
350181  
350300  
500114  
-
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
7
8
1
1
1
1
1
-
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
7
8
1
1
1
1
1
-
2
Pulley 5.5" O.D. X ¾"  
3
Wheel 8" Semi-Pneu White  
4
Bar Strap  
5
Rod Height Wa  
6
Reel Flail Assy (see page xx for parts list and detailed dwg.)  
7
Pulley Idler 2.75"  
Arm Idler WA  
Belt 5L X 34"  
8
9
10 Spacer Reel Pulley  
11 Bracket Belt Finger  
12 Chassis WA W/ Label  
13 Frame Front WA  
14 GRIP 1" x 13"  
15 Label Instr. Hgt. Adj.  
16 Link Height Bar  
17 Knob Height Adj.  
18 STUD 3/4"-10 X 5 1/2" PLTD  
19 LOCKNUT ASSY  
20 WASHER 3\4" NYLON  
21 Guard Belt Top Wa  
22 Guard Belt Bottom Wa  
23 Bearing ¾" Cast Flange  
24 Handle Lower LH WA  
25 Handle Lower RH WA  
26 Handle Upper PR500  
27 Bail Clutch WA  
28 Loop Folding Handle  
29 Deflector Rubber  
30 Guard Shaft CR  
31 PIN LIFT FRONT 3/8" X 21 3/16" Long  
32 PIN COTTER 1/8" X 1" Z/P  
33 SCREWCAP 5/16-24x3/4" GR5  
34 SCREWCAP 5/16 - 18 x 1 1/2  
35 WASHER 1/4" FLAT Z/P  
36 SCREWCAP 1/4"-20X2 1/2"  
37 BELT FINGER WIRE  
38 Cable Clutch Reel PR500  
39 Spring Extension  
40 Bolt Shoulder 1/2" X 1"  
41 ENGINE HONDA 5.5 H.P. GX160  
ENGINE INTEK 5.5HP OHV B&S  
ENGINE HONDA 5.0 HP GC  
ENGINE SUBARU 4.5 HP OHV  
350197  
-
1
-
-
-
-
-
-
-
430272  
-
1
-
-
-
-
-
-
-
610437  
9201071  
-
1
2
-
1
KEY 3/16" X 1/2"  
9201071  
9201113  
8162005  
8172011  
8041102  
8041029  
890456  
810736  
830503  
400268  
400424  
900327  
890132  
8024061  
8024043  
8041006  
400502  
8041050  
8160001  
8160003  
8161042  
8160001  
8171003  
8041051  
430208  
8143001  
8059143  
350234  
1
1
4
8
4
4
1
1
1
1
2
1
2
4
2
4
1
1
5
4
1
13  
8
4
6
1
1
1
9201071  
-
2
-
9201071  
-
2
-
42A KEY 1/4" x 1"  
43 NUT 1/2 - 13 JAM  
8162005  
8172011  
8041102  
8041029  
890456  
810736  
830503  
400268  
400424  
900327  
890132  
8024061  
8024043  
8041006  
400502  
8041050  
8160001  
8160003  
8161042  
8160001  
8171003  
8041051  
430208  
8143001  
8059143  
350234  
4
8
4
4
1
1
1
1
2
1
2
4
2
4
1
1
5
4
1
13  
8
4
6
1
1
1
8162005  
8172011  
8041102  
8041029  
890456  
810736  
830503  
400268  
400424  
900327  
890132  
8024061  
8024043  
8041006  
400502  
8041050  
8160001  
8160003  
8161042  
8160001  
8171003  
8041051  
430208  
8143001  
8059143  
350234  
4
8
4
4
1
1
1
1
2
1
2
4
2
4
1
1
5
4
1
13  
8
4
6
1
1
1
8162005  
8172011  
8041102  
8041029  
890456  
810736  
830503  
400268  
400424  
900327  
890132  
8024061  
8024043  
8041006  
400502  
8041050  
8160001  
8160003  
8161042  
8160001  
8171003  
8041051  
430208  
8143001  
8059143  
350234  
4
8
4
4
1
1
1
1
2
1
2
4
2
4
1
1
5
4
1
13  
8
4
6
1
1
1
44 WASHER 1/2 SAE  
45 SCREWCAP 1/2-13 x 3" Z/P  
46 SCREWCAP 5/16"-18X1 1/4" HCS ZP  
47 LABEL LOGO  
48 LABEL DANGER THROWN OBJECT  
49 LABEL CLUTCH VQ  
50 LABEL HOT ENGINE  
51 LABEL WARNING  
52 LABEL DANGER GUARD  
53 PLUG CAP 1" RD  
54 BOLT CARRAIGE 3/8-16 x 1 3/4  
55 BOLT CARRAIGE 5/16-18 x 1 3/4  
56 SCREWCAP 1/4-20x1"  
57 LOCK WASHER 3/8 TWISTED TOOTH  
58 SCREWCAP 3/8 X 16 x 1"  
59 NUT LOCK 1/4-20  
60 NUT LOCK 3/8-16  
61 NUT LOCK 3/8-16 THIN  
62 NUT LOCK 1/4-20  
63 WASHER 5/16 FLAT CUT  
64 SCREWCAP 3/8-16x1 1/4"  
65 SCREWCAP SHEET METAL DRILL POINT 1/4X3/4  
66 NUT JAM 1/4-20  
67 SCREW MACH. #10-24X2"  
68 BRACE DEFLECTOR  
Part No. 350245  
Form No. F011003A  
Page 9 of 12  
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FLAIL REEL ASSY 350241  
PARTS  
LIST  
item  
no.  
CR500  
Part No.  
350141  
350205  
350143  
350144  
350145  
350146  
8172011  
QTY  
73  
74  
75  
76  
77  
78  
79  
SHAFT FLAIL BLADE  
BLADE FLAIL  
4
52  
4
SPACER BUMPER 5/8" x 1/4"  
SPACER BUMPER 5/8" x 1/2"  
SHAFT WA FLAIL REEL  
CLIP LOCK 1/2"  
44  
1
8
WASHER 1/2 SAE  
8
FLAIL BLADE KIT 350251  
FLAIL SHAFT KIT 350185  
PARTS  
LIST  
item  
no.  
73  
CR500  
Part No.  
350141  
350146  
QTY  
PARTS  
LIST  
item  
no.  
74  
CR500  
Part No.  
350205  
350146  
QTY  
SHAFT FLAIL BLADE  
CLIP LOCK 1/2"  
4
8
BLADE FLAIL  
CLIP LOCK 1/2"  
52  
8
78  
78  
Part No. 350245  
Page 10 of 12  
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Form No. F011003A  
SPACER BUMPER KIT 350258  
SLICING BLADE KIT 350187  
PARTS  
LIST  
item  
no.  
PR500  
Part No.  
350147  
350151  
8160001  
QTY  
PARTS  
LIST  
item  
no.  
PR500  
Part No.  
350143  
350144  
QTY  
81 BLADESLICING REEL  
85 SCREWCAP1/4-20 x 3/4, GR. 5  
86 NUT LOCK 1/4-20  
20  
40  
40  
75 SPACER BUMPER 5/8" x 1/4"  
76 SPACER BUMPER 5/8" x 1/2"  
4
44  
SLICING REEL ASSY 350252  
item  
no.  
PARTS  
LIST  
PR500  
Part No.  
350142  
350147  
350253  
350254  
350150  
350151  
8160001  
350152  
350153  
350154  
350155  
900154  
400502  
QTY  
80 SHAFT SLICING WA  
81 BLADESLICING REEL  
82 PLATEBLADEMTG.  
83 SPACER BLADEMTG.  
84 SPACER BLADE ASSY  
85 SCREWCAP1/4-20 x 3/4, GR. 5  
86 NUT LOCK 1/4-20  
1
20  
20  
10  
9
40  
40  
1
1
1
1
1
87 COLLAR SPACER  
88 WASHER 0.937 x 1.750 x 0.119  
89 WASHER LOCK 7/8 INT. TOOTH  
90 NUT JAM 7/8-14  
91 SCREWCAP3/8 - 24 x 1" HCS GR. 8  
92 LOCK WASHER 3/8 TWISTED TOOTH  
1
Part No. 350245  
Page 11 of 12  
Form No. F011003A  
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20  
Before Requesting Service Review These Suggestions  
TROUBLESHOOTING  
Possible Cause  
Solution  
Problem  
Blades set too deep into ground  
Engine stalls or labors when raking.  
Abnormal vibration.  
Raise blades so that they just touch the ground on a  
level surface.  
Damaged or missing blades. Loose handle bolts.  
Loose engine bolts  
Stop work immediately. Replace any damaged or  
missing blades. Tighten all loose bolts and nuts.  
Engine will not start.  
Stop switch off (Honda only). Throttle in off position.  
Engine not in full choke position. Out of gasoline. Bad  
Check stop switches, throttle, choke position and  
gasoline. Connect spark plug wire. Clean or replace  
or old gasoline. Spark Plug wire disconnected. Dirty air air cleaner. Contact a qualified service person.  
cleaner. Engine oil level too low (Honda only).  
Engine is locked, will not  
pull over.  
Debris locked against reel, or drive pulleys. Engine  
problem.  
Pull spark plug wire and remove debris. Contact an  
engine servicing dealer for engine problems.  
UNIT STORAGE  
ENGINE  
GENERAL ENGINE SPECIFICATIONS  
Never store engine indoors or in enclosed poorly ventilated  
areas with fuel in tank, where fuel fumes may reach an open flame,  
spark or pilot light, as on a furnace, water heater, clothes dryer or  
other gas appliance.  
GOVERNED RPM  
3700  
ENGINE  
MODEL NO.  
HORSEPOWER  
5.5  
BRIGGS &  
STRATTON  
1104020191E1  
If engine is to be unused for 30 days or more, prepare as follows:  
Remove all gasoline from carburetor and fuel tank to prevent  
gum deposits from forming on these parts and causing possible  
malfunction of engine. Drain fuel outdoors, into an approved  
container, away from open flame. Be sure engine is cool. Do not  
smoke. Run engine until fuel tank is empty and engine runs out of  
gasoline.  
HONDA  
HONDA  
5.0  
5.5  
GC160AQHA  
GX160K1QX  
3600  
3600  
SUBARU  
4.5  
EX130D50030  
3600  
When servicing engine refer to specific manufacturers engine  
owner's manual. All engine warranty is covered by the specific  
engine manufacturer. If your engine requires warranty or other  
repair work contact your local servicing engine dealer. When  
contacting a dealer for service it is a good idea to have your engine  
model number available for reference(See table page above). If  
you can not locate a servicing dealer in your area you can contact  
the manufacturers national service organization.  
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing  
the formation of fuel gum deposits during storage. Add stabilizer to gasoline in  
fuel tank or storage container. Always follow mix ratio found on stabilizer  
container. Run engine at least 10 min. after adding stabilizer to allow it to reach  
the carburetor.  
To reach:  
Briggs & Stratton: 800-233-3723  
American Honda: 800-426-7701  
Subaru America: 800-277-6246  
Engine Service and Warranty  
22.1  
WARRANTY PROCEDURE  
22  
Contact your nearest engine manufacturer's  
authorized servicing dealer. (See page 7)  
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.  
The WARRANTY terms are stated on the lower part which remains with the  
user. Whenever a Billy Goat Machine is faulty due to a defect in material  
and / or workmanship, the owner should make a warranty claim as follows:  
Record your machine model, serial number and  
date-of-purchase and where purchased  
Serial Plate  
21  
The Machine should be taken to the dealer from whom it was  
purchased or to an authorized Billy Goat dealer.  
1803 S. Jefferson  
Lee's Summit,  
MO 64062 / USA  
Tel (816) 524-9666  
Fax (816) 524-6983  
The owner should present the remaining half of the Warranty  
Registration Card, or, if this is not available, the invoice or receipt.  
R
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,  
who will send it with the faulty part to Billy Goat headquarters.  
Model  
Serial No.  
The Quality / Service department at Billy Goat headquarters will study  
the claim and parts and will notify their conclusions.  
99 dB  
The decision by the Quality / Service department at Billy Goat  
headquarters to approve or reject a Warranty claim is final and  
binding.  
Unit(Weight)  
lbs.  
Engine Power  
kW  
kg  
rpm  
min-1  
Note: To process a Warranty Claim, it is necessary to quote the Model  
& Serial number who are printed on the Billy Goat Serial Plate.  
BILLY GOAT INDUSTRIES INC.  
1803 S.W. JEFFERSON / LEE'S SUMMIT, MO 64082-2312 / USA  
Purchased  
from  
Purchase  
Date  
R
PHONE: 816-524-9666 FAX: 816-524-6983  
Page 12 of 12  
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Part No. 350245  
Form No. F011003A  

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