INSTALLATION AND
OWNER’S MANUAL
Twist’R Plus
Class I Vehicular Swing Gate Operator
Model RS4000
106502
Serial #:
Date Installed:
READ THIS MANUAL
Your Dealer:
CAREFULLY BEFORE
New - Allstar’s
INSTALLATION OR USE
CGA2K™
TECHNOLOGY!
Meets all March 1, 2000
UL325 requirements.
As of date of manufacture,
meets all ANSI/UL 325
Safety Requirements for
Vehicular gate operators
SAVE THESE INSTRUCTIONS
1
PRE-INSTALLATION NOTES
The Twist’R Plus (Model RS4000) Vehicular Gate Operator will
provide convenience and assurance to the ultimate users for many
years. It is ruggedly built of the finest materials and has been
thoroughly inspected and tested at the factory. It has many features that
will aid in the installation and testing of the complete gate system. The
RS4000 has been designed and built to comply with the UL325
Standard For Safety, Fourth Edition, revised March 1, 2000 as
established by Underwriters Laboratory Inc..
The torque limiting drive setting is an adjustable setting that must be
determined at the time of installation. This setting must be tested
periodically to ensure proper operation. The more freely the gate will
move the more sensitive the setting can be made. See Page 17.
ADVISE THE PURCHASER TO CHECK THE SENSITIVITY OF
THE GATE OPERATION PERIODICALLY AND THEN LOG THE
DATE TESTED IN THE TABLE on page 2. (See Figure 1)
NOTICE
NOTICE
THE
IMPORTANT
SAFEGUARDS
AND
CANNOT
BEFORE ATTEMPTING INSTALLATION,
READ THIS MANUAL CAREFULLY SO YOU
WILL BE THOROUGHLY FAMILIAR WITH THE
FEATURES OF THE TWIST'R PLUS AND IT’S
PROPER INSTALLATION PROCEDURES.
INSTRUCTIONS IN THIS MANUAL
COVER ALL POSSIBLE CONDITIONS AND
SITUATIONS WHICH MAY OCCUR DURING ITS USE. IT
MUST BE UNDERSTOOD THAT COMMON SENSE AND
CAUTION MUST BE EXERCISED BY THE PERSON(S)
INSTALLING, MAINTAINING AND OPERATING THE
EQUIPMENT DESCRIBED HEREIN. DO NOT USE THIS
EQUIPMENT FOR ANY OTHER THAN ITS INTENDED
PURPOSE — OPERATING A SWING GATE.
The RS4000 Vehicular Swing Gate Operator is designated a Class I
Vehicular Swing Gate Operator, and is intended to operate a
vehicular swing gate installed on a residential home, maximum of four
single families in the dwelling, or a garage or parking area associated
with that home, or a similar location with respect to the cycle usage (see
below). Allstar manufactures operators for the three other Class
designations (as defined by UL325); Class II (high cycle usage
commercial location or multi-family home); III (industrial location not
intended to service the general public); and IV (secure or restricted
access locations, ie. airports and prisons). The RS4000 operator cycle
usage is rated at a maximum of 10 cycles per hour, 50 cycles maximum
per day.
Connections for External Entrapment Prevention Sensors
Because all gate system installations are different, the RS4000 control
panel provides independent connections for Open and Close contact
(edge) sensors and Close non-contact (photoelectric) sensors. In this
way a photoelectric sensor could be utilized to guard the gate area when
closing and an edge sensor would provide the protection when opening.
Depending on the particular application a combination contact and non-
contact sensor protection system for the open and close directions may
provide more effective entrapment protection than a single device for
both directions. See pages 4, 5, 14, 15, 16, 20, and 21.
Because the RS4000 (as well as gate operators sold by other
manufacturers) is designed to start and move gates weighing as much as
300 pounds and 16 feet in length. As such, the RS4000 is capable of
producing high levels of force. It is important in the design of the total
gate system that designers, installers and users be aware of the hazards
that may be associated with the IMPROPER design, installation and
use of Vehicular Gate systems and Gate Operators.
SMART™ Self adjusting MAximum Run Timer (Patent Pending)
The RS4000 has a Self adjusting MAximum Run Timer, SMART™
(patent pending). The amount of time for the first few cycles of
operation are registered and averaged within the motor controller
circuitry. After the first few initial cycles, if the gate is activated and no
other command is given or an end limit (open or close) is not reached in
the previously counted cycle time plus approximately 4 seconds, the
operator will be turned off. See page 19.
The gate operator is only one part of a complete automatic gate
operating system. As each location and usage is different, a properly
designed system will include all applicable safety enhancement devices.
As the designer and installer of the GATE SYSTEM, you must
advise the purchaser on the proper use of the gate system. You also
have the primary responsibility of insuring that ALL possible
operational hazards have been considered and eliminated.
OTHER FEATURES
Auto Close Timer: Adjustable from 2 to 60 seconds, provides an
automatic closure of the gate from the full open position. See page 18.
The RS4000 CGA2K™ technology provides several features that
can help reduce the hazards of your gate system.
Built-In Adjustable Torque Limiting Drive System
Synchronous Operation (Master/Slave): Two RS4000 units can be
wired together to operate as one system, with one unit controlling the
movement of both. Additionally, the installer can customize the
installation of the external entrapment protection devices. These
devices can be wired to the controller operator or alternately to the
individual units as the situation dictates or the end user requires. See
Page 13.
The RS4000 is provided with a adjustable torque limiting drive system
that may be adjusted to “slip” when an obstruction is encountered. This
system, however, must not be considered as the primary obstruction
sensing system. Consider all available options (electric leading edges,
photoelectric sensors, protective screen mesh, etc.) to eliminate hazards
in your gate system design.
The torque limiting drive system also serves to protect the mechanical
components of the operator.
3
GATE SYSTEM DESIGN / INSTALLATION
TO REDUCE THE RISK OF SEVERE INJURY
OR DEATH: READ AND FOLLOW ALL
INSTALLATION INSTRUCTIONS AND GATE
SYSTEM DESIGN PARAMETERS!
WARNING!
GATE SYSTEM DESIGN AND INSTALLATION
SAFETY CHECK LIST:
104949
• The RS4000 operator may be installed on a Class I Vehicular
Swing Gate. See page 3 for an explanation of the different
Class locations. See the last page of this manual for the
operator specifications (voltage, maximum gate weight &
length etc.).
• Make sure that the gate moves freely, all hinges are in good
working order, the gate does not bind in any manner and the
gate swing area is clean and free of irregularities. DO NOT
INSTALL THE OPERATOR UNTIL ALL GATE
PROBLEMS HAVE BEEN CORRECTED.
• Do not increase the built-in overload detector adjustment or
overtighten the torque limiter to compensate for a poorly
working gate. A well maintained gate will ensure easy manual
operation (if needed) and maximum operator obstruction
sensitivity.
Figure 2
• For ORNAMENTAL “GRILL TYPE” GATES (or any other
type of open gate where a handhold or toehold may be
achieved), injuries may occur when people put arms through
the openings or children “ride” the gate by standing on the bars
and holding on to the gate. THIS POTENTIAL HAZARD
CAN BE MINIMIZED BY INSTALLING A MESH SCREEN
ON THE GATE. Allstar strongly recommends the entire gate
and adjacent fence area the gate covers when open be meshed
or guarded such that a handhold or toehold cannot be achieved.
See Figure 2.
• Install the operator on the inside of the property/fence line.
DO NOT install an operator on the public side of the fence line
or gate. Outward swinging gates should not open into public
areas.
• Make sure the gate operating system is placed far enough back
from the road to eliminate traffic backup. The distance from
the road, size of the gate, usage level and gate cycle/speed must
be taken into consideration to eliminate potential hazards.
• The gate must be installed in a location so that enough
clearance is supplied between the gate and any adjacent
structures when opening and closing to reduce the risk of
entrapment.
•
All Allstar gate operators are VEHICULAR GATE
OPERATORS and as such are NOT RECOMMENDED FOR
PEDESTRIAN traffic. In installations where pedestrians are
likely to be nearby, install a pedestrian gate and use leading
edge detectors and/or photocells in your design to protect
system entrapment zones. Allstar can provide these products
for incorporation in your design.
106503
•
Use the illustration at left (Figure 3) to minimize the risk of
injury in your design of the swing gate operator system.
IDENTIFY THE ENTRAPMENT ZONES AND PINCH
POINT AREAS IN YOUR GATE.
Design the gate
installation to minimize the risk of entrapment in these areas.
Install additional safety equipment such as four wire edges and
photocells to further minimize risk. All entrapment zones are
required to be protected.
•
•
Entrapment Zones:
protection devices to protect people from entrapment in the
zones shown in Figure 3 at left.
Pinch Points: Use protective measures (guards, padded
edges, etc.) to protect people from the pinch points shown in
Figure 3 at left.
Design in personal entrapment
Figure 3: Entrapment Zones and Pinch
4
GATE SYSTEM DESIGN / INSTALLATION
of the warning signs is a requirement of UL325 and as such
• SWING GATES HAVE THE POTENTIAL HAZARD OF
failure to install the signs will negate the UL Listing.. If the
user refuses to have the warning signs installed, Allstar
recommends that you note this on your records and have the
user sign a disclaimer. See Figure 4.
HANDS AND FINGERS BEING PINCHED between the gate
edge and the post to which the gate is mounted. It is
recommended that the hinges be mounted so that this opening
increases as the gate swings open. PROTECT THIS
"PINCH POINT" SO THIS HAZARD IS MINIMIZED.
See Figure 3.
• CONSIDER ALL OTHER "PINCH POINTS" IN YOUR
DESIGN of the gate system. Observe the arm as it opens and
the two arm pieces swing past each other. Use protective
measures to reduce hazards at this location. Restrict access to
the arm motion. See Figure 3.
MOVING GATE
CAN CAUSE
SERIOUS
INJURY OR
DEATH
• DO NOT consider the adjustable torque limiter as the primary
defense system. Consider all options in the gate system
design.
KEEP CLEAR !
• DO NOT connect any auxiliary equipment to the RS4000
(detectors, card readers, etc.) until the gate operator and all its
functions are fully tested. Only connect one device at a time
and ensure its proper function(s) before moving on to the next
device.
Gate May Move at Any Time.
Do not allow children to play
in gate area or operate gate.
Operate gate only when gate
104880
area is in sight and free of
people and obstructions.
• DO NOT locate any control device (key switch, switch, key
pad, card reader, etc.) in a position where it may be activated
by a person reaching through the gate or while touching the
gate in any manner. Locate all control devices a minimum of
10 feet from the gate when opened or closed.
Figure 4
AS THE INSTALLER YOU ARE RESPONSIBLE FOR:
• Outdoor or easily accessible controls must be of the security
1
2
3
ASSURING THAT THE OWNER/END USER OF THE
SYSTEM UNDERSTANDS ITS BASIC OPERATION
AND SAFETY FEATURES. IN PARTICULAR, BE
SURE THE OWNER/END USER UNDERSTANDS THE
LOCATION AND OPERATION OF
DISCONNECT (WHERE PROVIDED) OR HOW TO
OPERATE THE GATE MANUALLY.
type to prevent unauthorized use of the system.
• Install all devices that will open or close the gate in such a
manner that THE GATE WILL BE IN FULL VIEW WHEN
THE DEVICE IS OPERATED.
A
MANUAL
• Before activating the "timer to close" option of the RS4000,
ENSURE THE PERSONAL ENTRAPMENT PROTECTION
DEVICES (operator reversing feature, edges, photocells) ARE
OPERATING and install VEHICLE DETECTOR LOOPS
AND VEHICLE DETECTORS for protection of user vehicles.
Read the manual for information on the installation of these
devices. IF VEHICLE DETECTOR LOOPS HAVE BEEN
INSTALLED TO PREVENT THE GATE FROM CLOSING
YOU ALSO HAVE THE PRIMARY RESPONSIBILITY
OF
OPERATIONAL HAZARDS HAVE BEEN
CONSIDERED AND ELIMINATED. YOU MUST
INSURING
THAT
ALL
POSSIBLE
ADVISE AND WARN THE PURCHASER AND THE
ULTIMATE USER OF ANY HAZARDS THAT YOU
HAVE NOT BEEN ABLE TO ELIMINATE.
ON
A
VEHICLE, INSTRUCT THE USER TO
POINTING OUT TO THE OWNER/END USER OF
THE GATE SYSTEM THAT CHILDREN OR PETS
ARE NOT ALLOWED TO PLAY ON OR NEAR THE
GATE, FENCE OR ANY PART OF THE SYSTEM,
AND THAT THE SAFETY INSTRUCTIONS
SUPPLIED WITH THIS OPERATOR AND THEIR
IMPLEMENTATION ARE THE RESPONSIBILITY
OF THE OWNER/END USER.
PERIODICALLY CHECK THE OPERATION OF THE
DETECTORS.
• USE EXTREME CAUTION WHEN WORKING NEAR THE
BELTS AND PULLEYS when the operator cover is removed.
Apply power to the operator only when instructed to do so.
• When the RS4000 Control Box cover is removed, high voltage
will be exposed. EVEN IF THE RED POWER LIGHT IS
NOT LIGHTED, HIGH VOLTAGE AC MAY STILL BE
PRESENT ON TERMINALS L1 AND L2. NEVER LEAVE
THE INSTALLATION WITH THE CONTROL BOX
COVER REMOVED.
4
5
L E AV I N G
T H E
I NS T A LL A TI O N
A N D
MAINTENANCE MANUAL FOR THIS OPERATOR
AS WELL AS ANY ADDITIONAL SAFETY
INFORMATION SUPPLIED WITH THIS OPERATOR
OR OTHER COMPONENTS OF THE GATE SYSTEM
WITH THE OWNER/END USER.
• ALWAYS TURN
OFF THE POWER BEFORE
ATTEMPTING SERVICE OF EITHER THE ELECTRICAL
OR MECHANICAL SYSTEMS.
NOT PLACING IN SERVICE THIS OPERATOR IF
YOU HAVE ANY QUESTIONS ABOUT THE SAFETY
OF THE GATE OPERATING SYSTEM. CONSULT
THE OPERATOR MANUFACTURER.
• SECURELY ATTACH THE WARNING SIGNS provided
with the RS4000 on the gate (one on the outside and one on the
inside) where they can be seen by persons in the area of the
gate to alert them of automatic gate operation. The installation
5
B: PREPARING THE SITE
installation. ALWAYS
F O L L O W L O C A L
106505
BUILDING CODES.
If no suitable concrete
base exists, a pad must be
poured. See Figurez6 for
plans for this pad. If the
location of the operator is
such that vehicles have
the potential of hitting the
operator, consideration
should be given to
installation of protective
posts in front of the operator.
If a suitable concrete base already exists
for mounting the operator it will be
necessary to drill mounting holes for the
RS4000 operator. 3/4" mounting holes are
located on the front and rear of the optional
pedestal. The bolt pattern is shown in
Figurez6. The mounting bolts should be
1/2" diameter or larger. "Red head" or
wedge anchor concrete bolts are usually
satisfactory.
If mounting anchor bolts are to be installed prior to
pouring the pad, pay particular attention to the bolt
pattern and the location of the mounting holes with
respect to the center line of the gate hinge. It is critical for
the proper operation of the Arm that the center line of the
output shaft of the RS4000 operator be located exactly as
shown on the bolt pattern drawing, Figure 6.
Figure 5: Pad Configuration
THE CONCRETE PAD
ALTERNATE 4 X 4 POST MOUNT
The standard RS4000 is designed to operate a single leaf gate. Bi-
parting gate systems are possible with the addition of a second
RS4000 operator. (Consult the factory.) Each RS4000 has its own
dedicated control board contained within the operator cover. Care
must be taken to provide separate high voltage and low voltage
conduits to each operator. (See Figures 5 and 6.) Care must also be
taken in choosing proper placement of the conduit to avoid
interference with the swinging crank arm which connects to the output
shaft. See Figure 8A for basic dimensions and guidelines. Figure 10
illustrates the full sweeping area which the crank arm will encompass
in a typical gate installation.
The RS4000 operator offers an alternative to the optional pedestal kit
for mounting installation. A standard architectural 4 x 4 x 1/8 wall
steel tube may be substituted for the pedestal and installed in a similar
manner to a fence post: Dig a hole of proper diameter (approximately
12”) and suitable depth per local codes, and set the 4ZxZ4 post in
concrete. Make sure the post is plumb and level. The top of the post
should be cut off clean and square and should extend at least 18”
If the optional pedestal kit is used, the Installation of the RS4000
Mechanical Unit will
require a suitable concrete
pad as a mounting base. The
dimensions of the concrete
pad should be sufficient to
allow at least 5" of
clearance from each edge of
the pad to the nearest
pedestal mounting hole. The
top of the pad should be at
least 3" above grade to raise
the operator above any
standing water. The depth of
the pad below grade is
dependent on the weight and
size of the gate and the soil
conditions at the site of the
106506
Figure 6: Operator Footprint
6
B: PREPARING THE SITE
106508
IN
IN
OUT
OUT
Figure 7: Loop Diagrams
above grade. Two 13/32 diameter holes will need to be drilled on
each side of the 4 x 4 tube. Center each pair of holes on the face of
the post 2-5/8” apart and 7/8” down from the top. Each pair of holes
is to align with the pre-drilled holes in the chassis mounting angles of
the RS4000. See Figure 6 for locating the post relative to the gate,
noting that the center of the output shaft is located 4 5/8” away from
the center of the post, or 2 5/8” away from the face of the 4 x 4 post.
twists per running foot.
THE LOOP WIRES MUST BE CONTINUOUS. NO SPLICES OR
CONNECTIONS IN THE LOOP ARE TO BE PERMITTED
BELOW GROUND. THE ONLY CONNECTION WILL BE AT
THE TERMINATION OF THE WIRE AT THE VEHICLE
DETECTOR. Above ground splices may be used providing the wire
is twisted, soldered and moisture sealed. For best long term results,
do not use wire nuts anywhere in the loop system. Connect to the
vehicle detector harness by soldering.
PLACING THE VEHICLE DETECTOR LOOPS
If vehicle detectors are to be used with the RS4000, the "loops" to be
buried in the drive should be installed during the site preparation
phase of the installation. Proper placement of the vehicle detector
wire loops is critical if the loops are to provide satisfactory, extended
service. THE MOST IMPORTANT CONSIDERATIONS ARE: 1)
PROPER WIRE TYPE AND, 2) GOOD, TIGHT CONNECTIONS
FROM THE LOOP TO THE LOOP TERMINATING
CONNECTOR. The termination of the loop wires will be at the
vehicle detector itself, and not at the RS4000 terminal panel. Observe
the wiring diagram supplied by the vehicle detector manufacturer.
The vehicle detector may be mounted inside of the RS4000 operator
cover, provided there is adequate room. The AC power service
delivered to the RS4000 operator may be tapped to provide 115 VAC
service to the vehicle detector.
For saw-cut installations, observe the methods recommended in
Figure 7, above. The saw-cut must be to a depth of 1.5", clean and
with no sharp corners. After placing the wires, it is essential that the
wires be held tightly in place by a foam backing prior to pouring the
sealant. THIS IS ESPECIALLY IMPORTANT WHEN FREEZING
IS LIKELY. No voids should exist that will permit the collection of
water that might freeze and push the loop wires out of the slot. The
sealant used should not be hard setting and should be suitable for
pavement material.
THE WIRE USED FOR THE LOOPS MUST BE HEAT AND
WATER RESISTANT, CROSS-LINK POLYETHYLENE
INSULATED. TYPE XLPE IS BEST. RHW IS O.K. DO NOT USE
ANY PVC INSULATED WIRE. (PVC insulation will absorb
moisture that may affect Detector operation.) WIRE SIZE SHOULD
BE #16 GA. STRANDED OR LARGER.
Two different types of loop installations will usually be encountered
when placing the loops in the drive: 1) If the driveway material is
already in place. saw cuts will be needed in which to place the loop
wire. 2) For loops where the paving material will be installed after
the loop is positioned, it is necessary to place the loops in Schedule
40 PVC pipe to maintain uniform loop spacing with respect to the
surface of the pavement. The loop should be placed 1.5" below the
surface of the pavement and at least 2" above any reinforcing steel.
The lead-in wires need not be in PVC, but must have at least six (6)
7
B: PREPARING THE SITE
VEHICLE DETECTOR LOOP BLANKING FOR
hook up conduit. Low voltage control wires MUST NEVER be
routed in the same conduit as the HIGH VOLTAGE power wires.
SWING GATES
The inside loop for a swing gate installation must be located at least
4 feet outside of the arc of the gate. If it is not, the vehicle detector
may detect the gate as it moves over the loop and cause the gate to
reopen. If the gate is large and a single leaf, the arc usually requires
that the loop be a considerable distance from the closed gate position.
This may not be an effective position for the loop. In this case, a
“blanking” or “shadow” loop may be used.
SERVICE CONDUIT
For new installations the conduit for the High Voltage may be
brought to a junction box near where the RS4000 operator will be
located or it may be brought directly to the 2 x 4 handy box inside
the operator.
A shadow loop detector is connected to the shadow loop terminal
(#9) and the “common” terminal (#16) of the RS4000 control panel.
WARNING!
Now, when the gate is in the fully open or closed position the vehicle
detector will prevent the gate from closing when a vehicle is over the
shadow loop. When the gate is opening or closing, the loop input is
disabled.
AVOID ELECTROCUTION:
DO NOT ROUTE LOW VOLTAGE WIRES
IN SAME CONDUIT AS HIGH VOLTAGE
WIRES. FOLLOW ALL LOCAL
ELECTRICAL POWER REQUIREMENTS
ELECTRICAL CODES OR THE
NATIONAL ELECTRICAL CODE.
The RS4000 is a 115 Volt AC gate operator. The AWG wire size for
the electrical service is dependant upon the distance from the
operator to the service breaker panel. Refer to Table 1 to determine
the correct wire size to use. A 15 Amp service is required for each
operator unit.
WIRE SIZE
NOMINAL DISTANCE
100 FT
#14
#12
#10
#8
The Nominal Distance column of Table 1 is the maximum
recommended distance from the service breaker panel to the operator
for a given wire size and voltage. The values in the table are valid for
one RS4000 only. The RS4000 will operate at a voltage as low as
105 VAC as measured at the input terminals to the operator. This
should be checked as part of the installation procedure.
150 FT
250 FT
400 FT
600 FT
#6
#4
1000 FT
1600 FT
Table 1
Class 2 low voltage wiring from external controls such as a key pad,
card reader, telephone entry device, etc. must be brought to the
RS4000 operator by a separate conduit from the 115 VAC electrical
#2
106509
Figure 8: Service
Conduits - Bi-Parting
8
B: PREPARING THE SITE
106504
Figure 8A: Service Conduits
C: INSTALLING THE OPERATOR
TOOLS and MATERIALS REQUIRED
The following tools and materials are required for a proper installation of the Twist'R Plus Model RS4000.
1. Wire cutter, stripper and crimping tools for attaching accessory equipment to the control box.
2. #2 Phillips Head screw driver for general use.
3. Medium standard straight blade screw driver for the terminal strip screws.
4. Very small blade screwdriver for adjusting the potentiometer on the gate control board.
5. Electric arc welder or an electric drill with a 3/8" bit for attaching Arm Bracket to the Gate.
6. Several feet of #18 or #22 gauge insulated multistrand wire for connecting accessory equipment to the control panel.
7. Four 1/2" diameter concrete "redhead" anchor bolts with hex nuts, flat washers and lock washers for attaching the Twist'R pedestal. (Not
Included)
8. Concrete drill and bit to drill mounting holes for concrete bolts.
9. Multimeter to test line voltage and other measurements as necessary.
10. Small level to level the RS4000 operator at installation.
11. Torque Wrench and 1/2” Socket.
12. 7/16 Socket or Wrench to remove cover bolts.
UNPACKING CHECKLIST
The Twist'R Plus as shipped consists of the components listed below, in two separate shipping boxes. The kits and equipment listed in
the Optional Column can be purchased from your dealer.
BOX #1
BOX #2
OPTIONAL
• Pedestal Kit
• Allstar Radios
• Electric Edges
• Photoelectric Eyes
• Vehicle Detector Loops
• Swing Arm Kit
Swing Arm
• Twist’R Plus Operator, complete with
gate control board
Crank Arm
• Hardware Installation Kit, for
pedestal kit or standard 4 x 4 tube
mount
Crank Arm Extension
Swing Gate Fittings
Swing Arm Bracket
Swing Arm Padlock
• Instruction Kit, with manual, warranty
and warning signs.
• Hardware Package
9
C: INSTALLING THE OPERATOR
106513
Figure 9: Torque Adjustment
For previously placed anchor bolts, the procedure is the same except
that the bolts will already be in place. If 1/2" diameter anchor bolts
were set, the 3/4" mounting holes on the RS4000 pedestal will allow
some adjustment for desired alignment. Washers can be used under
low corners to accurately level the unit as above.
PLACING THE RS4000 PEDESTAL UNIT
Remove the cover from the RS4000 operator by removing the four
1/4-20 diameter bolts that secure it to the chassis. Set the cover aside
for the time being.
The recommended procedure for securing the RS4000 pedestal to
concrete, or fresh concrete pad (for those installations where the
anchor bolts were not previously installed) is to locate and drill the
hole for the mounting bolt nearest to the gate post first. Locate this
hole by referring to the diagram in Figure 6 for the basic dimensions
and gate/operator relationship. After placing a bolt in this pedestal
mounting hole, mark and drill the remaining three mounting holes.
This can be accomplished with the operator in place.
TO REVIEW: Make sure the correct position of the pedestal or post
from the center line of the gate hinge pivot point to the center line of
the RS4000 output shaft is in accordance with the drawing in
Figurez6.
After the pedestal or post is securely installed, it is time to mount the
RS4000 operator to it. The RS4000 operator has two mounting
angles fastened to the bottom of the chassis with two 3/8-16 x 3/4
long bolts, per angle.
Before inserting the remaining three bolts, check the pedestal to
ensure that it is plumb and level. Flat washers may be used to shim
and elevate a low corner. Snug down all four bolts with nuts and lock
washers when complete.
Place the RS4000 operator chassis on top of the pedestal/angle
assembly, aligning the holes in the angles with the holes in the
pedestal. Secure the operator angles to the pedestal with the 3/8-16 x
5 long bolts provided in hardware bag. See Section B for preliminary
work required if a 4 x 4 x 1/8 wall structural steel tube post is used
instead of the pedestal.
10
C: INSTALLING THE OPERATOR
Install the gate bracket through the eyelet of the arm end piece and
secure it in place with the 1/2-13 x 2” long bolt as shown in
Figurez10, using the two flat washers and Nylok nut provided.
CAUTION!
TO PREVENT DAMAGE TO THE LIMITS, ETC.,
DURING INSTALLATION OF THE GATE ARM,
REMOVE THE LIMIT TRIGGER PIN PRIOR TO
INSTALLING THE GATE ARM
The RS4000 operator was designed with an Adjustable Torque
Output Drive. (“ATD”) (See Figure 9.) For initial installation of the
gate arm, the drive should be adjusted to zero torque, so the crank
arm will swing freely. This is accomplished by loosening (do not
remove) the two reducer-slide clamp bolts on each side of the shaft
support tower. To prevent accidental damage to the limits, etc., the
trigger pin should be removed at this time as shown in Figure 18.
The tension on the flat poly-v adjustable torque drive belt can now be
relieved a small amount at a time until the large pulley installed on
the output shaft will just slip when the crank arm is manually rotated.
The tension is increased or decreased by turning the cap-nutted
tensioning bolts as shown in Figure 9. Note: The capnuts have been
permanently installed on the threaded shank and will not loosen or
un-thread).
INSTALLING THE GATE ARM KIT
The gate arm kit can be installed on the RS4000 only after the
operator has been properly and securely installed, and the correct
gate/operator geometry relationship has been established and
verified. (See Figures 6 and 10.)
Locate the crank arm in the gate arm kit and install it on the output
shaft of the RS4000 at the underside of the chassis, oriented so the
through hole in the crank arm is aligned with the through hole in the
output shaft. The crank arm is secured to the output shaft with a 5/16-
18 x 2” long bolt and nylon stopping nut.
Next, manually swing the crank arm to the position shown for a
closed gate in Figure 10. Now install the gate arm pipe assembly on
the end of the crank arm by dropping the end piece eyelet over the
protruding sleeve of the crank arm extension, as shown. Swing the
gate arm assembly around until it is straight in line with the crank
arm, and the “elbow” is up against the closed position stop.
Get the crank arm extension from the arm kit and slide it on the crank
arm. This assembly can telescope to various arm lengths depending
on which pair of holes is used. Six length settings are possible: 33-
3/8, 31-7/8, 30-3/8, 28-7/8, 27-3/8 and 25-7/8 inches. Choose the
length that is most appropriate for the gate system. Typically, the
longer the gate, the longer the arm should be to provide more stable
gate handling. Secure the extension to the crank arm with the two
1/4-20 x 1-1/2 inch long bolts, flat washers, lock washers, and nuts
provided.
Swing this locked arm assembly around until the gate bracket just
meets the gate as shown in Figure 10. Elevate or lower the arm
assembly until it is level, and then temporarily clamp the gate bracket
to the gate. The “elbow” pivot of the gate arm assembly should be
secured with the 1/2-13 x 2-3/4” long bolt, with flat washers and lock
nut, provided.
Now manually move the gate to the fully opened position, moving
cautiously at first, to ensure there is no interference between gate arm
components or the operator/pedestal. Slight adjustments to the gate
bracket location or arm length may be necessary to ensure smooth
operation. Make several trial runs by manually moving the gate from
closed to opened positions, until a smoothly operating gate system is
assured. When satisfied, weld or bolt the gate bracket to the gate and
remove the clamps.
Next, install a gate arm end piece at each end of the pipe as shown in
Figure 10. The length of this arm is also variable depending on where
the end pieces are snugged down with the four 5/16-18 x 5/8 inch
long square head set screws (two, each end piece). The length of the
gate arm pipe may also be cut to length to suit the needs of the gate
system, although this is not recommended, because a longer arm will
promote more stable gate operation.
106511
Figure 10: Arm Positions
11
C: INSTALLING THE OPERATOR
WARNING!
WARNING!
TO AVOID ELECTRICAL DAMAGE TO THE
OPERATOR DO NOT ALLOW TOTAL WIRE
LENGTH FROM THE SERVICE BREAKER PANEL
TO THE TWIST’R OPERATOR TO EXCEED THE
WIRE LENGTH GIVEN IN TABLEZ1, PAGE 8.
RISK OF ELECTROCUTION.
DO NOT BEGIN THE ELECTRICAL
CONNECTION PROCEDURES UNTIL THE
POWER IS TURNED OFF AT THE
CIRCUIT BREAKER
106507
wiring. See Figure 8.
There are cutouts on the bottom of the
Operator Chassis to accept these two conduits.
The high voltage RS4000 electrical connections are made at the
2zxz4 handy box located inside the operator at the rear, left corner
along with the main power switch. Conduit should be run from the
service breaker panel to this junction box as discussed in Section B,
along with the appropriate AWG wire (see Table 1). The color code
for 115 VAC is:
black = hot
white = neutral
green = ground
Connections for the 115 VAC service should be made according to
the schematic wiring diagram, Figure 12, and handy box illustration
shown in Figure 11.
Starting at the RS4000 2 x 4 handy box proceed as follows:
1. The BLACK wire attaches to the 115 VAC HOT wire, normally
black.
Figure 11: Handy Box Illustration
2. The WHITE wire attaches to the 115 VAC NEUTRAL wire,
normally white.
3. The GREEN wire attaches to the GROUND wire, normally green.
CONNECTING THE OPERATOR TO THE
ELECTRICAL SERVICE
It will be necessary to run two conduits to the RS4000. One will be
used for the A-C power lines and another for the low voltage, class 2
It is good electrical practice to ground the frame of the RS4000
operator and is required by National and/or local electrical codes.
110454 REV
B
Figure 12: Schematic & Wiring Diagram
12
C: INSTALLING THE OPERATOR
LIGHTNING PROTECTION
RIGHT HAND AND LEFT HAND INSTALLATION
For areas where a high probability of ground lightning strikes exists
(Florida, Georgia, etc.,) additional lightning protection should be
installed in the RS4000. Although it may not be possible to protect
against all strikes, additional protection will substantially reduce the
occurrence of lightning damage. Allstar’s lightning data indicates
that the most strikes enter the RS4000 through the power lines.
Effective protection requires that the surge current from the lightning
strike be shunted to ground. This must be done without raising the
potential of the circuitry in the RS4000, with respect to ground, to the
levels that will damage the solid state circuitry. Lightning strikes
generate enormous currents for very short periods of time.
Unfortunately, the period of time is long enough to damage solid
state components and many times, other components. The key to
success is a very low resistance path from the surge protector to
ground for these currents in addition to a surge protector that will act
fast enough to protect the solid state circuitry. Several manufacturers
offer suitable surge protectors.
The RS4000 operator is wired at the factory for RIGHT HAND
operation. Right hand operation is described as the gate swinging in
and to the right and where the operator is mounted to the right of the
gate leaf - both as you look at the installation from the inside
(secured side). See Figure 4 for a pictorial example of a right hand
operation.
Left hand operation is described as the gate swinging in and to the
left and where the operator is mounted to the left of the gate leaf -
both as you look at the installation from the inside (secured side).
Figure 7 diagrams depict gates and operators in a left hand set-up.
Note the different wiring configurations for right-hand installations
and left-hand installations (see Figure 13). To change to a different
handed operation the capacitor wires and limit wires must be
changed. For proper operation, the limits and capacitor must be
wired as shown.
SYNCHRONOUS
SLAVE)
OPERATION
(MASTER/
WARNING!
Two RS4000 units in a bi-parting situation (one wired right-hand and
one wired left hand, see above) can be configured to operate in a
synchronous manner. The units can be wired together to operate as
one system, with one unit controlling the movement of both.
Additionally, the installer can customize the installation of the
external entrapment protection devices. These devices can be wired
to the primary (controlling) operator or alternately to the individual
units as the situation dictates or the end user
TO REDUCE THE RISK OF DAMAGE DUE TO
LIGHTNING, ENSURE A SOLID GROUND
FROM THE TWIST’R GROUND WIRE IN THE
SERVICE ENTRANCE 2 x 4 HANDY BOX TO
THE ELECTRICAL SERVICE GROUND OR TO A
EARTH GROUND STAKE NEAR THE TWIST’R.
requires.
106515 REV
D
When an external entrapment protection
device is wired to the primary unit (such as
would be recommended for a photoelectric
beam across the entire opening) both units
will react to the detection of an obstruction,
regardless of the location of the obstruction.
An edge device (or similar) protecting an
entrapment zone particular to the secondary
unit could be wired to that unit only and
would react individually to the detection of an
obstruction. Synchronous movement would
resume once the obstruction is cleared and an
open or close command is received by the
primary operator.
To obtain synchronous operation (5 Steps):
1. Wire the Primary Operator Terminal #14
to Terminal #6 in the Secondary Operator.
2. Wire the Common Operator Terminal #0
or #16 to the Common Operator Terminal #0
or 16 in the Secondary Operator.
3. Wire the Primary Operator Terminal #15
to Terminal #7 in the Secondary Operator.
4. Place the Master/Slave Jumper on the
Primary Operator motor control board to the
primary (Master) position. See Figure 19,
Page 18.
5. Place the Master/Slave Jumper on the
Secondary Operator motor control board to
the secondary position. See Figure 19, Page
18.
Figure 13: Left/Right Hand Installation Limit & Motor Wiring Diagram
13
C: INSTALLING THE OPERATOR
and #3. Connect one of the two wires for the relay to terminal #1
(COMMON) and the other wire to terminal #2 (RADIO RELAY) on
the terminal strip. See Figure 16 for connecting 4 wire receivers.
ACCESSORY EQUIPMENT HOOK-UP
All accessory equipment is connected to the terminal strips
located on the control panel of the RS4000.
110473
There are 11 command inputs available to the installer on the
RS4000 in addition to 2 commons. To trigger any of these
inputs, a switch or relay closure to the common terminal for a
duration longer than 100 milliseconds and of a resistance of less
than 100 ohms is necessary. See the INPUT COMMANDS
Reference Chart on Pagez16 for an explanation of each of the
inputs.
0
1
2
3
4
5
WHITE (POWER)
BLACK (RELAY)
4-WIRE
RADIO
RECEIVER
BLACK (RELAY)
RED (POWER)
The RS4000 has a transformer mounted on the chassis to power
accessory equipment. The maximum power that can be supplied
by this transformer is 5VA or about 1/4 Ampere at 24VAC. This
is only intended to supply power to a radio receiver. A Separate
power supply is required for loop detectors or card or key pads.
6 7 8 9 10 11 12 13 14 15 16
Figure 16: Wiring 4-Wire Receiver
110472
Figure 14: Terminal Strips
WIRING A 3-BUTTON STATION
0
NOTE: THREE BUTTON STATIONS MAY BE ORDERED
WITH THE STOP BUTTON AS NORMALLY OPEN OR
NORMALLY CLOSED. THE RS4000 WILL OPERATE ONLY
WITH A NORMALLY OPEN STOP BUTTON. See Figure 17 for
instructions on wiring a three button station.
1
2
3
4
5
110477
OPEN
0
1
CLOSE
6 7 8 9 10 11 12 13 14 15 16
2
STOP
WIRING RADIO RECEIVERS
Radio Receivers may be either 3 wire (terminal) or 4 wire units.
3
4
5
THE
3
TERMINAL VERSION OF THE RECEIVER IS
PREFERRED SINCE NO ADDITIONAL CONNECTIONS TO
THE RECEIVER WILL BE REQUIRED. See Figure 15.
THREE TERMINAL RECEIVERS
6 7 8 9 10 11 12 13 14 15 16
If a three wire receiver is to be used, the #1 terminal of the receiver is
normally COMMON to both the auxiliary transformer (power input)
and the radio relay. Most radio manufacturers label this terminal as
24 VAC. Connect a wire from the #1 terminal of the radio receiver to
terminal #1. The #2 terminal of the radio receiver is normally the
relay contact of the receiver. Connect a wire from this #2 terminal of
the radio receiver to the #2 terminal (RADIO RELAY) of the
RS4000 control panel. The #3 terminal of the radio receiver is
usually labeled RADIO POWER and is connected to 24 VAC.
Connect to terminal #3 of the RS4000 control panel.
Figure 17: Wiring 3-Button Station
WIRING A KEYPAD, CARD READER OR
TELEPHONE ENTRY SYSTEM
These devices activate the RS4000 by a relay contact closure within
the device. Typically, two wires or terminals are provided by the
device to operate the gate. Follow the manufacturers instructions on
locating these connections. If one of the connections at the device is
WARNING!
FOUR WIRE RECEIVERS
Four wire receivers replace the "spade" terminals on the RECEIVER
with 4 wires. These wires are typically color coded. The instructions
with the receiver must be carefully followed to properly connect the
receiver. For any 4 wire receiver, two of the wires will be for power
input and two will be for the relay contacts. Connect the two wires
for the power input to each side of the 24VAC RS4000 terminals #1
IMPROPER WIRING COULD CAUSE
ELECTROCUTION OR DAMAGE TO
CIRCUITRY. FOLLOW ALL LOCAL
ELECTRICAL CODES OR THE NATIONAL
ELECTRICAL CODE.
14
C: INSTALLING THE OPERATOR
labeled as COMMON, then connect this to Terminal #1 or #0 of the
RS4000 control panel. Connect the other contact to one of the
following terminals depending on function desired: Terminal #2
(ALTERNATE), Terminal #4 (RADIO OPEN), Terminal #5 (FREE
EXIT), Terminal #6 (OPEN) or Terminal #7 (CLOSE). If no
identification of the connections is noted at the device, then the two
wires may be connected to terminals #1 and one of the terminals
above (again depending on desired function) in any order.
TERMINAL STRIP REFERENCE CHART
DESCRIPTION
#
0
1
2
NAME
Common connection for low voltage
signal inputs, terminals 2 thru 15.
COMMON
24 VAC
Provides maximum 10 VA auxiliary
power for accessories.
Keypads, Card Readers and Telephone Entry Systems are typically
located remotely from the RS4000. The wiring used is low voltage
CLASS 2. Be sure to run an independent conduit for this wiring from
the entry device to the RS4000. The wire size should be #16 or #18
stranded for ease of handling.
Momentary input, must be released
and re-entered to be recognized.
ALTERNATE
This input is used for “COMMAND OPEN/COMMAND
CLOSE” applications. The 1st signal will cause the gate to
begin opening. A 2nd signal received during the open cycle
will stop the gate immediately. A 3rd signal will close the gate.
Connect appropriate access control devices to this terminal
and #0 or #16 COMMON.
WIRING VEHICLE DETECTORS
There are three connections that need to be made; 1) the AC power to
the detector, 2) the control connection to the RS4000, and 3) the
connection to the loop. All these connections will be made at the
vehicle detector connector. Follow the wiring instructions provided
by the vehicle detector manufacturer.
Provides maximum 10 VA auxiliary
power for accessories.
3
24 VAC
Momentary input, must be released
and re-entered to be recognized.
4
RADIO OPEN
VEHICLE DETECTOR POWER
Vehicle detectors may be ordered for 115 VAC or 24 VAC
operation. Allstar recommends that a 115 VAC Vehicle Detector be
used. The 115 VAC may be obtained from the electrical service to
the RS4000 operator .
Once activated the gate will open fully. Activation while the
gate is closing will cause it to re-open.
Momentary or continuous input.
5
FREE EXIT
Once activated the gate will open fully. Activation while the
gate is closing will cause it to re-open. Continuous activation
while the gate is open will prevent the Timer-To-Close function
from automatically closing the gate.
CONNECTING THE VEHICLE DETECTOR TO
THE RS4000
For a REVERSING LOOP connection of the vehicle detector, the
"relay" or "presence" output of the detector will be connected to
Terminal #11 (REV LOOP) of the RS4000 and the COMMON wire
will be connected to Terminal #0 or #16 (COMMON) of the
RS4000. As long as a relay closure is present on these two lines, the
RS4000 will not allow the gate to close. If the gate is opening, the
gate will continue to open. If the signal is removed before the Timer
to Close times out, the gate will close after the Timer to Close has
completed its cycle.
Momentary or continuous signal. On/
Off mode set by Switch #1
6
OPEN
Once activated the gate will open fully. Activation while the
gate is closing will cause it to re-open. Continuous activation
while the gate is open will prevent the Timer-To-Close function
from automatically closing the gate. Continuous signal
required to move the gate when in the alarm mode.
Momentary or continuous signal. On/
Off mode set by Switch #1
7
CLOSE
For a FREE EXIT connection of a Vehicle Detector, the RELAY or
PRESENCE output signal will be connected to Terminal #5 (FREE
EXIT) and the RELAY COMMON signal connected to Terminal #0
or #16(COMMON) of the RS4000. DO NOT CONNECT THE
FREE EXIT OUTPUT SIGNAL TO ANY OTHER TERMINAL,
SUCH AS RADIO RELAY, BECAUSE THE GATE WILL CLOSE
AFTER REACHING THE OPEN LIMIT AND THE TIMER TO
CLOSE HAS COMPLETED ITS CYCLE, EVEN THOUGH THE
VEHICLE HAS NOT EXITED THE FREE EXIT LOOP.
Once activated the gate will close fully. Activation while the
gate is opening has no effect. Continuous signal required to
move the gate when in the alarm mode.
Momentary or continuous signal.
8
STOP
Overrides all other signals. Once activated, the gate will
immediately stop and await a new command. If the STOP
input is continuously activated, the gate will not move.
Momentary or continuous signal.
9
SHADOW
LOOP
WARNING!
This input is active only when the gate is at rest in the fully
OPEN position, it has no effect on the gate when fully closed
or when closing or opening. Continuous activation will prevent
the gate from moving in the close direction. When the input is
removed normal operation is resumed. This input is intended
for a vehicle loop detector to sense a vehicle in the gate path.
Connect here and to terminal #16 COMMON. Multiple devices
may be connected in parallel.
RISK OF ENTRAPMENT!
TO REDUCE THE RISK OF INJURY OR DEATH:
LOCATE KEYPAD, CARD READER, KEY SWITCH OR
SIMILAR ENTRY DEVICES IN A LOCATION WHERE A
USER CAN NOT REACH THROUGH THE GATE OR
FENCE TO ACTIVATE THE GATE OPERATOR. THE
RECOMMENDED DISTANCE BETWEEN THE GATE
OR FENCE AND ACCESSORY SWITCH IS 10 FEET.
15
D: STARTING THE OPERATOR
TERMINAL STRIP REFERENCE CHART
DESCRIPTION
DESCRIPTION
#
NAME
#
NAME
Momentary or continuous signal.
13 CLOSE EDGE
Momentary or continuous signal.
10 CLOSE PHOTO
This input is active only when referenced to the closing direction, it
has no effect on the gate when opening or about to open. If
activated when the gate is closing the gate will stop, pause and
reverse in the open direction for 1/2 second (approx. 2 inches) and
stop. Continuous activation will prevent the gate from moving in
the close direction. Continuous activation while the gate is open
will prevent the Timer-To-Close function (if enabled) from
automatically closing the gate. If a second activation occurs before
the limit switch is activated the gate will stop and a require a
renewed, intended input to move in the close direction and before
an automatic activation device (timer, etc.) will operate. This input
is intended for Electric Gate Edge systems and other minimum-
contact devices as appropriate. Connect here and to terminal #16
COMMON. Multiple devices may be connected in parallel.
This input is active only when referenced to the closing
direction, it has no effect on the gate when opening or about to
open. If activated when the gate is closing the gate will stop,
pause and reverse in the open direction for 1/2 second
(approx. 2 inches) and stop. Continuous activation will
prevent the gate from moving in the close direction. When the
input is removed normal operation is resumed. . Continuous
activation while the gate is open will prevent the Timer-To-
Close function (if enabled) from automatically closing the gate.
This input is intended for photoelectric eye systems and other
non-contact devices as appropriate. Connect here and to
terminal #16 COMMON. Multiple devices may be connected
in parallel.
Momentary or continuous signal.
11 REV LOOP
Momentary or continuous signal. Master
(output configuration)
14 MASTER OPEN
This input is active only when the gate is closing or when it’s
fully open and the Close Timer is operative. All stand-alone
vehicle detectors, photo-eyes and active edges should be
connected here and to terminals #3 or #13 COMMON.
Multiple devices may be connected in parallel.
This terminal is used to coordinate two independent systems (two
control box/mechanical unit combinations controlling separate gate
leaves). Connects to terminal #6 (OPEN) in the companion control
box and controls the direction of movement in the companion box
(Switch Jumper Position diagram, Figure 19, Page 18).
Momentary or continuous signal.
12 OPEN EDGE
Momentary or continuous signal. Master
(output configuration)
15 MASTER CLOSE
This input is active only when referenced to the opening
direction, it has no effect on the gate when closing or about to
close. If activated when the gate is opening the gate will stop,
pause and reverse in the close direction for 1/2 second
(approx. 2 inches) and stop. Continuous activation will prevent
the gate from moving in the open direction. If a second
activation occurs before the limit switch is activated the gate
will stop and a require a renewed, intended input to move in
the open direction and before an automatic activation device
(timer, etc.) will operate. This input is intended for Electric
Gate Edge systems and other minimum-contact devices as
appropriate. Connect here and to terminal #16 COMMON.
Multiple devices may be connected in parallel.
This terminal is used to coordinate two independent systems (two
control box/mechanical unit combinations controlling separate gate
leaves).Connects to terminal #7 (CLOSE) in the companion control
box and controls the direction of movement in the companion box
(Switch Jumper Position diagram, Figure 19, Page 18).
Common connection for low voltage
signal inputs, terminals 2 through 15.
16 COMMON
SETTING THE LIMIT SWITCHES
Once the gate arm has been installed to the gate and operator, the
limit switches can be adjusted and set. BE CERTAIN TO TURN
THE MAIN POWER SWITCH TO THE OPERATOR “OFF”
BEFORE PROCEEDING.
WARNING!
RISK OF ELECTROCUTION
DO NOT BEGIN TO SET THE FOLLOWING
ADJUSTMENTS UNTIL THE POWER IS
TURNED OFF AT THE TWIST’R CONTROL BOX
The instructions in this manual describe a right hand gate installation,
as shown in Figure 10. A right hand gate installation is defined as a
gate which swings inward and to the right to an open position, with
the operator on the right, as viewed from inside of the gate area
facing out. The RS4000 as shipped is configured for a right hand
installation. If a left hand installation is required, the limit switch
wires and motor wires must be swapped. This is fully defined in the
right hand/left hand wiring schematic illustrated in Figure 13.
The limit mechanism consists of a spring loaded flipper toggle which
activates a micro switch. These are installed on a bracket which
pivots around the output shaft. A trigger pin, installed on the large
output pulley, is used to flip the toggle and thus activate or de-
activate the micro switch. With this mechanical combination, the
switching action is positive and precise. This accuracy is not
diminished by repeated operations of the gate.
Assuming a right hand gate installation, swing the gate to position it a
few inches short of the fully closed position. In this right hand
installation, the “closed” gate limit will be located on the left side of
the output shaft (see Figure 18).
Identify the small trigger pin mounting hole closest to the “close”
limit located toward the front side of the pulley between the “open”
and “close” limit brackets. Manually swing the gate open until this
16
D: STARTING THE
Figure 18: Limit Adjustments
106512
mounting hole is positioned directly above the clearance notch
provided in the shaft support tower (see Figure 18). This notch
provides the appropriate clearance to install the limit trigger pin with
the bolt and washers provided. Install the trigger pin firmly in place.
belt and the large output pulley, similar to that of a clutch
mechanism.
Before turning the tensioning bolts, it is necessary to loosen the four
(4) reducer slide clamp bolts (two each side of the shaft support
tower), and the motor mount clamp nut (see Figure 9). Loosening the
motor mount clamp nut allows the motor/pulley to pivot. Gravity will
tension the V-Belt as the reducer slide moves in and out of the shaft
support tower.
Flip the toggle open so it is positioned to receive the trigger pin.
Swing the gate to a position that is just a few inches short of the fully
closed position. Now swing the “close” limit bracket around the
output shaft toward the trigger pin until the toggle just trips to
“close” the micro switch.
BE SURE POWER IS STILL OFF!
The limit brackets are provided with a slot so that they can slide
freely about the limit clamp screw. It may be necessary to relocate
this clamp screw to bring this slot within the range of the trigger pin.
Alternate clamp screw locations have been provided for this purpose.
Tension the Poly-V belt by small increments by turning the
tensioning bolts as a balanced pair. After tensioning the Poly-V belt,
test the grip between the belt and drive pulley by applying manual
pressure against the gate and estimating the resistance by the operator
before slipping occurs.
Flip the “open” limit toggle toward the trigger pin so that it is ready
to receive. Manually swing the gate to a position that is just short of
the fully “open” position. Now swing the “open” limit bracket
around the output shaft toward the trigger pin until the toggle just
trips to “close” the micro switch.
When the desired resistance is achieved, tighten the four reducer
slide clamp bolts. Evaluate the motor drive belt tension by applying a
moderate downward pressure on the belt midway between the two
pulleys. If an excessive amount of deflection occurs, loosen the
clamp nut slightly and apply a slight downward pressure to the
motor. The motor drive belt can be further tensioned by turning
the body nut of the turnbuckle. Turn clockwise to increase belt
tension. Do not over tension. This turnbuckle will also help to
maintain motor belt tension and facilitate easy re-adjustment
should the belt stretch with age. Re-tighten the motor clamp nut.
Lock the positions of the limit brackets by gently snugging the limit
clamp screws in place.
NOTE: These are the rough settings for the “open” and “close”
limits. Final adjustment will be made after the Adjustable
Torque Drive system has been set.
SETTING ADJUSTABLE TORQUE DRIVE
The RS4000 operator incorporates an Adjustable Torque Drive to
limit the amount of force that the gate arm can exert. This provides
the additional flexibility to fine tune the output of the gate system.
Additional adjustments may be necessary after the RS4000 operator
has been powered up and is fully operable.
Now that the Adjustable Torque Drive has been set, limit settings
obtained in the previous section must be fine tuned. Move the limit
brackets a degree at time while cycling the operator. Note the gate’s
actual stopping position. Continue to adjust the limit brackets by very
small increments while cycling the operator until the exact stopping
position desired is reached. Lock the limit brackets in place by
snugging the limit clamp screws. Test and adjust the Torque Drive
setting on a regular basis (at least once per month).
BEFORE BEGINNING THIS PROCESS, BE SURE THE MAIN
POWER SWITCH TO THE OPERATOR IS OFF.
Output torque can be increased by turning the belt tensioning bolts in
a clockwise direction. To decrease torque, reduce the belt tension by
turning the tensioning bolts in a counter-clockwise direction. This
allows a controlled slipping action to occur between the flat Poly-V
17
D: STARTING THE OPERATOR
TIMER TO CLOSE SETTING
RUNNING THE RS4000
The Timer to Close is controlled by the setting of the “AUTO
CLOSE TIMER” potentiometer on the control board, see Figure 19.
When the pot is adjusted fully counter-clockwise the Timer-To-Close
is disabled. Turning the pot approximately 1/4 turn clockwise will
enable the Timer To Close function with a delay of approximately 2
seconds between the gate reaching the full open position and
automatically closing. To increase the time delay continue to turn
the pot in the clockwise direction to a maximum delay of 60 seconds
(one minute).
Turn ON the main power switch. The gate should not move. If the
gate moves in either direction or continues to run, turn off the power
and call Factory Service for assistance. Follow the instructions
below for first time commands and the Basic Operation Guide on the
following page for ongoing operation.
1. Give the RS4000 a command to open by touching a jumper wire
connected to Terminal #16 (COMMON) to Terminal #6 (OPEN).
The gate should move to the fully open position.
IT IS HIGHLY RECOMMENDED THAT AUXILIARY
ENTRAPMENT PROTECTION DEVICES BE INSTALLED
WHENEVER THE TIMER TO CLOSE OPTION IS
ENABLED.
2. If the TIMER TO CLOSE option has been enabled, the timer will
activate the gate to close within the set time parameter on the
potentiometer. If not give the RS4000 a command to open by
touching a jumper wire connected to Terminal #16 (COMMON)
to Terminal #7 (CLOSE).
3. Allow the gate to close and note the position of the gate.
APPLYING POWER TO THE OPERATOR
PRE-POWER CHECK LIST
If the gate stops short of the desired fully open or closed position
or if it bangs against the end stops, TURN OFF THE MAIN
POWER and reset the appropriate Limit Switch. After you have
attained the final adjustment, run the RS4000 open and closed
several times to ensure that the positions set will be retained.
Before applying power to the RS4000 operator for the first time, go
through the following check list to ensure that all is in order before
the application of power.
1. Check that the RS4000 power switch is off.
2. Check that the breaker at the power panel
is on.
110478
3. With a voltmeter on the proper scale,
check that the line voltage at the input to
the RS4000 is the voltage that is expected.
Connection of a 115 VAC RS4000 to an
unexpected 230 VAC line is a common
occurrence.
This will cause readily
identifiable board failure that WILL NOT
BE COVERED UNDER WARRANTY.
4. Manually move the gate to the center of
the gate opening.
5. Make sure the adjustable torque drive
(ATD) is properly set to just overcome a
load of slight to moderate force applied to
the gate. Follow the procedures outlining
the ATD on Page 17, Section C, if
readjustment is necessary.
Synchronous Operation
Switch
6. The proper Left-or Right-hand or Bi-
Parting wiring has been completed.
Edge of
Board
7. The Limit Switch brackets have been
preliminarily set.
8. No other auxiliary devices should be
connected to the terminal strip until the
powering-up procedures are completed.
1 2 3
Move Jumper to Pins
1 & 2 for Slave Mode
LOCATION OF AUTOCLOSE TIMER
ADJUSTMENT AND SYNCHRONOUS
OPERATION SWITCH
Figure 19: Timer Adjustment and Synchronous Switch Location
18
D: STARTING THE
MAXIMUM RUN TIMER
FINAL SETTING OF THE CLOSE TIMER
To alter the amount of time that the Close Timer will hold the gate
open, adjust the timer potentiometer located on the control board.
See Figure 19.
SMART™ Self adjusting MAximum Run Timer (Patent
Pending)
The RS4000 has a Self adjusting MAximum Run Timer, SMART™
(patent pending). The amount of time for the first few cycles of
operation are registered and averaged within the motor controller
circuitry. After the first few initial cycles, if the gate is activated and
no other command is given or an end limit (open or close) is not
reached in the previously counted cycle time plus approximately 4
seconds, the operator will be turned off.
The Close Timer is adjustable from 2 to approximately 60 seconds.
Turning the potentiometer clockwise increases the delay; turning it
counterclockwise decreases the delay.
E: INSTALLATION NOTES FOR AUXILIARY EQUIPMENT
You are now ready to install and connect the auxiliary
equipment. INSTALLATION STEPS DETAILED IN
2. Shadow Loop:
See Section
B
regarding Vehicle
Detector Loop Blanking for Swing Gates.
SECTIONS A, B,
BEFORE PROCEEDING.
C
AND
D
MUST BE COMPLETE
3. Free Exit: If a "FREE EXIT" Detector is installed, connect the
output wires of this Detector to the Terminal #5 (FREE EXIT).
It is acceptable to have more than one device connected to the
same Terminal. Place the metal plate over the FREE EXIT
LOOP and observe that the gate opens to the fully open
position. Leave the metal plate on the loop for at least one
minute. Observe that the gate does not close. Remove the plate
from the Loop and observe that the gate closes. (Some Vehicle
Detectors will "tune out" a constant obstruction to the loop after
15 to 30 minutes.)
1. Vehicle Detectors: If a Vehicle Detector (Safety Loop)
is to be a part of this installation, start with this first.
Connect the Vehicle Detector to AC power and the Loop
in accordance with the Manufacturer's instructions and
the information contained in this manual. Do not
connect to the terminal strip of the RS4000 at this time.
Test the Vehicle Detector independently using the
presence lamp on the front panel of the detector and a
metal plate over the loop. When you are satisfied that
the Detector is working properly, connect the output
wires to the "REVERSING" terminal on the control
panel of the RS4000.
4. Installing other entry devices: After you are satisfied that all
the loops are functioning properly, proceed with the installation
of the additional devices, such as a Radio Receiver, Telephone
Entry or Key Pad. Connect the Radio Receiver to the Radio
Terminal. Observe the precautions regarding radio receivers
described on page 15. Other entry devices MUST be connected
to the appropriate terminal (See pages 15 & 16 for terminal
descriptions). The recommended minimum distance between the
gate or fence and an accessory input device is 10 feet.
Give the gate an open command and allow the Timer to
Close to start the gate to close. Place the metal plate
over the Loop and observe that the gate reopens.
F: END USER INSTRUCTIONS GATE OPENER OPERATION AND SAFETY
IMPORTANT SAFETY INSTRUCTIONS. TO REDUCE THE RISK OF SEVERE INJURY OR
WARNING!
DEATH: READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL!
•If the gate is moving in an Open direction an Open Non-Contact
Sensor, Open Contact Sensor input or an Open Overload activation
will cause the gate to stop, pause and reverse for approximately 2
inches in the Open direction.
BASIC OPERATIONAL GUIDE
•If the gate is fully closed an Open Button, Alternate, Radio or Free
Exit input will cause the gate to begin moving in the open direction.
•If the gate is moving in an Open direction a Stop or Alternate input
will cause the gate to stop. A subsequent Alternate input will cause
the gate to begin moving in the Close direction.
•If the gate is fully open a Close Button, Alternate, or Radio input
will cause the gate to begin moving in the close direction.
•If the gate is moving in a Close direction a Close Non-Contact
Sensor or a Close Contact Sensor input will cause the gate to stop,
pause and reverse for approximately 2 inches in the Open direction.
•If the gate is moving in a Close direction an Open Button, Radio,
Reversing, or Free Exit Loop input will cause the gate to stop, pause
and reverse and run in the Open direction.
•If the gate is moving in a Close direction a Stop Button or Alternate
input will cause the gate to stop. A subsequent Alternate input will
cause the gate to begin moving in the Open direction.
MANUAL OPERATION FEATURE: The gate can be moved
open or close in case of power failure or other need to move the gate
manually from any position except fully closed without disconnecting the
operator arm. Remove power from the unit (if not already off) and firmly
grasp the leading edge of the gate. Push or pull the gate in the direction
desired. The amount of force required to move the gate will depend on the
setting of the adjustable torque drive, the gate weight, and the inherent
friction of the overall system. Manual Operation is to be attempted only
when the operator is not moving under power.
19
F: END USER INSTRUCTIONS GATE OPENER OPERATION AND SAFETY
To minimize the risk of entrapment in your gate system, have the
following safety enhancement features installed where appropriate:
To the Owner/End User of Allstar’s Twist'R:
Thank you for choosing an Allstar product. We are confident you
will have many years of use and satisfaction with your gate operator.
•
•
•
•
•
•
•
Electric gate reversing edges
Enclosed tracks
Our Twist'R operator is part of your unique gate operating system,
which may consist of a variety of components, including the gate, the
gate tracks, posts, and electronic safety enhancement features. These
components combined present certain risks and safety issues of
which you, the end user, must be aware.
Vertical guard posts
Protective screen mesh
Photoelectric sensors
Instructional and precautionary signs
Covers for exposed rollers
Each unique system presents a unique set of hazards which we
cannot possibly address individually. These instructions will help
you to identify the potential risks and safety issues your gate system
presents, and guide you as you make your system as safe as possible
for everyone who uses it.
ALL APPROPRIATE SAFETY ENHANCEMENT
FEATURES MUST BE INCORPORATED INTO
YOUR GATE SYSTEM.
Each safety enhancement feature is a separate component in your
gate system. Read and follow all instructions for each of the
components of your unique system. Ensure that all instructions for
mechanical components, safety enhancement features and the
Allstar Twist'R are available for everyone who will be using your
gate system.
Your first step is to consider the intended use of the gate system,
who will be using the gate system, and in what manner the system is
installed. You should have a clear understanding of how often the
gate will be opened, who will be opening it, whether children and the
general public will be near the gate system, and how close the gate
system is to public property. Once you have answered these
questions, you are ready to decide what safety enhancement
measures must be taken to avoid injury.
The two warning signs shipped with your Twist'R Operator (See
Figure 2, Page 4 of this manual) must be installed in prominent
positions on both sides of your gate. Keep them clean and legible.
Read and follow the safety points on the following page which
present the basic guidelines for the safest operation of your gate
operator system.
SAVE THESE INSTRUCTIONS !
PRECAUTIONS FOR PEDESTRIAN TRAFFIC OR RESIDENTIAL AREAS.
The internal operator overload sensor may not be adequate entrapment protection in all situations to prevent arm,
leg, or hand injuries. Padded electric gate edges, pneumatic gate leading edges, or photoelectric sensors are
therefore necessary when automatic gates are used near pedestrian traffic. See the figure below. Use of a pedestrian
walk gate is mandatory where there is nearby pedestrian traffic.
104948
Pedestrian Walk Gate
Vehicular Gate
Pinch point areas
Electric edge on leading edge of
gate, wired to reverse while closing.
Figure 22: Entrapment Protection
20
F: END USER INSTRUCTIONS GATE OPENER OPERATION AND SAFETY GUIDE
AVOID ENTRAPMENT: Stay away from the path of the gate
and all moving parts (gate arms, etc.) at all times. Keep clear of the
pinch points identified below.. Install guards or other safety enhancement
features to prevent access to pinch point areas. Install guards on open
MAINTAIN THE GATE AND GATE HARDWARE:
A
damaged gate or one that cannot be easily opened and closed
manually must be repaired before installing a gate operator. A poorly
operating gate may cause the load sensing device of the operator to fail,
causing a risk of entrapment. Never overtighten the clutch or load sensing
device to compensate for a poorly swinging gate. Correct all mechanical
problems on the gate and gate hardware before installing the gate operator.
Have a qualified service technician make repairs to the gate.
PREVENT PERSONAL INJURY OR DEATH: Do not stand
near or on the gate. Gate may be activated without notice. Do not
allow anyone to “ride” the gate, or place arms or legs through the gate. The
force of the gate can cause serious personal injury or death. No one should
cross the path of a moving gate.
MAINTAIN ALL COMPONENTS OF GATE SYSTEM:
Follow the maintenance instructions included with the gate, the
gate operator, and the safety enhancement features and/or accessories that
make up your gate operator system. Have a professional service technician
perform any adjustments or maintenance to the components. Fully test all
safety enhancement features monthly. Discontinue the use of faulty safety
equipment immediately, and have the equipment serviced or replaced by a
qualified service technician The gate must reverse on contact with a solid,
rigid object or when an object activates the non-contact sensors. After
adjusting the force or limits of travel, retest the gate operator. Failure to
adjust and retest the gate operator properly can increase the risk of injury or
death.
NO CHILDREN OR PETS ALLOWED: Never allow a child to
operate gate controls, “ride” a gate, or play in the area of a gate.
Install and store all controls out of children’s reach. Also, pets must be
kept away from the gate. Install a pedestrian gate in applications where
children or pets need access.
This entrance is for vehicles only. Pedestrians must use a separate entrance.
KEEP GATE IN SIGHT: Never activate the gate unless it is in
sight. Install mounted controls in full view of the gate. Be sure the
gate area is clear before activating the gate, and watch the gate and gate area
as the gate is in motion.
KNOW YOUR OPTIONAL GATE ARM DISCONNECT
FEATURE: In the event of a power outage and the gate in a fully
closed position, you may need to manually operate your gate. The
RS4000 is optionally equipped with a keyed padlock to permit the gate arm
to be manually disconnected from the RS4000 operator. This will allow
you to manually push the gate open or close as needed. Be sure to have the
service technician or dealer installing your gate system give you the key to
the padlock and show you how to use this feature quickly and safely. Keep
the key in a safe, accessible place.
LOCATE MANUAL CONTROLS SAFELY:
A manual
control such as a pushbutton or keyswitch must be included in
your gate system design to be used if automatic controls such as radio
controls or loop detectors do not function. Carefully consider the placement
of the manual control: It must be out of reach of the gate so that no one
pushing the button or inserting the card is in the path of the gate or moving
parts; it must also be within sight of the gate so that the operator can watch
the gate and gate area during operation. The recommended minimum
distance between the gate or fence and manual control accessory is 10 feet.
KNOW YOUR GATE MANUAL OPERATION FEATURE:
The gate can be moved open or close in case of power failure or
other need to move the gate manually from any position except fully closed
without disconnecting the operator arm. Remove power from the unit (if
not already off) and firmly grasp the leading edge of the gate. Push or pull
the gate in the direction desired. The amount of force required to move the
gate will depend on the setting of the adjustable torque drive, the gate
weight, and the inherent friction of the overall system. Manual operation is
to be attempted only when the operator is not moving the gate under power.
INSTALL SAFETY ENHANCEMENT DEVICES:
In
residential applications or in areas where pedestrians may be
present, or if your gate closes automatically, be sure an electric edge(s) and/
or a photoelectric sensor(s) has (have) been installed and is/are operating
properly. These features are intended to detect pedestrian traffic and avert
injury or entrapment.
Loop detectors may be installed to detect vehicular traffic and prevent
vehicular damage.
Figure 23: Pinch Points &
Entrapment Zones
106503
21
TWIST’R EXPLODED VIEW
Figure 24: Twist’R Operator Exploded View
22
TWIST’R PARTS LIST
ITEM QTY. PART
#
DESCRIPTION
ITEM QTY. PART
DESCRIPTION
#
16
17
1 EA 104482 CAPACITOR BRACKET
1 EA 005120 CAPACITOR
1
1a
1b
NS
2
1 EA 103918 REDUCER, SPEED, 60:1
1 EA 110674 BRACKET, REDUCER SUPPORT, LEFT
1 EA 110673 BRACKET, REDUCER SUPPORT, RIGHT
NLA 103994 BRACKET, REDUCER, U, ONE PIECE
1 EA 103911 PULLEY, POLY VEE, 2.2 P.D.
1 EA 104050 PULLEY,3L,2.5 P.D. X .5 BORE
1 EA 104049 VEE BELT,3L140
18
1 EA 110507 BACKPANEL ASSEMBLY, CGA2K
2 EA 105550 SNAP RING
19
20
2 EA 105525 WASHER
3
21
2 EA 104229 LEFT BRACKET LIMIT ASSEMBLY
1 EA 100487 BEARING
4
22
5
1 EA 103989 POLY VEE BELT
23
1 EA 104230 RIGHT BRACKET LIMIT ASSEMBLY
1 EA 005192 MOTOR, 50-11, 115V, 42 FR,PSCs
1 EA 100494 PULLEY, MOTOR, .5 ID, 1.25 OD, 3L
1 EA 104227 TENSIONER BAR ASSEMBLY
1 EA 104225 BASE/CHASSIS ASSEMBLY
1 EA 109094 TURNBUCKLE, 3/16 x 5 1/2, HK END
1 EA 104235 COVER ASSEMBLY
6
1 EA 104450 SQUARE KEY
24
7
1 EA 103996 OUTPUT SHAFT, 1 IN. DIA
1 EA 106568 HANDY BOX COVER ASSEMBLY
1 EA 104020 LIMITED SLIP TENSIONER BAR
1 EA 106635 MAIN POWER SWITCH ASSEMBLY
1 EA 106566 POWER SWITCH BOX ASSEMBLY
1 EA 105411 WIRE TIE
25
8
26
9
27
10
11
12
13
14
15
NS
NS
NS
NS
NS
NS
1 EA 110455 HI VOLTAGE HARNESS
1 EA 110456 LIMIT/DIRECTIONAL HARNESS (3 PIN)
1 EA 110457 OBSTRUCTION WIRE HARNESS (7 PIN)
1 EA 110458 INPUT HARNESS (3 PIN & 7 PIN)
1 EA 005244 TRANSFORMER, 40 VA, 120-24 VAC
1 EA 104893 OUTPUT PULLEY ASSEMBLY
1 EA 110130 MOTOR CONTROL BOARD
NS - NOT SHOWN
NLA - NO LONGER AVAILABLE
TWIST’R ARM KIT EXPLODED VIEW LIST
106360
Figure 25:Gate Arm Kit
Exploded View
ITEM #
PART #
DESCRIPTION
PADLOCK WITH KEYS (OPTIONAL)
HARDWARE BAG, ARM KIT
TWIST'R ARM BRACKET
TWIST'R ARM
ITEM #
PART #
104475
DESCRIPTION
1
2
3
4
010667
102928
104476
104448
5
6
7
8
TWIST'R ARM FITTING
104875
TWIST'R CRANK ARM
104473
TWIST'R CRANK ARM EXTENSION
SPACER FOR PADLOCK (OPTIONAL)
SPACER
23
TECHNICAL SPECIFICATIONS
DRIVE
PHYSICAL
60:1 Via V-Belt, Motor Drive, Gear
DRIVE SYSTEM:
16” x 24” x 3” Elevation or 4 x 4 Post
Minimum 12”
PAD:
OVERHEAD CLEARANCE:
UNIT SIZE:
3.3 RPM
FINAL SPEED:
OUTPUT SHAFT:
LIMITS:
19”W x 14-1/2”L x 11”H
1” Diameter from bottom of chassis
One-Piece Molded Polyethylene with no
COVER:
Independent Open/Close; Radial
Swing Switches
51 lbs.
SHIPPING WEIGHT:
CAPACITIES
300 lbs.
ELECTRICAL
MAX. GATE WEIGHT:
MAX. GATE WIDTH:
MAX. CYCLES PER HOUR:
SWING:
115 VAC, 60 Hz, 1P
One 3-Wire 15 Amp Service
5VDC
PRIMARY VOLTAGE:
ELECTRICAL SOURCE:
CONTROL VOLTAGE:
RADIO RECEIVER POWER:
MOTOR:
16 ft.
10
Maximum Rotation 105°
Approx. 7 Seconds to Open 90°
24VAC
1/2 HP 5.0 AMP PSC
Adjustable 5-30 Seconds
GATE SPEED:
AUTO TIMER-TO-CLOSE:
Specifications subject to change without notice. Consult the factory.
Manufacturer’s Limited Warranty
Allstar warrants its gate operators to be free from defect in material and workmanship for a period of five (5) years from the date of purchase
for single family home use and three (3) years from the date of purchase for multi-family and commercial use. This warranty covers all
components except the electronic circuit boards which are warranted for three (3) years from the date of purchase for single family home use
and two (2) years from the date of purchase for multi-family and commercial use. To obtain service contact your dealer.
To obtain service under this warranty the buyer must obtain authorization instructions for the return of any goods from Allstar before
returning the goods. The goods must be returned with complete identification, with copy of proof-of-purchase, freight prepaid and in
accordance with Allstar’s instructions or they will not be accepted. In no event will Allstar be responsible for goods returned without proper
authorization or identification.
Goods returned to Allstar for warranty repair within the warranty period, which upon receipt by Allstar are confirmed to be defective and
covered by this limited warranty, will be repaired or replaced at Allstar’s sole option, at no cost and returned pre-paid. Defective parts will be
repaired or replaced with new or factory rebuilt parts at Allstar’s sole option.
This limited warranty does not cover non-defect damage, damage caused by unreasonable use, damage caused by improper installation or
care, vandalism or lightning, fire or excessive heat, flood or other acts of God (including, but not limited to misuse, abuse or alterations,
failure to provide reasonable and necessary maintenance), labor charges for dismantling or reinstalling a repaired or replaced unit, or
replacement batteries.
These warranties are in lieu of all other warranties, either expressed or implied. All implied warranties of merchantability and/or fitness for a
particular purpose are hereby disclaimed and excluded. Under no circumstances shall Allstar be liable for consequential, incidental or special
damages arising in connection with the use or inability to use this product. In no event shall Allstar’s liability for breach of warranty, breach
of contract, negligence or strict liability exceed the cost of the product covered hereby. No person is authorized to assume for Allstar any
other liability in connection with the sale of this product.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state. Warranty effective after August
1st, 2000.
This Gate Operator is built in the USA in accordance with
requirements of Underwriters' Laboratories Standard UL-325,
Fourth Edition as amended March 1, 2000.
c.p. Allstar Corporation
P/N 110138
Rev. E
December 2003
Downingtown, PA 19335
24
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