Honeywell V4055 User Manual

V4055A,B,D,E

On-Off Fluid Power Gas

Valve Actuator

PRODUCT DATA

•

The V4055 Actuator can be used with the characterized

guide model of the V5055 or V5097 Gas Valve to

enhance lightoff smoothness.

•

The standard model has an opening time of 26

seconds at 60 Hz or 32 seconds at 50 Hz. A fast-

opening model is available with timings of 13 seconds

at 60 Hz or 16 seconds at 50 Hz.

•

Maximum closing time is one second, which meets

code, standard and insurer requirements.

Models available with damper shaft, with or without

spring return; shaft extends out both sides and rides in

Teflon-like Delrin bushings; used with standard

7616BR Damper Crank Arm.

•

Red OPEN indicator attached to actuator stem shows

when valve is even slightly open; yellow SHUT

indicator on valve stem shows only when gas valve is

fully closed.

•

Models available with adjustable max flow limit switch.

Ambient temperature rating is -40°F to +150°F (-40°C to

+66°C) for 60 Hz models and -10°F to +158°F (-23°C to

+70°C) for 50 Hz and 50/60 Hz models.

APPLICATION

•

Valve and actuator combinations can be mounted in

any position, with the exception of the 220 to 240 Vac,

50/60 Hz models, which are mounted vertically.

The V4055 Gas Valve Actuator, in combination with a

VE5000 , V5055 or V5097 Gas Valve, controls the gas supply

Models available with factory-installed single pole

double throw (spdt) field-adjustable Auxiliary Switch.

Field-addable Auxiliary Switch kits are also available.

to commercial and industrial burners.

When replacing a V4034 with a V4055, the V5034 gas valve

must also be replaced with a V5055 or V5097 gas valve.

Standard enclosure meets NEMA 1 (IP30)

requirements; models available with NEMA 4 (IP54)

weatherproof enclosure.

V4055D and high pressure V4055E with Proof-of-

Closure Switch and V5055/V5097C or E with valve seal

overtravel interlock (double seal) to meet specific

code, standard and insurer requirements.

FEATURES

•

The V4055 Actuator, when used with the VE5000 ,

V5097 or V5055 Valve, is rated for final safety shutoff

service.

VE5000 is a European manufactured and approved valve for

European use only.

Contents

Application ........................................................................

Features ...........................................................................

Specifications ...................................................................

Ordering Information ........................................................

Installation ........................................................................

Wiring ...............................................................................

Checkout and Service ......................................................

60-2309-13

V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR

Table 3. V4055A,D Electrical Ratings.

Opening (Standard) Opening (Fast)

(W) (A) (W) (A)

43.0 0.91 58.0 1.30

Holding

(A)

Voltage and Frequency Inrush

VA)

Inrush

(VA)

130

(W)

10.4

(VA)

—

0.16

100/50-60

33.0

0.6

—

43.0

0.91

8.4

0.14

100/50-60

120/60

3.9

—

50.0

68.0

0.94

0.79

115

158

5.4

—

71.0

88.0

1.33

1.10

160

220

9.5

0.12

0.09

10.6

200/50-60

—

48.0

0.52

104

—

63.0

0.72

144

9.0

0.07

200/50-60

220/50

1.6

—

55.5

81.5

51.0

—

0.55

0.79

0.45

—

121

190

115

—

3.0

—

76.0

95.0

71.5

70.3

0.80

1.00

0.68

0.59

176

240

160

136

9.0

9.1

9.2

7.2

0.06

0.07

240/50

240/60

2.6

—

4.0

—

220-240/50-60

—

58.6

0.46

106

5.9

0.06

220-240/50-60

50 Hz power supply.

60 Hz power supply.

230 Vac, 50 Hz power supply.

230 Vac, 60 Hz power supply.

Table 4. V4055B,E Electrical Ratings.

Opening (Standard) Opening (Fast)

Inrush (W) (A) (W) (A)

60 0.94 60.0 0.94

Holding

(A)

Voltage and

Frequency

120/60

220-240/50-60

(VA) Inrush

(VA)

(W)

(VA)

—

115

—

115

9.5

0.16

—

68.9

0.58

133

6.7

0.08

—

58.2

0.46

106

5.3

0.06

220-240/50-60

230 Vac, 50 Hz power supply.

230 Vac, 60 Hz power supply.

Auxiliary Switch and Proof-of-Closure Switch Ratings:

See Table 5.

NOTE: Damper shaft drives damper crank arm in one

direction only; optional return spring is available on

damper shaft to turn damper crank arm in opposite

direction. See Table 6.

Table 5. Auxiliary Switch and Proof-of-Closure

Switch Ratings (1/2 hp [0.37kW] ).

Table 6. Actuator Torque (With and

Without Return Spring).

Load

120V

240V

Full Load

9.8A

58.8A

4.9A

-40°F to +20°F

(-40°C to -7°C)

20°F to 150°F

(-7°C to +66°C)

Locked Rotor

29.4A

V4055 Model

44.5

89.0

Maximum total connected power to both switches (if used) is

1800 VA.

With return spring

22.2

Without return spring 5

Mounting Dimensions: See Fig. 1 and Table 7.

Approvals:

Damper Shaft: Shaft is 3/8 in. (9.5 mm) square, for use with

7616BR Damper Crank Arm (ordered separately) and with or

without damper shaft return spring.

Underwriters Laboratories Inc. Listed: File No. MH1639, Guide

No. YIOZ.

Factory Mutual: Listed.

Canadian Standards Association certified: General Listed file

numbers 158158 Class 3371

Maximum Damper Shaft Rotation: 52 angular degrees.

For U.S.A. and Canada: certified 60 Hz models only.

Swiss Re (Formerly GeGap/IRI) Acceptable.

Some V4055 Actuators are approved as Class A valves in

accordance with EN161:

Maximum Force: 2-11/16 in. (68.3 mm) radius for 7616BR

Damper Crank Arm ordered separately (see Accessories

section).

When used with V5055 Valves: Pin: CE-0063AR1359.

When used with VE5000 Series Valves: Pin: CE-

0063AP3075.

60-2309—13

V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR

Accessories:

7616BR Damper Crank Arm (damper arm and clip).

133568 Auxiliary Switch Bag Assembly (not for models with

maximum flow limit switch).

133569 Valve-Closed Indication Switch Bag Assembly.

Available Models: V4055 with NEMA 4 enclosure

(weatherproof).

NOTE: Check local codes for acceptance of adding the

switch and using the valve seal overtravel V5055C or

V5055E valves.

6-3/4 (172)

3-23/32 (95)

27/32 (21)

KNOCKOUT FOR

1/2 INCH CONDUIT (4)

5 (127)

1-9/32

(33)

VALVE

ALLOW 4 INCH (102 MM) CLEARANCE FOR ACTUATOR REMOVAL. M17755A

Fig. 1. Approximate mounting dimensions of V4055 Actuators in in. (mm).

Table 7. Approximate Mounting Dimensions of V4055 Actuators with V5055 and V5097 Valves.

V5055

V5097

Dim. A

in. mm

Dim. B

Dim. C

in. mm

Dim. D

146

Dim. A

in. mm

Dim. B

Dim. C

in. mm

Dim. D

Valve Size (in.)

in.

2-3/4

2-7/8

3-3/8

in.

5-3/4

8-3/8

9-1/4

in.

2-3/4

3-3/8

—

in.

2-1/2

2-/12

2-1/2

Small

Body

3/4

11-1/8 283

11-1/8 286

11-3/4 298

14-1/8 359

8-3/16 208

8-5/16 211

8-13/16 224

11-7/32 285

11-1/8 283

11-3/4 298

—

8-3/16 208

146

213

235

1-1/4

1-1/2

8-3/8

—

213

—

102

—

Large

Body

1-3/4

298

2-1/2

11-3/4 298

5-13/16 148

12-1/2 318

—

Valve size using accessory pipe adapter fitting.

3. Installer must be a trained, experienced flame

safeguard control technician.

4. After installation is complete, check out product

operation as provided in these instructions.

INSTALLATION

When Installing This Product...

1. Read these instructions carefully. Failure to follow them

could damage the product or cause a hazardous

condition.

WARNING

Electrical Shock Hazard.

2. Check the ratings given in the instructions and on the

product to make sure the product is suitable for your

application.

Can cause serious injury or death.

Disconnect power supply before making wiring

connections to prevent electrical shock and equipment

damage.

60-2309—13

V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR

IMPORTANT

1. All wiring must comply with all applicable electrical

Mount Actuator on Valve

1. Check the final position of the valve body to be sure that

the actuator is in the proper position when mounted on

the valve. This is especially important when the actuator

is used to drive a damper.

codes, ordinances, and regulations. All wiring must

be NEC Class 1.

2. Voltage and frequency of the power supply connected

to this control must agree with those marked on the

device.

3. Loads connected to the Auxiliary Switch and/or Proof-

of-Closure Switch, if used, must not exceed the rat-

ings given in the Specifications section.

2. If two smaller sized valves are mounted very closely

together, as in an Industrial Risk Insurers approved type

of valve train, it may be necessary to mount the

actuators off center to provide adequate clearance.

Install Valve

The actuator is mounted directly on the valve bonnet after the

valve is installed in the gas supply line. Refer to the instructions

packed with the gas valve for installation details. When

installing the gas valve, make sure:

133568

AUXILIARY

SWITCH

1. Sufficient clearance is left to install and service the actuator.

2. Ambient temperatures at the valve location do not

exceed actuator ratings. See Specifications section.

3. Position of the valve permits hookup to the damper if one

is controlled.

133569

VALVE-

CLOSED

INDICATION

SWITCH

Install Accessory Switches (If

Needed)

ADJUSTING

SCREW FOR

AUXILIARY

SWITCH

An spdt switch can be installed to operate an auxiliary load up

to 1/2 hp (0.37 kW). See Table 5. The switch can be adjusted

to operate at any point in the valve stroke.

EACH SWITCH SECURED BY

TWO SCREWS FROM UNDERSIDE OF BASE.

A Proof-of-Closure Switch can also be installed with a V5055/

V5097C or E Valve (with double seal) on any V4055 Actuator

to provide a valve seal overtravel interlock. The spdt

Proof-of-Closure Switch is installed to make or break a circuit

when the valve is in the closed position. The switch is not

adjustable.

IF ONLY ONE SWITCH IS USED, INSTALL BARRIER

IN OPEN POSITION.

M7326B

Fig. 2. V4055 Actuator with cover removed.

3. Slip the bottom collar of the actuator over the

valve bonnet assembly. Rotate the actuator to the

desired position and use a 5/32 in. Allen wrench to

securely tighten the two setscrews to 50 to 60 lb-in.

(5.7 to 6.8 N•m).

NOTE: Mark the actuator or valve to indicate any changes

made.

To install the switches:

4. Connect the damper linkage, if used. Refer to the

instructions packed with the damper arm.

1. Remove the actuator faceplate (two screws).

2. Remove the silver-colored barrier to expose the actuator

stem.

3. Insert the Auxiliary Switch in the position indicated in Fig.

2. Fasten with two screws through the actuator base.

4. Insert the Proof-of-Closure Switch in the position shown

in Fig. 2. The switch mounts against the side of the

actuator housing. The mounting holes are spaced to

assure mounting the switch in the correct position.

Fasten with two screws through the actuator base. (The

Proof-of-Closure Switch is not adjustable.)

5. If only one switch is used, install the narrow barrier

included with the switch in the unused space.

6. Mount the actuator before making wiring connections

and adjustments to the Auxiliary Switch.

Mount and Adjust 7616BR

Damper Crank Arm (If Used)

IMPORTANT

When a damper crank arm is used with a NEMA 4

actuator that is exposed to ice or sleet, a suitable

shield must be installed to prevent ice or sleet

buildup.

Follow installation and adjustment directions included with

damper crank arm. Maximum pushrod travel is 2-5/16 in.

(59 mm) through a stroke of 52 degrees. See Fig. 3.

60-2309—13

V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR

stroke.

HOT

7616BR

DAMPER

ARM

52 DEGREE

ANGULAR

ROTATION

2-5/16 (58.7)

MAXIMUM

TRAVEL

SHAFT

PROOF-OF-CLOSURE

SWITCH

AUXILIARY

SWITCH

2-11/16 (68.3)

RADIUS

M7322

Fig. 3. 7616BR Damper Crank Arm can be attached to

actuator shaft to drive a damper when valve is open.

WIRING

POWER SUPPLY. PROVIDE OVERLOAD PROTECTION AND

DISCONNECT MEANS AS REQUIRED.

WARNING

Can cause serious injury or death.

Disconnect power supply before making wiring

connections to prevent electrical shock and equipment

damage.

Electrical Shock Hazard.

SWITCH BETWEEN THESE TWO LEADS IS CLOSED WHEN

VALVE IS SHUT (DE-ENERGIZED).

SWITCH BETWEEN THESE TWO LEADS IS OPEN WHEN

VALVE IS SHUT (DE-ENERGIZED).

M7334

Wiring must comply with all applicable electrical codes,

ordinances and regulations. Wiring to the actuator must be

NEC Class 1.

Fig. 4. External connections to the V4055 Actuator.

7800 SERIES

RELAY

MODULE

Connect the power supply to terminals 1 and 2 on the V4055

terminal strip. Refer to Fig. 4 for Auxiliary Switch connections

and Fig. 5 for Max Flow Limit Switch connections. For typical

system hookups, refer to Fig. 6 and to instructions packed with

the device used to control the valve.

PUMP

VALVE

When all wiring connections are complete, replace the actuator

faceplate.

PUMP

MOTOR

TRAVEL

LIMIT

SWITCH

ADJUSTABLE

MAX

FLOW

LIMIT

SWITCH

CAUTION

Operation Hazard.

FIELD WIRING

INTERNAL WIRING

M12798

Improper wiring can cause improper and

dangerous operation.

Label all wires prior to disconnection when servicing

valves. Wiring errors can cause improper and

dangerous operation.

Fig. 5. Connecting the Max Flow

Limit Switch to the actuator.

NOTE: The Proof-of-Closure Switch is not adjustable.

NOTE: Pipe sealant is required on the conduit threads of

actuators with NEMA 4 enclosures.

Adjust Max Flow Limit Switch (If

Used)

Adjust Auxiliary Switch (If Used)

The Max Flow Limit Switch is adjustable throughout the stroke

of the actuator. With the switch installed in the actuator, turn

The Auxiliary Switch is adjustable throughout the stroke of

the actuator. With the switch installed in the actuator, turn

the adjusting screw clockwise

to cause the switch to

the adjusting screw (see Fig. 2) clockwise

to cause the

operate earlier in the stroke or counter-clockwise

cause the switch to operate later in the stroke.

switch to operate earlier in the stroke or counter-

clockwise

to cause the switch to operate later in the

60-2309—13

V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR

7. If the valve bonnet assembly is in good condition and is

not replaced, replace the bonnet seal. Do not reuse the

old bonnet seal. See Table 9 below for the seal number.

8. Coat seals with grease provided and position in valve

body/bonnet assembly.

9. Carefully seat the bonnet assembly on the valve body.

Be sure the seals are in their proper position. On those

valves with a spring below the disc, be sure the spring is

centered in the indentation on the inside of the valve

body.

CHECKOUT AND SERVICE

CAUTION

Equipment Damage Hazard.

Unskilled technicians can cause equipment

damage.

Only a trained, experienced, flame safeguard

technician should check out and service this control.

10. After positioning the bonnet assembly, replace the

screws removed earlier.

Checkout

NOTE: When replacing the bonnet assembly on the 4-

inch valve, draw it evenly into the valve body.

Finger-tighten the eight bolts. Draw the bonnet

assembly into the valve by tightening, in order,

bolts 1, 5, 7 and 3 (two turns each). Repeat until

the bonnet assembly is seated. Tighten the

remaining bolts. Torque the bolts as follows:

After the installation is complete, cycle the valve several times

with the manual fuel shutoff cock closed before testing the

system in actual operation.

Service

The actuator is not field repairable except for replacing the

Auxiliary Switch, Max Flow Limit Switch or Proof-of-Closure

Switch. See Installation section for procedure. Do not

disassemble the valve actuator.

Valve Size

Torque

55 in.-lb.

75 in.-lb.

3/4 in. (19 mm) to 1-1/2 in. (38 mm)

2 in. (51 mm) to 4 in. (102 mm)

If the actuator fails to operate properly, replace it.

1. Turn off the gas supply at the manual shutoff valve

located upstream from the valve(s) being serviced.

2. Shut off all electrical power to the valve actuator(s).

3. Mark and disconnect the wires from the actuator termi-

nals. Remove conduit and disengage the damper link-

age assembly (if applicable).

11. Remount the actuator on the bonnet assembly. Tighten

the two set screws (50-60 inch pounds).

12. Replace the damper crank arm assembly.

13. Re-attach the wires removed from the actuator terminals

and turn on the electrical power.

14. With the gas still off, cycle the actuator to check for

4. Loosen the two set screws from the valve to lift off the

proper mechanical operation.

actuator.

5. If the actuator is to be replaced and it did not leak

hydraulic fluid, skip to Step 11.

CAUTION

NOTE: It is good practice to inspect the inside of the

valve whenever the actuator is replaced. To do

so, remove the bonnet assembly, inspect the

valve and bonnet. If all is well, proceed to Step 7.

Be sure to perform a bonnet seal and seat leak

check after installation.

Be sure to read and follow all instructions that come

with the actuators, valves, seal and bonnet kits.

6. If the actuator leaked hydraulic fluid onto the valve (the

fluid is red), it must be cleaned off from the valve and

bonnet assembly.

Table 8. Replacement Bonnets for

V5055/V5097 Gas Valves.

a. Wipe off the outer valve body.

b. Remove the valve bonnet bolts and lift off the bonnet.

Replacement

Bonnet

133398AA

133417AA

136911AA

133398BA

133417BA

136911BA

133398CA

133417CA

136911CA

136308AA

136307AA

136308BA

136307BA

Valve

V5097A

Valve Size (in in.)

3/4, 1, 1-1/4, 1-1/2

2, 2-1/2, 3

NOTE: V5055/V5097C and E Valves have additional

internal springs that will push the bonnet up as

the bolts are loosened.

V5055A

(On-Off)

V5055B

c. Inspect the inside of the valve.

V5097B

3/4, 1, 1-1/4, 1-1/2

2, 2-1/2, 3

IMPORTANT

If fluid is present on the inside surfaces of the valve

body or bonnet surfaces, the bonnet assembly or

entire valve must be replaced. See Table 8 below for

the bonnet assembly part number.

(Characterized Guide)

V5055C V5097C

3/4, 1, 1-1/4, 1-1/2

2, 2-1/2, 3

(Proof of Closure)

d. If the inside surfaces are clear of hydraulic fluid,

clean the bonnet assembly and be sure to remove all

hydraulic fluid from the inside and outside of the

actuator mounting curb. This is the “cup-like” area

around the valve stem. Avoid using a cleaning solu-

tion as it may damage the rubber seals used in the

valve.

V5055D

V5097D

3/4, 1, 1-1/4, 1-1/2

2, 2-1/2, 3

V5055E

V5097E

3/4, 1, 1-1/4, 1-1/2

2, 2-1/2, 3

60-2309—13

V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR

Each replacement assembly contains the bonnet assembly,

two rubber seals, and a tube of grease. It must be used only

on the type of valve indicated above.

Table 9. Gas Valve Replacement Seals.

Replacement Seal

Assy #

Valve Size (in in.)

133393A

3/4, 1, 1-1/4, 1-1/2

133392A

137253A

2, 2-1/2, 3

WIRING SUBBASE TERMINAL STRIP (4)

R414OL FLAME SAFEGAURD CONTROLS

LOCKOUT

INTERLOCKS

(INCL. AIRFLOW

SWITCH)

10 SECOND

INTERRUPTED

PILOT/IGNITION

V4055D OR E

15 SECOND

INTERRUPTED

PILOT/IGNITION

BURNER

CONTROLLER

LIMITS

ALARM

BURNER

MOTOR

HIGH-FIRE

LOW-FIRE

SWITCH

COMMON

ALTERNATE

LOW-FIRE

SWITCH

HIGH-FIRE

SWITCH

RECTIFYING FLAME

ROD, RECTIFYING

PHOTOCELL, OR INFRARED

(LEAD SULFIDE)

MODULATE

LOW-FIRE

FLAME DETECTOR

BLUE

WHITE

C7027A, C7035A, OR

C7044A, ULTRAVIOLET

FLAME DETECTOR

SERIES 90

CONTROLLER FIRING RATE

MOTOR

SERIES 90

120V, 60 HZ

POWER

SUPPLY

L1 (HOT)

C7012A, C, E,F

OR C7076A

ULTRAVIOLET

FLAME DETECTOR

YELLOW

MASTER

SWITCH

WHITE

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD

PROTECTION AS REQUIRED.

BLACK

USE ALL NEC CLASS 1 WIRING.

M7335

PROOF-OF-CLOSURE SWITCH IN PREIGNITION INTERLOCK CIRCUIT;

SWITCH IS CLOSED NC-C WHEN ACTUATOR IS DE-ENERGIZED.

Fig. 6. Typical application of a V4055D/V5055C/V5097D or V4055E/V5055E/V5097E combination to meet Factory Mutual

or Underwriters Laboratories Inc. approved requirements for Proof-of-Closure Switch (valve seal overtravel interlock).

Automation and Control Solutions

Honeywell International Inc.

1985 Douglas Drive North

Golden Valley, MN 55422

Honeywell Limited-Honeywell Limitée

35 Dynamic Drive

® U.S. Registered Trademark

60-2309—13 E.K. Rev. 02-10

Printed in U.S.A.

Toronto, Ontario M1V 4Z9

customer.honeywell.com

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