Cornelius QUANTUM SERIES User Manual

INSTALLATION & SERVICE MANUAL  
QUANTUM SERIES  
IMI CORNELIUS INC.  
Part Number- 720901120  
Revision B - November 23, 2004  
Quantum Series Installation and Service Manual  
UNIT SPECIFICATIONS  
Clearance Recommended: 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circula-  
tion if sides are blocked off. If sides are open only 2” (5.08) are required in back. Space between  
bottom of unit and counter cannot be obstructed in foot print area.  
Electrical Connection: 6ft. long (1.83m) power cord with 3-prong plug attached to dispenser.  
Export models have line cord less plug.  
Power Supply: 15 amps at 120 volts or 10 amps at 220 volts.  
Water Connection: 3/8” (0.95 cm) SAE male flare fitting on dispenser.  
Water Supply Requirements: 80 psi (5.5 bar) maximum static pressure. 20 psi (1.4 bar) minimum  
dynamic pressure; i.e., flowing pressure measured at dispenser water inlet with 3.0 ounces  
(88.7ml) per second water flow.  
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Quantum Series Installation and Service Manual  
PREINSTALLATION  
RECEIVING  
Each unit is completely tested and inspected before shipment. At time of shipment, the carrier  
accepts the unit and any claim for damage must be made with the carrier.  
Upon receiving from the carrier, please, inspect the carton for visible damage. If damage exists,  
have the carrier make a note on the bill of lading and file a claim with the carrier.  
UNPACKING  
Remove staples securing carton to pallet.  
Lift carton up and off of unit.  
Remove top insert and shipping bag.  
Open the upper cabinet door and remove installation kit.  
Remove bolts securing unit to pallet.  
Lift unit off of pallet.  
Open the package, take legs and secure them to the bottom of the unit.  
NOTE: Do not lay the unit on sides or on the back.  
Tilt the unit only when securing legs.  
If the unit is to be transported from the place where it was unpacked, do not remove the unit  
from the pallet. Transport it on the pallet to the installation site.  
COUNTER LOCATION  
Select location in well ventilated area, close to grounded electrical outlet. If possible do not  
place the unit close to hot and/or steaming machines.  
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Quantum Series Installation and Service Manual  
INSTALLATION  
SPECIFICATIONS  
WATER SUPPLY  
The Quantum Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very  
important that the incoming water line is dedicated for the unit, or at least does not have other  
machines connected which could cause a water surge; i.e., a dishwashing machine.  
NOTE: For increased cooling capacity the unit should be connected to a remote  
recirculating cooling unit. If the location is equipped with a dedicated beverage wa-  
ter supply system the juice dispenser should be connected to it.  
NOTE: The water supply should be consistent with proper water quality standard  
(neutral ph of 7.0 to 8.0), and should not be connected to a water softener. The wa-  
ter cooling coil is Copper, and may be affected by poor water conditions (i.e. severe  
corrosion and pitting).  
Water connections shall be sized, installed, and maintained according to Federal, State, and Local  
Laws.  
ELECTRICAL  
A minimum of 15 amps electrical service is needed for 120V power supply or 10 amps for 220V  
supply.  
SPACE  
The minimum clearance is: 4” (10.16cm) in back and 12” (30.48cm) on top and open to the front if  
sides are blocked off. If the sides are open then only 2” (5.08cm) is required in the back. Space  
between the bottom of the unit and the counter cannot be obstructed.  
NOTE: Condenser air is drawn from the bottom and discharged out the back. Fail-  
ure to maintain clearance space will reduce capacity of the unit and cause prema-  
ture compressor failure.  
CONNECTING WATER SUPPLY  
1. Secure 3/8” (0.95cm) flexible hose to the unit water inlet. Make sure that the seal washer is  
used (hose and seal washer are included with the installation kit).  
2. When securing flare nut use backup wrench on male side of the fitting (unit side) to prevent  
twisting of the copper tube inside the unit and/or possible damage to the water strainer/sole-  
noid. A water shut off outside the unit is recommended.  
FILLING UNIT WITH WATER  
To properly prime the unit with water, without air pockets in the system, push the dispensing  
switches simultaneously for a few seconds each. Repeat above until a steady flow of water is  
observed.  
NOTE: Water splashing may occur during the purge cycle.  
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FLUSHING AND SANITIZING ON START UP  
Follow standard sanitizing and flushing procedure.  
PROGRAMMING PORTION CONTROL (OPTIONAL)  
The portion control supplied with your orange juice dispenser has been programmed to pour 7, 12,  
and 16 ounce drinks. The “XL” size has also been programmed to pour 16 ounces. Should pour  
size adjustments be required, please follow the instructions below:  
1. Simultaneously, press and hold “S” (small) and “XL” (extra large) push button switches on the  
Portion Control Module until the led “REFILL” light in the corner of the module starts blinking.  
Release the switches. The blinking led indicates the programming mode is active.  
2. Place the cup under the white mixing valve nozzle and push the selected size button (small,  
medium, large, or extra large). Hold the button in until the cup fills to the desired portion, then  
release the button repeat the above procedure for the remaining sizes.  
3. After programming all the drink sizes, press and release the “cancel/pour” switch to return the  
Portion Control to the operational mode. The blinking led light will go out.  
If at a future date, it is decided to change the portion size of the drinks, the individual sizes  
can be adjusted by the above procedure. It is not necessary to reprogram every size.  
The portion control has a full memory retention in case of a power failure.  
CANCEL/POUR BUTTON  
Push and release the cancel/pour button to stop the valve from dispensing.  
Push and hold for a continuous pour.  
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CONCENTRATE  
LOADING AND BRIXING  
PLACING CONCENTRATE PRODUCTS ON DISPENSING PLATFORM  
To engage the concentrate container, place it in the desired position and press down into bottle  
adapter opening on dispensing platform tray (inside the cabinet).  
NOTE: Make sure o-ring seal on the container adapter is lubricated; otherwise, you  
may experience difficulties with container replacement.  
NOTE: Concentrate in the containers must be completely thawed and be within the  
temperature range of 35°F - 40°F (1.6°C - 4.4°C). Failing to supply concentrate inside  
the recommended temperature range, especially below 35°F (1.6°C), will cause an  
out of brix drink.  
It is recommended the concentrate be thawed in a refrigerated (35°F - 40°F) (1.6°C - 4.4°C) com-  
partment for 36 to 48 hours before use.  
It is recommended that the thawed concentrate be thoroughly shaken before use.  
CHANGING CONCENTRATE FLAVOR  
1. Perform flush cycle  
2. Move valve handle to “Dispense” position  
3. Replace concentrate container  
PUMP PRIMING  
1. Follow instructions in paragraph “Placing Concentrate Products on the Dispensing Platform”  
2. Close the door (or unit will not activate)  
3. Depress the push button until concentrate appears at the dispensing nozzle.  
BRIX SETTING  
1. Make two (2) full clockwise turns of the corresponding brix knob from the “all the way out” po-  
sition (factory set). These two turns will bring you within one turn of proper brix setting. (Refer  
to brix table located on the inside of the refrigerated compartment door).  
2. Dispense 1/2 cup of juice and discard.  
3. Dispense 1/2 cup of juice and use refractometer to check brix level.  
4. Clockwise rotation of the knob decreases brix level for example from 13% to 11.5%. Counter-  
clockwise will increase brix level for example from 11.5% to 13%.  
If a brix problem is experienced, refer to troubleshooting guide.  
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CLEANING AND  
SANITIZING  
PROCEDURES  
DAILY: SYSTEM FLUSH PROCEDURE  
1. A 1 quart (0.95 liters) (32 fluid oz. minimum) empty container is needed. Place the empty con-  
tainer on the drip tray grill under the nozzle of the dispensing station to be flushed.  
2. Open the cabinet door.  
3. Choose the valve handle that corresponds with dispensing station to be flushed.  
4. Move chosen handle from “dispense” position to the “flush” position.  
5. Close the door.  
6. Depress and hold push button corresponding with dispensing station to be flushed, until clear  
water is dispensed from the nozzle.  
7. Move the handle to the “dispense” position.  
8. Depress the push button for approximately 0.5 sec. and release. This will release water pres-  
sure from the pump system.  
It is recommended to use one or more quarts of water to flush a single dispensing station.  
DAILY: PART WASHING  
1. Remove and wash dispensing nozzle, static mixer, splash plate, drip pan, bracket, and grille  
in a mild detergent solution. Rinse thoroughly.  
WEEKLY: SANITIZING PROCEDURE  
1. Remove juice concentrate container from unit and place in separate refrigerated compart-  
ment.  
2. Perform flush procedure.  
3. Fill a clean empty concentrate container with one quart of extremely hot tap water, approxi-  
mately 140°F (60°C) and place into unit. Run the hot water completely through unit into a large  
container. When complete remove concentrate container.  
4. Remove nozzles and static mixers from unit and rinse under hot tap water to remove excess  
pulp.  
5. Place nozzles and static mixers in separate container with 1 quart (0.95 liter) of sanitizing so-  
lution and agitate vigorously, using brush (P/N 07932) to remove any excess pulp or concen-  
trate (allow to soak for 2 minutes).  
6. Clean bottle adaptor’s inlet area along with dispensing platform tray with brush and sanitizing  
solution to remove concentrate and pulp.  
7. Clean valve mixing chambers with brush and sanitizing solution. (This is the cavity from which  
the nozzle is removed).  
8. Replace nozzles and static mixers into proper location.  
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Quantum Series Installation and Service Manual  
9. Fill a clean empty concentrate container with 2 quarts (1.9 liters) of sanitizing solution, place  
on dispensing platform, and insert bottle fitting into bottle adapter.  
NOTE: Do not reuse the same sanitizing solution used to clean nozzles, static mix-  
ers, etc.  
10. Place handle in dispense position and close door.  
11. Run dispensing station for 90 seconds then stop; allow sanitizing solution to remain in lines  
for 5 minutes.  
12. Dispense remaining sanitizing solution (approximately 90 seconds).  
13. Replace sanitizing solution container with a concentrate container, and close door.  
14. Depress and hold push buttons until juice appears at outlet of dispensing nozzle.  
15. Dispense and discard two 8 oz. cups (236.6 ML) of juice.  
NOTE: Wipe internal and external surfaces of cabinet with a clean damp cloth.  
WEEKLY: CHECK BRIX SETTING  
Tools: Hydrometer or Refractometer  
1. Dispense required ounces of juice per brix testing device instructions.  
2. Test concentrate to water ratio of dispensed juice per brix testing device instructions.  
3. Clockwise rotation of knob decreases brix level (i.e. from 13% to 11.5%). Counterclockwise  
rotation of knob increases brix level (i.e. from 11.5% to 13%).  
NOTE: If brix problem persists, refer to trouble shooting guide.  
SEMI-ANNUAL: GENERAL CLEANING  
1. Remove access port of Y-shaped water solenoid located on water inlet in lower cabinet, clean  
stainless steel strainer and reinstall.  
2. Clean condenser fins.  
3. Clean air inlet grille located in base of unit.  
4. Clean lower cabinet interior.  
5. Wipe fan blade clean.  
YEARLY: REPLACE PUMP TUBING  
Removal of Platform (see figure 1):  
1. Remove concentrate container from the dispenser and place in a refrigerator.  
2. Remove the product shelf.  
3. Depress the button on the water line quick disconnect and lift the water line away from the  
platform.  
4. Unplug the platform electrical connector at the inside rear of the cabinet.  
5. Release the catch at the front of the platform by pulling the tab towards yourself with on finger.  
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Quantum Series Installation and Service Manual  
6. Remove the nozzle and static mixers.  
7. Carefully lift and pull the platform from the dispenser and place it in a clean and well lit area  
for service.  
Replacement of Pump Hose (see figure 2):  
1. Remove platform as described above in removal of platform instructions.  
2. Remove the two white plastic hose clamps from the pump tube connections. Remove the two  
stainless steel concentrate delivery tubes from the hose ends.  
3. Loosen and remove the four thumb screws from the pump body.  
4. Remove the rear half (only) of the pump body to reveal the hose and rollers.  
5. Remove the old hose from the pump body. If the rollers come out with the hose, place in back  
into the housing being sure to align the roller assembly shaft keyway to the motor shaft key  
so that the two interlock (see figure 3 for step by step pictorial instructions).  
6. Firmly press the new hose into the pump body around the roller assembly, being sure to keep  
the protruding ends even with each other. Once the hose is in place, replace the outer half of  
the pump body. Hold the tubing in place inside pump housing with one hand, capture the lower  
part of the tubing with the outer housing, then proceed to capture the shaft of the roller assem-  
bly and push the housing straight onto the pump/motor portion of the assembly. Make sure to  
capture the hose within the body and not pinch it between the halves. Do not use any tool  
other than your finger tips to manipulate the hose into the housing or damage to the hose will  
result.  
7. While holding the pump halves together by hand, reinsert the four thumb screws and tighten  
them in a criss-cross pattern until the two halves are pressed together.  
8. Insert the two stainless tubes into the hose ends and fasten them with new clamps using pliers  
to tighten the clamps.  
Replace platform in unit, reinstall nozzles and static mixers, connect water, install product  
shelf and concentrate, and reconnect power to unit.  
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Quantum Series Installation and Service Manual  
TROUBLE-SHOOTING  
GUIDE  
The following pages contain trouble-shooting charts designed to aid an experienced serviceman in  
diagnosing any operating problems that may be experienced. In order to gain maximum benefit  
from the charts, please note:  
1. Start at the beginning of the chart and supply the appropriate answer to each question.  
2. Do not skip any section, unless instructed to do so. You may miss the solution to your prob-  
lem.  
3. Evaluate the possible problem causes in the sequence in which they are presented. In gen-  
eral, they began with the most likely and/or easiest to check, and proceed to the less likely  
and/or more complicated.  
4. If, after checking all indicated causes, the problem is not resolved, it is recommended that you  
try a second time. Evaluate symptoms carefully and modify your answers as necessary.  
5. If you are unable to resolve a problem after several attempts, contact customer service de-  
partment at (1-800-238-3600) for assistance.  
PROBLEM  
PROBABLE CAUSE  
REMEDY  
Totally Inoperative  
No power to dispenser due  
to tripped circuit  
breaker.  
Reset circuit breaker. Confirm that  
breaker is correct size and no  
other equipment is operating on  
the same circuit. Also confirm  
that supply voltage is +10% of  
nameplate specifications.  
Loose or broken power sup- Repair connection  
ply connection inside  
dispenser.  
No cooling  
Line voltage is not within  
+10% of nameplate  
specifications causing  
compressor overload to  
trip  
Contact an electrician  
Both thermostats in OFF  
position  
Turn ON thermostats and recali-  
brate the temperatures to 34oF  
-40 oF (1.1 oC –4.5 oC).  
Defective compressor over- Replace  
load or start capacitor  
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Quantum Series Installation and Service Manual  
No cooling (con’t)  
Defective start relay located  
There should be line voltage on the  
black wire of the relay when  
there is line voltage present on  
the orange OR yellow wire.  
on upper rear shelf  
inside dispenser  
Replace relay if it fails this test.  
Compressor starts but  
hums and trips overload  
Seized or shorted compressor,  
replace.  
Compressor starts but does  
not switch off of start  
winding  
Relay or compressor is defective.  
Test and replace faulty item.  
Compressor short cycles on  
overload  
Excessively high discharge pres-  
sure due to restricted con-  
denser or inoperative  
condenser fan motor  
Refrigerant leak  
Repair leak. Evacuate and  
recharge system.  
No water dispensed,  
concentrate only.  
No water to dispenser  
Restore water  
Water supply line inside  
refrigerated cabinet dis-  
connected from pump  
platform  
Reconnect  
Water solenoid located on  
pump platform clogged  
or defective  
Disassemble and clean solenoid.  
Replace if necessary.  
Main water solenoid/  
strainer located at base  
of dispenser is clogged,  
binding or defective  
Remove and clean strainer. Con-  
firm 28VDC is present at sole-  
noid during dispense. Confirm  
solenoid coil is not open. Disas-  
semble and clean solenoid.  
Water supply pressure is  
greater than 80 psi (5.5  
bar)  
Add external regulator and lower  
pressure to 50 psi (3.5 bar)  
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No water dispensed,  
concentrate only  
(con’t).  
Freeze-up of water coil or  
Unplug dispenser and allow 2-4  
hours to thaw. Water or concen-  
trate thermostat set too low,  
concentrate chamber  
recalibrate to 34oF -40 oF (1.1  
oC - 4.5 oC).  
Defective water or concentrate  
thermostat, replace.  
Refrigerant solenoid stuck open  
or not closing fully. Evacuate  
system, replace solenoid valve  
and recharge  
No water and no con-  
centrate, refrigeration is  
working  
Service switch located  
under drip tray in OFF  
position  
Turn on switch  
Door switch open  
Door switch must be closed in  
order to operate pump. Check  
switch operation and replace if  
necessary  
No water and no con-  
centrate, refrigeration is  
working  
6.25 amp Fuse inside front  
electrical box blown  
Replace with 6.25 amp, 250VAC  
slow blow fuse and test  
No output from Transformer  
located on rear upper  
shelf  
Confirm transformer output by  
measuring for 26VAC at fuse.  
Replace transformer if neces-  
sary  
Defective voltage regulator  
board (VRB) located  
inside front electrical  
box  
Measure across the blue and black  
wire located in the upper left  
corner of the board. There  
should be 28VDC present when  
the dispense button is pressed.  
Replace VRB if necessary  
Defective portion control  
board  
Disconnect wire harness from rear  
of portion control, close door  
switch and short the orange  
and black wires together on the  
harness. If unit dispenses por-  
tion control board is defective. If  
it does not dispense the voltage  
regulator board is defective.  
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Quantum Series Installation and Service Manual  
No concentrate dis-  
pensed, water only  
Dispense tube not fully  
Refer to Concentrate Loading sec-  
engaged into recepta-  
cle on concentrate  
pouch  
tion of this manual  
Dispense tube discon-  
nected from mixing  
chamber  
Refer to Concentrate Loading sec-  
tion of this manual  
Slide block on pump in  
open position  
Close and lock the slide block.  
Refer to Concentrate Loading  
section of this manual  
Switch on pump platform in  
FLUSH position  
Move switch to RUN position  
Concentrate should be 34oF -40 oF  
(1.1 oC –4.5 oC) prior to loading  
Concentrate too cold, not  
properly thawed  
Defective pump motor  
Replace pump motor  
Concentrate should be 34oF -40 oF  
(1.1 oC –4.5 oC) prior to loading  
Excessive remnant left  
in empty concen-  
trate pouch  
Concentrate pouch improp-  
erly thawed  
Concentrate pouch and/or  
dispense tube improp-  
erly installed  
Refer to Concentrate Loading sec-  
tion of this manual  
Concentrate should be 34oF -40 oF  
Concentrate refill light  
comes on prema-  
turely  
Concentrate pouch improp-  
erly thawed  
(1.1 oC –4.5 oC) prior to load-  
ing.  
Concentrate pouch and/or  
dispense tube improp-  
erly installed  
Refer to concentrate loading sec-  
tion of this manual  
Loose wiring  
Check wiring connections between  
the pump motor and the VRB  
board  
Bad VRB board  
Bad pump motor  
Replace VRB board  
Replace pump motor  
Close and lock Pump  
Concentrate refill light  
does not come on at  
all  
Pump improperly locked or  
pump is open  
Run/flush switch is in the  
FLUSH position  
Move switch to the RUN position  
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Concentrate refill light  
does not come on at  
all (con’t)  
Improperly loaded tube  
Refer to concentrate loading sec-  
tion of this manual  
Bad VRB board  
Replace VRB board  
Bad portion control  
Replace portion control  
Warm Drink  
Incoming water supply too  
warm  
Optimum performance is achieved  
when the dispenser utilizes  
water from a pre-cooler  
Ambient air too warm  
Relocate dispenser  
Excessive demand on dis-  
penser  
Add water pre-cooler or second  
dispenser  
Dirty condenser coil  
Clean condenser coil  
Inoperative condenser fan  
Defective water thermostat  
Replace condenser fan motor  
Replace thermostat  
Loss of refrigerant charge  
due to leak in system  
Repair leak and recharge system  
Water continuously drips  
from nozzle when in  
OFF mode  
Main water solenoid at base  
of unit or water solenoid  
on pump platform not  
shutting off tightly  
Clean solenoid(s), replace parts as  
necessary  
No Flush Cycle  
Run/Flush switch on pump  
platform in Run mode  
Move switch to Flush position  
Replace Run/Flush switch  
Defective Run/Flush switch  
on pump platform (con-  
centrate continues to  
dispense while in Flush  
mode)  
Calibrate to be 34oF -40 oF (1.1 oC  
–4.5 oC)  
Concentrate warm,  
water cold  
Concentrate thermostat is  
turned off or not cali-  
brated properly  
Concentrate thermostat  
defective (stuck open)  
Replace thermostat and calibrate  
to 34oF -40 oF (1.1oC –4.5 oC)  
Defective start relay located  
on upper rear shelf  
There should be line voltage on the  
black wire of the relay when  
there is line voltage present on  
the orange OR yellow wire.  
inside dispenser  
Replace relay if it fails this test.  
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Concentrate warm,  
water cold (con’t)  
Loss of refrigerant charge  
Repair leak and recharge system  
due to leak in system  
Brix Problem  
Water supply pressure too  
low, less than 20 psi (1.4  
bar) flowing or water  
pressure fluctuates  
sharply  
Correct water supply problem to  
ensure a constant 40 psi (3 bar)  
flowing to the dispenser  
Water flow control binding  
or spring is defective  
Clean and/or replace parts as nec-  
essary  
Concentrate should 34oF -40 oF  
(1.1 oC –4.5 oC) prior to loading  
Improperly thawed concen-  
trate. Brix changes as  
the concentrate temper-  
ature changes (concen-  
trate becomes thinner  
as temperature rises)  
Check that the rollers on the  
pump are spinning  
freely with no tube in  
place  
If they are sticky or locked up see  
platform removal and cleaning  
procedure.  
Pump Inoperative  
Pump motor defective  
28VDC should be present at pump  
motor during dispense. If volt-  
age is present and motor does  
not start, replace pump motor  
No power to transformer or  
no 28VAC output from  
transformer  
Confirm transformer has line volt-  
age present on primary side. If  
no 28VAC output from the sec-  
ondary replace transformer  
Defective voltage regulator  
board (VRB) located  
inside front electrical  
box  
Measure across the blue and black  
wire located in the upper left  
corner of the board. There  
should be 28VDC present when  
the dispense button is pressed.  
Replace VRB if necessary  
Defective portion control  
board  
Disconnect wire harness from rear  
of portion control, close door  
switch and short the orange  
and black wires together on the  
harness. If unit dispenses por-  
tion control board is defective. If  
it does not dispense the voltage  
regulator board is defective.  
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Quantum Series Installation and Service Manual  
Machine continues to  
dispense after dis-  
pense button is  
released or dis-  
penses without  
Portion control pad stuck in  
Disconnect the wire harness from  
the rear of the portion control  
and close the door. If unit does  
not dispense on its own the por-  
tion control is bad (stuck on)  
on position  
operator input  
Relay on voltage regulator  
board (VRB) stuck on.  
Disconnect the 4-wire harness  
from the lower right corner of  
the VRB. If the unit continues to  
dispense on its own the VRB is  
defective (relay stuck on)  
Sold Out light illumi-  
nates when concen-  
trate no longer  
The concentrate is improp-  
erly thawed. The tem-  
perature is not  
Assure proper thawing procedures  
have been followed per the  
Minute Maid company instruc-  
tions.  
passes through the  
pump.  
maintained between  
34×F - 40×F(1.1-4.5×C)  
Check that McDonald’s walk-in  
cooler temperature is on the  
proper set point.  
Check the dispenser cabinet tem-  
perature is at 34×F - 40×F(1.1-  
4.5×C).  
High Brix readings result in  
a poor, pulsating/splash-  
ing dispense, erratic  
pump amp draw, and  
consequently erratic  
sold-out indications.  
Check drink brix in procedure  
described on equipment P.M.  
card using the hydrometer pro-  
vided.  
Check the drink flow rate under  
normal operating conditions.  
The dispenser should pour a  
drink at a flow rate of approxi-  
mately 1.5 oz. Per second or  
greater. If the flow rate is less, a  
check described in the Sold Out  
section should be completed.  
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Quantum Series Installation and Service Manual  
Sold Out light illumi-  
nates when concen-  
trate no longer  
Improper loading proce-  
Check that the pouch of juice is  
properly loaded in the pouch  
holder. Tube fitting should be  
located at the bottom of the  
pouch holder and the tube  
should be approximately cen-  
tered in the bottom portion of  
the opening of the holder.  
dures will usually result  
in low brix conditions  
and thus erratic sold out  
indications.  
passes through the  
pump.(con’t)  
Check that the tube is correctly  
loaded in the pump and the  
pump is fully locked (top and  
bottom slide pins should be  
fully engaged into the pump  
body).  
Tube has been stretched  
through pump when it  
was loaded. Pouch may  
not be seated correctly.  
Adjust pouch. If pouch is loaded  
correctly there should be ample  
tube to reach the mixing cham-  
bers without stretching the  
tube.  
Check that the rollers on the  
pump are spinning  
freely with no tube in  
place.  
If the rollers are sticky or locked up  
see the platform removal and  
cleaning procedure.  
Sold Out light fails to  
reset itself after door  
is opened and  
Check the operation of the  
reset switch located at  
the bottom left hand  
side of the door.  
Adjust Switch.  
closed (Sold Out  
light stays illumi-  
nated)  
720901120  
- 18 -  
IMI Cornelius Inc.  
One Cornelius Place  
Anoka, MN 55303-1592  
U.S.A.  
Total Systems Commitment  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 55303–6234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
MODEL NO.  
45200001  
45200002  
45200003  
45200004  
45200101  
45200102  
45200103  
45200104  
45400001  
45400002  
45400101  
45400102  
45400103  
45400104  
45500001  
45500002  
45500101  
45500102  
45650001  
45650003  
45650101  
45650103  
45650104  
45650105  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
IMI Cornelius Co., 2001  
1 of 16  
Rev A  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
3
36  
4
2
41  
11  
42  
39  
36  
39  
41  
35  
34  
36  
9
41  
2
3
6
2
3
38  
37  
1
36  
15  
40  
8
7
36  
36  
33  
36  
36  
5
35  
36  
FIGURE 1. GENERAL ASSEMBLY  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
IMI Cornelius Co., 2001  
2 of 16  
Rev A  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
Item  
Item  
No.  
Part No.  
0720405  
0730202  
Name  
No.  
19  
Part No.  
45155001  
45255003  
45677003  
45455003  
45158  
45117  
45317  
45417  
45444  
Name  
Cup Rest, 1000 Series  
1
2
3
Nut 1/4-20  
Washer No. 10 Split Lock  
Screw No. 10-32 x 1/2” TH SS  
115V 60HZ  
Screw No. 10 x 5/8” HHWF  
230V 50HZ  
Bushing Snap 3000 and 4000 Series  
Cup Rest, 2000 Series  
Cup Rest, 3000 Series  
Cup Rest, 4000 Series  
Shelf, 1000 Series  
Shelf, 2000 Series  
Shelf, 3000 Series  
Shelf, 4000 Series  
Strap  
Electrical Box Asy (See Figure 12)  
Brkt Water Coil 1000 and 2000  
Series  
Brkt Water Coil 3000 Series  
Brkt Water Coil 4000 Series  
Arm Asy  
Brkt Asy Drip Tray 1000 Series  
(Not Shown)  
0706903  
07061002  
20  
4
5
07344  
45366  
Brkt and Tube Drain  
3000 and 4000 Series  
21  
22  
23  
6
7
0733904  
45107  
Bushing Snap  
Cover Elec Box 1000 and 2000  
Series  
45151  
7245669  
45408  
45159001  
45667100  
45459100  
45003  
Cover Elec Box 3000 Series  
Cover Elec Box 4000 Series  
Panel Splash 1000 and 2000 Series  
Panel Splash 3000 Series  
Panel Splash 4000 Series  
Nozzle Mixer O-Ring Asy  
O-Ring .739 I.D.  
45666  
45451  
46546  
45152  
8
9
24  
25  
96561  
45436  
Plate Door Support 1000 Series  
Plate Door Support 2000, 3000 and  
4000 Series  
31525037  
45123  
Mixer Static  
48808001  
470725  
45354  
45241  
45390  
Nozzle Mixing  
Plug Butn  
26  
27  
28  
29  
30  
31  
32  
7245443  
49154  
45165100  
49155  
309852000  
49157  
45199  
45659  
45445  
45125  
7245665  
45425  
7245765  
7245763  
7245764  
07115001  
0704106  
45088  
45087  
0702901  
45164  
45032  
45464  
0730104  
0720406  
Panel RH Side  
Plate Hinge Upper  
Coil Wtr Asy  
Hinge Bolt Shoulder  
10  
11  
DoorAsy 1000 Series(SeeFigure8)  
DoorAsy 2000 Series(SeeFigure8)  
DoorAsy 3000 Series(SeeFigure8)  
DoorAsy 4000 Series(SeeFigure8)  
Cover Asy 1000 Series  
(See Figure 10)  
Cover Asy 2000 Series  
(See Figure 10)  
Cover Asy 3000 Series  
(See Figure 10)  
Cover Asy 4000 Series  
(See Figure 10)  
Clamp 1000, 2000 and 3000 Series  
Fitg T-Brb 3/8 1000, 2000 and 3000  
Series  
Tube 1000, 2000 and 3000 Series  
Washer Nylon  
Refrigeration Asy (See Figure 2)  
Cabinet Asy (See Figure 3)  
Platform Asy 1000 Series (See  
Figure 4)  
Platform Asy 115V 60HZ, 2000 and  
4000 Series (See Figure 4)  
Platform Asy 230V 50HZ, 2000 and  
4000 Series (See Figure 4)  
Clamp  
45470  
7245550  
Bushing Upper Hinge  
Panel Top 1000 and 2000 Series  
Panel Top 3000 Series  
Panel Top 4000 Series  
Panel Back 1000 and 2000 Series  
Panel Back 3000 Series  
Panel Back 4000 Series  
Brkt Cabinet 1000 and 2000 Series  
Brkt Cabinet 3000 Series  
Brkt Cabinet 4000 Series  
Screw TF 08-32 TRPH 12  
Screw 8-32 x 1/4” THMS  
Cover Botm Hinge  
12  
45296006  
45394005  
45481006  
33  
34  
13  
309852000  
77060900  
35  
36  
37  
38  
39  
40  
49034  
45439  
14  
15  
16  
17  
Cover Top Hinge  
Screw 8-32 x 3/8” FHM  
Brkt Flavor Strip 2000 Series  
Holder Flavor Label 3000 Series  
Holder Flavor Label 4000 Series  
Washer Plain Flat 10  
Nut No. 10-32  
45115  
45215  
41  
42  
43  
45215001  
45315  
Item Not Used  
Platform Asy 115V 60HZ, 3000  
Series (See Figure 4)  
18  
45129001  
45129100  
45678100  
45430100  
Drip Tray, 1000 Series  
Drip Tray, 2000 Series  
Drip Tray, 3000 Series  
Drip Tray, 4000 Series  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
3 of 16  
Rev A  
IMI Cornelius Co., 2001  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
7
6
5
12  
16  
17  
18  
22  
FIGURE 2. REFRIGERATION AND FRAME ASSEMBLY  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
IMI Cornelius Co., 2001  
4 of 16  
Rev A  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
(SEE FIGURE 2)  
Item  
No.  
Item  
No.  
Part No.  
Name  
Refrigerationand Frame Assy  
Kit Compressor, 120V 60HZ  
Kit Compressor, 230V 50HZ  
Clip Spring  
Part No.  
45373010  
45373020  
Name  
10  
SolenoidValve 120V 60HZ  
1
729011105  
729011106  
08474  
Solenoid Valve 230V 50/60HZ  
Box Elec Asy (See Figure 11)  
Frame (1000 and 2000 Series)  
Frame (3000 Series)  
Frame (4000 Series)  
Screw TF 08-32 TRPH 12  
Insert Thd 3/8-16  
11  
12  
2
3
4
5
45105100  
45671100  
45405100  
07115001  
60342002  
2124713  
45091001  
03824001  
30041001  
04442  
07301046  
08467  
Washer Ft .468 I.D.  
Grommet Compressor  
45163001  
Mtr Asy and Cond 115V 60HZ (See  
Figure 9)  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
45163002  
Mtr Asy and Cond 230V 50/60HZ  
(See Figure 9)  
Fitg Stght 3/8MF x 3/8MPT  
Valve Water Solenoid 24V  
Nut Jam 7/8-14  
6
7
7240691  
45148  
45670  
45448  
289521  
45073  
Grommet  
Baffle Cond (1000 and 2000 Series)  
Panel Baffle Cond (3000 Series)  
Panel Baffle Cond (4000 Series)  
Screw No. 8-32 xy 3/8HHS  
Dryer  
Fitg Bulkhead  
Spacer  
0702609  
7221320  
46384  
Screw MA 8-32 BDPH 24  
Strain Relief  
8
9
Cord Serv 115V 60HZ  
Cord Serv 220V 50HZ  
46384001  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
5 of 16  
Rev A  
IMI Cornelius Co., 2001  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
3
5
16  
12  
2
14  
11  
13  
1
10  
4
15  
9
6
8
FIGURE 3. UPPER CABINET ASSEMBLY  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
IMI Cornelius Co., 2001  
6 of 16  
Rev A  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
(SEE FIGURE 3)  
Item  
No.  
Item  
No.  
Part No.  
Name  
Part No.  
45027001  
11761  
Name  
Upper Cabinet Asy  
6
7
Bushing  
1
2
45051  
Stud Latch No. 10-32  
Harn Door (1000 Series: Not  
Shown)  
45119  
Gasket Liner (1000 and 2000  
Series)  
11762  
11763  
11823  
Harn Door (2000 Series: Not  
Shown)  
45662  
45419  
45141  
45657  
45441  
45142  
45207  
45664  
45407  
45167  
45220  
45654100  
45420100  
Gasket Liner (3000 Series)  
Gasket Liner (4000 Series)  
Wrap Front (1000 and 2000 Series)  
Wrap Front (3000 Series)  
Harn Door (3000 Series: Not  
Shown)  
3
4
Harn Door (4000 Series: Not  
Shown)  
8
0704105  
0704101  
04441  
Screw No. 8-32 x 1/2THMS  
Screw MA No. 8-32 TRPH 12  
Spacer Lower  
Wrap Front (4000 Series)  
9
Panel Botm Front (1000 Series)  
Panel Botm Front (2000 Series)  
Panel Botm Front (3000 Series)  
Panel Botm Front (4000 Series)  
Liner Inner Asy (1000 Series)  
Liner Inner Asy (2000 Series)  
Liner Inner Asy (3000 Series)  
Liner Inner Asy (4000 Series)  
10  
11  
12  
13  
0702609  
46366  
Screw MA No. 8-32 BDPH 24  
Bushing Hinge  
45132  
Brkt Conn Platform (1000 Series)  
5
45232  
Brkt Conn Platform (2000 and 4000  
Series)  
45632  
Brkt Conn Platform (3000 Series)  
Screw No. 8 x 3/8”  
14  
15  
16  
0704001  
47121004  
47121005  
Magnet Door Seal  
Magnet Door Seal (1000 and 2000  
Series)  
47121006  
Magnet Door Seal (3000 Series)  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
7 of 16  
Rev A  
IMI Cornelius Co., 2001  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
27  
7
19  
21  
25  
20  
23  
24  
2
22  
27  
18  
12  
26  
4
6
9
27  
11  
17  
8
10  
3
27  
1
16  
15  
13  
14  
5
18  
27  
28  
FIGURE 4. PLATFORM ASSEMBLY  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
IMI Cornelius Co., 2001  
8 of 16  
Rev A  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
(SEE FIGURE 4)  
Item  
No.  
Item  
No.  
Part No.  
Name  
Part No.  
Name  
45115  
Platform Asy (1000 Series)  
14  
45047  
Guide Latch  
45215  
Platform Asy (2000 and 4000  
Series)  
15  
45048  
Washer Latch  
16  
720800077  
45114  
Rivet Latch  
45315  
Platform Asy (3000 Series)  
Screw MA 8-32 TRPH 12  
Washer Holdown  
17  
Platform (1000 Series)  
Platform (2000 and 4000 Series)  
Platform (3000 Series)  
Screw No. 8-18 x 7/16”  
Tube Asy Suction (1000 Series)  
1
2
3
4
5
6
7
0704101  
71822081  
309852000  
45026  
45214  
45314  
Clamp  
18  
19  
07032001  
45173  
Adapter Bottle Asy (See Figure 5)  
Support Bottle Right  
Support Bottle Left  
45033  
45276  
Tube Asy Suction (2000 and 4000  
Series)  
45034  
45391001  
Adapter Caddy Support (1000  
Series)  
45068003  
45069  
Tube Asy Suction (3000 Series)  
20  
21  
Line Discharge Asy (1000 and 3000  
Series)  
45391002  
45391003  
Adapter Caddy Support (2000 and  
4000 Series)  
45273  
Tube Asy Discharge (2000 and 4000  
Series)  
Adapter Caddy Support (3000  
Series)  
45160  
Brkt Botl Adapter (1000 Series)  
8
45137  
45236  
Panel Splash Platform (1000 Series)  
7245262  
Brkt Support Botl Adap (2000 and  
4000 Series)  
Panel Splash Valves (2000 and  
4000 Series)  
45339  
Brkt Caddy Support (3000 Series)  
O-Ring .239 I.D.  
Clamp Hose  
45345004  
Cover Platform (2000 and 4000  
Series)  
22  
23  
24  
25  
398033000  
48195006  
481950062  
45275  
7245036  
45345003  
45185  
Panel Splash Valves (3000 Series)  
Cover Platform (3000 Series)  
Clamp  
Tube Asy Discharge (2000 and 4000  
Series)  
9
Pump and Mtr Asy (See Figure 7)  
Manifold Asy Water (1000 Series)  
10  
7245174  
45274  
26  
45068001  
45277  
Line Suct Asy (3000 Series)  
Manifold Asy Water (2000 and 4000  
Series)  
Tube Asy Suction (2000 and 4000  
Series)  
45041  
45283  
45045  
45046  
Manifold Asy Water (3000 Series)  
45068002  
Tube Asy Center Suction (3000  
Series)  
11  
12  
13  
Bushing  
Block Valve Asy  
Latch  
27  
28  
0704001  
0704105  
Screw No. 8-x 3/8”  
Screw No. 8-32 x 1/2THMS  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
9 of 16  
Rev A  
IMI Cornelius Co., 2001  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
13  
7
28  
5
23  
4
9
6
12  
27  
3
22  
10  
21  
20  
2
24  
25  
26  
23  
8
23  
28  
11  
15  
16  
19  
1
17  
14  
18  
23  
FIGURE 5. VALVE BLOCK ASSEMBLY  
Item  
Item  
No.  
Part No.  
Name  
No.  
15  
16  
17  
18  
19  
20  
21  
22  
Part No.  
Name  
45045  
Block Valve Asy  
Holder Poppet Seal  
Nut No. 10-32  
45180  
Spring Acutuator  
1
2
45177  
45189  
Poppet  
0720406  
71815321  
7215323  
18070002  
18367  
45179  
Support Diaphram  
Plate Front Valve Block  
Spring  
3
Ring Retaining  
Armature  
45195  
4
45186  
5
Gasket Rubber Valve Block  
Spring Armature  
Guide  
48520001  
48978  
Coil Asy 24V DC  
Flo Cntl Bonnet Asy  
6
7
19695001  
31525021  
18071  
48979103  
60281001  
07032001  
16779003  
49612  
Sleeve and Piston Asy Water  
Sleeve Syrup Ceramic  
Screw No 8-18 x 7/16  
Frame Solenoid  
8
O-Ring 1.114 I.D.  
Seat Armature  
Spring Syrup  
9
23  
24  
25  
26  
27  
28  
10  
11  
12  
13  
14  
48258005  
45192  
Valve Body Mixing  
Valve Body Water  
Plate Coil Retainer  
Diaph Valve  
Port Valve Water  
45193  
31525020  
31525060  
48378  
O-Ring .176 I.D.  
45029  
O-Ring .459 I.D.  
47011  
Brkt Support Valve  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
IMI Cornelius Co., 2001  
10 of 16  
Rev A  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
11  
Item  
No.  
Part No.  
Name  
1
45026  
Adapter Bottle Asy  
8
1
2
45060001  
45060002  
45060003  
31525062  
31525014  
31525061  
07015001  
45043  
Adapter Caddy Top  
12  
10  
Adapter Caddy Run and Flush  
5
3
Adapter Caddy Bottom  
4
O-Ring .118 I.D.  
6
5
O-Ring .489 I.D.  
2
6
O-Ring 1.489 I.D.  
9
6
7
Screw No. 8-18 x 3/4”  
Pin Sensor Soldout  
O-Ring .488 I.D.  
8
9
31525064  
60068021  
45076  
4
7
10  
11  
12  
13  
Switch Snap Portion Control  
Pin Actuator  
3
60067086  
45084001  
Screw No. 2-56 x 7/16”  
Plate Support Bottle  
13  
FIGURE 6. BOTTLE ADAPTER ASSEMBLY  
6
5
3
1
7
2
7
4
8
FIGURE 7. PUMP AND MOTOR ASSEMBLY  
Item  
Item  
No.  
Part No.  
45185  
Name  
No.  
Part No.  
Name  
Pump and Motor Asy  
Motor Pump  
6
45037001  
Tubg Neoprene .250 I.D. (Sold by  
the Foot)  
1
2
3
4
5
45016001  
45728001  
45050  
7
8
9
45727  
45283  
45098  
Body Pump Asy  
Bushing  
Rotor Asy  
Block Asy Mtg Pump and Motor  
Screw Thumb Pump  
Screw No. 8-32 x 3/4FHMS  
Kit Pump Tube Replacement  
45017001  
0702905  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
11 of 16  
Rev A  
IMI Cornelius Co., 2001  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
Item  
No.  
Part No.  
Name  
4
45241  
Door Asy Back (1000 and 2000  
Series)  
5
6
45390  
45470  
45281  
Door Asy Back (3000 Series)  
Door Asy Back (4000 Series)  
3
1
1
Panel Rear Door (1000 and 2000  
Series)  
2
45386  
Panel Rear Door (3000 Series)  
Panel Rear Door (4000 Series)  
Switch Safety  
45477  
2
3
7233023  
7245120  
Gasket Door Mag (1000 and 2000  
Series)  
45320  
Gasket Door Mag (3000 Series)  
Gasket Door Mag (4000 Series)  
45431  
4
7245780  
Frame Door Gasket (1000 and 2000  
Series)  
7245781  
7245782  
7245779  
45432  
Frame Door Gasket (3000 Series)  
Frame Door Gasket (4000 Series)  
Rivet .236 Dia.  
5
6
Switch Rocker  
FIGURE 8. REAR DOOR ASSEMBLY  
Name  
Item  
No.  
Part No.  
45175001  
45175002  
0726802  
45159  
Motor Asy Fan 9W 120V 60HZ  
Motor Asy Fan 9W 230V 50/60HZ  
Nut Tinnerman  
7
1
5
3
1
2
3
4
4
2
Panel Splash  
6
41757  
Washer  
48004  
Motor Fan 9W 120V 60HZ  
Motor Fan 9W 230V 50/60HZ  
Blade Fan  
48013  
5
6
7
45168  
96285001  
45161  
Screw No. 8-36 x 3/8”  
Cond Coil  
FIGURE 9. CODENSER MOTOR ASSEMBLY  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
IMI Cornelius Co., 2001  
12 of 16  
Rev A  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
1
4
9
3
6
2
5
7
FIGURE 10. DOOR COVER ASSEMBLY  
Item  
Item  
No.  
Part No.  
Name  
No.  
Part No.  
45224004  
45224005  
Name  
1
Cover Merchndsr (2000 Series)  
45296006  
Cover Asy Merchndsr Push Button  
(2000 Series)  
Cover Merchndsr Illuminated (2000  
Series)  
45296007  
45296009  
45394005  
45394007  
45394008  
45481006  
45481007  
45481008  
45481009  
Cover Asy Merchndsr Portion  
Control (2000 Series)  
45377004  
45377005  
Cover Merchndsr (3000 Series)  
Cover Asy Merchndsr Portion  
Control, Illuminated (2000 Series)  
Cover Merchndsr Illuminated (3000  
Series)  
Cover Asy Merchndsr Push Button  
(3000 Series)  
45472004  
45472005  
Cover Merchndsr (4000 Series)  
Cover Merchndsr Illuminated (4000  
Series)  
Cover Asy Merchndsr Push Button,  
Illuminated (3000 Series)  
2
3
4
07301029  
0712901  
45018001  
49280001  
49230  
Washer Ft .125 I.D.  
Screw No. 4 x 5/16”  
Board Push Button  
Portion Cntl Board  
Cover Asy Merchndsr Portion  
Control, Illuminated (3000 Series)  
Cover Asy Merchndsr Push Button  
(3000 Series)  
Cover Asy Merchndsr Portion  
Control (4000 Series)  
5
6
Overlay Asy Push Button  
Overlay Asy Portion Control  
Bezel Push Button  
49231  
Cover Asy Merchandsr Push Button,  
Illuminated (4000 Series)  
7245399  
45398  
Bezel Portion Control  
Lock and Keys  
Cover Asy Merchandsr Portion  
Control, Illuminated (4000 Series)  
7
8
45435  
11771  
Jumper Asy Strain Relief  
(Not Shown)  
9
04037  
Clip  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
13 of 16  
Rev A  
IMI Cornelius Co., 2001  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
2
10  
9
14  
8
3
11  
1
5
4
6
7
12  
13  
FIGURE 11. ELECTRICAL BOX (DC) ASSEMBLY  
Item  
Item  
No.  
Part No.  
Name  
No.  
Part No.  
Name  
Box Elec Asy  
8
45138  
Reg Voltage Asy (1000 Series)  
1
2
3
4
5
6
7
07061001  
0733903  
07115001  
0734801  
59328001  
7245059  
45106  
Screw No. 10 x 3/8”  
Bushing Snap  
45238  
Reg Voltage Asy (2000 and 4000  
Series)  
45674  
Reg Voltage Asy (3000 Series)  
Thermostat Concentrate  
Thermostat Water Evap  
Block Term  
Screw TF 8-32 TRPH 12  
Rivet Pop  
9
46306  
10  
11  
12  
13  
14  
46307  
Fuse 6.25 Amp  
49273  
Fuseholder  
45432  
Switch  
Box Elec (1000 and 2000 Series)  
Box Elec (3000 Series)  
Box Elec (4000 Series)  
07061003  
348871  
Screw No. 10 x 3/8HHWF  
Screw No. 8-32 x 1/4”  
45673  
45414  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
IMI Cornelius Co., 2001  
14 of 16  
Rev A  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
Item  
No.  
6
Part No.  
Name  
Box Elec Asy  
1
45110  
Box Elec (1000 and 2000 Series)  
Box Elec (3000 Series)  
Box Elec (4000 Series)  
Screw No. 10 x 3/8”  
Block Term  
45668  
45410  
2
3
4
07061001  
49273  
46308  
Relay Start 115V 60HZ  
Relay Start 220V 50HZ  
463081  
0735201  
07061003  
45028  
5
6
7
Bushing  
3
Screw No. 10 x 3/8”  
5
4
Transfrmr 115V 60HZ (Not Shown)  
2
1
45028001  
60600002  
Transfrmr 240V 50HZ (Not Shown)  
Ballast (Not Shown)  
8
FIGURE 12. ELECTRICAL BOX (AC) ASSEMBLY  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
15 of 16  
Rev A  
IMI Cornelius Co., 2001  
QUANTUM SERIES  
IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN. 553036234  
Telephone 1-800-238-3600  
Facsimile 1-800-258-0255  
ILLUSTRATED PARTS LIST  
QUANTUM SERIES JUICE DISPENSER  
Item  
No.  
4
Part No.  
Name  
5
45138  
Reg Voltage Asy (1000 Series)  
45238  
Reg Voltage Asy (2000 and 4000  
Series)  
45338  
Reg Voltage Asy (3000 Series)  
Brkt Voltage Regulator  
Brkt Voltage Regulator (3000 Series)  
Support P.C. Board  
1
45162  
45675  
2
3
4
5
45056  
45012002  
45004  
Board Voltage Regulator  
Kit Mounting  
1
45004001  
Insulator Voltage Reg  
2
3
4
FIGURE 13. VOLTAGE REGULATOR ASSEMBLY  
Item  
No.  
Part No.  
45190  
Name  
Tank Asy  
1
2
3
4
5
6
7
8
9
46433  
Retainer  
463571  
Tank Ball Check  
Gasket Adaptor  
O-Ring .737 I.D.  
Spring Adapter  
Fitg Adaptor Tank  
7229192  
31525010  
1836701  
7245246  
45260001  
45260  
7
8
3
1
Lid Tank  
9
5
2
Tank  
45248  
Adaptor Asy Tank  
6
4
FIGURE 14. TANK ASSEMBLY  
Manual Part No. 720901120IPL  
4-25-2001 Rev: 12-3-01  
IMI Cornelius Co., 2001  
16 of 16  
Rev A  
QUANTUM SERIES  

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