Bryant 580J_04 12 User Manual

580J*04-12

NOMINAL 3 TO 10 TONS

WITH PURONr (R410A) REFRIGERANT

Service and Maintenance Instructions

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloth for unbrazing operations.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . 1

UNIT ARRANGEMENT AND ACCESS . . . . . . . . . . . 2

SUPPLY FAN (BLOWER) SECTION . . . . . . . . . . . . . . 4

COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

PURONR (R410A) REFRIGERANT . . . . . . . . . . . . . . . 8

COOLING CHARGING CHARTS . . . . . . . . . . . . . . . . . 9

CONVENIENCE OUTLETS . . . . . . . . . . . . . . . . . . . . 15

SMOKE DETECTORS . . . . . . . . . . . . . . . . . . . . . . . . . 16

SENSOR AND CONTROLLER TESTS . . . . . . . . . . . 19

PROTECTIVE DEVICES . . . . . . . . . . . . . . . . . . . . . . . 22

GAS HEATING SYSTEM . . . . . . . . . . . . . . . . . . . . . . 23

ECONOMIZER SYSTEMS . . . . . . . . . . . . . . . . . . . . . 33

PRE START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

START-UP, GENERAL . . . . . . . . . . . . . . . . . . . . . . . . 42

OPERATING SEQUENCES . . . . . . . . . . . . . . . . . . . . . 43

FASTENER TORQUE VALUES . . . . . . . . . . . . . . . . . 45

WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . 46

APPENDIX I. MODEL NUMBER SIGNIFICANCE . 48

APPENDIX II. PHYSICAL DATA . . . . . . . . . . . . . . . . 49

APPENDIX III. FAN PERFORMANCE . . . . . . . . . . . 55

APPENDIX IV. ELECTRICAL DATA . . . . . . . . . . . . . 65

APPENDIX V. WIRING DIAGRAM LIST . . . . . . . . . 70

Have fire extinguishers available for all brazing

operations.

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloth for brazing operations. Have

fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions attached to

the unit. Consult local building codes and National

Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety-alert

symbol

. When you see this symbol on the unit and in

instructions or manuals, be alert to the potential for

personal injury.

Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety-alert

symbol. DANGER identifies the most serious hazards

which will result in severe personal injury or death.

WARNING signifies a hazard which could result in

personal injury or death. CAUTION is used to identify

unsafe practices which may result in minor personal

injury or product and property damage. NOTE is used to

highlight suggestions which will result in enhanced

installation, reliability, or operation.

WARNING

FIRE, EXPLOSION HAZARD

Failure to follow this warning could result in

personal injury, death and/or property damage.

APPENDIX VI. MOTORMASTER SENSOR

LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Refer to the User’s Information Manual provided

with this unit for more details.

UNIT START-UP CHECKLIST . . . . . . . . . . . . . . . . . . 73

Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any other

appliance.

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment

can be hazardous due to system pressure and electrical

components. Only trained and qualified service personnel

should install, repair, or service air-conditioning

equipment. Untrained personnel can perform the basic

maintenance functions of replacing filters. Trained service

personnel should perform all other operations.

What to do if you smell gas:

DO NOT try to light any appliance.

DO NOT touch any electrical switch, or use any

phone in your building.

IMMEDIATELY call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

When working on air-conditioning equipment, observe

precautions in the literature, tags and labels attached to

the unit, and other safety precautions that may apply.

If you cannot reach your gas supplier, call the fire

department.

S Wire terminal tightness

washing with hot low-pressure water and soft detergent

and replace all screens before restarting the unit. Observe

the flow direction arrows on the side of each filter frame.

S Refrigerant charge level

S Evaporator coil cleaning

S Evaporator blower motor amperage

Economizer Inlet Air Screen

This air screen is retained by spring clips under the top

edge of the hood. (See Fig. 3.)

Heating

S Heat exchanger flue passageways cleanliness

S Gas burner condition

17 1/4”

S Gas manifold pressure

S Heating temperature rise

Economizer or Outside Air Damper

S Inlet filters condition

DIVIDER

OUTSIDE

AIR

S Check damper travel (economizer)

S Check gear and dampers for debris and dirt

HOOD

Air Filters and Screens

CLEANABLE

ALUMINUM

FILTER

Each unit is equipped with return air filters. If the unit has

an economizer, it will also have an outside air screen. If a

manual outside air damper is added, an inlet air screen

will also be present.

BAROMETRIC

RELIEF

FILTER

CLIP

Each of these filters and screens will need to be

periodically replaced or cleaned.

C06027

Fig. 3 - Filter Installation

Return Air Filters

To remove the filter, open the spring clips. Re-install the

filter by placing the frame in its track, then closing the

spring clips.

Return air filters are disposable fiberglass media type.

Access to the filters is through the small lift-out panel

located on the rear side of the unit, above the

evaporator/return air access panel. (See Fig. 1.)

Manual Outside Air Hood Screen

This inlet screen is secured by a retainer angle across the

top edge of the hood. (See Fig. 4.)

To remove the filters:

1. Grasp the bottom flange of the upper panel.

2. Lift up and swing the bottom out until the panel dis-

engages and pulls out.

3. Reach inside and extract the filters from the filter

rack.

4. Replace these filters as required with similar replace-

ment filters of same size.

To re-install the access panel:

1. Slide the top of the panel up under the unit top panel.

2. Slide the bottom into the side channels.

3. Push the bottom flange down until it contacts the top

of the lower panel (or economizer top).

IMPORTANT: DO NOT OPERATE THE UNIT

C07156

Fig. 4 - Screens Installed on Outdoor-Air Hood

(Sizes 7-1/2 to 12-1/2 Tons Shown)

WITHOUT THESE FILTERS!

Outside Air Hood

Outside air hood inlet screens are permanent

aluminum-mesh type filters. Check these for cleanliness.

Remove the screens when cleaning is required. Clean by

To remove the screen, loosen the screws in the top retainer

and slip the retainer up until the filter can be removed.

Re-install by placing the frame in its track, rotating the

retainer back down and tighten all screws.

new belt, do not use a tool (screwdriver or pry-bar) to

force the belt over the pulley flanges, this will stress

the belt and cause a reduction in belt life.

2. Loosen the motor mounting plate front bolts and rear

bolts.

SUPPLY FAN (BLOWER) SECTION

3. Push the motor and its mounting plate towards the

blower housing as close as possible to reduce the cen-

ter distance between fan shaft and motor shaft.

4. Remove the belt by gently lifting the old belt over

one of the pulleys.

5. Install the new belt by gently sliding the belt over

both pulleys and then sliding the motor and plate

away from the fan housing until proper tension is

achieved.

6. Check the alignment of the pulleys, adjust if neces-

sary.

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could cause personal

injury or death.

Before performing service or maintenance operations

on the fan system, shut off all unit power and tag-out

the unit disconnect switch. Do not reach into the fan

section with power still applied to unit.

Supply Fan (Belt--Drive)

7. Tighten all bolts.

The supply fan system consists of a forward-curved

centrifugal blower wheel on a solid shaft with two

concentric type bearings, one on each side of the blower

housing. A fixed-pitch driven pulley is attached to the fan

shaft and an adjustable-pitch driver pulley is on the

motor. The pulleys are connected using a “V” type belt.

(See Fig. 5.)

8. Check the tension after a few hours of runtime and

re-adjust as required.

Adjustable-Pitch Pulley on Motor

The motor pulley is an adjustable-pitch type that allows a

servicer to implement changes in the fan wheel speed to

match as-installed ductwork systems. The pulley consists

of a fixed flange side that faces the motor (secured to the

motor shaft) and a movable flange side that can be rotated

around the fixed flange side that increases or reduces the

pitch diameter of this driver pulley. (See Fig. 6.)

As the pitch diameter is changed by adjusting the position

of the movable flange, the centerline on this pulley shifts

laterally (along the motor shaft). This creates

requirement for a realignment of the pulleys after any

adjustment of the movable flange. Also reset the belt

tension after each realignment.

C07087

Fig. 5 - Belt Drive Motor Mounting

Check the condition of the motor pulley for signs of wear.

Glazing of the belt contact surfaces and erosion on these

surfaces are signs of improper belt tension and/or belt

slippage. Pulley replacement may be necessary.

Belt

Check the belt condition and tension quarterly. Inspect the

belt for signs of cracking, fraying or glazing along the

inside surfaces. Check belt tension by using a spring-force

tool (such as Browning’s Part Number “Belt Tension

Checker” or equivalent tool); tension should be 6-lbs at a

5/8-in. deflection when measured at the centerline of the

belt span. This point is at the center of the belt when

measuring the distance between the motor shaft and the

blower shaft.

To change fan speed:

1. Shut off unit power supply.

2. Loosen belt by loosening fan motor mounting nuts.

(See Fig. 5.)

3. Loosen movable pulley flange setscrew. (See Fig. 6.)

4. Screw movable flange toward fixed flange to increase

speed and away from fixed flange to decrease speed.

Increasing fan speed increases load on motor. Do not

exceed maximum speed specified.

NOTE: Without the spring-tension tool, place a straight

edge across the belt surface at the pulleys, then deflect the

belt at mid-span using one finger to a 1/2-in. deflection.

5. Set movable flange at nearest keyway of pulley hub

and tighten setscrew to torque specifications.

Adjust belt tension by loosening the motor mounting plate

front bolts and rear bolt and sliding the plate toward the

fan (to reduce tension) or away from fan (to increase

tension). Ensure the blower shaft and the motor shaft are

parallel to each other (pulleys aligned). Tighten all bolts

when finished.

To align fan and motor pulleys:

1. Loosen fan pulley setscrews.

2. Slide fan pulley along fan shaft. Make angular align-

ment by loosening motor from mounting.

To replace the belt:

3. Tighten fan pulley setscrews and motor mounting

bolts to torque specifications.

4. Recheck belt tension.

1. Use a belt with same section type or similar size. Do

not substitute a “FHP” type belt. When installing the

Before changing pulleys to increase fan wheel speed,

check the fan performance at the target speed and airflow

rate to determine new motor loading (bhp). Use the fan

performance tables or use the Packaged Rooftop Builder

software program. Confirm that the motor in this unit is

capable of operating at the new operating condition. Fan

shaft loading increases dramatically as wheel speed is

increased.

To reduce vibration, replace the motor’s adjustable pitch

pulley with a fixed pitch pulley (after the final airflow

balance adjustment). This will reduce the amount of

vibration generated by the motor/belt-drive system.

COOLING

C07075

Fig. 6 - Supply-Fan Pulley Adjustment

Bearings

WARNING

UNIT OPERATION AND SAFETY HAZARD

This fan system uses bearings featuring concentric split

locking collars. The collars are tightened through a cap

screw bridging the split portion of the collar. The cap

screw has a Torx T25 socket head. To tighten the locking

collar: Hold the locking collar tightly against the inner

race of the bearing and torque the cap screw to 65-70

in-lb (7.4-7.9 Nm). See Fig. 7.

Failure to follow this warning could cause personal

injury, death and/or equipment damage.

This system uses PuronR refrigerant which has

higher pressures than R-22 and other refrigerants. No

other refrigerant may be used in this system. Gauge

set, hoses, and recovery system must be designed to

handle Puron refrigerant. If unsure about equipment,

consult the equipment manufacturer.

Condenser Coil

The condenser coil is fabricated with round tube copper

hairpins and plate fins of various materials and/or coatings

(see Model Number Format in the Appendix to identify

the materials provided in this unit). The coil may be

one-row or composite-type two-row. Composite two-row

coils are two single-row coils fabricated with a single

return bend end tubesheet.

Condenser Coil Maintenance and Cleaning

Recommendation

C08121

Fig. 7 - Tightening Locking Collar

Routine cleaning of coil surfaces is essential to maintain

proper operation of the unit. Elimination of contamination

and removal of harmful residues will greatly increase the

life of the coil and extend the life of the unit. The

following maintenance and cleaning procedures are

recommended as part of the routine maintenance activities

to extend the life of the coil.

Motor

When replacing the motor, also replace the external-tooth

lock washer (star washer) under the motor mounting base;

this is part of the motor grounding system. Ensure the

teeth on the lock washer are in contact with the motor’s

painted base. Tighten motor mounting bolts to 120 +/- 12

in-lbs.

Remove Surface Loaded Fibers

Surface loaded fibers or dirt should be removed with a

vacuum cleaner. If a vacuum cleaner is not available, a

soft non-metallic bristle brush may be used. In either

case, the tool should be applied in the direction of the fins.

Coil surfaces can be easily damaged (fin edges can be

easily bent over and damage to the coating of a protected

coil) if the tool is applied across the fins.

Changing fan wheel speed by changing pulleys: The

horsepower rating of the belt is primarily dictated by the

pitch diameter of the smaller pulley in the drive system

(typically the motor pulley in these units). Do not install a

replacement motor pulley with a smaller pitch diameter

than provided on the original factory pulley. Change fan

wheel speed by changing the fan pulley (larger pitch

diameter to reduce wheel speed, smaller pitch diameter to

increase wheel speed) or select a new system (both

pulleys and matching belt(s)).

NOTE: Use of a water stream, such as a garden hose,

against a surface loaded coil will drive the fibers and dirt

into the coil. This will make cleaning efforts more

difficult. Surface loaded fibers must be completely

removed prior to using low velocity clean water rinse.

6. Use a water hose or other suitable equipment to flush

down between the 2 coil sections to remove dirt and

debris. Clean the outer surfaces with a stiff brush in

the normal manner.

Periodic Clean Water Rinse

A periodic clean water rinse is very beneficial for coils

that are applied in coastal or industrial environments.

However, it is very important that the water rinse is made

with a very low velocity water stream to avoid damaging

the fin edges. Monthly cleaning as described below is

recommended.

7. Secure inner and outer coil rows together with a

field-supplied fastener.

8. Reposition the outer coil section and remove the coil

corner post from between the top panel and center

post. Reinstall the coil corner post and replace all

screws.

Routine Cleaning of Coil Surfaces

Periodic cleaning with TotalineR environmentally sound

coil cleaner is essential to extend the life of coils. This

cleaner is available from Bryant Replacement

Components Division as part number P902-0301 for a one

gallon container, and part number P902-0305 for a 5

gallon container. It is recommended that all coils,

including standard aluminum, pre-coated, copper/copper

or E-coated coils be cleaned with the Totaline

environmentally sound coil cleaner as described below.

Coil cleaning should be part of the unit’s regularly

scheduled maintenance procedures to ensure long life of

the coil. Failure to clean the coils may result in reduced

durability in the environment.

C08205

Fig. 8 - Cleaning Condenser Coil

Avoid use of:

S coil brighteners

S acid cleaning prior to painting

S high pressure washers

S poor quality water for cleaning

Totaline environmentally sound coil cleaner is

nonflammable, hypo allergenic, non bacterial, and a

USDA accepted biodegradable agent that will not harm

the coil or surrounding components such as electrical

wiring, painted metal surfaces, or insulation. Use of

non-recommended coil cleaners is strongly discouraged

since coil and unit durability could be affected.

C08206

Fig. 9 - Propping Up Top Panel

One-Row Coil

Wash coil with commercial coil cleaner. It is not

necessary to remove top panel.

Two-Row Coils

Clean coil as follows:

1. Turn off unit power, tag disconnect.

2. Remove top panel screws on condenser end of unit.

3. Remove condenser coil corner post. See Fig. 8. To

hold top panel open, place coil corner post between

top panel and center post. See Fig. 9.

4. Remove screws securing coil to compressor plate and

compressor access panel.

5. Remove fastener holding coil sections together at re-

turn end of condenser coil. Carefully separate the out-

er coil section 3 to 4 in. from the inner coil section.

See Fig. 10.

C08207

Fig. 10 - Separating Coil Sections

Totaline Environmentally Sound Coil Cleaner

Application Equipment

S 2-1/2 gallon garden sprayer

S Water rinse with low velocity spray nozzle

11. Thoroughly rinse all surfaces with low velocity clean

water using downward rinsing motion of water spray

nozzle. Protect fins from damage from the spray

nozzle.

CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in accelerated

corrosion of unit parts.

Evaporator Coil

Cleaning the Evaporator Coil

Harsh chemicals, household bleach or acid or basic

cleaners should not be used to clean outdoor or indoor

coils of any kind. These cleaners can be very difficult

to rinse out of the coil and can accelerate corrosion at

the fin/tube interface where dissimilar materials are in

contact. If there is dirt below the surface of the coil,

use the Totaline environmentally sound coil cleaner.

1. Turn unit power off. Install lockout tag. Remove

evaporator coil access panel.

2. If economizer or two-position damper is installed, re-

move economizer by disconnecting Molex plug and

removing mounting screws.

3. Slide filters out of unit.

4. Clean coil using a commercial coil cleaner or dish-

washer detergent in a pressurized spray canister. Wash

both sides of coil and flush with clean water. For best

results, back-flush toward return-air section to re-

move foreign material. Flush condensate pan after

completion.

5. Reinstall economizer and filters.

6. Reconnect wiring.

7. Replace access panels.

CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in reduced

unit performance or unit shutdown.

High velocity water from a pressure washer, garden

hose, or compressed air should never be used to

clean a coil. The force of the water or air jet will

bend the fin edges and increase airside pressure drop.

Evaporator Coil Metering Devices

The metering devices are multiple fixed-bore devices

(Acutrolt) swedged into the horizontal outlet tubes from

the liquid header, located at the entrance to each

evaporator coil circuit path. These are non-adjustable.

Service requires replacing the entire liquid header

assembly.

Totaline Environmentally Sound Coil Cleaner

Application Instructions

1. Proper eye protection such as safety glasses is recom-

mended during mixing and application.

2. Remove all surface loaded fibers and dirt with a vacu-

To check for possible blockage of one or more of these

metering devices, disconnect the supply fan contactor

(IFC) coil, then start the compressor and observe the

frosting pattern on the face of the evaporator coil. A frost

pattern should develop uniformly across the face of the

coil starting at each horizontal header tube. Failure to

develop frost at an outlet tube can indicate a plugged or a

missing orifice.

cleaner as described above.

3. Thoroughly wet finned surfaces with clean water and

a low velocity garden hose, being careful not to bend

fins.

4. Mix Totaline environmentally sound coil cleaner in a

2-1/2 gallon garden sprayer according to the instruc-

tions included with the cleaner. The optimum solution

temperature is 100_F.

Refrigerant System Pressure Access Ports

NOTE: Do NOT USE water in excess of 130_F, as the

There are two access ports in the system - on the suction

tube near the compressor and on the discharge tube near

the compressor. These are brass fittings with black plastic

caps. The hose connection fittings are standard 1/4 SAE

Male Flare couplings.

enzymatic activity will be destroyed.

5. Thoroughly apply Totaline environmentally sound

coil cleaner solution to all coil surfaces including

finned area, tube sheets and coil headers.

6. Hold garden sprayer nozzle close to finned areas and

apply cleaner with a vertical, up-and-down motion.

Avoid spraying in horizontal pattern to minimize po-

tential for fin damage.

7. Ensure cleaner thoroughly penetrates deep into finned

areas.

8. Interior and exterior finned areas must be thoroughly

cleaned.

9. Finned surfaces should remain wet with cleaning

solution for 10 minutes.

10. Ensure surfaces are not allowed to dry before rinsing.

Reapplying cleaner as needed to ensure 10-minute

saturation is achieved.

The brass fittings are two-piece High Flow valves, with a

receptacle base brazed to the tubing and an integral

spring-closed check valve core screwed into the base.

(See Fig. 11.) This check valve is permanently assembled

into this core body and cannot be serviced separately;

replace the entire core body if necessary. Service tools are

available from RCD that allow the replacement of the

check valve core without having to recover the entire

system refrigerant charge. Apply compressor refrigerant

oil to the check valve core’s bottom o-ring. Install the

fitting body with 96 +/-10 in-lbs of torque; do not

overtighten.

SEAT

CORE

(Part No. EC39EZ067)

1/2-20 UNF RH

0.596

45^o

30^o

WASHER

O-RING

DEPRESSOR PER ARI 720

+.01/-.035

FROM FACE OF BODY

1/2" HEX

.47

5/8” HEX

7/16-20 UNF RH

This surface provides a metal to metal seal when

torqued into the seat. Appropriate handling is

required to not scratch or dent the surface.

C08453

Fig. 11 - CoreMax Access Port Assembly

required. Connect the pressure gauge to the service port

on the suction line. Mount the temperature sensing device

on the suction line and insulate it so that outdoor ambient

temperature does not affect the reading. Indoor-air cfm

must be within the normal operating range of the unit.

PURONR (R410A) REFRIGERANT

This unit is designed for use with Puron (R410A)

refrigerant. Do not use any other refrigerant in this

system.

To Use Cooling Charging Charts

Puron (R410A) is provided in pink (rose) colored

cylinders. These cylinders are available with and without

dip tubes; cylinders with dip tubes will have a label

indicating this feature. For a cylinder with a dip tube,

place the cylinder in the upright position (access valve at

the top) when removing liquid refrigerant for charging.

For a cylinder without a dip tube, invert the cylinder

(access valve on the bottom) when removing liquid

refrigerant.

Take the outdoor ambient temperature and read the

suction pressure gauge. Refer to chart to determine what

suction temperature should be. If suction temperature is

high, add refrigerant. If suction temperature is low,

carefully recover some of the charge. Recheck the suction

pressure as charge is adjusted.

NOMINAL TONS

SIZE DESIGNATION

REFERENCE

Because Puron (R410A) is a blend, it is strongly

recommended that refrigerant always be removed from

the cylinder as a liquid. Admit liquid refrigerant into the

system in the discharge line. If adding refrigerant into the

suction line, use a commercial metering/expansion device

at the gauge manifold; remove liquid from the cylinder,

pass it through the metering device at the gauge set and

then pass it into the suction line as a vapor. Do not remove

Puron (R410A) from the cylinder as a vapor.

04A,B,C

05A,B,C

06A,B,C

07A,C

08A,C

09A,C

7.5

8.5

12A,C

EXAMPLE:

Model 580J*04A (3 ton)

Refrigerant Charge

Amount of refrigerant charge is listed on the unit’s

nameplate. Refer to GTAC2-5 Charging, Recovery,

Recycling and Reclamation training manual and the

following procedures.

Outdoor Temperature . . . . . . . . . . . . . . . . . . 85_F (29_C)

Suction Pressure . . . . . . . . . . . . . . . . . 140 psig (965 kPa)

Suction Temperature should be . . . . . . . . . . 60_F (16_C)

Unit panels must be in place when unit is operating during

the charging procedure.

No Charge

Use standard evacuating techniques. After evacuating

system, weigh in the specified amount of refrigerant.

Low-Charge Cooling

Using Cooling Charging Charts, Fig. 12, vary refrigerant

until the conditions of the appropriate chart are met. Note

the charging charts are different from type normally used.

Charts are based on charging the units to the correct

superheat for the various operating conditions. Accurate

pressure gauge and temperature sensing device are

COOLING CHARGING CHARTS

C08203

C08204

Fig. 12 - Cooling Charging Charts

COOLING CHARGING CHARTS (cont)

C08228

C08229

Fig. 12 - Cooling Charging Charts (cont.)

COOLING CHARGING CHARTS (cont.)

C08437

C08438

Fig. 12 - Cooling Charging Charts (cont.)

COOLING CHARGING CHARTS (cont.)

C08439

Fig. 12 - Cooling Charging Charts (cont.)

The suction and discharge pressure levels should now

move to their normal start-up levels.

Compressor

Lubrication

NOTE: When the compressor is rotating in the wrong

direction, the unit makes an elevated level of noise and

does not provide cooling.

The compressor is charged with the correct amount of oil

at the factory.

Filter Drier

CAUTION

Replace whenever refrigerant system is exposed to

atmosphere. Only use factory specified liquid-line filter

driers with working pressures no less than 650 psig. Do

not install a suction-line filter drier in liquid line. A

liquid-line filter drier designed for use with Puron

refrigerant is required on every unit.

UNIT DAMAGE HAZARD

Failure to follow this caution may result in damage to

components.

The compressor is in a PuronR refrigerant system and

uses a polyolester (POE) oil. This oil is extremely

hygroscopic, meaning it absorbs water readily. POE

oils can absorb 15 times as much water as other oils

designed for HCFC and CFC refrigerants. Avoid

exposure of the oil to the atmosphere.

Condenser--Fan Location

See Fig. 13.

1. Shut off unit power supply. Install lockout tag.

2. Remove condenser-fan assembly (grille, motor, and

fan).

Replacing Compressor

3. Loosen fan hub setscrews.

4. Adjust fan height as shown in Fig. 13.

5. Tighten setscrews.

The compressor used with Puron refrigerant contains a

POE oil. This oil has a high affinity for moisture. Do not

remove the compressor’s tube plugs until ready to insert

the unit suction and discharge tube ends.

6. Replace condenser-fan assembly.

Compressor mounting bolt torque is 65-75 ft-lbs.

Compressor Rotation

On 3-phase units with scroll compressors, it is important

to be certain compressor is rotating in the proper

direction. To determine whether or not compressor is

rotating in the proper direction:

Conduit

1. Connect service gauges to suction and discharge pres-

sure fittings.

2. Energize the compressor.

0.14 in + 0.0 / -0.03

C08448

3. The suction pressure should drop and the discharge

pressure should rise, as is normal on any start-up.

Fig. 13 - Condenser Fan Adjustment

NOTE: If the suction pressure does not drop and the

discharge pressure does not rise to normal levels:

4. Note that the evaporator fan is probably also rotating

in the wrong direction.

Troubleshooting Cooling System

Refer to Table 1 for additional troubleshooting topics.

5. Turn off power to the unit.

6. Reverse any two of the unit power leads.

7. Reapply power to the compressor.

Table 1 – Cooling Service Analysis

PROBLEM

CAUSE

REMEDY

Power failure.

Fuse blown or circuit breaker tripped.

Call power company.

Replace fuse or reset circuit breaker.

Defective thermostat, contactor, transformer,

or control relay.

Insufficient line voltage.

Incorrect or faulty wiring.

Thermostat setting too high.

Replace component.

Compressor and Condenser

Fan Will Not Start.

Determine cause and correct.

Check wiring diagram and rewire correctly.

Lower thermostat setting below room temperature.

Faulty wiring or loose connections in compres-

sor circuit.

Compressor motor burned out, seized, or

internal overload open.

Defective run/start capacitor, overload, start

relay.

Check wiring and repair or replace.

Determine cause. Replace compressor.

Determine cause and replace.

Compressor Will Not Start But

Condenser Fan Runs.

Replace fuse or reset circuit breaker. Determine

cause.

Recover refrigerant, evacuate system, and recharge

to nameplate.

One leg of three---phase power dead.

Refrigerant overcharge or undercharge.

Defective compressor.

Insufficient line voltage.

Blocked condenser.

Defective run/start capacitor, overload, or start

relay.

Replace and determine cause.

Determine cause and correct.

Compressor Cycles (other

than normally satisfying

thermostat).

Determine cause and replace.

Defective thermostat.

Replace thermostat.

Faulty condenser---fan motor or capacitor.

Restriction in refrigerant system.

Dirty air filter.

Replace.

Locate restriction and remove.

Replace filter.

Unit undersized for load.

Thermostat set too low.

Low refrigerant charge.

Leaking valves in compressor.

Air in system.

Decrease load or increase unit size.

Reset thermostat.

Locate leak; repair and recharge.

Replace compressor.

Recover refrigerant, evacuate system, and recharge.

Clean coil or remove restriction.

Replace filter.

Compressor Operates

Continuously.

Condenser coil dirty or restricted.

Dirty air filter.

Dirty condenser coil.

Clean coil.

Refrigerant overcharged.

Air in system.

Recover excess refrigerant.

Recover refrigerant, evacuate system, and recharge.

Determine cause and correct.

Check for leaks; repair and recharge.

Replace compressor.

Remove restriction.

Check for source and eliminate.

Replace compressor.

Excessive Head Pressure.

Condenser air restricted or air short---cycling.

Low refrigerant charge.

Compressor valves leaking.

Restriction in liquid tube.

High head load.

Compressor valves leaking.

Refrigerant overcharged.

Dirty air filter.

Head Pressure Too Low.

Excessive Suction Pressure.

Recover excess refrigerant.

Replace filter.

Low refrigerant charge.

Metering device or low side restricted.

Check for leaks; repair and recharge.

Remove source of restriction.

Suction Pressure Too Low.

Increase air quantity. Check filter and replace if

necessary.

Insufficient evaporator airflow.

Temperature too low in conditioned area.

Reset thermostat.

Outdoor ambient below 25˚F.

Install low---ambient kit.

Evaporator Fan Will Not

Shut Off.

Time off delay not finished.

Wa it f o r 3 0 --- se co n d o f f d e la y.

Compressor Makes Excessive

Noise.

Compressor rotating in wrong direction.

Reverse the 3---phase power leads.

when the unit disconnect or HACR switch is open. See

Fig. 15.

CONVENIENCE OUTLETS

WARNING

ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in personal

injury or death.

Units with convenience outlet circuits may use

multiple disconnects. Check convenience outlet for

power status before opening unit for service. Locate

its disconnect switch, if appropriate, and open it.

Tag-out this switch, if necessary.

Two types of convenience outlets are offered on 580J

models: Non-powered and unit-powered. Both types

provide

125-volt

GFCI

(ground-fault

circuit-interrupter) duplex receptacle rated at 15-A

behind a hinged waterproof access cover, located on the

end panel of the unit. See Fig. 14.

CO8283

Pwd-CO Transformer

Fig. 15 - Powered Convenience Outlet Wiring

Conv Outlet

GFCI

UNIT

VOLTAGE

CONNECT

PRIMARY

CONNECTIONS

TRANSFORMER

TERMINALS

Pwd-CO

Fuse

208,

230

L1: RED +YEL

L2: BLU + GRA

L1: RED

Splice BLU + YEL

L2: GRA

H1 + H3

H2 + H4

H2 + H3

240

480

600

Switch

460

575

L1: RED

L2: GRA

Duty Cycle: The unit-powered convenience outlet has a

duty cycle limitation. The transformer is intended to

provide power on an intermittent basis for service tools,

lamps, etc; it is not intended to provide 15-amps loading

for continuous duty loads (such as electric heaters for

overnight use). Observe a 50% limit on circuit loading

above 8-amps (i.e., limit loads exceeding 8-amps to 30

minutes of operation every hour).

C08128

Fig. 14 - Convenience Outlet Location

Non-powered type: This type requires the field

installation of a general-purpose 125-volt 15-A circuit

powered from a source elsewhere in the building. Observe

national and local codes when selecting wire size, fuse or

breaker requirements and disconnect switch size and

location. Route 125-v power supply conductors into the

bottom of the utility box containing the duplex receptacle.

Maintenance: Periodically test the GFCI receptacle by

pressing the TEST button on the face of the receptacle.

This should cause the internal circuit of the receptacle to

trip and open the receptacle. Check for proper grounding

wires and power line phasing if the GFCI receptacle does

not trip as required. Press the RESET button to clear the

tripped condition.

Unit-powered type: A unit-mounted transformer is

factory-installed to stepdown the main power supply

voltage to the unit to 115-v at the duplex receptacle. This

option also includes a manual switch with fuse, located in

a utility box and mounted on a bracket behind the

convenience outlet; access is through the unit’s control

box access panel. See Fig. 14.

Fuse on powered type: The factory fuse is a Bussman

“Fusetron” T-15, non-renewable screw-in (Edison base)

type plug fuse.

The primary leads to the convenience outlet transformer

are not factory-connected. Selection of primary power

source is a customer-option. If local codes permit, the

transformer primary leads can be connected at the

Using unit-mounted convenience outlets: Units with

unit-mounted convenience outlet circuits will often

require that two disconnects be opened to de-energize all

power to the unit. Treat all units as electrically energized

until the convenience outlet power is also checked and

de-energization is confirmed. Observe National Electrical

Code Article 210, Branch Circuits, for use of convenience

outlets.

line-side terminals on

unit-mounted non-fused

disconnect or HACR breaker switch; this will provide

service power to the unit when the unit disconnect switch

or HACR switch is open. Other connection methods will

result in the convenience outlet circuit being de-energized

Sensor

SMOKE DETECTORS

The sensor (see Fig. 17) includes a plastic housing, a

printed circuit board, a clear plastic cover, a sampling

tube inlet and an exhaust tube. The sampling tube (when

used) and exhaust tube are attached during installation.

The sampling tube varies in length depending on the size

of the rooftop unit. The clear plastic cover permits visual

inspections without having to disassemble the sensor. The

cover attaches to the sensor housing using four captive

screws and forms an airtight chamber around the sensing

electronics. Each sensor includes a harness with an RJ45

terminal for connecting to the controller. Each sensor has

four LEDs (for Power, Trouble, Alarm and Dirty) and a

manual test/reset button (on the left-side of the housing).

Smoke detectors are available as factory-installed options

on 580J models. Smoke detectors may be specified for

Supply Air only or for Return Air without or with

economizer or in combination of Supply Air and Return

Air. Return Air smoke detectors are arranged for vertical

return configurations only. All components necessary for

operation are factory-provided and mounted. The unit is

factory-configured for immediate smoke detector

shutdown operation; additional wiring or modifications to

unit terminal board may be necessary to complete the unit

and smoke detector configuration to meet project

requirements.

System

The smoke detector system consists of a four-wire

controller and one or two sensors. Its primary function is

to shut down the rooftop unit in order to prevent smoke

from circulating throughout the building. It is not to be

used as a life saving device.

Duct smoke sensor

Exhaust tube

Controller

The controller (see Fig. 16) includes a controller housing,

a printed circuit board, and a clear plastic cover. The

controller can be connected to one or two compatible duct

smoke sensors. The clear plastic cover is secured to the

housing with a single captive screw for easy access to the

wiring terminals. The controller has three LEDs (for

Power, Trouble and Alarm) and a manual test/reset button

(on the cover face).

Exhaust gasket

Sensor housing

and electronics

See

Detail A

Intake

gasket

Cover gasket

(ordering option)

TSD-CO2

(ordering option)

Sensor cover

Plug

Sampling tube

(ordered separately)

Coupling

Detail A

Duct smoke sensor

controller

Conduit nuts

(supplied by installer)

Magnetic

test/reset

switch

Conduit support plate

Terminal block cover

Alarm

Trouble

Power

Dirty

Controller housing

and electronics

Cover gasket

(ordering option)

C08209

Controller cover

Fig. 17 - Smoke Detector Sensor

Conduit couplings

(supplied by installer)

Fastener

(2X)

Air is introduced to the duct smoke detector sensor’s

sensing chamber through a sampling tube that extends into

the HVAC duct and is directed back into the ventilation

system through a (shorter) exhaust tube. The difference in

air pressure between the two tubes pulls the sampled air

through the sensing chamber. When a sufficient amount of

smoke is detected in the sensing chamber, the sensor

signals an alarm state and the controller automatically

takes the appropriate action to shut down fans and

blowers, change over air handling systems, notify the fire

alarm control panel, etc.

Trouble

Alarm

Power

Test/reset

switch

C08208

Fig. 16 - Controller Assembly

The sensor uses a process called differential sensing to

prevent gradual environmental changes from triggering

false alarms. A rapid change in environmental conditions,

such as smoke from a fire, causes the sensor to signal an

alarm state but dust and debris accumulated over time

does not.

Return Air with Economizer — The sampling tube is

inserted through the side plates of the economizer

housing, placing it across the return air opening on the

unit basepan. See Fig. 20. The holes in the sampling tube

face downward, into the return air stream. The sampling

tube is connected via tubing to the return air sensor that is

mounted on a bracket high on the partition between return

filter and controller location. (This sensor is shipped in a

flat-mounting location. Installation requires that this

sensor be relocated to its operating location and the tubing

to the sampling tube be connected. See installation steps

below.)

For installations using two sensors, the duct smoke

detector does not differentiate which sensor signals an

alarm or trouble condition.

Smoke Detector Locations

Supply Air — The Supply Air smoke detector sensor is

located to the left of the unit’s indoor (supply) fan. See

Fig. 18. Access is through the fan access panel. There is

no sampling tube used at this location. The sampling tube

inlet extends through the side plate of the fan housing

(into a high pressure area). The controller is located on a

bracket to the right of the return filter, accessed through

the lift-off filter panel.

Return Air

Sampling Tube

C08129

Fig. 20 - Return Air Sampling Tube Location

Smoke Detector Sensor

Completing Installation of Return Air Smoke

Sensor:

C08245

Fig. 18 - Typical Supply Air Smoke Detector Sensor

Location

Screws

Return Air without Economizer — The sampling tube is

located across the return air opening on the unit basepan.

See Fig. 19. The holes in the sampling tube face

downward, into the return air stream. The sampling tube is

connected via tubing to the return air sensor that is

mounted on a bracket high on the partition between return

filter and controller location. (This sensor is shipped in a

flat-mounting location. Installation requires that this

sensor be relocated to its operating location and the tubing

to the sampling tube be connected. See installation steps

below.)

Flexible

Exhaust Tubes

Sample Tube

C08126

Fig. 21 - Return Air Detector Shipping Position

Return Air Detector module

(shipping position shown)*

1. Unscrew the two screws holding the Return Air

Sensor detector plate. See Fig. 21. Save the screws.

2. Remove the Return Air Sensor and its detector plate.

3. Rotate the detector plate so the sensor is facing out-

wards and the sampling tube connection is on the bot-

tom. See Fig. 22.

Controller module

4. Screw the sensor and detector plate into its operating

position using screws from Step 1. Make sure the

sampling tube connection is on the bottom and the ex-

haust tube is on the top. See Fig. 22.

5. Connect the flexible tube on the sampling inlet to the

sampling tube on the basepan.

Return Air Detector Sampling Tube

6. For units with an economizer, the sampling tube is in-

tegrated into the economizer housing but the connec-

*RA detector must be moved from shipping position to operating position by installer

C07307

Fig. 19 - Typical Return Air Detector Location

tion of the flexible tubing to the sampling tube is the

same.

condition is detected. See Fig. 23, Smoke Detector

Wiring.

Highlight A: JMP 3 is factory-cut, transferring unit

control to smoke detector.

Highlight B: Smoke detector NC contact set will open on

smoke alarm condition, de-energizing the ORN

conductor.

Highlight C: 24-v power signal via ORN lead is removed

at Smoke Detector input on LCTB; all unit operations

cease immediately.

Using Remote Logic: Five conductors are provided for

field use (see Highlight D) for additional annunciation

functions.

C08127

Fig. 22 - Return Air Sensor Operating Position

Additional Application Data — Refer to Catalog No.

HKRNKA-1XA for discussions on additional control

features of these smoke detectors including multiple unit

coordination. See Fig. 23.

FIOP Smoke Detector Wiring and Response

All units: FIOP smoke detector is configured to

automatically shut down all unit operations when smoke

C08435

Fig. 23 - Typical Smoke Detector System Wiring

SENSOR AND CONTROLLER TESTS

Sensor Alarm Test

The sensor alarm test checks a sensor’s ability to signal an

alarm state. This test requires that you use a field provided

SD-MAG test magnet.

CAUTION

OPERATIONAL TEST HAZARD

Failure to follow this caution may result in personnel

and authority concern.

Pressing the controller’s test/reset switch for longer

than seven seconds will put the duct detector into the

alarm state and activate all automatic alarm responses.

CAUTION

OPERATIONAL TEST HAZARD

Dirty Controller Test Procedure

Failure to follow this caution may result in personnel

and authority concern.

1. Press the controller’s test/reset switch for two

seconds.

2. Verify that the controller’s Trouble LED flashes.

This test places the duct detector into the alarm state.

Unless part of the test, disconnect all auxiliary

equipment from the controller before performing the

test. If the duct detector is connected to a fire alarm

system, notify the proper authorities before

performing the test.

Dirty Sensor Test

The dirty sensor test provides an indication of the sensor’s

ability to compensate for gradual environmental changes.

A sensor that can no longer compensate for environmental

changes is considered 100% dirty and requires cleaning or

replacing. You must use a field provided SD-MAG test

magnet to initiate a sensor dirty test. The sensor’s Dirty

LED indicates the results of the dirty test as shown in

Table 2.

Sensor Alarm Test Procedure

1. Hold the test magnet where indicated on the side of

the sensor housing for seven seconds.

2. Verify that the sensor’s Alarm LED turns on.

3. Reset the sensor by holding the test magnet against

the sensor housing for two seconds.

4. Verify that the sensor’s Alarm LED turns off.

CAUTION

OPERATIONAL TEST HAZARD

Controller Alarm Test

The controller alarm test checks the controller’s ability to

initiate and indicate an alarm state.

Failure to follow this caution may result in personnel

and authority concern.

Holding the test magnet against the sensor housing for

more than seven seconds will put the duct detector

into the alarm state and activate all automatic alarm

responses.

CAUTION

OPERATIONAL TEST HAZARD

Table 2 – Dirty LED Test

Failure to follow this caution may result in personnel

and authority concern.

FLASHES

DESCRIPTION

0---25% dirty. (Typical of a newly installed detector)

25---50% dirty

This test places the duct detector into the alarm state.

Disconnect all auxiliary equipment from the controller

before performing the test. If the duct detector is

connected to a fire alarm system, notify the proper

authorities before performing the test.

51---75% dirty

76---99% dirty

Dirty Sensor Test Procedure

Controller Alarm Test Procedure

1. Hold the test magnet where indicated on the side of

the sensor housing for two seconds.

2. Verify that the sensor’s Dirty LED flashes.

1. Press the controller’s test/reset switch for seven

seconds.

2. Verify that the controller’s Alarm LED turns on.

3. Reset the sensor by pressing the test/reset switch for

two seconds.

4. Verify that the controller’s Alarm LED turns off.

CAUTION

OPERATIONAL TEST HAZARD

Dirty Controller Test

The dirty controller test checks the controller’s ability to

initiate a dirty sensor test and indicate its results.

Failure to follow this caution may result in personnel

and authority concern.

Changing the dirty sensor test operation will put the

detector into the alarm state and activate all automatic

alarm responses. Before changing dirty sensor test

operation, disconnect all auxiliary equipment from the

controller and notify the proper authorities if

connected to a fire alarm system.

Changing the Dirt Sensor Test

By default, sensor dirty test results are indicated by:

S The sensor’s Dirty LED flashing.

Smoke Detector Controller

TB3

S The controller’s Trouble LED flashing.

S The controller’s supervision relay contacts toggle.

−

Auxiliary

equipment

The operation of a sensor’s dirty test can be changed so

that the controller’s supervision relay is not used to

indicate test results. When two detectors are connected to

a controller, sensor dirty test operation on both sensors

must be configured to operate in the same manner.

SD-TRK4

Supervision relay

contacts [3]

Trouble

Power

18 Vdc (

To Configure the Dirty Sensor Test Operation

1. Hold the test magnet where indicated on the side of

the sensor housing until the sensor’s Alarm LED turns

on and its Dirty LED flashes twice (approximately 60

seconds).

Wire must be

added by installer

Alarm

Reset/Test

2. Reset the sensor by removing the test magnet then

holding it against the sensor housing again until the

sensor’s Alarm LED turns off (approximately 2

seconds).

18 Vdc (

−

)

C08247

Fig. 24 - Remote Test/Reset Station Connections

Remote Station Test

The remote station alarm test checks a test/reset station’s

ability to initiate and indicate an alarm state.

CAUTION

OPERATIONAL TEST HAZARD

CAUTION

Failure to follow this caution may result in personnel

and authority concern.

OPERATIONAL TEST HAZARD

Failure to follow this caution may result in personnel

and authority concern.

If the test/reset station’s key switch is left in the

RESET/TEST position for longer than seven seconds,

the detector will automatically go into the alarm state

and activate all automatic alarm responses.

This test places the duct detector into the alarm state.

Unless part of the test, disconnect all auxiliary

equipment from the controller before performing the

test. If the duct detector is connected to a fire alarm

system, notify the proper authorities before

performing the test.

CAUTION

OPERATIONAL TEST HAZARD

SD-TRK4 Remote Alarm Test Procedure

Failure to follow this caution may result in personnel

and authority concern.

1. Turn the key switch to the RESET/TEST position for

seven seconds.

2. Verify that the test/reset station’s Alarm LED turns

on.

Holding the test magnet to the target area for longer

than seven seconds will put the detector into the alarm

state and activate all automatic alarm responses.

3. Reset the sensor by turning the key switch to the

RESET/TEST position for two seconds.

Dirty Sensor Test Using an SD-TRK4

4. Verify that the test/reset station’s Alarm LED turns

off.

1. Turn the key switch to the RESET/TEST position for

two seconds.

Remote Test/Reset Station Dirty Sensor Test

2. Verify that the test/reset station’s Trouble LED

flashes.

The test/reset station dirty sensor test checks the test/reset

station’s ability to initiate a sensor dirty test and indicate

the results. It must be wired to the controller as shown in

Fig. 24 and configured to operate the controller’s

supervision relay. For more information, see “Changing

sensor dirty test operation.”

Detector Cleaning

Cleaning the Smoke Detector

Clean the duct smoke sensor when the Dirty LED is

flashing continuously or sooner if conditions warrant.

Table 3 – Detector Indicators

CONTROL OR INDICATOR

DESCRIPTION

Resets the sensor when it is in the alarm or trouble state. Activates or tests the sensor when it is in the

normal state.

Magnetic test/reset switch

Alarm LED

Trouble LED

Dirty LED

Indicates the sensor is in the alarm state.

Indicates the sensor is in the trouble state.

Indicates the amount of environmental compensation used by the sensor (flashing continuously = 100%)

Indicates the sensor is energized.

Power LED

Alarm State

CAUTION

The smoke detector enters the alarm state when the

amount of smoke particulate in the sensor’s sensing

chamber exceeds the alarm threshold value. (See Table 3.)

Upon entering the alarm state:

OPERATIONAL TEST HAZARD

Failure to follow this caution may result in personnel

and authority concern.

S The sensor’s Alarm LED and the controller’s Alarm LED

If the smoke detector is connected to a fire alarm

system, first notify the proper authorities that the

detector is undergoing maintenance then disable the

relevant circuit to avoid generating a false alarm.

turn on.

S The contacts on the controller’s two auxiliary relays

switch positions.

S The contacts on the controller’s alarm initiation relay

close.

1. Disconnect power from the duct detector then remove

the sensor’s cover. (See Fig. 25.)

2. Using a vacuum cleaner, clean compressed air, or a

soft bristle brush, remove loose dirt and debris from

inside the sensor housing and cover.

S The controller’s remote alarm LED output is activated

(turned on).

S The controller’s high impedance multiple fan shutdown

control line is pulled to ground Trouble state.

Use isopropyl alcohol and a lint-free cloth to remove

dirt and other contaminants from the gasket on the

sensor’s cover.

The SuperDuct duct smoke detector enters the trouble

state under the following conditions:

S A sensor’s cover is removed and 20 minutes pass before

3. Squeeze the retainer clips on both sides of the optic

housing then lift the housing away from the printed

circuit board.

it is properly secured.

4. Gently remove dirt and debris from around the optic

plate and inside the optic housing.

5. Replace the optic housing and sensor cover.

6. Connect power to the duct detector then perform a

sensor alarm test.

S A sensor’s environmental compensation limit is reached

(100% dirty).

S A wiring fault between a sensor and the controller is

detected.

An internal sensor fault is detected upon entering the

trouble state:

S The contacts on the controller’s supervisory relay switch

HVAC duct

Sampling

tube

Sensor

housing

positions. (See Fig. 26.)

S If a sensor trouble, the sensor’s Trouble LED the

controller’s Trouble LED turn on.

Optic

plate

Airﬂow

S If 100% dirty, the sensor’s Dirty LED turns on and the

controller’s Trouble LED flashes continuously.

Retainer

clip

S If a wiring fault between a sensor and the controller, the

controller’s Trouble LED turns on but not the sensor’s.

Optic

housing

Trouble

C07305

Alarm

Power

Fig. 25 - Sensor Cleaning Diagram

Indicators

Test/reset

switch

Normal State

The smoke detector operates in the normal state in the

absence of any trouble conditions and when its sensing

chamber is free of smoke. In the normal state, the Power

LED on both the sensor and the controller are on and all

other LEDs are off.

C07298

Fig. 26 - Controller Assembly

NOTE: All troubles are latched by the duct smoke

detector. The trouble condition must be cleared and then

the duct smoke detector must be reset in order to restore it

to the normal state.

2. Configure the sensor dirty test to activate the control-

ler’s supervision relay. See “Changing sensor dirty

test operation.”

Sensor’s Trouble LED is On, But the Controller’s

Trouble LED is OFF

Resetting Alarm and Trouble Condition Trips:

Remove JP1 on the controller.

Manual reset is required to restore smoke detector systems

to Normal operation. For installations using two sensors,

the duct smoke detector does not differentiate which

sensor signals an alarm or trouble condition. Check each

sensor for Alarm or Trouble status (indicated by LED).

Clear the condition that has generated the trip at this

sensor. Then reset the sensor by pressing and holding the

reset button (on the side) for 2 seconds. Verify that the

sensor’s Alarm and Trouble LEDs are now off. At the

controller, clear its Alarm or Trouble state by pressing and

holding the manual reset button (on the front cover) for 2

seconds. Verify that the controller’s Alarm and Trouble

LEDs are now off. Replace all panels.

PROTECTIVE DEVICES

Compressor Protection

Overcurrent

The compressor has internal linebreak motor protection.

Overtemperature

The compressor has an internal protector to protect it

against excessively high discharge gas temperatures.

High Pressure Switch

Troubleshooting

The system is provided with a high pressure switch

mounted on the discharge line. The switch is

stem-mounted and brazed into the discharge tube. Trip

setting is 630 psig +/- 10 psig (4344 +/- 69 kPa) when

hot. Reset is automatic at 505 psig (3482 kPa).

Controller’s Trouble LED is On

1. Check the Trouble LED on each sensor connected to

the controller. If a sensor’s Trouble LED is on, de-

termine the cause and make the necessary repairs.

Low Pressure Switch

2. Check the wiring between the sensor and the control-

ler. If wiring is loose or missing, repair or replace as

required.

The system is protected against a loss of charge and low

evaporator coil loading condition by a low pressure switch

located on the suction line near the compressor. The

switch is stem-mounted. Trip setting is 54 psig +/- 5 psig

(372 +/- 34 kPa). Reset is automatic at 117 +/- 5 psig

(807 +/- 34 kPa).

Controller’s Trouble LED is Flashing

1. One or both of the sensors is 100% dirty.

2. Determine which Dirty LED is flashing then clean

that sensor assembly as described in the detector

cleaning section.

Evaporator Freeze Protection

Sensor’s Trouble LED is On

The system is protected against evaporator coil frosting

and low temperature conditions by a temperature switch

mounted on the evaporator coil hairpin. Trip setting is

30_F +/- 5_F (-1_C +/- 3_C). Reset is automatic at 45_F

(7_C).

1. Check the sensor’s Dirty LED. If it is flashing, the

sensor is dirty and must be cleaned.

2. Check the sensor’s cover. If it is loose or missing, se-

cure the cover to the sensor housing.

3. Replace sensor assembly.

Supply (Indoor) Fan Motor Protection

Sensor’s Power LED is Off

Disconnect and lockout power when servicing fan motor.

1. Check the controller’s Power LED. If it is off, de-

termine why the controller does not have power and

make the necessary repairs.

2. Check the wiring between the sensor and the control-

ler. If wiring is loose or missing, repair or replace as

required.

The standard supply fan motor is equipped with internal

overcurrent and overtemperature protection. Protection

devices reset automatically.

The High Static option supply fan motor is equipped with

pilot-circuit

Thermix

combination

overtemperature/overcurrent protection device. This

device resets automatically. Do not bypass this switch to

correct trouble. Determine the cause and correct it.

Controller’s Power LED is Off

1. Make sure the circuit supplying power to the control-

ler is operational. If not, make sure JP2 and JP3 are

set correctly on the controller before applying power.

Condenser Fan Motor Protection

2. Verify that power is applied to the controller’s supply

input terminals. If power is not present, replace or re-

pair wiring as required.

The condenser fan motor is internally protected against

overtemperature.

Relief Device

Remote Test/Reset Station’s Trouble LED Does Not

flash When Performing a Dirty Test, But the

Controller’s Trouble LED Does

A soft solder joint at the suction service access port

provides pressure relief under abnormal temperature and

pressure conditions (i.e., fire in building). Protect this

joint during brazing operations near this joint.

1. Verify that the remote test/station is wired as shown

in Fig. 23. Repair or replace loose or missing wiring.

Control Circuit, 24--V

Limit Switch

and Shield

The control circuit is protected against overcurrent

conditions by a circuit breaker mounted on control

transformer TRAN. Reset is manual.

GAS HEATING SYSTEM

580J unit heating systems are referenced here according to

unit Gas Heat Option (defined in the unit model number

Position#8) and Heat Level (input capacity, defined in

Positions #9-10-11). See Appendix 1 for a complete unit

model number nomenclature chart.

C08284

Fig. 28 - Limit Switch Location

POSITION #8

GAS HEAT OPTION

Nat. Gas / Standard HX and Heat

Nat. Gas / SS HX and Low NO Heat

Nat. Gas / SS HX and Standard Heat

Fuel Types and Pressures

Natural Gas — The 580J unit is factory-equipped for use

with Natural Gas fuel at elevation under 2000 ft (610 m).

See section Orifice Replacement for information in

modifying this unit for installation at elevations above

2000 ft (610 m).

General

The heat exchanger system consists of a gas valve feeding

multiple inshot burners off a manifold. The burners fire

into matching primary tubes. The primary tubes discharge

into combustion plenum where gas flow converges into

secondary tubes. The secondary tubes exit into the

induced draft fan wheel inlet. The induced fan wheel

discharges into a flue passage and flue gases exit out a

flue hood on the side of the unit. The induced draft fan

motor includes a Hall Effect sensor circuit that confirms

adequate wheel speed via the Integrated Gas Control

(IGC) board. Safety switches include a Rollout Switch (at

the top of the burner compartment) and a limit switch

(mounted through the fan deck, over the tubes). (See Fig.

27 and Fig. 28.)

Gas line pressure entering the unit’s main gas valve must

be within specified ranges. Adjust unit gas regulator valve

as required or consult local gas utility.

Table 4 – Natural Gas Supply Line Pressure Ranges

GAS

HEAT OPT

HEAT

LEVEL

580J SIZE

MIN

MAX

4.0 in. wg 13.0 in. wg

(996 Pa) (3240 Pa)

All

Manifold pressure is factory-adjusted for NG fuel use.

Adjust as required to obtain best flame characteristic.

Table 5 – Natural Gas Manifold Pressure Ranges

GAS

HEAT

OPT

INDUCED-

DRAFT

ROLLOUT

SWITCH

HEAT

LEVEL

HIGH

FIRE

LOW

FIRE

RANGE

MOTOR

MOUNTING

PLATE

3.5 in. wg 1.7 in. wg

2.0---5.0 in. wg (Hi)

(498---1245 Pa)

2.0---5.0 in. wg (Hi)

(498---1245 Pa)

A, C

All

(872 Pa) (423 Pa){

3.5 in. wg

BURNER

SECTION

(872 Pa)

FLUE

EXHAUST

NA: Not Available

3 Phase models only

VESTIBULE

PLATE

{

INDUCED-

DRAFT

MOTOR

BLOWER

HOUSING

Liquid Propane — Accessory packages are available for

field-installation that will convert the 580J unit (except

low NO_xmodel) to operate with Liquid Propane (LP)

fuels. These kits include new orifice spuds, new springs

for gas valves and a supply line low pressure switch. See

section on Orifice Replacement for details on orifice size

selections.

MANIFOLD

PRESSURE

TAP

GAS

VALVE

C06152

Fig. 27 - Burner Section Details

Low NO_xmodels include specially-sized orifices and use

of different flue flow limits and tube baffles. Because of

these extra features, conversion of these models to LP is

not recommended.

Fuel line pressure entering unit gas valve must remain

within specified range.

Table 6 – Liquid Propane Supply Line Pressure Ranges

This switch also prevents operation when the propane tank

level is low which can result in gas with a high

concentration of impurities, additives, and residues that

have settled to the bottom of the tank. Operation under

these conditions can cause harm to the heat exchanger

system. Contact your fuel supplier if this condition is

suspected.

GAS

HEAT OPT

HEAT

LEVEL

580J SIZE

MIN

MAX

11.0 in. wg 13.0 in. wg

All

A, C

All

(2740 Pa)

(3240 Pa)

Manifold pressure for LP fuel use must be adjusted to

specified range. Follow instructions in the accessory kit to

make initial readjustment.

Flue Gas Passageways

To inspect the flue collector box and upper areas of the

heat exchanger:

Table 7 – Liquid Propane Manifold Pressure Ranges

1. Remove the combustion blower wheel and motor as-

sembly according to directions in Combustion-Air

Blower section. See Fig. 31.

2. Remove the flue cover to inspect the heat exchanger.

3. Clean all surfaces as required using a wire brush.

GAS HEAT

HEAT LEVEL

HIGH FIRE

LOW FIRE

OPT

10.0 in. wg

(2490 Pa)

5.0 in. wg

(1245 Pa){

A, C

All

NA: Not Available

Combustion--Air Blower

{

3 Phase models only

Clean periodically to assure proper airflow and heating

efficiency. Inspect blower wheel every fall and

periodically during heating season. For the first heating

season, inspect blower wheel bi-monthly to determine

proper cleaning frequency.

Supply Pressure Switch — The LP conversion kit includes

a supply low pressure switch. The switch contacts (from

terminal C to terminal NO) will open the gas valve power

whenever the supply line pressure drops below the

setpoint. See Fig. 29 and Fig. 30. If the low pressure

remains open for 15 minutes during a call for heat, the

IGC circuit will initiate a Ignition Fault (5 flashes)

lockout. Reset of the low pressure switch is automatic on

rise in supply line pressure. Reset of the IGC requires a

recycle of unit power after the low pressure switch has

closed.

To access burner section, slide the sliding burner partition

out of the unit.

To inspect blower wheel, shine a flashlight into draft hood

opening. If cleaning is required, remove motor and wheel

as follows:

1. Slide burner access panel out.

2. Remove the 7 screws that attach induced-draft motor

housing to vestibule plate. (See Fig. 31.)

3. The blower wheel can be cleaned at this point. If ad-

ditional cleaning is required, continue with Steps 4

and 5.

4. To remove blower from the motor shaft, remove 2

setscrews.

5. To remove motor, remove the 4 screws that hold the

motor to mounting plate. Remove the motor cooling

fan by removing one setscrew. Then remove nuts that

hold motor to mounting plate.

6. To reinstall, reverse the procedure outlined above.

C08238

Fig. 29 - LP Low Pressure Switch (Installed)

LP LPS

IGC

BRN

J2-11

MGV

IGC

GRA

J2-12

TSTAT

PNK

C08285

Fig. 30 - LP Supply Line Low Pressure Switch Wiring

Regulator

Gasket

Heater Tube

Assembly

Seal Strips, Sponge Rubber

Regulator

Retainer

Support

Insulation

Assembly

Wind Cap Assembly

(shown inverted,

as shipped)

Inducer Fan-Motor

Assembly

Burner Assembly

C08227

Fig. 31 - Heat Exchanger Assembly

Burners and Igniters

Orifice

CAUTION

1.00-in

(25.4 mm)

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in

equipment damage.

When working on gas train, do not hit or plug

orifice spuds.

Manifold

Pipe

C08211

Fig. 32 - Orifice Projection

Main Burners

To access burners, remove burner access panel and slide

out burner partition. At the beginning of each heating

season, inspect for deterioration or blockage due to

corrosion or other causes. Observe the main burner flames

and adjust, if necessary.

5. Remove wires connected to gas valve. Mark each

wire.

6. Remove igniter wires and sensor wires at the Integ-

rated Gas Unit Controller (IGC). (See Fig. 34.)

7. Remove the 2 screws that attach the burner rack to

the vestibule plate (Fig. 27).

8. Slide the burner tray out of the unit (Fig. 33).

9. To reinstall, reverse the procedure outlined above.

Cleaning and Adjustment

Orifice projection — Refer to Fig. 32 for maximum

projection dimension for orifice face to manifold tube.

Removal and Replacement of Gas Train

See Fig. 27, Fig. 31 and Fig. 33.

1. Remove burner rack from unit as described in Re-

moval and Replacement of Gas Train section, above.

2. Inspect burners; if dirty, remove burners from rack.

(Mark each burner to identify its position before re-

moving from the rack.)

1. Shut off manual gas valve.

2. Shut off power to unit.

3. Slide out burner partition.

4. Disconnect gas piping at unit gas valve.

3. Use a soft brush to clean burners and cross-over port

as required.

4. Adjust spark gap. See Fig. 35 and Fig. 36.

5. If factory orifice has been removed, check that each

orifice is tight at its threads into the manifold pipe

and that orifice projection does not exceed maximum

valve. See Fig. 32

6. Reinstall burners on rack in the same locations as

factory-installed. (The outside crossover flame re-

gions of the outermost burners are pinched off to pre-

vent excessive gas flow from the side of the burner

assembly. If the pinched crossovers are installed

between two burners, the flame will not ignite prop-

erly.)

1. Remove manifold pressure tap plug from manifold

and connect pressure gauge or manometer. (See Fig.

33)

2. Turn on electrical supply.

3. Turn on unit main gas valve.

4. Set room thermostat to call for heat. If unit has two-

stage gas valve, verify high-stage heat operation be-

fore attempting to adjust manifold pressure.

5. When main burners ignite, check all fittings, mani-

fold, and orifices for leaks.

6. Adjust high-stage pressure to specified setting by

turning the plastic adjustment screw clockwise to in-

crease pressure, counter-clockwise to decrease pres-

sure.

7. For Two-Stage Gas Valves set room thermostat to

call for low-stage heat. Adjust low-stage pressure to

specified setting.

C06153

8. Replace regulator cover screw(s) when finished.

Fig. 33 - Burner Tray Details

9. With burner access panel removed, observe unit heat-

ing operation in both high stage and low stage opera-

tion if so equipped. Observe burner flames to see if

they are blue in appearance, and that the flames are

approximately the same for each burner.

INTEGRATED GAS UNIT

RACEWAY

CONTROLLER (IGC)

10. Turn off unit, remove pressure manometer and re-

place the 1/8 in. pipe fitting on the gas manifold. See

Fig. 33.

Limit Switch

Remove blower access panel. Limit switch is located on

the fan deck. See Fig. 28.

Burner Ignition

HOLE IN END PANEL (HIDDEN)

Unit is equipped with a direct spark ignition 100% lockout

system. Integrated Gas Unit Controller (IGC) is located in

the control box. See Fig. 34. The IGC contains a

self-diagnostic LED (light-emitting diode). A single LED

(see Fig. 38) on the IGC provides a visual display of

operational or sequential problems when the power supply

is uninterrupted. When a break in power occurs, the IGC

will be reset (resulting in a loss of fault history) and the

indoor (evaporator) fan ON/OFF times will be reset. The

LED error code can be observed through the viewport.

During servicing refer to the label on the control box

cover or Table 8 for an explanation of LED error code

descriptions.

C08454

Fig. 34 - Unit Control Box/IGC Location

7. Reinstall burner rack as described in Removal and

Replacement of Gas Train section, above.

Gas Valve — All three-phase models (except Low NO_x)

are equipped with 2-stage gas valves. Single-phase

models and all Low NO_xmodels are equipped with

single-stage gas valves. See Fig. 37 for locations of

adjustment screws and features on the gas valves.

To adjust gas valve pressure settings:

IMPORTANT: Leak check all gas connections including

the main service connection, gas valve, gas spuds, and

manifold pipe plug. All leaks must be repaired before

firing unit.

If lockout occurs, unit may be reset by interrupting power

supply to unit for at least 5 seconds.

Check Unit Operation and Make Necessary Adjust-

ments

NOTE: Gas supply pressure at gas valve inlet must be

within specified ranges for fuel type and unit size. See

Tables 4 and 5.

LOW HEAT

72,000 BTUH INPUT AND 60,000 BTUH INPUT

MEDIUM AND HIGH HEAT

115,000 BTUH INPUT,

150,000 BTUH INPUT,

90,000BTUH INPUT AND

120,000 BTUH INPUT

C06154

Fig. 35 - Spark Adjustment, 04-07

125,000/90,000 BTUH INPUT

180,000/120,000 BTUH INPUT

240,000/180,000 BTUH INPUT

250,000/200,000 BTUH INPUT

C08447

Fig. 36 - Spark Adjustment, 08-12

Table 8 – LED Error Code Description*

IMPORTANT: Refer to Troubleshooting Table 13 and

Table 14 for additional information.

ERROR CODE

LED INDICATION

Orifice Replacement

DESCRIPTION

Normal Operation

This unit uses orifice type LH32RFnnn (where nnn

indicates orifice reference size). When replacing unit

orifices, order the necessary parts via RCD. See Table 10

for available orifice sizes. See Table 11 and Table 12 for

orifice sizes for Natural Gas and LP fuel usage at various

elevations above sea level.

OFF

Hardware Failure

1 Flash{

2 Flashes

3 Flashes

4 Flashes

5 Flashes

6 Flashes

7 Flashes

8 Flashes

9 Flashes

Evaporator Fan On/Off Delay Modified

Limit Switch Fault

Flame Sense Fault

4 Consecutive Limit Switch Faults

Ignition Lockout Fault

Induced---Draft Motor Fault

Rollout Switch Fault

Check that each replacement orifice is tight at its threads

into the manifold pipe and that orifice projection does not

exceed maximum value. See Fig. 32.

Internal Control Fault

Software Lockout

LEGEND

LED --- L ig h t E m it t in g D i o d e

A 3---second pause exists between LED error code flashes. If

more than one error code exists, all applicable codes will be

displayed in numerical sequence.

{

Indicates a code that is not an error. The unit will continue to

operate when this code is displayed.

2 Stage

Single Stage

C08210

Fig. 37 - Gas Valves

Red LED-Status

C08452

Fig. 38 - Integrated Gas Control (IGC) Board

Table 9 – IGC Connections

CONNECTION

PIN NUMBER

TERMINAL LABEL

INPUTS

POINT DESCRIPTION

SENSOR LOCATION

TYPE OF I/O

RT, C

Input power from TRAN 1

Speed sensor

control box

gas section

LCTB

24 VAC

—

analog input

switch input

24 VAC

J1, 1-3

—

FS, T1

Flame sensor

Heat stage 1

J2, 2

Rollout switch

gas section

fan section

—

switch input

J2, 5-6

J2, 7-8

J2, 9-10

Limit switch

Centrifugal switch (not used)

OUTPUTS

L1, CM

IFO

Induced draft combustion motor

Indoor fan

gas section

control box

gas section

line VAC

relay

J2, 1

Gas valve (heat stage 1)

relay

J2, 11-12

Table 10 – Orifice Sizes

ORIFICE

DRILL SIZE

BRYANT

PART NUMBER

DRILL

DIA. (in.)

#30

1/8

LH32RF129

LH32RF125

LH32RF120

LH32RF116

LH32RF113

LH32RF111

LH32RF110

LH32RF105

LH32RF104

LH32RF102

LH32RF103

LH32RF098

LH32RF096

LH32RF094

LH32RF089

LH32RF086

LH32RF082

LH32RF080

LH32RF079

LH32RF076

LH32RF073

LH32RF070

LH32RF067

LH32RF065

LH32RF060

LH32RF055

LH32RF052

LH32RF047

LH32RF043

LH32RF042

0.1285

0.1250

0.1200

0.1160

0.1130

0.1110

0.1100

0.1065

0.1040

0.1015

0.0995

0.0980

0.0960

0.0935

0.0890

0.0860

0.0820

0.0810

0.0785

0.0760

0.0730

0.0700

0.0670

0.0635

0.0595

0.0550

0.0520

0.0465

0.0430

0.0420

#31

#32

#33

#34

#35

#36

#37

#38

#39

#40

#41

#42

#43

#44

#45

#46

#47

#48

#49

#50

#51

#52

#53

#54

#55

#56

#57

#58

Table 11 – Altitude Compensation* (04-07) - Small Chassis

72,000 BTUH

Nominal

115,000 BTUH

Nominal

150,000 BTUH

Nominal

ELEVATION

ft (m)

Orifice Size

†30

Orifice Size

0 --- 2000 (610)

2000 (610)

3000 (914)

†30

4000 (1219)

5000 (1524)

6000 (1829)

7000 (2134)

8000 (2438)

9000 (2743)

10000 (3048)

11000 (3353)

12000 (3658)

13000 (3962)

14000 (4267)

†40

†41

†42

†43

†40

†41

†42

†43

†56

†40

Table 11 (cont.) - Altitude Compensation* (A08-A12)

125,000

250,000

180,000, 224,000

BTUH Nominal

ELEVATION

ft (m)

BTUH Nominal

NG Orifice

LP Orifice

Size

NG Orifice

LP Orifice

Size

NG Orifice

LP Orifice

Size

†30

Size

0 --- 2000 (610)

2000 (610)

3000 (914)

4000 (1219)

5000 (1524)

6000 (1829)

7000 (2134)

8000 (2438)

9000 (2743)

10000 (3048)

11000 (3353)

12000 (3658)

13000 (3962)

14000 (4267)

†41

†42

†43

†41

†42

†43

†40

Table 12 – Altitude Compensation* (04-06) - Low NO_xUnits

60,000, 90,000

120,000

ELEVATION

ft (m)

BTUH Nominal

NG Orifice Size

LP Orifice Size

NG Orifice Size

LP Orifice Size

0 --- 2000 (610)

2000 (610)

3000 (914)

†40

†41

†42

†43

4000 (1219)

5000 (1524)

6000 (1829)

7000 (2134)

8000 (2438)

9000 (2743)

10000 (3048)

11000 (3353)

12000 (3658)

13000 (3962)

14000 (4267)

†40

†41

†42

†43

†56

LEGEND:

NG = Natural Gas LP = Liquid Propane

1 = CRLPELEV001A00

2 = CRLPELEV002A00

3 = CRLPELEV003A00

4 = CRLPELEV004A00

* As the height above sea level increases, there is less oxygen per cubic

ft. of air. Therefore, heat input rate should be reduced at higher altitudes.

{ Not included in kit. May be purchased separately through dealer.

Minimum heating entering air temperature

setpoint. Indoor comfort may be compromised when

heating is initiated using low entering air temperatures

with insufficient heating temperature rise.

When operating on first stage heating, the minimum

temperature of air entering the dimpled heat exchanger is

50_F continuous and 45_F intermittent for standard heat

exchangers and 40_F continuous and 35_F intermittent for

stainless steel heat exchangers. To operate at lower

mixed-air temperatures, a field-supplied outdoor-air

thermostat must be used to initiate both stages of heat

when the temperature is below the minimum required

temperature to ensure full fire operation. Wire the

outdoor-air thermostat (part no. HH22AG106) in series

with the second stage gas valve as shown below. Set the

outdoor-air thermostat at 35_F for stainless steel heat

exchangers or 45_F for standard heat exchangers. This

temperature setting will bring on the second stage of heat

whenever the ambient temperature is below the thermostat

Thermostat

TH1

LCTB

OALT

TH2

C08442

Troubleshooting Heating System

Refer to Table 13 and Table 14 for additional

troubleshooting topics.

Table 13 – Heating Service Analysis

PROBLEM

CAUSE

REMEDY

Check flame ignition and sensor electrode positioning.

Adjust as needed.

Misaligned spark electrodes.

Check gas line for air, purge as necessary. After purging

gas line of air, allow gas to dissipate for at least 5 minutes

before attempting to relight unit.

No gas at main burners.

Check gas valve.

Water in gas line.

No power to furnace.

Drain water and install drip leg to trap water.

Check power supply, fuses, wiring, and circuit breaker.

Burners Will Not Ignite.

No 24 v power supply to control

circuit.

Check transformer. Transformers with internal overcurrent

protection require a cool down period before resetting.

Miswired or loose connections.

Check all wiring and wire nut connections.

Burned---out heat anticipator in

thermostat.

Replace thermostat.

Broken thermostat wires.

Dirty air filter.

Run continuity check. Replace wires, if necessary.

Clean or replace filter as necessary.

Check gas pressure at manifold. Clock gas meter for input.

If too low, increase manifold pressure, or replace with

correct orifices.

Gas input to unit too low.

Unit undersized for application.

Restricted airflow.

Replace with proper unit or add additional unit.

Clean filter, replace filter, or remove any restrictions.

Use high speed tap, increase fan speed, or install optional

blower, as suitable for individual units.

Inadequate Heating.

Blower speed too low.

Check rotation of blower, thermostat heat anticipator

settings, and temperature rise of unit. Adjust as needed.

Adjust minimum position.

Limit switch cycles main burners.

Too much outdoor air.

Check economizer operation.

Check all screws around flue outlets and burner

compartment. Tighten as necessary.

Cracked heat exchanger.

Overfired unit — reduce input, change orifices, or adjust

gas line or manifold pressure.

Check vent for restriction. Clean as necessary.

Check orifice to burner alignment.

Incomplete combustion (lack of

combustion air) results in: Alde-

hyde odors, CO, sooting flame, or

floating flame.

Poor Flame

Characteristics.

Burners Will Not Turn

Off.

Unit is locked into Heating mode

for a one minute minimum.

Wait until mandatory one---minute time period has elapsed

or reset power to unit.

Table 14 – IGC Board LED Alarm Codes

LED

FLASH

CODE

ACTION TAKEN BY

RESET METHOD

CONTROL

DESCRIPTION

Normal Operation

Hardware Failure

PROBABLE CAUSE

—

Loss of power to the IGC. Check 5 amp fuse

on IGC, power to unit, 24V circuit breaker,

transformer, and wiring to the IGC.

Off

No gas heating.

High temperature limit switch is open. Check

the operation of the indoor (evaporator) fan

motor.

Ensure that the supply-air temperature rise is

within the range on the unit nameplate. Check

wiring and limit switch operation.

Gas valve and igniter Off.

Indoor fan and inducer

On.

Limit switch closed, or

heat call (W) Off.

2 Flashes Limit Switch Fault

3 Flashes Flame Sense Fault

Flame sense normal.

Power reset for LED

reset.

The IGC sensed a flame when the gas valve

should be closed. Check wiring, flame sensor,

and gas valve operation.

Indoor fan and inducer

On.

Heat call (W) Off.

Power reset for LED

reset.

Four Consecutive Limit

4 Flashes

4 consecutive limit switch faults within a single

call for heat. See Limit Switch Fault.

No gas heating.

Switch Fault

Unit unsuccessfully attempted ignition for 15

minutes. Check igniter and flame sensor elec-

trode spacing, gaps, etc. Check flame sense

and igniter wiring. Check gas valve operation

and gas supply. Check gas valve connections

to IGC terminals. BRN lead must be on Pin 11.

Heat call (W) Off.

Power reset for LED

reset.

5 Flashes Ignition Fault

No gas heating.

If heat off: no gas

heating.

If heat on: gas valve Off

and inducer On.

Inducer sense On when heat call Off, or induc-

er sense Off when heat call On. Check wiring,

voltage, and operation of IGC motor. Check

speed sensor wiring to IGC.

Inducer sense normal,

or heat call (W) Off.

6 Flashes Induced Draft Motor Fault

Gas valve and igniter Off.

Indoor fan and inducer

On.

Rollout switch has opened. Check gas valve

operation. Check induced-draft blower wheel is

properly secured to motor shaft.

7 Flashes Rollout Switch Lockout

8 Flashes Internal Control Lockout

Power reset.

IGC has sensed internal hardware or software

error. If fault is not cleared by resetting 24 v

power, replace the IGC.

No gas heating.

Temporary Software

1 hour auto reset, or

power reset.

Electrical interference is disrupting the IGC

software.

9 Flashes

Lockout

LEGEND

IGC --- Integrated Gas Unit Control

LED --- L ig h t --- E m it t in g D i o d e

NOTES:

1. There is a 3---second pause between alarm code displays.

2. If more than one alarm code exists, all applicable alarm codes will be displayed in numerical sequence.

3. Alarm codes on the IGC will be lost if power to the unit is interrupted.

ECONOMI$ER IV

CONTROLLER

ECONOMIZER SYSTEMS

OUTSIDE AIR

WIRING

The 580J units may be equipped with a factory-installed

or accessory (field-installed) economizer system. Two

TEMPERATURE SENSOR

HARNESS

LOW AMBIENT

SENSOR

ACTUATOR

types are available: with

logic control system

(EconoMi$er IV) and without

control system

(EconoMi$er2). See Fig. 39 and Fig. 40 for component

locations on each type. See Fig. 41 and Fig. 42 for

economizer section wiring diagrams.

Both economizers use direct-drive damper actuators.

C06021

Fig. 39 - EconoMi$er IV Component Locations

OUTDOOR

AIR HOOD

ECONOMI$ER2

PLUG

HOOD

SHIPPING

BRACKET

GEAR DRIVEN

DAMPER

BAROMETRIC

RELIEF

DAMPER

C06022

Fig. 40 - EconoMi$er2 Component Locations

FOR OCCUPANCY CONTROL

REPLACE JUMPER WITH

FIELD-SUPPLIED TIME CLOCK

Potentiometer Defaults Settings:

NOTES:

LEGEND

Power Exhaust Middle

1. 620 ohm, 1 watt 5% resistor should be removed only when using differential

DCV— Demand Controlled Ventilation

IAQ — Indoor Air Quality

Minimum Pos.

DCV Max.

DCV Set

Fully Closed

enthalpy or dry bulb.

Middle

2. If a separate field-supplied 24 v transformer is used for the IAQ sensor power

supply, it cannot have the secondary of the transformer grounded.

3. For field-installed remote minimum position POT, remove black wire jumper

between P and P1 and set control minimum position POT to the minimum

position.

LA — Low Ambient Lockout Device

OAT — Outdoor-Air Temperature

POT— Potentiometer

Middle

C Setting

Enthalpy

RAT — Return-Air Temperature

C06028

Fig. 41 - EconoMi$er IV Wiring

BLACK

BLUE

TRANSFORMER

GROUND

500 OHM

RESISTOR

VIOLET

PINK

NOTE 1

NOTE 3

RUN

OAT SENSOR

RED

24 VAC

50HJ540573

ACTUATOR

ASSEMBLY

4-20 mA

position

input signal

WHITE

DIRECT DRIVE

ACTUATOR

4-20mA SIGNAL

ECONOMISER2 PLUG

NOTES:

1. Switch on actuator must be in run position for economizer to operate.

2. 50HJ540573 actuator consists of the 50HJ540567 actuator and a harness with 500-ohm resistor.

C08436

Fig. 42 - EconoMi$er2 with 4 to 20 mA Control Wiring

Table 15 – EconoMi$er IV Input/Output Logic

INPUTS

Enthalpy*

OUTPUTS

N Terminal†

Occupied

Compressor

Demand Control

Ventilation (DCV)

Y1 Y2

Unoccupied

Closed

Stage Stage

Outdoor

Return

Low

Damper

On On

On Off

Off Off

On On

On Off

Off Off

On On

On Off

Off Off

On On

On Off

Off Off

Off

High

Minimum position

(Free Cooling LED Off)

Below set

(DCV LED Off)

Modulating** (between min. Modulating** (between

Low

position and full-open)

Minimum position

closed and full-open)

Closed

High

Low

High

(Free Cooling LED On)

Modulating†† (between min. Modulating†† (between

High

position and DCV

maximum)

closed and DCV

maximum)

(Free Cooling LED Off)

Above set

(DCV LED On)

Low

Modulating***

Modulating†††

(Free Cooling LED On)

†

For single enthalpy control, the module compares outdoor enthalpy to the ABCD setpoint.

Power at N terminal determines Occupied/Unoccupied setting: 24 vac (Occupied), no power (Unoccupied).

** Modulation is based on the supply-air sensor signal.

†† Modulation is based on the DCV signal.

*** Modulation is based on the greater of DCV and supply-air sensor signals, between minimum position and either maximum position (DCV)

or fully open (supply-air signal).

††† Modulation is based on the greater of DCV and supply-air sensor signals, between closed and either maximum position (DCV) or fully

open (supply-air signal).

C06053

Fig. 43 - EconoMi$er IV Functional View

Table 16 – Thermistor Resistance vs Temperature

EconoMi$er IV

Values for Space Temperature Sensor, Supply Air

Temperature Sensor, and Outdoor Air Temperature

Sensor

Table 15 provides a summary of EconoMi$er IV.

Troubleshooting instructions are enclosed.

A functional view of the EconoMi$er is shown in Fig. 43.

Typical settings, sensor ranges, and jumper positions are

also shown. An EconoMi$er IV simulator program is

available from Bryant to help with EconoMi$er IV

training and troubleshooting.

TEMP

(C)

TEMP

(F)

RESISTANCE

(Ohms)

--- 4 0

--- 3 5

--- 3 0

--- 2 5

--- 2 0

--- 1 5

--- 1 0

--- 5

--- 4 0

--- 3 1

--- 2 2

--- 1 3

--- 4

335,651

242,195

176,683

130,243

96,974

72,895

55,298

42,315

32,651

25,395

19,903

15,714

12,494

10,000

8,056

EconoMi$er IV Standard Sensors

Outdoor Air Temperature (OAT) Sensor

The outdoor air temperature sensor (HH57AC074) is a 10

to 20 mA device used to measure the outdoor-air

temperature. The outdoor-air temperature is used to

determine when the EconoMi$er IV can be used for free

cooling. The sensor is factory-installed on the

EconoMi$er IV in the outdoor airstream. (See Fig. 44.)

The operating range of temperature measurement is 40_ to

100_F (4_ to 38_C).

Supply Air Temperature (SAT) Sensor

6,530

5,325

4,367

3,601

2,985

2,487

2,082

1,752

The supply air temperature sensor is a 3 K thermistor

located at the inlet of the indoor fan. (See Fig. 44.) This

sensor is factory installed. The operating range of

temperature measurement is 0° to 158_F (-18_ to 70_C).

See Table 16 for sensor temperature/resistance values.

104

113

122

131

140

149

158

SUPPLY AIR

TEMPERATURE

SENSOR

MOUNTING

LOCATION

SUPPLY AIR

TEMPERATURE

SENSOR

C06033

Fig. 44 - Supply Air Sensor Location

The temperature sensor looks like an eyelet terminal with

wires running to it. The sensor is located in the “crimp

end” and is sealed from moisture.

C06034

Fig. 45 - EconoMi$er IV Controller Potentiometer

and LED Locations

Outdoor Air Lockout Sensor

The EconoMi$er IV is equipped with an ambient

temperature lockout switch located in the outdoor

airstream which is used to lock out the compressors below

a 42_F (6_C) ambient temperature. (See Fig. 38.)

LED ON

EconoMi$er IV Control Modes

LED ON

LED OFF

IMPORTANT: The optional EconoMi$er2 does not

include a controller. The EconoMi$er2 is operated by a 4

to 20 mA signal from an existing field-supplied controller.

See Fig. 42 for wiring information.

LED ON

LED OFF

LED ON

LED OFF

Determine the EconoMi$er IV control mode before set up

of the control. Some modes of operation may require

different sensors. (See Table 17.) The EconoMi$er IV is

supplied from the factory with a supply-air temperature

sensor and an outdoor-air temperature sensor. This allows

for operation of the EconoMi$er IV with outdoor air dry

bulb changeover control. Additional accessories can be

added to allow for different types of changeover control

and operation of the EconoMi$er IV and unit.

LED OFF

85 90

100

55 60

70 75

DEGREES FAHRENHEIT

40 45

C06035

Fig. 46 - Outside Air Temperature Changeover

Setpoints

Outdoor Dry Bulb Changeover

The standard controller is shipped from the factory

configured for outdoor dry bulb changeover control. The

outdoor air and supply air temperature sensors are

included as standard. For this control mode, the outdoor

temperature is compared to an adjustable setpoint selected

on the control. If the outdoor-air temperature is above the

setpoint, the EconoMi$er IV will adjust the outside air

dampers to minimum position. If the outdoor-air

temperature is below the setpoint, the position of the

outside air dampers will be controlled to provided free

cooling using outdoor air. When in this mode, the LED

next to the free cooling setpoint potentiometer will be on.

The changeover temperature setpoint is controlled by the

free cooling setpoint potentiometer located on the control.

(See Fig. 45.) The scale on the potentiometer is A, B, C,

and D. See Fig. 46 for the corresponding temperature

changeover values.

0.13 0.20 0.22 0.25 0.30 0.35 0.40 0.45 0.50

STATIC PRESSURE (in. wg)

C06031

Fig. 47 - Outdoor-Air Damper Leakage

Differential Dry Bulb Control

For differential dry bulb control the standard outdoor dry

bulb sensor is used in conjunction with an additional

accessory

dry

bulb

sensor

(part

number

CRTEMPSN002A00). The accessory sensor must be

mounted in the return airstream. (See Fig. 48.) Wiring is

provided in the EconoMi$er IV wiring harness. (See Fig.

38.)

outdoor dry bulb temperature sensor with the accessory

enthalpy sensor in the same mounting location. (See Fig.

39.) When the outdoor air enthalpy rises above the

outdoor enthalpy changeover setpoint, the outdoor-air

damper moves to its minimum position. The outdoor

enthalpy changeover setpoint is set with the outdoor

enthalpy setpoint potentiometer on the EconoMi$er IV

controller. The setpoints are A, B, C, and D. (See Fig. 46.)

The factory-installed 620-ohm jumper must be in place

across terminals S_Rand SR+ on the EconoMi$er IV

controller.

ECONOMI$ERIV

CONTROLLER

ECONOMI$ERIV

Differential Enthalpy Control

GROMMET

For differential enthalpy control, the EconoMi$er IV

controller uses two enthalpy sensors (HH57AC078 and

CRENTDIF004A00), one in the outside air and one in the

return air duct. The EconoMi$er IV controller compares

the outdoor air enthalpy to the return air enthalpy to

determine EconoMi$er IV use. The controller selects the

lower enthalpy air (return or outdoor) for cooling. For

example, when the outdoor air has a lower enthalpy than

the return air, the EconoMi$er IV opens to bring in

outdoor air for free cooling.

Replace the standard outside air dry bulb temperature

sensor with the accessory enthalpy sensor in the same

mounting location. (See Fig. 39.) Mount the return air

enthalpy sensor in the return air duct. (See Fig. 48.)

Wiring is provided in the EconoMi$er IV wiring harness.

(See Fig. 41.) The outdoor enthalpy changeover setpoint is

set with the outdoor enthalpy setpoint potentiometer on

the EconoMi$er IV controller. When using this mode of

changeover control, turn the enthalpy setpoint

potentiometer fully clockwise to the D setting.

RETURN AIR

SENSOR

RETURN DUCT

(FIELD-PROVIDED)

C07085

Fig. 48 - Return Air Temperature or Enthalpy Sensor

Mounting Location

In this mode of operation, the outdoor-air temperature is

compared to the return-air temperature and the lower

temperature airstream is used for cooling. When using this

mode of changeover control, turn the enthalpy setpoint

potentiometer fully clockwise to the D setting. (See Fig.

45.)

Outdoor Enthalpy Changeover

For enthalpy control, accessory enthalpy sensor (part

number HH57AC078) is required. Replace the standard

95 100 105 110

(29) (32) (35) (38) (41) (43)

CONTROL CONTROL POINT

CURVE

APPROX. deg. F (deg. C)

AT 50% RH

(27)

73 (23)

70 (21)

67 (19)

63 (17)

(24)

(21)

(18)

(16)

(13)

(10)

(7)

(4)

(2)

HIGH LIMIT

CURVE

(2)

95 100 105 110

(4) (7) (10) (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43)

APPROXIMATE DRY BULB TEMPERATURE--degrees F (degrees C)

C06037

Fig. 49 - Enthalpy Changeover Setpoints

Exhaust Setpoint Adjustment

TR1

EXH

Set

10V

The exhaust setpoint will determine when the exhaust fan

runs based on damper position (if accessory power

exhaust is installed). The setpoint is modified with the

Exhaust Fan Setpoint (EXH SET) potentiometer. (See Fig.

45.) The setpoint represents the damper position above

which the exhaust fans will be turned on. When there is a

call for exhaust, the EconoMi$er IV controller provides a

45 ± 15 second delay before exhaust fan activation to

allow the dampers to open. This delay allows the damper

to reach the appropriate position to avoid unnecessary fan

overload.

EXH

Va c

HOT

24 Vac

COM

Min

Pos

Open

DCV

Max

10V

AQ1

SO+

SR+

DCV

Set

10V

Minimum Position Control

Free

Cool

There is a minimum damper position potentiometer on the

EconoMi$er IV controller. (See Fig. 45.) The minimum

damper position maintains the minimum airflow into the

building during the occupied period.

EF1

When using demand ventilation, the minimum damper

position represents the minimum ventilation position for

C06038

Fig. 50 - EonoMi$er IV Control

Indoor Air Quality (IAQ) Sensor Input

VOC

(volatile

organic

compound)

ventilation

requirements. The maximum demand ventilation position

is used for fully occupied ventilation.

When demand ventilation control is not being used, the

minimum position potentiometer should be used to set the

occupied ventilation position. The maximum demand

ventilation position should be turned fully clockwise.

Adjust the minimum position potentiometer to allow the

minimum amount of outdoor air, as required by local

codes, to enter the building. Make minimum position

adjustments with at least 10_F temperature difference

between the outdoor and return-air temperatures.

To determine the minimum position setting, perform the

following procedure:

The IAQ input can be used for demand control ventilation

control based on the level of CO₂measured in the space

or return air duct.

Mount the accessory IAQ sensor according to

manufacturer specifications. The IAQ sensor should be

wired to the AQ and AQ1 terminals of the controller.

Adjust the DCV potentiometers to correspond to the DCV

voltage output of the indoor air quality sensor at the

user-determined setpoint. (See Fig. 51.)

CO SENSOR MAX RANGE SETTING

6000

5000

4000

3000

2000

1000

1. Calculate the appropriate mixed air temperature

using the following formula:

800 ppm

900 ppm

1000 ppm

1100 ppm

100

+ (TR x

(T_{O x}

)

) =T_M

T_O= Outdoor-Air Temperature

OA = Percent of Outdoor Air

T_R= Return-Air Temperature

RA = Percent of Return Air

_M= Mixed-Air Temperature

DAMPER VOLTAGE FOR MAX VENTILATION RATE

As an example, if local codes require 10% outdoor

air during occupied conditions, outdoor-air

temperature is 60_F, and return-air temperature is

75_F.

(60 x .10) + (75 x .90) = 73.5_F

2. Disconnect the supply air sensor from terminals T

and T1.

3. Ensure that the factory-installed jumper is in place

across terminals P and P1. If remote damper

positioning is being used, make sure that the

terminals are wired according to Fig. 41 and that the

minimum position potentiometer is turned fully

clockwise.

C06039

Fig. 51 - CO₂Sensor Maximum Range Settings

If a separate field-supplied transformer is used to power

the IAQ sensor, the sensor must not be grounded or the

EconoMi$er IV control board will be damaged.

When using demand ventilation, the minimum damper

position represents the minimum ventilation position for

compounds) ventilation

requirements. The maximum demand ventilation position

is used for fully occupied ventilation.

When demand ventilation control is not being used, the

minimum position potentiometer should be used to set the

occupied ventilation position. The maximum demand

ventilation position should be turned fully clockwise.

VOC (volatile

organic

4. Connect 24 vac across terminals TR and TR1.

5. Carefully

adjust

the

minimum

position

the fresh air supplied to increase as the room CO₂level

increases even though the CO₂setpoint has not been

reached. By the time the CO₂level reaches the setpoint,

the damper will be at maximum ventilation and should

maintain the setpoint.

potentiometer until the measured mixed air

temperature matches the calculated value.

6. Reconnect the supply air sensor to terminals T and

T1.

In order to have the CO₂sensor control the economizer

damper in this manner, first determine the damper voltage

output for minimum or base ventilation. Base ventilation

is the ventilation required to remove contaminants during

unoccupied periods. The following equation may be used

to determine the percent of outside air entering the

building for a given damper position. For best results there

should be at least a 10 degree difference in outside and

return-air temperatures.

Remote control of the EconoMi$er IV damper is desirable

when requiring additional temporary ventilation. If a

field-supplied remote potentiometer (Honeywell part

number S963B1128) is wired to the EconoMi$er IV

controller, the minimum position of the damper can be

controlled from a remote location.

To control the minimum damper position remotely,

remove the factory-installed jumper on the P and P1

terminals on the EconoMi$er IV controller. Wire the

field-supplied potentiometer to the P and P1 terminals on

the EconoMi$er IV controller. (See Fig. 41.)

100

+ (TR x

(T_{O x}

)

) =T_M

Damper Movement

T_O= Outdoor-Air Temperature

OA = Percent of Outdoor Air

T_R= Return-Air Temperature

RA = Percent of Return Air

Damper movement from full open to full closed (or vice

versa) takes 2-1/2 minutes.

Thermostats

The EconoMi$er IV control works with conventional

thermostats that have a Y1 (cool stage 1), Y2 (cool stage

2), W1 (heat stage 1), W2 (heat stage 2), and G (fan). The

EconoMi$er IV control does not support space

temperature sensors. Connections are made at the

thermostat terminal connection board located in the main

control box.

_M= Mixed-Air Temperature

Once base ventilation has been determined, set the

minimum damper position potentiometer to the correct

position.

The same equation can be used to determine the occupied

or maximum ventilation rate to the building. For example,

an output of 3.6 volts to the actuator provides a base

ventilation rate of 5% and an output of 6.7 volts provides

the maximum ventilation rate of 20% (or base plus 15 cfm

per person). Use Fig. 51 to determine the maximum

setting of the CO₂sensor. For example, an 1100 ppm

setpoint relates to a 15 cfm per person design. Use the

1100 ppm curve on Fig. 51 to find the point when the CO₂

sensor output will be 6.7 volts. Line up the point on the

graph with the left side of the chart to determine that the

range configuration for the CO₂sensor should be 1800

ppm. The EconoMi$er IV controller will output the 6.7

volts from the CO₂sensor to the actuator when the CO₂

concentration in the space is at 1100 ppm. The DCV

setpoint may be left at 2 volts since the CO₂sensor

voltage will be ignored by the EconoMi$er IV controller

until it rises above the 3.6 volt setting of the minimum

position potentiometer.

Occupancy Control

The factory default configuration for the EconoMi$er IV

control is occupied mode. Occupied status is provided by

the black jumper from terminal TR to terminal N. When

unoccupied mode is desired, install a field-supplied

timeclock function in place of the jumper between TR and

N. (See Fig. 41.) When the timeclock contacts are closed,

the EconoMi$er IV control will be in occupied mode.

When the timeclock contacts are open (removing the 24-v

signal from terminal N), the EconoMi$er IV will be in

unoccupied mode.

Demand Control Ventilation (DCV)

When using the EconoMi$er IV for demand controlled

ventilation, there are some equipment selection criteria

which should be considered. When selecting the heat

capacity and cool capacity of the equipment, the

maximum ventilation rate must be evaluated for design

conditions. The maximum damper position must be

calculated to provide the desired fresh air.

Typically the maximum ventilation rate will be about 5 to

10% more than the typical cfm required per person, using

normal outside air design criteria.

Once the fully occupied damper position has been

determined, set the maximum damper demand control

ventilation potentiometer to this position. Do not set to the

maximum position as this can result in over-ventilation to

the space and potential high humidity levels.

CO₂Sensor Configuration

A proportional anticipatory strategy should be taken with

the following conditions: a zone with a large area, varied

occupancy, and equipment that cannot exceed the required

ventilation rate at design conditions. Exceeding the

required ventilation rate means the equipment can

condition air at a maximum ventilation rate that is greater

than the required ventilation rate for maximum

occupancy. A proportional-anticipatory strategy will cause

The CO₂sensor has preset standard voltage settings that

can be selected anytime after the sensor is powered up.

(See Table 17.)

Use setting 1 or 2 for Bryant equipment. (See Table 17.)

1. Press Clear and Mode buttons. Hold at least 5

seconds until the sensor enters the Edit mode.

2. Press Mode twice. The STDSET Menu will appear.

Table 17 – EconoMi$er IV Sensor Usage

2. Disconnect device at P and P1.

3. Jumper P to P1.

4. Disconnect wires at T and T1. Place 5.6 kilo-ohm

resistor across T and T1.

5. Jumper TR to 1.

6. Jumper TR to N.

ECONOMI$ER IV WITH OUTDOOR AIR

DRY BULB SENSOR

APPLICATION

Accessories Required

None. The outdoor air dry bulb sensor

Outdoor Air

Dry Bulb

is factory installed.

Differential

Dry Bulb

CRTEMPSN002A00*

Single Enthalpy

HH57AC078

7. If connected, remove sensor from terminals SO and +.

Connect 1.2 kilo-ohm 4074EJM checkout resistor

across terminals SO and +.

Differential

Enthalpy

and

CRENTDIF004A00*

CO for DCV

8. Put 620-ohm resistor across terminals SR and +.

9. Set minimum position, DCV setpoint, and exhaust po-

tentiometers fully CCW (counterclockwise).

10. Set DCV maximum position potentiometer fully CW

(clockwise).

Control using a

Wall-Mounted

33ZCSENCO2

CO Sensor

CO for DCV

33ZCSENCO2†

Control using a

Duct-Mounted

and

CRCBDIOX005A00††

33ZCASPCO2**

CO Sensor

11. Set enthalpy potentiometer to D.

12. Apply power (24 vac) to terminals TR and TR1.

Differential Enthalpy

†

CRENTDIF004A00 and CRTEMPSN002A00 accessories are

used on many different base units. As such, these kits may

contain parts that will not be needed for installation.

33ZCSENCO2 is an accessory CO sensor.

** 33ZCASPCO2 is an accessory aspirator box required for duct-

To check differential enthalpy:

mounted applications.

†† CRCBDIOX005A00 is an accessory that contains both

33ZCSENCO2 and 33ZCASPCO2 accessories.

1. Make sure EconoMi$er IV preparation procedure has

been performed.

2. Place 620-ohm resistor across SO and +.

3. Place 1.2 kilo-ohm resistor across SR and +. The

Free Cool LED should be lit.

4. Remove 620-ohm resistor across SO and +. The Free

Cool LED should turn off.

3. Use the Up/Down button to select the preset

number. (See Table 17.)

4. Press Enter to lock in the selection.

5. Press Mode to exit and resume normal operation.

The custom settings of the CO₂sensor can be changed

anytime after the sensor is energized. Follow the steps

below to change the non-standard settings:

5. Return EconoMi$er IV settings and wiring to normal

after completing troubleshooting.

1. Press Clear and Mode buttons. Hold at least 5

seconds until the sensor enters the Edit mode.

2. Press Mode twice. The STDSET Menu will appear.

Single Enthalpy

To check single enthalpy:

1. Make sure EconoMi$er IV preparation procedure has

been performed.

3. Use the Up/Down button to toggle to the NONSTD

menu and press Enter.

2. Set the enthalpy potentiometer to A (fully CCW). The

Free Cool LED should be lit.

3. Set the enthalpy potentiometer to D (fully CW). The

Free Cool LED should turn off.

4. Use the Up/Down button to toggle through each of

the nine variables, starting with Altitude, until the

desired setting is reached.

5. Press Mode to move through the variables.

4. Return EconoMi$er IV settings and wiring to normal

after completing troubleshooting.

6. Press Enter to lock in the selection, then press Mode

to continue to the next variable.

DCV (Demand Controlled Ventilation) and Power

Exhaust

Dehumidification of Fresh Air with DCV (Demand

Controlled Ventilation) Control

If normal rooftop heating and cooling operation is not

adequate for the outdoor humidity level, an energy

recovery unit and/or a dehumidification option should be

considered.

To check DCV and Power Exhaust:

1. Make sure EconoMi$er IV preparation procedure has

been performed.

2. Ensure terminals AQ and AQ1 are open. The LED for

both DCV and Exhaust should be off. The actuator

should be fully closed.

3. Connect a 9-v battery to AQ (positive node) and AQ1

(negative node). The LED for both DCV and Exhaust

should turn on. The actuator should drive to between

90 and 95% open.

4. Turn the Exhaust potentiometer CW until the Exhaust

LED turns off. The LED should turn off when the po-

tentiometer is approximately 90%. The actuator

should remain in position.

EconoMi$er IV Preparation

This procedure is used to prepare the EconoMi$er IV for

troubleshooting. No troubleshooting or testing is done by

performing the following procedure.

NOTE: This procedure requires a 9-v battery, 1.2

kilo-ohm resistor, and a 5.6 kilo-ohm resistor which are

not supplied with the EconoMi$er IV.

IMPORTANT: Be sure to record the positions of all

potentiometers before starting troubleshooting.

1. Disconnect power at TR and TR1. All LEDs should

be off. Exhaust fan contacts should be open.

5. Turn the DCV setpoint potentiometer CW until the

DCV LED turns off. The DCV LED should turn off

when the potentiometer is approximately 9-v. The ac-

tuator should drive fully closed.

7. Remove jumper from TR to N.

8. Remove jumper from TR to 1.

6. Turn the DCV and Exhaust potentiometers CCW until

the Exhaust LED turns on. The exhaust contacts will

close 30 to 120 seconds after the Exhaust LED turns

on.

7. Return EconoMi$er IV settings and wiring to normal

after completing troubleshooting.

9. Remove 5.6 kilo-ohm resistor from T and T1. Recon-

nect wires at T and T1.

10. Remove jumper from P to P1. Reconnect device at P

and P1.

11. Apply power (24 vac) to terminals TR and TR1.

DCV Minimum and Maximum Position

WIRING DIAGRAMS

To check the DCV minimum and maximum position:

See Fig. 52 and Fig. 53 for typical wiring diagrams.

1. Make sure EconoMi$er IV preparation procedure has

been performed.

2. Connect a 9-v battery to AQ (positive node) and AQ1

(negative node). The DCV LED should turn on. The

actuator should drive to between 90 and 95% open.

3. Turn the DCV Maximum Position potentiometer to

midpoint. The actuator should drive to between 20

and 80% open.

4. Turn the DCV Maximum Position potentiometer to

fully CCW. The actuator should drive fully closed.

5. Turn the Minimum Position potentiometer to mid-

point. The actuator should drive to between 20 and

80% open.

6. Turn the Minimum Position Potentiometer fully CW.

The actuator should drive fully open.

PRE--START--UP

WARNING

PERSONAL INJURY HAZARD

Failure to follow this warning could result in personal

injury or death.

1. Follow recognized safety practices and wear pro-

tective goggles when checking or servicing refri-

gerant system.

2. Do not operate compressor or provide any electric

power to unit unless compressor terminal cover is

in place and secured.

3. Do not remove compressor terminal cover until

all electrical sources are disconnected.

7. Remove the jumper from TR and N. The actuator

should drive fully closed.

4. Relieve all pressure from system before touching

or disturbing anything inside terminal box if refri-

gerant leak is suspected around compressor ter-

minals.

5. Never attempt to repair soldered connection while

refrigerant system is under pressure.

6. Do not use torch to remove any component. Sys-

tem contains oil and refrigerant under pressure.

To remove a component, wear protective goggles

and proceed as follows:

8. Return EconoMi$er IV settings and wiring to normal

after completing troubleshooting.

Supply-Air Sensor Input

To check supply-air sensor input:

1. Make sure EconoMi$er IV preparation procedure has

been performed.

2. Set the Enthalpy potentiometer to A. The Free Cool

LED turns on. The actuator should drive to between

20 and 80% open.

a. Shut off electrical power and then gas to unit.

3. Remove the 5.6 kilo-ohm resistor and jumper T to

T1. The actuator should drive fully open.

4. Remove the jumper across T and T1. The actuator

should drive fully closed.

b. Recover refrigerant to relieve all pressure from

system using both high-pressure and low

pressure ports.

c. Cut component connection tubing with tubing

cutter and remove component from unit.

5. Return EconoMi$er IV settings and wiring to normal

after completing troubleshooting.

d. Carefully unsweat remaining tubing stubs

when necessary. Oil can ignite when exposed

to torch flame.

EconoMi$er IV Troubleshooting Completion

This procedure is used to return the EconoMi$er IV to

operation. No troubleshooting or testing is done by

performing the following procedure.

Proceed as follows to inspect and prepare the unit for

initial start-up:

1. Disconnect power at TR and TR1.

2. Set enthalpy potentiometer to previous setting.

3. Set DCV maximum position potentiometer to previ-

ous setting.

4. Set minimum position, DCV setpoint, and exhaust po-

tentiometers to previous settings.

5. Remove 620-ohm resistor from terminals SR and +.

6. Remove 1.2 kilo-ohm checkout resistor from termin-

als SO and +. If used, reconnect sensor from termin-

als SO and +.

1. Remove all access panels.

2. Read and follow instructions on all WARNING,

CAUTION, and INFORMATION labels attached to,

or shipped with, unit.

3. Make the following inspections:

a. Inspect for shipping and handling damages such

as broken lines, loose parts, or disconnected

wires, etc.

b. Inspect for oil at all refrigerant tubing connec-

tions and on unit base. Detecting oil generally

indicates a refrigerant leak. Leak-test all refri-

gerant tubing connections using electronic leak

detector, halide torch, or liquid-soap solution.

Internal Wiring

Check all electrical connections in unit control boxes.

Tighten as required.

Refrigerant Service Ports

c. Inspect all field-wiring and factory-wiring con-

nections. Be sure that connections are completed

and tight. Be sure that wires are not in contact

with refrigerant tubing or sharp edges.

d. Inspect coil fins. If damaged during shipping and

handling, carefully straighten fins with a fin

comb.

Each unit system has two 1/4” SAE flare (with check

valves) service ports: one on the suction line, and one on

the compressor discharge line. Be sure that caps on the

ports are tight.

Compressor Rotation

On 3-phase units with scroll compressors, it is important

to be certain compressor is rotating in the proper

direction. To determine whether or not compressor is

rotating in the proper direction:

4. Verify the following conditions:

a. Make sure that condenser-fan blade are correctly

positioned in fan orifice. See Condenser-Fan

Adjustment section for more details.

1. Connect service gauges to suction and discharge pres-

sure fittings.

b. Make sure that air filter(s) is in place.

c. Make sure that condensate drain trap is filled

with water to ensure proper drainage.

d. Make sure that all tools and miscellaneous loose

parts have been removed.

2. Energize the compressor.

3. The suction pressure should drop and the discharge

pressure should rise, as is normal on any start-up.

If the suction pressure does not drop and the discharge

pressure does not rise to normal levels:

START--UP, GENERAL

Unit Preparation

1. Note that the evaporator fan is probably also rotating

in the wrong direction.

2. Turn off power to the unit and install lockout tag.

3. Reverse any two of the unit power leads.

Make sure that unit has been installed in accordance with

installation instructions and applicable codes.

4. Re-energize to the compressor. Check pressures.

Gas Piping

The suction and discharge pressure levels should now

move to their normal start-up levels.

Check gas piping for leaks.

NOTE: When the compressor is rotating in the wrong

direction, the unit will make an elevated level of noise

and will not provide cooling.

WARNING

UNIT OPERATION AND SAFETY HAZARD

Cooling

Failure to follow this warning could result in personal

injury or death.

Set space thermostat to OFF position. To start unit, turn on

main power supply. Set system selector switch at COOL

position and fan switch at AUTO. position. Adjust

Disconnect gas piping from unit when leak testing at

pressure greater than 1/2 psig. Pressures greater than

1/2 psig will cause gas valve damage resulting in

hazardous condition. If gas valve is subjected to

pressure greater than 1/2 psig, it must be replaced

before use. When pressure testing field-supplied gas

piping at pressures of 1/2 psig or less, a unit connected

to such piping must be isolated by manually closing

the gas valve.

thermostat to

setting below room temperature.

Compressor starts on closure of contactor.

Check unit charge. Refer to Refrigerant Charge section.

Reset thermostat at a position above room temperature.

Compressor will shut off. Evaporator fan will shut off

after a 30-second delay.

To shut off unit, set system selector switch at OFF

position. Resetting thermostat at a position above room

temperature shuts unit off temporarily until space

temperature exceeds thermostat setting.

Return--Air Filters

Make sure correct filters are installed in unit (see

Appendix II - Physical Data). Do not operate unit without

return-air filters.

Main Burners

Outdoor--Air Inlet Screens

Main burners are factory set and should require no

adjustment.

Outdoor-air inlet screen must be in place before operating

unit.

To check ignition of main burners and heating controls,

move thermostat setpoint above room temperature and

verify that the burners light and evaporator fan is

energized. Check heating effect, then lower the thermostat

Compressor Mounting

Compressors are internally spring mounted. Do not loosen

or remove compressor hold down bolts.

setting below the room temperature and verify that the

burners and evaporator fan turn off.

Ventilation (Continuous Fan)

Set fan and system selector switches at ON and OFF

positions, respectively. Evaporator fan operates

continuously to provide constant air circulation. When the

evaporator-fan selector switch is turned to the OFF

position, there is a 30-second delay before the fan turns

off.

Refer to Table 11 and Table 12 for the correct orifice to

use at high altitudes.

Heating

1. Purge gas supply line of air by opening union ahead

of the gas valve. If gas odor is detected, tighten union

and wait 5 minutes before proceeding.

OPERATING SEQUENCES

2. Turn on electrical supply and manual gas valve.

Cooling, Unit Without Economizer

3. Set system switch selector at HEAT position and fan

switch at AUTO. or ON position. Set heating temper-

ature lever above room temperature.

When thermostat calls for cooling, terminals G and Y1 are

energized. The indoor-fan contactor (IFC) and

compressor contactor are energized and indoor-fan motor,

compressor, and outdoor fan start. The outdoor fanmotor

runs continuously while unit is cooling.

4. The induced-draft motor will start.

5. After a call for heating, the main burners should light

within 5 seconds. If the burner does not light, then

there is a 22-second delay before another 5-second

try. If the burner still does not light, the time delay is

repeated. If the burner does not light within 15

minutes, there is a lockout. To reset the control, break

the 24 v power to W1.

6. The evaporator-fan motor will turn on 45 seconds

after burner ignition.

7. The evaporator-fan motor will turn off in 45 seconds

after the thermostat temperature is satisfied.

Heating, Unit Without Economizer

When the thermostat calls for heating, terminal W1 is

energized. To prevent thermostat short-cycling, the unit is

locked into the Heating mode for at least 1 minute when

W1 is energized. The induced-draft motor is energized

and the burner ignition sequence begins. The indoor

(evaporator) fan motor (IFM) is energized 45 seconds

after a flame is ignited. On units equipped for two stages

of heat, when additional heat is needed, W2 is energized

and the high-fire solenoid on the main gas valve (MGV)

is energized. When the thermostat is satisfied and W1 is

deenergized, the IFM stops after a 45-second time-off

delay.

8. Adjust airflow to obtain a temperature rise within the

range specified on the unit nameplate.

NOTE: The default value for the evaporator-fan motor

on/off delay is 45 seconds. The Integrated Gas Unit

Controller (IGC) modifies this value when abnormal limit

switch cycles occur. Based upon unit operating conditions,

the on delay can be reduced to 0 seconds and the off delay

can be extended to 180 seconds. When one flash of the

LED is observed, the evaporator-fan on/off delay has

been modified.

Cooling, Unit With EconoMi$er IV

For Occupied mode operation of EconoMi$er IV, there

must be a 24-v signal at terminals TR and N (provided

through PL6-3 from the unit’s IFC coil). Removing the

signal at N places the EconoMi$er IV control in

Unoccupied mode.

If the limit switch trips at the start of the heating cycle

during the evaporator on delay, the time period of the on

delay for the next cycle will be 5 seconds less than the

time at which the switch tripped. (Example: If the limit

switch trips at 30 seconds, the evaporator-fan on delay for

the next cycle will occur at 25 seconds.) To prevent

short-cycling, a 5-second reduction will only occur if a

minimum of 10 minutes has elapsed since the last call for

heating.

During Occupied mode operation, indoor fan operation

will be accompanied by economizer dampers moving to

Minimum Position setpoint for ventilation. If indoor fan is

off, dampers will close. During Unoccupied mode

operation, dampers will remain closed unless a Cooling

(by free cooling) or DCV demand is received.

Integrated EconoMi$er IV operation on 580J single

compressor model requires a 2-stage thermostat (Y1 and

Y2 switches).

The evaporator-fan off delay can also be modified. Once

the call for heating has ended, there is a 10-minute period

during which the modification can occur. If the limit

switch trips during this period, the evaporator-fan off

delay will increase by 15 seconds. A maximum of 9 trips

can occur, extending the evaporator-fan off delay to 180

seconds.

When free cooling using outside air is not available, the

unit cooling sequence will be controlled directly by the

space thermostat as described above as Cooling, Without

Economizer. Outside air damper position will be closed or

Minimum Position as determined by occupancy mode and

fan signal.

To restore the original default value, reset the power to the

unit.

When free cooling is available as determined by the

appropriate changeover command (dry bulb, outdoor

enthalpy, differential dry bulb or differential enthalpy), a

call for cooling (Y1 closes at the thermostat) will cause

the economizer control to modulate the dampers open and

closed to maintain the unit supply air temperature at 50 to

55_F. Compressor will not run.

To shut off unit, set system selector switch at OFF

position. Resetting heating selector lever below room

temperature will temporarily shut unit off until space

temperature falls below thermostat setting.

During free cooling operation, a supply air temperature

(SAT) above 50_F will cause the dampers to modulate

between Minimum Position setpoint and 100% open. With

SAT from 50_F to 45_F, the dampers will maintain at the

Minimum Position setting. With SAT below 45_F, the

outside air dampers will be closed. When SAT rises to

48_F, the dampers will re-open to Minimum Position

setting.

Minimum Position setpoint for ventilation. If indoor fan is

off, dampers will close. During Unoccupied mode

operation, dampers will remain closed unless a DCV

demand is received.

When the room temperature calls for heat (W1 closes), the

heating controls are energized as described in Heating,

Unit Without Economizer above.

Demand Controlled Ventilation

Should 100% outside air not be capable of satisfying the

space temperature, space temperature will rise until Y2 is

closed. The economizer control will call for compressor

operation. Dampers will modulate to maintain SAT at 50

to 55_F concurrent with compressor operation. The Low

Ambient Lockout Thermostat will block compressor

operation with economizer operation below 42_F outside

air temperature.

If a field-installed CO₂sensor is connected to the

EconoMi$er IV control, a Demand Controlled Ventilation

strategy will operate automatically. As the CO₂level in

the space increases above the CO₂setpoint (on the

EconoMi$er IV controller), the minimum position of the

dampers will be increased proportionally, until the

Maximum Ventilation setting is reached. As the space

CO₂level decreases because of the increase in fresh air,

the outdoor-damper will follow the higher demand

condition from the DCV mode or from the free-cooling

mode.

When space temperature demand is satisfied (thermostat

Y1 opens), the dampers will return to Minimum Damper

position if indoor fan is running or fully closed if fan is

off.

DCV operation is available in Occupied and Unoccupied

If accessory power exhaust is installed, the power exhaust

fan motors will be energized by the economizer control as

the dampers open above the PE-On setpoint and will be

de-energized as the dampers close below the PE-On

setpoint.

periods with EconoMi$er IV. However,

control

modification will be required on the 580J unit to

implement the Unoccupied period function.

FASTENER TORQUE VALUES

Damper movement from full closed to full open (or vice

versa) will take between 1-1/2 and 2-1/2 minutes.

See Table 18 for torque values.

Heating With EconoMi$er IV

During Occupied mode operation, indoor fan operation

will be accompanied by economizer dampers moving to

Table 18 – Torque Values

Supply fan motor mounting

Supply fan motor adjustment plate

Motor pulley setscrew

1 2 0 +/ --- 1 2 in --- lb s

7 2 +/ --- 5 in --- lb s

6 5 --- 7 0 in --- lb s

6 5 --- 7 5 in --- lb s

2 0 +/ --- 2 in --- lb s

8 4 +/ --- 1 2 in --- lb s

Fan pulley setscrew

Blower wheel hub setscrew

Bearing locking collar setscrew

Compressor mounting bolts

Condenser fan motor mounting bolts

Condenser fan hub setscrew

C08308

Fig. 52 - 580J Typical Unit Wiring Diagram - Power (06A, B, C 208/230-3-60)

APPENDIX I. MODEL NUMBER SIGNIFICANCE

Model Number Nomenclature

10 11 12 13 14 15 16 17 18

____________

______

________

______

Unit Type

580J = Std Eff gas heat RTU

Design Revision

Voltage

--- = First Revision

E = 4 6 0 --- 3 --- 6 0

J = 208/230---1---60

P = 208/230---3---60

T = 5 7 5 --- 3 --- 6 0

Packaging

A = Standard

B = LTL

Cooling Tons

Factory Installed Options

04 = 3 Ton

05 = 4 Ton

06 = 5 Ton

07 = 6 Ton

08 = 7.5 Ton

09 = 8.5 Ton

12 = 10 Ton

Outdoor Air Options

A = None

Refrig. System/Gas Heat Options

A = Standard refrig system coil/Nat gas heat

B = Standard refrig system coil/Low NO heat

B = Temp econo w/ baro relief

E = Temp econo w/ baro relief & CO

H = Enthalpy econo w/ baro relief

C = Standard refrig system coil/SS HX heat

L = Enthalpy econo w/ baro relief & CO

Q = Motorized 2 pos damper w/ baro relief

Heat Level

060 = 60,000

072 = 72,000

090 = 90,000

115 = 115,000

120 = 120,000

150 = 150,000

Indoor Fan Options

1 = Standard static option

2 = Medium static option

3 = High static option

Coil Options (Indoor Coil --- Outdoor Coil)

A = Al/Cu ---Al/Cu

B = P r e co a t A l/ C u --- A l/ C u

C = E --- co a t A l/ C u --- A l/ C u

D = E --- co a t A l/ C u --- E --- c o a t A l/ C u

E = C u / C u --- A l/ C u

F = Cu/Cu --- Cu/Cu

M = A l/ C u --- A l/ C u --- L o u v e r e d h a i l g u a r d s

N = P r e co a t A l/ C u --- A l/ C u --- L o u v e r e d H a i l G u a r d s

P = E co a t A l/ C u --- A l/ C u --- L o u v e r e d H a i l G u a r d s

Q = E co a t A l/ C u --- E c o a t A l/ C u --- L o u v e r e d H a i l G u a r d s

R = C u / C u --- A l/ C u --- L o u v e r e d H a i l G u a r d s

A = C u / C u --- C u / C u --- L o u v e r e d H a i l G u a r d s

Future availability

Serial Number Format

POSITION NUMBER

TYPICAL

POSITION

1---2

DESIGNATES

Week of manufacture (fiscal calendar

Year of manufacture (“08” = 2008)

3---4

Manufacturing location (G = ETP, Texas, USA)

Sequential number

6---10

APPENDIX II. PHYSICAL DATA

Physical Data (Cooling)

3 -- 6 TONS -- Standard Refrigeration System

580J*04

580J*05

580J*06

580J*07

Refrigeration System

# Circuits / # Comp. / Type

Puron (R410A) charge A/B (lbs)

Oil A/B (oz)

1 / 1 / Scroll

5.6

1 / 1 / Scroll

8.5

1 / 1 / Scroll

10.7

1 / 1 / Scroll

14.1

Metering Device

High---press. Trip / Reset (psig)

Low---press. Trip / Reset (psig)

Acutrol

630 / 505

54 / 117

Acutrol

630 / 505

54 / 117

Acutrol

630 / 505

54 / 117

Acutrol

630 / 505

54 / 117

Evap. Coil

Material

Coil type

Cu / Al

3/8” RTPF

2 / 15

Cu / Al

3/8” RTPF

2 / 15

Cu / Al

3/8” RTPF

4 / 15

Cu / Al

3/8” RTPF

4 / 15

Rows / FPI

Total Face Area (ft )

5.5

7.3

Condensate Drain Conn. Size

3/4”

Evap. Fan and Motor

1 / Belt

1.2

560---854

1 / Centrifugal

10 x 10

1 / Belt

1.2

770---1175

1 / Centrifugal

10 x 10

---

Motor Qty / Drive Type

Max BHP

1 / Belt

1.2

560---854

1 / Centrifugal

10 x 10

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)

Motor Qty / Drive Type

Max BHP

1 / Belt

1.2

560---854

1 / Centrifugal

10 x 10

1 / Belt

1.2

560---854

1 / Centrifugal

10 x 10

1 / Belt

1.2

770---1175

1 / Centrifugal

10 x 10

1 / Belt

2.4

1073---1457

1 / Centrifugal

10 x 10

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)

Motor Qty / Drive Type

Max BHP

1 / Belt

1.2

770---1175

1 / Centrifugal

10 x 10

1 / Belt

1.2

770---1175

1 / Centrifugal

10 x 10

1 / Belt

1.5

1035---1466

1 / Centrifugal

10 x 10

---

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)

Motor Qty / Drive Type

Max BHP

1 / Belt

1.2

1 / Belt

1.2

1 / Belt

2.4

1 / Belt

2.9

RPM Range

770---1175

1 / Centrifugal

10 x 10

770---1175

1 / Centrifugal

10 x 10

1035---1466

1 / Centrifugal

10 x 10

1173---1788

1 / Centrifugal

10 x 10

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)

Motor Qty / Drive Type

Max BHP

1 / Belt

2.4

1 / Belt

2.4

1 / Belt

2.9

1 / Belt

3.7

RPM Range

1035---1466

1 / Centrifugal

10 x 10

1035---1466

1 / Centrifugal

10 x 10

1303---1687

1 / Centrifugal

10 x 10

1474---1788

1 / Centrifugal

10 x 10

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)

Cond. Coil

Material

Coil type

Cu / Al

3/8” RTPF

1 / 17

Cu / Al

3/8” RTPF

2 / 17

Cu / Al

3/8” RTPF

2 / 17

Cu / Al

3/8” RTPF

2 / 17

Rows / FPI

Total Face Area (ft )

14.6

12.6

16.5

21.3

Cond. fan / motor

Filters

Qty / Motor Drive Type

Motor HP / RPM

1/ Direct

1/4 / 1100

1/ Direct

1/4 / 1100

1/ Direct

1/4 / 1100

1/ Direct

1/4 / 1100

Fan diameter (in)

RA Filter # / Size (in)

OA inlet screen # / Size (in)

2 / 16 x 25 x 2

1 / 20 x 24 x 1

2 / 16 x 25 x 2

1 / 20 x 24 x 1

2 / 16 x 25 x 2

1 / 20 x 24 x 1

4 / 16 x 16 x 2

1 / 20 x 24 x 1

APPENDIX II. PHYSICAL DATA (cont.)

7.5 -- 10 TONS -- Standard Refrigeration System

Physical Data (Cooling)

580J*08

580J*09

580J*12

Refrigeration System

# Circuits / # Comp. / Type

Puron (R410A) charge A/B (lbs)

Oil A/B (oz)

1 / 1 / Scroll

13.75

1 / 1 / Scroll

15.25

1 / 1 / Scroll

20.0

110

Metering Device

High---press. Trip / Reset (psig)

Low---press. Trip / Reset (psig)

Acutrol

630 / 505

54 / 117

Acutrol

630 / 505

54 / 117

Acutrol

630 / 505

54 / 117

Evap. Coil

Material

Coil type

Cu / Al

3/8” RTPF

3 / 15

Cu / Al

3/8” RTPF

3 / 15

Cu / Al

3/8” RTPF

4 / 15

Rows / FPI

Total Face Area (ft )

8.9

11.1

Condensate Drain Conn. Size

3/4”

Evap. Fan and Motor

1 / Belt

1.7

1 / Belt

2.4

Motor Qty / Drive Type

Max BHP

1 / Belt

1.7

RPM Range

489---747

1 / Centrifugal

15 x 15

518---733

1 / Centrifugal

15 x 15

591---838

1 / Centrifugal

15 x 15

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)

Motor Qty / Drive Type

Max BHP

1 / Belt

2.9

733---949

1 / Centrifugal

15 x 15

1 / Belt

2.4

690---936

1 / Centrifugal

15 x 15

1 / Belt

3.7

838---1084

1 / Centrifugal

15 x 15

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)

Motor Qty / Drive Type

Max BHP

1 / Belt

5.25

1 / Belt

3.7

1 / Belt

5.25

RPM Range

909---1102

145TY

1 / Centrifugal

15 x 15

838---1084

1 / Centrifugal

15 x 15

1022---1240

145TY

1 / Centrifugal

15 x 15

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)

Cond. Coil

Material

Coil type

Cu / Al

3/8” RTPF

2 / 17

Cu / Al

3/8” RTPF

2 / 17

Cu / Al

3/8” RTPF

2 / 17

Rows / FPI

Total Face Area (ft )

20.5

21.4

25.1

Cond. fan / motor

Filters

Qty / Motor Drive Type

Motor HP / RPM

2 / Direct

1/4 / 1100

2 / Direct

1/4 / 1100

2 / Direct

1/4 / 1100

Fan diameter (in)

RA Filter # / Size (in)

OA inlet screen # / Size (in)

4 / 16 x 20 x 2

1 / 20 x 24 x 1

4 / 20 x 20 x 2

1 / 20 x 24 x 1

4 / 20 x 20 x 2

1 / 20 x 24 x 1

APPENDIX II. PHYSICAL DATA (cont.)

3 -- 6 TONS

Physical Data (Heating)

580J*04

580J*05

580J*06

580J*07

Gas Connection

# of Gas Valves

Connection size

Nat. gas supply line press (in. w.g.)/(PSIG)

LP supply line press (in. w.g.)/(PSIG)

1/2” NPT

5 --- 1 3 / 0 . 1 8 --- 0 . 4 7

11---13 / 0.40---0.47

5 --- 1 3 / 0 . 1 8 --- 0 . 4 7

11---13 / 0.40---0.47

5 --- 1 3 / 0 . 1 8 --- 0 . 4 7

11---13 / 0.40---0.47

5 --- 1 3 / 0 . 1 8 --- 0 . 4 7

11---13 / 0.40---0.47

Heat Anticipator Setting (Amps)

1st stage

0.14

2nd stage

Natural Gas Heat

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise

1 / 2

195 / 115

25 / 55

195 / 115

25 --- 55

195 / 115

25 --- 55

195 / 115

25 --- 55

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise

1 or 2 / 3

195 / 115

55 / 85

1 / 3

195 / 115

35 / 65

195 / 115

35 / 65

195 / 115

35 / 65

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise

---

1 or 2 / 3

195 / 115

50 / 80

1 or 2 / 3

195 / 115

50 / 80

1 or 2 / 3

195 / 115

50 / 80

Liquid Propane Heat

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise

1 / 2

195 / 115

25 / 55

195 / 115

25 --- 55

195 / 115

25 --- 55

195 / 115

25 --- 55

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise

1 or 2 / 3

195 / 115

55 / 85

1 or 2 / 3

195 / 115

35 / 65

1 or 2 / 3

195 / 115

35 / 65

1 or 2 / 3

195 / 115

35 / 65

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise

---

1 or 2 / 3

195 / 115

50 / 80

1 or 2 / 3

195 / 115

50 / 80

1 or 2 / 3

195 / 115

50 / 80

Low NO Gas Heat

# of stages / # of burners (total)

1 / 2

---

Rollout switch opens / Closes

Temperature rise

195 / 115

20 / 50

195 / 115

20 / 50

195 / 115

20 / 50

# of stages / # of burners (total)

Rollout switch opens / closes

Temperature rise

1 / 3

---

195 / 115

30 / 60

195 / 115

30 / 60

195 / 115

30 / 60

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise

---

1 / 3

---

195 / 115

40 / 70

195 / 115

40 / 70

APPENDIX II. PHYSICAL DATA (cont.)

7.5 -- 10 TONS

Physical Data (Heating)

580J*04

580J*05

580J*06

580J*07

Gas Connection

# of Gas Valves

Nat. gas supply line press (in. w.g.)/(PSIG)

LP supply line press (in. w.g.)/(PSIG)

4 --- 1 3 / 0 . 1 8 --- 0 . 4 7

11---13 / 0.40---0.47

4 --- 1 3 / 0 . 1 8 --- 0 . 4 7

11---13 / 0.40---0.47

4 --- 1 3 / 0 . 1 8 --- 0 . 4 7

11---13 / 0.40---0.47

4 --- 1 3 / 0 . 1 8 --- 0 . 4 7

11---13 / 0.40---0.47

Heat Anticipator Setting (Amps)

1st stage

0.14

2nd stage

Natural Gas Heat

Connection size

1/2” NPT

1 / 2

195 / 115

25 / 55

1/2” NPT

1 / 2

195 / 115

25 --- 55

1/2” NPT

1 / 2

195 / 115

25 --- 55

1/2” NPT

1 / 2

195 / 115

25 --- 55

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise (min/max)

Connection size

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise (min/max)

1/2” NPT

1 or 2 / 3

195 / 115

55 / 85

1/2” NPT

1 / 3

195 / 115

35 / 65

1/2” NPT

1 / 3

195 / 115

35 / 65

1/2” NPT

1 / 3

195 / 115

35 / 65

Connection size

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise (min/max)

1/2” NPT

1 or 2 / 3

195 / 115

50 / 80

1/2” NPT

1 or 2 / 3

195 / 115

50 / 80

1/2” NPT

1 or 2 / 3

195 / 115

50 / 80

---

Liquid Propane Heat

Connection size

1/2” NPT

1 / 2

195 / 115

25 / 55

1/2” NPT

1 / 2

195 / 115

25 --- 55

1/2” NPT

1 / 2

195 / 115

25 --- 55

1/2” NPT

1 / 2

195 / 115

25 --- 55

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise (min/max)

Connection size

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise (min/max)

1/2” NPT

1 or 2 / 3

195 / 115

55 / 85

1/2” NPT

1 or 2 / 3

195 / 115

35 / 65

1/2” NPT

1 or 2 / 3

195 / 115

35 / 65

1/2” NPT

1 or 2 / 3

195 / 115

35 / 65

Connection size

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise (min/max)

1/2” NPT

1 or 2 / 3

195 / 115

50 / 80

1/2” NPT

1 or 2 / 3

195 / 115

50 / 80

1/2” NPT

1 or 2 / 3

195 / 115

50 / 80

---

Low NO Gas Heat

Connection size

1/2” NPT

1 / 2

195 / 115

20 / 50

1/2” NPT

1 / 2

195 / 115

20 / 50

1/2” NPT

1 / 2

195 / 115

20 / 50

1/2” NPT

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise (min/max)

---

Connection size

# of stages / # of burners (total)

Rollout switch opens / closes

Temperature rise (min/max)

1/2” NPT

1 / 3

195 / 115

30 / 60

1/2” NPT

1 / 3

195 / 115

30 / 60

1/2” NPT

1 / 3

195 / 115

30 / 60

1/2” NPT

---

Connection size

# of stages / # of burners (total)

Rollout switch opens / Closes

Temperature rise (min/max)

1/2” NPT

1 / 3

195 / 115

40 / 70

1/2” NPT

1 / 3

195 / 115

40 / 70

1/2” NPT

---

APPENDIX III. FAN PERFORMANCE

General Fan Performance Notes:

1. Interpolation is permissible. Do not extrapolate.

2. External static pressure is the static pressure difference between the return duct and the supply duct plus the static

pressure caused by any FIOPs or accessories.

3. Tabular data accounts for pressure loss due to clean filters, unit casing, and wet coils. Factory options and accessories

may add static pressure losses.

4. The Fan Performance tables offer motor/drive recommendations. In cases when two motor/drive combinations would

work, Bryant recommended the lower horsepower option.

5. For information on the electrical properties of Bryant’s motors, please see the Electrical information section of this

book.

APPENDIX III. FAN PERFORMANCE (cont.)

580J*04

1 Phase

3 Ton Horizontal Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

F i e l d --- S u p p l i e d D r i v e

Standard Static Option

Medium Static Option

900

975

553

575

597

620

643

667

691

715

740

0.14

0.16

0.18

0.21

0.23

0.27

0.30

0.34

0.38

681

700

720

741

762

783

805

827

849

0.22

0.25

0.28

0.31

0.34

0.38

0.42

0.47

0.52

782

801

820

839

859

879

900

920

941

0.32

0.35

0.38

0.42

0.46

0.50

0.55

0.60

0.66

870

888

906

925

944

963

983

1002

1023

0.42

0.46

0.49

0.54

0.58

0.63

0.68

0.74

0.80

948

965

983

1001

1020

1038

1057

1076

1096

0.53

0.57

0.61

0.66

0.71

0.76

0.82

0.88

0.95

1050

1125

1200

1275

1350

1425

1500

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

F i e l d --- S u p p l i e d D r i v e

900

975

1019

1036

1053

1071

1089

1107

1126

1144

1163

0.64

0.69

0.74

0.79

0.84

0.90

0.96

1.03

1.10

1084

1101

1118

1135

1153

1171

1189

1208

---

0.76

0.81

0.86

0.92

0.98

1.04

1.11

1.18

---

1146

1162

1179

1196

1213

1231

---

0.89

0.94

1.00

1.06

1.12

1.19

---

1203

1219

1236

1253

---

1.02

1.08

1.14

1.20

---

1258

1.16

---

1050

1125

1200

1275

1350

1425

1500

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).

2. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).

580J*04

1 Phase

3 Ton Vertical Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.4 0.6 0.8

0.2

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

F i e l d --- S u p p l i e d D r i v e

Standard Static Option

Medium Static Option

900

975

567

591

615

641

666

693

719

746

773

0.15

0.17

0.20

0.23

0.26

0.29

0.33

0.38

0.42

688

710

732

755

778

802

826

850

875

0.22

0.26

0.29

0.33

0.37

0.41

0.46

0.51

0.57

786

807

828

849

871

893

916

939

963

0.30

0.34

0.38

0.42

0.47

0.53

0.58

0.64

0.70

871

891

911

931

952

974

995

1017

1040

0.37

0.42

0.47

0.52

0.57

0.63

0.70

0.76

0.84

947

966

985

1005

1025

1046

1067

1088

1110

0.44

0.49

0.55

0.61

0.67

0.74

0.81

0.89

0.96

1050

1125

1200

1275

1350

1425

1500

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

F i e l d --- S u p p l i e d D r i v e

900

975

1016

1034

1053

1073

1093

1113

1133

1154

1175

0.51

0.57

0.63

0.70

0.77

0.85

0.92

1.01

1.09

1080

1098

1116

1135

1155

1174

1194

1215

---

0.57

0.64

0.71

0.79

0.87

0.95

1.03

1.12

---

1139

1157

1176

1194

1213

1232

1252

---

0.64

0.72

0.79

0.87

0.96

1.05

1.14

---

1195

1213

1231

1250

1268

1287

---

0.71

0.79

0.87

0.96

1.05

1.15

---

1249

1266

1284

1302

1321

---

0.77

0.86

0.95

1.04

1.14

---

1050

1125

1200

1275

1350

1425

1500

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).

2. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).

APPENDIX III. FAN PERFORMANCE (cont.)

580J*04

3 Phase

3 Ton Horizontal Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

F i e l d --- S u p p l i e d D r i v e

Standard Static Option

Medium Static Option

900

975

553

575

597

620

643

667

691

715

740

0.14

0.16

0.18

0.21

0.23

0.27

0.30

0.34

0.38

681

700

720

741

762

783

805

827

849

0.22

0.25

0.28

0.31

0.34

0.38

0.42

0.47

0.52

782

801

820

839

859

879

900

920

941

0.32

0.35

0.38

0.42

0.46

0.50

0.55

0.60

0.66

870

888

906

925

944

963

983

1002

1023

0.42

0.46

0.49

0.54

0.58

0.63

0.68

0.74

0.80

948

965

983

1001

1020

1038

1057

1076

1096

0.53

0.57

0.61

0.66

0.71

0.76

0.82

0.88

0.95

1050

1125

1200

1275

1350

1425

1500

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

900

975

1019

1036

1053

1071

1089

1107

1126

1144

1163

0.64

0.69

0.74

0.79

0.84

0.90

0.96

1.03

1.10

1084

1101

1118

1135

1153

1171

1189

1208

1226

0.76

0.81

0.86

0.92

0.98

1.04

1.11

1.18

1.25

1146

1162

1179

1196

1213

1231

1249

1267

1285

0.89

0.94

1.00

1.06

1.12

1.19

1.26

1.34

1.41

1203

1219

1236

1253

1270

1287

1305

1323

1341

1.02

1.08

1.14

1.20

1.27

1.34

1.42

1.50

1.58

1258

1274

1290

1307

1324

1341

1358

1376

1394

1.16

1.22

1.28

1.35

1.42

1.50

1.58

1.66

1.75

1050

1125

1200

1275

1350

1425

1500

NOTE: For more information, see General Fan Performance Notes on page 53.

1. Recommend using field---supplied drive (part number KR11AG006) and belt (part number KR30AE039)

580J*04

3 Phase

3 Ton Vertical Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.4 0.6 0.8

0.2

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

F i e l d --- S u p p l i e d D r i v e

Standard Static Option

Medium Static Option

900

975

567

591

615

641

666

693

719

746

773

0.15

0.17

0.20

0.23

0.26

0.29

0.33

0.38

0.42

688

710

732

755

778

802

826

850

875

0.22

0.26

0.29

0.33

0.37

0.41

0.46

0.51

0.57

786

807

828

849

871

893

916

939

963

0.30

0.34

0.38

0.42

0.47

0.53

0.58

0.64

0.70

871

891

911

931

952

974

995

1017

1040

0.37

0.42

0.47

0.52

0.57

0.63

0.70

0.76

0.84

947

966

985

1005

1025

1046

1067

1088

1110

0.44

0.49

0.55

0.61

0.67

0.74

0.81

0.89

0.96

1050

1125

1200

1275

1350

1425

1500

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

900

975

1016

1034

1053

1073

1093

1113

1133

1154

1175

0.51

0.57

0.63

0.70

0.77

0.85

0.92

1.01

1.09

1080

1098

1116

1135

1155

1174

1194

1215

1235

0.57

0.64

0.71

0.79

0.87

0.95

1.03

1.12

1.22

1139

1157

1176

1194

1213

1232

1252

1272

1292

0.64

0.72

0.79

0.87

0.96

1.05

1.14

1.24

1.34

1195

1213

1231

1250

1268

1287

1307

1326

1346

0.71

0.79

0.87

0.96

1.05

1.15

1.25

1.35

1.46

1249

1266

1284

1302

1321

1339

1358

1378

1397

0.77

0.86

0.95

1.04

1.14

1.25

1.35

1.46

1.58

1050

1125

1200

1275

1350

1425

1500

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).

APPENDIX III. FAN PERFORMANCE (cont.)

580J*05

1 Phase

4 Ton Horizontal Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

1200

1300

1400

1500

1600

1700

1800

1900

2000

643

675

707

740

773

807

841

875

910

0.23

0.28

0.33

0.38

0.45

0.52

0.59

0.68

0.77

762

790

819

849

879

910

942

974

1006

0.34

0.40

0.45

0.52

0.59

0.67

0.75

0.85

0.95

859

886

913

941

970

0.46

0.52

0.58

0.66

0.73

0.82

0.91

1.02

1.13

944

969

996

1023

1050

1078

1106

1135

1165

0.58

0.65

0.72

0.80

0.88

0.98

1.08

1.19

1.31

1020

1044

1070

1096

1123

1150

1177

1205

1234

0.71

0.78

0.86

0.95

1.04

1.14

1.25

1.37

1.49

999

1029

1059

1090

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

F i e l d --- S u p p l i e d D r i v e

1200

1300

1400

1500

1600

1700

1800

1900

2000

1089

1113

1138

1163

1189

---

0.84

0.92

1.01

1.10

1.20

---

1153

1177

1201

---

0.98

1.06

1.15

---

1213

1.12

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).

580J*05

1 Phase

4 Ton Vertical Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.4 0.6 0.8

0.2

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

1200

1300

1400

1500

1600

1700

1800

1900

2000

666

701

737

773

810

847

885

923

962

0.26

0.31

0.36

0.42

0.49

0.57

0.66

0.75

0.85

778

810

842

875

909

943

978

1014

1049

0.37

0.43

0.49

0.57

0.65

0.73

0.83

0.94

1.05

871

901

931

963

994

1027

1060

1093

1127

0.47

0.54

0.62

0.70

0.79

0.89

1.00

1.11

1.24

952

981

0.57

0.65

0.74

0.84

0.94

1.05

1.16

1.29

1.42

1025

1053

1081

1110

1140

1170

1200

1231

1263

0.67

0.76

0.86

0.96

1.08

1.20

1.32

1.46

1.61

1010

1040

1070

1101

1133

1165

1198

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

F i e l d --- S u p p l i e d D r i v e

1200

1300

1400

1500

1600

1700

1800

1900

2000

1093

1119

1147

1175

---

0.77

0.87

0.98

1.09

---

1155

1181

1208

---

0.87

0.98

1.09

---

1213

1239

0.96

1.08

---

1268

1294

1.05

1.18

---

1321

1.14

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).

APPENDIX III. FAN PERFORMANCE (cont.)

580J*05

3 Phase

4 Ton Horizontal Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

1200

1300

1400

1500

1600

1700

1800

1900

2000

643

675

707

740

773

807

841

875

910

0.23

0.28

0.33

0.38

0.45

0.52

0.59

0.68

0.77

762

790

819

849

879

910

942

974

1006

0.34

0.40

0.45

0.52

0.59

0.67

0.75

0.85

0.95

859

886

913

941

970

0.46

0.52

0.58

0.66

0.73

0.82

0.91

1.02

1.13

944

969

996

1023

1050

1078

1106

1135

1165

0.58

0.65

0.72

0.80

0.88

0.98

1.08

1.19

1.31

1020

1044

1070

1096

1123

1150

1177

1205

1234

0.71

0.78

0.86

0.95

1.04

1.14

1.25

1.37

1.49

999

1029

1059

1090

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

1200

1300

1400

1500

1600

1700

1800

1900

2000

1089

1113

1138

1163

1189

1216

1242

1270

1297

0.84

0.92

1.01

1.10

1.20

1.31

1.42

1.55

1.68

1153

1177

1201

1226

1252

1277

1303

1330

1357

0.98

1.06

1.15

1.25

1.36

1.48

1.60

1.73

1.87

1213

1237

1261

1285

1310

1335

1361

1387

1414

1.12

1.21

1.31

1.41

1.53

1.65

1.78

1.92

2.07

1270

1293

1317

1341

1365

1390

1415

1441

1467

1.27

1.36

1.47

1.58

1.70

1.83

1.96

2.11

2.26

1324

1347

1370

1394

1418

1442

1467

1493

---

1.42

1.52

1.63

1.75

1.87

2.01

2.15

2.30

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part no. KR11AZ506), motor pulley (part no. KR11HY181) and belt (part no. KR30AE041).

580J*05

3 Phase

4 Ton Vertical Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.4 0.6 0.8

0.2

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

1200

1300

1400

1500

1600

1700

1800

1900

2000

666

701

737

773

810

847

885

923

962

0.26

0.31

0.36

0.42

0.49

0.57

0.66

0.75

0.85

778

810

842

875

909

943

978

1014

1049

0.37

0.43

0.49

0.57

0.65

0.73

0.83

0.94

1.05

871

901

931

963

994

1027

1060

1093

1127

0.47

0.54

0.62

0.70

0.79

0.89

1.00

1.11

1.24

952

981

0.57

0.65

0.74

0.84

0.94

1.05

1.16

1.29

1.42

1025

1053

1081

1110

1140

1170

1200

1231

1263

0.67

0.76

0.86

0.96

1.08

1.20

1.32

1.46

1.61

1010

1040

1070

1101

1133

1165

1198

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

1200

1300

1400

1500

1600

1700

1800

1900

2000

1093

1119

1147

1175

1204

1233

1262

1293

1323

0.77

0.87

0.98

1.09

1.21

1.34

1.48

1.63

1.79

1155

1181

1208

1235

1263

1292

1321

1350

1380

0.87

0.98

1.09

1.22

1.35

1.49

1.64

1.79

1.96

1213

1239

1265

1292

1320

1348

1376

1405

1434

0.96

1.08

1.21

1.34

1.48

1.63

1.79

1.96

2.13

1268

1294

1320

1346

1373

1401

1428

1457

1486

1.05

1.18

1.32

1.46

1.61

1.77

1.94

2.12

2.31

1321

1346

1371

1397

1424

1451

1479

1506

---

1.14

1.28

1.43

1.58

1.74

1.91

2.09

2.28

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part no. KR11AZ506), motor pulley (part no. KR11HY181) and belt (part no. KR30AE041).

APPENDIX III. FAN PERFORMANCE (cont.)

580J*06

1 Phase

5 Ton Horizontal Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

1500

1625

1750

1875

2000

2125

2250

2375

2500

800

849

899

950

1001

1053

1106

1159

---

0.39

0.48

0.59

0.70

0.84

0.99

1.16

1.34

---

904

947

992

1038

1085

1133

1182

1231

---

0.49

0.59

0.70

0.82

0.96

1.12

1.29

1.49

---

999

1038

1078

1120

1163

1208

1254

---

0.60

0.70

0.82

0.95

1.09

1.26

1.44

---

1087

1122

1159

1198

1238

1280

---

0.72

0.83

0.95

1.08

1.23

1.40

---

1169

1201

1235

1271

1309

---

0.85

0.96

1.08

1.22

1.38

---

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

1500

1625

1750

1875

2000

2125

2250

2375

2500

1247

1276

1308

1342

---

0.98

1.10

1.22

1.37

---

1320

1348

1377

---

1.13

1.24

1.38

---

1390

1416

---

1.28

1.40

---

1457

---

1.44

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

580J*06

1 Phase

5 Ton Vertical Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.4 0.6 0.8

0.2

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

1500

1625

1750

1875

2000

2125

2250

2375

2500

848

897

947

997

1048

1100

1152

1205

---

0.42

0.51

0.61

0.72

0.85

1.00

1.16

1.34

---

968

0.55

0.65

0.76

0.89

1.03

1.19

1.36

---

1069

1111

1155

1199

1244

1290

---

0.68

0.79

0.91

1.05

1.20

1.37

---

1158

1198

1240

1283

1326

---

0.80

0.93

1.06

1.21

1.37

---

1238

1277

1318

1359

---

0.94

1.07

1.21

1.37

---

1013

1059

1105

1153

1201

1250

---

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

F i e l d --- S u p p l i e d D r i v e

1500

1625

1750

1875

2000

2125

2250

2375

2500

1312

1350

1390

---

1.07

1.21

1.36

---

1380

1418

---

1.20

1.35

---

1445

1482

1.34

1.50

---

1506

1.48

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied motor pulley (part number KR11HY171) and belt (part number KR30AE039).

APPENDIX III. FAN PERFORMANCE (cont.)

580J*06

3 Phase

5 Ton Horizontal Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

1500

1625

1750

1875

2000

2125

2250

2375

2500

800

849

899

0.39

0.48

0.59

0.70

0.84

0.99

1.16

1.34

1.55

904

947

992

1038

1085

1133

1182

1231

1281

0.49

0.59

0.70

0.82

0.96

1.12

1.29

1.49

1.70

999

0.60

0.70

0.82

0.95

1.09

1.26

1.44

1.64

1.86

1087

1122

1159

1198

1238

1280

1323

1367

1412

0.72

0.83

0.95

1.08

1.23

1.40

1.59

1.80

2.02

1169

1201

1235

1271

1309

1348

1389

1430

1473

0.85

0.96

1.08

1.22

1.38

1.55

1.74

1.96

2.19

1038

1078

1120

1163

1208

1254

1300

1348

950

1001

1053

1106

1159

1212

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

1500

1625

1750

1875

2000

2125

2250

2375

2500

1247

1276

1308

1342

1377

1414

1452

1492

1533

0.98

1.10

1.22

1.37

1.53

1.71

1.91

2.12

2.36

1320

1348

1377

1409

1442

1477

1514

1551

1591

1.13

1.24

1.38

1.52

1.69

1.87

2.08

2.30

2.54

1390

1416

1444

1473

1505

1538

1573

1609

1647

1.28

1.40

1.53

1.69

1.86

2.04

2.25

2.48

2.73

1457

1481

1507

1536

1565

1597

1630

1665

---

1.44

1.56

1.70

1.86

2.03

2.22

2.43

2.66

---

1522

1544

1569

1596

1624

1654

1686

1719

---

1.61

1.73

1.87

2.03

2.21

2.40

2.62

2.85

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part number KR11AZ506), motor pulley (part number KR11HY191) and belt (part number

KR30AE042).

580J*06

3 Phase

5 Ton Vertical Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.4 0.6 0.8

0.2

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

1500

1625

1750

1875

2000

2125

2250

2375

2500

848

897

947

0.42

0.51

0.61

0.72

0.85

1.00

1.16

1.34

1.54

968

0.55

0.65

0.76

0.89

1.03

1.19

1.36

1.55

1.76

1069

1111

1155

1199

1244

1290

1336

1384

1431

0.68

0.79

0.91

1.05

1.20

1.37

1.55

1.76

1.98

1158

1198

1240

1283

1326

1370

1415

1460

1506

0.80

0.93

1.06

1.21

1.37

1.55

1.75

1.96

2.20

1238

1277

1318

1359

1401

1444

1487

1532

1576

0.94

1.07

1.21

1.37

1.54

1.73

1.94

2.17

2.41

1013

1059

1105

1153

1201

1250

1299

1349

997

1048

1100

1152

1205

1258

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

1500

1625

1750

1875

2000

2125

2250

2375

2500

1312

1350

1390

1430

1471

1513

1555

1598

1642

1.07

1.21

1.36

1.53

1.72

1.92

2.13

2.37

2.63

1380

1418

1457

1496

1536

1577

1619

1661

1704

1.20

1.35

1.51

1.69

1.89

2.10

2.33

2.57

2.84

1445

1482

1520

1559

1598

1638

1679

1720

---

1.34

1.50

1.67

1.86

2.06

2.28

2.52

2.78

---

1506

1542

1580

1618

1657

1696

1736

---

1.48

1.64

1.83

2.02

2.24

2.47

2.72

---

1564

1600

1637

1675

1713

1752

---

1.62

1.79

1.98

2.19

2.41

2.65

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part number KR11AZ506), motor pulley (part number KR11HY191) and belt (part number

KR30AE042).

APPENDIX III. FAN PERFORMANCE (cont.)

580J*07

3 Phase

6 Ton Horizontal Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

F i e l d --- S u p p l i e d D r i v e

Standard Static Option

Medium Static Option

1800

1950

2100

2250

2400

2550

2700

2850

3000

913

972

0.64

0.78

0.95

1.14

1.36

1.60

1.87

2.17

2.50

1010

1065

1120

1177

1234

1293

1352

1412

1472

0.80

0.96

1.14

1.34

1.57

1.82

2.10

2.42

2.76

1098

1148

1200

1254

1308

1363

1420

1477

1535

0.98

1.14

1.33

1.55

1.78

2.05

2.34

2.67

3.03

1178

1226

1275

1325

1377

1430

1484

1539

1595

1.16

1.34

1.54

1.76

2.01

2.28

2.59

2.93

3.29

1252

1298

1345

1393

1443

1494

1546

1599

1653

1.35

1.54

1.75

1.98

2.24

2.53

2.84

3.19

3.57

1032

1093

1155

1217

1280

1343

1406

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

1800

1950

2100

2250

2400

2550

2700

2850

3000

1322

1366

1411

1457

1505

1554

1604

1656

---

1.56

1.75

1.97

2.21

2.48

2.78

3.10

3.46

---

1388

1430

1473

1518

1564

1612

1660

---

1.77

1.97

2.20

2.45

2.73

3.03

3.37

---

1451

1491

1533

1576

1621

1667

1715

---

1.98

2.20

2.43

2.69

2.98

3.30

3.64

---

1510

1550

1590

1632

1676

1721

---

2.21

2.43

2.67

2.94

3.24

3.57

---

1568

1606

1645

1686

1729

---

2.44

2.67

2.92

3.20

3.51

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part number KR11AZ406), motor pulley (part number KR11HY151) and belt (part number

KR29AF035).

580J*07

3 Phase

6 Ton Vertical Supply

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.4 0.6 0.8

0.2

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

1800

1950

2100

2250

2400

2550

2700

2850

3000

967

0.63

0.77

0.93

1.11

1.32

1.55

1.80

2.09

2.40

1075

1132

1189

1248

1308

1369

1431

1493

1556

0.80

0.96

1.14

1.33

1.55

1.80

2.07

2.37

2.70

1170

1223

1278

1333

1390

1448

1507

1566

1627

0.97

1.14

1.33

1.55

1.78

2.05

2.33

2.65

3.00

1255

1306

1358

1411

1466

1521

1578

1636

1694

1.13

1.32

1.52

1.75

2.01

2.29

2.59

2.92

3.29

1333

1382

1433

1484

1537

1590

1645

1701

1757

1.28

1.49

1.71

1.96

2.23

2.52

2.84

3.19

3.57

1029

1091

1154

1218

1283

1348

1414

1479

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

1800

1950

2100

2250

2400

2550

2700

2850

3000

1406

1454

1502

1552

1603

1655

1709

1763

---

1.43

1.65

1.89

2.15

2.44

2.75

3.09

3.45

---

1475

1521

1568

1617

1666

1717

1769

---

1.58

1.82

2.07

2.35

2.65

2.98

3.33

---

1540

1585

1631

1678

1727

1776

1827

---

1.72

1.98

2.25

2.54

2.86

3.20

3.57

---

1601

1645

1690

1737

1784

1833

---

1.87

2.13

2.42

2.73

3.06

3.42

---

1660

1703

1747

1793

1839

1887

---

2.00

2.29

2.59

2.92

3.26

3.64

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part number KR11AZ506), motor pulley (part number KR11HY191) and belt (part number

KR29AF042).

APPENDIX III. FAN PERFORMANCE (cont.)

580J*08

3 PHASE

7.5 TON HORIZONTAL SUPPLY

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

2250

2438

2625

2813

3000

3188

3375

3563

3750

505

533

562

591

621

652

682

713

745

0.52

0.62

0.74

0.88

1.03

1.21

1.40

1.61

1.85

586

610

635

661

688

715

743

772

801

0.73

0.85

0.98

1.13

1.29

1.48

1.68

1.91

2.15

657

679

701

725

749

774

800

826

853

0.97

1.09

1.23

1.39

1.57

1.77

1.98

2.22

2.48

722

742

762

783

806

829

853

878

903

1.22

1.36

1.51

1.68

1.87

2.07

2.30

2.55

2.82

782

800

819

839

859

881

903

927

951

1.50

1.65

1.81

1.98

2.18

2.40

2.63

2.89

3.18

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

2250

2438

2625

2813

3000

3188

3375

3563

3750

838

854

872

890

910

930

951

973

996

1.81

1.96

2.12

2.31

2.51

2.74

2.99

3.26

3.55

891

906

922

940

958

977

997

1018

1040

2.12

2.28

2.46

2.65

2.86

3.10

3.35

3.63

3.93

941

955

970

2.46

2.63

2.81

3.01

3.23

3.47

3.74

4.02

4.34

988

2.82

2.99

3.17

3.38

3.61

3.86

4.13

4.43

4.75

1033

1046

1060

1074

1090

1107

1124

1143

1162

3.19

3.37

3.56

3.77

4.01

4.26

4.54

4.85

5.18

1001

1016

1031

1048

1065

1083

1103

1122

986

1004

1022

1041

1061

1082

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part no. KR11AZ002) and belt (part no. KR29AF054).

580J*08

3 PHASE

7.5 TON VERTICAL SUPPLY

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

2250

2438

2625

2813

3000

3188

3375

3563

3750

513

541

570

600

629

660

690

721

752

0.54

0.65

0.77

0.91

1.07

1.25

1.45

1.67

1.91

595

620

645

672

699

726

754

783

812

0.76

0.89

1.02

1.18

1.35

1.54

1.75

1.98

2.24

665

688

712

736

761

787

813

840

867

1.01

1.14

1.29

1.46

1.64

1.85

2.07

2.32

2.59

728

750

772

794

818

842

867

892

918

1.27

1.42

1.58

1.76

1.95

2.17

2.41

2.67

2.95

786

806

827

848

871

894

917

941

966

1.56

1.71

1.88

2.07

2.28

2.51

2.76

3.03

3.32

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

2250

2438

2625

2813

3000

3188

3375

3563

3750

839

858

878

899

920

942

964

988

1011

1.86

2.02

2.20

2.40

2.62

2.86

3.12

3.41

3.71

889

907

926

946

966

987

1009

1032

1054

2.18

2.35

2.54

2.75

2.98

3.23

3.50

3.80

4.11

935

953

972

2.52

2.70

2.89

3.11

3.35

3.61

3.89

4.20

4.53

980

997

2.87

3.06

3.26

3.49

3.74

4.01

4.30

4.61

4.95

1022

1039

1056

1074

1093

1112

1132

1152

---

3.23

3.43

3.64

3.88

4.14

4.42

4.72

5.04

---

1015

1033

1052

1072

1093

1114

1135

991

1010

1031

1052

1074

1096

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part no. KR11AZ002) and belt (part no. KR29AF054).

APPENDIX III. FAN PERFORMANCE (cont.)

580J*09

3 PHASE

8.5 TON HORIZONTAL SUPPLY

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

F i e l d --- S u p p l i e d D r i v e

Standard Static Option

Medium Static Option

2550

2763

2975

3188

3400

3613

3825

4038

4250

497

524

551

580

609

638

668

698

728

0.48

0.58

0.70

0.84

1.00

1.17

1.37

1.59

1.83

579

602

626

651

677

703

730

758

786

0.61

0.72

0.86

1.00

1.17

1.35

1.56

1.79

2.04

651

671

693

716

739

763

788

813

839

0.75

0.87

1.01

1.17

1.35

1.54

1.76

2.00

2.26

717

735

754

775

797

819

842

866

890

0.90

1.03

1.18

1.34

1.53

1.73

1.96

2.20

2.47

777

794

812

831

851

871

893

915

938

1.05

1.19

1.35

1.52

1.71

1.93

2.16

2.42

2.70

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

2550

2763

2975

3188

3400

3613

3825

4038

4250

833

849

865

883

902

921

941

963

984

1.21

1.36

1.52

1.70

1.90

2.13

2.37

2.63

2.92

886

900

916

933

950

969

988

1008

1029

1.38

1.53

1.70

1.89

2.10

2.33

2.58

2.86

3.15

936

950

964

980

996

1014

1032

1051

1071

1.56

1.72

1.89

2.09

2.30

2.54

2.80

3.08

3.39

984

996

1.74

1.90

2.09

2.29

2.51

2.76

3.02

3.31

3.63

1029

1041

1054

1068

1083

1099

1116

1133

1152

1.93

2.10

2.29

2.50

2.73

2.98

3.25

3.55

3.87

1010

1025

1041

1057

1075

1093

1112

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part no. KR11AK012) and belt (part no. KR29AF055).

2. Recommend using field---supplied motor pulley (part no. KR11HY310), fan pulley (part no. KR11AZ002) and belt (part no. KR29AF054).

580J*09

3 PHASE

8.5 TON VERTICAL SUPPLY

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

2550

2763

2975

3188

3400

3613

3825

4038

4250

526

557

588

621

653

687

720

754

788

0.51

0.62

0.75

0.90

1.06

1.25

1.45

1.69

1.94

600

627

655

684

714

744

775

807

839

0.65

0.77

0.91

1.07

1.25

1.45

1.67

1.91

2.17

666

690

716

743

770

798

827

856

886

0.79

0.92

1.08

1.25

1.44

1.65

1.88

2.13

2.41

727

749

772

797

822

849

876

904

932

0.93

1.08

1.24

1.42

1.62

1.84

2.09

2.35

2.64

783

804

825

848

872

897

922

949

976

1.07

1.23

1.40

1.60

1.81

2.04

2.30

2.57

2.88

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

2550

2763

2975

3188

3400

3613

3825

4038

4250

836

855

875

897

919

943

967

992

1018

1.20

1.37

1.56

1.77

1.99

2.24

2.51

2.80

3.11

886

904

923

943

964

986

1010

1034

1058

1.34

1.52

1.72

1.94

2.18

2.44

2.71

3.02

3.34

934

950

968

1.48

1.67

1.88

2.11

2.36

2.63

2.92

3.24

3.57

979

995

1.61

1.82

2.04

2.29

2.55

2.83

3.13

3.46

---

1022

1037

1053

1071

1089

1108

1129

1150

---

1.74

1.97

2.20

2.46

2.73

3.02

3.34

3.68

---

1012

1030

1049

1069

1090

1112

---

987

1007

1029

1051

1074

1097

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied motor pulley (part no. KR11HY310), fan pulley (part no. KR11AZ002) and belt (part no. KR29AF054).

APPENDIX III. FAN PERFORMANCE (cont.)

580J*12

3 PHASE

10 TON HORIZONTAL SUPPLY

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

F i e l d --- S u p p l i e d D r i v e

Standard Static Option

Medium Static Option

3000

3250

3500

3750

4000

4250

4500

4750

5000

579

613

648

683

719

756

792

830

867

0.70

0.85

1.03

1.23

1.45

1.71

1.99

2.31

2.66

660

690

721

753

786

819

853

888

923

0.89

1.06

1.25

1.47

1.71

1.98

2.28

2.62

2.98

732

760

788

817

848

879

910

943

976

1.09

1.27

1.48

1.71

1.97

2.26

2.57

2.92

3.30

799

823

850

877

905

934

964

995

1026

1.29

1.49

1.71

1.96

2.23

2.53

2.87

3.23

3.63

860

883

907

933

959

1.50

1.71

1.95

2.21

2.50

2.81

3.16

3.54

3.95

987

1015

1044

1074

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

3000

3250

3500

3750

4000

4250

4500

4750

5000

917

938

961

1.70

1.93

2.18

2.46

2.76

3.09

3.46

3.85

4.28

970

991

1.91

2.16

2.42

2.71

3.03

3.38

3.76

4.16

4.61

1021

1041

1062

1083

1106

1130

1155

1180

1207

2.13

2.38

2.66

2.97

3.30

3.66

4.06

4.48

4.94

1070

1089

1108

1129

1151

1174

1198

1222

---

2.34

2.61

2.91

3.23

3.58

3.95

4.36

4.80

---

1117

1134

1153

1173

1194

1216

1239

1263

---

2.56

2.85

3.15

3.49

3.85

4.24

4.66

5.12

---

1013

1035

1059

1084

1110

1137

1164

985

1011

1037

1064

1091

1120

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied fan pulley (part no. KR11AD912) and belt (part no. KR29AF051).

2. Recommend using field---supplied motor pulley (part no. KR11HY410).

580J*12

3 PHASE

10 TON VERTICAL SUPPLY

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

0.2

0.4

0.6

0.8

1.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Standard Static Option

Medium Static Option

3000

3250

3500

3750

4000

4250

4500

4750

5000

616

655

695

736

777

818

860

902

944

0.79

0.96

1.17

1.41

1.68

1.98

2.32

2.69

3.11

689

724

760

797

834

873

912

951

991

0.97

1.16

1.38

1.63

1.91

2.23

2.58

2.97

3.40

757

788

821

855

889

925

962

999

1037

1.16

1.37

1.60

1.86

2.16

2.49

2.85

3.26

3.70

821

849

879

910

942

1.36

1.58

1.83

2.10

2.41

2.75

3.13

3.55

4.00

882

907

934

963

1.57

1.80

2.06

2.35

2.67

3.02

3.41

3.84

4.31

993

976

1025

1057

1091

1125

1010

1046

1082

AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)

1.4 1.6 1.8

1.2

2.0

CFM

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

RPM

BHP

Medium Static Option

High Static Option

3000

3250

3500

3750

4000

4250

4500

4750

5000

939

962

987

1014

1042

1072

1103

1135

1167

1.79

2.03

2.30

2.60

2.93

3.30

3.70

4.14

4.63

994

2.01

2.26

2.54

2.86

3.20

3.58

4.00

4.45

4.95

1047

1066

1088

1111

1136

1162

1190

1219

---

2.24

2.50

2.80

3.12

3.48

3.87

4.29

4.76

---

1098

1115

1135

1157

1180

1205

1232

1259

---

2.47

2.75

3.05

3.39

3.76

4.16

4.60

5.08

---

1147

1163

1181

1202

1224

1247

1273

---

2.71

3.00

3.32

3.66

4.04

4.46

4.91

---

1015

1038

1063

1090

1118

1147

1177

1209

---

NOTE: For more information, see General Fan Performance Notes on page 53.

Boldface indicates field---supplied drive is required.

1. Recommend using field---supplied motor pulley (part no. KR11HY410).

APPENDIX III. FAN PERFORMANCE (cont.)

Pulley Adjustment

MOTOR PULLEY TURNS OPEN

MOTOR/DRIVE

UNIT

COMBO

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

Standard Static

854

825

795

766

736

707

678

648

619

589

560

Medium Static

High Static

1175

---

1135

---

1094

---

1054

---

1013

---

973

---

932

---

892

---

851

---

811

---

770

---

Standard Static

Medium Static

High Static

854

825

795

766

736

707

973

1251

707

973

---

678

932

1207

678

932

---

648

892

1164

648

892

---

619

851

1121

619

851

---

589

811

1078

589

811

---

560

770

1035

560

770

---

1175

1466

854

1135

1423

825

1094

1380

795

1054

1337

766

1013

1294

736

Standard Static

Medium Static

High Static

1175

---

1135

---

1094

---

1054

---

1013

---

Standard Static

Medium Static

High Static

854

825

795

766

736

707

973

1251

973

1251

---

678

932

1207

932

1207

---

648

892

1164

892

1164

---

619

851

1121

851

1121

---

589

811

1078

811

1078

---

560

770

1035

770

1035

---

1175

1466

1175

1466

---

1135

1423

1135

1423

---

1094

1380

1094

1380

---

1054

1337

1054

1337

---

1013

1294

1013

1294

---

Standard Static

Medium Static

High Static

Standard Static

Medium Static

High Static

1175

1466

1687

1457

1518

1788

747

1135

1423

1649

1419

1484

1757

721

1094

1380

1610

1380

1449

1725

695

1054

1337

1572

1342

1415

1694

670

1013

1294

1533

1303

1380

1662

644

973

1251

1495

1265

1346

1631

618

841

1006

626

813

961

715

961

1131

932

1207

1457

1227

1311

1600

592

819

986

604

788

936

690

936

1109

892

1164

1418

1188

1277

1568

566

798

967

583

764

912

665

912

1087

851

1121

1380

1150

1242

1537

541

776

948

561

739

887

640

887

1066

811

1078

1341

1111

1208

1505

515

755

928

540

715

863

616

863

1044

770

1035

1303

1073

1173

1474

489

733

909

518

690

838

591

838

1022

Standard Static

Medium Static

High Static

Standard Static

Medium Static

High Static

949

927

906

884

863

1102

733

1083

712

1063

690

1044

669

1025

647

Standard Static

Medium Static

High Static

936

911

887

862

838

1084

838

1059

813

1035

789

1010

764

986

Standard Static

Medium Static

High Static

739

1084

1240

1059

1218

1035

1196

1010

1175

986

1153

NOTE: Do not adjust pulley further than 5 turns open.

--- Fa ct o r y se t t in g s

APPENDIX IV. ELECTRICAL DATA

580J*04

3 TONS

VOLTAGE

RANGE

COMP (ea)

RLA LRA

OFM (ea)

IFM

Max

AMP Draw

5.1

V --- P h --- H z

Max

WATTS

325

FLA

1.5

TYPE

EFF at Full Load

FLA

MIN

MAX

WATTS

1000

2120

1000

2120

1000

2120

1000

2120

Std Static

Med Static

Std Static

Med Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

70%

80%

70%

80%

70%

80%

71%

80%

4.9

5.2

4.9

5.2

2.1

2.6

1.9

2.0

2 0 8 --- 1 --- 6 0

2 3 0 --- 1 --- 6 0

187

253

16.6

5.1

5.5

5.1

5.5

2.2

2.7

2.0

2.1

253

325

1.5

2 0 8 --- 3 --- 6 0

2 3 0 --- 3 --- 6 0

4 6 0 --- 3 --- 6 0

187

414

518

10.4

5.8

325

1.5

0.8

0.6

253

506

5 7 5 --- 3 --- 6 0

580J*05

V --- P h --- H z

633

3.8

4 TONS

VOLTAGE

RANGE

COMP (ea)

RLA LRA

OFM (ea)

IFM

Max

AMP Draw

5.1

Max

WATTS

1000

1850

1000

1850

1000

2120

1000

2120

1000

2120

1000

2120

WATTS

325

FLA

1.5

TYPE

EFF at Full Load

FLA

MIN

MAX

Std Static

Med Static

Std Static

Med Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

70%

78%

70%

78%

70%

80%

70%

80%

70%

80%

71%

80%

4.9

7.0

4.9

7.0

4.9

5.2

4.9

5.2

2.1

2.6

1.9

2.0

2 0 8 --- 1 --- 6 0

2 3 0 --- 1 --- 6 0

187

253

21.8

117

7.4

5.1

7.4

5.1

5.5

5.1

5.5

2.2

2.7

2.0

2.1

253

325

1.5

2 0 8 --- 3 --- 6 0

2 3 0 --- 3 --- 6 0

4 6 0 --- 3 --- 6 0

5 7 5 --- 3 --- 6 0

187

414

518

13.7

6.2

325

1.5

0.8

0.6

253

506

633

4.8

APPENDIX IV. ELECTRICAL DATA (cont.)

580J*06

5 TONS

VOLTAGE

RANGE

COMP (ea)

RLA LRA

OFM (ea)

WATTS FLA

IFM

V --- P h --- H z

Max

WATTS

1000

1850

1000

1850

1000

2120

2615

1000

2120

2615

2120

2615

2120

3775

Max

AMP Draw

5.1

TYPE

EFF at Full Load

FLA

MIN

MAX

Std Static

Med Static

Std Static

Med Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

70%

78%

70%

78%

70%

80%

81%

70%

80%

81%

80%

81%

80%

81%

4.9

7.0

4.9

7.0

4.9

5.2

7.5

4.9

5.2

7.5

2.6

3.4

2.0

2.8

2 0 8 --- 1 --- 6 0

2 3 0 --- 1 --- 6 0

187

253

26.2

134

325

1.5

7.4

5.1

7.4

5.1

5.5

7.9

5.1

5.5

7.9

2.7

3.6

2.1

2.9

253

2 0 8 --- 3 --- 6 0

2 3 0 --- 3 --- 6 0

4 6 0 --- 3 --- 6 0

187

414

518

15.6

7.7

110

325

1.5

0.8

0.6

253

506

5 7 5 --- 3 --- 6 0

580J*07

V --- P h --- H z

633

5.8

6 TONS

VOLTAGE

RANGE

COMP (ea)

RLA LRA

OFM (ea)

WATTS FLA

IFM

Max

AMP Draw

5.5

Max

WATTS

2120

2615

3775

2120

2615

3775

2120

2615

3775

2120

3775

TYPE

EFF at Full Load

FLA

MIN

MAX

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

80%

81%

80%

81%

80%

81%

80%

81%

5.2

7.5

10.2

5.2

7.5

10.2

2.6

3.4

4.8

2.0

2.8

2 0 8 --- 3 --- 6 0

2 3 0 --- 3 --- 6 0

4 6 0 --- 3 --- 6 0

5 7 5 --- 3 --- 6 0

187

414

518

253

19.0

9.7

325

1.5

0.8

0.6

7.9

10.7

5.5

7.9

10.7

2.7

3.6

5.0

2.1

2.9

253

506

633

7.4

2.9

APPENDIX IV. ELECTRICAL DATA (cont.)

580J*08

7.5 TONS

COMP (ea)

OFM (ea)

WATTS FLA

IFM

VOLTAGE

RANGE

EFF at

Full

Load

V --- P h --- H z

Max

WATTS

Max

AMP Draw

RLA LRA

TYPE

FLA

MIN

MAX

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

1448

2278

4559

1448

2278

4559

1448

2278

4559

1379

3775

1870

5.5

7.9

15.8

5.5

7.9

15.8

2.7

3.6

7.8

2.5

2.9

5.9

80%

81%

80%

81%

80%

81%

80%

81%

5.2

7.5

15.0

5.2

7.5

15.0

2.6

3.4

7.4

2.4

2.8

5.6

2 0 8 --- 3 --- 6 0

2 3 0 --- 3 --- 6 0

4 6 0 --- 3 --- 6 0

187

414

518

253

25.0

12.2

9.0

164

100

325

1.5

0.8

0.6

253

506

633

5 7 5 --- 3 --- 6 0

580J*09

V --- P h --- H z

8.5 TONS

VOLTAGE

RANGE

COMP (ea)

RLA LRA

OFM (ea)

WATTS FLA

IFM

Max

WATTS

Max

AMP Draw

TYPE

EFF at Full Load

FLA

MIN

MAX

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

1448

2120

2694

1448

2120

2694

1448

2120

2694

1379

1390

3775

5.5

10.5

5.5

10.5

2.7

4.6

2.5

2.1

2.9

80%

81%

5.2

10.0

5.2

10.0

2.6

4.4

2.4

2.0

2.8

2 0 8 --- 3 --- 6 0

2 3 0 --- 3 --- 6 0

4 6 0 --- 3 --- 6 0

187

414

518

253

29.5

14.7

12.2

195

325

1.5

0.8

0.6

253

506

633

5 7 5 --- 3 --- 6 0

580J*12

V --- P h --- H z

10 TONS

VOLTAGE

RANGE

COMP (ea)

RLA LRA

OFM (ea)

WATTS FLA

IFM

Max

WATTS

Max

AMP Draw

TYPE

EFF at Full Load

FLA

MIN

MAX

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

Std Static

Med Static

High Static

2120

3775

4559

2120

3775

4559

2120

3775

4559

1390

3775

1870

5.5

10.5

15.8

5.5

10.5

15.8

2.7

4.6

7.8

2.1

2.9

80%

81%

80%

81%

80%

81%

80%

81%

5.2

10.0

15.0

5.2

10.0

15.0

2.6

4.4

7.4

2.0

2.8

2 0 8 --- 3 --- 6 0

2 3 0 --- 3 --- 6 0

4 6 0 --- 3 --- 6 0

5 7 5 --- 3 --- 6 0

187

414

518

253

30.1

16.7

12.2

225

114

325

1.5

0.8

0.6

253

506

633

5.9

5.6

APPENDIX IV. ELECTRICAL DATA (cont.)

MCA/MOCP Determination No C.O. or UNPWRD C.O.

NO C.O. or UNPWRD C.O.

COMBUSTION POWER

FAN MOTOR EXHAUST

NO P.E.

DISC. SIZE

FLA LRA

26 95

w/ P.E. (pwrd fr/ unit)

NOM.

V --- P h --- H z

IFM

TYPE

DISC. SIZE

FLA

MCA

MOCP

MCA

MOCP

FLA

LRA

109

STD

MED

STD

MED

HIGH

STD

27.2

19.4

19.7

10.2

10.7

7.3

40.0

25.0

30.0

15.0

50.0

30.0

15.0

60.0

30.0

40.0

20.0

15.0

45.0

50.0

25.0

15.0

20.0

29.1

21.3

21.6

11.2

11.7

9.2

45.0

30.0

15.0

50.0

30.0

15.0

60.0

40.0

45.0

20.0

15.0

50.0

25.0

20.0

208/230---1---60

208/230---3---60

0.48

1.9

107

0.48

0.25

1.9

1.0

MED

HIGH

STD

4 6 0 --- 3 --- 6 0

MED

HIGH

STD

MED

STD

MED

HIGH

STD

7.3

7.4

9.2

5 7 5 --- 3 --- 6 0

0.24

0.48

1.9

9.3

33.7

23.5

23.8

10.7

11.2

8.5

133

117

35.6

25.4

25.7

11.7

12.2

10.4

10.5

41.1

43.2

27.8

28.1

30.4

13.5

14.0

14.8

11.7

11.8

12.6

32.4

34.7

16.5

17.3

18.3

13.8

14.6

135

101

119

208/230---1---60

208/230---3---60

MED

HIGH

STD

4 6 0 --- 3 --- 6 0

0.25

1.0

MED

HIGH

STD

MED

STD

MED

HIGH

STD

8.5

8.6

5 7 5 --- 3 --- 6 0

0.24

0.48

1.9

39.2

41.3

25.9

26.2

28.5

12.5

13.0

13.8

9.8

150

175

126

144

170

152

177

128

146

172

208/230---1---60

208/230---3---60

MED

HIGH

STD

MED

HIGH

STD

4 6 0 --- 3 --- 6 0

5 7 5 --- 3 --- 6 0

0.25

0.24

0.48

0.25

0.24

1.0

1.9

1.0

1.9

9.9

10.7

30.5

32.8

15.5

16.3

17.3

11.9

12.7

157

183

101

159

185

102

MED

HIGH

STD

MED

HIGH

STD

208/230---3---60

4 6 0 --- 3 --- 6 0

MED

HIGH

5 7 5 --- 3 --- 6 0

See notes on next page.

APPENDIX IV. ELECTRICAL DATA (cont.)

MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.

NO C.O. or UNPWRD C.O.

w/ P.E. (pwrd fr/ unit)

DISC. SIZE

COMBUSTION

FAN MOTOR

FLA

POWER

EXHAUST

FLA

NO P.E.

NOM.

V --- P h --- H z

IFM

TYPE

DISC. SIZE

MCA

MOCP

MCA

MOCP

FLA

LRA

191

228

254

113

132

145

104

118

222

233

276

108

114

136

FLA

LRA

195

232

258

115

134

147

108

122

226

237

280

110

116

138

STD

MED

HIGH

STD

MED

HIGH

STD

39.5

41.8

49.3

19.5

20.3

24.3

14.9

15.3

18.1

45.1

49.9

22.6

24.4

18.9

18.5

19.3

45.8

50.6

55.6

25.1

26.9

29.9

18.5

19.3

22.1

43.3

45.6

53.1

21.3

22.1

26.1

18.7

19.1

21.9

48.9

53.7

24.4

26.2

22.7

22.3

23.1

49.6

54.4

59.4

26.9

28.7

31.7

22.3

23.1

25.9

208/230---3---60

4 6 0 --- 3 --- 6 0

0.48

0.25

0.24

0.48

0.25

0.24

0.48

0.25

0.24

3.8

1.8

3.8

1.8

3.8

1.8

3.8

MED

HIGH

STD

5 7 5 --- 3 --- 6 0

MED

HIGH

STD

MED

HIGH

STD

208/230---3---60

4 6 0 --- 3 --- 6 0

MED

HIGH

STD

5 7 5 --- 3 --- 6 0

106

263

306

315

133

155

159

110

267

310

319

135

157

161

MED

HIGH

STD

MED

HIGH

STD

208/230---3---60

4 6 0 --- 3 --- 6 0

MED

HIGH

106

120

110

124

5 7 5 --- 3 --- 6 0

Example: Supply voltage is 230-3-60

Fuse or breaker

LEGEND:

DISC

FLA

IFM

LRA

MCA

MOCP

P E

AB = 224 v

BC = 231 v

AC = 226 v

--- Convenient outlet

--- Disconnect

--- Full load amps

--- Indoor fan motor

--- Locked rotor amps

--- Minimum circuit amps

--- Maximum over current protection

--- Po w e r e x h a u st

(224 + 231 + 226)

681

Average Voltage =

UNPWRD CO --- Unpowered convenient outlet

NOTES:

227

Determine maximum deviation from average voltage.

(AB) 227 – 224 = 3 v

(BC) 231 – 227 = 4 v

(AC) 227 – 226 = 1 v

Maximum deviation is 4 v.

1. In compliance with NEC requirements for multimotor and

combination load equipment (refer to NEC Articles 430 and

440), the overcurrent protective device for the unit shall be

fuse or HACR breaker. Canadian units may be fuse or circuit

breaker.

2. Unbalanced 3-Phase Supply Voltage

Determine percent of voltage imbalance.

Never operate a motor where a phase imbalance in supply

voltage is greater than 2%. Use the following formula to de-

termine the percentage of voltage imbalance.

% Voltage Imbalance

= 100 x

= 1.76%

227

max voltage deviation from average voltage

This amount of phase imbalance is satisfactory as it is below the

maximum allowable 2%.

% Voltage Imbalance = 100 x

average voltage

IMPORTANT: If the supply voltage phase imbalance is more than

2%, contact your local electric utility company immediately.

APPENDIX V. WIRING DIAGRAM LIST

Wiring Diagrams

580J

SIZE

VOLTAGE

CONTROL

POWER

208/230---1---60

208/230---3---60

460---3---60

48TM500213.05

48TM500929.05

48TM500749.08

48TM500748.08

48TM500215.08

48TM500749.08

48TM500748.08

48TM500215.08

48TM500749.08

48TM500748.08

48TM500215.08

48TM500748.08

48TM500215.08

48TM500803.05

48TM500804.05

48TM500803.05

48TM500804.05

48TM500803.05

48TM500804.05

575---3---60

208/230---1---60

208/230---3---60

460---3---60

575---3---60

208/230---1---60

208/230---3---60

460---3---60

575---3---60

208/230---3---60

460---3---60

575---3---60

208/230---3---60

460---3---60

575---3---60

208/230---3---60

460---3---60

575---3---60

208/230---3---60

460---3---60

575---3---60

NOTE: Component arrangement on Control; Legend on Power Schematic

APPENDIX VI. MOTORMASTER SENSOR LOCATIONS

C08259

C08261

Fig. 54 - 580J*04(A, B, C) Outdoor Circuiting

Fig. 56 - 580J*07(A, C) Outdoor Circuiting

C08260

C08262

Fig. 55 - 580J*05/06(A, B, C) Outdoor Circuiting

Fig. 57 - 580J*08(A, C) Outdoor Circuiting

APPENDIX VI. MOTORMASTER SENSOR LOCATIONS (cont.)

C08263

Fig. 58 - 580J*09/12(A, C) Outdoor Circuiting

E2008 Bryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231

Printed in U.S.A.

Edition Date: 07/08

Catalog No. SM580J---01

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Replaces: NEW

START-UP CHECKLIST

(Remove and Store in Job File)

I. PRELIMINARY INFORMATION

MODEL NO.:

SERIAL NO.:

DATE:

TECHNICIAN:

BUILDING LOCATION:

II. PRE-START-UP (insert checkmark in box as each item is completed)

j VERIFY THAT ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM UNIT

j VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS

j VERIFY THAT FLUE HOOD IS INSTALLED

j CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS

j CHECK TO ENSURE NO WIRES ARE TOUCHING REFRIGERANT TUBING OR SHARP EDGES

j CHECK GAS PIPING FOR LEAKS

j CHECK THAT RETURN-AIR FILTER IS CLEAN AND IN PLACE

j VERIFY THAT UNIT INSTALLATION IS LEVEL

j CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND VERIFY SETSCREW IS

TIGHT

j VERIFY PULLEY ALIGNMENT AND BELT TENSION ARE CORRECT

III. START-UP

ELECTRICAL

SUPPLY VOLTAGE

COMPRESSOR AMPS

INDOOR FAN AMPS

L1-L2

L2-L3

L3-L1

TEMPERATURES

OUTDOOR-AIR TEMPERATURE

RETURN-AIR TEMPERATURE

COOLING SUPPLY AIR

GAS HEAT SUPPLY AIR

PRESSURES

GAS INLET PRESSURE

IN. WG

GAS MANIFOLD PRESSURE

REFRIGERANT SUCTION

REFRIGERANT DISCHARGE

IN. WG (LOW FIRE)

IN. WG (HI FIRE)

TEMP _F

PSIG

TEMP _F

j VERIFY PULLEY ALIGNMENT AND BELT TENSION ARE CORRECT

j VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS

j VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN CORRECT DIRECTION

E2008 Bryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231

Printed in U.S.A.

Edition Date: 07/08

Catalog No. SM580J---01

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Replaces: NEW

Amana BC TRM User Manual
Black Decker Linea Pro WP1500K User Manual
BT verve 450 User Manual
Epson WorkForce WF 7510 User Manual
Friedrich P12B User Manual
Fujitsu Air Conditioner Air Conditioner Ceiling Suspension Type User Manual
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