INSTALLATION INSTRUCTIONS for KK-C-VAK
CHEVROLET VAN REAR AIR VENT ADAPTER KIT
TOOLS REQUIRED
:
Screw Driver Set
Power Drill
Ratcheting Wrench Set
Standard Socket Set
Drill Bit Set
Safety Goggles
HARDWARE / COMPONENTS:
QTY DESCRIPTION
PART #
1
1
1
10
2
1
4
1
1
1
1
2
20
20
20
20
Heat/Cool Adaptor box assembly
KKM01152
KKM01147
KKM01148
GSM20045
GSM20042
GSM40100
KKM0403-001
PRM97483
PRM97475
PRM97475
PRM97475
PRM97475
GSM33195
GSM31034
GSM34151
GSM20036
Chevy Heat/Cool Box mounting channel
Chevy Rear Air Hose Adapter
Hose Clamps 3”
4” Hose Clamps
4” Diameter Hose
Vent cover w/ hose adapter assembly
2 ½” “Y” Duct Connector
2 ½” Air Duct Hose 8 foot length
2 ½” Air Duct Hose 7 foot length
2 ½” Air Duct Hose 6 foot length
2 ½” Air Duct Hose 4 foot length
#10 X ¾” Sheet Metal Screws
#10 Star Washers
#10 x ¾” Flat Head Sheet Metal Screws
15” Wire Tie
Route HVAC 2 1/2” blower hoses to the
approximate locations with tape along
ceiling where they will be installed into the
ceiling insert after Kwik-Kit insert is
installed. Mount hoses with wire ties at
wall and ceiling corners only. Leave
enough slack to reach hoses for permanent
mounting.
Attach the “Y” duct hose adaptor to
the 8 foot front duct hose and
connect both 4 foot hoses from “Y”
to vents in driver and passenger side
front ceiling. This will provide a
total of four ceiling vents.
When routing the hoses, tie together using
15” wire ties, to keep a neat and tight fit to
the wall of the vehicle.
Route hose straight up from the HVAC unit
and tie tight to corner of the van
This will minimize the risk of damage when
installing Kwik kit
KK-C-VAK_INST_10-07
Check that airflow through hoses is
working properly.
With hoses routed to locations, proceed
to install Kwik-Kit unit until you come
to the ceiling instructions. Be sure not
to puncture the hoses with screws, drill
bits, etc…
Attach ceiling pieces on Kwik-Kit,
routing hoses into the corresponding
holes in Kwik-Kit ceiling. Pull through
to minimize slack.
Check airflow again.
After Aluminum insert is installed and tested,
attach cover plate to bench / wall to cover
OEM Rear AC/Heat Unit using #10 Sheet
metal screws.
During Kwik-Kit installation you will
be prompted to return to the KK-C-
VAK instruction to attach the hose to
the vent adapter brackets. Route hose
into ceiling holes and cut off any extra
slack.. Attach the hose to the vent
bracket using a 3” hose clamp
Align the three mount holes of the vent adapter cover
with the pre-punched holes in ceiling.
Attach each vent to ceiling using #8 x 3/8” flat head
sheet metal screws.
(Screws included with standard Kwik-Kit hardware)
KK-C-VAK_INST_10-07
|