Buhler 6000 HQ6095 User Manual

inland

Model 1500

For serial number 08BM1500001 and later

Operator’s and Parts Manual

Bale Carrier

46912

04/08

bühler

1500 Bale Carrier

OPERATORS AND PARTS MANUAL

Table of Contents

Description

Page

TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS……..………...

GENERAL SPECIFICATIONS…..…………………………………………………

INTRODUCTION…………………………………………………………………….

Serial Decal Location…………………………………………………………….

Warranty Registration…………………………………………………………….

SAFETY………………………………………………………………………………

General Safety Notes…………………………………………………………….

Safety Decals……………………………………………………………………..

Important Precautions……………………………………………………………

PRE OPERATION CHECKLIST...…………………………………………………

OPERATION.……………………………………………………………………….. 10

Attaching Bale Carrier to Tractor……………………………………………….. 10

Attaching Bale Carrier Controls to Tractor…………………………………….. 10

Carrier Controls Operation……………………………………………………… 12

Loading Bales……………………………………………………………………..

Bale Pusher Operation…………………………………………………………... 14

Transporting 1500 Bale Carrier………………………………………………… 14

Unloading……..………………………………………………………………….. 15

LUBRICATION.……………………………………………………………………… 16

Pivot Points……………………………………………………………………….. 16

Roller Chain………………………………………………………………………. 16

Carrier Beams……………………………………………………………………. 16

MAINTENANCE……………………………………………………………………. 17

Fasteners…………………………………………………………………………. 17

Hydraulic System………………………………………………………………… 18

Hydraulic Fitting Torques……………………………………………………….. 18

Chain………………………………………………………………………………. 19

Wheels/Tires……………………………………………………………………… 19

Storage……………………………………………………………………………. 20

APPENDIX LIST…………………………………………………………………….. 21

APPENDIX A ASSEMBLY INSTRUCTIONS……………………………………. 22

APPENDIX B HYDRAULIC ASSEMBLY………………………………………... 30

APPENDIX C ELECTRICAL ASSEMBLY………………………………………... 55

APPENDIX D GENERAL ASSEMBLY…………………………………………... 59

CHECKLIST………………………………………………….……………………… 78

Predelivery………………………………………………………………………... 78

Customer Delivery……………………………………………………………….. 78

bühler

1500 Bale Carrier

TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATION

bühler

1500 Bale Carrier

GENERAL SPECIFICATIONS:

Dimensions:

- Length: 44’ (13.4 m)

- Deck Length: 37’ (11.3 m)

- Width: 8’6” (2.6 m)

- Weight (empty): 5495 LB (2498 kg)

- Drawbar Vertical Load (empty): 1365 LBF (6071 N)

- GVW: 18720 LB (8491 kg)

Capacity:

- Total bale payload: 13225 LB (6000 kg)

- Bales 6’ (1.8 m) diameter maximum to 4’ (1.2 m) diameter minimum

- Hay crop, small grains, and flax straw

- Eight 4’ (1.2 m) wide bales

- Seven 5’ (1.52 m) wide bales

Tires:

- 4-12.5L x 15 FI - 12 ply, Load Range F, Farm Hwy Service tire

- Six bolt heavy-duty hubs with twine guards

- Walking beam axle design

Control Handle:

- Power: 12v

- Fuse: 15 amp (surge protection provided on machine)

Hydraulics:

- Two remote tractor hydraulics circuits required for operation

- Closed-center hydraulic standard.

- In-field configuration is required for open-center or load-sensing tractors

- One Lift cylinder with restrictor

- One Tilt cylinder with restrictor

- Two 22.2 cu. inch (363.79 cu cm) hydraulic motors

- See Appendix B for details on hydraulic components

Tractor:

- Size: 60 hp (45kW) recommended

- Weight: As per ASAE specification ASAE S365.4 the tractor must weight 12480 LB

(5660 kg) to adequately handle a GVW of 18720 LB (8491 kg)

- Maximum loaded towing speed 20 mph (32 km/h)

bühler

1500 Bale Carrier

INTRODUCTION

CAUTION: Your 1500 Bale Carrier requires a recommended minimum 60 hp

(75kw) tractor. The maximum loaded transportation speed of 20 mph (32 km/h) and

18720 LB (8491 kg) must not be exceeded.

This manual has been provided as information regarding the specifications, safe

operation and maintenance of your agricultural 1500 Bale Carrier. Read and understand

this manual and the tractor manual prior to operating to obtain the best use of operating

your 1500 Bale Carrier. Keep this manual for reference and to forward to new operators

and owners. Contact your local Buhler Inland dealer if you require any assistance,

information or additional manuals.

Your new bale carrier is designed to retrieve, transport, and unload a wide range of

round bales. Sizes that can be accommodated range from 4’ (1.2 m) diameter to 6’ (1.8

m) diameter in a variety of hay crops as well as small grain and flax straw.

Serial Decal Location

The serial decal is located on the left side of the front crossmember. Please record the

serial number in the space provided for future reference. The serial decal will provide

the model and date of manufacture of the Bale Carrier and will be required to obtain

correct replacement parts and complete warranty claims.

For your records, record

Serial Number here: ________________________

B.I.I.FARGOINC.

FARGONORTHDAKOTA

versatile

farmking

allied

inland

Warranty Registration

The warranty registration and delivery report MUST be completed within thirty (30) days

of delivery to validate the warranty.

bühler

1500 Bale Carrier

SAFETY

Read and understand all the safety messages listed in this manual. For your safety and

the safety of others near the machine, learn how to control and operate your 1500 Bale

Carrier properly. It is your responsibility to inform subsequent operators and owners of

these precautions.

General Safety Notes

ꢀ Keep young children away from machinery and bales at all times.

ꢀ Be aware that accidents often happen when the operator is tired or in a hurry to get

finished. Take the time to consider the safest way. Never ignore warning signs of

fatigue.

ꢀ Keep hands, feet, clothing and hair away from moving

parts. Never attempt to clear obstructions or objects

from a machine while the engine is running.

ꢀ Keep all shields in place. Never alter or remove safety

equipment.

ꢀ Do not attempt to clear any blockage or reach into the

1500 Bale Carrier with your arm or leg unless the tractor engine is stopped.

ꢀ Do not load bales of sizes not out lined in the specifications section.

ꢀ Use proper lighting and safety warnings when transporting equipment on public

roads and during darkness. The slow moving vehicle emblem must be visible. Check

with your local law enforcement agency for specific requirements.

ꢀ Provide a first-aid kit for use in case of

emergencies.

ꢀ The safety information in this manual does not

replace safety codes, insurance needs, or laws

governing your area. Be sure your machine

meets the standards set by these regulations.

ꢀ Keep a fire extinguisher with the machine. Be

sure the extinguisher is properly maintained and

be familiar with its proper use.

ꢀ Wear close-fitting clothing and cover long hair. Never wear

dangling items such as scarves or bracelets.

ꢀ Remember that YOU are the key to safety. Good safety

practices protect you and the people around you.

ꢀ Follow all safety messages in the manual and on safety

signs located on the machine.

ꢀ It is your responsibility to read and understand this manual completely before

operating the bale carrier.

bühler

1500 Bale Carrier

ꢀ Never leave the tractor unattended while the 1500 Bale Carrier is hooked up, always

shut tractor off and remove key before leaving the tractor seat. A child or even a pet

could engage an idling machine.

ꢀ Keep the 1500 Bale Carrier on solid ground; rocks and holes can be dangerous for

operation and movement.

ꢀ Prior to use, check to ensure the attachment is properly hitched.

ꢀ Improper use of the 1500 Bale Carrier and tractor can cause serious injury or death.

ꢀ Never operate 1500 Bale Carrier with frayed or damaged hoses or leaking fittings. A

burst could cause one or more hydraulic components to behave erratically causing

serious injury or loss of life.

ꢀ Operate 1500 Bale Carrier only while seated in the tractor seat.

ꢀ Do not load bales improperly; always load according to the manual’s operation

procedures.

ꢀ If for some reason you feel the tractor tipping immediately lower lift arms.

ꢀ Do not raise lift arms to extreme heights while tractor is on an incline. Be alert for

terrain changes and adjust accordingly.

ꢀ Allow for 1500 Bale Carrier and tractor length when turning.

ꢀ Do not overload the GVW of 18720 LB (8491 kg) and when loaded keep the speed

below 20 mph (32 km/h).

ꢀ Before allowing anyone to operate the machine, for however a short time or

distance, make sure they have been instructed in its safe and proper use.

ꢀ Review the manual and all safety related items with all operators annually.

Correct other operators not using recommended procedures before an accident

occurs.

ꢀ When assembling, operating and servicing machinery, wear all the protective

clothing and personal safety devices that could be necessary for the job at hand.

ꢀ Never work beneath a raised lift arm unless it is securely supported. The control

handle can be moved or a hydraulic leak could cause the arm to drop resulting in

serious injury or death.

ꢀ Use only service and repair parts made or approved by the equipment manufacturer.

Substituted parts may not meet strength, design, or safety requirements.

ꢀ Do not modify the machine. Unauthorized modifications may impair the function

and/or safety and affect machine life.

ꢀ Keep the area used for servicing machinery clean and dry. Wet

or oily floors are slippery. Wet spots can be dangerous when

working with electrical equipment. Be sure all electrical outlets

and tools are properly grounded.

ꢀ Keep machinery clean. Straw and chaff on hot surfaces are a fire hazard. Do not

allow oil or grease to accumulate on service platforms, ladders or controls. Clean

machines before storage.

ꢀ Never use gasoline, naphtha or any volatile material for cleaning purposes. These

materials may be toxic and/or flammable.

ꢀ When storing machinery, cover sharp or extending components to prevent injury

from accidental contact.

bühler

1500 Bale Carrier

Safety Decals

The terminology and decal location illustration shows the approximate location and

detail of safety decals. To install safety decals ensure the installation area is clean and

dry. Decide on the exact position before you remove the backing paper. Remove the

smallest portion of the split backing paper and align over the specified area. Carefully

press in place. Slowly peel back the remaining paper and smooth the remaining portion

in place. Small air pockets can be pierced with a pin and smoothed out. Keep all decals

clean and replace any that are damaged or missing. Replacement decals are available

from you local dealer. The following pictorials indicate important precautions to be used

during the operation of the 1500 Bale Carrier.

1. Part # 813624

2. Part # 813625

3. Part # 21867 4. Part # 813626

6. Part # 813632

5. Part # 813627

7. Part # 813633

8. Part # 813635

WARNING

HIGH-PRESSURE FLUID HAZARD

To prevent serious injury or death:

Relieve pressure on system

before repairing or adjusting or disconnecting.

Wear proper hand and eye protection

when searching for leaks. Use wood or

cardboard instead of hands.

Keep all components in good repair.

SW700

10. Part # 813637

11. Part # 813636

12. Part # 814490

13. Part # 814457

19. Part # A7017-00

1500

14. Part # 813952

15. Part # 967053

17. Part #

813631

RED RELFECTIVE

ORANGE FLOURESCENT

BUHLER BALE CARRIER 1500/2500 SNUBBER UNIT

P/N: 813949

16. Part # 967055

18. Part # 813628

(NO SERVICEABLE PARTS INSIDE)

YELLOW REFLECTIVE

AMBER REFLECTIVE

DECAL PN: 813952

CONTINUITY LIGHT

bühler

1500 Bale Carrier

Important Precautions

The alert symbol is used throughout this manual. It indicates attention is required and

identifies hazards and alerts you that your safety is involved. Follow the recommended

precautions.

CAUTION

Indicates a potentially hazardous situation, which may result in

injury. It may also be used to alert against unsafe practices.

WARNING The warning symbol indicates a potentially hazardous

situation, which could result in death or serious injury and includes hazards that are

exposed when guards are removed. It may also be used to alert against unsafe

practices.

DANGER

The danger symbol indicates an imminently hazardous

situation, which will result in death or serious injury. This signal word is limited to the

most extreme situations, typically for machine components, which for functional

purposes, cannot be guarded

bühler

1500 Bale Carrier

PRE-OPERATION CHECKLIST

CAUTION

Make sure the tractor has a 60 hp (45 kw) or greater rating

and a mass of 12480 LB (5660 kg). Make sure the drawbar is capable of supporting the

1500 Bale Carrier empty or loaded.

WARNING The tractor must be equipped with an approved Roll over

Protection Structure (ROPS) and safety belts to help prevent personal injury or death

caused by tractor roll over.

To ensure safe and proper operation of the 1500 Bale Carrier, inspect the following

items prior to operation and daily thereafter. Refer to operation, lubrication and

maintenance sections for detailed instructions.

ꢀ Prior to first use verify that the 1500 Bale Carrier has been properly assembled and

that the operator understands the safety, operating, and maintenance requirements.

ꢀ Check for missing fasteners and replace if necessary. Refer to maintenance section

for details.

ꢀ Check and maintain proper tire pressure of 90 psi (620 kpa).

ꢀ Check for loose wheel bolts. Bolts must be torqued to 125 ft LB (170 Nm).

ꢀ Clean 1500 Bale Carrier of any foreign material that may have accumulated from

previous run.

ꢀ Lubricate all points requiring daily lubrication.

ꢀ Check chain tension and adjust if necessary with front sprocket adjusting bolt

(approximately 6” (15 cm) of upward slack). This is verified by raising the chain by

hand.

ꢀ Ensure top surface of bale carrier beams are properly coated with a graphite coating

to reduce bale friction while pushing bales back.

ꢀ Ensure that the tractor used to pull the 1500 Bale Carrier is in working order

according to the tractor manual.

ꢀ Verify the 1500 Bale Carrier is properly coupled to the tractor with the safety chain.

ꢀ Inspect all safety reflective decals, slow moving vehicle decals and lights where

applicable.

ꢀ Inspect the hydraulic system on the 1500 Bale Carrier and your tractor for leaks or

any other damage.

ꢀ Ensure the control handle actions reflect the movements of the 1500 Bale Carrier.

ꢀ Inspect all electrical connections to ensure proper function of the machine

ꢀ Ensure transport safety chain is disengaged from bale lift arm and stored on chain

lug located on second cross member. Failure to do so may cause damage to lift arm.

bühler

1500 Bale Carrier

OPERATION

CAUTION

Prior to operation ensure the operator has read and

understands the safety requirements of the 1500 Bale Carrier. Ensure the pre-operation

checks have been completed prior to operation.

1. Attaching Bale Carrier To Tractor

CAUTION

Shut off tractor, engage parking brake and remove key before

working around 1500 Bale Carrier. Refer to tractor manual for tractor parking

procedures.

CAUTION

Use only the drawbar to couple the 1500 Bale Carrier to the

tractor. Ensure drawbar is capable of handling the 1500 Bale Carrier load. The tractor

must have a minimum mass of 12480 LB (5660 kg) and recommended 60 hp (45 kw).

ꢁ Using the tongue jack, raise tongue to align with hitch pin, adjust clevis position

as necessary to level the carrier beams.

ꢁ Position tractor and secure with locking type drawbar pin (not supplied). Use an

approved hitch pin with a mechanical retainer.

ꢁ Route safety chain around the hitch clevis, around drawbar support and back

hook. Refer to tractor manual for further drawbar instructions.

ꢁ Do not use intermediate support on drawbar as attaching point.

ꢁ Store safety chain off the ground when not in use. If safety chain is damaged in

any way, contact your dealer for a replacement.

ꢁ For serial number 08BM1500001 and later, open-center valve is a factory-

installed feature

ꢂ Note: The bale carrier is factory-configured to operate with tractors

having CLOSED-CENTER hydraulic systems (page 31).

ꢁ For tractors with OPEN-CENTER or LOAD-SENSING hydraulic systems,

refer to the configuration on pages 33, 50 and 51.

2. Attaching Bale Carrier Controls To Tractor

ꢁ Bale lift and push functions are controlled by the 1500 Bale Carrier valve. Two

hoses complete with black hydraulic tip covers supply pressure and tank. The

retraction hose is designated with a check valve and ensures proper flow through

the valve. Connect the return hose to the retract circuit and the extend hose to

opposite extend port.

ꢁ The tilt function is controlled by the tractor’s remote valve. Two hoses complete

with red hydraulic tip covers supply extension and retraction.

ꢁ Connect control handle harness to the machine harness. Connection is made at

the snubber unit by matching the appropriate socket and plug.

bühler

1500 Bale Carrier

ꢁ The power required to operate the 1500 Bale Carrier is supplied by the tractors

12-volt electrical system. Connect the red wire to the tractor positive and green to

tractor ground. Connection may be made via tractor accessory plug or alternate

method. The 15-amp fuse must be used on the positive wire as supplied.

ꢁ Verify 1500 Bale Carrier operation matches 1500 Bale Carrier control handle

decal.

bühler

1500 Bale Carrier

3. Carrier Control Operation

ꢁ To start 1500 Bale Carrier operation, engage the remote hydraulic valve in the

extension position. Lock valve in detent. Valve to remain constantly on during

operation.

ꢁ The control handle is fitted with one rocker switch and two momentary contact

rocker switches. They function as follows:

o PUSHER SPEED: Select

(HIGH) to operate

pusher motors in series at high speed or

(LOW) to operate in parallel at low speed. Torque

is increased at low speed and pushes bales with

more force.

o PUSHER: Depress and hold PUSHER FWD to

move forward. Depress and hold PUSHER BACK

to move pusher back.

o LIFT ARM: Depress and hold LIFT ARM UP to

raise lift-arm. Depress and hold LIFT ARM DN to

lower lift-arm.

CONTROL

HANDLE

ꢁ To operate raise / lower tilt function engage the remote hydraulic valve in the

extension position to raise the tilt deck and engage the retract position to lower

the deck.

4. Loading Bales

WARNING Make sure area is clear before lowering bale lift-arm. Failure to

do so could result in injury or death.

ꢁ Align the tractor and 1500 Bale Carrier as indicated in the pictoral for pick up

method used. Slowly approach the bale at 5 mph (8 km/h) while loading. When

bale is properly captured, begin to lift bale.

ꢁ The 1500 Bale Carrier is designed to load bales with one of three options. Refer

to the appropriate section on the next page for your option loading instructions.

Instructions for the fork positions are provided in appendix A.

NOTE: Before loading bale the pusher must be at the front of the carrier deck.

bühler

1500 Bale Carrier

ꢁ The Fixed Pick Up Arm requires the

operator to drive at 90° to the bale direction.

The bales are loaded “End On”. The bale is

loaded onto the carrier deck by depressing

and holding LIFT ARM UP until the bale rolls

off the pickup arm and onto the carrier

beams.

FIXED PICK UP ARM

ꢁ The Bale Deflector attached to the fixed pick

up arm allows the bales to be picked up from

either “End On” or “Side On.” The deflector

rotates the bale 90°before it is lifted up onto

the carrier. Forward travel is used to rotate

the bale. Approach the bale so that the outer

end of the bale rides up on the bale deflector

as the loading arm moves under the bale.

To pickup bales that are placed “End On,”

drive so the inner arm of the loading fork is

against the inner edge the bale. The bale will

then be loaded onto the carrier in the same

direction as it was picked up. Continue to

load using fixed arm instrucitons.

BALE DEFLECTOR

NOTE: The bale should be contacted about 12” (30 cm) from its outer end when

using the bale deflector. Contacting the bale further to the inside may result in damage

to the deflector, bale lift arm or bale.

ꢁ The Rotating Pick Up Arm (RPU) loads

bales “side on”. The lift arm starts in the

lowered position. Drive forward until the forks

are positioned around the ends of the bale

with the inside stationary fork as close as

possible to the bale. Depress and hold LIFT

ARM UP. The bale is then squeezed on end

until the pressure matches the sequence

RPU LOADING BALE

valve setting that rotates and raises the bale.

When the bale is lifted above, the bale is

released by depressing LIFT ARM DN. This

releases the bale and returns the RPU to the

ready state for the next bale. Refer to the

assembly instructions for adjusting RPU’s

settings.

RPU LIFTING BALE

bühler

1500 Bale Carrier

5. Bale Pusher Operation

CAUTION

To avoid misbalanced loads the operator is only required to

push back one bale length to prepare for the next bale.

NOTE: Lower loading arm before operating the pusher.

ꢁ Depress and hold PUSHER BACK and move bales far enough to the rear to

provide room to load the next bale.

ꢁ Return pusher all the way to the front by depressing and holding PUSHER FWD.

ꢁ Hi speed / Low torque mode is recommended for normal use.

ꢁ Low speed / High torque mode is for heavier payloads or situations where bales

are wet or resist sliding.

6. Transporting 1500 Bale Carrier

WARNING Do not tow over 20 mph (32 km/h) when loaded. Turn on

flashing lights when transporting on public roadways. Obey local regulations regarding

road transport. Raise bale lift arm and use the safety chain when transporting. Ensure

the lift arm chain latch is used to prevent the safety chain from dislodging or loosening.

ꢁ Do not transport if end bale is overhanging

beams. Beam should extend beyond last bale

for a minimum of 2’ (61 cm).

LATCH

ꢁ Raise lift arm prior to transport. Always

engage lift arm safety chains when

SAFETY CHAIN

transporting on public roadways or when not

in field. Lock chain in position with latch

LIFT ARM

provided.

ꢁ Monitor the condition and position of bales

that are being transported.

ꢁ Slow speed when transporting over bumps or

rough terrain.

LIFT ARM SAFETY CHAIN

ILLUSTRATION

bühler

1500 Bale Carrier

7. Unloading

DANGER

Make sure area is clear before unloading. Failure to do so

could result in serious injury or death.

NOTE: Do not run pusher all the way to the end, the resulting shock load may cause

damage to chain and drive.

ꢁ Extend tilt cylinder to raise carrier beam by engaging the tractor’s extension

hydraulics.

ꢁ Depress and hold the PUSHER BACK switch to push the bales off the carrier

beam.

ꢁ Once the rear bale has been pushed off the carrier, slowly drive forward while

pushing the bales back (unloading) to keep all bale ends in contact.

ꢁ When amber reflector on inside of the carrier

beam becomes visible stop the pusher. The

reflector is approximately 26” (66cm) from the

end of the beam.

ꢁ Release PUSHER BACK and slowly drive

forward to unload the last bale. Retract the tilt

cylinder to lower the beam and begin the next

loading cycle.

AMBER REFLECTOR

LOCATION

bühler

1500 Bale Carrier

LUBRICATION

CAUTION

Place all controls in neutral, stop engine, set parking brake

and remove ignition key before inspecting, servicing, adjusting or repairing the 1500

Bale Carrier.

CAUTION

Ensure the 1500 Bale Carrier tires and hitch are securely

blocked. Otherwise, verify the 1500 Bale Carrier is properly coupled to the drawbar on a

tractor with a minimum mass of 12480 LB (5660 kg).

Pivot Points

ꢁ Lubricate 1500 Bale Carrier bushings and pivots every eight hours of average

operation with high-grade grease at all fitting locations. Select grease based on

the expected outside temperature range. Lithium, Molybdenum and synthetic

greases are preferred. Use the tractor hour meter as a guide. Increase lubrication

intervals for extreme use or adverse conditions. Each pivot should be lubricated

until grease is visible at pin. The fixed arm carrier has 12 lubrication points and

the RPU carrier has 13 points. Refer to the illustrations below for locations.

HYDRAULIC CYLINDER ENDS

HITCH BEAM

HYDRAULIC CYLINDER

AXLE BEARING

ENDS

RPU PIVOT LEFT

AND RIGHT SIDES

AXLE BEARING

BUSHINGS

RPU LUBRICATION

ILLUSTRATION

LUBRICATION ILLUSTRATION

Roller Chain

ꢁ Manually brush SAE lubricant while chain is stationary.

ꢁ Lubricate the chain every time bolt torque maintenance is performed.

Carrier Beams

ꢁ Apply a graphite coating such as Slip Plate^TMto the carrier beams as required to

ensure a smooth push back operation.

ꢁ Follow application instructions as provided by the coating manufacturer.

ꢁ At the end of the season apply a coating to prevent rust on the carrier beams.

bühler

1500 Bale Carrier

MAINTENANCE

CAUTION

Place all controls in neutral, stop engine, set parking brake,

remove ignition key and wait for all moving parts to stop before servicing, adjusting or

repairing the 1500 Bale Carrier.

CAUTION

Ensure the 1500 Bale Carrier tires and hitch are securely

blocked. Otherwise, verify the 1500 Bale Carrier is properly coupled to the drawbar on a

tractor with a minimum mass of 12480 LB (5660 kg).

NOTE: Service intervals should be increased when operating in extreme or difficult

conditions.

1. Fasteners

ꢁ Inspect all bolt torques after first use and 50 hours thereafter.

ꢁ Periodically inspect for broken or missing fasteners. Replace with fasteners of

similar size and equivalent grade.

ꢁ The table below lists the correct torque values for various bolts and cap screws

used on the bale carrier. Tighten all bolts to specified values unless otherwise

noted.

BOLT TORQUE

BOLT

SAE 2

SAE 5

SAE 8

DIAMETER

"A"

lb-ft

N.m

lb-ft

N.m

lb-ft

N.m

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

3/4"

7/8"

100

155

220

298

540

880

1320

110

155

215

390

570

850

115

165

220

400

650

115

160

290

420

630

123

225

230

305

155

170

225

970

lb-ft

125

LOCATION

WHEEL HUB BOLTS

ALL CARRIAGE BOLTS

N.m

170

bühler

1500 Bale Carrier

2. Hydraulic System

WARNING

Escaping fluid under pressure can have sufficient force to

penetrate the skin, causing serious personal injury. Before repairing, adjusting, or

disconnecting lines, be sure to relieve all pressure.

WARNING Never operate the 1500 Bale Carrier with frayed or damaged

hoses or leaking fittings. A burst would cause the lift arm to drop suddenly and result in

serious injury or death and cause damage to the loader or tractor.

ꢁ Before applying pressure to the system, be sure all

connections are tight and the lines, pipes, and hoses are

not damaged.

ꢁ Wear proper hand and eye protection when searching for

leaks. Use a piece of wood or cardboard instead of hand

to check for leaks.

ꢁ Maintain all components in good working order.

ꢁ If injured by escaping fluid, see a doctor at once. Serious

infection or toxic reaction can develop if proper medical

treatment is not administered immediately.

ꢁ Regularly check the fluid level in the tractor reservoir and

follow the maintenance procedures in the tractor

Operator’s Manual.

ꢁ Regularly inspect cylinders, hoses and fittings for leaks,

crimps and abrasions or other signs of wear and tear or

impending failure.

ꢁ Ensure hoses do not bind or stretch during operation.

Always keep hoses tied or supported to prevent rubbing against sharp areas or

being pinched. We suggest using tie wraps to support hoses.

ꢁ Replacement hoses must have a working pressure of 3000 psi (20685 kpa) or

higher.

3. Hydraulic Fitting Torques

Jam Nut or Straight

ORB Fitting Torque

SAE 37°(JIC)

Swivel Nut Torque

Thread

Size

Dash Size

(ft-lbs)

14-16

18-20

24-26

50-60

72-80

(NM)

20-22

24-27

33-35

68-78

98-110

170-183

215-245

270-300

285-380

370-490

(ft-lbs)

10-11

(NM)

13-15

-04

-05

-06

-08

-10

-12

-14

-16

-20

-24

7/16-20

1/2-20

9/16-18

3/4-16

7/8-14

13-15

18-20

17-19

23-26

34-38

47-52

50-56

69-76

1-1/16-12 125-135

1-3/16-12 160-180

1-5/16-12 200-220

70-78

80-90

94-104

124-138

156-173

96-106

110-122

127-141

169-188

212-235

1-5/8-12

1-7/8-12

210-280

270-360

bühler

1500 Bale Carrier

4. Chain

ꢁ Check for proper chain tension and sprocket

alignment after first use and every 50 hours

thereafter.

ꢁ Turn the front sprocket-adjusting bolt

clockwise until there is approximately 6” (15

cm) of upward slack in the chain at the center

of the track. Clockwise increases tension and

counter clockwise reduces tension.

ꢁ Proper chain tension may be verified by

raising the chain by hand.

FRONT ADJUSTING

BOLT

ꢁ See

lubrication

section

for

further

maintenance instructions.

5. Wheels / Tires

ꢁ Inspect hub bolts after first use and 50 hrs thereafter. Hub bolts must be torqued to

125 ft-lb (170 Nm).

ꢁ Thread-locking compound such as Locktite 242 is recommended for the hub bolts.

ꢁ Ensure that dust caps are firmly in place.

ꢁ Check tires pressure regularly: 90 psi (620 kpa).

ꢁ The wheel bearings should be inspected and re-packed annually with SAE multi

purpose type grease. Grease every 500hrs if hub is supplied with grease fitting.

ꢁ Air valve should face away from the hub.

bühler

1500 Bale Carrier

6. Storage

CAUTION

Place all controls in neutral, stop engine, set parking brake and

remove ignition key before inspecting, servicing, adjusting or repairing the 1500 Bale

Carrier.

CAUTION

Ensure the 1500 Bale Carrier tires and hitch are securely blocked.

Otherwise, verify the 1500 Bale Carrier is properly coupled to the drawbar on a tractor with

a minimum of 12480 LB (5660 kg).

Start of Season

ꢁ Clean and inspect the bale carrier when taking it out of storage. Ensuring that the

bale carrier is in optimum condition at the start of the season reduces the chances of

a costly breakdown during the season.

ꢁ Clean and inspect chains and chain rollers for excessive wear or stiffness. Check for

proper adjustment and alignment.

ꢁ Lubricate entire bale carrier. Ensure that all grease fittings are in place and taking

grease properly.

ꢁ Operate the bale carrier for a short time. Check that all moving parts are operating

freely. Check for hydraulic leaks.

ꢁ Inspect and repack wheel bearings with SAE multi purpose type grease.

ꢁ Replace and secure safety shields. Review safety regulations.

ꢁ Check all bolts for tightness. Replace lost or worn bolts.

ꢁ Check that tires are properly inflated.

ꢁ Review the Operator’s Manual.

During The Season

ꢁ At the end of each day of operation park the bale carrier in a clean, dry, sheltered

area.

ꢁ Lubricate areas requiring daily lubrication.

ꢁ Remove any build up of hay or straw.

End Of Season

ꢁ Replace worn or damaged parts and replace if necessary. To avoid costly delays

contact your dealer for replacement parts before the start of the next season.

ꢁ Store the bale carrier in a clean, dry, sheltered area.

ꢁ Replace all missing or broken bolts with bolts of similar size and grade.

ꢁ Clean the baler carrier thoroughly. Dirt draws moisture that rusts metal.

ꢁ Repaint chipped or worn areas. Paint is available from your dealer.

ꢁ Clean chains and brush with SAE light machine oil (or equivalent) to prevent rust.

ꢁ Repaint the top of the carrier beams with graphite paint such as Slip Plate^TMto

prevent rust.

bühler

1500 Bale Carrier

APPENDIX LIST

Description

Appendix

Assembly Instructions…..…………………………………………………….

Hydraulic Assembly……………………………………………………………

Electrical Assembly………..…………………………………………………..

General Assembly….…………………………………….…………………...

bühler

1500 Bale Carrier

APPENDIX A

Assembly Instructions

Table of Contents

Description

Page

Carrier Bundled Assembly………………………………………………………. 23

Tandem Axle Assembly……………………………………………………… 23

Brace Weldment……………………………………………………………... 23

Taillight Assembly……………………………………………………………. 24

Bale Retainer Weldment…………………………………………………….. 24

Fixed Loading Arm…………………………………………………………..

Bale Deflector Arm Assembly……………………………………………...

RPU Assembly………………………………………………………………... 25

Carrier Bundled Assembly Drawing……………………………………………. 27

Carrier Bundled Assembly Parts List…………………………………………... 28

bühler

1500 Bale Carrier

CAUTION

Make sure area is clear of obstructions, well lit, and has sufficient

room for safe assembly. Do not work underneath raised assembly.

CAUTION

Ensure the carrier’s tires and hitch are securely blocked.

Otherwise, verify the carrier is properly coupled to the drawbar on a tractor with a minimum

of 12480 LB (5660 kg).

Carrier Bundled Assembly

1. Tandem Axle Assembly Installation

Refer to Carrier Bundled Assembly drawing:

ꢁ Raise the main assembly to a maximum of three feet to insert the tandem axle

assembly (A2400-14) on both sides. Make sure that the assembly is securely held in

place. Support assembly with the appropriate rated stands for the load.

ꢁ Insert the tandem axle assembly on to the axle Beam (C2407-00).

ꢁ Insert the tandem axle locator (C8005-00) between the tandem axle assembly

bushings, continue to insert the axle assembly.

ꢁ Insert nut (984077) and set screw (813547) into the locator.

ꢁ Install tires

ꢁ Torque all fasteners to the torque specifications listed in the maintenance section of

this manual.

ꢁ Lubricate axle and hubs; refer to lubrication section for details.

ꢁ Recheck all bolt torques after first use.

2. Brace Weldment Installation

Refer to Carrier Bundled Assembly drawing:

ꢁ The carrier has six braces that need to be installed on the undercarriage of the main

assembly.

ꢁ All fasteners require a flat washer and a lock nut.

ꢁ Loosely assemble and fasten all braces.

ꢁ Torque all hardware to the required torque specifications listed on the maintenance

section of this manual.

bühler

1500 Bale Carrier

3. Taillight Assembly

Refer to Carrier Bundled Assembly drawing:

ꢁ Remove and inspect all required hardware from parts box.

ꢁ Mount lights using fasteners supplied

ꢁ Connect the taillight wiring harnesses to their appropriate connections.

ꢁ Connect main lighting plug to tractor.

ꢁ Test by verifying correct lamps illuminate when signalling and braking.

4. Bale Retainer Weldment

ꢁ Remove the hardware from parts box and transfer on to bale retainer weldment.

Place the weldment on the matching bolt holes in the position shown in Carrier

Bundled Assembly drawing. Torque the provided hardware to the specifications

listed on the bolt chart.

5. Fixed Loading Arm

CAUTION

Stay clear of the arm when testing a finished assembly.

Ensure during assembly to keep your entire body out from underneath parts that are

being attached to the main frame.

ꢁ Remove lift arm pivot pins that are installed

on the carrier.

ꢁ Thoroughly lubricate all pins involved in the

assembly with SAE multi purpose grease.

36.0"

ꢁ Align arm to pivots with open end of arm

facing forward and reinstall pins with

hardware provided and torque to

specifications called for in the bolt chart.

ꢁ Remove the lift cylinder pin from the arm.

FIXED LIFT ARM

ATTACHMENT ASSEMBLY

LAYOUT

ꢁ Align the lift cylinder rod and reinstall the pin.

ꢁ Adjust the outside bale fork to be positioned at the end of the lift arm and the

inner bale fork about 36” (91 cm) from the end.

ꢁ Recheck all hardware so that every bolted connection on the lift arm is torqued

according to the specifications of the bolt chart.

ꢁ Approach the bale and inspect to ensure the spacing of the forks is accurate.

ꢁ For first operation, cycle the lift arm slowly with a bale and inspect just before

lifting bale from ground.

ꢁ Finish the cycle and observe how the bale transits from the forks to the carrier

beam. If transition is smooth with minimum bale binding, assembly is completed.

If not, adjust the forks to a different location and try until loading is smooth.

bühler

1500 Bale Carrier

6. Bale Deflector Arm Assembly

ꢁ Remove all hardware that is included with the

deflector assembly.

ꢁ Remove the two top bolts from outer fork on

lift arm.

ꢁ Maintain the spacing of the forks if already

preset. If not, set spacing as described in the

fixed pick up arm assembly section.

ꢁ Insert the coned end of the deflector onto the

end of the outer fork.

ꢁ Align the bolt holes from the removed bolts

on the outer fork and the end of the deflector

attachment.

ꢁ Insert hardware supplied with the deflector

the same way the hardware was installed

before the attachment was added.

ꢁ Torque all hardware according to the bolt

chart and tighten the set screws on the cone

also according to the chart.

BALE DEFLECTOR

ATTACHMENT ASSEMBLY

LAYOUT

ꢁ During first bale lift, cycle slowly and watch

for excessive flexing or movement of the

deflector. If movement is detected, stop cycle

and retorque all hardware involved.

7. RPU Assembly

ꢁ Remove lift cylinder and install Pilot Check

assembly (see Appendix B)

ꢁ Reinstall cylinder at base end only.

ꢁ Lubricate all pins involved in RPU attachment

with a SAE multi purpose grease.

ꢁ Align arm to pivots with open end of arm

facing away from the carrier and reinstall pins

with hardware provided and torque to

specifications called for in the bolt chart.

ꢁ Remove the lift cylinder pin from the RPU

arm.

RPU ATTACHMENT

ASSEMBLY LAYOUT

bühler

1500 Bale Carrier

ꢁ Align the lift cylinder rod and reinstall the pin.

ADJUSTABLE FORK

ꢁ Adjust the outside bale fork to be positioned

at the end of the lift arm and the inner bale

fork 6” (15 cm) to 8” (20 cm) bigger than the

size of bale that is being loaded.

BALE WIDTH + 6” TO 8”

ꢁ Install the hydraulics according to the way

the hydraulic assembly Appendix B calls for.

ꢁ Recheck all hardware so that every bolted and

ROTATING PICK UP ARM

hydraulic connection on the lift arm is torqued according to the specifications of

the torque charts.

ꢁ Depress LIFT ARM UP. The RPU cycle should begin with a squeeze action, then

lift and rotate. After rotation is complete the lift continues until the bale is above

the carrier beams.

ꢁ Release LIFT ARM UP when bale is above the carrier beam. Depress LIFT ARM

DN to release the bale and return to ground level ready for the next bale.

ꢁ For the first operation, cycle the lift arm slowly with the bale and observe the

RPU operation.

ꢁ Approach the bale slowly; once the bale is captured in the forks press the lift

switch. The bale is squeezed until the pressure in the sequence valve, which is

preset at 1800 psi (12400 kpa), has been achieved

ꢁ If bale is not held in between the forks increase the sequence valve pressure by

turning the setscrew clockwise. Refer to the RPU Rotate Cylinder drawing for

adjustment location of the setscrew. Verify that the fork spacing is accurate and

refer to the drawing on this page for fork adjustments.

ꢁ The lift and rotate sequence won’t begin until the clamp pressure is met within

the sequence valve.

ꢁ When the clamp pressure is met, the lifting action should start before the rotating

action to minimize bale damage from the moving ground.

ꢁ To increase lift prior to rotate turn the restrictor knob clockwise. Refer to the RPU

Rotate Cylinder drawing for more information.

ꢁ Continue to raise the bale until it is positioned above the carrier beam.

ꢁ To release the bale, depress LIFT ARM DN.

ꢁ Finish the cycle and observe how the bale transits from the forks to the carrier

beam. If transition is smooth with minimum bale binding, assembly is completed.

If not, adjust the forks to a different location and try until loading is smooth.

bühler

1500 Bale Carrier

Carrier Bundled Assembly

bühler

1500 Bale Carrier

QTY

Carrier Bundled Assembly

ITEM

COMPONENT

DESCRIPTION

PART NUMBER

B2400-14

B2700-03

C2407-00

C2907-00

C7035-00

C7036-00

C8005-00

C8006-00

C8009-00

INE7045-00

813653

AXLE ASSEMBLY

TIRE ASSEMBLY

TANDEM AXLE LOCATOR

SMV BRACKET & TAIL LIGHT MOUNT

REAR BRACE WELD'T

CENTER BRACE

AXLE

FRONT BRACE WELD'T

BALE RETAINER WELD'T-YELLOW

LIGHT MOUNT BRACKET

BOLT 0.563 NF X 1.75 (WB12)/HUB

BOLT HEX 0.25NC X 1.00 GR5 PL

BOLT HEX 0.500NC X 1.50 GR8 PL

BOLT HEX 0.500NC x 3.5 GR5 PL

BOLT HEX 0.250NC X 0.75 UNC GR5 PL

WASHER 0.250 FLAT BS PL

WASHER 0.500 FLAT SAE BS PL

NUT HEX JAM 0.500NC GR2PL

NUT LOCK (NYLON) 0.25NC GR B PL

NUT LOCK (STEEL) 0.500NC X 1.50 GRC PL

LAMP-AG/DUAL/LH/4-WAY WP

LAMP-AG/DUAL/RH/4-WAY WP

SET SCREW SQHDCUP 0.500 NC

SMV SPADE MOUNT

81527

967274

81629

81525

812624

84048

948077

81922

813663

814196

814195

813547

967075

967066

SMV SIGN

bühler

1500 Bale Carrier

NOTE PAGE

bühler

1500 Bale Carrier

APPENDIX B

Hydraulic Assembly

NOTE: 1) Hydraulic Assembly methods and layouts are common to the right and

left sides. Only one side of each component is shown in this manual.

2) Seal Kits and Service Parts are only listed in the parts lists and are not indicated on

the illustrations.

Table of Contents

Description

Page

Carrier Hydraulic Assembly Schematic (Standard Configuration). …………… 31

Valve Bank Assembly………….….……………………………………….….... 33

FPS Directional Valve Bank Assembly……………………………………... 35

Series Parallel Valve (Low and High Speed)………………………………. 36

Hydraulic Return Line Assembly……………………………………………….. 37

Hydraulic Pressure Line Assembly…………………………………………...

Carrier Tilt Assembly…………………………………………………………….. 39

Carrier Tilt Cylinders Hydraulic 3/8 line………………………………………... 40

Fixed Pick Up Cylinder Assembly……………………………………………… 41

Pusher Motor Assembly…………………………………………………………. 42

Carrier Hydraulic Assembly Hardware………………………………………… 43

Fixed Pick Up Arm Hydraulic Assembly Schematic…………………………….. 44

RPU Hydraulic Assembly…………………………………………………………... 45

RPU Squeeze Cylinder………………………………………………………….. 46

RPU Lift Cylinder…………………………………………………………………. 47

Pilot Check Valve Assembly…………………………………………………. 48

RPU Rotate Cylinder…………………………………………………………….. 49

Open-Center Configuration Schematic…………………………………………… 50

Open-Center Valve………………….…………………………………………… 51

1500 Bale Carrier Hydraulic Schematic………………………………………….. 53

bühler

1500 Bale Carrier

Carrier Hydraulic Assembly Schematic (Part # A8000-04)

Standard Configuration

bühler

1500 Bale Carrier

Carrier Hydraulic Assembly (Part # A8000-04)

Standard Configuration

Item

Component

Part #

Description

Qty

A8002-01

1500 BALE CARRIER VALVE BANK ASSEMBLY

HYD ASSY 1/2 X 130 RETURN LINE

HYD ASSY 1/2 X 130 PRESSURE LINE

TILT CYLINDER ASSY 3 X 10 PIN EYED

TILT CYLI ASSY HYD 3/8 HOSE

TILT ASSY LIFT ARM CYLINDER

MOTOR MT ASSY 1500 BALE CARRIER 22.2 CU

HOSE 1/2 X 24 3/4 SWFJIC X 7/8

HOSE 3/8 X 96 9/16 SWF X JIC

A7010-00

A7011-00

A8012-00

A8013-00

A7013-00

A8011-00

115001

812176

29105

886704

HOSE 1/2 X 28 3/4 SWFJIC

ADAPTOR STR 3/4 MJIC

bühler

1500 Bale Carrier

Valve Bank Assembly (Part # A8002-01)

(**) To be used only with OPEN-CENTER Configuration.

bühler

1500 Bale Carrier

Qty

Valve Bank Assembly (Part # A8002-01)

Item

Component

Part #

C8013-00

Description

VALVE BANK MOUNT WELDMENT

SERIES/PARALLEL VALVE (2-SPEED)

VALVE ASSY FPS DIRECTIONAL

FLOW RESTRICTOR

B7010-00

B8008-00

E2781-00

81549

812362

813667

811916

811414

812080

810582

BOLT HEX 0.313NC X 0.75 GR5PL

NUT LOCK (STEEL) 0.313NC GRBPL

TEE RUN 1/2 MJIC X 3/4 MORB

ELBOW 90 3/4 MORB X 9/16 MJIC

ELBOW 90 3/4 MORB X 3/4 MJIC

ADAPTOR STR 3/4 MORB X 3/4 MJIC

BOLT HEX 0.313NC X 3.00 GR5PL

bühler

1500 Bale Carrier

FPS Directional Valve Assembly (Part # B8008-00)

2450 PSI PLUG

FACING FORWARD

NOTE: THE SECOND ITEM

4 IS NOT VISIBLE BUT IS

ON THE OPPOSITE SIDE IN

THE POSITION OF THE

OPEN HOLE IN THIS VIEW

B8008-00 FPS Valve Service Parts

Item

Compone

Description

Qty

Part #

22208-01

22149

222083-03 C07-12TD COIL

812081

22208-02

X2684

MV4-17 SPOOL SECTION

CROSS OVER RELIEF VALVE BALE CARRIER SET 2400

PLUG 3/4 MORB STL

MV4-A LOCK VALVE

SEAL KIT VALVE BANK (ITEM NOT VISIBLE)

bühler

1500 Bale Carrier

Series/Parallel Valve Low and High Speed (Part # B7010-00)

B7010-00 Parallel Valve Service Parts

Item

Component

Part #

Description

Qty

22083-03

22083-01

X2684

C07-12TD COIL

SERIES/PARALLEL VALVE (LOW &HIGH SPEED)

SEAL KIT VALVE BANK (ITEM NOT VISIBLE)

bühler

1500 Bale Carrier

Hydraulic Return Line Assembly (Part # A7010-00)

Item

Component

Part #

Description

Qty

29170

HOSE 1/2 X 130 3/4 MORB X 3/4

MALE TIP 0.5 BODY 0.75 ORB

ADAPTOR STR 3/4 MORB X 3/4 MORB

DUST CAP 0.5 BLACK

812841

813119

813305

813666

VALVE CHECK 3/4 ORB LINE

bühler

1500 Bale Carrier

Hydraulic Pressure Line Assembly (Part # A7011-00)

Item

Component

Part #

Description

Qty

29170

812841

813305

HOSE 1/2 X 130 3/4 MORB X 3/4

MALE TIP 0.5 BODY 0.75 ORB

DUST CAP 0.5 BLACK

bühler

1500 Bale Carrier

Carrier Tilt Cylinder Assembly (Part # A8012-00)

Item

Component

Part #

Description

Qty

813640

24895

ELBOW 90 9/16 MORB ADJ 9/16 MJIC

CYLINDER 3.0 DIA X 10 PIN EYED W / RESTRICTOR

24895 Cylinder 3.0 Diameter Service Parts

Component

Part #

Description

Qty

812655

LOCKNUT 0.875 NF

X2353

24899

115288

24897

SEAL KIT FOR ITEM 24895

TUBE WELDMENT 3.0 DIA

SHAFT WELDMENT 1.25 X 16.75 LG

HEADPLATE 3.0 X 1.250 ROD

bühler

1500 Bale Carrier

Carrier Tilt Cylinders Hydraulic 3/8 Line (Part # A8013-00)

Item

Component

Part #

Description

Qty

29174

812841

813303

HOSE 3/8 X 168 9/16 SWFJIC X 3/4RB

MALE TIP 0.5 BODY 0.75 ORB

DUST CAP 0.5 RED

bühler

1500 Bale Carrier

Fixed Pick Up Cylinder Assembly (Part # A7013-00)

TO LIFT PORT ON MAIN VALVE BANK (FRONT PORT)

USE 3/8 X 96" HOSE SUPPLIED WITH MAIN FRAME

TO LIFT PORT ON VALVE BANK (REAR PORT)

USE 3/8 X 96" HOSE SUPPLIED WITH MAIN FRAME

Item

Component

Part #

Description

Qty

813640

22510

E2872-00

ELBOW 90 9/16 MORB ADJ 9/16 MJIC

CYLINDER 3.0 DIA X 16 INLAND

ELBOW RESTRICTOR MALE 90°

22510 Cylinder 3.0 Diameter Service Parts

Component

Part #

Description

Qty

813407

LOCKNUT 1.00 NF

X2504

24957

115519

24598

SEAL KIT FOR ITEM 22510

TUBE WELDMENT 3.0 DIA

SHAFT WELDMENT 1.50 X 22.63

HEAD PLATE 3.0 X 1.50

bühler

1500 Bale Carrier

Pusher Motor Assembly (Part # A8011-00)

Item

Component

Part #

Description

Qty

C7031-00

SPROCKET DRIVE WELDMENT

MOTOR 22.2 CU MT WELDT

SPROCKET ADJUSTING BOLT FRONT 1NC

BOLT HEX 0.500 NC X 2.00 GR8PL

NUT HEX JAM 1.00 NC GR2

WASHER 0.500 FLAT SAE BS PL

NUT LOCK (STEEL) 0.500 NC GRCPL

MOTOR 22.2 CU PAINT YELLOW

C7030-00

C2768-00

967275

84051

84048

813663

B2799-00

B2799-00 Motor Service Parts

Component

Part #

Description

Qty

X2725

SEAL KIT FOR B2799-00

bühler

1500 Bale Carrier

Carrier Hydraulic Assembly Hardware (Part # A8000-04)

Note: Open-Center Valve is not shown

Item

Component

Part #

Description

Qty

811795

E2345-00

812363

84072

E1932-00

BOLT HEX 0.375 NC X 2.00 GR5PL

CYL PIN 1 DIA X 4.5

NUT LOCK (STEEL) 0.375 NC GRBPL

BOLT HEX 0.375 NC X 0.75 GR5PL

CYL PIN 1 DIA X 5 9/16 C1045

bühler

1500 Bale Carrier

Fixed Pick Up Arm Hydraulic Assembly Schematic (Part # A2300-87)

A2300-87

*A7013-00

FRONT OF

CARRIER

*812176

*A8002-01

NOTES: 1) ALL ITEMS IN THE HYDRAULIC

SCHEMATIC THAT ARE MARKED WITH A "*"

ARE SUPPLIED ON THE MAIN FRAME

ASSEMBLY.

2) LOOP ALL HOSES THROUGH

APPROPRIATE HOSE HOLSTERS AND TIE

WRAP.

3) DURING FIRST USE CHECK FOR

CLEARANCE AND BINDING.

Note: Open-Center Valve is not shown

bühler

1500 Bale Carrier

Hydraulic RPU Assembly Schematic (Part # A2400-32) (Optional)

Note: Open-Center Valve is not shown

bühler

1500 Bale Carrier

RPU Squeeze Cylinder (Part # A2400-35)

TO ROTATE CYLINDER ROD END

9/16 TEE OPEN END THAT POINTS IN

THE DIRECTION OF CYLINDER EXTENSION

TO ROTATE CYLINDER BASE END

9/16 TEE OPEN END

Item

Component

Part #

Description

Qty

IN29074

HOSE 3/8 X 60 9/16 SWFJIC

ELBOW 90 9/16 MORB ADJ X 3/8

HOSE 3/8 X 68 9/16 SWFJIC

CYLINDER 2.0 X 18.0 INLAND

ELBOW 90°9/16 MORB ADJ X 3/8

813640

IN29067

24367

813640

24367 Cylinder 2.0 Diameter Service Parts

Component

Part #

Description

Qty

811843

X1348

83224

812655

114521

114520

24366

115042

24516

NOT GREASE NIPPLE 90 DEGREES

SEAL KIT FOR 24367 2.0 DIA CYLINDER

BACKUP WASHER 1.75 ID X 2.00 OD

0.875 UNF LOCKNUT

2.00 DIA PISTON HALF (NARROW)

2.00 DIA PISTON HALF (WIDE)

2.00 DIA TUBE WELDMENT

SHAFT WELDMENT 1.25 DIA X 24.125 LG

2.00 DIA HEAD PLATE

bühler

1500 Bale Carrier

RPU Lift Cylinder (Part # A2400-37 Assembled To Existing 22510 Cylinder)

CYLINDER PORT

(CHECKED FLOW IN)

SIDE PUMP

PORT (FREE

FLOW IN)

PILOT PORT

TO LIFT LOWER PORT ON MAIN VALVE

(FRONT PORT) USE EXISTING 3/8 X 96

HOSE SUPPLIED WITH MAIN FRAME

TO SEQUENCE VALVE (PORT #2)

USE EXISTING 3/8 X 108 HOSE SUPPLIED

WITH ROTATE CYLINDER ASSEMBLY

TO ROTATE CYLINDER BASE END

USE 3/8 X 96 HOSE SUPPLIED WITH

ROTATE CYLINDER ASSEMBLY

Item

Component

Part #

Description

Qty

22510

E2872-00

A2400-37

CYLINDER 3.0 DIA X 16 INLAND

RESTRICTOR ELBOW MALE 90°

PILOT CHECK VALVE ASSEMBLY

22510 Cylinder 3.0 Diameter Service Parts

Component

Part #

Description

Qty

813407

LOCKNUT 1.00 NF

X2504

24957

115519

24598

SEAL KIT FOR ITEM 22510

TUBE WELDMENT 3.0 DIA

SHAFT WELDMENT 1.50 X 22.63

HEAD PLATE 3.0 X 1.50

bühler

1500 Bale Carrier

Pilot Check Valve Assembly (Part # A2400-37)

Item

Component

Part #

Description

Qty

IN29098

HOSE 3/8 X 14 3/8 FNPT X 9/16 SWFJIC

ADAPTOR STR 9/16 MJIC X 3/8 MNPT

PILOT CHECK VALVE PC-37

CONNECTOR 9/16 MJIC X 1/4 MNPT

TEE 1/4 FNPT RUN X 1/4 MNPT

29043

22203

29020

29023

29039

29015

ADAPTOR STR 1/4 MNPT X 9/16 FJIC

TEE 9/16 MJIC RUN X 9/16 MORB

bühler

1500 Bale Carrier

RPU Rotate Cylinder (Part # A2400-36)

NOTES: 1) REMOVE TIE ROD

SUPPLIED BY MANUFACTURER AND

REPLACE WITH MANUFACTURED TIE

ROD (ITEM 16). USE NEW ROD TO

MOUNT SEQUENCE VALVE HOLDER

(ITEM 15).

TO LIFT CYLINDER PILOT

CHECK VALVE "SIDE"

PUMP PORT

FLOW CONTROL

CLOCKWISE ADJUSTMENT

-INCREASES LIFT

-DECREASES ROTATE

COUNTER CLOCKWISE ADJUSTMENT

-INCREASES ROTATE

-DECREASES LIFT

TO SQUEEZE CYLINDER ROD END

USE 3/8 X 68 HOSE SUPPLIED WITH

SQUEEZE CYLINDER ASSEMBLY

TO LIFT RAISE PORT ON MAIN VALVE

(REAR PORT) USE BASE END LIFT CYLINDER

3/8 X 96 HOSE SUPPLIED WITH MAIN FRAME

ASSEMBLY

SEQUENCE VALVE

THAT CONTROLS

THE LIFT AND

ROTATION ACTION.

TO LIFT CYLINDER ROD END USE

9/16 MJIC TEE FOR CONNECTION

TO SQUEEZE CYLINDER BASE END

USE 3/8 X 60 HOSE SUPPLIED WITH

SQUEEZE CYLINDER ASSEMBLY

"BOTTOM ISOMETRIC VIEW"

Item

Component

Part #

Description

Qty

29150

29149

22060

29016

20877

811631

29015

29022

22075

HOSE 3/8 X 108 9/16 SWFJIC X 3

RESTRICTOR ONE WAY ADJ PARKER

3 X 8 TIE ROD CYLINDER

ELBOW 90 1/4 MNPT X 9/16 MJIC

PRESSURE LINE / SEQUENCE TUBE

BOLT HEX JAM 0.500 NC GR2PL

TEE 9/16 MJIC RUN X 9/16 MJIC

ELBOW 90 1/4 MNPT X 9/16 MORB

SUN SEQUENCE VALVE SET 1800 psi

NUT HEX JAM 0.500 NC GR2PL

ELBOW 90 9/16 MORB X 3/8 MJIC LG

SEQUENCE VALVE VENT TUBE

TEE 9/16 MJIC X 9/16 SWFJIC

984077

29047

813691

887572

E2430-00

812176

E2478-00

SEQUENCE VALVE HOLDER

HOSE 3/8 X 96 9/16 SWFJIC X 3

HYDRAULIC CYLINDER TIE ROD

22060 Cylinder 3.0 Diameter Service Parts

Component

Part #

Description

Qty

22060-02

SEAL KIT FOR 22060 CYLINDER

bühler

1500 Bale Carrier

Open-Center Configuration Schematic

bühler

1500 Bale Carrier

Open-Center Valve (Part # A7016-00)

Open-Center Configuration

bühler

1500 Bale Carrier

Open-Center Valve (Part # A7016-00)

Open-Center Configuration

Item

Component

Part #

B7010

812081

812080

811414

813667

29105

Description

SERIES/PARALLEL VALVE

PLUG 3/4 MORB STL 721-FS0-08

ADAPTOR STR 3/4 MORB X 3/4 MJIC

ELBOW 90 3/4 MORB X 3/4 MJIC

TEE RUN 3/4 MJIC X 3/4 MORB

HOSE 1/2 X 28 - 3/4 SWFJIC

Qty

B7010-00 Parallel Valve Service Parts

Component

Part #

Description

Qty

22083-03

22083-01

X2684

C07-12TD COIL

SERIES PARALLEL VALVE (LOW &HIGH SPEED)

SEAL KIT VALVE BANK

bühler

1500 Bale Carrier

1500 Bale Carrier Hydraulic Schematic

bühler

1500 Bale Carrier

NOTES PAGE

bühler

1500 Bale Carrier

APPENDIX C

Electrical Assembly

WARNING Read and understand the safety messages listed in the 1500

Bale Carrier operator manual. Shut off all power to unit before inspecting, servicing,

adjusting or repairing the 1500 Bale Carrier.

WARNING For proper operation of the Snubber, power must be supplied

to the RED power wire from the control handle. Ensure that there is a 15-amp fuse in

place to protect this circuit. Verify prior to installing Snubber. Incorrect wiring will result

in electrical failure.

NOTE: The snubber unit is designed to protect the momentary control switches.

The snubber minimizes coil voltage discharge during the de-energizing of the valve

solenoid coils. There are no serviceable parts within the unit. Ensure that all electrical

connections are clean and dry. Test the 1500 Bale Carrier and view to see if the

hydraulic system is operating correctly. If any wires are damaged or cut, the schematic

on the next page will assist in repair and maintenance. All wire is 18 gage.

Table of Contents

Description

Page

Electrical Schematic………………………………………………………………... 56

Electrical Assembly ………………………………………………………………… 57

bühler

1500 Bale Carrier

Electrical Schematic

NOTE: VALVE HARNESS (1) TERMINATES

WITH THE FEMALE SPADE CONNECTORS

TO MATCH THE SOLENOID COIL.

LOW SPEED 1 - BLACK

PUSHER BACK 7 - BROWN

PUSHER FWD. 6-BLUE

ARM DN. 4-PINK

OPEN CENTER 5-ORANGE

GROUND 12- GREEN

END VIEW CONNECTOR

ARM UP 2 - TAN

POWER 3-RED

15 AMP FUSE

GROUND 12- GREEN

POWER 3-RED

GROUND 12- GREEN

FRONT OF HAYLINER

LOW SPEED 1-BLACK

PUSHER FWD. 6-BLUE

PUSHER BACK 7-BROWN

ARM DN. 4-PINK

ARM UP 2-TAN

POWER 3-RED

OPEN CENTER 5-ORANGE

Item

Component

Part #

Description

Qty

A8018-02

813949

I20024

A8002-01

A7016-00

MACHINE HARNESS 1500 BALE CARRIER

SNUBBER UNIT

CONTROL HANDLE HARNESS ASSY 1500

VALVE BANK ASSEMBLY 1500 BALE CARRIER

OPTIONAL OPEN CENTER KIT

bühler

1500 Bale Carrier

Control Handle Assembly (Part # I20024)

Item

Component

Part #

INE22105-01

22105

813539

813540

814445

813779

I100016

814448

Description

WIRE CLAMP PLATE

Qty

CONTROL HANDLE

8-32 X 3/8 TRUSS HEAD MACHINE SCREW

8-32 X 1/2 ROUND HEAD MACHINE SCREW

ROCKER SWITCH ON/OFF/ON MOMENTARY

ROCKER SWITCH ON / OFF

SWITCH COVER PLATE - 1500

DECAL BUHLER 1500

bühler

1500 Bale Carrier

NOTES PAGE

bühler

1500 Bale Carrier

APPENDIX D

General Assembly

Table of Contents

Description

Page

Carrier Final Assembly…………………..…………………………………………. 60

Carrier Initial Assembly……………………………………………………….……. 62

Tandem Axle Assembly…………………………………………………………. 64

Tandem Axle / 1500………………………………………………………….. 65

Tire Assembly………………………………………………………………. 66

Tandem Axle Assembly…………………………………………………… 67

Hub Assembly……..……………………………………………………. 68

Pusher Assembly………………………………………………………………… 69

Bale Stop Bundle………………………………………………………………… 70

Roller / Chain Guide Assembly…………………………………………………. 71

Fixed Pick Up Arm Assembly……………………………………………………… 72

Bale Deflector Assembly.……………………….……………………….………..

RPU Assembly……………………………….…………………………………….

bühler

1500 Bale Carrier

Carrier Final Assembly (Part # A8000-04)

bühler

1500 Bale Carrier

Qty

Carrier Final Assembly (Part # A8000-04)

Item

Component

Part #

Description

A7006-00

A7008-00

A8011-00

B2363-00

E2345-00

E2413-00

E2937-00

E7038-00

E7040-00

INE7039-00

813949

813643

52955-456

81620

PUSHER ASSEMBLY

CHAIN GUIDE ROLLER ASSEMBLY

MOTOR MOUNT ASSEMBLY

HOSE HOLDER

CYL PIN / 1.0" X 4 1/4"

76’

ARM CUSHION

PLATE 1500/2500 LIGHTING KIT

MOUNTING BRACKET / SHIELD

CUSHION / PUSHER STOP

SHIELD / CHAIN DRIVE

SNUBBER UNIT 1500/2500 BALE CARRIER

C2080H CONNECTOR LINK HD

C2080H ROLLER CHAIN

CAPSCREW 0.500NC X 1.250 GR 5 ZPL

ENHANCED AG LIGHTING MODULE

EXTENSION HARNESS 27” LONG

MAIN HARNESS 48 FT LONG 7 PIN PLUG

RIVET 1/4" X 3/4" FLHD

814193

814199

814198

813602

814434

813958

99053

SAFETY CHAIN 20M GVW

SCREW MACH #8-32X 0.75

SLIP PLATE BEAM COATING (ITEM NOT VISBLE)

BOLT HEX 0.313NC X 0.75GR5 PL

BOLT HEX 0.313NC X 1.25GR5 PL

BOLT HEX 0.375NC X 2.00GR5 PL

NUT LOCK (NYLOCK) #8-32 STEEL

NUT LOCK (NYLON) 0.313NC GR8PL

NUT LOCK (STEEL) 0.313NC GR8PL

NUT LOCK (STEEL) 0.375NC GR8PL

NUT LOCK (STEEL) 1/2" NC GR. 8 ZPL.

WASHER FLAT 0.5X0.531X0.25 PL

WASHER FLAT STD 0.375 HS PL

WASHER 0.313 FLAT STD HS PL

MANUAL HOLDER

1 QT.

81549

81552

811795

812537

84541

812362

812363

812364

813581

81570

81546

909277

46912

814433

814449

OPERATOR’S & PARTS MANUAL

WARRANTY REGISTRATION SHEET

GOODYEAR TIRE WORKMANSHIP WARRANTY

(700-862-905-128)

814450

GOODYEAR TIRE STUBBLE WARRANTY

(700-862-905-129)

bühler

1500 Bale Carrier

Carrier Initial Assembly (Part # A8000-04)

bühler

1500 Bale Carrier

Qty

Carrier Initial Assembly (Part # A8000-04)

Item

Component

PART #

C2369-00

C7055-00

C7057-01

C8003-01

C8004-01

C8010-00

C8014-00

C8015-00

C8016-00

C8017-01

E2445-00

INE7003-01

813646

813647

812288

81581

81620

967274

967275

813515

812363

Description

HITCH

OUTER CARRIER BEAM

CHAIN GUIDE WELDMENT

SUBFRAME

REAR CROSSMEMBER

SAFETY CHAIN WELD'T

L.H. HITCH BEAM

R.H. HITCH BEAM

HITCH CROSSMEMBER WELDT

FRONT CROSSMEMBER

LIFT ARM PIN

REAR CHAIN CROSSMEMBER

GREASE FITTING 0.250NF DRIVEN

SCREW JACK 3.50 TON

BOLT CARR 0.500NC X 1.25GR5 ZPL

BOLT HEX 0.375NC X 2.50GR5 PL

BOLT HEX 0.500NC X 1.25GR5 PL

BOLT HEX 0.500NC X 1.50GR8 PL

BOLT HEX 0.500NC X 2.00GR8 ZPL.

BOLT HEX 0.750NC X 2.50GR8 PL

NUT LOCK (STEEL) 0.375NC GR8 PL

NUT LOCK (STEEL) 0.500NC GR8 PL

NUT LOCK (STEEL) 0.750NC GR8 PL

WASHER FLAT 1.25X0.781X0.25 PL

WASHER FLAT SAE 0.500 BS PL

812364

813663

813648

813590

110

84048

bühler

1500 Bale Carrier

Complete Tandem Axle Assembly

Item

Component

Part #

Description

Qty

C8005-00

984077

813547

C2407-00

B2400-14

AXLE BEAM WELDMENT

NUT HEX JAM 0.500NC GR2 PL

SETSCREW SQHDCUP 0.500 NC

TANDEM AXLE / 1500 LOCATOR WELDMENT

AXLE ASSEMBLY

bühler

1500 Bale Carrier

Tandem Axle / 1500 (A2400-14)

Item

Component

Part #

Description

Qty

B2700-03

B2400-14

TIRE ASSEMBLY 1500 / 2500 BALE CARRIER

TANDEM AXLE 1500 / HUB ASSEMBLY

bühler

1500 Bale Carrier

Tire Assembly (Part # B2700-03)

Item

Component

Part #

Description

Qty

813655

813656

813657

15 X 10lb X 6 BOLT P65 RIM

TR-416-MS VALVE STEM WITH CAP

TIRE 12.5 X 15FI 12 PLY RANGE F FARM HWY TIRE

bühler

1500 Bale Carrier

Tandem Axle Assembly (Part # B2400-14)

Item

Component

Part #

Description

Qty

C2406-00

TANDEM AXLE 1500 WELDMENT

HUB ASSEMBLY

DUST SHIELD

3/16" X 1-1/2 " COTTER PIN BLACK

NUT CASTLE 1.00 NF

DUST CAP

C2339-00

813649

81206

813673

813650

813646

813651

GREASE FITTING 1/4 DRIVEN

WASHER FLAT 1-1/32" X 2" X .188" BLK.

bühler

1500 Bale Carrier

Hub Assembly (Part # C2339-00)

Item

Component

Part #

Description

Qty

813652

6 BOLT WHEEL HUB

967205

967208

967204

813653

BEARING CONE OUTER

BEARING CONE INNER

OIL SEAL SAE-30

9/16" HUB BOLT

bühler

1500 Bale Carrier

Pusher Assembly (Part # A7006-00)

NOTE: USE LOCKTITE ON ALL

BRASS SCREWS

Item

Component

Part #

Description

Qty

C7027-00

PUSHER