Impex Fitness Equipment MSS 1600 User Manual

NOTE:  
Please read all instructions  
carefully before using this  
product  
HOME GYM  
MSS-1600  
Table of Contents  
Safety Notice  
Hardware Pack  
Assembly Instruction  
Parts List  
Resistance Chart  
Warranty  
Ordering Parts  
Model  
MSS-1600  
Retain This  
Manual for  
Reference  
08-14-09  
IMPEX® INC.  
14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746  
Tel: (800) 999-8899 Fax: (626) 961-9966  
OWNER'S  
MANUAL  
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IMPORTANT SAFETY NOTICE  
PRECAUTIONS  
This exercise machine is built for optimum safety. However, certain precautions apply  
whenever you operate a piece of exercise equipment. Be sure to read the entire manual  
before you assemble or operate your machine. In particular, note the following safety  
precautions:  
1. Keep children and pets away from the machine at all times. DO NOT  
leave children unattended in the same room with the machine.  
2. Only one person at a time should use the machine.  
3. If the user experiences dizziness, nausea, chest pain, or any other abnormal  
symptoms, STOP the workout at once. CONSULT A PHYSICIAN  
IMMEDIATELY.  
4. Position the machine on a clear, leveled surface. DO NOT use the machine  
near water or outdoors.  
5. Keep hands away from all moving parts.  
6. Always wear appropriate workout clothing when exercising. DO NOT wear  
robes or other clothing that could become caught in the machine. Running  
or aerobic shoes are also required when using the machine.  
7. Use the machine only for its intended use as described in this manual. DO  
NOT use attachments not recommended by the manufacturer.  
8. Do not place any sharp object around the machine.  
9. Disabled person should not use the machine without a qualified person or  
physician in attendance.  
10. Before using the machine to exercise, always do stretching exercises to  
properly warm up.  
11. Never operate the machine if the machine is not functioning properly.  
12. A spotter is recommended during exercise.  
13. Do not intend to insert weight selector pin while the weight stack or top plate  
is in elevated position.  
14. Be certain the weight Selector Pin is completely inserted.  
15. Never use dumbbells or other means to increase the weight resistance. Use only weight  
plates provided by manufacturer.  
16. This machine is designed and intended for home and consumer use only, not for  
commercial use.  
CARE AND MAINTENANCE  
1. Lubricate moving parts with WD-40 or light oil periodically.  
2. Inspect and tighten all parts before using the machine.  
3. The machine can be cleaned using a damp cloth and mild non-abrasive detergent.  
DO NOT use solvents.  
4. Maximum user’s weight: 300 lbs.  
WARNING: BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR  
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE AGE  
OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ ALL  
INSTRUCTIONS BEFORE USING ANY FITNESS EQUIPMENT. IMPEX INC. ASSUMES  
NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY DAMAGE  
SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.  
SAVE THESE INSTRUCTIONS.  
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WARNING LABEL REPLACEMENT  
The warning labels shown here have been placed on the Rear Stabilizer and Upper Frame. If the labels are  
missing or illegible, please call customer service at 1-800-888-8899 for replacements. Apply the labels in the  
location shown.  
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HARDWARE PACK  
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.  
4
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HARDWARE PACK  
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.  
5
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HARDWARE PACK  
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.  
6
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HARDWARE PACK  
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ASSEMBLY INSTRUCTION  
Tools Required for Assembling the Machine: Two Adjustable Wrenches and  
Allen Wrenches. NOTE: It is strongly recommended that this machine to be  
assembled by two or more people to avoid possible injury.  
STEP 1 (See Diagram 1)  
A.) Insert the two Guide Rods (#5) into the holes on the Rear Stabilizer (#2). Secure  
each Guide Rod with one M10 x 1” Allen Bolt (#65) and ¾” Washer (#74) from  
the bottom. Slide two Ø2” Rubber Bumpers (#50) onto the Guide Rods.  
B.) Do not tighten Nuts and Bolts starting from until instructed to do so.  
C.) Attach the rear of Main Base Frame (#1) to the Rear Stabilizer. Secure them with  
two M10 x 2 ¾” Allen Bolts (#69), one 4 3/8” Curved Bracket (#21), two Ø ¾”  
Washers (#74).  
D.) Attach the Vertical Frame (#3) onto the Main Base Frame. Secure them with two  
M10 x 2 3/8” Carriage Bolts (#61), one 5 1/8” Curved Bracket (#22), two Ø ¾”  
Washers (#74), and two M10 Aircraft Nuts (#76).  
DIAGRAM 1  
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STEP 2 (See Diagram 2)  
A.) Slide 9 Weight Plates (#29) onto the Guide Rods (#5). Make sure the deep groove on the  
Weight Plates all face the back of the machine and downward. Align the holes on the Weight  
Plates. Insert a Selector Rod (#14) through the center hole. Use a Weight Selector Pin (#36)  
to select the number of Weight Plates to exercise. Note: Each Weight Plate weights  
approximately 10 lbs. Please refer to the Weight Resistance Chart in page 23.  
B.) Slide the Selector Stem (#28) onto the Guide Rods.  
C.) Attach the holes on the Upper Frame (#4) onto the Guide Rods. Place the Upper Frame  
onto the Vertical Frame (#3).  
D.) Secure the Upper Frame to the Guide Rods with two M10 x 1” Allen Bolts (#65) and Ø ¾”  
Washers (#74).  
E.) Secure the Upper Frame to the Vertical Frame with two M10 x 2 3/8” Carriage Bolts (#61),  
one 5 1/8” Curved Bracket (#22), two ¾” Washers (#74), and two M10 Aircraft Nuts (#76).  
F.) Securely tighten all Nuts and Bolts installed in Step-1 and Step-2.  
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DIAGRAM-2  
10  
STEP 3 (See Diagram 3)  
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A.) Attach the Seat Support (#9) to Vertical Frame (#3). Secure it with two M10 x 2 3/8” Carriage  
Bolts (#61), one 5 1/8” Curved Bracket (#22), two Ø ¾” Washers (#74), and two M10 Aircraft  
Nuts (#76).  
B.) Place the Seat (#26) onto the Seat Support. Secure it with two M8 x 2 1/8” Allen Bolts (#71)  
and Ø 5/8” Washers (#73).  
C.) Attach the Arm Curl Pad (#27) to Arm Curl Stand (#77). Secure it with two M8 x 5/8” Allen  
Bolts (#72) and two Ø 5/8” Washers (#73). Insert the Arm Curl Stand into the opening on  
Seat Support. Use a Lock Knob (#44) to secure the Arm Curl Stand at desired height.  
D.) Attach two ¾” Bushings (#40) to the Leg Developer (#10). Attach the Leg Developer to  
the bracket on the Seat Support. Secure it with one M10 x 3 1/8” Allen Bolt (#70), two Ø ¾”  
Washers (#74), and one M10 Aircraft Nut (#76). Do not over tighten the Bolt and Nut.  
Make sure the Leg Developer is able to swivel on the Bolt (#70).  
E.) Insert the 16 7/8” Long Foam Tube (#20) halfway through the hole on the Seat Support.  
Insert the 15 ¾” Foam Tube (#19) halfway through the hole on Leg Developer. Push four  
Foam Rolls (#38) onto the Tubes from both ends. Cover each end with a Foam Roll End  
Cap (#57).  
DIAGRAM 3  
11  
STEP 4 (See Diagram 4)  
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A.) Attach two Ø 1” Bushings (#41) to the holes on Upper Frame (#4). Attach the Front Press Base  
(#6) to the Bushings. Secure it with one M12 x 4 ½” Allen Bolt (#62), two Ø 1” Washers (#75), and  
one M12 Aircraft Nut (#67). Do not over tighten the Nuts. Make sure the Front Press Base  
can move freely.  
B.) Attach the Left Butterfly (#7) to Front Press Base (#3). Secure it with one M12 x 4 3/8” Allen Bolt  
(#63), two Ø 1” Washers (#75), and one M12 Aircraft Nut (#67). Repeat the Procedure to install  
the Right Butterfly (#8).  
C.) Attach the Swivel Pulley Bracket Frame (#15) to the back of the Vertical Frame (#3). Secure it  
with one M10 x 2 ½” Allen Bolt (#68), two Ø ¾” Washers (#74), and one M10 Aircraft Nut (#76).  
D.) Attach a Swivel Pulley Bracket (#12) to each end of Swivel Pulley Bracket Frame. Secure each  
Bracket with one M10 x 2 ½” Allen Bolt (#68), two Ø ¾” Washers (#74), and one M10 Aircraft Nut  
(#76). Do not over tighten the Nuts. Make sure the Swivel Pulley Brackets can move freely.  
E.) Attach the Backrest Board (#25) to the Vertical Frame. Secure it with two M8 x 2 1/8” Allen Bolts  
(#71) and Ø 5/8” Washers (#73).  
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DIAGRAM 4  
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CABLE LOOP DIAGRAM  
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STEP 5 (See Diagram 5 & Cable Loop Diagram)  
A.) Attach the 114” Upper Cable (#32) to the open bracket under the Upper Frame  
(#4). NOTE: The Ball Stopper on the Cable needs to be underneath the Frame.  
B.) Attach a Pulley (#43) to the open bracket. Secure it with one M10 x 1 ¾” Allen Bolt  
(#66), two Ø ¾” Washers (#74), and one M10 Aircraft Nut (#76).  
C.) Draw the Cable under the Upper Frame towards the back of the machine to the  
next open bracket under the Upper Frame. Repeat Step B above to install a  
Pulley.  
D.) Draw the Cable around the Pulley then pull back to the open bracket on the Front  
Press Base (#6). Repeat Step B above to install a Pulley.  
E.) Draw the Cable around the Pulley then through the hole on the Vertical Frame (#3)  
to the open bracket on the back of Vertical Frame. Repeat Step B above to install  
a Pulley.  
F.) Draw the Cable over the Pulley and pull the Cable downward. Attach a Pulley to  
the upper holes on the two Double Floating Pulley Brackets (#24). Repeat Step B  
to install a Pulley. Let the Bracket hanging for now.  
G.) Draw the Cable around the Pulley then pull upwards to the open bracket on rear of  
the Upper Frame. Repeat Step B above to install a Pulley.  
H.) Pull the Cable downwards between the two Guide Rods to the Selector Rod (#14).  
Securely thread the bolt on the end of the Cable into the Selector Rod.  
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DIAGRAM 5  
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STEP 6 (See Diagram 6 & Cable Loop Diagram)  
A.) Attach one end of the 119” Butterfly Cable (#31) to the hook on the Left Butterfly (#7). Draw  
the Cable towards the left open Swivel Pulley Bracket (#12).  
B.) Attach a Pulley (#43) to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#66), two ¾”  
Washers (#74), and one M10 Aircraft Nut (#76).  
C.) Draw the Cable over the Pulley then pull downward. Attach the Cable to an Angled Double  
Floating Pulley Bracket (#13). Install a Pulley as described in Step B. Let the Bracket hanging  
for now.  
D.) Draw the Cable around the Pulley and pull upward to the right open Swivel Pulley Bracket.  
Install another Pulley as described in Step B above.  
E.) Draw the Cable over the Pulley and attach the end to the open hook on the Right Butterfly  
(#8).  
F.) Slide a Ø 1 7/8” Butterfly Foam Roll (#37) onto the Left Butterfly. Attach a Front Press Handle  
(#11) to the end of the tube and sure it with a M10 x 2 ¾” Allen Bolt (#69) and ¾” Washer  
(#74). Repeat the same procedure to install the other side.  
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STEP 7 (See Diagram 7 & Cable Loop Diagram)  
A.) Attach the 130” Lower Cable (#30) to the opening on the bottom of the Leg  
Developer (#10).  
B.) Attach a Pulley (#41) to the opening. Secure it with one M10 x 2 ½” Allen Bolt  
(#68), two 7/8” Pulley Bushings (#39), and one M10 Aircraft Nut (#76).  
C.) Draw the Cable underneath the Pulley towards the back of the machine to the  
open bracket on the back of the Vertical Frame (#3).  
D.) Attach a Pulley to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#66),  
two Ø ¾” Washers (#74), and one M10 Aircraft Nut (#76).  
E.) Pull the Cable upward to the Angled Double Floating Pulley Brackets (#13)  
previously installed in Step 6. Repeat Step D to install another Pulley.  
F.) Draw the Cable around the Pulley then pull downward to the open bracket on the  
Main Base Frame (#1). Repeat Step D to install another Pulley.  
G.) Draw the Cable around the Pulley then pull upward to the Double Floating Pulley  
Bracket (#24) previously installed in Step-5. Repeat Step D to install a Pulley.  
H.) After completion of the Lower Cable installation, check the tension of the whole  
Cable system. Move the Pulley position on Double Floating Pulley Bracket to  
adjust the tension of the Cable Loop System. If the Cables are too tight, move  
down the Pulley. If the Cables are too loose, move up the Pulley.  
I.) Draw the Cable around the Pulley then pull downward to the bracket on Vertical  
Frame. Secure the end of Cable to the bracket with a M10 x 1” Allen Bolt (#65),  
two ¾” Washers (#74) and one M10 Aircraft Nut (#76).  
J.) Attach the 15-link Chain (#33) to the end of the Cable by using a C-clip (#35).  
Attach the Arm Curl Handle (#18) to the Chain by using another C-clip. Replace  
Arm Curl Handle with the Ankle Strap (#58) for various Leg exercises. Adjust the  
length of Chain to obtain the desired exercise. Remove the Arm Curl Handle and  
Ankle Strap when using the Leg Developer.  
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DIAGRAM 7  
19  
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STEP 8 (See Diagram 8)  
A.) Attach the weight Stack Cover (#23) to Main Base Frame (#1) and Upper Frame (#4). Secure the Cover  
with five M10 x 5/8” Allen Bolts (#64) and five Ø ¾” Washers 9#74).  
B.) Attach the Lat Bar (#17) to Upper Cable (#32) with a 10-link Chain (#34) and two C-clips (#35).  
DIAGRAM 8  
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EXPLODED DIAGRAM  
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PARTS LIST  
KEY NO. DESCRIPTION  
Q’ty  
1
2
3
4
5
6
7
8
Main Base Frame  
Rear Stabilizer  
Vertical Frame  
Upper Frame  
Guide Rod  
Front Press Base  
Left Butterfly  
Right Butterfly  
Seat Support  
Leg Developer  
Front Press Handle  
Swivel Pulley Bracket  
Angled Double Floating Pulley Bracket 1  
Selector Rod  
Swivel Pulley Bracket Frame  
Rotating Ring  
Lat Bar  
Arm Curl Handle  
15 ¾” Foam Tube  
16 7/8” Long Foam Tube  
4 3/8” Curved Bracket  
5 1/8” Curved Bracket  
Weight Stack Cover  
Double Floating Pulley Bracket  
Backrest Board  
Seat Pad  
Arm Curl Pad  
Selector Stem  
Weight Plate  
130” Lower Cable  
119” Butterfly Cable  
114” Upper Cable  
15-link Chain  
10-link Chain  
C-clip  
Weight Selector Pin  
Ø 1 7/8” Butterfly Foam Roll  
Foam Roll  
Ø 7/8” Pulley Bushing  
Ø ¾” Bushing  
Ø 1” Pulley Bushing  
Plastic Ring  
Pulley  
M18 Lock Knob  
Ø 1 ½” x ½” Bushing  
6” Handle Grip  
4” x 2” Rubber Bumper  
Ø 1 ½” Rubber Bumper  
Ø 1 3/8” Rubber Bumper  
Ø 2” Rubber Bumper  
1
1
1
1
2
1
1
1
1
1
2
2
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
Ø 1 ¾” Rubber Bumper  
Sleeve  
1 5/8” x 3 1/8” End Cap  
Ø 1 ¾” End Cap  
1
1
3
2
4
1
4
1
4
4
6
1
2
5
5
13  
3
4
4
1
4
2
6
55  
6
25  
1
2
1
1
1
Ø 2” End Cap  
Ø 1” Con-shaped End Cap  
Foam Roll End Cap  
Ankle Strap  
9
Rivet  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
M6 x 5/8” Philips Screw  
M10 x 2 3/8” Carriage Bolt  
M12 x 4 ½” Allen Bolt  
M12 x 4 3/8” Allen Bolt  
M10 x 5/8” Allen Bolt  
M10 x 1” Allen Bolt  
M10 x 1 ¾” Allen Bolt  
M12 Aircraft Nut  
M10 x 2 ½” Allen Bolt  
M10 x 2 ¾” Allen Bolt  
M10 x 3 1/8” Allen Bolt  
M8 x 2 1/8” Allen Bolt  
M8 x 5/8” Allen Bolt  
Ø 5/8” Washer  
1
1
2
1
1
1
1
1
3
1
2
1
1
1
1
9
1
1
1
1
1
4
1
2
4
2
2
2
4
14  
1
4
6
1
1
2
2
Ø ¾” Washer  
Ø 1” Washer  
M10 Aircraft Nut  
Arm Curl Stand  
Ø 1” End Cap  
#5 Allen Wrench (Tool)  
#6 Allen Wrench (Tool)  
#8 Allen Wrench (Tool)  
22  
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MSS-1600 WEIGHT RESISTANCE CHART  
WEIGHT PLATE  
Station  
Front Press  
Butterfly  
1
2
3
4
5
6
7
8
9
30  
15  
30  
30  
42  
20  
40  
40  
40  
54  
25  
50  
50  
50  
66  
30  
60  
60  
60  
78  
35  
70  
70  
70  
90 102 114 126  
40  
80  
80  
80  
45  
50  
55  
Lat Pull  
90 100 110  
90 100 110  
90 100 110  
Low Pulley  
Leg Developer 30  
Note: Each plate weights 10 lbs.  
Numbers are approximate. Actual weights may vary.  
Values for Butterfly are for each arm.  
23  
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IMPEX® INC.  
LIMITED WARRANTY  
®
IMPEX Inc. ("IMPEX ") warrants this product to be free from defects in workmanship and material, under  
normal use and service conditions, for a period of two years on the Frame from the date of purchase. This  
warranty extends only to the original purchaser. IMPEX's obligation under this Warranty is limited to  
replacing or repairing, at IMPEX's option.  
All returns must be pre-authorized by IMPEX. Pre-authorization may be obtained by calling IMPEX  
Customer Service Department at 1-800-999-8899. All freights on products returned to IMPEX must be  
prepaid by the customer. This warranty does not extend to any product or damage to a product caused by  
or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an  
IMPEX authorized service center or for products used for commercial or rental purposes. No other warranty  
beyond that specifically set forth above is authorized by IMPEX.  
IMPEX is not responsible or liable for indirect, special or consequential damages arising out of or in  
connection with the use or performance of the product or other damages with respect to any economic loss,  
loss of property, loss of revenues or profits, loss of enjoyments or use, costs of removal, installation or other  
consequential damages or whatsoever natures. Some states do not allow the exclusion or limitation of  
incidental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of  
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth  
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above  
limitation may not apply to you.  
This warranty gives you specific legal right. You may also have other rights which vary from state to state.  
®
IMPEX INC.  
14777 Don Julian  
City of Industry, CA 91746  
ORDERING REPLACEMENT PARTS  
Replacement parts can be ordered by calling our Customer Service Department toll-free at 1-800-999-8899  
during our regular business hours: Monday through Friday, 9 am until 5 pm Pacific standard time.  
When ordering replacement parts, always give the following information.  
1.  
2.  
3.  
4.  
Model  
Description of Parts  
Part Number  
Date of Purchase  
24  
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