48TJE,TJF004
48TJD,TJE,TJF005-007
Single-Package Rooftop Heating/Cooling Units
Installation, Start-Up and
Service Instructions
CONTENTS
Page
Disconnect gas piping from unit when leak
SAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . . . . 1
1
testing at pressure greater than /2 psig. Pres-
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
Step 1 — Provide Unit Support . . . . . . . . . . . . . . . . . . . 1
• ROOF CURB
sures greater than 1/2 psig will cause gas valve
damage resulting in hazardous condition. If
gas valve is subjected to pressure greater than
1/2 psig, it must be replaced before use. When
pressure testing field-supplied gas piping at
pressures of 1/2 psig or less, a unit connected to
such piping must be isolated by manually clos-
ing the gas valve.
• SLAB MOUNT
Step 2 — Field Fabricate Ductwork. . . . . . . . . . . . . . . 2
Step 3 — Install External Trap for
Condensate Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 4 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . 2
• POSITIONING
Step 5 — Install Flue Hood . . . . . . . . . . . . . . . . . . . . . . . 4
Step 6 — Install Gas Piping . . . . . . . . . . . . . . . . . . . . . . 4
Step 7 — Make Electrical Connections . . . . . . . . . . . 5
• DISCONNECT BOX LOCATION
• FIELD POWER SUPPLY
Before performing service or maintenance operations on
unit, turn off main power switch to unit and install lockout
tag. Electrical shock could cause personal injury.
• FIELD CONTROL WIRING
• HEAT ANTICIPATOR SETTINGS
Step 8 — Make Outdoor-Air Adjustment and
Install Outdoor-Air Hood . . . . . . . . . . . . . . . . . . . . . . 12
• MANUAL OUTDOOR-AIR DAMPER
• OPTIONAL DURABLADE ECONOMIZER
• OPTIONAL ECONOMI$ER
INSTALLATION
Unit is shipped in the vertical discharge configuration. To
convert to horizontal configuration, remove screws from side
duct opening covers and remove covers. Using the same
screws, install covers on vertical duct openings with the insula-
tion side down. Seals around duct openings must be tight. See
Fig. 1.
Step 9 — Adjust Evaporator-Fan Speed . . . . . . . . . 20
• DIRECT-DRIVE MOTORS
• BELT-DRIVE MOTORS
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-39
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-44
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . 45-50
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . CL-1
Step 1 — Provide Unit Support
ROOF CURB — Assemble and install accessory roof curb in
accordance with instructions shipped with curb. See Fig. 2. In-
stall insulation, cant strips, roofing felt, and counter flashing as
SAFETY CONSIDERATIONS
Ductwork must be attached to curb, not to the unit. The
shown.
accessory thru-the-bottom power and gas connection package
must be installed before the unit is set on the roof curb. If field-
installed (thru-the-roof curb) gas connections are desired, use
factory-supplied 3/4 in. pipe coupling and gas plate assembly to
mount the thru-the-roof curb connection to the roof curb. Gas
connections and power connections to the unit must be field in-
stalled after the unit is installed on the roof curb.
If electric and control wiring is to be routed through the
basepan, attach the accessory thru-the-bottom service connec-
tions to the basepan in accordance with the accessory installa-
tion instructions.
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguishers available for all brazing operations.
IMPORTANT: The gasketing of the unit to the roof curb
is critical for a watertight seal. Install gasket supplied
with the roof curb as shown in Fig. 2. Improperly
applied gasket can also result in air or water leaks and
poor unit performance.
Ensure voltage listed on unit data plate agrees with electri-
cal supply provided for the unit.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 534-774 Printed in U.S.A. Form 48TJ-18SI Pg 1 10-00 Replaces: 48TJ-16SI
Book 1
4
Tab 1a 6a
ROOF CURB
ACCESSORY
UNIT SIZE
48TJ
‘‘D’’ ALT
DRAIN HOLE
‘‘E’’
Gas
“F”
Power
“G”
Control
CONNECTOR
PKG ACY
‘‘A’’
‘‘B’’
‘‘C’’
3/4″
1′-2″
CRRFCURB001A00
CRRFCURB002A00
CRBTMPWR001A00
CRBTMPWR002A00
CRBTMPWR003A00
CRBTMPWR004A00
[356]
3/4″
[19] NPT
004-007
11/4″
[19] NPT
2′-0″
[610]
1′-911
/
″
1′-4″
13/4″
1/2″
[31.7]
[5511]6 [406]
[44.5]
[12.7] NPT
1/2″
3/4″
NOTES:
[12.7] NPT [19] NPT
1. Roof curb accessory is shipped disassembled.
2. Insulated panels:
3/4″
11/4″
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges of duct rest on
curb).
[19] NPT
[31.7]
6. Service clearance 4′ on each side.
7.
Direction of airflow.
8. Connector packages CRBTMPWR001A00 and
2A00 are for thru-the-curb type. Packages
CRBTMPWR003A00 and 4A00 are for the thru-
the-bottom type connections.
TO ENSURE AIRTIGHT CONNECTION
PLACE UNIT AS CLOSE TO
END AS POSSIBLE.
TO ENSURE AIRTIGHT CONNECTION
PLACE UNIT AS CLOSE TO
END AS POSSIBLE.
Fig. 2 — Roof Curb Dimensions
3
Be sure that unit is installed so that snow will not block the
combustion intake or flue outlet.
Unit may be installed directly on wood flooring or on Class
A, B, or C roof-covering material when roof curb is used.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
Flue vent discharge must have a minimum horizontal clear-
ance of 4 ft from electric and gas meters, gas regulators, and
gas relief equipment.
Minimum distance between unit and other electrically live
parts is 48 inches.
Flue gas can deteriorate building materials. Orient unit such
that flue gas will not affect building materials.
Adequate combustion-air space must be provided for proper
operation of this equipment. Be sure that installation complies
with all local codes and Section 5.3, Air for Combustion and
Ventilation, NFGC (National Fuel Gas Code), and ANSI
(American National Standards Institute) Z223.1, and NFPA
(National Fire Protection Association) 54 TIA-54-84-1.
In Canada, installation must be in accordance with the
CAN1- B149 installation codes for gas burning appliances.
MAXIMUM ALLOWABLE
DIFFERENCE (in.)
After unit is in position, remove rigging skids and shipping
materials.
A-B
B-C
A-C
0.5
1.0
1.0
Step 5 — Install Flue Hood — Flue hood is shipped
screwed to the burner compartment access panel. Remove
from shipping location and using screws provided, install flue
hood and screen in location shown in Fig. 7.
Fig. 3 — Unit Leveling Tolerances
For units size 004-006 being installed in California Air
Quality Management Districts, which require NOx emissions
of 40 nanograms/joule or less, a field-installed low NOx kit
must be used.
Step 6 — Install Gas Piping — Unit is equipped for
use with type of gas shown on nameplate. Refer to local build-
ing codes, or in the absence of local codes, to ANSI Z223.1 en-
titled National Fuel Gas Code. In Canada, installation must be
in accordance with the CAN1.B149.1 and CAN1.B149.2 in-
stallation codes for gas burning appliances.
For natural gas applications, gas pressure at unit gas
connection must not be less than 4 in. wg or greater than
13.0 in. wg while unit is operating. On 48TJ005,006,007 high
heat units, the gas pressure at unit gas connection must not be
less than 5 in. wg or greater than 13 in. wg while the unit is
operating. For propane applications, the gas pressure must not
be less than 5 in. wg or greater than 13 in. wg at the unit
connection.
Size gas sully piping for 0.5 in. wg maximum pressure drop.
Do not use supply pipe small than unit gas connection. Support
gas piping as shown in the table in Fig. 8. For example, a 3/4-in.
gas pipe must have one field-fabricated support beam every
8 ft. Therefore, an 18-ft long gas pipe would have a minimum
of 2 support beams, a 48-ft long pipe would have a minimum
of 6 support beams.
CONDENSATE PAN (SIDE VIEW)
DRAIN PLUG
NOTE: Drain plug is shown in factory-installed position.
Fig. 4 — Internal Trap Condensate Drain
POSITIONING — Maintain clearance around and above unit
to provide minimum distance from combustible materials,
proper airflow, and service access. See Fig. 6. A properly posi-
tioned unit will have the following clearances between unit and
roof curb: 1/4-in. clearance between roof curb and base rails on
each side and duct end of unit; 1/4-in. clearance between roof
curb and condenser coil end of unit. (See Fig. 2, section C-C.)
Do not install unit in an indoor location. Do not locate unit
air inlets within 10 ft of exhaust vents or other sources of con-
taminated air or as local codes require.
See Fig. 8 for typical pipe guide and locations of external
manual main shutoff valve.
4
NOTES:
1. Dimension in ( ) is in millimeters.
2. Hook rigging shackles through holes in base rail, as shown in
detail ‘‘A.’’ Holes in base rails are centered around the unit cen-
ter of gravity. Use wooden top skid when rigging to prevent rig-
ging straps from damaging unit.
3. Unit weights do not include economizer. See Table 1 for econo-
mizer weights.
DIMENSIONS
‘‘B’’
lb kg in. mm in. mm in. mm
MAX
WEIGHT
UNIT
‘‘A’’
‘‘C’’
48TJE,TJF004
510 231
48TJD,TJE,TJF005 520 236
48TJD,TJE,TJF006 540 245
48TJD,TJE,TJF007 615 279
73.69 1872 37.50 953 33.35 847
All panels must be in place when rigging.
Fig. 5 — Rigging Details
FIELD POWER SUPPLY — All units except 208/230-v
units are factory wired for the voltage shown on the nameplate.
If the 208/230-v unit is to be connected to a 208-v power sup-
ply, the transformer must be rewired by disconnecting the black
wire from the 230-v terminal wire on the transformer and con-
necting it to the 200-v red terminal of the transformer.
Refer to unit label diagram for additional information. Wir-
ing leads are provided for field service. Use copper conductors
only when splice connectors are used.
Step 7 — Make Electrical Connections
Unit cabinet must have an uninterrupted, unbroken electri-
cal ground to minimize the possibility of personal injury if
an electrical fault should occur. This ground may consist of
electrical wire connected to unit ground lug in control com-
partment, or conduit approved for electrical ground when
installed in accordance with NEC (National Electrical
Code), ANSI/NFPA, latest edition, and local electrical
codes. Do not use gas piping as an electrical ground. Fail-
ure to follow this warning could result in the installer being
liable for personal injury of others.
When installing units, provide a disconnect per NEC.
All field wiring must comply with NEC and local require-
ments. In Canada, electrical connections must be in accordance
with CSA (Canadian Standards Association) C22.1 Canadian
Electrical Code Part One.
DISCONNECT BOX LOCATION — The field-supplied dis-
connect box may be mounted on the unit’s end panel or on the
corner post. Mount disconnect box on the left side of the rating
plate when mounting on the unit’s end panel. Do not mount the
disconnect box over the unit rating plate. When mounting
disconnect box on corner post, secure disconnect box to corner
post and condenser coil top cover. See Fig. 7.
A disconnect box mounting space is available when an op-
tional or accessory condenser coil grille is used. Mount the dis-
connect on the sheet metal provided with the condenser coil
grille. The sheet metal is located adjacent to the corner post on
the left side of the power wiring access panel.
Install field wiring as follows:
1. Connect ground lead to chassis ground connection when
using separate ground ties.
2. Install conduit between disconnect and side panel. Insert
conduit through power supply knockout opening. See
Fig. 9.
3. Connect power lines to power wiring leads.
4. Pigtails are provided for field power connections and are
located inside the burner access panel. See Fig. 10 and 11.
Use factory-supplied splices or Underwriters’ Laborato-
ries (UL) approved copper connector.
5
Table 1 — Physical Data
UNIT SIZE 48TJ
E/F004
D/E/F005
D/E/F006
D/E/F007
NOMINAL CAPACITY (tons)
3
4
5
6
OPERATING WEIGHT (lb)
Unit
Al/Al*
460
465
468
470
476
482
490
497
505
565
576
587
Al/Cu*
Cu/Cu*
Economizer
Durablade
EconoMi$er
Roof Curb†
34
47
115
34
47
115
34
47
115
34
47
115
COMPRESSOR
Quantity
No. Cylinders (per Circuit)
Oil (oz)
Reciprocating
Scroll
1
2
50
1
2
50
1
2
50
1
2
54
REFRIGERANT TYPE
Expansion Device
Operating Charge (lb-oz)
Circuit 1
R-22
Acutrol™ Metering Device
4-4
—
6-6
—
6-14
—
9-0
—
Circuit 2
CONDENSER COIL
Rows...Fins/in.
Total Face Area (sq ft)
Enhanced Copper Tubes, Aluminum Lanced Fins
1...17
8.36
2...17
8.36
2...17
10.42
2...17
10.42
CONDENSER FAN
Nominal Cfm
Propeller Type
3500
1...22.0
1/4...1100
325
4000
1...22.0
1/4...1100
325
4000
1...22.0
1/4...1100
325
4000
1...22.0
1/4...1100
325
Quantity...Diameter (in.)
Motor Hp...Rpm
Watts Input (Total)
EVAPORATOR COIL
Rows...Fins/in.
Total Face Area (sq ft)
Enhanced Copper Tubes, Aluminum Double-Wavy Fins
2...15
4.17
2...15
5.5
3...15
5.5
4...15
5.5
EVAPORATOR FAN
Quantity...Size (in.)
Centrifugal Type
Std
1...10 x 10
1...10 x 10
1...10 x 10
Direct
Belt
1...10 x 10
1...10 x 10
1...10 x 10
Direct
Belt
1...11 x 10
1...10 x 10
1...11 x 10
Direct
Belt
1...10 x 10
—
Alt
High-Static
Std
1...10 x 10
Belt
Type Drive
Alt
—
Belt
High-Static
Belt
Belt
Belt
Nominal Cfm
Maximum Continuous Bhp
1200
1600
2000
2400
2.40
—
Std
Alt
.34
.75
1.20
1.00
1.00
1.30/2.40**
2.90
High-Static
Std
2.40
2.40
2.90
56
Motor Frame Size
Nominal Rpm High/Low
Fan Rpm Range
48
48
48
Alt
48
48
56
—
High-Static
Std
56
56
56
56
860/800
1620
1075/970
1620
1075/970
1725
—
Alt
—
High-Static
Std
1725
—
1725
—
1725
—
1725
1070-1460
—
Alt
760-1000
1075-1455
Ball
835-1185
1075-1455
Ball
900-1300
1300-1685
Ball
High-Static
1300-1685
Ball
Motor Bearing Type
Maximum Allowable Rpm
2100
2100
2100
2100
2.8/3.8
—
Motor Pulley Pitch Diameter Min/Max (in.)
Std
Alt
—
—
—
1.9/2.9
1.9/2.9
2.4/3.4
High-Static
Std
2.8/3.8
2.8/3.8
3.4/4.4
3.4/4.4
1
1
1
5
Nominal Motor Shaft Diameter (in.)
Fan Pulley Pitch Diameter (in.)
Belt, Quantity...Type...Length (in.)
Pulley Center Line Distance (in.)
/
/
/
/
2
2
2
8
1
1
5
Alt
/
2
/
2
/
8
—
5
5
5
5
High-Static
Std
/
8
/
8
/
8
/
—
—
—
4.85
Alt
4.5
4.0
4.5
—
High-Static
Std
4.5
4.5
4.5
4.5
—
—
—
1...A...40
Alt
1...A...34
1...A...34
1...A...39
1...A...39
1...A...40
—
High-Static
Std
1...A...39
1...A...40
—
—
—
14.7-15.5
Alt
10.0-12.4
10.0-12.4
10.0-12.4
14.7-15.5
14.7-15.5
—
High-Static
Std
10.0-12.4
14.7-15.5
Speed Change per Full Turn of
Movable Pulley Flange (rpm)
—
48
65
—
5
—
70
65
—
5
—
80
60
—
80
—
Alt
High-Static
Std
60
5
Movable Pulley Maximum Full Turns
From Closed Position
Alt
5
—
High-Static
Std
6
6
5
5
Factory Setting
—
3
—
3
—
3
Alt
3
—
High-Static
Std
31/2
—
856
31/2
—
975
31/2
—
31/2
1225
—
Factory Speed Setting (rpm)
Alt
1060
High-Static
1233
1233
1396
1396
5
5
5
5
Fan Shaft Diameter at Pulley (in.)
/
8
/
8
/
8
/
8
LEGEND
††Rollout switch lockout is manually reset by interrupting power to unit or
resetting thermostat.
Al
Bhp
Cu
—
—
—
Aluminum
Brake Horsepower
Copper
NOTES:
1. The 48TJ004-007 units have a loss-of-charge (low pressure) switch
located in the liquid line.
*Evaporator coil fin material/condenser coil fin material. Contact your local
representative for details about coated fins.
†Weight of 14-in. roof curb.
2. High-static motor not available on single-phase units.
**Single phase/three-phase.
6
Table 1 — Physical data (cont)
UNIT SIZE 48TJ
E/F004
D/E/F005
D/E/F006
D/E/F007
FURNACE SECTION
Rollout Switch Cutout
Temp (F)††
195
195
195
195
Burner Orifice Diameter
(in. ...drill size)
Natural Gas
Liquid Propane
Std
Alt
.113...33
.089...43
.113...33/.113...33/.129...30
.089...43/.089...43/.102...38
.113...33/.113...33/.129...30
.089...43/.089...43/.102...38
.113...33/.113...33/.129...30
.089...43/.089...43/.102...38
Thermostat Heat Anticipator
Setting (amps)
208/230 v and 575 Stage 1
Stage 2
.14
.14
.14
.14
.14
.14
.14
.14
460 v Stage 1
.14
.14
.14
.14
.14
.14
.14
Stage 2
.14
Gas Input (Btuh) Stage 1
Stage 2
74,000/82,000
—/115,000
80
74,000/115,000/120,000
—/—/150,000
80
74,000/115,000/120,000
—/—/150,000
80
74,000/115,000/120,000
—/—/150,000
80
Efficiency (Steady State) (%)
Temperature Rise Range
Manifold Pressure (in. wg)
Natural Gas
25-55/55-85
25-55/35-65/50-80
25-55/35-65/50-80
25-55/35-65/50-80
Std
Alt
3.5
3.5
1
3.5
3.5
1
3.5
3.5
1
3.5
3.5
1
Liquid Propane
Gas Valve Quantity
Gas Valve Pressure Range
Psig
0.180-0.487
5.0-13.5
0.180-0.487
5.0-13.5
0.180-0.487
5.0-13.5
0.180-0.487
5.0-13.5
in. wg
Field Gas Connection
Size (in.)
1
1
1
1
/
2
/
2
/
2
/
2
HIGH-PRESSURE SWITCH (psig)
Standard Compressor
Internal Relief (Differential)
Cutout
450 50
500 50
428
320
428
320
Reset (Auto.)
LOSS-OF-CHARGE (LOW PRESSURE)
SWITCH (psig)
Cutout
Reset (Auto.)
7
22
3
7
FREEZE PROTECTION THERMOSTAT (F)
Opens
Closes
30
45
5
5
OUTDOOR-AIR INLET SCREENS
Quantity...Size (in.)
Cleanable
1...20 x 24 x 1
RETURN-AIR FILTERS
Quantity...Size (in.)
Throwaway
2...16 x 25 x 2
LEGEND
**Single phase/three-phase.
††Rollout switch lockout is manually reset by interrupting power to unit or
resetting thermostat.
Al
Bhp
Cu
—
—
—
Aluminum
Brake Horsepower
Copper
NOTES:
1. The 48TJ004-007 units have a loss-of-charge (low-pressure) switch
located in the liquid line.
*Evaporator coil fin material/condenser coil fin material. Contact your local
representative for details about coated fins.
†Weight of 14-in. roof curb.
2. High-static motor not available on single-phase units.
7
BOTTOM POWER CHART, THESE HOLES REQUIRED FOR
USE WITH ACCESSORY PACKAGES — CRBTMPWR001A00,
(POWER AND CONTROL) AND CRBTMPWR003A00
(POWER, CONTROL, AND GAS)
STANDARD DURABLADE
CORNER
WEIGHT
(A)
CORNER CORNER
CORNER
WEIGHT
(D)
ECONOMI$ER
WEIGHT
UNIT
ECONOMIZER
WEIGHT
WEIGHT
(B)
WEIGHT
(C)
UNIT
48TJ
WEIGHT
Lb
460
Kg
209
213
222
256
Lb
34
34
34
34
Kg
Lb
47
47
47
47
Kg
Lb
Kg
Lb
Kg
Lb
Kg
Lb
Kg
THREADED
CONDUIT SIZE
WIRE
USE
REQURED
HOLE SIZES (MAX.)
E/F004
15.4
15.4
15.4
15.4
21.3
21.3
21.3
21.3
140 63.5 105 47.6 159 72.1 56 25.4
142 64.4 106 48.1 162 73.5 60 27.2
150 68.0 115 52.2 160 72.6 65 29.5
165 74.8 136 61.7 200 90.7 64 29.0
D/E/F005 470
D/E/F006 490
D/E/F007 565
1/2″
24 V
Power
Gas
7/8″ [22.2]
11/8″ [28.4]
11/4″ [31.8]
3/4″
1/2″ FPT
CONNECTION SIZES
11/16″ Dia [27] Field Power Supply Hole
3/4″-14 NPT Condensate Drain
1/2″-14 NPT Gas Connection
A
B
C
NOTES:
1. Dimensions in [ ] are in millimeters.
2.
Center of gravity.
3.
Direction of airflow.
4. On vertical discharge units, ductwork to be attached to accessory roof curb only. For horizontal dis-
charge units, field-supplied flanges should be attached to horizontal discharge openings, and all
ductwork should be attached to the flanges.
5. Minimum clearance (local codes or jurisdiction may prevail):
a. Between unit, flue side and combustible surfaces, 36 inches.
b. Bottom of unit to combustible surfaces (when not using curb), 1 inch.
Bottom of base rail to combustible surfaces (when not using curb) 0 inches.
c. Condenser coil, for proper airflow, 36 in. one side, 12 in. the other. The side getting the greater
clearance is optional.
d. Overhead, 60 in. to assure proper condenser fan operation.
e. Between units, control box side, 42 in. per NEC.
f. Between unit and ungrounded surfaces, control box side, 36 in. per NEC.
g. Between unit and block or concrete walls and other grounded surfaces, control box side, 42 in.
per NEC.
h. Horizontal supply and return end, 0 inches.
6. With the exception of the clearance for the condenser coil and combustion side as stated in notes
5a, b and c, a removable fence or barricade requires no clearance.
7. Units may be installed on combustible floors made from wood or Class A, B, or C roof covering
material if set on base rail.
8. The vertical center of gravity is 1′-6″ [457] up from the bottom of the base rail.
Fig. 6 — Base Unit Dimensions
8
CONDENSER
COIL
TOP COVER
INTAKE
LOUVERS
CORNER POST
FLUE HOOD
END PANEL
Fig. 7 — Flue Hood Details
Fig. 9 — Conduit Installation
LEGEND
NFGC — National Fuel Gas Code
*Field supplied.
NOTE: Follow all local codes.
SPACING OF SUPPORTS
STEEL PIPE
NOMINAL
DIAMETER
(in.)
X
DIMENSIONS
(feet)
1
/
6
8
10
2
LEGEND
3/4 or 1
11/4 or larger
IGC — Integrated Gas Unit Controller
LED — Light-Emitting Diode
Fig. 8 — Gas Piping Guide (With Accessory
Thru-the-Curb Service Connections)
Fig. 10 — Component Location
Voltage to compressor terminals during operation must be
within voltage range indicated on unit nameplate (see Table 2).
On 3-phase units, voltages between phases must be balanced
within 2% and the current within 10%. Use the formula shown
in the legend for Table 2, Note 2 to determine the percent of
voltage imbalance. Operation on improper line voltage or ex-
cessive phase imbalance constitutes abuse and may cause dam-
age to electrical components. Such operation would invalidate
any applicable Carrier warranty.
FIELD CONTROL WIRING — Install a Carrier-approved
accessory thermostat assembly according to installation in-
structions included with the accessory. Locate thermostat
assembly on a solid wall in the conditioned space to sense aver-
age temperature in accordance with thermostat installation
instructions. Connect thermostat wires to terminal board.
NOTE: For wire runs up to 50 ft, use no. 18 AWG (American
Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft,
use no. 16 AWG insulated wire (35 C minimum). For over
75 ft, use no. 14 AWG insulated wire (35 C minimum). All
wire larger than no. 18 AWG cannot be directly connected to
the thermostat and will require a junction box and splice at the
thermostat.
Feed control wires through the raceway located between the
condenser coil top cover and burner side panel. See Fig. 10.
Connect control wires to corresponding screw terminals, the
low-voltage connections located inside low-voltage access
panel. See Fig. 12 for connections. The low-voltage connec-
tions provide the UL required clearance between high- and
low-voltage wiring.
HEAT ANTICIPATOR SETTINGS — Set heat anticipator
settings at .14 amp for the first stage and .14 amp for second-
stage heating, when available.
Route thermostat cable or equivalent single leads of colored
wire from subbase terminals through connector on unit to low-
voltage connections (shown in Fig. 12).
9
208/230-3-60
460-3-60
(SIZE 007 ONLY)
208/230-1-60
575-3-60
(SIZE 007 ONLY)
208/230-3-60
575-3-60, 460-3-60
(SIZES 004-006)
LEGEND
— Contactor
C
COMP — Compressor
NEC
TB
— National Electrical Code
— Terminal Block
Fig. 11 — Power Wiring Connections
LEGEND
AHA — Adjustable Heat Anticipator
Field Wiring
Factory Wiring
Fig. 12 — Low-Voltage Connections
10
Table 2 — Electrical Data
VOLTAGE COMPRESSOR
OFM
(ea)
Qty Hp FLA
POWER
SUPPLY
DISCONNECT
SIZE*
COMBUSTION
FAN MOTOR
FLA
UNIT
48TF
NOMINAL
V-Ph-Hz
IFM
IFM
RANGE
(ea)
TYPE
FLA
Min Max
RLA
LRA
MCA
MOCP†
30/30
35/35
25/25
25/25
25/25
15
FLA
23/23
26/26
17/17
19/19
19/19
7
LRA
106/106
111/111
85/85
90/90
109/109
48/48
48/48
57/57
35
Std
Alt
Std
Alt
High
Std
Alt
3.5
4.9
3.5
4.9
5.2
1.3
2.1
2.6
1.3
2.1
2.6
3.5
4.9
3.5
4.9
5.2
1.8
2.1
2.6
1.8
2.1
2.6
5.9
6.6
5.9
5.2
7.5
3.1
2.6
3.4
3.1
3.0
3.4
5.2
7.5
2.6
3.4
2.6
3.4
24.5/24.5
26.6/26.6
17.7/17.7
19.1/19.1
19.4/19.4
7.6
1
208/230-1-60
208/230-3-60
187 254
187 254
16.2
96.0
1
/
1.4
.6
4
4
1
1
10.2
4.4
75.0
40.0
1
/
1.4
.6
004
460-3-60
414 508
1
/
4
0.8
.3
8.4
15
8
High
Std
Alt
High
Std
Alt
8.9
6.3
15
15
9
7
1
1
1
575-3-60
518 632
187 254
187 254
3.7
23.3
15.4
31.0
118.0
90.0
1
1
1
/
4
/
4
/
4
0.8
1.4
1.4
.3
.6
.6
6.9
7.3
15
15
8
37
7
45
34.0/34.0
35.4/35.4
24.2/24.2
25.6/25.6
25.9/25.9
13.0
40/40
45/45
30/30
30/30
30/30
20
32/32
34/34
23/23
25/25
25/25
13
129/129
133/133
101/101
105/105
124/124
51
208/230-1-60
208/230-3-60
Std
Alt
High
Std
Alt
High
Std
Alt
005
1
460-3-60
414 508
8.3
45.0
1
/
4
0.8
.3
13.3
13.8
20
20
13
53
13
62
10.1
10.3
15
15
10
41
1
1
1
575-3-60
518 632
187 254
187 254
6.4
28.8
16.3
36.0
147.0
114.0
1
1
1
/
4
/
4
/
4
0.8
1.4
1.4
.3
.6
.6
11
42
High
Std
Alt
Std
Alt
High
Std
Alt
10.7
15
10
50
43.3/43.3
44.0/44.0
27.3/27.3
26.6/26.6
28.9/28.9
13.2
60/60
60/60
35/35
35/35
35/35
20
42/42
42/42
29/29
26/26
29/29
13
161/161
184/184
128/128
148/148
174/174
72
208/230-1-60
208/230-3-60
006
1
1
460-3-60
575-3-60
414 508
518 632
7.4
6.2
64.0
62.0
1
1
/
4
/
4
0.8
0.8
.3
.3
12.7
15
12
81
High
Std
Alt
High
Std
High
Std
High
Std
High
13.5
10.9
20
15
13
94
11
58
10.5
12.6
15
15
10
66
11
76
30.2/30.2
32.5/32.5
15.4
35/35
40/40
20
29/29
32/32
15
180/180
205/205
90
1
1
1
208/230-3-60
460-3-60
187 254
414 508
518 632
23.6
10.6
8.5
146.0
73.0
58.4
1
1
1
/
4
/
4
/
4
1.4
0.6
0.6
.6
.3
.3
007
16.1
20
16
103
12.3
12.9
15
20
13
72
575-3-60
14
82
LEGEND
— Full Load Amps
HACR — Heating, Air Conditioning and Refrigeration
Example: Supply voltage is 460-3-60.
FLA
IFM
AB = 452 v
BC = 464 v
AC = 455 v
— Indoor (Evaporator) Fan Motor
LRA — Locked Rotor Amps
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NEC — National Electrical Code
OFM — Outdoor (Condenser) Fan Motor
RLA — Rated Load Amps
452 + 464 + 455
Average Voltage =
3
1371
3
=
*Used to determine minimum disconnect per NEC.
†Fuse or HACR circuit breaker.
= 457
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
NOTES:
1. In compliance with NEC requirements for multimotor and combination
load equipment (refer to NEC Articles 430 and 440), the overcurrent
protective device for the unit shall be fuse or HACR breaker. Canadian
units may be fuse or circuit breaker.
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
7
% Voltage Imbalance = 100 x
457
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%. Use the following formula to determine the percent
of voltage imbalance.
= 1.53%
This amount of phase imbalance is satisfactory as it is below the max-
imum allowable 2%.
% Voltage Imbalance
max voltage deviation from average voltage
= 100 x
average voltage
IMPORTANT: If the supply voltage phase imbalance is more
than 2%, contact your local electric utility company immediately.
11
5. Place hood on front of outdoor air opening panel. See
Fig. 14 for hood details. Secure top of hood with the
4 screws removed in Step 3. See Fig. 15.
6. Remove and save 6 screws (3 on each side) from sides of
the manual outdoor-air damper.
Step 8 — Make Outdoor-Air Adjustments and
Install Outdoor-Air Hood
MANUAL OUTDOOR-AIR DAMPER — The outdoor-air
hood and screen are attached to the basepan at the bottom of
the unit for shipping.
7. Align screw holes on hood with screw holes on side of
manual outdoor-air damper. See Fig. 14 and 15. Secure
hood with 6 screws from Step 6.
8. Adjust minimum position setting of the damper blade by
adjusting the manual outdoor-air adjustment screws on
the front of the damper blade. See Fig. 13. Slide blade
vertically until it is in the appropriate position determined
by Fig. 16. Tighten screws.
Assembly:
1. Determine quantity of ventilation required for building.
Record amount for use in Step 8.
2. Remove and save outdoor air opening panel and screws.
See Fig. 13.
3. Separate hood and screen from basepan by removing the
4 screws securing them. Save all screws.
4. Replace outdoor air opening panel.
9. Remove and save screws currently on sides of hood.
Insert screen. Secure screen to hood using the screws. See
Fig. 15.
OUTDOOR
AIR OPENING
PANEL
3 SCREWS
(SIDE)
Fig. 15 — Outdoor-Air Damper with
Hood Attached
Fig. 13 — Damper Panel with Manual Outdoor-Air
Damper Installed
Fig. 16 — Position Setting
Fig. 14 — Outdoor-Air Hood Details
12
OPTIONAL DURABLADE ECONOMIZER — The option-
al economizer hood assembly is packaged and shipped in the fil-
ter section. Damper blades and control boards are installed at the
factory and the economizer is shipped in the vertical discharge
position.
NOTE: Horizontal discharge block-off plate is shipped with
the air hood package. If unit is to be used for vertical discharge
application, discard this plate.
NOTE: Be sure to engage Durablade economizer flange under
tabs in return-air opening of the unit base.
Assembly:
1. Determine if ventilation air is required in building. If so,
determine the minimum amount to be supplied by each
unit and record quantity of ventilation air needed for use
in Step 6.
2. Remove filter access panel by raising panel and swinging
panel outward. Panel is now disengaged from track and
can be removed. No tools are required to remove filter ac-
cess panel. Remove outdoor-air opening panel. Save pan-
els and screws. See Fig. 17. Remove optional economizer
and outdoor-air damper hood package from filter section.
3. Assemble outdoor-air hood top and side plates as shown
in Fig. 18. Install seal strips on hood top and sides. Put
aside screen retainer and screws for later assembly. Do
not attach hood to unit at this time.
Fig. 17 — Typical Access Panel Locations
4. To convert to horizontal discharge application:
a. Rotate economizer 90 degrees until the econo-
mizer motor faces the condenser section (see
Fig. 19).
b. Remove screws and tape from damper then rotate
the barometric relief damper hinge 90 degrees.
Barometric relief damper should open vertically to
operate properly.
c. Install horizontal discharge block-off plate over
the opening on the access panel. (Block-off plate
MUST be installed before installing hood assem-
bly.) See Fig. 20. Remove 12-pin blue and yellow
wire jumper plug and store.
5. Insert economizer plug into economizer harness. Remove
tape from barometric relief damper. See Fig. 21. Remove
shipping screw (see Fig. 19).
6. If ventilation air is not required, proceed to Step 7. If ven-
tilation air is required, determine the minimum position
setting for required airflow. See Fig. 22. Adjust minimum
position setting by adjusting the screws on the position
setting bracket. Slide bracket until the top screw is in the
position determined by Fig. 22. Tighten screws.
7. Remove tape from outdoor-air thermostat (OAT). Fasten
OAT to inside of hood using screws and speed clips pro-
vided. See Fig. 23. Make sure OAT terminals are posi-
tioned up.
8. Replace outdoor-air opening panel using screws from
Step 2. Replace filter access panel. Ensure the filter ac-
cess panel slides along the tracks and is securely engaged.
9. Fasten hood top and side plate assembly (Fig. 18) to
outdoor-air opening panel with screws provided.
10. Place knob supplied with economizer on OAT. See
Fig. 23. Set OAT for 3° F below indoor room thermostat
setting. If accessory enthalpy control (EC) is used in
place of OAT, see instructions shipped with EC for instal-
lation and adjustment. See Fig. 23.
Fig. 18 — Outdoor-Air Hood Details
ECONOMIZER
CONTROL
BOARD
BAROMETRIC
RELIEF
DAMPER
ECONOMIZER
PLUG
SHIPPING
SCREW
11. Connect OAT per Fig. 24.
12. Slide outdoor-air inlet screens into screen track on hood
side plate. While holding screen in place, fasten screen re-
tainer to hood using screws provided.
ECONOMIZER
MOTOR
NOTE: Refer to Fig. 25 for economizer barometric relief
damper characteristics.
Fig. 19 — Horizontal Durablade
Economizer Installation
13
BLOCK-OFF PLATE
Fig. 20 — Horizontal Discharge Block-Off Plate
ECONOMIZER
CONTROL
BOARD
U-SHAPED
HOLE
OAT
ECONOMIZER
PLUG
ECONOMIZER TOP
MOTOR SCREW
(TERMINALS ARE UP)
TOP
(NOT
SHOWN)
UNIT
OUTSIDE AIR
SCREEN
WIRING
HARNESS
BAROMETRIC
RELIEF DAMPER
SHIPPING
SCREW
POSITION SETTING
BRACKET
ENTHALPY
CONTROL
Fig. 21 — Durablade Economizer Installed in Unit
HOOD
Fig. 23 — Outdoor-Air Thermostat/
Enthalpy Control Installation
Example:
Given — Negative Pressure. . . . . . . . . . . . . . . . . . . . . . . 0.2 in. wg
Outdoor Air . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . 900 cfm
Determine — Setting = 5 in.
Fig. 22 — Durablade Economizer
Minimum Position Setting
14
ECONOMI$ER
PLUG
CONTROLLER
GEAR-DRIVEN
DAMPER
LEGEND
OAT — Outdoor-Air Thermostat
OUTDOOR AIR
TEMPERATURE
SENSOR
NOTE: See unit wiring diagram for details.
Fig. 24 — Wiring Connections for
Outdoor-Air Thermostat
ACTUATOR
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
BAROMETRIC RELIEF DAMPERS
Fig. 26 — EconoMi$er Component Locations
0.10
0.00
100
200
300
400
500
600
700
800
CFM
Fig. 25 — Durablade Economizer
Barometric Relief Damper Characteristics
OPTIONAL ECONOMI$ER — See Fig. 26 for EconoMi$er
component locations.
1. To remove the existing unit filter access panel, raise the
panel and swing the bottom outward. The panel is now
disengaged from the track and can be removed. Remove
the indoor coil access panel and discard. See Fig. 27.
FILTER ACCESS
PANEL
OUTDOOR-AIR
OPENING PANEL
If installing an optional Power Exhaust Assembly, refer to
the EconoMi$er Power Exhaust Installation Instructions.
Fig. 27 — Typical Access Panel Locations
Controller should be mounted in vertical position as
shown in Fig. 26.
2. Assemble the hood assembly as follows:
Remove the EconoMi$er hood from its packaging.
Remove shipping brackets holding hood package to
EconoMi$er. Locate the outdoor-air opening panel. See
Fig. 28. Remove hood assembly shipping brackets locat-
ed on the back (sloped) side of the EconoMi$er assembly.
These brackets are used to retain the hood assembly dur-
ing shipping only.
OUTDOOR AIR
OPENING PANEL
EXHAUST AIR
HOOD TOP
SCREEN
RETAINER
EXHAUST AIR
HOOD SIDES
1
3
3. Install the /8 x /4-in. seal strip on the exhaust air hood
side panels and the bottom bracket. Assemble the exhaust
air hood to the outdoor-air opening panel as shown in
Fig. 28, using the screws provided. Do not attach hood
assembly to unit at this time.
SEAL STRIP
1
4. Install the /8 x 3/4-in. seal strip on the outdoor-air hood
EXHAUST AIR SCREEN
EXHAUST AIR
BOTTOM BRACKET
top and side panels. Assemble the outdoor-air hood to the
outdoor-air opening panel as shown in Fig. 29, using the
screws provided. Do not attach hood assembly to the unit
at this time.
Fig. 28 — Exhaust Air Hood Assembly
15
5. Slide the outdoor-air inlet screens into the screen track on
the hood side panels. While holding the screens in place,
fasten the screen retainer to the hood using the screws
provided. Repeat the process for the barometric exhaust
air screen. Do not attach completed (Fig. 30) hood as-
sembly to unit at this time.
6. Slide the EconoMi$er assembly into the rooftop unit. See
Fig. 31 and 32.
NOTE: Be sure to engage rear EconoMi$er flange under tabs in
return-air opening of the unit base. See Fig. 31.
7. Install the outdoor-air block-off plate, then secure the
EconoMi$er with the screws provided. See Fig. 32.
8. Remove and discard the 12-pin jumper plug from the unit
wiring harness located in the upper left corner and insert
the EconoMi$er plug into the unit wiring harness. Refer
to wiring diagrams Fig. 33 and 34. Also refer to Fig. 35 if
installing an accessory power exhaust.
Fig. 30 — Completed Hood Assembly
ECONOMI$ER CLIP
HVAC UNIT
UNIT FILTER
RACK
9. Install the complete hood assembly on the unit and secure
using the screws provided.
10. Remove the indoor fan motor access panel. See Fig. 36.
ECONOMI$ER
UNIT BASE
11. Mount the supply-air temperature sensor to the lower
left portion of the indoor blower housing with the
two (2) screws provided (see Fig. 37). Connect the violet
and pink wires to the corresponding connections on the
supply-air temperature sensor. Replace the indoor fan
motor access panel.
ECONOMI$ER REAR
FLANGE
Fig. 31 — Rear EconoMi$er Flange Installation
OUTDOOR AIR
SEAL STRIP
OPENING
PANEL
OUTDOOR AIR
HOOD TOP
WIRING
HARNESS
SCREEN
RETAINER
OUTDOOR AIR
INLET
SCREENS
OUTDOOR
AIR
BLOCK-OFF
PLATE
SEAL STRIP
ASSEMBLED
EXHAUST HOOD
OUTDOOR AIR
HOOD SIDES
Fig. 32 — EconoMi$er Installed
Fig. 29 — Outdoor-Air Hood Assembly
16
LEGEND
OAT — Outdoor-Air Thermostat
Fig. 33 — EconoMi$er Wiring
ECONOMI$ER
CONTROLLER
BROWN
TEMP
VIOLET
TEMP
OUTDOOR
AIR
OAT
COM
OAH
-15 V
RAT
COM
OUT
PWR
SENSOR
WHITE
RED
BROWN
TEMP
VIOLET
WHITE
RETURN
AIR
SENSOR
TEMP
COM
OUT
COM
RAH
+15 V
RED
PWR
CO2
V+
SENSOR
24
(+)
CO2
CO2 COM
COM VAC
DAT
COM
REM POT
COM
SUPPLY AIR
TEMPERATURE SENSOR
PINK
TEMP
TEMP
LED
COM
VIOLET
Fig. 34 — EconoMi$er Sensor Wiring
17
TO FUSED
DISCONNECT
FAN 1
FAN 2
CAPACITOR 2
CAPACITOR 1
RELAY 2
RELAY 1
RED
H1
GRAY
RED YEL BLU
GRAY
H4
H2
H1
H3
H2
4-PIN
CONNECTOR PLUG
(HIGH VOLTAGE)
3-PIN
CONNECTOR PLUG
(LOW VOLTAGE)
X4
X2
X1
X2
X3
X4
X1
X3
FIELD SUPPLIED
WIRING
SECONDARY
230VAC
SECONDARY
230VAC
BLACK
BLACK
COMPRESSOR 1
CONTACTOR
OR
LT. BLUE
B
A
11
13
21
23
3
2
1
9
8
7
6
5
4
230VAC
BLACK
BROWN
C1
FAN 1
R1
24 VAC
3-PIN
CONNECTOR
PLUG
GREEN/
YELLOW
4-PIN
CONNECTOR
PLUG
2 x 4 IN.
HANDY BOX
BLUE
ORANGE
1
YELLOW
2
L1
L2
BLACK L1
1
2
3
4
1
2
BLUE
L2
BROWN
3
GREEN GND
GND
BLACK
BLUE
3
4
BLACK
LT. BLUE
230 VAC
1 PHASE
GREEN
B
A
3
2
1
9
8
7
6
5
BLACK
R2
24 VAC
BROWN
C1
FAN 2
GREEN/
YELLOW
4
BLUE
Fig. 35 — Wiring Diagram for Power Exhaust System
CENTER PANEL
THERMOSTAT
CONNECTION
ACCESS PANEL
HEATING
ACCESS
PANEL
INDOOR FAN
MOTOR ACCESS
PANEL
Fig. 36 — Typical Access Panel Locations
(Standard Efficiency Unit Shown)
18
Ventilation Air (Minimum Position Set up) — If ventilation
air is not required, proceed to Step 5. If ventilation air is
required, perform the following:
1. The indoor fan must be on to set the ventilation air. Either
put the thermostat in the continuous fan mode or jumper
the R and G terminals at the rooftop unit connection
board.
2. Locate the minimum position (MIN POS) potentiometer.
Turn the potentiometer full CCW to fully close the out-
door air dampers. Turn the potentiometer gradually
clockwise (CW) to the desired position. See Fig. 38.
SUPPLY AIR
TEMPERATURE
SENSOR
MOUNTING
LOCATION
SUPPLY AIR
TEMPERATURE
SENSOR
3. Replace the filter access panel. See Fig. 26. Ensure the fil-
ter access panel slides along the tracks and is securely
engaged.
Fig. 37 — Supply-Air Sensor Placement
4. Calculate the minimum airflow across the EconoMi$er.
a. Calculate % of outside air using the following
formula.
CO2 Control Set Up — If a CO2 sensor is not being used,
proceed to the next section. If a CO2 sensor is being used, per-
form the following:
1. Determine the value at which you want the minimum
position of the dampers to begin opening to allow a
greater amount of outdoor air to enter. The range is 800 to
1,400 ppm.
% Outdoor air through EconoMi$er
Mixture Temp – Return Air Temp
% Outdoor air =
Outdoor Temp – Return Air Temp
b. Divide total CFM by percentage outdoor air, this
gives outdoor air volume in CFM.
5. Turn on base unit power.
2. Locate the CO2 SP (PPM) potentiometer and adjust to the
desired set point. See Fig. 38.
NOTE: The EconoMi$er begins operation three min-
utes after power up.
Mechanical Cooling Lockout — Determine the outdoor-air
temperature at which you want the mechanical cooling (com-
pressors) to be disabled. Locate the mechanical cooling lock-
out (MECH CLG LOCKOUT) potentiometer. To disable this
feature, turn the potentiometer counterclockwise (CCW) to the
OFF position. Otherwise, set the value between 10 and 60 F.
Mechanical cooling will not operate when the outdoor air tem-
perature is below this value. See Fig. 38.
Personal Injury Hazard. Avoid possible injury by keep-
ing fingers away from damper blades.
6. See Fig. 39 for barometric relief damper characteristics.
Dry Bulb Changeover Set Up — Determine the dry bulb
changeover set point from Table 3. The settings are A, B, C
and D. Locate the ECON SP potentiometer and set the dry
bulb changeover set point. See Fig. 38. When the OAT is
above this set point, the damper is limited to minimum position
setting.
Table 3 — Changeover Set Points
SETTINGS
Dry Bulb (°F)
Single Enthalpy* (Btu/lb)
Differential Temperature*
(°F, Not Adjustable)
A
73
27
B
69
25
C
66
24
D
63
22
Fig. 38 — EconoMi$er Control Adjustment
Potentiometers (Factory Settings)
2
1
2
1
2
1
2
1
Differential Enthalpy*
(Btu/lb, Not Adjustable)
0.5
0.4
0.3
0.2
0.1
0
*Field-installed accessory.
If a potentiometer fails, its setting will default to the values in
Table 4.
Table 4 — Default Potentiometer Settings
POTENTIOMETER
CO2 SP (PPM)
MECH CLG LOCKOUT
ECON SP
DEFAULT SETTING
1,000
47°
D
200 400
600 800 1000 1200 1400 1600
FLOW (CUBIC FEET/MINUTE)
0
MIN POS (%)
20
Fig. 39 — Barometric Relief Capacity
19
To align fan and motor pulleys:
1. Loosen fan pulley setscrews.
2. Slide fan pulley along fan shaft.
3. Make angular alignment by loosening motor from
mounting.
To adjust belt tension:
1. Loosen fan motor mounting nuts.
2. Slide motor mounting plate away from fan scroll for
proper belt tension (1/2-in. deflection with 8 to 10 lbs of
force).
Step 9 — Adjust Evaporator-Fan Speed — Ad-
just evaporator-fan rpm to meet jobsite conditions. Table 5
shows fan rpm at motor pulley settings. Table 6 shows motor
performance. See Table 7 for Accessory/FIOP Static Pressure.
Refer to Tables 8-29 to determine fan speed settings.
DIRECT-DRIVE MOTORS — The evaporator-fan motor
factory speed setting is shown on label diagram affixed to base
unit. If other than factory setting is desired, refer to label dia-
gram for motor reconnection. See Fig. 40 for direct drive motor
location.
BELT-DRIVE MOTORS — Fan motor pulleys are factory set
for speed shown in Table 1. See Fig. 41 for belt drive location.
NOTE: Before adjusting fan speed, make sure the new fan
speed will provide an air temperature rise range as shown in
Table 1.
3. Tighten motor mounting nuts.
4. Adjust bolt and tighten nut to secure motor in fixed
position.
To change fan speed:
1. Shut off unit power supply and tag disconnect.
2. Loosen belt by loosening fan motor mounting nuts. See
Fig. 41.
3. Loosen movable pulley flange setscrew (see Fig. 42).
4. Screw movable flange toward fixed flange to increase
speed and away from fixed flange to decrease speed.
Increasing fan speed increases load on motor. Do not ex-
ceed maximum speed specified in Table 1.
5. Set movable flange at nearest keyway of pulley hub and
tighten setscrew. (See Table 1 for speed change for each
full turn of pulley flange.)
MOTOR MOUNTING
PLATE NUTS
Fig. 41 — Belt Drive Motor Mounting
DIRECT DRIVE MOTOR
DIMPLED HEAT EXCHANGER
Fig. 40 — Direct-Drive Motor Mounting
Fig. 42 — Evaporator-Fan Pulley Adjustment
20
Table 5 — Fan Rpm at Motor Pulley Settings*
MOTOR PULLEY TURNS OPEN
UNIT
48TJ
1
0
/
1
11/2
2
21/2
3
31/2
4
41/2
784
5
51/2
—
6
—
2
1000
1455
1185
1455
1300
1685
1460
1685
976
1423
1150
1423
1260
1589
1420
1589
952
928
904
880
856
832
808
760
004†
004**
005†
005**
006†
006**
007††
007**
1392
1115
1392
1220
1557
1380
1557
1360
1080
1360
1180
1525
1345
1525
1328
1045
1328
1140
1493
1305
1493
1297
1010
1297
1100
1460
1265
1460
1265
975
1233
940
1202
905
1170
870
1138
835
1107
—
1075
—
1265
1060
1428
1225
1428
1233
1020
1396
1185
1396
1202
980
1170
940
1138
900
1107
—
1075
—
1364
1150
1364
1332
1110
1332
1300
1070
1300
—
—
—
—
—
—
*Approximate fan rpm shown.
†Indicates alternate motor and drive package.
**Indicates high-static motor and drive package.
††Indicates standard motor and drive package.
Table 6 — Motor Data
UNIT
48TJ
EVAPORATOR-FAN
MOTOR
UNIT
MAXIMUM ACCEPTABLE
CONTINUOUS BHP*
MAXIMUM ACCEPTABLE
OPERATING WATTS
MAXIMUM
VOLTAGE
208/230
460
AMP DRAW
2.8
Standard
Alternate
High Static
Standard
Alternate
High Static
Standard
Alternate
High Static
Standard
High Static
0.34
1.00
440
1000
2120
850
1.3
575
208/230
460
1.3
4.9
004
2.1
2.1
575
208/230
460
6.0
3.0
2.40
575
208/230
460
3.0
3.5
0.75
1.8
1.8
575
208/230
460
4.9
2.1
005
1.00
1000
2120
1340
2120
2562
2120
2562
575
208/230
460
2.1
6.0
2.40
3.0
3.0
575
208/230
460
5.9
3.2
1.20
575
208/230
460
3.2
10.1/6.7†
3.0
006
007
1.30/2.40†
2.90
575
3.0
208/230
460
8.6
3.9
575
208/230
460
3.9
6.7
2.40
3.0
3.0
575
208/230
460
8.6
3.9
2.90
575
3.9
LEGEND
BHP — Brake Horsepower
NOTES:
1. All indoor-fan motors 5 hp and larger meet the minimum efficiency
requirements as established by the Energy Policy Act of 1992
(EPACT) effective October 24, 1997.
*Extensive motor and electrical testing on these units ensures that the
full horsepower range of the motors can be utilized with confidence.
Using your fan motors up to the horsepower ratings shown in this table
will not result in nuisance tripping or premature motor failure. Unit war-
ranty will not be affected.
2. High-static motor not available on single-phase units.
†Single phase/three-phase.
Table 7 — Accessory/FIOP Static Pressure* (in. wg) — 48TJ004-007
CFM
COMPONENT
900
0.05
0.05
1200
0.05
0.09
1400
0.05
0.13
1600
0.05
0.17
1800
0.05
0.22
2000
0.05
0.27
2200
0.05
0.32
2400
0.05
0.39
2600
0.05
0.45
3000
0.05
0.53
Durablade Economizer
EconoMi$er
LEGEND
FIOP — Factory-Installed Option
*The static pressure must be added to external static pressure. The sum
and the evaporator entering-air cfm should then be used in conjunction
with the Fan Performance tables to determine blower rpm and watts.
21
Table 8 — Fan Performance 48TJ004 — Vertical Discharge Units, Standard Motor
48TJ004 (3 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Low Speed
High Speed
Airflow
(Cfm)
208 V
Bhp
230, 460, 575 V
Bhp
208 V
Bhp
230, 460, 575 V
Bhp
Esp
Watts
Esp
Watts
Esp
Watts
Esp
Watts
900
1000
1100
1200
1300
1400
1500
0.49
0.42
0.37
0.33
0.27
0.20
0.16
0.21
0.23
0.24
0.26
0.27
0.29
0.30
253
270
287
304
321
338
355
0.50
0.43
0.38
0.33
0.28
0.23
0.18
0.23
0.25
0.26
0.27
0.29
0.30
0.31
277
292
307
323
338
354
369
0.51
0.43
0.39
0.34
0.28
0.25
0.20
0.26
0.27
0.28
0.29
0.31
0.32
0.33
307
321
335
349
364
378
392
0.55
0.51
0.46
0.40
0.34
—
0.31
0.32
0.33
0.34
0.34
—
363
374
385
397
408
—
—
—
—
LEGEND
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
Bhp
Esp
—
—
Brake Horsepower Input to Fan
External Static Pressure (in. wg)
FIOP — Factory-Installed Option
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
Table 9 —Fan Performance 48TJ004 — Vertical Discharge Units, Alternate Motor
48TJ004 (3 TONS) — ALTERNATE MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.3 0.4
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
Airflow
(Cfm)
0.1
0.2
0.5
0.6
900
1000
1100
1200
1300
1400
1500
581
644
687
733
754
810
841
0.12
0.19
0.22
0.26
0.29
0.35
0.42
119
189
219
259
288
348
418
673
709
746
785
826
868
911
0.18
0.22
0.26
0.32
0.38
0.45
0.53
179
219
259
318
378
448
527
736
782
806
843
891
937
985
0.22
0.28
0.30
0.35
0.43
0.51
0.61
219
279
298
348
428
507
607
805 0.25
835 0.30
867 0.35
903 0.41
942 0.48
984 0.57
1029 0.66
249
298
348
408
477
567
656
865 0.29
900 0.35
929 0.40
960 0.47
991 0.53
1032 0.62
1073 0.72
288
348
398
467
527
617
716
911 0.34
937 0.38
964 0.40
994 0.50
1047 0.60
1067 0.67
1109 0.77
338
378
398
497
597
666
766
48TJ004 (3 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
0.9 1.0
Airflow
(Cfm)
0.7
0.8
1.1
1.2
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
900
1000
1100
1200
1300
1400
1500
957 0.39
992 0.44
1013 0.49
1045 0.56
1075 0.64
1110 0.73
1150 0.78
388
438
487
557
637
726
816
988 0.43
1039 0.49
1068 0.55
1090 0.64
1122 0.70
1160 0.78
1190 0.84
428
487
547
637
696
766
855
1039 0.47
1061 0.55
1091 0.61
1109 0.68
1152 0.76
1181 0.83
1225 0.89
448
507
577
647
716
806
895
1061 0.51
1088 0.60
1109 0.66
1156 0.73
1190 0.82
1237 0.88
1271 0.95
487
547
607
676
756
845
945
1083 0.54
1111 0.66
1127 0.73
1203 0.81
1228 0.87
1293 0.94
1317 1.00
527
587
637
706
796
885
995
1105 0.58
1136 0.72
1145 0.80
1250 0.86
1266 0.94
1349 0.99
1383 1.05
567
627
666
736
836
925
1044
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 1.0 and the maximum continuous
watts are 1000. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for addi-
tional information.
Bhp
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
—
—
Watts
*Motor drive range is 760 to 1000 rpm. All other rpms require a field-
supplied drive.
NOTES:
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
6. Interpolation is permissible. Do not extrapolate.
22
Table 10 — Fan Performance 48TJ004 — Vertical Discharge Units, High-Static Motor
48TJ004 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.6
Airflow
(Cfm)
0.2
Bhp
0.4
Bhp
0.8
Bhp
1.0
Bhp
Rpm
Watts
Rpm
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
900
1000
1100
1200
1300
1400
1500
673
709
746
785
826
868
911
0.18
0.22
0.26
0.32
0.38
0.45
0.53
179
219
259
318
378
448
527
805
835
867
903
942
984
1029
0.25
0.30
0.35
0.41
0.48
0.57
0.66
249
298
348
408
477
567
656
911
937
0.34
0.38
0.40
0.50
0.60
0.67
0.77
338
378
398
497
597
666
766
988
1039
1068
1090
1122
1160
1190
0.43
0.49
0.55
0.64
0.70
0.84
1.00
428
487
547
637
696
766
855
1061
1086
1109
1156
1190
1237
1271
0.47
0.55
0.61
0.68
0.76
0.85
0.95
487
547
607
676
756
845
945
964
994
1047
1067
1109
48TJ004 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
1.6
Airflow
(Cfm)
1.2
Bhp
1.4
Bhp
1.8
Bhp
2.0
Bhp
Rpm
Watts
Rpm
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
900
1000
1100
1200
1300
1400
1500
1105
1136
1145
1210
1266
1349
1383
0.57
0.63
0.67
0.74
0.84
0.93
1.05
567
627
666
736
836
925
1044
1140
1172
1181
1248
1306
1391
1426
0.63
0.69
0.73
0.81
0.92
1.02
1.15
622
688
1170
1203
1213
1282
1341
1492
1465
0.68
0.75
0.80
0.88
1.00
1.11
1.25
674
745
1198
1232
1242
1312
1373
1463
1500
0.73
0.80
0.85
0.94
1.07
1.19
1.34
723
799
1224
1258
1268
1340
1402
1494
1532
0.77
0.86
0.91
1.01
1.14
1.26
1.43
771
852
731
792
850
906
808
875
939
1000
1136
1257
1419
917
993
1066
1180
1332
1015
1146
1100
1242
LEGEND
3. Maximum continuous bhp is 2.4 and the maximum continuous
watts are 2120. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for addi-
tional information.
Bhp
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
—
—
Watts
*Motor drive range is 1075 to 1455 rpm. All other rpms require a field-
supplied drive.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
NOTES:
5. Interpolation is permissible. Do not extrapolate.
1. Boldface indicates field-supplied drive is required.
2. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
Table 11 — Fan Performance 48TJ005 — Vertical Discharge Units, Standard Motor
48TJ005 (4 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Low Speed
High Speed
Airflow
(Cfm)
208 V
Bhp
230, 460, 575 V
Bhp
208 V
Bhp
230, 460, 575 V
Bhp
Esp
Watts
Esp
Watts
Esp
Watts
Esp
Watts
1200
1300
1400
1500
1600
1700
1800
1900
2000
0.68
0.61
0.53
0.45
0.36
0.26
0.15
0.04
—
0.41
0.42
0.45
0.47
0.49
0.52
0.54
0.56
—
458
471
503
536
557
584
610
629
—
0.74
0.67
0.59
0.51
0.42
0.32
0.22
0.11
—
0.45
0.46
0.49
0.52
0.54
0.57
0.60
0.62
—
506
521
556
593
616
646
674
696
—
0.74
0.66
0.59
0.52
0.45
0.37
0.30
0.23
0.16
0.51
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
572
589
616
631
654
678
698
720
744
0.85
0.78
0.70
0.63
0.56
0.48
0.41
0.34
0.26
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.73
632
651
681
698
723
750
772
796
823
LEGEND
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
Bhp — Brake Horsepower Input to Fan
Esp — External Static Pressure (in. wg)
FIOP — Factory-Installed Option
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
23
Table 12 — Fan Performance 48TJ005 — Vertical Discharge Units, Alternate Motor
48TJ005 (4 TONS) — ALTERNATE MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.4
Airflow
(Cfm)
0.1
0.2
0.3
0.6
0.7
0.8
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
1200
1300
1400
1500
1600
1700
1800
1900
2000
596 0.20 210
633 0.24 252
672 0.30 315
711 0.35 368
751 0.42 441
791 0.49 515
831 0.58 609
872 0.67 704
913 0.77 809
665 0.25 263
699 0.30 315
735 0.36 378
770 0.42 441
835 0.49 515
873 0.57 599
881 0.66 693
919 0.75 788
722 0.31 320
754 0.36 378
788 0.42 441
822 0.49 510
871 0.56 588
907 0.65 678
929 0.74 772
779 0.36
809 0.42
840 0.48
873 0.55
907 0.63
941 0.72
976 0.81
378
441
504
578
662
872 0.48
902 0.55
933 0.62
963 0.69
993 0.77
504
578
651
915 0.54
943 0.61
972 0.69
567
641
957 0.60
984 0.67
630
704
788
858
950
720 1011 0.75
804 1041 0.84
869 1072 0.93
725 1002 0.77
787 1033 0.85
889 1064 0.96
757 1024 0.87
851 1057 0.97
967 1091 1.08 1104 1127 1.17 1191 1162 1.25 1277
976 1103 1.04 1063
991 1095 1.06 1078 1132 1.14 1165
965 0.84 877 1011 0.92
958 0.86 904 1002 0.95 993 1046 1.03 1082 1125 1.21 1237 1160 1.30 1323 1195 1.38 1410
48TJ005 (4 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
1.2
Airflow
(Cfm)
0.9
1.0
1.1
1.4
1.6
1.8
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
1200
1300
1400
1500
1600
1700
1800
1900
2000
993 0.65
1021 0.74
1049 0.82
1077 0.92
1107 1.00
678 1028 0.69
772 1058 0.80
837 1086 0.89
922 1113 0.99
725 1056 0.72
841 1090 0.85
885 1120 0.96
751 1083 0.74
888 1121 0.89
950 1153 1.00
778 1134 0.80
935 1171 0.94
976 1210 1.12 1071 1257 1.17 1105 1307 1.25 1190
935 1185 0.88
988 1219 1.00
965 1331 0.99 1000
999 1268 1.10 1029
985 1147 1.06 1054 1180 1.13 1081 1241 1.27 1215 1295 1.37 1294 1339 1.43 1350
998 1141 1.09 1084 1174 1.17 1134 1207 1.25 1196 1269 1.40 1339 1326 1.54 1454 1376 1.65 1558
1137 1.12 1128 1171 1.20 1194 1203 1.29 1278 1235 1.37 1310 1296 1.53 1463 1354 1.70 1605 1407 1.84 1738
1167 1.23 1239 1202 1.32 1313 1233 1.41 1398 1263 1.49 1425 1323 1.67 1597 1381 1.85 1747 1436 2.02 1907
1197 1.35 1360 1232 1.45 1442 1263 1.54 1532 1294 1.63 1559 1351 1.81 1731 1408 2.00 1889 1463 2.19 2068
1229 1.48 1491 1262 1.58 1572 1294 1.68 1671 1325 1.78 1702 1362 1.97 1884 1436 2.16 2040 1489 2.36 2229
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See Table 7
for accessory/FIOP static pressure information.
Bhp
—
—
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
4. Maximum continuous bhp is 1.0 and the maximum continuous watts are
1000. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using your
fan motors up to the wattage ratings shown will not result in nuisance
tripping or premature motor failure. Unit warranty will not be affected.
See Table 6 — Motor Data for additional information.
FIOP
Watts
*Motor drive range is 835 to 1185 rpm. All other rpms require a field-supplied
drive.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible. Do not extrapolate.
NOTES:
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
Table 13 — Fan Performance 48TJ005 — Vertical Discharge Units, High-Static Motor
48TJ005 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.6
Airflow
(Cfm)
0.2
Bhp
0.4
Bhp
0.8
Bhp
1.0
Bhp
Rpm
Watts
Rpm
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
1200
1300
1400
1500
1600
1700
1800
1900
2000
665
699
735
770
835
873
881
919
958
0.25
0.30
0.36
0.42
0.49
0.57
0.66
0.75
0.86
263
315
378
441
515
599
693
788
904
779
809
0.36
0.42
0.48
0.55
0.63
0.72
0.81
0.92
1.03
378
441
504
578
662
757
851
967
1082
872
902
0.48
0.55
0.62
0.69
0.77
0.87
0.97
1.08
1.21
504
578
957
984
0.60
0.67
0.75
0.84
0.93
1.04
1.14
1.25
1.38
630
704
1028
1058
1086
1113
1141
1171
1202
1232
1262
0.69
0.80
0.89
0.99
1.09
1.20
1.32
1.45
1.58
725
841
840
933
651
1011
1041
1072
1103
1132
1162
1195
788
885
873
963
993
1024
1057
1091
1125
725
858
950
1063
1165
1277
1410
985
907
787
1084
1194
1313
1442
1572
941
889
976
991
1011
1046
1104
1237
48TJ005 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
1.6
Airflow
(Cfm)
1.2
1.4
1.8
2.0
Rpm
Bhp
Watts
Rpm
Bhp
Watts
Rpm
Bhp
Watts
Rpm
Bhp
Watts
Rpm
Bhp
Watts
1200
1300
1400
1500
1600
1700
1800
1900
2000
1083
1121
1153
1180
1207
1235
1263
1294
1325
0.74
0.89
1.00
1.13
1.25
1.37
1.49
1.63
1.78
778
935
1134
1171
1210
1241
1269
1296
1323
1351
1362
0.80
0.94
1.12
1.27
1.40
1.53
1.67
1.81
1.97
935
988
1185
1219
1257
1295
1326
1354
1381
1408
1436
0.88
1.00
1.17
1.37
1.54
1.70
1.85
2.00
2.16
965
999
1331
1268
1307
1339
1376
1407
1436
1463
1489
0.99
1.10
1.25
1.43
1.65
1.84
2.02
2.19
2.36
1000
1029
1190
1350
1558
1738
1907
2068
2229
1374
1309
1349
1382
1420
1452
1482
—
1.09
1.21
1.37
1.57
1.81
2.02
2.22
—
1083
1203
1367
1564
1805
2013
2210
—
967
1071
1215
1339
1463
1597
1731
1894
1105
1294
1454
1605
1747
1889
2040
1081
1196
1310
1425
1559
1702
—
—
—
LEGEND
3. Maximum continuous bhp is 2.4 and the maximum continuous watts are
2120. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using your
fan motors up to the wattage ratings shown will not result in nuisance
tripping or premature motor failure. Unit warranty will not be affected.
See Table 6 — Motor Data for additional information.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
5. Interpolation is permissible. Do not extrapolate.
Bhp
—
—
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
Watts
*Motor drive range is 1075 to 1455 rpm. All other rpms require a field-
supplied drive.
NOTES:
1. Boldface indicates field-supplied drive is required.
2. Values include losses for filters, unit casing, and wet coils. See Table 7
for accessory/FIOP static pressure information.
24
Table 14 — Fan Performance 48TJ006 — Vertical Discharge Units, Standard Motor
48TJ006 (5 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Low Speed
230,460,575 V
Bhp Watts Esp Bhp Watts Esp
Medium Speed
230,460,575 V
Bhp Watts Esp Bhp Watts Esp
High Speed
230,460,575 V
Bhp Watts Esp Bhp Watts
Airflow
(Cfm)
208 V
208 V
208 V
Esp
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
0.69
0.49
0.29
0.09
—
0.67
0.70
0.73
0.75
—
750
780
810
839
—
1.01
0.85
0.70
0.54
0.39
0.23
0.08
—
0.71
0.74
0.77
0.80
0.83
0.86
0.89
—
791
824
857
891
924
957
990
—
1.00
0.85
0.70
0.55
0.40
0.25
0.10
—
0.70
0.74
0.77
0.81
0.84
0.88
0.91
—
782
821
861
900
940
979
1018
—
1.20
1.06
0.93
0.80
0.67
0.54
0.41
0.28
0.15
0.02
—
0.76
0.79
0.83
0.86
0.90
0.93
0.96
1.00
1.03
1.07
—
845
883
1.22
1.09
0.97
0.84
0.72
0.59
0.46
0.34
0.21
0.09
—
0.79
0.82
0.85
0.89
0.92
0.95
0.99
1.02
1.06
1.09
—
875
913
1.28
1.17
1.06
0.95
0.84
0.73
0.62
0.51
0.40
0.29
0.18
0.85
0.89
0.92
0.96
0.99
1.03
1.06
1.10
1.13
1.17
1.20
949
988
921
950
1027
1066
1105
1144
1183
1222
1261
1300
1340
959
997
988
1025
1063
1101
1138
1176
1213
—
—
—
—
1035
1073
1111
1149
1187
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
LEGEND
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for Additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
Bhp
Esp
—
—
Brake Horsepower Input to Fan
External Static Pressure (in. wg)
FIOP — Factory-Installed Option
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
Table 15 — Fan Performance 48TJ006 — Vertical Discharge Units, Alternate Motor
48TJ006 (5 TONS) — ALTERNATE MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.4 0.6
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
Airflow
(Cfm)
0.1
0.2
0.8
1.0
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
729 0.36
770 0.42
811 0.50
852 0.58
893 0.68
935 0.78
977 0.89
1019 1.02
1061 1.16
1103 1.30
1145 1.46
368
429
511
593
695
797
788 0.42
826 0.49
864 0.57
903 0.66
942 0.76
982 0.87
429
501
582
674
896 0.56
930 0.64
964 0.72
999 0.82
572
981 0.69
705 1070 0.85
797 1098 0.94
899 1124 1.03
1001 1155 1.13
1124 1191 1.26
1247 1227 1.40
1380 1260 1.54
1523 1294 1.70
1686 1328 1.80
1860 1362 2.03
2044 1397 2.22
869 1144 1.01
961 1173 1.11
1053 1203 1.21
1155 1231 1.32
1288 1288 1.43
1431 1287 1.57
1574 1323 1.72
1737 1359 1.89
1901 1393 2.07
2074 1426 2.26
2269 1460 2.45
1032
1134
1237
1349
1461
1604
1758
1931
2115
2310
2504
654 1015 0.78
736 1051 0.88
838 1085 0.98
940 1119 1.10
1063 1153 1.22
1196 1187 1.35
1328 1222 1.49
1502 1258 1.65
1645 1293 1.80
1819 1329 2.00
777 1035 0.92
889 1070 1.04
1012 1107 1.17
1145 1144 1.30
1288 1182 1.47
1441 1220 1.61
1604 1259 1.78
910 1022 0.99
1042 1063 1.12
1185 1104 1.26
1328 1145 1.41
1492 1186 1.57
48TJ006 (5 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
Airflow
1.2
1.4
1.6
(Cfm)
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
1226 1.19
1242 1.28
1270 1.39
1300 1.52
1329 1.64
1355 1.77
1381 1.91
1413 2.08
1449 2.26
1485 2.47
1216 1301 1.46
1308 1318 1.49
1420 1335 1.58
1553 1361 1.71
1676 1391 1.80
1809 1420 1.99
1952 1449 2.14
2126 1474 2.30
1492 1380 1.69
1523 1392 1.78
1615 1408 1.80
1747 1423 1.91
1891 1448 2.05
2034 1477 2.21
1757
1800
1850
1952
2095
2258
—
—
—
—
—
2167
2350
—
—
—
—
—
—
—
—
—
—
—
2310
2524
—
—
—
—
—
—
—
—
—
—
—
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
Bhp
—
—
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
4. Maximum continuous bhp is 1.30 for single-phase units and 2.40
for 3-phase units and the maximum continuous watts are 2120.
Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
FIOP
Watts
*Motor drive range is 900 to 1300 rpm. All other rpms require a field-
supplied drive.
NOTES:
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
6. Interpolation is permissible. Do not extrapolate.
25
Table 16 — Fan Performance 48TJ006 — Vertical Discharge Units, High-Static Motor
48TJ006 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.6
Airflow
(Cfm)
0.2
Bhp
0.4
Bhp
0.8
Bhp
1.0
Bhp
Rpm
Watts
Rpm
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
808
846
0.42
0.49
0.57
0.66
0.78
0.87
0.99
1.12
1.28
1.41
1.57
429
501
914
950
0.56
0.64
0.72
0.82
0.92
1.04
1.17
1.30
1.47
1.61
1.78
572
645
1001
1034
1068
1105
1143
1177
1210
1245
1284
1323
1363
0.69
0.78
0.88
0.98
1.10
1.22
1.35
1.49
1.65
1.80
2.00
705
797
1084
1111
1145
1179
1212
1247
1284
1322
1356
1389
1424
0.85
0.94
1.03
1.13
1.26
1.40
1.54
1.70
1.80
2.03
2.22
869
961
1168
1194
1218
1246
1280
1300
1347
1380
1418
1456
1500
1.01
1.11
1.21
1.32
1.43
1.57
1.72
1.89
2.07
2.26
2.45
1032
1134
1237
1349
1481
1604
1758
1931
2115
2310
2504
884
592
983
736
899
1053
1155
1288
1431
1574
1737
1901
2074
2269
942
965
674
1018
1057
1096
1136
1173
1210
1249
1289
838
940
1001
1124
1247
1380
1523
1686
1860
2044
777
1008
1051
1095
1140
1185
1231
889
1063
1196
1328
1502
1645
1819
1012
1145
1288
1441
1604
48TJ006 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
1.6
Airflow
(Cfm)
1.2
Bhp
1.4
Bhp
1.8
Bhp
2.0
Bhp
Rpm
Watts
Rpm
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
1199
1263
1295
1319
1343
1374
1409
1442
1475
1565
1596
1.19
1.28
1.39
1.52
1.64
1.77
1.91
2.08
2.26
2.47
2.95
1216
1308
1420
1553
1676
1809
1952
2126
2310
2524
3010
1126
1275
1351
1389
1415
1438
1465
1498
1554
1649
1682
1.46
1.49
1.58
1.71
1.80
1.99
2.14
2.30
2.64
2.89
3.45
1492
1523
1615
1747
1891
2034
2167
2350
2698
2948
3522
1250
1299
1352
1453
1478
1505
1533
1568
1627
1726
1760
1.69
1.78
1.80
1.91
2.05
2.21
2.45
2.64
3.03
3.31
3.96
1757
1800
1850
1952
1095
2258
2501
2688
3091
3379
4036
1301
1352
1407
1494
1538
1566
1596
1632
1693
—
1.91
2.01
2.03
2.15
2.31
2.49
2.77
2.97
3.42
—
1944
2047
2070
2197
2358
2542
2821
3031
3486
—
1349
1401
1459
1548
1594
1624
1654
1691
1755
—
2.12
2.23
2.26
2.40
2.57
2.77
3.08
3.31
3.81
—
2164
2280
2305
2446
2625
2830
3141
3375
3881
—
—
—
—
—
—
—
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.9 and the maximum continuous
watts are 2562. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for addi-
tional information.
Bhp
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
—
—
Watts
*Motor drive range is 1300 to 1685 rpm. All other rpms require a field-
supplied drive.
NOTES:
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
6. Interpolation is permissible. Do not extrapolate.
26
Table 17 — Fan Performance 48TJ007 — Vertical Discharge Units, Standard Motor
48TJ007 (6 TONS) — STANDARD MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.4 0.6
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
Airflow
(Cfm)
0.1
0.2
0.8
1.0
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
942 0.70
982 0.80
1022 0.91
1063 0.99
646
978 0.66
700 1063 0.82
779 1097 0.91
867 1132 1.01
771 1147 0.97
843 1175 1.11 1006 1266 1.29 1156 1356 1.47 1310
924 1218 1.23 1106 1303 1.41 1258 1397 1.52 1353
891 1248 1.20 1081 1322 1.33 1190
739 1023 0.78
835 1068 0.90
916 1115 1.00
998 1180 1.17 1056 1261 1.35 1207 1340 1.53 1361 1428 1.66 1473
1104 1.13 1039 1159 1.15 1081 1214 1.28 1148 1310 1.52 1353 1375 1.63 1447 1459 1.80 1595
1130 1.26 1156 1202 1.29 1140 1248 1.38 1233 1358 1.69 1499 1410 1.72 1526 1488 1.93 1709
1174 1.37 1258 1237 1.41 1224 1292 1.55 1378 1392 1.81 1604 1460 1.90 1683 1532 2.14 1892
1201 1.48 1361 1272 1.53 1335 1335 1.71 1517 1427 1.94 1718 1518 2.16 1910 1575 2.35 2076
1246 1.62 1491 1320 1.68 1482 1368 1.81 1604 1458 2.06 1823 1562 2.42 2136 1620 2.59 2283
1285 1.75 1613 1361 1.82 1595 1400 1.91 1691 1490 2.19 1936 1602 2.64 2326 1666 2.85 2504
1304 1.87 1726 1402 1.95 1639 1439 2.08 1840 1543 2.43 2145 1642 2.86 2512
1345 2.07 1910 1446 2.16 1814 1477 2.16 1989 1585 2.65 2335
1378 2.26 2084 1489 2.36 2032 1529 2.52 2223 1598 2.73 2444
—
—
—
—
—
—
—-
—
—
—
—
—
—
—
—
48TJ007 (6 TONS) — STANDARD MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in.wg)
Airflow
1.2
1.4
1.6
(Cfm)
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
1395 1.46 1301 1475 1.56 1387 1542 1.71 1517
1430 1.58 1404 1504 1.69 1499 1556 1.82 1613
1459 1.67 1482 1532 1.82 1613 1588 1.97 1744
1489 1.80 1595 1567 1.99 1761 1626 2.16 1910
1528 1.95 1726 1603 2.17 1919 1666 2.37 2093
1561 2.13 1884 1637 2.35 2076 1710 2.54 2272
1584 2.28 2015 1671 2.55 2249 1756 2.70 2467
1633 2.53 2232 1698 2.72 2405
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1675 2.77 2436
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.40 and the maximum continuous
watts are 2120. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for addi-
tional information.
Bhp
—
—
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
Watts
*Motor drive range is 1070 to 1460 rpm. All other rpms require a field-
supplied drive.
NOTES:
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
6. Interpolation is permissible. Do not extrapolate.
27
Table 18 — Fan Performance 48TJ007 — Vertical Discharge Units, High-Static Motor
48TJ007 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.6
Airflow
(Cfm)
0.2
Bhp
0.4
Bhp
0.8
Bhp
1.0
Bhp
Rpm
Watts
Rpm
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
978
1023
1068
1115
1159
1202
1237
1272
1320
1361
1402
1446
1489
0.66
0.78
0.90
1.00
1.15
1.29
1.41
1.53
1.68
1.82
1.95
2.16
2.36
700
779
867
1063
1097
1132
1180
1214
1248
1292
1335
1368
1400
1439
1477
1529
0.82
0.91
1.01
1.17
1.28
1.38
1.55
1.71
1.81
1.91
2.08
2.16
2.52
771
843
924
1147
1175
1218
1261
1310
1358
1392
1427
1458
1490
1543
1585
1598
0.97
1.11
1.23
1.35
1.52
1.69
1.81
1.94
2.06
2.19
2.43
2.65
2.73
891
1006
1106
1207
1353
1499
1604
1718
1823
1936
2145
2335
2444
1248
1266
1303
1340
1375
1410
1460
1518
1562
1602
1642
1753
1767
1.20
1.29
1.41
1.53
1.63
1.72
1.90
2.16
2.42
2.64
2.86
3.58
3.69
1081
1156
1258
1361
1447
1526
1683
1910
2136
2326
2512
3262
3360
1322
1356
1397
1428
1459
1488
1532
1575
1620
1666
1775
—
1.33
1.47
1.52
1.66
1.80
1.93
2.14
2.35
2.59
2.85
3.62
—
1190
1310
1353
1473
1595
1709
1892
2076
2283
2504
3290
—
988
1056
1148
1233
1378
1517
1604
1691
1840
1989
2223
1081
1140
1224
1335
1482
1595
1639
1814
2032
—
—
—
48TJ007 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
1.6
Airflow
(Cfm)
1.2
Bhp
1.4
Bhp
1.8
Bhp
2.0
Bhp
Rpm
Watts
Rpm
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
1395
1430
1459
1489
1528
1561
1584
1633
1675
1776
—
1.46
1.58
1.67
1.80
1.95
2.13
2.28
2.53
2.77
3.45
—
1301
1404
1482
1595
1726
1884
2015
2232
2436
3141
—
1475
1504
1532
1567
1603
1637
1671
1698
1768
—
1.56
1.69
1.82
1.99
2.17
2.35
2.55
2.72
3.26
—
1387
1499
1613
1761
1919
2076
2249
2405
2964
—
1542
1556
1588
1626
1666
1710
1756
1779
—
—
—
—
—
1.71
1.82
1.97
2.16
2.37
2.54
2.70
3.13
—
—
—
—
—
1517
1613
1744
1910
2093
2272
2467
2848
—
—
—
—
—
1607
1621
1655
1694
1736
1782
—
—
—
—
—
1.94
2.06
2.23
2.44
2.68
2.87
—
—
—
—
—
1761
1874
2029
2224
2441
2616
—
—
—
—
—
1667
1682
1717
1758
—
—
—
—
—
—
—
—
—
2.16
2.30
2.49
2.73
—
—
—
—
—
—
—
—
—
1967
2093
2266
2485
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.9 and the maximum continuous
watts are 2562. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for addi-
tional information.
Bhp
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
—
—
Watts
*Motor drive range is 1300 to 1685 rpm. All other rpms require a field-
supplied drive.
NOTES:
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
6. Interpolation is permissible. Do not extrapolate.
28
Table 19 — Fan Performance 48TJ004 — Horizontal Discharge Units, Standard Motor
48TJ004 (3 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Low Speed
High Speed
Airflow
(Cfm)
208 V
Bhp
230, 460, 575 V
Bhp
208 V
Bhp
230, 460, 575 V
Bhp
Esp
Watts
Esp
Watts
Esp
Watts
Esp
Watts
900
1000
1100
1200
1300
1400
1500
0.54
0.49
0.43
0.39
0.33
0.26
0.21
0.21
0.23
0.24
0.26
0.27
0.29
0.30
253
270
287
304
321
338
355
0.57
0.51
0.45
0.40
0.35
0.28
0.23
0.23
0.25
0.26
0.27
0.29
0.30
0.31
277
292
307
323
338
354
369
0.55
0.52
0.46
0.38
0.35
0.29
0.24
0.26
0.27
0.28
0.29
0.31
0.32
0.33
307
321
335
349
364
378
392
0.60
0.53
0.49
0.43
0.36
—
0.31
0.32
0.33
0.34
0.34
—
363
374
385
397
408
—
—
—
—
LEGEND
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for Additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
Bhp
Esp
—
—
Brake Horsepower Input to Fan
External Static Pressure (in. wg)
FIOP — Factory-Installed Option
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
Table 20 — Fan Performance 48TJ004 — Horizontal Discharge Units, Alternate Motor
48TJ004 (3 TONS) — ALTERNATE MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.3 0.4
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
Airflow
(Cfm)
0.1
0.2
0.5
0.6
900
1000
1100
1200
1300
1400
1500
526
570
614
658
703
725
755
0.06
0.09
0.13
0.16
0.20
0.29
0.33
70
109
149
189
239
288
328
584
627
670
710
752
776
816
0.08
0.13
0.16
0.23
0.27
0.31
0.38
99
149
189
229
269
308
378
656
738
758
780
808
845
870
0.12
0.19
0.23
0.28
0.32
0.38
0.43
139
189
229
279
318
378
428
734
800
812
840
868
891
924
0.22
0.26
0.29
0.32
0.37
0.42
0.48
219
259
288
318
368
418
477
818
848
863
889
916
937
969
0.25
0.29
0.32
0.36
0.41
0.47
0.53
269
288
308
358
408
467
527
875
895
914
938
963
983
0.27
0.31
0.35
0.40
0.45
0.51
269
308
348
398
448
507
577
1014 0.58
48TJ004 (3 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
0.9 1.0
Airflow
(Cfm)
0.7
0.8
1.1
1.2
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
900
1000
1100
1200
1300
1400
1500
924 0.32
936 0.35
960 0.39
988 0.45
1012 0.51
1027 0.56
1056 0.63
308
348
388
448
507
557
627
953 0.35
977 0.39
1005 0.43
1038 0.50
1061 0.56
1071 0.60
1097 0.68
348
388
428
497
557
597
676
989 0.38
1020 0.44
1052 0.49
1076 0.53
1094 0.61
1108 0.67
1117 0.70
388
438
487
527
607
666
696
1028 0.42
1064 0.48
1100 0.52
1136 0.59
1172 0.65
1208 0.70
1245 0.74
438
477
527
577
647
706
776
1074 0.45
1124 0.52
1163 0.56
1201 0.61
1239 0.69
1278 0.75
1315 0.80
487
537
587
647
716
786
865
1120 0.50
1185 0.55
1225 0.60
1266 0.64
1306 0.72
1347 0.79
1385 0.85
537
597
647
716
786
865
955
LEGEND
3. Maximum continuous bhp is 1.00 and maximum continuous watts
are 1000. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confi-
dence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit war-
ranty will not be affected. See Table 6 — Motor Data for additional
information.
Bhp
—
—
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
Watts
*Motor drive range is 760 to 1000 rpm. All other rpms require a field-
supplied drive.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
NOTES:
5. Interpolation is permissible. Do not extrapolate.
1. Boldface indicates field-supplied drive is required.
2. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
29
Table 21 — Fan Performance 48TJ004 — Horizontal Discharge Units, High-Static Motor
48TJ004 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
Airflow
0.2
0.4
0.6
0.8
Bhp
1.0
Bhp
(Cfm)
Rpm
Bhp
Watts
Rpm
Bhp
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
900
1000
1100
1200
1300
1400
1500
584
627
670
710
752
776
816
0.08
0.13
0.16
0.23
0.27
0.31
0.38
99
149
189
229
269
308
378
734
800
812
840
868
891
924
0.22
0.26
0.29
0.32
0.37
0.42
0.48
219
259
288
318
368
418
477
875
895
914
938
963
983
1014
0.27
0.31
0.35
0.40
0.45
0.51
0.58
269
308
348
398
448
507
577
953
977
1005
1038
1061
1071
1097
0.36
0.39
0.43
0.50
0.56
0.60
0.68
348
388
428
497
557
597
676
1028
1064
1000
1136
1172
1208
1245
0.42
0.48
0.52
0.59
0.65
0.70
0.74
438
477
527
577
647
706
776
48TJ004 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
1.6
Airflow
(Cfm)
1.2
Bhp
1.4
Bhp
1.8
Bhp
2.0
Bhp
Rpm
Watts
Rpm
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
900
1000
1100
1200
1300
1400
1500
1120
1185
1225
1266
1306
1347
1385
0.54
0.60
0.65
0.72
0.79
0.87
0.96
537
597
647
716
786
865
955
1155
1222
1263
1306
1347
1389
1428
0.59
0.66
0.71
0.79
0.87
0.95
1.05
589
655
709
786
862
950
1048
1186
1255
1298
1341
1383
1427
1467
0.64
0.71
0.77
0.86
0.94
1.03
1.14
639
709
1215
1285
1328
1373
1416
1461
1502
0.69
0.77
0.83
0.92
1.01
1.11
1.22
685
761
1240
1312
1357
1402
1446
1492
1534
0.73
0.82
0.88
0.98
1.07
1.18
1.30
730
811
769
825
879
851
914
973
934
1003
1104
1218
1068
1176
1298
1029
1135
LEGEND
3. Maximum continuous bhp is 2.4 and maximum continuous watts
are 2120. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confi-
dence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit war-
ranty will not be affected. See Table 6 — Motor Data for additional
information.
Bhp
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
—
—
Watts
*Motor drive range is 1075 to 1455 rpm. All other rpms require a field-
supplied drive.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
NOTES:
5. Interpolation is permissible. Do not extrapolate.
1. Boldface indicates field-supplied drive is required.
2. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
30
Table 22 — Fan Performance 48TJ005 — Horizontal Discharge Units, Standard Motor
48TJ005 (4 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Low Speed
High Speed
Airflow
(Cfm)
208 V
Bhp
230, 460, 575 V
Bhp
208 V
Bhp
230, 460, 575 V
Bhp
Esp
Watts
Esp
Watts
Esp
Watts
Esp
Watts
1200
1300
1400
1500
1600
1700
1800
1900
2000
0.75
0.68
0.60
0.51
0.42
0.32
0.21
0.09
—
0.41
0.42
0.45
0.47
0.49
0.52
0.54
0.56
—
458
471
503
536
557
584
610
629
—
0.81
0.74
0.66
0.58
0.49
0.39
0.29
0.18
0.06
0.45
0.46
0.49
0.52
0.54
0.57
0.60
0.62
0.65
506
521
556
593
616
646
674
696
731
0.87
0.79
0.71
0.64
0.56
0.48
0.41
0.33
0.26
0.51
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
572
589
616
631
654
678
698
720
744
0.92
0.85
0.77
0.70
0.63
0.55
0.48
0.41
0.33
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.73
632
651
681
698
723
750
772
796
823
LEGEND
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for Additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
Bhp
Esp
—
—
Brake Horsepower Input to Fan
External Static Pressure (in. wg)
FIOP — Factory-Installed Option
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
Table 23 — Fan Performance 48TJ005 — Horizontal Discharge Units, Alternate Motor
48TJ005 (4 TONS) — ALTERNATE MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.4
Airflow
(Cfm)
0.1
0.2
0.3
0.6
0.7
0.8
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
1200
1300
1400
1500
1600
1700
1800
1900
2000
569 0.18 189 641 0.23 242 701 0.29 299
604 0.22 231 673 0.28 294 731 0.34 352
640 0.27 284 705 0.33 347 761 0.39 410
676 0.32 336 738 0.38 399 793 0.45 468
713 0.38 399 772 0.44 462 825 0.51 536
750 0.45 473 806 0.51 536 857 0.59 615
788 0.52 546 841 0.59 620 890 0.67 704
826 0.60 630 876 0.68 714 924 0.76 799
761 0.34 357
788 0.39 410
817 0.45 473
847 0.51 536
877 0.58 609
908 0.66 693
859 0.46
887 0.52
914 0.59
940 0.65
967 0.73
997 0.81
483 901 0.52
546 928 0.59
620 955 0.66
683 982 0.73
767 1009 0.81
851 1037 0.90
546 943 0.58
615 968 0.65
688 996 0.72
767 1024 0.81
851 1051 0.89
609
683
757
851
935
940 1077 1.01 1030
939 0.75 788 1026 0.91
971 0.84 883 1056 1.01 1061 1094 1.10 1151 1132 1.18 1240
956 1065 1.01 1040 1104 1.07 1124
864 0.70 735 912 0.77 809 958 0.86 898 1004 0.94 988 1087 1.12 1177 1125 1.21 1271 1162 1.30 1366
48TJ005 (4 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
1.2
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
Airflow
(Cfm)
0.9
1.0
1.1
1.4
1.6
1.8
1200
1300
1400
1500
1600
1700
1800
1900
2000
987 0.64
1006 0.71
1033 0.79
1060 0.88
652 1030 0.70
709 1044 0.77
797 1069 0.86
891 1095 0.95
695 1068 0.79
736 1086 0.84
838 1104 0.93
792 1106 0.87
833 1128 0.91
889 1134 0.98
930 1183 1.10 1052 1226 1.23 1215 1297 1.35 1406
998 1189 1.12 1138 1245 1.21 1358
925 1139 1.01 1012 1218 1.14 1090 1286 1.34 1282 1320 1.48 1463
930 1129 1.02 1022 1162 1.09 1114 1228 1.24 1186 1303 1.40 1339 1343 1.60 1530
1087 1.01 1001 1123 1.05 1073 1156 1.13 1150 1185 1.20 1226 1250 1.35 1291 1319 1.51 1444 1382 1.68 1607
1114 1.07 1108 1151 1.15 1185 1183 1.23 1262 1215 1.31 1339 1276 1.48 1415 1334 1.64 1569 1398 1.80 1722
1141 1.17 1221 1178 1.26 1318 1211 1.35 1390 1243 1.43 1461 1303 1.61 1540 1359 1.78 1702 1418 1.95 1865
1168 1.28 1371 1204 1.37 1502 1238 1.47 1548 1271 1.56 1594 1330 1.74 1664 1386 1.93 1846 1439 2.11 2018
1197 1.39 1485 1231 1.48 1604 1265 1.59 1666 1298 1.69 1727 1358 1.89 1808 1413 2.08 1989 1466 2.27 2171
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 1.00 and the maximum continuous
watts are 1000. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for addi-
tional information.
Bhp
—
—
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
Watts
*Motor drive range is 835 to 1185 rpm. All other rpms require a field-
supplied drive.
NOTES:
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
6. Interpolation is permissible. Do not extrapolate.
31
Table 24 — Fan Performance 48TJ005 — Horizontal Discharge Units, High-Static Motor
48TJ005 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
Airflow
0.2
0.4
0.6
0.8
Bhp
1.0
Bhp
(Cfm)
Rpm
Bhp
Watts
Rpm
Bhp
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
1200
1300
1400
1500
1600
1700
1800
1900
2000
641
673
705
738
772
806
841
876
912
0.23
0.28
0.33
0.38
0.44
0.51
0.59
0.68
0.77
242
294
347
399
462
536
620
714
809
761
788
817
847
877
908
939
971
1004
0.34
0.39
0.45
0.51
0.58
0.66
0.75
0.84
0.94
357
410
473
536
609
693
789
883
988
859
887
0.46
0.52
0.59
0.65
0.73
0.81
0.91
1.01
1.12
483
546
943
968
0.58
0.65
0.72
0.81
0.89
1.01
1.07
1.18
1.30
609
683
1030
1044
1069
1095
1123
1151
1178
1204
1231
0.70
0.77
0.86
0.95
1.05
1.15
1.26
1.37
1.48
695
736
914
620
996
757
838
940
683
1024
1051
1077
1104
1132
1162
851
935
1030
1124
1240
1366
930
967
767
1073
1185
1318
1502
1604
997
851
1026
1056
1087
956
1061
1177
48TJ005 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
1.6
Airflow
(Cfm)
1.2
Bhp
1.4
Bhp
1.8
Bhp
2.0
Bhp
Rpm
Watts
Rpm
Watts
Rpm
Bhp
Watts
Rpm
Watts
Rpm
Watts
1200
1300
1400
1500
1600
1700
1800
1900
2000
1106
1128
1139
1162
1185
1215
1243
1271
1298
0.87
0.91
1.01
1.09
1.20
1.31
1.43
1.56
1.69
889
930
1134
1183
1218
1228
1250
1276
1303
1330
1358
0.98
1.10
1.14
1.24
1.35
1.48
1.61
1.74
1.89
998
1052
1090
1186
1291
1415
1540
1664
1808
1189
1226
1286
1303
1319
1334
1359
1386
1413
1.12
1.23
1.34
1.40
1.51
1.64
1.78
1.93
2.08
1138
1215
1282
1339
1444
1569
1702
1846
1989
1245
1297
1320
1343
1382
1389
1418
1439
1468
1.21
1.35
1.48
1.60
1.68
1.80
1.95
2.11
2.27
1358
1406
1463
1530
1607
1722
1865
2018
2171
1292
1346
1370
1393
1434
1451
1471
1493
—
1.35
1.51
1.65
1.79
1.88
2.01
2.18
2.36
—
1345
1500
1645
1778
1867
2001
2167
2345
—
1012
1114
1226
1339
1461
1594
1727
LEGEND
3. Maximum continuous bhp is 2.4 and maximum continuous watts
are 2120. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confi-
dence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit war-
ranty will not be affected. See Table 6 — Motor Data for additional
information.
Bhp
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
—
—
Watts
*Motor drive range is 1075 to 1455 rpm. All other rpms require a field-
supplied drive.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
NOTES:
5. Interpolation is permissible. Do not extrapolate.
1. Boldface indicates field-supplied drive is required.
2. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
Table 25 — Fan Performance 48TJ006 — Horizontal Discharge Units, Standard Motor
48TJ006 (5 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Low Speed
230, 460, 575 V
Bhp Watts Esp Bhp Watts Esp
Medium Speed
230, 460, 575 V
Bhp Watts Esp Bhp Watts Esp
High Speed
230, 460, 575 V
Bhp Watts Esp Bhp Watts
Airflow
(Cfm)
208V
208 V
208 V
Esp
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
0.74
0.54
0.34
0.14
—
0.67
0.70
0.73
0.75
—
750
780
810
839
—
1.06
0.90
0.75
0.59
0.44
0.28
0.13
—
0.71
0.74
0.77
0.80
0.83
0.86
0.89
—
791
824
857
891
924
957
990
—
1.07
0.92
0.77
0.62
0.47
0.32
0.17
0.02
—
0.70
0.74
0.77
0.81
0.84
0.88
782 1.27
821 1.13
861 1.00
900 0.87
940 0.74
979 0.61
0.76
0.79
0.83
0.86
0.90
845 1.26
883 1.14
921 1.01
959 0.89
997 0.77
0.79
0.82
0.85
0.88
875 1.33
913 1.22
950 1.11
988 1.00
0.85
0.89
949
988
0.92 1027
0.96 1066
0.99 1105
1.03 1144
1.06 1183
1.10 1222
1.13 1261
1.17 1300
1.20 1340
0.92 1025 0.89
0.95 1063 0.78
0.99 1101 0.67
1.02 1138 0.56
1.06 1176 0.45
1.09 1213 0.34
—
—
—
0.93 1035 0.64
0.96 1073 0.51
1.00 1111 0.39
1.03 1149 0.26
1.07 1187 0.14
—
—
—
0.91 1018 0.48
0.95 1058 0.35
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
0.22
0.09
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
0.23
LEGEND
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for Additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
Bhp
Esp
—
—
Brake Horsepower Input to Fan
External Static Pressure (in. wg)
FIOP — Factory-Installed Option
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
32
Table 26 — Fan Performance 48TJ006 — Horizontal Discharge Units, Alternate Motor
48TJ006 (5 TONS) — ALTERNATE MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.4 0.6
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
Airflow
(Cfm)
0.1
0.2
0.8
1.0
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
730 0.34
770 0.40
811 0.47
852 0.55
894 0.54
936 0.74
978 0.85
357
420
494
578
567
778
789 0.40
826 0.46
865 0.54
905 0.62
945 0.72
984 0.82
420
483
567
896 0.53
931 0.61
966 0.69
557
990 0.67
704 1072 0.83
788 1101 0.91
872 1153 1.00 1051
956 1178 1.09 1145
641 1020 0.75
725 1051 0.84
820 1084 0.93
883 1133 1.01 1061 1205 1.18 1240
977 1163 1.10 1156 1235 1.29 1355
651 1002 0.78
757 1037 0.88
925 1119 1.04 1093 1194 1.21 1271 1266 1.40 1471
862 1072 0.98 1030 1154 1.16 1219 1226 1.33 1397 1297 1.53 1608
977 1108 1.10 1156 1192 1.29 1355 1259 1.47 1545 1327 1.66 1744
893 1024 0.93
1021 0.97 1019 1064 1.05 1103 1145 1.22 1282 1225 1.43 1503 1294 1.62 1702 1359 1.80 1902
1064 1.10 1156 1104 1.18 1240 1183 1.36 1429 1260 1.57 1650 1330 1.78 1870 1392 1.97 2070
1107 1.24 1303 1145 1.32 1387 1222 1.45 1524 1296 1.73 1818 1365 1.94 2038 1426 2.15 2259
1150 1.39 1460 1186 1.48 1555 1262 1.68 1765 1331 1.89 1986 1400 2.12 2227 1461 2.34 2459
48TJ006 (5 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
1.4 1.6
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
Airflow
(Cfm)
1.2
1.8
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
1221 1.17 1229 1256 1.30 1366 1283 1.32 1387 1303 1.22 1282
1252 1.27 1334 1311 1.45 1524 1340 1.58 1660 1330 1.61 1692
1278 1.37 1439 1345 1.57 1650 1397 1.76 1849 1424 1.89 1986
1303 1.48 1555 1371 1.69 1776 1433 1.90 1996 1480 2.09 2196
1330 1.59 1671 1396 1.80 1902 1460 2.03 2133 1517 2.25 2364
1362 1.73 1818 1422 1.94 2038 1485 2.16 2270 1544 2.40 2522
1393 1.87 1965 1452 2.08 2185 1510 2.31 2427 1570 2.55 2674
1423 2.02 2122 1483 2.24 2354 1538 2.46 2585 1594 2.71 2821
1454 2.18 2291 1515 2.41 2532 1571 2.64 2758 1623 2.88 2976
1485 2.36 2480 1544 2.59 2721 1604 2.84 2947 1657 3.07 3152
1518 2.55 2679 1574 2.78 2905 1633 3.03 3134 1692 3.28 3345
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 1.30 for single-phase units and 2.40
for 3-phase units and the maximum continuous watts are 2120.
Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
Bhp
—
—
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
Watts
*Motor drive range is 900 to 1300 rpm. All other rpms require a field-
supplied drive.
NOTES:
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
6. Interpolation is permissible. Do not extrapolate.
33
Table 27 — Fan Performance 48TJ006 — Horizontal Discharge Units, High-Static Motor
48TJ006 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
Airflow
0.2
0.4
0.6
0.8
1.0
1.2
(Cfm)
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
789 0.40
826 0.46
865 0.54
905 0.62
945 0.72
984 0.82
1024 0.93
420
483
567
896 0.53
931 0.61
966 0.69
557
990 0.67
704 1072 0.83
788 1101 0.91
872 1153 1.00 1051 1221 1.17 1229
956 1178 1.09 1145 1252 1.27 1334
641 1020 0.75
725 1051 0.84
820 1084 0.93
883 1133 1.01 1061 1205 1.18 1240 1278 1.37 1439
661 1002 0.78
757 1037 0.88
977 1163 1.10 1156 1235 1.29 1355 1303 1.48 1555
925 1119 1.04 1093 1194 1.21 1271 1266 1.40 1471 1330 1.59 1671
862 1072 0.98 1030 1154 1.16 1219 1226 1.33 1397 1297 1.53 1608 1362 1.73 1818
977 1108 1.10 1156 1192 1.29 1355 1259 1.47 1545 1327 1.66 1744 1393 1.87 1965
1064 1.05 1103 1145 1.22 1282 1225 1.43 1503 1294 1.62 1702 1359 1.80 1902 1423 2.02 2122
1104 1.18 1240 1183 1.36 1429 1260 1.57 1650 1330 1.78 1870 1392 1.97 2070 1454 2.18 2291
1145 1.32 1387 1222 1.45 1524 1296 1.73 1818 1365 1.94 2038 1426 2.15 2259 1485 2.36 2480
1186 1.48 1555 1262 1.68 1765 1331 1.89 1986 1400 2.12 2227 1461 2.34 2459 1518 2.55 2679
48TJ006 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
Airflow
1.4
1.6
1.8
2.0
(Cfm)
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
1256 1.30 1366 1283 1.32 1387 1303 1.22 1282 1345 1.34 1390
1311 1.45 1524 1340 1.58 1660 1330 1.61 1692 1373 1.77 1834
1345 1.57 1650 1397 1.76 1849 1424 1.89 1986 1470 2.08 2153
1371 1.69 1776 1433 1.90 1996 1480 2.09 2196 1528 2.30 2381
1396 1.80 1902 1460 2.03 2133 1517 2.25 2364 1566 2.47 2563
1422 1.94 2038 1485 2.16 2270 1544 2.40 2522 1594 2.64 2734
1452 2.08 2185 1510 2.31 2427 1570 2.55 2674 1620 2.80 2905
1483 2.24 2354 1538 2.46 2585 1594 2.71 2821 1645 2.98 3087
1515 2.41 2532 1571 2.64 2758 1623 2.88 2976 1675 3.17 3280
1544 2.59 2721 1604 2.84 2947 1657 3.07 3152 1710 3.38 3497
1574 2.78 2905 1633 3.03 3134 1692 3.28 3345 1746 3.61 3736
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.9 and the maximum continuous
watts are 2562. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for addi-
tional information.
Bhp
—
—
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
Watts
*Motor drive range is 1300 to 1685 rpm. All other rpms require a field-
supplied drive.
NOTES:
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible. Do not extrapolate.
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
34
Table 28 — Fan Performance 48TJ007 — Horizontal Discharge Units, Standard Motor
48TJ007 (6 TONS) — STANDARD MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
0.4 0.6
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
Airflow
(Cfm)
0.1
0.2
0.8
1.0
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
885 0.63
928 0.73
971 0.84
1015 0.97
1060 1.10
623
700
942 0.73
982 0.83
700 1047 0.90
779 1084 1.02
835 1139 1.05
932 1160 1.11 1006 1223 1.24 1114 1301 1.38 1233
956 1193 1.14 1031 1276 1.30 1165
787 1022 0.94
891 1063 1.10
867 1121 1.12 1014 1188 1.22 1097 1254 1.36 1216 1329 1.44 1284
998 1140 1.18 1064 1196 1.27 1140 1272 1.45 1292 1354 1.58 1404
998 1104 1.20 1081 1159 1.23 1106 1229 1.41 1258 1306 1.53 1361 1363 1.70 1508
1104 1.25 1123 1130 1.27 1140 1196 1.37 1224 1264 1.56 1387 1340 1.66 1473 1397 1.86 1648
1138 1.30 1165 1174 1.37 1224 1245 1.57 1396 1305 1.63 1447 1373 1.84 1630 1440 1.95 1726
1183 1.43 1275 1201 1.50 1335 1284 1.65 1465 1338 1.75 1552 1402 1.99 1761 1469 2.04 1805
1210 1.58 1404 1246 1.67 1482 1312 1.76 1560 1366 1.96 1735 1435 2.10 1858 1494 2.19 1936
1254 1.76 1560 1285 1.80 1595 1354 1.95 1726 1403 2.14 1892 1474 2.21 1954 1536 2.46 2171
1274 1.82 1613 1304 1.85 1639 1374 2.12 1875 1459 2.25 1989 1514 2.42 2136 1570 2.66 2343
1318 1.95 1726 1345 2.05 1814 1412 2.32 2050 1496 2.54 2240 1529 2.61 2300 1603 2.87 2521
1362 2.20 1945 1378 2.30 2032 1451 2.40 2119 1534 2.66 2343 1560 2.81 2470 1611 3.01 2648
48TJ007 (6 TONS) — STANDARD MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
Airflow
1.2
1.4
1.6
(Cfm)
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
1341 1.40 1250 1413 1.55 1378 1474 1.58 1404
1374 1.53 1361 1437 1.62 1439 1490 1.67 1482
1396 1.66 1473 1460 1.68 1491 1509 1.77 1569
1413 1.75 1552 1475 1.73 1534 1529 1.92 1700
1434 1.81 1604 1487 1.85 1639 1554 2.07 1831
1459 1.88 1665 1520 2.07 1831 1576 2.24 1980
1502 2.06 1823 1552 2.24 1980 1604 2.42 2136
1524 2.24 1980 1585 2.42 2136 1638 2.60 2292
1552 2.40 2119 1616 2.63 2317 1671 2.80 2462
1584 2.61 2300 1646 2.83 2487 1706 2.97 2653
1624 2.85 2504 1677 2.99 2661
—
—
—
—
—
—
—
—
—
1671 3.03 2725
—
—
—
—
—
—
—
—
—
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.4 and maximum continuous watts
are 2120. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confi-
dence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit war-
ranty will not be affected. See Table 6 — Motor Data for additional
information.
Bhp
—
—
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
Watts
*Motor drive range is 1070 to 1460 rpm. All other rpms require a field-
supplied drive.
NOTES:
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
6. Interpolation is permissible. Do not extrapolate.
35
Table 29 — Fan Performance 48TJ007 — Horizontal Discharge Units, High-Static Motor
48TJ007 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
External Static Pressure (in. wg)
Airflow
0.2
0.4
0.6
0.8
1.0
1.2
(Cfm)
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
942 0.73
982 0.83
1022 0.94
1063 1.10
700 1047 0.90
779 1084 1.02
835 1139 1.05
956 1193 1.14 1031 1276 1.30 1165 1341 1.40 1250
932 1160 1.11 1006 1223 1.24 1114 1301 1.38 1233 1374 1.53 1361
867 1121 1.12 1014 1188 1.22 1097 1254 1.36 1216 1329 1.44 1284 1396 1.66 1473
998 1140 1.18 1064 1196 1.27 1140 1272 1.45 1292 1354 1.58 1404 1413 1.75 1552
1104 1.20 1081 1159 1.23 1106 1229 1.41 1258 1306 1.53 1361 1363 1.70 1508 1434 1.81 1604
1130 1.27 1140 1196 1.37 1224 1264 1.56 1387 1340 1.66 1473 1397 1.86 1648 1459 1.88 1665
1174 1.37 1224 1245 1.57 1396 1305 1.63 1447 1373 1.84 1630 1440 1.95 1726 1502 2.06 1823
1201 1.50 1335 1284 1.65 1465 1338 1.75 1552 1402 1.99 1761 1469 2.04 1805 1524 2.24 1980
1246 1.67 1482 1312 1.76 1560 1366 1.96 1735 1435 2.10 1858 1494 2.19 1936 1552 2.40 2119
1285 1.80 1595 1354 1.95 1726 1403 2.14 1892 1474 2.21 1954 1536 2.46 2171 1584 2.61 2300
1304 1.85 1639 1374 2.12 1875 1459 2.25 1989 1514 2.42 2136 1570 2.66 2343 1624 2.85 2504
1345 2.05 1814 1412 2.32 2050 1496 2.54 2240 1529 2.61 2300 1603 2.87 2521 1671 3.03 2725
1378 2.30 2032 1451 2.40 2119 1534 2.66 2343 1560 2.81 2470 1611 3.01 2648 1692 3.49 3140
48TJ007 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)
External Static Pressure (in. wg)
Airflow
1.4
1.6
1.8
2.0
(Cfm)
Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
1413 1.55 1378 1474 1.58 1404 1522 1.74 1564 1566 1.89 1704
1437 1.62 1439 1490 1.67 1482 1538 1.84 1653 1583 2.00 1801
1460 1.68 1491 1509 1.77 1569 1558 1.95 1752 1603 2.12 1909
1475 1.73 1534 1529 1.92 1700 1578 2.11 1901 1624 2.30 2070
1478 1.85 1639 1554 2.07 1831 1604 2.28 2049 1651 2.48 2232
1520 2.07 1831 1576 2.24 1980 1627 2.46 2218 1674 2.68 2415
1552 2.24 1980 1604 2.42 2136 1656 2.66 2396 1704 2.90 2609
1585 2.42 2136 1638 2.60 2292 1691 2.86 2574 1740 3.12 2804
1616 2.63 2317 1671 2.80 2462 1725 3.08 2772 1775 3.35 3019
1646 2.83 2487 1706 2.97 2653 1761 3.27 2941
1677 2.99 2661 1739 3.33 2998 1795 3.67 3299
—
—
—
—
—
—
—
—
—
—
—
—
1742 3.43 3090
1764 3.95 3558
—
—
—
—
—
—
—
—
—
—
—
—
LEGEND
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.9 and the maximum continuous
watts are 2562. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for addi-
tional information.
Bhp
—
—
—
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
FIOP
Watts
*Motor drive range is 1300 to 1685 rpm. All other rpms require a field-
supplied drive.
NOTES:
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
1. Boldface indicates field-supplied drive is required.
2.
indicates field-supplied motor and drive are required.
6. Interpolation is permissible. Do not extrapolate.
36
2. Turn off power to the unit and install lockout tag.
3. Reverse any two of the unit power leads.
4. Reapply power to unit and recheck pressures.
The suction and discharge pressure levels should now move
to their normal start-up levels.
NOTE: When the compressor is rotating in the wrong direc-
tion, the unit makes an elevated level of noise and does not
provide cooling.
START-UP
Unit Preparation — Make sure that unit has been in-
stalled in accordance with these installation instructions and
applicable codes.
Return-Air Filters — Make sure correct filters are in-
stalled in filter tracks. See Table 1. Do not operate unit without
return-air filters.
Compressor Mounting — Compressors are internally
spring mounted. Do not loosen or remove compressor hold-
down bolts.
Cooling — Set space thermostat of OFF position. To start
unit, turn on main power supply. Set system selector switch at
COOL position and fan switch at AUTO. position. Adjust ther-
mostat to a setting below room temperature. Compressor starts
on closure of contactor.
Check unit charge. Refer to Service, Refrigerant Charge
section, page 41. Allow unit to operate a minimum of 10 min-
utes before checking charge.
Reset thermostat at a position above room temperature.
Compressor will shut off. Evaporator fan will shut off after
30-second delay.
TO SHUT OFF UNIT — Set system selector switch at OFF
position. Resetting thermostat at a position above room tem-
perature shuts unit off temporarily until space temperature ex-
ceeds thermostat setting.
Internal Wiring — Check all electrical connections in
unit control boxes. Tighten as required. Ensure electrical wires
do not come in contact with refrigerant tubing or sharp edges.
Refrigerant Service Ports — To service refrigerant
service ports, remove refrigerant service port access panel. See
Fig. 43. Each unit system has 4 Schrader-type service gage
ports: one on the suction line, one on the liquid line, and two on
the compressor discharge line. Be sure that caps on the ports
are tight. When a controls upgrade package is used, one
Schrader-type valve is located under both the high-pressure
switch and the low-pressure switch.
High Flow Valves — Located on the compressor hot gas
and suction tubes are High Flow Valves. Large black plastic
caps distinguish these valves with o-rings located inside the
caps. These valves can not be accessed for service in the field.
Ensure the plastic caps are in place and tight or the possibility
of refrigerant leakage could occur.
Main Burners — Main burners are factory set and should
require no adjustment.
TO CHECK ignition of main burners and heating controls,
move thermostat set point above room temperature and verify
that the burners light and evaporator fan is energized. After en-
suring that the unit continues to heat the building, lower the
thermostat setting below room temperature and verify that the
burners and evaporator fan turn off. (Fan will turn off only if
fan selector switch is in the AUTO. position and after a
45-second delay has elapsed.)
Refer to Table 30 for the correct orifice to use at high
altitudes.
Table 30 — Altitude Compensation*
74,000 AND 115,000
150,000 BTUH
BTUH NOMINAL
NOMINAL INPUT
INPUT
ELEVATION
Natural
Gas
Liquid
Propane
Orifice
Size†
Natural
Gas
Orifice
Size†
Liquid
Propane
Orifice
Size†
(ft)
Orifice
Size†
0-2,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
11,000
12,000
13,000
14,000
33
34
35
36
36
37
37
38
39
41
43
44
44
45
43
43
44
44
44
45
45
46
47
48
48
49
49
50
30
30
31
32
33
34
35
36
37
38
39
40
41
42
38
39
40
41
42
43
43
44
44
45
45
46
47
47
Fig. 43 — Service Panel Location
Compressor Rotation — On 3-phase units with scroll
compressors, it is important to be certain compressor is rotating
in the proper direction. To determine whether or not compres-
sor is rotating in the proper direction:
1. Connect service gages to suction and discharge pressure
fittings.
2. Energize the unit.
3. The suction pressure should drop and the discharge pres-
sure should rise, as is normal on any start-up.
If the suction pressure does not drop and the discharge pres-
sure does not rise to normal levels:
1. Note that the evaporator fan is probably also rotating in
the wrong direction.
*As the height above sea level increases, there is less oxygen per
cubic foot of air. Therefore, heat input rate should be reduced at
higher altitudes.
†Orifices available through your Carrier distributor.
37
Heating
1. Purge gas supply line of air by opening union ahead of
gas valve. If gas odor is detected, tighten union and wait
5 minutes before proceeding.
INDUCED-
DRAFT
ROLLOUT
SWITCH
MOTOR
MOUNTING
PLATE
2. Turn on electrical supply and open manual gas valve.
3. Set system switch selector at HEAT position and fan
switch at AUTO. or ON position. Set heating temperature
lever above room temperature.
BURNER
SECTION
4. The induced-draft motor will start.
FLUE
EXHAUST
5. After a call for heating, the main burners should light
within 5 seconds. If the burner does not light, then there is
a 22-second delay before another 5-second try. If the
burner still does not light, the time delay is repeated. If the
burner does not light within 15 minutes, there is a lock-
out. To reset the control, break the 24 v power to W1.
ADJUST GAS INPUT — The gas input to the unit is deter-
mined by measuring the gas flow at the meter or by measuring
the manifold pressure. Measuring the gas flow at the meter is
recommended for natural gas units. The manifold pressure
must be measured to determine the input of propane gas units.
VESTIBULE
PLATE
INDUCED-
DRAFT
MOTOR
BLOWER
HOUSING
MANIFOLD
PRESSURE
TRAP
(PIPE
PLUG)
GAS
VALVE
Fig. 44 — Burner Section Details
Measure Gas Flow (Natural Gas Units) — Minor adjustment
to the gas flow can be made by changing the manifold pressure.
The manifold pressure must be maintained between 3.4 and
3.6 in. wg. If larger adjustments are required, change main
burner orifices following the recommendations of national and
local codes. Unit must be operating with both W1 and W2 en-
ergized (high-fire).
3. Turn on gas to unit.
4. Remove cover screw over regulator adjustment screw on
gas valve.
5. Adjust regulator adjustment screw to the correct manifold
pressure, 3.5 in wg. Turn adjusting screw clockwise to in-
crease manifold pressure, or turn adjusting screw counter-
clockwise to decrease manifold pressure.
NOTE: All other appliances that use the same meter must be
turned off when gas flow is measured at the meter.
Proceed as follows:
6. Replace cover screw.
1. Turn off gas supply to unit. Turn off electric supply to
unit and install lockout tag.
2. Remove pipe plug on manifold (see Fig. 44) then connect
manometer at this point. Turn on gas to unit.
7. Turn off gas to unit. Remove manometer from pressure
tap. Replace pipe plug on gas valve, then turn on gas to
unit. Check for gas leaks.
8. The evaporator-fan motor will turn on 45 seconds after
the burners are ignited.
3. Turn on electrical power.
9. The evaporator-fan motor will turn off 45 seconds after
thermostat temperature is satisfied.
4. Energize W1, and/or W2 at thermostat. Ensure gas valve,
if 2-stage style, is in “High Fire.”
10. Adjust airflow to obtain a temperature rise within the
range specified on the unit nameplate.
Observe manifold pressure and proceed as follows to adjust
gas input:
NOTE: The default value for the evaporator-fan motor ON/
OFF delay is 45 seconds. The Integrated Gas Unit Controller
(IGC) modifies this value when abnormal limit switch cycles
occur. Based upon unit operating conditions, the ON delay can
be reduced to 0 seconds and the OFF delay can be extended to
180 seconds. When one flash of the LED is observed, the
evaporator-fan ON/OFF delay has been modified.
1. Remove cover screw over regulator adjustment screw on
gas valve.
2. Turn regulator adjustment screw clockwise to increase
gas input, or turn regulator adjustment screw counter-
clockwise to decrease input. Manifold pressure must be
3.5 in. wg while in high fire.
If the limit switch trips at the start of the heating cycle dur-
ing the evaporator ON delay, the time period of the ON delay
for the next cycle will be 5 seconds less than the time at which
the switch tripped. (Example: If the limit switch trips at 30 sec-
onds, the evaporator-fan ON delay for the next cycle will occur
at 25 seconds.) To prevent short-cycling, a 5-second reduction
will only occur if a minimum of 10 minutes has elapsed since
the last call for heating.
The evaporator-fan OFF delay can also be modified. Once
the call for heating has ended, there is a 10-minute period dur-
ing which the modification can occur. If the limit switch trips
during this period, the evaporator-fan OFF delay will increase
by 15 seconds. A maximum of 9 trips can occur, extending the
evaporator-fan OFF delay to 180 seconds.
To restore the original default value, reset the power to the
unit.
TO SHUT OFF UNIT — Set system selector switch at OFF
position. Resetting heating selector lever below room tempera-
ture will shut unit off until space temperature falls below ther-
mostat setting.
Unsafe operation of the unit may result if manifold pres-
sure is outside this range. Personal injury or unit damage
may result.
3. Replace cover screw cap on gas valve.
4. Turn off gas supply to unit. Remove manometer from
pressure tap and replace pipe plug on gas valve. Turn on
gas to unit and check for leaks.
Measure Manifold Pressure (Propane Units) — The main
burner orifices on a propane gas unit are sized for the unit rated
input when the manifold pressure reading is 3.5 in. wg.
Ensure unit is operating in High-Fire operation mode (W1
and W2 energized) before adjusting manifold pressure.
Proceed as follows to adjust gas input on a propane gas unit:
1. Turn off gas to unit.
2. Remove pipe plug on manifold (see Fig. 44), then con-
nect manometer at this point.
38
position of the economizer damper will be determined by the
supply-air temperature. When the second stage of cooling is
satisfied, the compressor and OFM will be deenergized. The
damper position will be determined by the supply-air tempera-
ture. When the first stage of cooling is satisfied, there is a
30-second delay before the evaporator fan shuts off. The damp-
er then moves to the fully closed position. When using a con-
tinuous fan, the damper moves to the minimum position.
COOLING, UNITS WITH ECONOMI$ER — When the
outdoor-air temperature (OAT) is above the ECON SP set point
and the room thermostat calls for Stage 1 cooling (R to G +
Y1), the indoor (evaporator) fan motor (IFM) is energized and
the EconoMi$er damper modulates to minimum position. The
compressor contactor is energized to start the compressor and
outdoor (condenser) fan motor (OFM). After the thermostat is
satisfied, the damper modulates to the fully closed position
when the IFM is deenergized.
Safety Relief — A soft solder joint at the suction service
Schrader port provides pressure relief under abnormal tempera-
ture and pressure conditions (i.e., fire in building). Use backup
wrench when tightening flare cap.
High Flow Valves — Located on the compressor hot gas
and suction tubes are High Flow Valves. Large black plastic
caps distinguish these valves with O-rings located inside the
caps. These valves cannot be accessed for service in the field.
Ensure the plastic caps are in place and tight or the possibility
of refrigerant leakage could occur.
Ventilation (Continuous Fan) — Set fan and system
selector switches at ON and OFF positions, respectively.
Evaporator fan operates continuously to provide constant air
circulation. When the evaporator-fan selector switch is turned
to the OFF position, there is a 30-second delay before the fan
turns off.
When the OAT is below the ECON SP setting and the room
thermostat calls for Stage 1 cooling (R to G + Y1), the
EconoMi$er modulates to the minimum position when the
IFM is energized. The EconoMi$er provides Stage 1 of cooling
by modulating the return and outdoor air dampers to maintain a
55 F supply air set point. If the supply-air temperature (SAT) is
greater than 57 F, the EconoMi$er modulates open, allowing a
greater amount of outdoor air to enter the unit. If the SAT drops
below 53 F, the outdoor air damper modulates closed to reduce
the amount of outdoor air. When the SAT is between 53 and 57
F, the EconoMi$er maintains its position.
If outdoor air alone cannot satisfy the cooling requirements
of the conditioned space, and the OAT is above the MECH
CLG LOCKOUT set point, the EconoMi$er integrates free
cooling with mechanical cooling. This is accomplished by the
strategies below.
NOTE: Compressor has a 2-minute Minimum On, Minimum
Off, and Interstage delay timer.
1. If Y1 is energized, and the room thermostat calls for Y2
(2-stage thermostat), the compressor and OFM are ener-
gized. The EconoMi$er damper is maintained at its cur-
rent position.
2. If Y1 is energized for more than 20 minutes, and Y2 is
not energized (whether or not a 2-stage thermostat is
used), the compressor and OFM are energized. The
EconoMi$er damper is maintained at its current position.
3. If Y1 is energized, and the compressor is already ener-
gized (see Step 2) and the room thermostat calls for Y2,
the compressor continues to operate.
Operating Sequence
COOLING, UNITS WITHOUT ECONOMIZER — When
thermostat calls for cooling, terminals G and Y1 are energized,
and the indoor (evaporator) fan motor (IFM), compressor, and
outdoor (condenser) fan motor (OFM start. The OFM runs con-
tinuously while the unit is in cooling. When the thermostat is
satisfied, compressor contactor (C) is deenergized and the com-
pressor and OFM shut off. After a 30-second delay, the IFM
shuts off. If the thermostat fan selector switch is the ON posi-
tion, the evaporator motor will run continuously.
HEATING, UNITS WITHOUT ECONOMIZER — When
the thermostat calls for heating, terminal W1 is energized. To
prevent thermostat short-cycling, the unit is locked into the
Heating mode for at least 1 minute when W1 is energized. The
induced-draft motor is energized and the burner ignition se-
quence begins. The indoor (evaporator) fan motor (IFM) is en-
ergized 45 seconds after a flame is ignited. On units equipped
for two stages of heat, when additional heat is needed, W2 is
energized and the high-fire solenoid on the main gas valve
(MGV) is energized. When the thermostat is satisfied and W1
is deenergized, the IFM stops after a 45-second time-off delay.
COOLING, UNITS WITH DURABLADE ECONO-
MIZER — When the outdoor-air temperature is above the
outdoor-air thermostat (OAT) setting and the room thermostat
calls for cooling, compressor contactor is energized to start
compressor and the outdoor (condenser) fan motor (OFM).
The indoor (evaporator) fan motor (IFM) is energized and the
economizer damper moves to the minimum position. After the
thermostat is satisfied, there is a 30-second delay before the
evaporator fan turns off. The damper then moves to the fully
closed position. When using continuous fan, the damper moves
to the minimum position.
4. If the compressor is energized and the thermostat is satis-
fied, the compressor, the OFM, and IFM are deenergized
and the EconoMi$er modulates closed.
When the outdoor-air temperature is below the OAT setting
and the thermostat calls for cooling, the economizer damper
moves to the minimum position. If the supply-air temperature
is above 57 F, the damper continues to open until it reaches the
fully open position or until the supply-air temperature drops
below 52 F.
When the supply-air temperature falls to between 57 F and
52 F, the damper will remain at an intermediate open position.
If the supply-air temperature falls below 52 F, the damper will
modulate closed until it reaches the minimum position or until
the supply-air temperature is above 52 F. When the thermostat
is satisfied, the damper will move to the fully closed position
when using AUTO. fan or to the minimum position when using
a continuous fan.
When the OAT is below the MECH CLG LOCKOUT set
point, the compressors remain off.
HEATING, UNITS WITH ECONOMI$ER — When the ther-
mostat calls for heating, terminal W1 is energized. To prevent
thermostat short-cycling, the unit is locked into the Heating
mode for at least 1 minute when W1 is energized. The induced-
draft motor is energized and the burner ignition sequence be-
gins. The indoor (evaporator) fan motor (IFM) is energized
45 seconds after a flame is ignited and the damper moves to the
minimum position. On units equipped for two stages of heat,
when additional heat is needed, W2 is energized and the high-
fire solenoid on the main gas valve (MGV) is energized. When
the thermostat is satisfied and W1 is deenergized, the IFM
stops after a 45-second time-off delay. The economizer damper
then moves to the fully closed position. When using continuous
fan, the damper will remain in the minimum position.
If the outdoor air alone cannot satisfy the cooling require-
ments of the conditioned space, economizer cooling is integrat-
ed with mechanical cooling, providing two stages of cooling.
Compressor and the condenser fan will be energized and the
39
SERVICE
When servicing unit, shut off all electrical power to unit to
avoid shock hazard or injury from rotating parts.
Cleaning — Inspect unit interior at the beginning of heat-
ing and cooling season and as operating conditions require.
EVAPORATOR COIL
1. Turn unit power off and tag disconnect. Remove evapora-
tor coil access panel.
2. If economizer is installed, remove economizer by discon-
necting 12-pin Molex plug and removing economizer
mounting screws. Refer to accessory economizer installa-
tion instructions or Optional Economizer sections on
pages 13 and 15 for more details.
3. Slide filters out of unit.
4. Clean coil using a commercial coil cleaner or dishwasher
detergent in a pressurized spray canister. Wash both sides
of coil and flush with clean water. For best results, back-
flush toward return-air section to remove foreign materi-
al. Flush condensate pan after completion.
Fig. 45 — Coil Cleaning
5. Reinstall economizer and filters.
6. Reconnect wiring.
7. Replace access panels.
CONDENSER COIL — Inspect coil monthly. Clean con-
denser coil annually, and as required by location and outdoor
air conditions.
One-Row Coil Cleaning (Size 004) — To access one-row
coils, remove screws securing condenser-fan grille to condens-
er fan top cover. Place grille on top of condenser fan top cover
as shown in Fig. 45. It is not necessary to remove the top cover.
Use a water hose or other suitable equipment to remove dirt
and debris. Clean the outer surfaces with a stiff brush in the
normal manner.
Reverse the procedure outlined above to reinstall the
condenser-fan grille and condenser fan top cover.
Two-Row Coil Cleaning (Sizes 005-007)
NOTE: Save all screws removed in this section. The screws
must be used when reinstalling the equipment.
Fig. 46 — Propping Up Condenser Coil
Top Cover
1. To access 2-row coils, remove screws securing condenser-
fan grille to condenser coil top cover. Place grille on top of
condenser fan top cover as shown in Fig. 45 and 46. It is
not necessary to remove the top cover.
2. Remove 3 screws on right side of compressor access pan-
el. Remove one screw securing condenser coil top cover
to compressor access panel. Remove lower screws secur-
ing condenser coil to compressor mounting plate.
3. Remove 4 screws securing control box access panel. Re-
move three screws (located in front of the control box
access cover) securing condenser coil top cover.
4. Remove screws securing low-voltage access panel. Re-
move 2 screws inside low-voltage access panel. Tilt sheet
metal (located on left side of low-voltage connections)
back 45 degrees.
9. Use left corner post to prop up left side of condenser coil
top cover.
10. Carefully separate the outer coil section 3 to 4 in. from the
inner coil section. See Fig. 47.
11. Use a water hose or other suitable equipment to flush
down between the 2 coil sections to remove dirt and de-
bris. Clean the outer surfaces with a stiff brush in the nor-
mal manner.
12. Secure inner and outer coils together with 2 wire ties.
13. Reposition the outer and inner coil section.
14. Reverse the procedure outlined above to reinstall
equipment.
CONDENSATE DRAIN — Check and clean each year at
start of cooling season. In winter, keep drain dry or protect
against freeze-up.
5. Remove screw securing refrigerant service port access
panel.
FILTERS — Clean or replace at start of each heating and cool-
ing season, or more often if operating conditions require it. Re-
placement filters must be same dimensions as original filters.
OUTDOOR-AIR INLET SCREENS — Clean screens with
steam or hot water and a mild detergent. Do not use disposable
filters in place of screens.
6. Remove 2 wire ties securing 2-row coils together at hair-
pin end.
7. Remove screws securing two corner posts. Remove two
corner posts.
8. Use right corner post to prop up right side of condenser
coil top cover. Slide condenser coil partially out of con-
denser fan housing. See Fig. 46.
40
Fig. 48 — Condenser-Fan Adjustment
NO CHARGE — Use standard evacuating techniques. After
evacuating system, weigh in the specified amount of refriger-
ant. (Refer to Table 1.)
Fig. 47 — Separating Coil Sections
Lubrication
COMPRESSORS — Each compressor is charged with the
correct amount of oil at the factory.
FAN-MOTOR BEARINGS — Fan-motor bearings are of
the permanently lubricated type. No further lubrication is re-
quired. No lubrication of condenser or evaporator fan motors is
required.
LOW-CHARGE COOLING — Using Cooling Charging
Charts, Fig. 49-52, vary refrigerant until the conditions of the
appropriate chart are met. Note the charging charts are different
from type normally used. Charts are based on charging the
units to the correct superheat for the various operating condi-
tions. Accurate pressure gage and temperature sensing device
are required. Connect the pressure gage to the service port on
the suction line. Mount the temperature sensing device on the
suction line and insulate it so that outdoor ambient temperature
does not affect the reading. Indoor-air cfm must be within the
normal operating range of the unit.
TO USE COOLING CHARGING CHART — Take the out-
door ambient temperature and read the suction pressure gage.
Refer to chart to determine what suction temperature should
be. If suction temperature is high, add refrigerant. If suction
temperature is low, carefully recover some of the charge.
Recheck the suction pressure as charge is adjusted.
Manual Outdoor-Air Damper — If outdoor-air damper
blade adjustment is required, see Manual Outdoor-Air Damper
section on page 12.
Economizer Adjustment — Refer to Optional Econo-
mizer sections on pages 13 and 15.
Condenser Fan Adjustment (Fig. 48) — Shut off
unit power supply and tag disconnect. Remove condenser-fan
assembly (grille, motor, and fan) and loosen fan hub setscrews.
Adjust fan height as shown in Fig. 48. Tighten setscrews and
replace condenser-fan assembly.
EXAMPLE: (Fig. 51)
Outdoor Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 F
Suction Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 psig
Suction Temperature should be. . . . . . . . . . . . . . . . . . . . . . .68 F
(Suction Temperature may vary 5 F.)
Belt/Pulley Adjustment — Inspect once each season,
or if conditions warrant to verify belt tension and pulley align-
ment are correct. Replace belt if necessary.
Flue Gas Passageways — To inspect the flue collec-
tor box and upper areas of the heat exchanger:
1. Remove the combustion blower wheel and motor assem-
bly according to directions in Combustion-Air Blower
section on page 43.
2. Remove the flue cover to inspect the heat exchanger.
3. Clean all surfaces as required using a wire brush.
Refrigerant Charge — Amount of refrigerant charge is
listed on unit nameplate (also refer to Table 1). Refer to Carrier
GTAC2-5 Charging. Recovery, Recycling, and Reclamation
training manual and the following procedures.
Unit panels must be in place when unit is operating during
charging procedure. Unit must operate a minimum of 10 min-
utes before checking or adjusting charge.
41
Fig. 49 — Cooling Charging Chart, 48TJ004
Fig. 51 — Cooling Charging Chart, 48TJ006
Fig. 52 — Cooling Charging Chart, 48TJ007
Fig. 50 — Cooling Charging Chart, 48TJ005
42
Combustion-Air Blower — Clean periodically to as-
sure proper airflow and heating efficiency. Inspect blower
wheel every fall and periodically during heating season. For the
first heating season, inspect blower wheel bimonthly to deter-
mine proper cleaning frequency.
Main Burners — To access burners, remove burner ac-
cess panel and slide out burner partition. See Fig. 9. At the
beginning of each heating season, inspect for deterioration or
blockage due to corrosion or other causes. Observe the main
burner flames and adjust, if necessary.
To access burner section, slide the sliding burner partition
out of the unit.
To inspect blower wheel, shine a flashlight into draft hood
opening. If cleaning is required, remove motor and wheel as
follows:
When working on gas train, do not hit or plug orifice
spuds.
1. Slide burner access panel out.
2. Remove the 7 screws that attach induced-draft motor
housing to vestibule plate (Fig. 53).
REMOVAL AND REPLACEMENT OF GAS TRAIN
(Fig. 53-55)
1. Shut off manual gas valve.
3. The blower wheel can be cleaned at this point. If addi-
tional cleaning is required, continue with Steps 4 and 5.
4. To remove blower from the motor shaft, remove
2 setscrews.
5. To remove motor, remove the 4 screws that hold the
motor to mounting plate. Remove the motor cooling fan
by removing one setscrew. Then remove nuts that hold
motor to mounting plate.
2. Shut off power to unit.
3. Slide out burner partition. See Fig. 9.
4. Disconnect gas piping at unit gas valve.
5. Remove wires connected to gas valve. Mark each wire.
6. Remove ignitor wires and sensor wires at the Integrated
Gas Unit Controller (IGC) (see Fig. 10).
7. Remove the 2 screws that attach the burner rack to the
vestibule plate (Fig. 53).
6. To reinstall, reverse the procedure outlined above.
8. Slide the burner tray out of the unit (Fig. 54).
9. To reinstall, reverse the procedure outlined above.
CLEANING AND ADJUSTMENT
1. Remove burner rack from unit as described in Removal
and Replacement of Gas Train section, above.
2. Inspect burners; if dirty, remove burners from rack.
3. Using a soft brush, clean burners and cross-over port as
required.
4. Adjust spark gap. See Fig. 55.
5. Reinstall burners on rack.
6. Reinstall burner rack as described in Removal and
Replacement of Gas Train section, this page.
Limit Switch — Remove blower access panel (Fig. 6).
Limit switch is located on the fan deck.
Burner Ignition — Unit is equipped with a direct spark
ignition 100% lockout system. Integrated Gas Unit Controller
(IGC) is located in the control box (Fig. 10). The IGC contains
a self-diagnostic LED (light-emitting diode). A single LED on
the IGC provides a visual display of operational or sequential
problems when the power supply is uninterrupted. When a
break in power occurs, the IGC will be reset (resulting in a loss
of fault history) and the indoor (evaporator) fan ON/OFF times
will be reset. The LED error code can be observed through
the viewport. During servicing refer to the label on the control
box cover or Table 31 for an explanation of LED error code
descriptions.
Replacement Parts — A complete list of replacement
parts may be obtained from any Carrier distributor upon
request.
If lockout occurs, unit may be reset by interrupting power
supply to unit for at least 5 seconds.
Table 31 — LED Error Code Description*
LED INDICATION
ON
ERROR CODE DESCRIPTION
Normal Operation
Hardware Failure
Evaporator Fan On/Off Delay Modified
Limit Switch Fault
Flame Sense Fault
4 Consecutive Limit Switch Faults
Ignition Lockout Fault
Induced-Draft Motor Fault
Rollout Switch Fault
INDUCED-
DRAFT
ROLLOUT
SWITCH
OFF
MOTOR
MOUNTING
PLATE
1 Flash†
2 Flashes
3 Flashes
4 Flashes
5 Flashes
6 Flashes
7 Flashes
8 Flashes
BURNER
SECTION
FLUE
EXHAUST
Internal Control Fault
VESTIBULE
PLATE
INDUCED-
DRAFT
MOTOR
LEGEND
LED — Light-Emitting Diode
BLOWER
HOUSING
*A 3-second pause exists between LED error code flashes. If more
than one error code exists, all applicable codes will be displayed in
numerical sequence.
MANIFOLD
PRESSURE
TAP
GAS
VALVE
†Indicates a code that is not an error. The unit will continue to oper-
ate when this code is displayed.
Fig. 53 — Burner Section Details
IMPORTANT: Refer to Troubleshooting Tables 32-36 for addi-
tional information.
43
Fig. 54 — Burner Tray Details
LOW HEAT
48TJE004, 48TJD005-007 — 74,000 BTUH INPUT
MEDIUM ANDHIGH HEAT
48TJE005-007, 48TJF004 — 115,000 BTUH INPUT
48TJF005-007 — 150,000 BTUH INPUT
Fig. 55 — Spark Adjustment
44
TROUBLESHOOTING
Table 32 — LED Error Code Service Analysis
SYMPTOM
CAUSE
REMEDY
Hardware failure.
(LED OFF)
Loss of power to control module (IGC). Check 5 amp fuse on IGC, power to unit, 24-v circuit breaker, and transformer. Units
without a 24-v circuit breaker have an internal overload in the 24-v transformer. If the
overload trips, allow 10 minutes for automatic reset.
Fan ON/OFF delay
modified (LED/FLASH)
High limit switch opens during heat
exchanger warm-up period before fan-
on delay expires.
Ensure unit is fired on rate and temperature rise is correct.
Limit switch opens within three minutes Ensure units’ external static pressure is within application guidelines.
after blower-off delay timing in Heating
mode.
Limit switch fault.
(LED 2 flashes)
High temperature limit switch is open. Check the operation of the indoor (evaporator) fan motor.
Ensure that the supply-air temperature rise is in accordance with
the range on the unit nameplate.
Flame sense fault.
(LED 3 flashes)
The IGC sensed flame that should not Reset unit. If problem persists, replace control board.
be present.
4 consecutive limit
switch faults.
(LED 4 flashes)
Inadequate airflow to unit.
Check operation of indoor (evaporator) fan motor and that supply-air temperature rise
agrees with range on unit nameplate information.
Ignition lockout.
(LED 5 flashes)
Unit unsuccessfully attempted ignition Check ignitor and flame sensor electrode spacing, gaps, etc. Ensure that flame sense
for 15 minutes.
and ignition wires are properly terminated. Verify that unit is obtaining proper amount
of gas.
Induced-draft motor
fault. (LED 6 flashes)
IGC does not sense that induced-draft Check for proper voltage. If motor is operating, check the speed sensor plug/IGC Ter-
motor is operating.
minal J2 connection. Proper connection: PIN 1— White, PIN 2 — Red, PIN 3 — Black.
Rollout switch fault.
(LED 7 flashes)
Rollout switch has opened.
Rollout switch will automatically reset, but IGC will continue to lock out unit. Check gas
valve operation. Ensure that induced-draft blower wheel is properly secured to motor
shaft. Reset unit at unit disconnect.
Internal control fault.
(LED 8 flashes)
Microprocessor has sensed an error in If error code is not cleared by resetting unit power, replace the IGC.
the software or hardware.
IMPORTANT: Refer to Table 33 — Heating Service Analysis
for additional troubleshooting analysis.
If the IGC must be replaced, be sure to ground yourself to dissi-
pate any electrical charge that may be present before handling
new control board. The IGC is sensitive to static electricity and
may be damaged if the necessary precautions are not taken.
LEGEND
IGC — Integrated Gas Unit Controller
LED — Light-Emitting Diode
Table 33 — Heating Service Analysis
PROBLEM
Burners will not
CAUSE
Misaligned spark electrodes.
REMEDY
Check flame ignition and sensor electrode positioning.
Adjust as needed.
ignite.
No gas at main burners.
Check gas line for air purge as necessary. After purging
gas line of air, allow gas to dissipate for at least 5 minutes
before attempting to relight unit.
Check gas valve.
Water in gas line.
No power to furnace.
Drain water and install drip leg to trap water.
Check power supply, fuses, wiring, and circuit breaker.
No 24 v power supply to control circuit.
Check transformer. Transformers with internal overcur-
rent protection require a cool down period before resetting.
Miswired or loose connections.
Burned-out heat anticipator in thermostat.
Broken thermostat wires.
Dirty air filter.
Check all wiring and wirenut connections.
Replace thermostat.
Run continuity check. Replace wires, if necessary.
Clean or replace filter as necessary.
Inadequate heating.
Gas input to unit too low.
Check gas pressure at manifold. Clock gas meter for input. If too
low, increase manifold pressure, or replace with correct orifices.
Unit undersized for application.
Restricted airflow.
Replace with proper unit or add additional unit.
Clean filter, replace filter, or remove any restrictions.
Blower speed too low.
Use high speed tap, increase fan speed, or install
optional blower, as suitable for individual units.
Limit switch cycles main burners.
Too much outdoor air.
Check rotation of blower, thermostat heat anticipator settings,
and temperature rise of unit. Adjust as needed.
Adjust minimum position.
Check economizer operation.
Poor flame
characteristics.
Incomplete combustion (lack of
combustion air) results in:
Check all screws around flue outlets and burner
compartment. Tighten as necessary.
Aldehyde odors, CO, sooting flame, or floating flame. Cracked heat exchanger.
Overfired unit — reduce input, change orifices, or adjust
gas line or manifold pressure.
Check vent for restriction. Clean as necessary.
Check orifice to burner alignment.
Burners will not
turn off.
Unit is locked into Heating mode for a
one minute minimum.
Wait until mandatory one minute time period has
elapsed or reset power to unit.
45
Table 34 — Cooling Service Analysis
PROBLEM
CAUSE
REMEDY
Compressor and condenser fan
will not start.
Power failure.
Fuse blown or circuit breaker tripped.
Defective thermostat, contactor, transformer,
or control relay.
Call power company.
Replace fuse or reset circuit breaker.
Replace component.
Insufficient line voltage.
Incorrect or faulty wiring.
Thermostat setting too high.
Faulty wiring or loose connections in com-
pressor circuit.
Determine cause and correct.
Check wiring diagram and rewire correctly.
Lower thermostat setting below room temperature.
Check wiring and repair or replace.
Compressor will not start
but condenser fan runs.
Compressor motor burned out, seized, or
internal overload open.
Defective run/start capacitor, overload, or
start relay.
Determine cause. Replace compressor.
Determine cause and replace.
One leg of three-phase power dead.
Replace fuse or reset circuit breaker. Determine
cause.
Compressor cycles (other than
normally satisfying thermostat).
Refrigerant overcharge or undercharge.
Recover refrigerant, evacuate system, and
recharge to nameplate.
Defective compressor.
Insufficient line voltage.
Blocked condenser.
Defective run/start capacitor, overload, or
start relay.
Replace and determine cause.
Determine cause and correct.
Determine cause and correct.
Determine cause and replace.
Defective thermostat.
Replace thermostat.
Faulty condenser-fan motor or capacitor.
Restriction in refrigerant system.
Dirty air filter.
Replace.
Locate restriction and remove.
Replace filter.
Compressor operates continuously.
Unit undersized for load.
Thermostat set too low.
Low refrigerant charge.
Leaking valves in compressor.
Air in system.
Decrease load or increase unit size.
Reset thermostat.
Locate leak; repair, and recharge.
Replace compressor.
Recover refrigerant, evacuate system, and
recharge.
Condenser coil dirty or restricted.
Dirty air filter.
Clean coil or remove restriction.
Replace filter.
Excessive head pressure.
Dirty condenser coil.
Refrigerant overcharged.
Air in system.
Clean coil.
Remove excess refrigerant.
Recover refrigerant, evacuate system, and
recharge.
Condenser air restricted or air short-cycling.
Low refrigerant charge.
Compressor valves leaking.
Restriction in liquid tube.
High heat load.
Compressor valves leaking.
Refrigerant overcharged.
Dirty air filter.
Determine cause and correct.
Check for leaks; repair, and recharge.
Replace compressor.
Remove restriction.
Check for source and eliminate.
Replace compressor.
Head pressure too low.
Excessive suction pressure.
Suction pressure too low.
Recover excess refrigerant.
Replace filter.
Low refrigerant charge.
Metering device or low side restricted.
Insufficient evaporator airflow.
Check for leaks; repair, and recharge.
Remove source of restriction.
Increase air quantity. Check filter and replace if
necessary.
Temperature too low in conditioned area.
Outdoor ambient below 25 F.
Time off delay not finished.
Reset thermostat.
Install low-ambient kit.
Wait for 30-second off delay.
Evaporator fan will not shut off.
Compressor makes excessive
noise (48TJ007 scroll only).
Compressor rotating in wrong direction.
Reverse the 3-phase power leads as described in
the Start-Up section on page 37.
46
Table 35 — Durablade Economizer Troubleshooting
PROBLEM
CAUSE
REMEDY
Damper does not
open.
Indoor (evaporator) fan is off.
1. Check to ensure that 24 vac is present at terminal C1 on the IFC or
that 24 vac is present at the IFO terminal. Check whether 24 vac is
present at PL6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is
not present, check wiring (see unit label diagram).
2. Check proper thermostat connection to G on the connection board.
No power to economizer motor.
1. Check that SW3 is properly making contact with the damper
blade. Check that SW1 is in the NC (normally closed) position.
2. Check diode D18. If diode is not functioning properly, replace control
board.
3. Confirm that the economizer control board is grounded properly at
PL6-4 (brown wire) and at brown terminal of the economizer control
board (brown wire). The economizer motor must also be grounded
properly at the negative motor terminal (brown wire).
4. Verify SW1 and SW3 are working and wired properly (see unit label
diagram).
5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black
wire). If 24 vac not present, check unit wiring (see unit label
diagram). If 24 vac is found in both places, check for 24 vac at the
yellow terminal of the economizer control board (yellow wire). If
24 vac power is not present, replace the economizer control board.
Economizer motor failure.
OAT or EC set too high.
If the indoor (evaporator) fan and economizer motor are energized,
verify that there is a minimum of 18 vdc at the positive motor
terminal. If the motor is not operating, replace the motor.
1. Set at correct temperature (3 F below indoor space temperature).
2. Check OAT or EC by setting above outdoor temperature or humidity
level. If the OAT or EC switches do not close, replace OAT or EC.
1. Perform the following tests when OAT or EC is closed, Y1 is called
for and damper is at minimum position. Confirm 24 vac on gray
terminal of the economizer control board (gray wire). If 24 vac is
not present, check wiring (see unit label diagram).
2. Verify that SW1 and SW3 are wired correctly and working properly
(see unit label diagram).
Economizer
operation
limited to minimum
position.
Verify economizer control board is correctly
wired and works properly.
3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is
not present, check wiring (see unit wiring label diagram).
4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not
present, replace economizer control board.
Check SAT.
1. After verifying that the OAT and EC settings and the economizer
control board wiring are correct, check to ensure that the 24 vac
terminal of the SAT has 24 vac (white wire). If OAT, EC, and control
board are functioning and wired properly and no 24 vac exists,
check wiring (see unit label diagram).
2. If supply-air temperature is greater than 57 F, 24 vac should be
found at terminal T2 on the SAT (pink wire). If 24 vac is not present,
replace SAT.
Damper does not
close.
Incorrect wiring of economizer.
1. Verify that SW2 and SW4 are wired and working properly (see unit
label diagram).
2. Check diode D19. If diode is not functioning properly, replace control
board.
Verify economizer control board is functioning
properly.
1. After verifying that the wiring is correct, modulate the damper to the
minimum position. Remove the calls for G.
2. If the damper does not move, check for 24 vac at PL6-1 (red wire).
If 24 vac is not present, check wiring (see unit label diagram).
3. If damper still does not move, check for 24 vac at blue terminal of
economizer control board (blue wire). If 24 vac is not present, re-
place the economizer circuit board.
Check SAT.
1. After verifying that the wiring is correct and the economizer control
board is functioning properly, place the OAT or EC switch in the
closed position. Place a call for Y1 and open the damper to the fully
open position. Confirm that the 24 vac terminal of the SAT has
24 vac (white wire). If 24 vac is not present, check wiring (see unit
label diagram).
2. If supply-air temperature is less than 52 F, 24 vac should be found
at terminal T1 on the SAT (violet wire). If 24 vac not found, replace
SAT.
Economizer motor failure.
If economizer control board and SAT are functioning properly, verify
that there is a minimum of 18 vdc at the positive motor terminal. If a
minimum if 18 vdc is present and the motor is still not operating, re-
place the motor.
Economizer damper Verify that close-on-power-loss and economizer 1. Check voltage potential across batteries. If lower than 14 vdc,
does not close on
power loss.
control board are functioning properly.
replace close-on-power-loss power supply (9-v alkaline batteries). It
is recommended that you check this emergency power supply on a
regular basis or whenever the filters are changed.
2. If the close-on-power-loss and economizer control board are
functioning properly, check for 14 vdc or higher at the blue terminal
of the economizer control board (blue wire) when power is discon-
nected from unit. If 14 vdc is not present, replace the control board.
C1 — Common Power
EC — Enthalpy Control
OAT — Outdoor-Air Thermostat
PL — Plug
IFC — Indoor (Evaporator) Fan Contactor SAT — Supply-Air Thermostat
IFO — Indoor (Evaporator) Fan On
SW — Economizer Position Switch
47
Table 36 — EconoMi$er Troubleshooting
PROBLEM
POTENTIAL CAUSE
REMEDY
Damper Does Not
Open
Indoor (Evaporator) Fan is Off
Check to ensure that 24 vac is present at Terminal C1 (Common Power)
on the IFC (Indoor [Evaporator] Fan Contactor) or that 24 vac is present at
the IFO (Indoor [Evaporator] Fan On) terminal. Check whether 24 vac is
present at PL6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is
not present, check wiring (see unit label diagram).
Check proper thermostat connection to G on the connection board.
No Power to EconoMi$er Controller
Check to ensure that 24 vac is present across Terminals 24 VAC and
24V COM on the EconoMi$er control. If 24 vac is not present, check wiring
(see unit label diagram). If 24 vac is present, STATUS light should be on
constantly.
No Power to G Terminal
Controller Fault
If IFM is on, check to ensure 24 vac is present on G Terminal of the
EconoMi$er controller. If 24 vac is not present, check wiring (see unit
label diagram).
If STATUS light is flashing one flash, the EconoMi$er controller is
experiencing a fault condition. Cycle power to the controller. If condition
continues, replace the EconoMi$er controller.
Thermostat Fault
If STATUS light is flashing two flashes, the EconoMi$er controller senses
the thermostat is wired incorrectly. Check wiring between the thermostat
and the connection board in the electrical panel. The fault condition is
caused by Y2 being energized before Y1.
Actuator Fault
Check the wiring between the EconoMi$er controller and the actuator.
Hold CONFIG button between 3 and 10 seconds to verify the
actuator’s operation. (This process takes 3 minutes to complete.)
EconoMi$er
Operation Limited to
Minimum Position
Minimum Position Set Incorrectly
Verify that the MIN POS (%) is set greater than zero. Adjust MIN POS (%)
to 100% to verify operation, and then set to correct setting.
Set at correct value. See Table 3.
EconoMi$er Changeover Set Point Set Too
High or Too Low
Supply Air Temperature Sensor Faulty
Outdoor Air Temperature Sensor Faulty
Supply Air Low Limit Strategy Controlling
If STATUS light is flashing 4 flashes, Supply Air Temperature Sensor is
faulty. Check wiring or replace sensor.
If STATUS light is flashing 5 flashes, Outdoor Air Temperature Sensor is
faulty. Check wiring or replace sensor.
The supply-air temperature is less than 45 F, causing the minimum
position to decrease. Refer to the Start-Up instructions. Verify correct
setting of MIN POS (%). If correct, EconoMi$er is operating correctly.
Damper Position
Less than Minimum
Position Set Point
Damper Does Not
Return to Minimum
Position
Damper Does Not
Close on Power Loss
CO2 Ventilation Strategy Controlling
Damper Travel is Restricted
If a CO2 sensor is being used, and the damper position is greater than
minimum position, the ventilation control strategy is controlling. Refer to
the Start-Up instructions. EconoMi$er is operating correctly.
Check to ensure the damper is not blocked.
LEGEND
PL — Plug
48
Fig. 56 — Typical Wiring Diagram and Component Arrangement
49
LEGEND FOR FIG. 56 — TYPICAL WIRING SCHEMATIC AND COMPONENT ARRANGEMENT
IMPORTANT: Refer to unit wiring label for actual unit wiring information.
RS
— Rollout Switch
AHA — Adjustable Heat Anticipator
SAT — Supply Air Thermostat
SEN — Sensor
BR
C
— Burner Relay
— Contactor, Compressor
CAP — Capacitor
SW1 — Switch Fully Open
SW2 — Switch Fully Closed
SW3 — Switch Min. Vent Position
SW4 — Switch Max. Vent Position
CC
— Cooling Compensator
COMP — Compressor Motor
CR
— Combustion Relay
TC
TH
— Thermostat-Cooling
— Thermostat-Heating
ECON — Economizer
EQUIP — Equipment
TRAN — Transformer
Field Splice
FPT
— Freeze-Up Protection Thermostat
GND — Ground
GVR — Gas Valve Relay
HPS — High-Pressure Switch
Marked Wire
HS
HV
I
IDM
IFM
IGC
— Hall-Effect Sensor
— High Voltage
— Ignitor
— Induced-Draft Motor
— Indoor (Evaporator) Fan Motor
— Integrated Gas Unit Controller
Terminal (Marked)
Terminal (Unmarked)
Terminal Block
Splice
LED — Light-Emitting Diode
LPS — Low-Pressure/Loss-of-Charge Switch
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To indicate common potential only.
Not to represent wiring.
LS
— Limit Switch
MGV — Main Gas Valve
MTR — Motor
OFM — Outdoor (Condenser) Fan Motor
PL
QT
R
— Plug Assembly
— Quadruple Terminal
— Relay
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent.
2. Three-phase motors are protected under primary single-phasing conditions.
3. Thermostat: HH07AT170, 172, 174 and P272-2783
Subbase: HH93AZ176, 178 and P272-1882, 1883
4. Set heat anticipator at .14 amp. For units with 2 stages of heating, set stage two anticipator at .14 amp.
5. Use copper conductors only.
6. TRAN is wired for 230-v unit. If unit is to be run with 208-v power supply, disconnect BLK wire from 230-v tap
and connect to 208-v tap.
Copyright 2000 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 534-774 Printed in U.S.A. Form 48TJ-18SI Pg 50 10-00 Replaces: 48TJ-16SI
Book 1
4
Tab 1a 6a
START-UP CHECKLIST
(Remove and Store in Job File)
I. PRELIMINARY INFORMATION:
MODEL NO.:________________________________
DATE:______________________________________
BUILDING LOCATION:_______________________
SERIAL NO.: ___________________________________
TECHNICIAN: __________________________________
DATE STARTED: ________________________________
II. PRE-START-UP (insert checkmark in box as each item is completed)
VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT
VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS
CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
VERIFY ELECTRICAL WIRING DOES NOT CONTACT REFRIGERANT TUBING
CHECK GAS PIPING FOR LEAKS
CHECK THAT INDOOR-AIR FILTER IS CLEAN AND IN PLACE
VERIFY THAT UNIT INSTALLATION IS LEVEL
CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW TIGHTNESS
CHECK BELT TENSION AND PULLEY ALIGNMENT
III. START-UP:
ELECTRICAL
SUPPLY VOLTAGE
COMPRESSOR AMPS L1
INDOOR-FAN AMPS L1
L1-L2
L2-L3
L2
L2
L3-L1
L3
L3
TEMPERATURES AND PRESSURES
OUTDOOR-AIR TEMPERATURE
RETURN-AIR TEMPERATURE
COOLING SUPPLY AIR
DB
DB
DB
WB
WB
WB
GAS INLET PRESSURE
IN. WG
GAS MANIFOLD PRESSURE
GAS HEAT SUPPLY AIR
REFRIGERANT SUCTION
REFRIGERANT DISCHARGE
IN. WG (HI FIRE)
DB
PSIG
PSIG
F (AT SUCTION SERVICE VALVE)
F (AT CONDENSER LIQUID LINE OUTLET)
VERIFY REFRIGERANT CHARGE USING CHARGING TABLES
VERIFY THAT 3-PHASE SCROLL COMPRESSOR ROTATING IN CORRECT DIRECTION (48TJ007 ONLY)
Copyright 2000 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book
1
4
PC 111
Catalog No. 534-774
Printed in U.S.A.
Form 48TJ-18SI
Pg CL-1
10-00
Replaces: 48TJ-16SI
Tab
1a 6a
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