hussman Refrigerator IGFP R3 User Manual

R3, R3P  
RefRigeRated SeRvice and/oR PReP  
with RefRigeRated  
Self SeRvice fRont  
P/n igfP-R3, R3P-0608  
INSTALLATION & OPERATION GUIDE  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rev. 0608  
cut and Plan views  
11 1/4  
"
14  
5
/
8
"
23 3/4  
"
"
18"  
8
1
Optional  
Shelf  
3
"
0
10"  
6
1
3
/
8
"
5
/8"  
20 5/8"  
20  
"
8
/
3
"
13 1/2  
"
13 1/2"  
8
9
/
3
1
2
"
1
6
R3  
50 3  
/8"  
Ref. Service/Self-Service  
Scale = 1/2"  
R3P  
Service Prep / Self Service Case  
Scale = 1/2"  
11 1/4  
"
1
4
5
8
/
"
24 3/4  
"
Your Counter  
36"  
R3TO  
Regrigerated  
Service /Self Service / Prep Case  
Scale = 1/2"  
10 5  
/8"  
Prep Top Area  
8"  
"
8
/
7
20  
"
8
"
DRAIN &  
REF.  
STUB UP  
18" X 18"  
ELEC.  
2
1
STUB UP  
18" X 18"  
20 5  
/8"  
13 1  
/2"  
CASE FRONT  
50 3  
52 1  
/8"  
8-2"  
(Variable Lengths)  
/
8"  
R3  
R3 Options  
Plan View = 1/4”  
Sushi Service Top and Prep Areas With  
Two Shelf Self Service Options  
Self Contained  
Scale = 1/2"  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
igfP-R3, R3P-0608  
installation  
location  
leveling  
The refrigerated merchandisers have been designed for  
use only in air conditioned stores where temperature and  
humidity are maintained at or below 75°F and 55% relative  
humidity. DO NOTallow air conditioning, electric fans, ovens,  
open doors or windows (etc.) to create air currents around  
the merchandiser, as this will impair its correct operation.  
Product temperature should always be maintained at a  
constant and proper temperature. This means that from the  
time the product is received, through storage, preparation  
and display, the temperature of the product must be  
controlled to maximize life of the product.  
iMPoRtant! it iS iMPeRative that caSeS Be  
leveled fRoM fRont to BacK and Side to Side  
PRioR to Joining. a level caSe iS neceSSaRY  
to inSURe PRoPeR oPeRation, wateR dRainage,  
PleXiglaSS alignMent.  
NOTE: A. To avoid removing concrete flooring, begin lineup  
leveling from the highest point of the store floor.  
B. When wedges are involved in a lineup, set them first.  
All cases were leveled and joined prior to shipment to  
insure the closest possible fit when cases are joined in  
the field. When joining, use a carpenters level and shim  
legs accordingly. Case must be raised correctly, under legs  
where support is best, to prevent damage to case.  
1. Check level of floor where cases are to be set.  
Determine the highest point of the floor; cases will  
be set off this point.  
2. Set first case, and adjust legs over the highest part  
of the floor so that case is level. Prevent  
damage - case must be raised under leg or by use  
of ꢀx6 or ꢀx4 leg brace. Remove side and back leg  
braces after case is set.  
3. Set second case as close as possible to the first  
case and level case to the first using the instructions  
in step one.  
Uncrating the Stand  
Place the fixture as close to its permanent position as  
possible. Remove the top of the crate. Detach the walls  
from each other and remove from the skid. Unbolt the case  
from the skid. The fixture can now be lifted off the crate  
skid. lift only at base of stand!  
exterior loading  
These models have not been structurally designed to  
support excessive external loading. do not walk on their  
tops; This could cause serious personal injury and damage  
to the fixture.  
4. Apply masking tape 1/8” in from end of case on  
inside and outside rear mullion on both cases to be  
joined.  
5. Apply liberal bead of case joint sealant (butyl) to  
(dotted area shown in figure) first case. Apply heavy  
amount to cover entire shaded area.  
GLASS BREAKAGE MAY OCCUR!  
Retighten glass along clamshell after  
leveling and first time case is brought  
to full operating temperature!  
DO NOT USE PERMAGUM!  
glass adjustment  
During shipment, the lubricant inside the cylinders may  
have settled. This settling may cause excessive or uneven  
tension on the glass - to the point of breakage. To avoid  
any damage, please follow these three easy steps:  
It is the contractor’s responsibility to install  
case(s) according to local construction and  
health codes.  
1. Slowly raise and lower each glass section 6 times to  
a height of 6 inches.  
ꢀ. Increase the height to 1ꢀ inches, and raise and  
lower the glass 6 more times.  
6. Slide second case up to first case snugly. Then level  
second case to the first case so glass front, bumper  
and top are flush.  
7. To compress silicone at joint, use two Jurgenson wood  
clamps. Make sure case is level from front to back and  
side to side on inside bulkheads at joint.  
3. Finally raise the glass to its full extension, and lower.  
These steps should release any settled lubricant within the  
cylinders and prevent any stress on the front glass.  
8. Attach sections together via a ꢀ bolts located in the  
base of the case. Secure the overhead structure by  
bolting the bracket, located inside behind lights.  
9. Apply bead of silicone to top of bulkheads and slip  
on stainless steel bulkhead cap. Also apply silicone  
to seam between overhead light tubes.  
Setting and Joining  
The sectional construction of these models enable them to  
be joined in line to give the effect of one continuous display.  
A joint trim kit is supplied with each joint.  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Rev. 0608  
installation (cont'd)  
10. Use finger to smooth silicone as thin as possible at  
masking tape on inside and outside of rear mullion  
(apply additional silicone if necessary). Remove  
tape applied on line #3.  
Joint trim  
After cases have been leveled and joined, and refrigeration,  
electrical, and wasted piping work completed, install the  
splashguards. Fasten along the top edge, or center, with  
#10 X 3/3” sheet metal screws.  
corner wedges  
DO NOT SEAL JOINT TRIM TO FLOOR!  
Corner wedges are attached via front and rear camlocks.  
Use a 7mm allen wrench to turn the locks. Do not  
overtighten! Join the top by using a joint bracket (included  
in joint kit) with 3/8” bolts.  
Scale Stand installation instructions  
1.- Set Scale Stand to desire location  
2.- Drill holes and screw in place  
(with screws provided – Hex Tek S/S  
10-16 X ½”)  
Note: Use hole pattern  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
igfP-R3, R3P-0608  
installation (cont'd)  
wrapping Boards installation instructions  
Step ꢀ: Measure 10 inches from top of the case.  
Step 1: Measure 6 inches from wrapping board end.  
note: line up 6 inch mark with 10 inch mark.  
Step 3: Use bracket center hole to align with cross mark.  
note: Use pencil/marker to mark hole pattern.  
HOLE PATTERN  
Step 4: Drill holes (7/3ꢀ”)  
Screws # 14 X 1”  
Step 5: Install bracket with screws (provided)  
note: Repeat Steps 1 thru 5 for Second Bracket installation.  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Rev. 0608  
installation (cont'd)  
Step 6: Install upper  
support bracket  
Step 7: Mount wrap board on top of bracket using a ¼”  
spacer to have a gap between rear wall and board.  
Step 8: screw bracket into wrap board  
(screws provided -#8 X 1 ¼”)  
Installation Complete  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
igfP-R3, R3P-0608  
installation (cont'd)  
Bumper installation instructions  
Step ꢀ: Use silicone lubricant to help the  
Step 1: Make sure the aluminum channel and end caps  
are installed.  
bumper slide into the channel.  
Step 3: Starting on one end: while inserting the bumper,  
push it up against the end cap to prevent  
the bumper from shrinking after installation  
(when it gets cold).  
Step 4: As you insert the bumper into the channel with  
one hand, pull the bumper toward you with  
the other to open the inside lips. Slowly  
apply pressure by rolling the bumper into  
the track.  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Rev. 0608  
installation (cont'd)  
Boston Series 2000  
NOTE: Flexible top: Over cut vinyl 1/8" for every 4' section for the flexible top to ensure a proper fit.  
note: Rigid top: do not over cut.  
1. Attach the base and end/corner cap to the desired surface by inserting #8 pan head screws through the pre-slotted  
holes in both the end cap and the base. Insert screws through the two holes of end cap and tighten.  
ꢀa. flexible top: Butt end of the vinyl top against end/corner cap. While applying pressure, bend back vinyl top so that  
vinyl legs are positioned within the base grooves. Roll vinyl top over full length of base, then tap with rubber mallet  
to ensure vinyl is securely locked into the base.  
ꢀb. Rigid top: Snap the Rigid Top over the Rigid Base.  
3. If necessary wipe clean with any household cleaning product.  
helpful hints:  
For best results, before cutting, install a scrap piece of base into vinyl top to achieve a clean cut.  
Set the uncoiled flexible vinyl at room temperature 24 hours prior to installation.  
Lubricate the inside of the vinyl with soapy water or silicone before installing.  
Over cut the flexible vinyl and compression fit. Adding the additional materials will compensate for stretching which  
occurs during installation.  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
igfP-R3, R3P-0608  
installation (cont'd)  
Boston 2000 eco Series  
1. Attach the base and end/corner cap to the desired surface by inserting #8 pan head screws through the pre-slotted  
holes in both the end cap and the base. Insert screws through the two holes of end cap and tighten.  
ꢀa. flexible top: Butt end of the vinyl top against end/corner cap. While applying pressure, bend back vinyl top so that  
vinyl legs are positioned within the base grooves. Roll vinyl top over full length of base, then tap with rubber mallet  
to ensure vinyl is securely locked into the base.  
ꢀb. Rigid top: Snap the Rigid Top over the Rigid Base.  
3. If necessary wipe clean with any household cleaning product.  
helpful hints:  
For best results, before cutting, install a scrap piece of base into vinyl top to achieve a clean cut.  
Set the uncoiled flexible vinyl at room temperature 24 hours prior to installation.  
Lubricate the inside of the vinyl with soapy water or silicone before installing.  
Over cut the flexible vinyl and compression fit. Adding the additional materials will compensate for stretching which  
occurs during installation.  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rev. 0608  
installation (cont'd)  
Boston 1000 Series  
NOTE: Flexible top: Over cut vinyl 1/8" for every 4' section for the flexible top to ensure a proper fit.  
note: Rigid top: do not over cut.  
installation  
1. Attach the base and end/corner cap to the desired surface by inserting #8 pan head screws through the pre-slotted  
holes in both the end cap and the base. Insert screws through the two holes of end cap and tighten.  
ꢀa. flexible top: Butt end of the vinyl top against end/corner cap. While applying pressure, bend back vinyl top so that  
vinyl legs are positioned within the base grooves. Roll vinyl top over full length of base, then tap with rubber mallet  
to ensure vinyl is securely locked into the base.  
ꢀb. Rigid top: Snap the Rigid Top over the Rigid Base.  
3. If necessary wipe clean with any household cleaning product.  
helpful hints:  
For best results, before cutting, install a scrap piece of base into vinyl top to achieve a clean cut.  
Set the uncoiled flexible vinyl at room temperature 24 hours prior to installation.  
Lubricate the inside of the vinyl with soapy water or silicone before installing.  
Over cut the flexible vinyl and compression fit. Adding the additional materials will compensate for stretching which  
occurs during installation.  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
igfP-R3, R3P-0608  
Plumbing  
waste outlet and P-tRaP  
3. Always provide as much down hill slope ("fall") as  
possible; 1/8" per foot is the preferred minimum.  
PVC pipe, when used, must be supported to  
maintain the 1/8" pitch and to prevent warping.  
4. Avoid long runs of condensate drains. Long runs  
make it impossible to provide the "fall" necessary for  
good drainage.  
5. Provide a suitable air break between the flood rim of  
the floor drain and outlet of condensate drain. 1" is  
ideal.  
The waste outlet is located off the center of the case on  
one side allowing drip piping to be run lengthwise under  
the fixture. There are 3 drains in each fixture that can be  
easily located.  
1-1/ꢀ", 1" and 3/4" P-TRAPS and threaded adapters  
are supplied with each fixture. The 3 P-TRAPS must be  
installed to prevent air leakage and insect entrance into  
the fixture.  
note: Pvc-dwv solvent cement is recommended. follow the  
manufacturer’s instructions.  
6. Prevent condensate drains from freezing:  
a. Do not install condensate drains in contact with  
non-insulated suction lines. Suction lines should  
be insulated with a non - absorbent insulation  
material such asArmstrong'sArmaflex.  
installing condensate drain  
Poorly or improperly installed condensate drains can  
seriously interfere with the operation of this refrigerator, and  
result in costly maintenance and product losses. Please  
follow the recommendations listed below when installing  
condensate drains to insure a proper installation:  
1. Never use pipe for condensate drains smaller  
than the nominal diameter of the pipe or P-TRAP  
supplied with the case.  
ꢀ. When connecting condensate drains, the P-TRAP  
must be used as part of the condensate drain  
to prevent air leakage or insect entrance. Store  
plumbing system floor drains should be at least 14"  
off the center of the case to allow use of the P-TRAP  
pipe section. Never use two water seals in series in  
any one line. Double P-TRAPS in series will cause a  
lock and prevent draining.  
b. Where condensate drains are located in dead  
air spaces (between refrigerators or between a  
refrigerator and a wall), provide means to prevent  
freezing. The water seal should be insulated to  
prevent condensation.  
Refrigeration  
Refrigerant type  
control Settings  
The standard refrigerant will be R-ꢀꢀ unless otherwise  
specified on the customer order. Check the serial plate on  
the case for information.  
See R3, R3P technical data sheet for the appropriate  
settings for your merchandiser. Maintain these parameters  
to achieve near constant product temperatures. Product  
temperature should be measured first thing in the morning,  
after having been refrigerated overnight. Defrost times  
should be as follows: OFF CYCLE - Defrost times should  
be as directed in the R3, R3P technical data sheet. The  
number of defrosts per day and the duration of the defrost  
cycle may be adjusted to meet conditions present at your  
location.  
Piping  
The refrigerant line outlets are located under the case.  
Locate first the electrical box, the outlets are then on the  
same side of the case but at the opposite end. Insulate  
suction lines to prevent condensation drippage.  
Refrigeration lines  
Liquid  
Suction  
access to tX valves and drain lines  
3/8” O.D.  
5/8” O.D.  
Mechanical - Remove product from end of case. Remove  
product racks. Remove refrigeration and drain access  
panels (labeled). TX valve (mechanical only) and drain are  
located under each access panel at end of the case.  
5
8
note: the standard coil is piped at / ” (suction); however,  
the store tie-in may vary depending on the number of  
coils and the draw the case has. depending on the case  
5
7
8
8
setup, the connecting point in the store may be / ”, / ”,  
electronic - The Electronic Expansion valve master and  
slave cylinder(s) are located within the electrical access  
panel(s).  
1
8
or 1 / ”. Refer to the particular case you are hooking up.  
Refrigerant lines should be sized as shown on the  
refrigeration legend furnished by the store.  
Install P-tRaPS (oil traps) at the base of all suction line  
vertical risers.  
Pressure drop can rob the system of capacity. To keep the  
pressure drop to a minimum, keep refrigerant line run as  
short as possible, using the minimum number of elbows.  
Where elbows are required, use long radius elbows only.  
1ꢀ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Rev. 0608  
Refrigeration (cont'd)  
electronic expansion valve (optional)  
4. Subtract the saturation temperature obtained in step  
No. ꢀ from the temperature measured in step No. 3.  
The difference is superheat.  
A wide variety of electronic expansion valves and case  
controllers can be utilized. Please refer to EEV and  
controller manufacturers information sheet. Sensors for  
electronic expansion valves will be installed on the coil inlet,  
coil outlet, and in the discharge air. (Some supermarkets  
require a 4th sensor in the return air). Case controllers will  
be located in the electrical raceway or under the case. The  
front Self Service Evaporator has an EPR valve installed to  
maintain a constant discharge temperature. It is located in  
the front at the right side of the case under the fan plenum  
near the TX valve.  
5. Set the superheat for 5°F - 7°F.  
evaporator Pressure Regulator  
An Evaporator Pressure Regulator is installed in the front  
of the self service section to maintain a constant discharge  
temperature. It is located at the front right side of the case,  
under the fan plenum near the TX Valve.  
Service case temperature control  
Temperature control in the upper section of the R3 with  
the Service Option is done by means of a thermostat and  
suction solenoid valve. This controls both temperature  
and humidity.  
thermostatic expansion valve location  
This device is located on the same side as the refrigeration  
stub. A Sporlan balanced port expansion valve model  
is furnished as standard equipment, unless otherwise  
specified by customer.  
t-Stat location  
T-STATS are located within the electrical raceway. Refer  
to diagram below.  
expansion valve adjustment  
Expansion valves must be adjusted to fully feed the  
evaporator. Before attempting any adjustments, make  
sure the evaporator is either clear or very lightly covered  
with frost, and that the fixture is within 10°F of its expected  
operating temperature.  
Rear Storage  
T-Stat and  
Solenoid inside  
Storage Area  
T
-Stat &  
Measuring the operating Superheat  
1. Determine the suction pressure with an accurate  
pressure gauge at the evaporator outlet.  
ꢀ. From a refrigerant pressure temperature chart,  
determine the saturation temperature at the  
observed suction pressure.  
Ballast  
(Located in the  
same place for  
hot and cold)  
Front Coils  
controlled by  
EPR Valve  
under Deck Pan  
3. Measure the temperature of the suction gas at the  
thermostatic remote bulb location.  
(Right side)  
electrical  
wiring color code  
Electrical Circuit Identification  
Standard lighting for all refrigerated models will be full  
length fluorescent lamps located within the case at the  
top.  
The switch controlling the lights, the plug provided for  
digital scale, and the thermometer are located at the rear  
of the case mullion.  
The receptacle that is provided on the exterior back of these  
models is intended for computerized scales with a five amp  
maximum load, not for large motors or other high wattage  
appliances. It should be wired to a dedicated circuit.  
electrical Service Receptacles (when applicable)  
The receptacles located on the exterior of the merchandiser  
are intended for scales and lighted displays. They are not  
intended nor suitable for large motors or other external  
appliances.  
CASE MUST BE GROUNDED  
NOTE: Refer to label affixed to case to determine the actual  
configuration as checked in the “TYPE INSTALLED”  
boxes.  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
igfP-R3, R3P-0608  
electrical (cont'd)  
field wiring and Serial Plate amperage  
Field Wiring must be sized for component amperes printed  
on the serial plate. Actual ampere draw may be less than  
specified. Field wiring from the refrigeration control panel to  
the merchandisers is required for refrigeration thermostats.  
Most component amperes are listed in the “Case Specs”  
section, but always check the serial plate.  
BEFORE SERVICING  
ALWAYS DISCONNECT ELECTRICAL  
POWER AT THE MAIN DISCONNECT  
WHEN SERVICING OR REPLACING ANY  
ELECTRICAL COMPONENT.  
Ballast location  
Ballasts are located within the access panel that runs the  
length of the rear of the case.  
This includes (but not limited to) Fans, Heaters  
Thermostats, and Lights.  
User information  
Stocking  
Improper temperature and lighting will cause serious  
product loss. Discoloration, dehydration and spoilage  
can be controlled with proper use of the equipment and  
handling of product. Product temperature should always  
be maintained at a constant and proper temperature.  
This means that from the time the product is received,  
through storage, preparation and display, the temperature  
of the product must be controlled to maximize life of the  
product. Hussmann cases were not designed to “heat up”  
or “cool down” product - but rather to maintain an item’s  
proper temperature for maximum shelf life. To achieve the  
protection required always:  
FOR PROMPT SERVICE  
When Contacting the Factory regarding problems.  
Be sure to have the Case MODEL and  
SERIAL NUMBER Handy. This Information  
is on a plate located on the case itself.  
cleaning glass and Mirrors  
Only use a soft cloth and mild glass cleaning for cleaning  
any glass or mirrored components. Be sure to rinse and/or  
dry completely.  
1. Minimize processing time to avoid damaging  
temperature rise to the product. Product should be  
at proper temperature.  
never use hot water on cold glass surfaces! it may  
shatter and cause serious injury! Allow glass surfaces  
to warm first.  
ꢀ. Keep the air in and around the case area free  
of foreign gasses and fumes or food will rapidly  
deteriorate.  
3. Maintain the display merchandisers temperature  
controls as outlined in the refrigerator section of this  
manual.  
4. Do not place any product into these refrigerators  
until all controls have been adjusted and they  
are operating at the proper temperature. Allow  
merchandiser to operate a minimum of 6 hours  
before stocking with any product.  
5. When stocking, never allow the product to extend  
beyond the recommended load limit. air discharge  
and return air flow must be unobstructed at all  
times to provide proper refrigeration.  
Replacing fluorescent lamps  
Fluorescent lamps are furnished with a shatterproof  
protective coating. The same type of lamp with protective  
coating must be used if replaced.  
ENCAPSULITE  
SHATTERPROOF COATING - SA 10645  
R
Complies with FDA USDA  
& OSHA Regulations  
NSF  
R U  
6. Keep the service doors closed (when applicable).  
Refrigeration performance will be seriously affected  
if left open for a prolonged period of time.  
7. Avoid the use of supplemental flood or spot lighting.  
Display light intensity has been designed for  
maximum visibility and product life at the factory.  
The use of higher output fluorescent lamps (H.O.  
and V.H.O.), will shorten the shelf life of the product.  
for replacement call:  
1-800-395-9229  
Turn switch off then on after replacing bulb  
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Rev. 0608  
User information (cont'd)  
non-glare glass  
Windex® orGlassPlus® aretheonlysolutionsrecommended  
to be used to clean the non-glare glass. The damage to the  
glass from improper, caustic solutions is irreparable.  
In addition to cleaning the glass with the recommended  
product, there are precautions that should be taken when  
working and cleaning the inside of the case.  
CLEANING PRECAUTIONS  
When cleaning:  
When cleaning the inside of the cases, we  
recommend that the glass be fully opened and  
covered to prevent to prevent solutions from  
splashing onto the glass and ruining the coating on  
the inside.  
• Do not use high pressure water hoses  
• Do not introduce water faster than waste outlet can drain  
• NEVER ON A SELF CONTAINED UNIT WITH AN EVAPORATOR FAN  
• NEVER USE A CLEANING OR SANITIZING SOLUTION THAT HAS AN OIL  
BASE (these will dissolve the butyl sealants) or an AMMONIA BASE  
(this will corrode the copper componets of the case)  
Plexiglass and acrylic care  
Improper cleaning not only accelerates the cleaning cycle  
but also degrades the quality of this surface. Normal daily  
buffing motions can generated static cling attracting dust  
to the surface. Incorrect cleaning agents or cleaning cloths  
can cause micro scratching of the surface, causing the  
plastic to haze over time.  
TO PRESERVE THE ATTRACTIVE FINISH:  
• DO USE WATER AND A MILD DETERGENT FOR THE EXTERIOR ONLY  
• DO NOT USE ABRASIVES OR STEEL WOOL SCOURING PADS  
(these will mar the finish)  
evaporator fans  
cleaning  
The evaporator fans are located at the center front of these  
merchandisers directly beneath the display pans. Should  
fans or blades need servicing, always replace fan blades  
with the raised embossed side of the blade TOWARD THE  
MOTOR.  
Hussmann recommends using a clean damp chamois, or a  
paper towel marketed as dust and abrasive free with 210®  
Plastic cleaner and Polish available by calling Sumner  
Labs at 1-800-542-8656. Hard, rough cloths or paper towels  
will scratch the acrylic and should not be used.  
copper coils  
antistatic coatings  
The copper coils used in Hussmann merchandisers may  
be repaired in the field. Materials are available from local  
refrigeration wholesalers.  
The 210® has proven to be very effective in not only  
cleaning and polishing the Plexiglass surface, but also  
providing antistatic and anti-fog capabilities. This product  
also seals pores and provides a protective coating.  
Hussmann recommends using #15 Sil-Fos for repairs.  
tips and troubleshooting  
Before calling for service, check the following:  
1. Check electrical power supply to the equipment for  
connection.  
2. Check fixture loading. Overstocking case will affect  
its proper operation.  
3. If frost is collecting on fixture and/or product,  
check that no outside doors or windows are  
open - allowing moisture to enter store. These  
merchandisers were designed for use in stores were  
temperature & humidity does not exceed 75° F and  
55% H.  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
igfP-R3, R3P-0608  
electrical wiring diagrams  
R3 Prep  
4'  
6'  
W0180047  
W0180048  
W0180049  
W0180051  
W1800167  
W180017ꢀ  
W1800173  
8'  
1ꢀ'  
8'  
R3-P-8-ReM  
R3-P-4-ReM walMaRt  
R3-P-6-ReM walMaRt  
4'  
6'  
R3 top only - cold  
4'  
6'  
8'  
W0180101  
W018010ꢀ  
W0180103  
1ꢀ'  
4'  
W0180105  
W18001ꢀꢀ  
R3to 2000 S/c  
toP onlY BloweR  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Rev. 0608  
wiring diagrams  
I T H E W # 1 4  
4 1 # K C A L B  
E R I  
W
F F O P A C  
3 - H 1 L 2 0 M - L A H L U F  
6 6 2 3 - 1 0 - 5 2 1 T S A L L A B  
4 1 # E T I H W  
4 1 # K C A L B  
1 2 5 - 0 3 - 1 1 3 1  
" 8 4 - 5 T 8 2 F  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
igfP-R3, R3P-0608  
wiring diagrams (cont'd)  
I T H E W # 1 4  
4 1 # K C A L B  
1 2 5 - 0 3 - 1 1 3 1  
" 6 3 - 5 T 0 3 8 / 1 2 P F  
L - 0 2 1 - 3 H L M A H L U F  
6 6 2 3 - 1 0 - 5 2 1 T S A L L A B  
1 2 5 - 0 3 - 1 1 3 1  
" 6 3 - 5 T 0 3 8 / 1 2 P F  
4 1 # E T I H W  
4 1 # K C A L B  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rev. 0608  
wiring diagrams (cont'd)  
4 1 # E T I H W  
4 1 # K C A L B  
1 3 1 1 - 3 0 - 5 2 1  
" 8 4 - 5 T 8 2 F  
L
F U L H A M L H 3 - 1 2 0 -  
6 6 2 3 - 1 0 - 5 2 1 T S A L L A B  
1 3 1 1 - 3 0 - 5 2 1  
" 8 4 - 5 T 8 2 F  
4 1 # E T I H W  
4 1 # K C A L B  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
igfP-R3, R3P-0608  
wiring diagrams (cont'd)  
4 1 # E T I H W  
4 1 # K C A L B  
1
1
1 2 5 - 0 3 - 1 1 3  
F 2 8 T  
" 8 4 - 5  
" 8 4 - 5  
L - 0 2 1 - 3 H L M A H L U F  
6 6 2 3 - 1 0 - 5 2 1 T S A L L A B  
1 2 5 - 0 3 - 1 1 3  
F 2 8 T  
4 1 # E T I H W  
4 1 # K C A L B  
ꢀ0  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rev. 0608  
wiring diagrams (cont'd)  
8 2 2 3 - 1 0 - 5 2 2  
S E N S O  
R
4 1 # T H W  
4 1 # K C A L B  
4 1 # E T I H W  
4 1 # K C A L B  
4 1 # E T I H W  
4 1 # K C A L B  
1 3 1 1 - 3 0 - 5 2 1  
" 8 4 - 5 T 8 2 F  
L - 0 2 1 - 3 H L M A H L U F  
6 6 2 3 - 1 0 - 5 2 1 T S A L L A B  
1 3 1 1 - 3 0 - 5 2 1  
" 8 4 - 5 T 8 2 F  
4 1 # E T I H W  
4
B L A C K # 1  
ꢀ1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
igfP-R3, R3P-0608  
wiring diagrams (cont'd)  
ꢀꢀ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rev. 0608  
wiring diagrams (cont'd)  
4 1 # K L B  
4 1  
G R N #  
4 1 # T H W  
4 1 # K C A L B  
4 1 # E T I H W  
4 1 # E T I H W  
4 1 # K C A L B  
1 3 1 1 - 3 0 - 5 2 1  
" 8 4 - 5 T 8 2 F  
L - 0 2 1 - 3 H L M A H L U F  
6 6 2 3 - 1 0 - 5 2 1 T  
B A L L A S  
1 3 1 1 - 3 0 - 5 2 1  
" 8 4 - 5 T 8 2 F  
4 1 # E T I H W  
4 1 # K C A L B  
ꢀ3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
igfP-R3, R3P-0608  
wiring diagrams (cont'd)  
4 1 # K L B  
4 1  
G R N #  
4 1 # T H W  
4 1 # K C A L B  
4 1 # E T I H W  
4 1 # E T I H W  
4 1 # K C A L B  
8 2 1 1 - 3 0 - 5 2 1  
" 6 3 - 5 T 1 2 F  
L - 0 2 1 - 3 H L M A H L U F  
6 6 2 3 - 1 0 - 5 2 1 T  
B A L L A S  
8 2 1 1 - 3 0 - 5 2 1  
" 6 3 - 5 T 1 2 F  
8 2 1 1 - 3 0 - 5 2 1  
" 6 3 - 5 T 1 2 F  
8 2 1 1 - 3 0 - 5 2 1  
" 6 3 - 5 T 1 2 F  
L - 0 2 1 - 3 H L M A H L U F  
6 6 2 3 - 1 0 - 5 2 1 T  
B A L L A S  
4 1 # E T I H W  
4 1 # K C A L B  
ꢀ4  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rev. 0608  
wiring diagrams (cont'd)  
4 1 # E T I H W  
4 1 # K C A L B  
4 1 # K C A L B  
4 1 # E T I H W  
E R I  
W
F F O P A C  
L - 0 2 1 - 3 H L M A H L U F  
6 6 2 3 - 1 0 - 5 2 1 T S A L L A B  
4 1 # E T I H W  
B L A C K # 1 4  
ꢀ5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
igfP-R3, R3P-0608  
wiring diagrams (cont'd)  
4 1 # E T I H W  
K C # A 1 L 4 B  
4 1 # K C A L B  
4 1 # E T I H W  
L - 0 2 1 - 3 H L M A H L U F  
6 6 2 3 - 1 0 - 5 2 1 T S A L L A B  
4 1 # E T I H W  
4 1 # K C A L B  
ꢀ6  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rev. 0608  
wiring diagrams (cont'd)  
4 1 # E T I H W  
4 1 # K C A L B  
4 1 # K C A L B  
4 1 # E T I H W  
L - 0 2 1 - 3 H L M  
F U L H A  
6 6 2 3 - 1 0 - 5 2 1 T S A L L A B  
I T H E W # 1 4  
4 1 # K C A L B  
ꢀ7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
igfP-R3, R3P-0608  
wiring diagrams (cont'd)  
4 1 # E T I H W  
4 1 # K C A L B  
4 1 # K C A L B  
4 1 # E T I H W  
1 3 1 1 - 3 0 - 5 2 1  
" 8 4 - 5 T 8 2 F  
F U L H A M L H 3 - 1 2 0 - L  
6 6 2 3 - 1 0 - 5 2 1 T S A L L A B  
1 3 1 1 - 3 0 - 5 2 1  
" 8 4 - 5 T 8 2 F  
4 1 # E T I H W  
4 1 # K C A L B  
ꢀ8  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rev. 0608  
wiring diagrams (cont'd)  
4 1 # K C A L B  
4 1 # E T I H W  
4 1 #  
4 1  
B L A C K  
G R N #  
4 1 # E T I H W  
4 1 # E T I H W  
4 1 # K C A L B  
L A N O I T P O  
1 3 1 1 - 3 0 - 5 2 1 5 3 8 / 8 2 P F ) 1 (  
T H G I L F L E H S  
4 1 # E T I H W  
4 1 # K C A L B  
L - 0 2 1 - 3 H L M A H L U F  
6 6 2 3 - 1 0 - 5 2 1 T S A L L A B  
1 3 1 1 - 3 0 - 5 2 1 5 3 8 / 8 2 P F ) 1 (  
N O I T C E S G N I T H G I L P O T  
ꢀ9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
igfP-R3, R3P-0608  
appendices  
appendix a. - temperature guidelines  
1.3 A clogged waste outlet blocks refrigeration. The  
installer is responsible for the proper installation  
of the system which dispenses condensate waste  
through an air gap into the building indirect waste  
system.  
1.4 The installer should perform a complete start-up  
evaluation prior to the loading of food into the  
refrigerator, which includes such items as:  
a) Initial temperature performance, Coils should  
be properly fed with a refrigerant according to  
manufacturer’s recommendations.  
The refrigerators should be operated according to the  
manufacturer’s published engineering specifications for  
entering air temperatures for specific equipment applications.  
Table 1 shows the typical temperature of the air entering the  
food zone one hour before the start of defrost and one hour  
after defrost for various categories of refrigerators. Refer to  
Appendix C for Field Evaluation Guidelines.  
table 1  
typical entering  
air temperature  
type of Refrigerator  
I. OPEN DISPLAY  
A. Non frozen:  
b) Observation of outside influences such  
as drafts, radiant heating from the ceiling  
and from lamps. Such influence should be  
properly corrected or compensated for.  
c) At the same time, checks should be made of  
the store dry-bulb and wet-bulb temperatures  
to ascertain that they are within the limits  
prescribed by Hussmann.  
d) Complete start-up procedures should include  
checking through a defrost to make certain  
of its adequate frequency and length without  
substantially exceeding the actual needs.  
This should include checking the electrical  
or refrigerant circuits to make sure that  
defrosts are correctly programmed for all the  
refrigerators connected to each refrigeration  
system.  
1) Meat  
ꢀ8°F  
3ꢀ°F  
ꢀ) Dairy/Deli  
3) Produce  
a. Processed  
b. Unprocessed  
36°F  
45°F  
0°F  
B. Frozen  
C. Ice Cream  
II.CLOSED DISPLAY  
A. Non frozen:  
1) Meat  
-5°F  
34°F  
34°F  
ꢀ) Dairy/Deli  
3) Produce  
a. Processed  
b. Unprocessed  
B. Frozen  
36°F  
45°F  
0°F  
C. Ice Cream  
-5°F  
e) Recording instruments should be used to  
check performance.  
appendix c. - field Recommendations  
Recommendations for field evaluating the  
performance of retail food refrigerators and hot  
cases  
Single Deck  
Multi Deck  
Service Case  
Reach-In  
1.0 The most consistent indicator of display  
refrigerator performance is temperature of the air  
entering the product zone (see Appendix A). In  
practical use, the precise determination of return  
air temperature is extremely difficult. Readings of  
return air temperatures will be variable and results  
will be inconsistent. The product temperature  
alone is not an indicator of refrigerator  
performance.  
I. Open Display Styles  
II. Closed Display Styles  
appendix B. - application Recommendations  
1.0 Temperature performance is critical for controlling  
bacteria growth. Therefore, the following  
recommendations are included in the standard.  
They are based on confirmed field experience  
over many years.  
1.1 The installer is responsible for following the  
installation instructions and recommendations  
provided by Hussmann for the installation  
of each individual type refrigerator.  
1.ꢀ Refrigeration piping should be sized according to  
the equipment manufacturer’s recommendations  
and installed in accordance with normal  
refrigeration practices. Refrigeration piping  
should be insulated according to Hussmann’s  
recommendations.  
note: Public health will use the temperature of the product in  
determining if the refrigerator will be allowed to display  
potentially hazardous food. for the purpose of this  
evaluation, product temperature above the fda food  
code 1993 temperature for potentially hazardous food  
will be the first indication that an evaluation should  
be performed. it is expected that all refrigerators will  
keep food at the fda food code 1993 temperature for  
potentially hazardous food.  
30  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Rev. 0608  
appendices (cont'd)  
1.1 The following recommendations are made  
for the purpose of arriving at easily taken and  
understood data which, coupled with other  
observations, may be used to determine whether  
a display refrigerator is working as intended:  
a) INSTRUMENT - A stainless steel stem-type  
thermometer is recommended and it should  
have a dial a minimum of 1 inch internal  
diameter. A test thermometer scaled only  
in Celsius or dually scaled in Celsius and  
Fahrenheit shall be accurate to 1°C (1.8°F).  
Temperature measuring devices that are  
scaled only in Fahrenheit shall be accurate to  
ꢀ°F. The thermometer should be checked for  
proper calibration. (It should read 3ꢀ°F when  
the stem is immersed in an ice water bath).  
b) LOCATION - The probe or sensing element  
of the thermometer should be located in  
the airstream where the air first enters the  
display or storage area, and not more than  
1 inch away from the surface and in the  
center of the discharge opening.  
8. Is there exposure to direct sunlight?  
9. Are display signs blocking or diverting airflow?  
10. Are the coils of the refrigerator iced up?  
11. Is the store ambient over 75°F, 55% RH as set  
forth in ASHRAE Standard 7ꢀ and ASHRAE  
Standard 117?  
1ꢀ. Are the shelf positions, number, and size other  
than recommended by Hussmann?  
13. Is there an improper application or control  
system?  
14. Is the evaporator fan motor/blade inoperative?  
15. Is the defrost time excessive?  
16. Is the defrost termination, thermostat (if used) set  
too high?  
17. Are the refrigerant controls incorrectly adjusted?  
18. Is the air entering the condenser above design  
conditions? Are the condenser fins clear of dirt,  
dust, etc.?  
19. Is there a shortage of refrigerant?  
20. Has the equipment been modified to use  
replacements for CFC-1ꢀ, CFC-50ꢀ or other  
refrigerant? If so, have the modifications been  
made in accordance with the recommendations of  
the equipment manufacturer? Is the refrigerator  
charged with the proper refrigerant and lubricant?  
Does the system use the recommended  
compressor?  
c) READING - It should first be determined  
that the refrigerator is refrigerating and has  
operated at least one hour since the end  
of the last defrost period. The thermometer  
reading should be made only after it has  
been allowed to stabilize, i.e., maintain a  
constant reading.  
d) OTHER OBSERVATIONS - Other  
observations should be made which may  
indicate operating problems, such as  
unsatisfactory product, feel/appearance.  
e) CONCLUSIONS - In the absence of any  
apparent undesirable conditions, the  
refrigerator should be judged to be operating  
properly. If it is determined that such  
condition is undesirable, i.e., the product is  
above proper temperature, checks should be  
made for the following:  
appendix d. - Recommendations to User  
1.0 Hussmann Corporation provides instructions  
and recommendations for proper periodic  
cleaning. The user will be responsible for  
such cleaning, including the cleaning of low  
temperature equipment within the compartment  
and the cooling coil area(s). Cleaning practices,  
particularly with respect to proper refrigerator  
unloading and warm-up, must be in accordance  
with applicable recommendations.  
1. Has the refrigerator been loaded with warm  
product?  
ꢀ. Is the product loaded beyond the “Safe Load  
Line” markers?  
3. Are the return air ducts blocked?  
4. Are the entering air ducts blocked?  
5. Is a dumped display causing turbulent air flow and  
mixing with room air?  
6. Are spotlights or other high intensity lighting  
directed onto the product?  
7. Are there unusual draft conditions (from heating/  
air-conditioning ducts, open doors, etc.)?  
31  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
igfP-R3, R3P-0608  
appendices (cont'd)  
d) Care must be taken when cross  
1.1 Cleaning of non frozen food equipment  
should include a weekly cleaning of the food  
compartment as a minimum to prevent bacteria  
growth from accumulating. Actual use and  
products may dictate more frequent cleaning.  
Circumstances of use and equipment design  
must also dictate the frequency of cleaning the  
display areas. Weekly washing down of the  
storage compartment is also recommended,  
especially for equipment subject to drippage  
of milk or other liquids, or the collection of  
vegetable, meat, crumbs, etc. or other debris  
or litter. Daily cleaning of the external areas  
surrounding the storage or display compartments  
with detergent and water will keep the equipment  
presentable and prevent grime buildup.  
1.2 Load levels as defined by the manufacturer must  
be observed.  
merchandising products to ensure that  
potentially hazardous vegetable products are  
not placed in non refrigerated areas.  
e) Display and storage equipment doors should  
be kept closed during periods of inactivity.  
f) Minimize the transfer time of perishables  
from storage to display.  
g) Keep meat under refrigeration in meat cutting  
and processing area except for the few  
moments it is being handled in processing.  
When a cut or tray of meat is not to be  
worked on immediately, the procedure should  
call for returning it to refrigeration.  
h) Keep tools clean and sanitized. Since  
mechanical equipment is used for fresh  
meat processing, all such equipment should  
be cleaned at least daily and each time  
a different kind of meat product comes in  
contact with the tool or equipment.  
i) Make sure that all refrigeration equipment is  
installed and adjusted in strict accordance  
with the manufacturer’s recommendations.  
j) See that all storage and refrigeration  
equipment is kept in proper working order by  
routine maintenance.  
1.3 The best preservation is achieved by following  
these rules:  
a) Buy quality products.  
b) Receive perishables from transit equipment  
at the ideal temperature for the particular  
product.  
c) Expedite perishables to the store’s storage  
equipment to avoid unnecessary warm-up  
and prolonged temperature recovery. Food  
store refrigerators are not food chillers nor  
can they reclaim quality lost through previous  
mishandling.  
for further technical information, please log on to http://www.hussmann.com/products/R3P.htm  
or http://www.hussmann.com/products/R3to.htm  
3ꢀ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
igfP-R3, R3P-0608  
Service Record  
last service date:  
_______________  
_______________  
_______________  
_______________  
_______________  
_______________  
_______________  
By:  
__________________________________________________________________________________________________  
__________________________________________________________________________________________________  
__________________________________________________________________________________________________  
__________________________________________________________________________________________________  
__________________________________________________________________________________________________  
__________________________________________________________________________________________________  
__________________________________________________________________________________________________  
The MODELNAME and SERIALNUMBER is required in order to provide  
/Chino  
you with the correct parts and information for your particular unit.  
Additional copies of this publication may be obtained by contacting:  
They can be found on a small metal plate on the unit.  
Please note them below for future reference.  
Hussmann® Chino  
13770 Ramona Avenue • Chino, California 91710  
(909) 6ꢀ8-894ꢀ FAX  
Model:  
(909) 590-4910  
(800) 395-9ꢀꢀ9  
SeRial nUMBeR:  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Grizzly Lathe G0733 User Manual
Hamilton Beach Coffeemaker 47454 User Manual
Hans Grohe Plumbing Product 06596000 User Manual
Heat Glo LifeStyle Indoor Fireplace SL 550TV IPI E User Manual
Honeywell Network Card UDC2500 User Manual
Honeywell Water Heater BH 777FTE User Manual
Hotpoint Washer hvl 211 User Manual
Hotpoint Washer WMFG 631 User Manual
HP Hewlett Packard Flat Panel Television CHPTOH 0711 User Manual
Hughes Modem dw6000 User Manual