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		 40QA024-060   
					Ceiling-Suspended Fan Coil Units   
					Installation, Start-Up and Service Instructions   
					CONTENTS   
					SAFETY CONSIDERATIONS   
					Page   
					Installing and servicing air-conditioning equipment can be   
					hazardous due to system pressure and electrical components.   
					Only trained and qualified service personnel should install or   
					service air-conditioning equipment.   
					Untrained personnel can perform basic maintenance, such   
					as cleaning and replacing filters. All other operations should be   
					performed by trained service personnel. When working on air-   
					conditioning equipment, observe precautions in literature and   
					on tags and labels attached to unit.   
					Follow all safety codes. Wear safety glasses and work   
					gloves. Use quenching cloth for brazing operations. Have fire   
					extinguisher available. Read these instructions thoroughly.   
					Consult local building codes and National Electrical Code   
					(NEC) for special installation requirements.   
					SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . .1   
					INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17   
					Step 1 — Complete Pre-Installation   
					Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3   
					• UNPACK UNIT   
					• INSPECT SHIPMENT   
					• BEFORE INSTALLATION   
					Step 2 — Select Location. . . . . . . . . . . . . . . . . . . . . . . . . . . .4   
					Step 3 — Mount Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6   
					• WOODEN STRUCTURE   
					• NEWLY BUILT CONCRETE SLAB   
					• METAL STRUCTURE   
					• PREVIOUSLY BUILT CONCRETE SLAB   
					• TO MOUNT UNIT   
					• TO INSTALL THERMOSTAT   
					Step 4 — Connect Refrigerant Piping. . . . . . . . . . . . . . . .7   
					Step 5 — Connect Condensate Drain Line . . . . . . . . . . .8   
					Step 6 — Make Electrical Connections . . . . . . . . . . . . .10   
					Step 7 — Install Thermostat . . . . . . . . . . . . . . . . . . . . . . . .12   
					Step 8 — Make Connections Between   
					Before installing or servicing system, always turn off   
					main power to system. There may be more than one dis-   
					connect switch. Turn off accessory heater power if appli-   
					cable. Electrical shock can cause personal injury.   
					Indoor and Outdoor Units . . . . . . . . . . . . . . . . . . . . . . . .15   
					• CHECK ACCURATOR METERING DEVICE   
					• COOLING ONLY SYSTEMS   
					• HEAT PUMP SYSTEMS   
					INSTALLATION   
					START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18,19   
					After Extended Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . .18   
					Seasonal Changeovers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18   
					Adjusting Airflow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18   
					Operating Mode Memory . . . . . . . . . . . . . . . . . . . . . . . . . . .18   
					Automatic Operation (Auto.) Mode. . . . . . . . . . . . . . . . . .18   
					Operating Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18   
					• FAN OPERATION   
					Installation instructions for fan coil units (Fig. 1) are con-   
					tained in this manual. Refer to this manual for proper installa-   
					tion of the complete system. Note that the outdoor units are   
					shipped with installation and service instructions for basic in-   
					stallation of the outdoor section. Be sure to make the connec-   
					tions in Cooling Only Systems and Heat Pump Systems sec-   
					tions on page 15 of this literature so that the unit will operate   
					properly.   
					• COOLING MODE OPERATION   
					• HEAT PUMP OPERATION   
					Refer to Table 1 for proper system matches.   
					• DEFROST (Heat Pump Only)   
					• SYSTEM SAFETIES   
					• SPECIAL OPERATION, HEATING   
					CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . 19,20   
					Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19   
					Air Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19   
					• REMOVE AIR FILTERS   
					• CLEAN OR REPLACE FILTERS   
					Clean Indoor Unit Bottom Panel . . . . . . . . . . . . . . . . . . . .20   
					Clean Indoor Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20   
					Clean Outdoor Coil (Outdoor Unit). . . . . . . . . . . . . . . . . .20   
					Clean Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . .20   
					• CLEAN OR REPLACE DRAIN PAN   
					SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20   
					Before Calling for Service . . . . . . . . . . . . . . . . . . . . . . . . . .20   
					• IF SYSTEM FAILS TO OPERATE   
					FRESH AIR INSTALLATION OPTION . . . . . . . . . . . . . . . .20   
					Ventilation-Air Accessory . . . . . . . . . . . . . . . . . . . . . . . . . .20   
					TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20   
					START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . .CL1, CL-2   
					Fig. 1 — Ceiling-Suspended Fan Coil Unit   
					Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.   
					Catalog No. 02-40QA0007-SI Printed in U.S.A. Form 40QA-7SI Pg 1 706 3-06 Replaces: 40QA-5SI   
					Book 1   
					4 
					Tab 3d 2c   
				Table 3A — Physical Data, Under Ceiling Cooling Only Units   
					SYSTEM SIZE   
					018*   
					11/2   
					18,000   
					108   
					024   
					2 
					24,000   
					108   
					030   
					3 
					30,000   
					117   
					036   
					3 
					36,000   
					117   
					048   
					4 
					48,000   
					149   
					060   
					5 
					60,000   
					179   
					NOMINAL CAPACITY (tons)   
					NOMINAL SIZE (Btuh)   
					OPERATING WEIGHT (lb)   
					MOISTURE REMOVAL WEIGHT   
					(Pints/Hr)   
					4.0   
					7.3   
					6.0   
					9.0   
					13.0   
					14.5   
					FINISH   
					GM Motorhome White with Black Trim   
					REFRIGERANT   
					Control (Cooling)   
					R-410A   
					AccuRater Control   
					INDOOR FAN   
					Direct Drive Centrifugal   
					Rpm...Cfm High   
					862...500   
					690...400   
					552...320   
					92   
					1050…600   
					690...400   
					552...320   
					92   
					1275...840   
					972...740   
					830...640   
					282   
					1275...840   
					972...740   
					830...640   
					282   
					1435...1200   
					1388...1160   
					1315...1100   
					425   
					1275...1600   
					972...1220   
					830...1040   
					564   
					Rpm...Cfm Medium   
					Rpm...Cfm Low   
					High Speed Watts   
					Motor Quantity   
					1 
					1 
					1 
					1 
					2 
					2 
					Blowers — No. ...Size (in.)   
					2...6x8   
					2…6x8   
					2…6x8   
					2…6x8   
					3…6x8   
					4…6x8   
					INDOOR COIL   
					Face Area (sq ft)   
					No. of Rows   
					Fins/in.   
					Copper Tube, Aluminum Fin   
					2.2   
					4 
					14.9   
					4 
					2.2   
					4 
					14.9   
					4 
					2.6   
					4 
					2.6   
					4 
					3.0   
					4 
					14.9   
					8 
					4.0   
					4 
					14.9   
					8 
					14.9   
					4 
					14.9   
					4 
					Circuits   
					FILTERS   
					Quantity   
					Cleanable   
					4 
					4 
					5 
					5 
					6 
					8 
					AIRSWEEP   
					Horizontal   
					Vertical   
					User select ON/OFF   
					Manual   
					CONTROLS   
					Control Voltage   
					24 V   
					Yes   
					Auto Restart   
					Fan Speed   
					Condensate Pump Safety   
					Indoor Coil Freeze Protection   
					Filter Change Indication   
					High/Medium/Low   
					Yes (Accessory)   
					Standard shutoff at 28 F   
					250 Hours of Indoor Fan Operation   
					REFRIGERANT LINES   
					Connection Type   
					Liquid Line OD (in.)   
					Vapor Line OD (in.)   
					Max Line Length   
					Flare   
					3 
					/ 
					8 
					7/8†   
					5 
					5 
					3 
					3 
					7 
					/ 
					/ 
					/ 
					/ 
					/ 
					For8maximum line lengths see condensing unit instructions.   
					8 
					4 
					4 
					8 
					CONDENSATE DRAIN   
					CONNECTION   
					CONDENSATE DRAIN SIZE (in.)   
					Pipe Thread (MPT)   
					3 
					/ 
					4 
					*Field reconfigured to 18,000 Btuh (11/2 tons). See Before Installa-   
					tion section on this page for details.   
					† The valve connection size is 7/8 inch. The recommended line size   
					is 11/8 inch.   
					Step 1 — Complete Pre-Installation Checks   
					UNPACK UNIT — Store fan coil unit in the original packag-   
					ing until it is moved to the final site for installation. When re-   
					moving unit from carton, lift unit by its 4 corners; DO NOT lift   
					unit by its plastic parts.   
					INSPECT SHIPMENT — Upon receipt of shipment, check   
					fan coil unit for damage. Forward claim papers directly to the   
					transportation company. Manufacturer is not responsible for   
					damage incurred in transit.   
					Check all items; if any item is missing, notify your dealer.   
					To prevent loss or damage, leave all parts in original packages   
					until installation.   
					BEFORE INSTALLATION — Perform the following steps   
					before installing indoor fan coil unit. Place the indoor unit up-   
					side down on the floor, then:   
					1. Remove side panels by sliding forward, then away   
					NOTE: Dimensions shown in brackets [ ] are in mm.   
					from sides of unit (Fig. 2). Reinstall prior to unit start-   
					up.   
					Fig. 2 — Removal of Mounting Brackets   
					from Indoor Unit   
					2. Remove air filters from inlet grilles; then remove and   
					retain screws securing inlet grilles to indoor unit. Rein-   
					stall prior to unit start-up.   
					3 
				Table 3B — Physical Data, Under Ceiling Heat Pump Units   
					UNIT SIZE   
					018*   
					11/2   
					18,000   
					110   
					024   
					2 
					24,000   
					110   
					030   
					3 
					30,000   
					119   
					036   
					3 
					36,000   
					119   
					048   
					4 
					48,000   
					151   
					060   
					5 
					60,000   
					181   
					NOMINAL CAPACITY (tons)   
					NOMINAL SIZE (Btuh)   
					OPERATING WEIGHT (lb)   
					MOISTURE REMOVAL WEIGHT   
					(Pints/Hr)   
					4.0   
					7.3   
					6.0   
					9.0   
					13.0   
					14.5   
					FINISH   
					GM Motorhome White with Black Trim   
					REFRIGERANT   
					Control (Cooling)   
					R-410A   
					AccuRater Control   
					TXV   
					INDOOR FAN   
					Direct Drive Centrifugal   
					Rpm...Cfm High   
					900…480   
					862...400   
					770...320   
					92   
					1050…550   
					900…480   
					862...400   
					92   
					1275...840   
					972...740   
					830...640   
					282   
					1275...840   
					972...740   
					830...640   
					282   
					1435...1130   
					1388... 975   
					1315... 820   
					425   
					1275...1600   
					972...1220   
					830...1040   
					564   
					Rpm...Cfm Medium   
					Rpm...Cfm Low   
					High Speed Watts   
					Motor Quantity   
					1 
					1 
					1 
					1 
					2 
					2 
					Blowers — No. ...Size (in.)   
					2...6x8   
					2...6x8   
					2...6x8   
					2...6x8   
					3...6x8   
					4...6x8   
					INDOOR COIL   
					Face Area (sq ft)   
					No. of Rows   
					Fins/in.   
					Copper Tube, Aluminum Fin   
					2.2   
					4 
					14.9   
					4 
					2.2   
					4 
					14.9   
					4 
					2.6   
					4 
					2.6   
					4 
					3.0   
					4 
					14.9   
					8 
					4.0   
					4 
					14.9   
					8 
					14.9   
					4 
					14.9   
					4 
					Circuits   
					FILTERS   
					Quantity   
					Cleanable   
					4 
					4 
					5 
					5 
					6 
					8 
					HEATERS (kW)   
					2.0   
					2.0   
					3.0   
					3.0   
					4.0   
					5.0   
					AIRSWEEP   
					Horizontal   
					Vertical   
					User select ON/OFF   
					Manual   
					CONTROLS   
					Control Voltage   
					Defrost Method   
					Dehumidification   
					Auto Restart   
					24 V   
					Timed   
					Yes   
					Yes   
					Fan Speed   
					High/Medium/Low   
					Condensate Pump Safety   
					Filter Change Indication   
					Freeze Protection   
					Yes (Accessory)   
					250 Hours of Indoor Fan Operation   
					Indoor coil less than 28 F, resets at 50 F.   
					REFRIGERANT LINES   
					Connection Type   
					Liquid Line OD (in.)   
					Vapor Line OD (in.)   
					Max Line Length   
					Flare   
					3 
					/ 
					8 
					7/8†   
					5 
					5 
					3 
					3 
					7 
					/ 
					/ 
					/ 
					/ 
					/ 
					For8maximum line lengths see condensing unit instructions.   
					8 
					4 
					4 
					8 
					CONDENSATE DRAIN   
					CONNECTION   
					CONDENSATE DRAIN SIZE (in.)   
					Pipe Thread (MPT)   
					3 
					/ 
					4 
					*Field reconfigured to 18,000 Btuh (11/2 tons). See Before Installa-   
					tion section on page 3 for details.   
					†The valve connection size is 7/8 inch. The recommended line size   
					is 11/8 inch.   
					3. Remove inlet grilles from indoor unit by sliding for-   
					ward. Reinstall prior to unit start-up.   
					construction. Plan the installation carefully before you begin.   
					Listed below are some guidelines that should be followed   
					when determining location for the unit.   
					IMPORTANT: If necessary, reconfigure the 24,000 Btuh   
					fan coil unit to 18,000 Btuh. Unplug the fan motor at the   
					control box harness and plug into the 40QA018 marked   
					connector.   
					1. Place unit adjacent to an outside wall if fresh air is   
					required, ensuring that location allows for complete air   
					distribution.   
					2. Locate the thermostat in an area that is not subjected to   
					drafts or direct sunlight through windows. Locate the   
					thermostat on an internal wall whenever possible.   
					3. Allow sufficient clearance for airflow, wiring, refriger-   
					ant piping, and servicing unit (Fig. 3 and 4).   
					4. Make sure the unit is easily accessible to electrical   
					power.   
					Step 2 — Select Location — Consult local building   
					codes and NEC for special installation requirements. See Fig. 3   
					and 4 for unit dimensions and required clearances.   
					There are several ways the unit may be installed to different   
					types of ceiling construction. These instructions do not cover   
					all installation methods. As a typical installation, these instruc-   
					tions focus primarily on mounting the unit to metal in new   
					4 
				NOTES:   
					1. Dimensions in [ ] are in millimeters.   
					2. Direction of airflow.   
					3. Standard unit clearances are as follows:   
					• 0″ on top and rear   
					• 3″ on left side   
					• 12″ on right side   
					• 36″ on bottom   
					(When facing unit discharge.)   
					WEIGHT (lb)   
					Cooling Only Heat Pump   
					A 
					B 
					E 
					F 
					G 
					UNIT   
					SIZE   
					ft-in.   
					4- 215/16 1294 3-10   
					4-1013/16 1493 4- 57/8 1368 4- 91/2 1459   
					5-119/16 1817 5- 65/8 1692 5-101/4 1783 1- 97/8 555 3- 31/16 992   
					7- 8 2336 7- 3   
					2211 7- 65/8 2302 1-115/8 601 4-119/16 1512   
					mm ft-in. mm ft-in. mm ft-in. mm ft-in.   
					mm   
					024   
					036   
					048   
					060   
					108   
					117   
					149   
					179   
					110   
					119   
					151   
					181   
					1169 4- 15/8 1260   
					— 
					— 
					— 
					— 
					1- 95/8 549   
					2- 11/2 648   
					Fig. 3 — Base Unit Dimensions   
					5 
				Fig. 4 — Fan Coil Unit Clearances   
					5. Run refrigerant piping as directly as possible and avoid   
					any unnecessary turns or bends.   
					6. Condensate piping can be directed through the inside   
					wall to an approved drain or straight outside.   
					NOTE: The piping hole for condensate line must slope at a   
					minimum pitch of 1/4 in. per foot to ensure proper drainage. If   
					proper pitch cannot be achieved, install accessory condensate   
					pump at this time.   
					Step 3 — Mount Unit — Refer to Fig. 4 for clearances   
					and dimensions. Use mounting template included inside box to   
					locate mounting bolt holes, piping holes, electrical connec-   
					tions, and accessory outdoor-air intake, if used.   
					Select proper type of hardware from the guidelines below.   
					See Fig. 5.   
					Fig. 5 — Fan Coil Unit Mounting Methods   
					(Hardware is Field-Supplied)   
					Solid structure in ceiling must be used due to the weight of   
					the unit.   
					2. Determine installation position, paying particular   
					attention to piping lengths, wiring connections, clear-   
					ances, etc. See Fig. 3 for connection locations, Fig. 4   
					for clearances, and Fig. 7 and 8 for bolt locations.   
					WOODEN STRUCTURE — Install hanging bolts on a   
					square wooden piece placed over beams.   
					3. Open knockout if right-side piping connections are   
					required (Fig. 9), by removing the pre-slit portion in   
					the rear of the right side panel with a saw or cutter   
					knife.   
					4. Mount hanging brackets on ceiling (Fig. 10) for either   
					concealed or exposed bolt hanging position.   
					5. Lift the unit into place, and fit the hex-head bolts on   
					sides of indoor unit into mounting slots of mounting   
					brackets (Fig. 11). Ensure unit is mounted with a slight   
					tilt to the right rear side for properly drainage.   
					NEWLY BUILT CONCRETE SLAB — Install hanging bolts   
					with inserts, embedded bolts, etc.   
					METAL STRUCTURE — Install hanging bolts utilizing an   
					existing angle or by installing a new support angle.   
					PREVIOUSLY BUILT CONCRETE SLAB — Install hang-   
					ing bolts with expansion anchor.   
					TO MOUNT UNIT:   
					1. Remove mounting bracket and reinstall the 2 hex-head   
					bolts (factory-supplied) into each side of indoor unit as   
					3 
					shown in Fig. 6. Allow approximately /8-in. space   
					6. Tighten indoor unit hex-head bolts securely.   
					between bolt head and unit.   
					6 
				TO INSTALL THERMOSTAT:   
					3 
					If there is at least /8 in. of space between the back of indoor   
					unit and wall:   
					1. Route thermostat wires (field-supplied) through slot in   
					right side or rear panel of indoor unit (Fig. 3).   
					2. Route wires over refrigerant and drain piping as shown   
					in Fig. 12.   
					IMPORTANT: Do not route wires under the piping, or   
					wires could impede air filter removal.   
					Fig. 6 — Installing Hex-Head Mounting Bolts   
					in Fan Coil Unit   
					Step 4 — Connect Refrigerant Piping — Fan coil   
					units may be connected to outdoor units using field-supplied   
					refrigerant grade piping. Refer to Tables 3A and 3B for the cor-   
					rect size piping. The length of refrigerant pipe depends on the   
					unit placement and building structure; run pipes as directly as   
					possible. For piping requirements over 50 ft of total run, or   
					more than 25 ft of lift, consult the Residential Long Line Appli-   
					cation Guide.   
					DO NOT BURY MORE THAN 36 IN. OF REFRIGER-   
					ANT PIPE IN THE GROUND. If any section of pipe is   
					buried, there must be a 6-in. vertical rise to the valve con-   
					nections on the outdoor unit. If more than the recommended   
					length is buried, refrigerant may migrate to the cooler, bur-   
					ied section during extended periods of unit shutdown, caus-   
					ing refrigerant slugging and possible compressor damage at   
					start-up.   
					DIMENSIONS (in.)   
					UNIT SIZE   
					A 
					B 
					C 
					024   
					036   
					048   
					060   
					5015/16   
					5813/16   
					719/16   
					92   
					46   
					495/8   
					571/2   
					701/4   
					905/8   
					537/8   
					665/8   
					87   
					Fig. 7 — Fan Coil Unit Hanging Dimensions   
					To connect piping:   
					1. Install insulation. It is extremely important that all   
					refrigerant lines and the metering device be insulated   
					on heat pumps and multi-splits. On cooling only units,   
					the liquid line may be left uninsulated. Use any accept-   
					able heat resistant closed-cell foam insulation (mini-   
					3 
					mum /8-in. wall thickness). When insulating piping,   
					cap ends and slide insulation over the piping. Insula-   
					tion can also be cut and placed over piping.   
					2. Run liquid and gas refrigerant piping.   
					a. Run pipes as directly as possible, and avoid any   
					unnecessary turns and bends.   
					b. Suspend refrigerant pipes so that the insulation is   
					not damaged and vibrations are not transmitted to   
					the structure.   
					c. Leave slack in the refrigerant pipe between the   
					structure and the unit to absorb vibrations.   
					d. A piston is shipped in the factory-installed meter-   
					ing device body (Fig. 13) with the indoor unit. Use   
					Tables 4A-4C to verify that you have the required   
					piston size for the system being installed.   
					DIMENSIONS (in.)   
					UNIT SIZE   
					B 
					C 
					024   
					036   
					048   
					060   
					46   
					495/8   
					571/2   
					701/4   
					905/8   
					537/8   
					665/8   
					87   
					*Exposed mounting holes.   
					IMPORTANT: The metering device is factory-   
					installed and only needs to be replaced for long line   
					applications or if the system combination requires it.   
					See Tables 4A-4C. See Fig. 13.   
					†Reverse bracket holes (concealed mounting).   
					Fig. 8 — Mounting Included with   
					Fan Coil Unit   
					e. For special applications such as long lines or raised   
					elevations, consult the Residential Long Line   
					Application Guide for specific system require-   
					ments. The arrow on the metering device body   
					must face away from the indoor coil.   
					Fig. 9 — Removing Rear Knockout in Side Panel   
					if Right-Side Piping Connection is Used   
					7 
				f. Refer to the outdoor unit Installation, Start-Up and   
					Service Instructions for additional information.   
					g. Install a factory-supplied filter drier near the out-   
					door unit. On heat pump systems, a bi-flow filter   
					drier must be used.   
					2. To ensure regular flow of condensate water, the drain   
					pipe should be pitched toward an open drain or sump   
					at a downward slope of at least 1/4-in. per ft.   
					3. Attach plate with screws under piping hole.   
					4. Attach drain pipe with nylon wire tie passing through   
					hole (Fig. 15).   
					NOTE: Do not fasten nylon wire ties tight enough to   
					deform the insulation, as this affects its performance.   
					5. Insulate condensate drain line(s) that are located in or   
					above an occupied area with a condensate-proof mate-   
					rial such as polyurethane or neoprene.   
					3. Insulate and caulk wall openings to reduce air infiltra-   
					tion and refrigerant pipe vibrations on structure.   
					4. Evacuate piping, if necessary. If either refrigerant pip-   
					ing or the indoor coil is exposed to atmospheric condi-   
					tions, it must be evacuated to 1000 microns to   
					eliminate contamination and moisture in the system.   
					Step 5 — Connect Condensate Drain Line —   
					Observe all local sanitary codes when installing condensate   
					drains. Refer to Fig. 3 and 14 for drain pipe connection from   
					indoor unit.   
					1. Use hard polyvinyl chloride (PVC) pipe material with   
					nominal ID of 3/4 in. to connect at drain line. Use pipe   
					insulation 1/4-in. thick, such as Armaflex insulation, on   
					exposed piping inside the conditioned space.   
					6. Install an external trap at the end of the condensate   
					line.   
					NOTE: Should the installation require one, a conden-   
					sate pump may be ordered as a field-installed   
					accessory.   
					Table 4A — Piston and Charge Combinations — Cooling Only Systems   
					COOLING   
					INDOOR UNIT SIZE   
					OUTDOOR UNIT   
					38HDR   
					PISTON   
					CHARGE (lb)   
					SIZE   
					018   
					024   
					030   
					036   
					048   
					060   
					57   
					57   
					65   
					70   
					80   
					90   
					7.0   
					7.75   
					10.1   
					8.9   
					12.2   
					12.5   
					024   
					036   
					048   
					060   
					Table 4B — Piston and Charge Combinations — Heat Pump Systems   
					HEAT PUMP   
					INDOOR UNIT SIZE   
					OUTDOOR UNIT   
					38QRR   
					PISTON SIZE   
					INDOOR   
					PISTON SIZE   
					OUTDOOR   
					CHARGE (lb)   
					018   
					024   
					030   
					036   
					048   
					060   
					49   
					55   
					65   
					70   
					82   
					—*   
					40   
					43   
					55   
					63   
					73   
					80   
					7.5   
					7.8   
					12   
					13   
					12.2   
					12.8   
					024   
					036   
					048   
					060   
					*Size 060 indoor heat pump systems use a TXV (thermostatic expansion valve), part no. EA36YD250.   
					Table 4C — Piston and Charge Combinations — Heat and Cool Systems   
					HEAT PUMP   
					INDOOR UNIT SIZE   
					OUTDOOR UNIT   
					38HDR   
					PISTON   
					SIZE   
					CHARGE (lb)   
					018   
					024   
					030   
					036   
					048   
					060   
					57   
					57   
					65   
					70   
					80   
					—*   
					7.0   
					7.75   
					10.1   
					8.9   
					12.2   
					12.5   
					024   
					036   
					048   
					060   
					*Size 060 indoor heat pump systems use a TXV (thermostatic expansion valve), part no. EA36YD250.   
					8 
				Fig. 10 — Mounting Hanging Brackets   
					NOTE: Teflon Seal must face toward the outdoor heat pump unit.   
					Fig. 13 — AccuRater Metering Device at Service   
					Valve (Bypass Type Components),   
					Heat Pump Systems Only   
					Fig. 11 — Hanging Fan Coil Unit   
					*Field-supplied.   
					Fig. 12 — Routing Wires Over Piping   
					9 
				outdoor unit if disconnect can be locked; check local code   
					before installing in this manner.   
					1. Route ground and power wires.   
					Step 6 — Make Electrical Connections — Be sure   
					field wiring complies with local building codes and NEC, and   
					unit voltage is within limits shown in Table 5.   
					Contact local power company for correction of improper   
					line voltage.   
					According to NEC and most local codes, the unit must have   
					an uninterrupted, unbroken ground to minimize personal   
					injury if an electric fault should occur. The ground may   
					consist of electrical wire or metal conduit when installed in   
					accordance with existing electrical codes. Failure to follow   
					this warning could result in an electric shock, fire, or death.   
					To avoid personal injury or damage to unit, do not make   
					electrical connections until all power sources are shut   
					down, locked out, and tagged off. Failure to do so could   
					result in personal injury or unit damage.   
					2. Route line power leads (see Fig. 16) from indoor dis-   
					connect to the fan coil unit. Place wire through hole on   
					the control box (Fig. 17). Connect wire to high voltage   
					terminal board (TB1) and ground screw. When routing   
					the wire in the unit, use care to keep the wire away   
					from refrigerant and condensate piping and any sharp   
					edges. The 208/230-v units are factory wired for   
					230-v to 24-v transformer operation. For 208-v to   
					24-v operation, interchange blue (208-v) and red   
					(230-v) wires. Cap any unused wires with wire nuts.   
					Operation of unit on improper line voltage constitutes abuse   
					and could affect warranty. Refer to Table 5 for permissible   
					operating limits. Do not install unit in system where voltage   
					may fluctuate above or below permissible limits.   
					NOTE: Use copper wire only between disconnect switch(es)   
					and unit.   
					NOTE: Install branch circuit disconnect of adequate size to   
					handle unit starting current per NEC. Locate disconnect within   
					sight of, and readily accessible from, unit, per Section 440-14   
					of NEC. Some codes allow indoor unit to share disconnect with   
					Table 5 — Electrical Data*   
					FAN   
					HEATER   
					POWER   
					MOCP   
					15   
					SYSTEM   
					TYPE   
					UNIT   
					SIZE   
					MIN WIRE SIZE   
					(AWG)   
					Motor 1 FLA   
					Motor 2 FLA   
					kW   
					— 
					— 
					FLA   
					— 
					— 
					MCA   
					0.53   
					1.60   
					2.00   
					3.30   
					FLA   
					0.50   
					1.30   
					1.60   
					2.60   
					024†   
					036   
					048   
					060   
					024†   
					036   
					048   
					060   
					0.5   
					1.3   
					1.1   
					1.3   
					0.5   
					1.3   
					1.0   
					1.3   
					— 
					— 
					0.5   
					1.3   
					— 
					— 
					0.5   
					1.3   
					14   
					14   
					14   
					14   
					14   
					14   
					12   
					10   
					15   
					15   
					15   
					15   
					20   
					25   
					30   
					COOLING   
					ONLY   
					— 
					— 
					— 
					— 
					2.00   
					3.00   
					4.00   
					5.00   
					8.66   
					13.00   
					17.40   
					21.70   
					9.29   
					9.16   
					17.70   
					23.80   
					28.70   
					14.30   
					19.00   
					24.30   
					HEAT PUMP   
					LEGEND   
					AWG — American Wire Gage   
					FLA — Full Load Amps   
					MCA — Minimum Circuit Amps per NEC Section 430-24   
					MOCP — Maximum Overcurrent Protection   
					NEC — National Electrical Code   
					*All units are 208/230-1-60. Minimum operating voltage is 187, max-   
					imum is 253. Units will operate satisfactorily within this voltage   
					range.   
					†Electrical data is the same for both the 24,000 Btuh 024 unit and   
					the 024 unit that has been field-reconfigured for 18,000 Btuh. Refer   
					to Before Installation section on page 3 for reconfiguration details.   
					10   
				LEGEND   
					NOTES:   
					1. All piping must follow standard refrigerant piping techniques.   
					2. All wiring must comply with the applicable local and national codes.   
					3. Liquid line need not be insulated (cooling only units).   
					4. Wiring and piping shown are general points-of-connection guides   
					only and are not intended for a specific installation.   
					5. Insulate condensate line if run above a conditioned space.   
					7. Metering device is provided.   
					φ 
					— Phase   
					NEC — National Electrical Code   
					Piping   
					Line Voltage   
					24 V   
					Thermistor   
					*Standard.   
					†Accessory item.   
					**Field supplied.   
					††Insulate for heat pump application.   
					Fig. 14 — Component Location (Typical Ceiling-Suspended System)   
					11   
				Step 7 — Install Thermostat — These systems use a   
					3-speed thermostat. The thermostat monitors the system opera-   
					tion and controls the operating mode. To change settings or re-   
					fer to the thermostat Operating Instructions.   
					Mount thermostat to a wall in the occupied space using   
					2 field-supplied screws. Locate the thermostat in an area that is   
					not subjected to drafts or direct sunlight through windows.   
					Locate thermostat on an interior wall whenever possible.   
					Figure 18 shows available thermostats.   
					LEGEND   
					TB — Terminal Block   
					Fig. 16 — Line Power Connections   
					Fig. 15 — Routing Drain Piping   
					12   
				2 sn   
					LEGEND   
					ASM   
					ASR   
					— Air Sweep Motor   
					— Air Sweep Relay   
					NEC   
					PL   
					— National Electrical Code   
					— Plug   
					Terminal Block   
					EQUIP GND — Equipment Ground   
					TB   
					— Terminal Board   
					Factory Wiring   
					FL   
					— Fuse Link   
					TRAN — Transformer   
					FPT   
					HP   
					— Freeze Protection Thermostat   
					— Heat Pump   
					Field Power Wiring   
					Field Control Wiring   
					Terminal (Marked)   
					HR   
					— Heater Relay   
					— Heater   
					Terminal (Unmarked)   
					Splice   
					HTR   
					HTT   
					IFM   
					Printed Circuit Board   
					— Heater Temp. Thermostat   
					— Indoor-Fan Motor   
					Accessory or Optional Wiring   
					NOTES:   
					1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent.   
					2. Wire in accordance with NEC and local codes.   
					3. Transformer is thermally protected and will reset automatically.   
					4. Indoor-fan motor(s) are inherently thermally protected.   
					Fig. 17 — Control Circuit Connections Arrangement   
					13   
				COOL   
					HEAT   
					AUTO   
					SLIMLINE THERMOSTAT   
					CARRIER   
					FLAT THERMOSTAT (FLATSTAT)   
					CARRIER   
					HEAT PUMP   
					COOLING ONLY   
					HEAT & COOL   
					COOLING ONLY   
					HEAT & COOL   
					(53DFS250-SL)   
					(53DFS250-FS)   
					COOL   
					AUTO   
					HEAT   
					5-1-1 PROGRAMMABLE THERMOSTAT   
					CARRIER   
					COOLING ONLY   
					HEAT & COOL   
					(53DFST2-NP)   
					Fig. 18 — Thermostats   
					14   
				The heat pump unit uses a timed defrost method. The timed   
					defrost can be field set for 30, 50, or 90 minutes. The timed de-   
					frost is factory set for 90 minutes.   
					Step 8 — Make Connections Between Indoor   
					and Outdoor Units — The thermostat is wired between   
					the indoor and outdoor units to make the system complete.   
					CHECK ACCURATER METERING DEVICE — The cor-   
					rect AccuRater (bypass type) refrigerant control is required for   
					system capacity optimization. An AccuRater device   
					(see Fig. 19) is supplied with the outdoor unit. Refer to   
					Tables 4A-4C to determine the correct AccuRater piston size   
					and charge combination required for the condenser/evaporator   
					system being installed.   
					Piston style as shown in Fig. 19 is shipped with the unit.   
					Do not interchange components between the AccuRater device   
					types.   
					COOLING ONLY SYSTEMS — The following connec-   
					tions must be made to the outdoor unit for it to operate as a sys-   
					tem with the indoor unit:   
					38HDR018-060   
					Route 2 wires of field-supplied 18-gage AWG (American   
					Wire Gage) thermostat cable between the low-voltage terminal   
					block of the fan coil unit and the blue and brown low-voltage   
					wires in the outdoor unit low voltage terminal block. Connect   
					the wires Y1 to Y and C to C. See Fig. 20.   
					HEAT PUMP SYSTEMS — The following connections   
					must be made to the outdoor unit for it to operate as a system   
					with the indoor unit:   
					Route 5 wires of field-supplied 18-gage AWG thermostat   
					cable between the low-voltage terminal block of the fan coil   
					and the outdoor unit low-voltage terminal block. Connect Y1   
					to Y, R to R, O to O, W2 to W2, and C to C with the wires. See   
					Fig. 21.   
					38QRR018-060   
					Fig. 19 — AccuRater (Bypass Type)   
					Metering Device Components   
					15   
				Fig. 20 — Cooling System Wiring Diagram   
					16   
				Fig. 21 — Heat Pump Wiring Diagram   
					17   
				START-UP   
					Operating Sequence — Ceiling-suspended fan coil   
					units have a relay board which controls system operation in re-   
					sponse to a room thermostat. The user may manually select any   
					one of 3 fan speeds for unit operation. Ceiling-suspended sys-   
					tems may be equipped with an accessory power ventilation kit   
					and/or condensate pump.   
					Never operate unit without a filter or with grille removed;   
					damage to the unit or personal injury may result.   
					FAN OPERATION — Fan coils are capable of 3-speed opera-   
					tion. See thermostat instructions for fan speed selection. When   
					the fan(s) is operating in medium or high speed and the unit is   
					equipped with the power ventilation kit, the ventilation fan will   
					operate to provide fresh air.   
					COOLING MODE OPERATION — When the room ther-   
					mostat senses a demand for cooling, the fan coil relay board is   
					energized. The indoor fan(s) will start in the selected speed (if   
					it is not already operating). The reversing valve (heat pump   
					only) will energize for cooling operation.   
					Make the following checks and complete the Start-Up   
					Checklist on page CL-1 before system start-up. Also refer to   
					the condensing unit Installation, Start-Up and Service Instruc-   
					tions for system start-up instructions and refrigerant charging   
					methods.   
					1. Check condensate drainage system:   
					a. Remove grille and frame from the unit.   
					b. On the opposite side of the drain connection, insert   
					a water bottle up into the fan coil unit and fill drain   
					pan. Refer to Fig. 22. Water must flow steadily; if   
					not, check the pipe slope or inspect for any pipe   
					restrictions.   
					The internal condensate pump (if so equipped) runs when-   
					ever the reversing valve is energized (heat pump only) and/or   
					the unit is in cooling. As long as the condensate float switch   
					and freeze protection thermostat are closed, the cooling relays   
					in the fan coil unit will close. This energizes the compressor   
					and outdoor fan in the outdoor unit. The compressor will con-   
					tinue to operate until the room thermostat is satisfied. When the   
					cooling demand is satisfied, the compressor and outdoor fan   
					will stop. If the system is in the AUTO. position, the indoor fan   
					will stop with the compressor. If the unit has the accessory ven-   
					tilation kit, the ventilation fan will operate whenever the indoor   
					fan is set for medium or high speed.   
					HEAT PUMP OPERATION — When the room thermostat   
					senses a demand for heating the indoor fan will start in the   
					selected speed (if not already operating), and the reversing   
					valve will not be energized. The internal condensate pump (if   
					supplied) and freeze protection thermostat are not operated   
					during heating operation. The control relay (CR2) closes, and   
					the compressor and outdoor fan are energized through the de-   
					frost board (DFB), which is located in the outdoor unit. The   
					microprocessor logic in the DFB is energized when the com-   
					pressor starts, and the defrost timer runs. Once every 90 min-   
					utes (factory default setting) of compressor run time, the DFB   
					logic checks the defrost thermostat (DFT). If the DFT is open,   
					the unit continues in heating operation. If the DFT is closed, the   
					DFB switches the unit to defrost mode. The timing on the DFB   
					may be set at either 30, 50, or 90 minutes.   
					DEFROST (Heat Pump Only) — The DFB energizes the   
					RVS (reversing valve solenoid), and the reversing valve   
					switches to the cooling position. The K1 relay on the DFB   
					opens and the outdoor fan stops. The W2 contact on the DFB is   
					also energized, which in turn energizes the defrost relay on the   
					fan coil relay board, turns off the electric heater and stops the   
					indoor fan.   
					The DFB logic checks the 10-minute defrost timer and the   
					DFT. If the DFT opens in less than 10 minutes, the DFB   
					switches the unit back to normal heating operation. If the DFT   
					remains closed, the DFB switches the unit back to heating op-   
					eration after 10 minutes. When the DFB changes back to heat-   
					ing mode, the RVR (reversing valve relay) is deenergized and   
					the reversing valve switches back to heating operation. Both   
					the outdoor and indoor fans come back on, and if necessary, the   
					electric heater also turns on.   
					2. Make sure that all wiring connections are correct and   
					that they are tight.   
					3. Check that all barriers, covers, and panels are in place.   
					Ensure that the filters and return-air grilles have been   
					installed and that the discharge louvers are positioned   
					correctly.   
					After Extended Shutdown — If the system has been   
					turned off for more than 12 hours and a crankcase heater is be-   
					ing used, turn on the indoor and outdoor unit disconnect   
					switches to supply power to the system for 12 hours BEFORE   
					starting the system.   
					Seasonal Changeovers — When changing heat pump   
					system from cooling to heating or heating to cooling, or before   
					starting cooling only system after it has been out of use for the   
					winter season, perform the following steps BEFORE starting   
					the system:   
					1. Inspect and clean the outdoor unit, particularly the   
					coil.   
					2. Clean or replace the air filters in the indoor unit.   
					3. Clean the indoor unit drain pan and drain pipe, and   
					remove any obstructions.   
					4. If the outdoor unit is equipped with a crankcase heater,   
					turn on indoor and outdoor unit disconnect switches to   
					supply power to the system 12 hours before starting   
					the system.   
					Adjusting Airflow   
					AUTOMATIC AIR SWEEP — All units are equipped with   
					an air sweep feature which directs the airflow louvers up and   
					down to provide optimum room air circulation. The air sweep   
					function can be controlled by the toggle switch located on the   
					lower right corner of the unit. If using a thermostat with an air   
					sweep switch, see Fig. 20 and 21 for wiring modifications.   
					Operating Mode Memory — After the system is   
					turned off or after a power failure, the system remains in the   
					last operating mode selected. When the system is turned back   
					on, or when power is automatically restored, operation contin-   
					ues in the same operating mode as when the system shut down.   
					SYSTEM SAFETIES — The system is equipped with the   
					following safety devices to protect system components:   
					Indoor coil freeze protection thermostat — If a coil temper-   
					ature of 28 F or lower is sensed, the compressor and outdoor   
					fan will be shut down until the coil temperature exceeds 28 F.   
					The indoor fan will continue to run.   
					Automatic Operation (Auto.) Mode — If auto.   
					mode is selected, the system automatically switches over the   
					operating mode from heating to cooling, or from cooling to   
					heating (heat pump system only) depending on the selected   
					temperature. Auto. mode also controls fan speed if not manual-   
					ly overridden.   
					Condensate float switch (units equipped with accessory   
					condensate pump, cooling cycle only) — If the level of con-   
					densate in the drain pan rises too high, the condensate float   
					switch will turn the system off.   
					NOTE: Between the cooling cycle and the heating cycle there   
					is a neutral zone of approximately 2° F above and 2° F below   
					the selected temperature when only the fan is operating.   
					18   
				SPECIAL OPERATION, HEATING — Outdoor cooling units   
					may be matched with heat pump ceiling-suspended fan coil   
					units to provide supplemental electric heat. All other operation   
					is the same as a cooling-only system, except these units have   
					heating capability as follows:   
					When the room thermostat initiates a call for heating, the   
					electric heater is turned on. The indoor unit fan will start at the   
					same time, if it was not already running.   
					When the heating requirement is satisfied, the room thermo-   
					stat will open, and the heater will turn off.   
					CLEANING AND MAINTENANCE   
					Fig. 22 — Inserting Water into Drain Pan   
					To avoid the possibility of electric shock, before performing   
					any cleaning and maintenance operations, always turn off   
					power to the system by pressing the mode button on the   
					remote thermostat until the display shows “OFF,” and turn-   
					ing off the outdoor disconnect switch located near the out-   
					door unit. If the indoor unit is on a separate switch, be sure   
					to turn this disconnect off as well.   
					Air Filters (Fig. 23)   
					Operating the system with dirty air filters may damage the   
					indoor unit and, in addition, can cause reduced cooling per-   
					formance, intermittent system operation, frost build-up on   
					the indoor coil, and blown fuses. Inspect and clean or   
					replace the air filters monthly.   
					Do not wash filter in water over 120 F (to avoid shrinkage).   
					Do not expose filter to fire (to avoid fire damage). Do not   
					expose filter to direct sunlight. Clean filter more frequently   
					when air is extremely dirty.   
					REMOVE AIR FILTERS — Remove filters by pulling them   
					straight out.   
					CLEAN OR REPLACE FILTERS — Filters can be vacu-   
					umed or washed in warm water. Shake filter to remove any ex-   
					cess water, and replace by sliding filter behind grille until filter   
					snaps in place. Refer to Fig. 23.   
					For proper system operation, perform the cleaning and   
					maintenance operations in Table 6.   
					Lubrication — The indoor-fan, automatic air sweep, and the   
					outdoor-fan motors are factory lubricated and require no oiling.   
					If the filter has begun to break down or is torn, replace it.   
					Replacement filters are available through your dealer.   
					Table 6 — Cleaning and Maintenance Schedule   
					TASK   
					MONTHLY   
					QUARTERLY   
					YEARLY   
					INDOOR UNIT   
					Clean Air Filters   
					Clean Drain Pipe   
					X 
					X 
					Clean Condensate Drain Pan   
					Clean Indoor Coil   
					Clean Indoor Unit Front Panel   
					X 
					X 
					X 
					X 
					OUTDOOR UNIT   
					Clean the Fins From Outside   
					Open the Unit and Clean Fins Inside   
					Remove Dust From Electrical Parts   
					Check Electrical Connections are Tight   
					Clean Outdoor Fan   
					X 
					X 
					X 
					X 
					X 
					X 
					Clean Outdoor Coil   
					Check that Outdoor Fan Assembly is Tight   
					Clean Drain Pan   
					X 
					NOTE: Maintenance procedures for the outdoor units are in the individual unit installation instructions.   
					19   
				Clean Indoor Unit Bottom Panel — If the bottom panel   
					of the unit becomes dirty or smudged, wipe the outside of the   
					panel with a soft dry cloth. Use a mild liquid detergent and   
					wipe off carefully with a dry cloth.   
					Clean Indoor Coil — To clean the coil, remove indoor unit   
					bottom panel and vacuum the coil fins, using care not to bend   
					or damage fins.   
					Clean Outdoor Coil (Outdoor Unit)   
					Some metal parts and sharp fins of outdoor unit coil can   
					cause personal injury during cleaning. Clean coil carefully.   
					To clean the outdoor coil:   
					1. Remove any dirt or obstruction from discharge   
					opening.   
					2. Use a garden hose to spray water on the coil. Debris   
					that collects between coil fins inhibits heat transfer —   
					direct the water spray between coil fins to flush out   
					debris.   
					Fig. 23 — Cleaning Filters   
					Clean Condensate Drains — Clean all drains and drain   
					pans at the start of each cooling season. Check the flow by   
					pouring water into the drain.   
					Before Calling for Service — Save the cost of a service   
					call by doing the following:   
					CLEAN OR REPLACE DRAIN PAN   
					1. Be sure main power to system is turned on.   
					2. Press Mode button until OFF is displayed. Wait 5 min-   
					utes.   
					3. Press Mode button until either COOL or HEAT is dis-   
					played (as desired).   
					4. Adjust thermostat set point to desired room tempera-   
					ture. If system starts within a few minutes, service may   
					not be necessary. If system does not operate properly,   
					check Table 7 for typical solutions.   
					1. Place a plastic sheet on the floor to catch any water   
					that may spill from drain pan.   
					2. Remove the intake grille and distribution assembly   
					(attached).   
					3. Remove the condensate water in the drain pan by let-   
					ting water drain into a 3-gallon bucket.   
					Do not use a screwdriver to pry drain pan out of assembly   
					— it could damage the pan.   
					IF SYSTEM FAILS TO OPERATE — Be sure:   
					• unit ON/OFF switch is in ON position   
					• fuse or circuit breaker is not tripped   
					4. Remove the 4 screws holding the drain pan.   
					5. Carefully hold the drain pan to remove it from the   
					assembly.   
					FRESH AIR INSTALLATION OPTION   
					The units have an installation option, which allows for field   
					installation of fresh air ventilation. Plan the installation careful-   
					ly. Before beginning, measure carefully and follow acceptable   
					building practices, NEC, and local codes.   
					SERVICE   
					Ventilation-Air Accessory — Refer to ventilation air   
					accessory installation instructions.   
					When servicing unit, turn off all electric power to unit to   
					avoid shock hazard or injury from rotating parts.   
					TROUBLESHOOTING   
					If the under-ceiling fan coil unit fails to start or operate   
					properly, sometimes the problem is minor and can be handled   
					without a service call. Refer to Table 7 for some common prob-   
					lems, causes, and typical solutions. See Fig. 20 and 21 for addi-   
					tional system troubleshooting details. If the problem cannot be   
					corrected, contact a local dealer for further assistance.   
					Do not vent refrigerant to atmosphere when servicing unit.   
					Recover refrigerant during system repair or unit removal.   
					20   
				Table 7 — Troubleshooting   
					PROBLEM   
					CAUSE   
					TYPICAL SOLUTION   
					System Does Not Start.   
					Blown fuse or circuit breaker tripped at building   
					power entry.   
					Replace fuse or reset circuit breaker.*   
					Indoor and/or outdoor unit disconnect switch is off.   
					Thermostat is set to night mode.   
					Power failure.   
					Turn on disconnect switch(es).   
					Cancel mode using Day/Night button on thermostat.   
					Restore power.   
					Unit is in off mode.   
					Press Mode button on thermostat until thermostat   
					displays the desired unit mode.   
					Three-minute time delay is running.   
					Wait for 3 minutes.   
					Temperature is above or below the selected   
					temperature.   
					Select new temperature using the thermostat.   
					System Does Not Cool Properly. Air filter(s) in indoor unit is dirty or needs to be   
					Clean or replace air filter(s).   
					replaced.   
					Temperature is set too high or too low.   
					Reset temperature to desired comfort setting using   
					the thermostat.   
					Outdoor unit outdoor coil restricted.   
					Fan speed is set too low.   
					Remove obstruction.   
					Adjust fan speed to high or auto. using the Fan   
					button on the thermostat.   
					System Does not Heat Properly. Air filter(s) in indoor unit is dirty or needs to be   
					Clean or replace air filter(s).   
					replaced.   
					Temperature is set too high or too low.   
					Reset temperature to desired comfort setting using   
					the thermostat.   
					Outdoor unit outdoor coil restricted.   
					Fan speed is set too low.   
					Remove obstruction.   
					Adjust fan speed to high or auto. using the Fan   
					button on the thermostat.   
					Outdoor unit outdoor coil is frosted up.   
					Check manual defrost timer setting and adjust as   
					necessary.   
					Ice or frost has Formed   
					on Indoor Coil.†   
					Low outdoor-air temperature.   
					Air filter(s) in indoor unit is dirty or needs to be   
					replaced.   
					Run system in fan-only mode until frost is gone.   
					Clean or replace air filter(s).   
					Insufficient Airflow.   
					Air filter(s) in indoor unit is dirty or needs to be   
					replaced.   
					Fan coil unit coil is blocked.   
					Clean or replace air filter(s).   
					Clean air discharge louvers.   
					*If fuse blows or circuit breaker trips again after first start attempt, DO NOT attempt to start system again.   
					Contact your local dealer for assistance.   
					†When outdoor temperature is approximately 55 F or below, indoor coil frosting may occur when system is   
					operated in cooling or maximum dehumidification mode. Units are not intended to operate below 55 F   
					without appropriate accessories.   
					21   
				SERVICE TRAINING   
					START-UP CHECKLIST   
					Packaged Service Training programs are an excellent way to increase your knowledge of the equipment   
					discussed in this manual, including:   
					• Unit Familiarization   
					• Installation Overview   
					• Maintenance   
					• Operating Sequence   
					A large selection of product, theory, and skills programs are available, using popular video-based formats   
					and materials. All include video and/or slides, plus companion book.   
					Classroom Service Training which includes “hands-on” experience with the products in our labs can mean   
					increased confidence that really pays dividends in faster troubleshooting and fewer callbacks. Course   
					descriptions and schedules are in our catalog.   
					CALL FOR FREE CATALOG 1-800-644-5544   
					[ 
					] Packaged Service Training   
					[ 
					] Classroom Service Training   
					Copyright 2006 Carrier Corporation   
					Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.   
					Catalog No. 02-40QA0007-SI Printed in U.S.A. Form 40QA-7SI Pg 22 706 3-06 Replaces: 40QA-5SI   
					Book 1   
					4 
					Tab 3d 2c   
				START-UP CHECKLIST   
					I. PRELIMINARY INFORMATION   
					OUTDOOR UNIT: MODEL NO. ___________________   
					INDOOR UNIT: MODEL NO. _____________________   
					SERIAL NO. ___________________________________   
					SERIAL NO. ___________________________________   
					ACCESSORIES: __________________________________________________________________________________   
					PISTONS: INDOOR SIZE: ____________   
					OUTDOOR SIZE: ____________   
					REFRIGERANT PIPING: EQUIVALENT LINE LENGTH: ____________   
					LIFT: FAN COIL ABOVE OUTDOOR UNIT? ____________   
					FAN COIL BELOW OUTDOOR UNIT? ____________   
					II. PRE-START-UP   
					INDOOR UNIT (REFER TO OUTDOOR UNIT INSTALLATION INSTRUCTIONS FOR OUTDOOR UNIT   
					PRE-START-UP FUNCTIONS)   
					IS THERE ANY SHIPPING DAMAGE? ____________   
					IF YES, WHERE? ____________________________________   
					WILL THIS DAMAGE PREVENT UNIT START-UP? ____________   
					IS POWER SUPPLY CORRECT? ____________   
					HAS GROUND WIRE BEEN CONNECTED? ____________   
					HAS THE CORRECT SIZE FUSE OR HACR BREAKER BEEN PROVIDED? ____________   
					ARE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY? ____________   
					IS THE DISCONNECT SWITCH INSTALLED WITHIN SIGHT OF THE UNIT? ____________   
					IS THE LOW-VOLTAGE CABLE (INDOOR TO OUTDOOR UNIT) RUN AND CONNECTED PROPERLY? ____________   
					HAS CONDENSATE DRAIN BEEN RUN, SLOPED AND TRAPPED PROPERLY? ____________   
					IS FILTER(S) IN PLACE? ____________   
					IS UNIT MOUNTED LEVEL? ____________   
					IS HEATING PISTON INSTALLED (FIG. 13), THE CORRECT SIZE, AND IN THE CORRECT DIRECTION? ____________   
					III. PIPING   
					IS A LIQUID LINE SOLENOID INSTALLED IF REQUIRED BY LONG-LINE APPLICATIONS ? ____________   
					IS FILTER DRIER INSTALLED AT THE OUTDOOR UNIT? ____________   
					HAVE LEAK CHECKS BEEN MADE AT THE COMPRESSOR, OUTDOOR UNIT, FLARE CONNECTIONS, FILTER   
					DRIERS, AND FUSIBLE PLUGS WITH A LEAK DETECTOR?* ____________   
					*FIELD PIPING AND ALL TUBING CONNECTIONS MUST BE LEAK TESTED BY THE PRESSURE METHOD DE-   
					SCRIBED IN CARRIER GENERAL TRAINING FOR AIR CONDITIONING MANUAL (GTAC2), MODULE 5. USE R-22   
					AT APPROXIMATELY 25 PSIG BACKED UP WITH AN INERT GAS TO REACH A TOTAL SYSTEM PRESSURE NOT   
					TO EXCEED 245 PSIG.   
					CL-1   
				START-UP CHECKLIST (cont)   
					HAS PIPING SYSTEM BEEN EVACUATED TO 1000 MICRONS (IF REQUIRED)? ____________   
					HAS SYSTEM CHARGE BEEN WEIGHED IN (IF REQUIRED)? ____________   
					HAVE SERVICE VALVES BEEN FULLY BACKSEATED? ____________   
					CHECK VOLTAGE: IS VOLTAGE WITHIN RANGE SHOWN FOR UNIT (WITH UNIT OPERATING)?   
					OUTDOOR ____________   
					INDOOR ____________   
					IV. START-UP   
					IF UNIT HAS A CRANKCASE HEATER, HAS IT BEEN ON FOR 24 HOURS? ____________   
					MEASURE AND RECORD THE:   
					AIR ENTERING OUTDOOR UNIT: ____________ F   
					AIR ENTERING INDOOR UNIT: ____________ F   
					DISCHARGE LINE TEMPERATURE: ____________ F   
					VAPOR LINE TEMPERATURE: ____________ F   
					MEASURE AND RECORD THE:   
					VAPOR LINE PRESSURE: ____________ PSIG   
					DISCHARGE PRESSURE: ____________ PSIG   
					START-UP CHECKLIST   
					I. PRELIMINARY INFORMATION   
					OUTDOOR UNIT: MODEL NO.   
					INDOOR UNIT: MODEL NO.   
					SERIAL NO.   
					SERIAL NO.   
					ACCESSORIES: __________________________________________________________________________________   
					PISTONS (38HDC and 38QRC SYSTEMS ONLY): INDOOR SIZE: OUTDOOR SIZE   
					(38QRC SYSTEMS ONLY):   
					REFRIGERANT PIPING: EQUIVALENT LINE LENGTH:   
					(IF OVER 50 FT)*   
					LIFT: FAN COIL ABOVE OUTDOOR UNIT (IF OVER 25 FT)*?   
					FAN COIL BELOW OUTDOOR UNIT (IF OVER 25 FT)*?   
					*APPLIES ONLY TO 38HDC AND 38QRC UNITS USING LONG-LINES APPLICATIONS. MAXIMUM EQUIVALENT   
					LINE LENGTH FOR 38HDS SYSTEMS IS 50 FT. MAXIMUM LIFT ON 38HDS APPLICATIONS IS 30 FT FROM LOW-   
					EST SYSTEM POINT TO HIGHEST SYSTEM POINT.   
					PRE-START-UP   
					INDOOR UNIT (REFER TO OUTDOOR UNIT INSTALLATION INSTRUCTIONS FOR OUTDOOR UNIT PRE-START-UP   
					FUNCTIONS)   
					IS THERE ANY SHIPPING DAMAGE?   
					IF YES, WHERE?   
					WILL THIS DAMAGE PREVENT UNIT START-UP?   
					IS POWER SUPPLY CORRECT?   
					(115-V FOR 40QAB024-048, 115 V UNITS; OR 208/230 V FOR 40QAB024-   
					048, 208/230 V UNITS AND ALL 40QAB060 AND 40QAE024-060 UNITS. ALL SYSTEMS REQUIRE SINGLE-PHASE   
					POWER)   
					HAS GROUND WIRE BEEN CONNECTED?   
					HAS THE CORRECT SIZE FUSE OR HACR BREAKER BEEN PROVIDED? ARE POWER WIRES   
					TO THE UNIT SIZED AND INSTALLED PROPERLY? IS THE DISCONNECT SWITCH IN-   
					STALLED IN SIGHT FROM THE UNIT?   
					IS THE LOW-VOLTAGE CABLE (INDOOR TO OUTDOOR UNIT) RUN AND CONNECTED PROPERLY?   
					Copyright 2006 Carrier Corporation   
					Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.   
					Book 1   
					4 
					Catalog No. 02-40QA0007-SI   
					Printed in U.S.A.   
					Form 40QA-7SI   
					Pg CL-2   
					706   
					3-06 Replaces: 40QA-5SI   
					Tab 3d 2c   
				 |