Impex Home Gym MWM 1509 User Manual

NOTE:  
Please read all instructions  
carefully before using this  
product  
MARCY® HOME GYM  
MWM-1509  
Table of Contents  
Safety Notice  
Hardware Identifier  
Assembly Instruction  
Parts List  
Resistance Chart  
Warranty  
Ordering Parts  
Model  
MWM-1509  
Retain This  
Manual for  
Reference  
07-24-07  
OWNER'S  
MANUAL  
IMPEX® INC.  
14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746  
Tel: (800) 999-8899 Fax: (626) 961-9966  
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IMPORTANT SAFETY NOTICE  
PRECAUTIONS  
This exercise machine is built for optimum safety. However, certain precautions apply  
whenever you operate a piece of exercise equipment. Be sure to read the entire manual  
and all posted warning labels before you assemble or operate your machine. In  
particular, note the following safety precautions:  
1. Keep children and pets away from the machine at all times. DO NOT  
leave children unattended in the same room with the machine.  
2. Only one person at a time should use the machine.  
3. If the user experiences dizziness, nausea, chest pain, or any other abnormal  
symptoms, STOP the workout at once. CONSULT A PHYSICIAN IMMEDIATELY.  
4. Position the machine on a clear, leveled surface. DO NOT use the machine  
near water or outdoors.  
5. Keep hands and feet away from all moving parts.  
6. Always wear appropriate workout clothing when exercising. DO NOT wear  
robes or other clothing that could become caught in the machine. Running  
or aerobic shoes are also required when using the machine.  
7. Use the machine only for its intended use as described in this manual. DO  
NOT use attachments not recommended by the manufacturer.  
8. Do not place any sharp object around the machine.  
9. Disabled person should not use the machine without a qualified person or  
physician in attendance.  
10. Before using the machine to exercise, always do stretching exercises to  
properly warm up.  
11. Never operate the machine if the machine is not functioning properly.  
12. A spotter is recommended during exercise.  
13. Do not intend to insert weight selector pin while the weight stack or top plate  
is in elevated position.  
14. Be certain the weight Selector Pin is completely inserted.  
15. Never use dumbbells or other means to increase the weight resistance. Use only weight  
plates provided by manufacturer.  
16. This machine is designed and intended for home and consumer use only.  
CARE AND MAINTENANCE  
1. Lubricate moving parts with WD-40 or light oil periodically.  
2. Inspect and tighten all parts before using the machine.  
3. The machine can be cleaned using a damp cloth and mild non-abrasive detergent.  
DO NOT use solvents.  
4. Maximum user’s weight: 300 lbs.  
WARNING: BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR  
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE  
AGE OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ  
ALL INSTRUCTIONS BEFORE USING ANY FITNESS EQUIPMENT. IMPEX INC.  
ASSUMES NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY  
DAMAGE SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.  
SAVE THESE INSTRUCTIONS.  
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WARNING LABEL REPLACEMENT  
The warning labels shown here have been placed on the Rear Base and Upper Frame. If the labels are  
missing or illegible, please call customer service at 1-800-888-8899 for replacements. Apply the labels in  
the location shown.  
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HARDWARE PACK  
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.  
4
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HARDWARE PACK  
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.  
5
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HARDWARE PACK  
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.  
6
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ASSEMBLY INSTRUCTION  
Tools Required Assembling the Machine: Two Adjustable Wrenches, two Allen  
Wrenches, and one Philips Screwdriver. NOTE: It is strongly recommended this  
machine be assembled by two or more people to avoid possible injury.  
STEP 1 (See Diagram 1)  
A.) Connect two Lower Guide Rods (#46) and two Upper Guide Rods (#45) with two M10  
Stud Bolts (#48). Firmly thread the Rods together.  
B.) Insert the two Lower Guide Rods (#46) into the holes on the Rear Base Frame (#2).  
Secure them with two M10 x 1” Allen Bolts (#81) and Ø ¾” Washers (#86) from the  
bottom. Slide two Ø 2 ½” x 1” Rubber Bumpers (#62) onto the Guide Rods.  
C.) Attach the Main Base Frame (#1) to the Rear Base Frame (#2). Secure it with two M10  
x 2 ¾” Allen Bolts (#80), two Ø ¾” Washers (#86), and one 4” Curved Bracket (#22).  
D.) Make sure the two triangular brackets on the Rear Base Frame are facing toward the  
front.  
E.) NOTE: Do not tighten all the Nuts and Bolts until instructed to do so.  
F.) Attach the Front Base Frame (#3) to the Main Base Frame.  
G.) Attach the Lower Vertical Frame (#4) onto the Main Base Frame and Front Base  
Frame. Secure them together with two M10 x 2 3/8” Carriage Bolts (#83), one 5 ½”  
Curved Bracket (#6), two Ø ¾” Washers (#86), and two M10 Aircraft Nuts (#90).  
H.) Attach the Seat Support (#5) to the Lower Vertical Frame (#4). Secure it with two M10  
x 2 3/8” Carriage Bolts (#83), one 5 ½” Curved Bracket (#6), two Ø ¾” Washers (#86),  
and two M10 Aircraft Nuts (#90).  
I.) Attach the Leg Developer (#7) to the Seat Support. Secure it with one M10 x 3 1/8”  
Allen Bolt (#79), two Ø ¾” Washers (#86), and one M10 Aircraft Nut (#90). Do not over  
tighten the Nut and Bolt. Make sure the Leg Developer is able to swivel.  
J.) Attach the Upper Vertical Frame (#15) to the Lower Vertical Frame (#4). Secure them  
with four M10 x 2 3/8” Carriage Bolts (#83), two 5 ½” 4-Holes Brackets (#16), four Ø ¾”  
Washers (#86), and four M10 Aircraft Nuts (#90).  
K.) Attach the Stopper Frame (#17) to the Upper Vertical Frame. Secure it with one M10 x  
2 3/8” Allen Bolt (#78) and Ø ¾” Washer (#86).  
L.) Attach a Swivel Pulley Bracket (#20) to the bracket behind the Upper Vertical Frame  
(#15). Secure it with one M10 x 2 ½” Allen Bolt (#77), two Ø ¾” Washers (#86), and  
one M10 Aircraft Nut (#90). Repeat to install the other side. Do not over tighten the  
nuts and bolts. Make sure the Brackets are able to swivel.  
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DIAGRAM 1  
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STEP 2 (See Diagram 2)  
A.) Slide 9 Weight Plates (#66) onto the Guide Rods. Make sure the grooves on the  
Weight Plates are all facing the back of the machine and downward. Insert the  
Selector Rod (#47) through the center hole on the Weight Plates.  
B.) Slide the Selector Stem (#65) onto the Guide Rods.  
C.) Slide the Ring on the Selector Pin (#67) onto the Selector Rod. Insert the Selector  
Pin into the selected groove to choose the number of weight plates for exercise.  
Note: Each weight plate weights approximately 10 lbs.  
D.) Attach the Upper Frame (#8) onto the two Guide Rods. Secure the two Guide  
Rods to the Upper Frame with two M10 x 1” Allen Bolts (#81) and Ø ¾” Washers  
(#86).  
E.) Place the Upper Frame onto the Upper Vertical Frame (#15). Secure it with two  
M10 x 2 3/8” Carriage Bolts (#83), one 5 ½ Curved Bracket (#6), two Ø ¾”  
Washers (#86), and two M10 Aircraft Nuts (#90).  
F.) Securely tighten all Nuts and Bolts previously installed.  
G.)Attach the Front Press Base (#9) to the Upper Frame. Align the holes and insert  
an Axle (#32) through the holes. Secure each end of the Axle with one M10 x 5/8”  
Allen Bolt (#82) and one Ø ¾” Washer (#86).  
H.) Place the Seat Pad (#37) onto the Seat Support (#5). Secure it with two M8 x 2  
1/8” Allen Bolts (#73) and two Ø 5/8” Washers (#87).  
I.) Attach the Arm Curl Pad (#36) to the Arm Curl Stand (#19). Secure it with two M8  
x 5/8” Allen Bolts (#72) and Ø 5/8” Washers (#87). Insert the Arm Curl Stand into  
the opening on the Seat Support Frame. Use a Lock Knob (#68) to lock the Arm  
Curl Stand at desired height.  
J.) Insert two Foam Tubes (#44) halfway through the holes on the Leg Developer  
and Seat Support. Push four Foam Rolls (#56) onto the Tubes. Plug four Foam  
Roll End Caps (#53) into the ends.  
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DIAGRAM 2  
10  
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STEP 3 (See Diagram 3)  
A.) Attach the Left Butterfly (#10) to the open bracket on the Front Press Base (#9). Secure it  
with one M12 x 4” Hex Bolt (#84), two Ø 1” Washers (#88), and one M12 Aircraft Nut (#91).  
B.) Slide a Butterfly Foam Roll (#57) onto the Left Butterfly arm.  
C.) Repeat Steps A&B above to install the Right Butterfly (#11).  
D.) Attach two 1 ¾” Spacers (#61) to the Lower & Upper Vertical Frames (#4 & #15). Attach the  
Backrest Board (#38) to the Spacers. Secure it with two M8 x 2 ½” Allen Bolts (#74) and Ø  
5/8” Washers (#87).  
E.) Attach the Lower Weight Stack Cover (#26) to the Main Base Frame (#1) and Rear Base  
Frame (#2). Secure it with three M8 x 5/8” Allen Bolts (#72) and Ø 5/8” Washers (#87).  
F.) Attach the Cover Connecter (#28) to the Lower Weight Stack Cover. Secure it with four M6 x  
3/8” Philips Screws (#85) and M6 Regular Nuts (#89).  
G.) Attach the Upper Weight Stack Cover (#27) to the Upper Frame (#8). Secure it with two M8 x  
5/8” Allen Bolts (#72) and Ø 5/8” Washers (#87).  
H.) Secure the Upper Weight Stack Cover to the Cover Connecter with four M6x 3/8” Philips  
Screws (#85) and M6 Regular Nuts (#89).  
11  
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CABLE LOOP DIAGRAM  
12  
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STEP 4 (See Diagram 4 & Cable Loop Diagram)  
A.) Attach the 122” Upper Cable (#40) to the open bracket underneath the front of  
Upper Frame (#8).  
B.) Attach a Pulley (#49) to the open bracket. Secure it with one M10 x 1 ¾” Allen  
Bolt (#75), two Ø ¾” Washers (#86), and one M10 Aircraft Nut (#90). Note: The  
Ball Stopper on the Cable should be underneath the Frame and Pulley.  
C.) Draw the Cable towards the back of the machine to the open bracket under the  
Upper Frame. Repeat Procedure B above to install another Pulley.  
D.) Draw the Cable around the Pulley then pull back to the open bracket on the back  
of Front Press Base (#9).  
E.) Repeat Procedure B above to install another Pulley.  
F.) Draw the Cable around the Pulley then to the open bracket on the back of the  
Upper Vertical Frame (#15). Repeat Procedure B above to install another Pulley.  
G.) Draw the Cable around the Pulley then downward. Attach the Cable to two  
Double Floating Pulley Brackets (#43). Install another Pulley. Let the bracket  
hanging for now.  
H.) Pull the Cable around the Pulley then upward to the open bracket underneath  
the Upper Frame between the two Guide Rods. Install a Pulley to the bracket.  
I.) Pull the Cable downward between the two Guide Rods to the Selector Rod  
(#47). Fully thread the bolt at the end of the Cable into the top opening on the  
Selector Rod.  
J.) Connect the Lat Bar (#21) to a Short Chain (#64) with a C-clip (#70). Then  
connect the Short Chain to the Upper Cable with another C-clip.  
K.) Attach the Left Front Press Handle (#12) to the Left Butterfly (#10). Secure it with  
one M10 x 2 1/8” Allen Bolt (#76) and Ø ¾” Washer (#86). Repeat the same  
procedure to install the other side. Make sure the Handles are pointing toward  
the back of the machine.  
13  
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DIAGRAM 4  
14  
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STEP 5 (See Diagram 5 & Cable Loop Diagram)  
A.) Attach one end of the 119” Butterfly Cable (#41) to the hook on the Right Butterfly (#11).  
B.) Draw the Cable to the right open bracket on the back of Upper Vertical Frame (#15).  
C.) Attach a Pulley to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#75), two Ø ¾”  
Washers (#86), and one M10 Aircraft Nut (#90).  
D.) Draw the Cable over the Pulley then downward. Attach the Cable to a Crossed Double  
Floating Pulley Bracket (#14). Install a Pulley. Let the Bracket hanging for now.  
E.) Pull the Cable around the Pulley then upward to the left open bracket on the back of Upper  
Vertical Frame. Install a Pulley.  
F.) Draw the Cable to the Left Butterfly (#10). Attach the end to the hook on the Left Butterfly.  
15  
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STEP 6 (See Diagram 6 & Cable Loop Diagram)  
A.) Attach the 130” Lower Cable (#39) to the opening on the bottom of the Leg  
Developer (#7).  
B.) Attach a Pulley (#49) to the opening. Secure it with one M10 x 2 ½” Allen Bolt (#77),  
two Pulley Bushings (#33), and one M10 Aircraft Nut (#90).  
C.) Draw the Cable underneath the Pulley through the opening on the Lower Vertical  
Frame (#4) to the open bracket on the back.  
D.) Attach a Pulley to the open bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#75),  
two Ø ¾” Washers (#86), and one M10 Aircraft Nut (#90).  
E.) Pull the Cable upward to the Crossed Double Floating Pulley Bracket (#14)  
previously installed in Step-5. Install another Pulley.  
F.) Draw the Cable over the Pulley then downward to the open bracket on the Main Base  
Frame. Install a Pulley.  
G.) Pull the Cable around the Pulley then upward to the Double Floating Pulley Brackets  
(#43) previously installed in Step-4. Install a Pulley.  
H.) Draw the Cable around the Pulley then pull downward to the triangle bracket on the  
back of the Lower Vertical Frame (#4). Secure the Cable to the bracket with one M10  
x 1” Allen Bolt (#81), two Ø ¾” Washers (#86), and one M10 Aircraft Nut (#90).  
I.) Adjust the tension of the Cable by adjusting the Pulley position on the Double  
Floating Pulley Bracket (#43). If the cables are too loose, move up the Pulley. If the  
cables are too tight, move down the Pulley.  
J.) For best performance of the machine, adjust the Cables so the Selector Stem (Top  
Plate) on the weight stack is ¼” above the first plate. While pinning the weight stack,  
push down on the Selector Stem to close up the gap then pin the plates. This will  
remove the slag in the cable system so the range of motion is smooth and tight.  
K.) Connect the Shiver Bar (#24) to a Long Chain (#63) with a C-clip (#70). Connect the  
Long Chain to the Lower Cable with another C-clip.  
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DIAGRAM 6  
17  
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EXPLDOED DIAGRAM  
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PARTS LIST  
KEY NO. DESCRIPTION  
Q’ty  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
Handle Grip  
6
3
4
4
2
4
2
2
4
2
2
2
1
1
1
9
1
1
1
4
8
7
2
2
13  
2
3
1
1
2
5
2
10  
2
1
2
3
4
5
6
7
8
Main Base Frame  
Rear Base Frame  
Front Base Frame  
Lower Vertical Frame  
Seat Support  
5 ½” Curved Bracket  
Leg Developer  
Upper Frame  
Front Press Base  
Left Butterfly  
Right Butterfly  
Left Front Press Handle  
Right Front Press Handle  
Crossed Double Floating Pulley Bracket1  
Upper Vertical Frame  
5 ½” 4-Holes Bracket  
Stopper Frame  
1 1/8” Stopper Frame End Cap  
Arm Curl Stand  
Swivel Pulley Bracket  
Lat Bar  
4” Curved Bracket  
Bar Handle  
Shiver Bar  
Plastic Ring  
Lower Weight Stack Cover  
Upper Weight Stack Cover  
Cover Connecter  
1
1
1
1
1
3
1
1
1
1
1
1
1
Ø 1” Con-shaped End Cap  
Foam Roll End Cap  
Ø 2” End Cap  
Ø 1 ¾” End Cap  
Foam Roll  
Butterfly Foam Roll  
Ø 1” x Ø 5/8” Bushing  
Ø 1” x Ø ½” Bushing  
Ø ¾” x Ø ½” Bushing  
1 ¾” Spacer  
Ø 2 ½” x 1” Rubber Bumper  
Long Chain  
Short Chain  
Selector Stem  
Weight Plate  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
1
2
1
1
1
2
1
1
2
1
4
1
1
1
Selector Pin  
Lock Knob  
1 ½” x 3” Rubber Bumper  
C-clip  
Rivet  
M8 x 5/8” Allen Bolt  
M8 x 2 1/8” Allen Bolt  
M8 x 2 ½” Allen Bolt  
M10 x 1 ¾” Allen Bolt  
M10 x 2 1/8” Allen Bolt  
M10 x 2 ½” Allen Bolt  
M10 x 2 3/8” Allen Bolt  
M10 x 3 1/8” Allen Bolt  
M10 x 2 ¾” Allen Bolt  
M10 x 1” Allen Bolt  
M10 x 5/8” Allen Bolt  
M10 x 2 3/8” Carriage Bolt  
M12 x 4” Hex Bolt  
M6 x 3/8” Philips Screw  
Ø ¾” Washer  
Ø 5/8” Washer  
Ø 1” Washer  
M6 Regular Nut  
M10 Aircraft Nut  
M12 Aircraft Nut  
Ø 5/8” End Cap  
#5 Allen Wrench (Tool)  
#6 Allen Wrench (Tool)  
Ø 1 ½” Leg Developer Rubber Bumper 1  
Ø 1 3/8” x ¾” Floor Spacer  
3 1/8” End Cap  
Axle  
Pulley Bushing  
Ø 1 5/8” x 7/8” Floor Spacer  
3 1/8” Sleeve  
3
3
1
2
1
1
1
1
1
1
1
1
4
2
2
2
2
1
2
14  
1
9
55  
11  
4
8
28  
2
1
1
1
Arm Curl Pad  
Seat Pad  
Backrest Board  
130” Lower Cable  
122” Upper Cable  
119” Butterfly Cable  
Handle Bushing  
Double Floating Pulley Bracket  
Foam Tube  
Upper Guide Rod  
Lower Guide Rod  
Selector Rod  
M10 Stud Bolt  
Pulley  
Ankle Strap  
19  
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WM-1509 WEIGHT RESISTANCE CHART  
WEIGHT PLATE  
Station  
Front Press  
Butterfly  
1
2
3
4
5
6
7
8
9
30  
15  
30  
30  
42  
20  
40  
40  
40  
54  
25  
50  
50  
50  
66  
30  
60  
60  
60  
78  
35  
70  
70  
70  
90 102 114 126  
40  
80  
80  
80  
45  
50  
55  
Lat Pull  
90 100 110  
90 100 110  
90 100 110  
Low Pulley  
Leg Developer 30  
* Each plate weights approximately 10 lbs.  
*Numbers are approximate. Actual weight may vary.  
*Value for butterfly is for each arm.  
20  
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IMPEX® INC.  
LIMITED WARRANTY  
®
IMPEX Inc. ("IMPEX ") warrants this product to be free from defects in workmanship and material, under  
normal use and service conditions, for a period of two years on the Frame from the date of purchase. This  
warranty extends only to the original purchaser. IMPEX's obligation under this Warranty is limited to  
replacing or repairing, at IMPEX's option.  
All returns must be pre-authorized by IMPEX. Pre-authorization may be obtained by calling IMPEX  
Customer Service Department at 1-800-999-8899. All freights on products returned to IMPEX must be  
prepaid by the customer. This warranty does not extend to any product or damage to a product caused by  
or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an  
IMPEX authorized service center or for products used for commercial or rental purposes. No other warranty  
beyond that specifically set forth above is authorized by IMPEX.  
IMPEX is not responsible or liable for indirect, special or consequential damages arising out of or in  
connection with the use or performance of the product or other damages with respect to any economic loss,  
loss of property, loss of revenues or profits, loss of enjoyments or use, costs of removal, installation or other  
consequential damages or whatsoever natures. Some states do not allow the exclusion or limitation of  
incidental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of  
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth  
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above  
limitation may not apply to you.  
This warranty gives you specific legal right. You may also have other rights which vary from state to state.  
®
IMPEX INC.  
14777 Don Julian  
City of Industry, CA 91746  
ORDERING REPLACEMENT PARTS  
Replacement parts can be ordered by calling our Customer Service Department toll-free at 1-800-999-8899  
during our regular business hours: Monday through Friday, 9 am until 5 pm Pacific standard time.  
When ordering replacement parts, always give the following information.  
1.  
2.  
3.  
4.  
Model  
Description of Parts  
Part Number  
Date of Purchase  
21  
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