Operator′s manual
K960
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
English
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CONTENTS
Contents
KEY TO SYMBOLS
Symbols on the machine: ..............................................
Symbols in the operator’s manual: ................................
CONTENTS
Contents .......................................................................
WHAT IS WHAT?
4
What is what on the power cutter? ................................
GENERAL SAFETY PRECAUTIONS
Steps before using a new power cutter. ........................
SAFETY INSTRUCTIONS
Personal protective equipment ......................................
Machine′s safety equipment .........................................
Checking, maintaining and servicing the machine′s
safety equipment ...........................................................
General safety precautions ...........................................
General working instructions ........................................
Cutting blades ............................................................... 11
ASSEMBLY
Checking the drive axle and flange washers ................ 13
Fitting the cutting blade ................................................. 13
Guard for the blade ....................................................... 13
FUEL HANDLING
Fuel ............................................................................... 14
Two-stroke oil ................................................................ 14
Fuelling ......................................................................... 14
STARTING AND STOPPING
Starting and stopping .................................................... 15
MAINTENANCE
Tensioning the drive belt ............................................... 16
Replacing the drive belt ................................................ 16
Belt pulley and clutch .................................................... 16
Carburettor .................................................................... 16
Fuel filter ....................................................................... 16
Air filter .......................................................................... 17
Starter ........................................................................... 17
Spark plug ..................................................................... 19
Cooling system ............................................................. 19
Muffler ........................................................................... 19
General maintenance instructions ................................ 20
TECHNICAL DATA
K960 ............................................................................. 21
Cutting equipment ......................................................... 21
EC-declaration of conformity ......................................... 22
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WHAT IS WHAT?
19
22
23
14
1
5
21
18
6
15
20
16
2
3
7
4
11
17
8
10
9
12
13
What is what on the power cutter?
1
2
3
4
5
6
7
8
9
Cylinder cover
13 Combination spanner
14 Air filter cover
Muffler
Fuel tank
15 Blade guard/spray guard
16 Starter handle
Start throttle lock
Choke
17 Operator′s manual
Throttle lockout
Stop switch
Cutting head
Cutting arm
18 Adjustment handle for blade guard
19 Front handle
20 Starter
21 Decompression valve
22 Warning decal
10 Belt tensioner
11 Cutting blade
12 Throttle control
23 Rating plate
4 – English
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GENERAL SAFETY PRECAUTIONS
Steps before using a new power
cutter.
Personal protective equipment
WARNING!You must use approved personal
•
Please read the operator’s manual carefully.
protective equipment whenever you use the
machine. Personal protective equipment
cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident
does happen. Ask your dealer for help in
choosing the right equipment.
!
•
Check the assembly and adjustment of the cutting blade.
See the instructions under the heading Assembling the
cutting blade.
•
•
Start the engine and check the idling setting, see
instructions under the heading Maintenance. When the
carburettor is set correctly the cutting blade should be still
while idling. Setting of the idle speed is described under
the heading Fine adjustment of the idle speed T. Set the
correct speed according to these instructions. Do not use
the power cutter if the idle speed is not adjusted correctly!
•
•
•
Protective helmet
Hearing protection
Protective goggles or a visor
Let your Husqvarna dealer regularly check the power
cutter and make essential adjustments and repairs.
WARNING! Under no circumstances may the
design of the machine be modified without
•
Breathing mask
!
the permission of the manufacturer. Always
use genuine accessories. Non-authorized
modifications and/or accessories can result
in serious personal injury or the death of the
operator or others.
•
•
Heavy-duty, firm grip gloves.
WARNING! Use of products which cut, grind,
drill, sand or shape material can generate
dust and vapors which may contain harmful
chemicals. Know the nature of the material
being worked on and wear appropriate dust
mask or respirator protection.
!
Tight-fitting, heavy-duty and comfortable clothing that
permits full freedom of movement.
WARNING! A power cutter is a dangerous
tool if used carelessly or incorrectly and can
cause serious, even fatal injuries. It is
extremely important that you read and
understand the contents of this Operator’s
Manual.
!
WARNING! The ignition system of this
machine produces an electromagnetic field
during operation.This field may under some
!
•
•
Use leg-guards recommended for the material to be cut.
Boots with steel toe-caps and non-slip sole
circumstances interfere with pacemakers.To
reduce the risk of serious or fatal injury, we
recommend persons with pacemakers to
consult their physician and the pacemaker
manufacturer before operating this machine.
Husqvarna Construction Products has a policy of continuous
product development. Husqvarna reserves the right to modify
the design and appearance of products without prior notice
and without further obligation introduce design modifications.
•
Always have a first aid kit nearby.
All information and all data in the Operator’s Manual were
applicable at the time the Operator’s Manual was sent to print.
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SAFETY INSTRUCTIONS
′
Machine s safety equipment
IMPORTANT INFORMATION
For mufflers it is very important that you follow the
This section describes the machine′s safety equipment, its
purpose, and how checks and maintenance should be carried
out to ensure that it operates correctly. See the ”What is
what?” section to locate where this equipment is positioned
on your machine.
instructions on checking, maintaining and servicing your
machine. See instructions under the heading Checking,
maintaining and servicing the machine’s safety equipment.
WARNING! The inside of the muffler contain
chemicals that may be carcinogenic. Avoid
contact with these elements in the event of a
damaged muffler.
WARNING! Never use a machine that has
faulty safety equipment! Carry out the
inspection, maintenance and service
routines listed in this section.
!
!
Throttle lockout
Vibration damping system
The throttle trigger lock is designed to prevent accidental
operation of the throttle. When the lock (A) is pressed in this
releases the throttle (B).
Your machine is equipped with a vibration damping system
that is designed to minimize vibration and make operation
easier.
A
The machine′s vibration damping system reduces the transfer
of vibration between the engine unit/cutting equipment and
the machine′s handle unit.
B
The engine body, including the cutting equipment, is insulated
from the handles by vibration damping units.
The trigger lock remains pressed in as long as the throttle is
pressed. When the grip on the handle is released the throttle
trigger and the throttle trigger lock both return to their original
positions.This is controlled by two independent return spring
systems. This means that the throttle trigger is automatically
locked in the idle position.
Stop switch
Use the stop switch to switch off the engine.
Guard for the blade
Muffler
WARNING! The muffler gets very hot in use
and remains so for a short time afterwards.
Do not touch the muffler if it is hot!
WARNING! Always check that the blade
guard is fitted correctly before starting the
machine.
!
!
The muffler is designed to keep noise levels to a minimum and
to direct exhaust fumes away from the user.
This guard is fitted above the cutting blade and is designed to
prevent parts of the blade or cutting fragments from being
thrown towards the user.
WARNING! The exhaust fumes from the
engine are hot and may contain sparks
which can start a fire. Never start the
machine indoors or near combustible
material!
!
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SAFETY INSTRUCTIONS
Throttle lockout
Checking,maintaining and servicing
′
•
Make sure the throttle control is locked at the idle setting
when the throttle lockout is released.
the machine s safety equipment
WARNING! All servicing and repair work on
the machine requires special training.This is
!
′
especially true of the machine s safety
equipment. If your machine fails any of the
checks described below you must contact
your service agent.When you buy any of our
products we guarantee the availability of
professional repairs and service. If the
retailer who sells your machine is not a
servicing dealer, ask him for the address of
your nearest service agent.
•
Press the throttle lockout and make sure it returns to its
original position when you release it.
Vibration damping system
•
•
Check that the throttle control and throttle lockout move
freely and that the return springs work properly.
Regularly check the vibration damping units for cracks or
deformation.
Start the power cutter and apply full throttle. Release the
throttle control and check that the cutting blade stops and
remains stationary. If the cutting blade rotates when the
throttle is in the idle position you should check the
carburettor’s idle adjustment. See instructions under the
heading Maintenance.
Make sure the vibration damping units are securely attached
to the engine unit and handle unit.
Stop switch
Start the engine and make sure the engine stops when you
move the stop switch to the stop setting.
Checking the blade guard
Never use a defective guard or a guard that has not been
fitted correctly.
Muffler
Never use a machine that has a faulty muffler.
WARNING! Always check that the guard is
correctly fitted before starting the machine.
Check that the cutting blade is fitted
correctly and does not show signs of
damage. A damaged cutting blade can cause
personal injury. See instructions under the
heading Assembly.
!
Regularly check that the muffler is securely attached to the
machine.
Check that the guard is complete and without any cracks or
deformations.
English – 7
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SAFETY INSTRUCTIONS
Fuel safety
General safety precautions
•
A power cutter is designed to cut hard materials, such as
masonry. Observe the increased risk of kickback when
cutting soft materials. See instructions under the heading
How to avoid kickback.
(Refuelling/Fuel mixture/Storage.)
•
Do not use the power cutter until you have read the entire
contents of this Operator’s Manual.
WARNING! Take care when handling fuel.
Bear in mind the risk of fire, explosion and
inhaling fumes.
All servicing, in addition to the points listed in the section
”Control, maintenance and service of the power cutter’s
safety equipment”, should be carried out by trained
service specialists.
!
•
•
Never refuel the machine while the engine is running.
•
Never use the machine if you are tired, if you have drunk
alcohol, or if you are taking medication that could affect
your vision, your judgement or your co-ordination.
Make sure there is plenty of ventilation when refuelling or
mixing fuel (petrol and 2-stroke oil).
•
Move the machine at least 3 m from the refuelling point
before starting it.
•
•
•
Wear personal protective equipment. See instructions
under the heading Personal protective equipment.
Never use a machine that has been modified in any way
from its original specification.
Never use a machine that is faulty. Carry out the checks,
maintenance and service instructions described in this
manual. Some maintenance and service measures must
be carried out by trained and qualified specialists. See
instructions under the heading Maintenance.
•
Never start the machine:
•
•
Never allow anyone else to use the machine without first
ensuring that they have understood the contents of the
operator’s manual.
- If you have spilt fuel on it. Wipe off the spillage and allow
remaining fuel to evaporate.
Never use the machine indoors. Be aware of the dangers
of inhaling the engine’s exhaust fumes.
- If you have spilt fuel on yourself or your clothes, change
your clothes.Wash any part of your body that has come in
contact with fuel. Use soap and water.
Transport and storage
- If the machine is leaking fuel. Check regularly for leaks
from the fuel cap and fuel lines.
Do not store or transport the power cutter with the cutting
blade fitted.
•
Store and transport the machine and fuel so that there is
no risk of any leakage or fumes coming into contact with
sparks or naked flames, for example, from electrical
machinery, electric motors, electrical relays/switches or
boilers.
Store the power cutter in a lockable area so that it is out of
reach of children and unauthorised persons.
All blades should be removed from the cutter after use and
stored carefully. Store cutting blades in dry, frost free
conditions.
•
•
Always store fuel in an approved container designed for
that purpose.
Special care should be taken with abrasive discs. Abrasive
discs must be stored on a flat, level surface. If blades are
supplied with a backing pad then a spacer should be used to
keep them flat. If an abrasive disc is stored in humid
conditions, this can cause imbalance and result in injury.
When storing the machine for long periods the fuel tank
must be emptied. Contact your local petrol station to find
out where to dispose of excess fuel.
•
Always use a Husqvarna fuel container with an anti-spill
valve.
Inspect new blades for transport or storage damage.
WARNING! Bear in mind the risk of fire,
explosion and inhaling fumes. Stop the
engine before fuelling. Do not fill so that the
!
fuel runs over. Wipe up all spillage on the
ground and machine. If you spill fuel on
yourself or your clothes. Change your
clothes. Move the machine at least 3 metres
away from the refuelling area before starting.
8 – English
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SAFETY INSTRUCTIONS
Cutting
General working instructions
WARNING!The safety distance for the power
cutter is 15 metres.You are responsible to
ensure that animals and onlookers are not
within the working area. Do not start cutting
until the working area is clear and you are
standing firmly.
!
WARNING! This section describes basic
safety directions for using a power cutter.
This information is never a substitute for
!
General
professional skills and experience. If you get
into a situation where you feel unsafe, stop
and seek expert advice. Contact your dealer,
service agent or an experienced power
cutter user. Do not attempt any task that you
feel unsure of!
•
•
Start cutting with the machine running at maximum speed.
Always hold the machine in a firm grip with both hands.
Hold it so that the thumbs and fingers grip round the
handles.
WARNING! Overexposure to vibration can
lead to circulatory damage or nerve damage
in people who have impaired circulation.
Basic safety rules
!
•
Look around you:
Contact your doctor if you experience
symptoms of overexposure to vibration.
Such symptoms include numbness, loss of
feeling, tingling, pricking, pain, loss of
strength, changes in skin colour or
condition.These symptoms normally appear
in the fingers, hands or wrists.The risk
increases at low temperatures.
-To ensure that people, animals or other things cannot affect
your control of the machine.
-To make sure that none of the above come into contact with
the cutting blade.
•
•
Do not use the machine in bad weather, such as dense
fog, rain, strong wind, intense cold, etc. Working in bad
weather is tiring and can lead to dangerous conditions,
e.g. slippery surfaces.
Cutting technique
Never start to work with the power cutter before the
working area is clear and you have a firm foothold. Look
out for any obstacles with unexpected movement. Ensure
when cutting that no material can become loose and fall,
causing operating injury.Take great care when working on
sloping ground.
The technique described below is of a general character.
Check information for each blade regarding individual cutting
characteristics (for example, a diamond blades requires less
feeding pressure than an abrasive discs).
•
Support the work piece in such a way that it is possible to
predict what will happen, and so that the cut remains open
while cutting.
•
•
•
•
•
•
•
Make sure that no clothes or parts of the body come in
contact with the cutting equipment when it is rotating.
Keep at a safe distance from the cutting equipment when
it is rotating.
The guard for the cutting equipment must always be on
when the machine is running.
Ensure that the working area is sufficiently illuminated to
create a safe working environment.
•
Check that the blade is not in contact with anything when
the machine is started
Do not move the machine when the cutting equipment is
rotating.
•
•
Always cut at maximum speed.
Start cutting smoothly, allowing the machine to work
without forcing or pressing in the blade.
Always ensure you have a safe and stable working
position.
•
Move the blade slowly forwards and backwards to achieve
a small contact area between the blade and the material
to be cut. This reduces the temperature of the blade and
ensures effective cutting.
Make sure that no pipes or electrical cables are routed in
the area to be cut.
Only use the machine in areas with good
ventilation. Neglect can result in serious
injury or death.
!
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SAFETY INSTRUCTIONS
•
Feed down the machine in line with the blade. Pressure
from the side can damage the blade and is very
dangerous.
How to avoid kickback
WARNING! Kickback can happen very
suddenly and violently; kicking the power
cutter and cutting blade back at the user. If
this happens when the cutting blade is moving
it can cause very serious, even fatal injuries. It
is vital you understand what causes kickback
and that you can avoid it by taking care and
using the right working technique.
!
What is kickback?
The word kickback is used to describe the sudden reaction
that causes the power cutter and cutting blade to be thrown
from an object when the upper quadrant of the blade, known
as the kickback zone, touches an object.
•
The guard for the cutting equipment should be adjusted so
that the rear section is flush with the work piece. Spatter
and sparks from the material being cut are then collected
up by the guard and led away from the user.
General rules
•
Never start to cut with the upper quadrant of the blade as
shown in the figure, also known as the kickback zone.
WARNING! Under all circumstances avoid
grinding using the side of the blade; it will
almost certainly be damaged, break and can
cause immense damage. Only use the
cutting section.
!
•
Always hold the machine in a firm grip with both hands.Hold
it so that the thumbs and fingers grip round the handles.
Do not pull the power cutter to one side, this
can cause the blade to jam or break
resulting in injury to people.
•
•
•
•
•
•
Keep a good balance and a firm foothold.
Always cut at maximum speed.
Stand at a comfortable distance from the work piece.
Take care when inserting the blade in an existing cut.
Never cut above shoulder height.
Sharpening diamond blades
Diamond blades can become dull when the wrong feeding
pressure is used or when cutting certain materials such as
heavily reinforced concrete. Working with a blunt diamond
blade causes overheating, which can result in the diamond
segments coming loose.
Be alert to movement of the work piece or anything else
that can occur, which could cause the cut to close and
pinch the blade.
Sharpen the blade by cutting in a soft material such as
sandstone or brick.
Pull in
Pull in occurs when the discs lower section suddenly stops or
when the cut closes. (To avoid, see the heading ”Basic rules”
and ”Jamming/rotation”, here below.)
Blade vibration
The blade can become out-of-round and vibrate if an
excessive feed pressure is used.
Pinching/rotation
If the cut is pressed together this can lead to jamming.The
machine can be pulled down suddenly with a very powerful jerk.
A lower feed pressure can stop the vibration. Otherwise
replace the blade. The blade must be of the recommended
type for the material to be cut.
How to avoid pinching
Support the work piece in such a way that the cut remains
open during the cutting operation and when the cut is finished.
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SAFETY INSTRUCTIONS
Special blades
Cutting blades
Some cutting blades are designed for stationary equipment
and for use with attachments.Such cutting blades must not be
used on portable power cutters.
WARNING! A cutting blade may burst and
cause injury to the operator.
!
Always contact local authorities and make sure you are
following applicable directives.
Never use a cutting blade at a lower speed
rating than that of the power cutter.
Abrasive discs
Never use a cutting blade for any other
materials than that it was intended for.
The cutting material on abrasive discs consists of grit bonded
using an organic binder. ”Reinforced blades” are made up of
a fabric or fibre base that prevents total breakage at maximum
working speed if the blade should be cracked or damaged.
WARNING! Cutting plastics with a diamond
blade or rescue blade can cause kickback
when the material melts due to the heat
produced when cutting and sticks to the
blade.
A cutting blade’s performance is determined by the type and
size of abrasive corn, and the type and hardness of the
bonding agent.
!
Abrasive discs, types and use
Use
General
Disc type
Material
Water cooling
Cutting blades are available in two basic designs; abrasive
discs and diamond blades.
Can be used to
reduce dust. Run the
disc dry for about a
half minute after
using an abrasive
disc with water
cooling.
Concrete, asphalt,
stone masonry, cast
iron, aluminium,
copper, brass,
cables, rubber,
plastic, etc.
Concrete
Steel, steel alloys
and other hard
metals.
Metal
NOT recommended
Always remove the cutting blade when the machine is
transported.
Make sure that the right bushing is used for the cutting blade
to be fitted on the machine. See the instructions under the
heading Assembling the cutting blade.
Check that the blade is approved for the same or higher
speed according to the aproval plate of the engine. Never use
a cutting blade with a lower speed rating than that of the
power cutter.
High-quality blades are often most economical. Lower quality
blades often have inferior cutting capacity and a shorter
service life, which results in a higher cost in relation to the
quantity of material that is cut.
Water cooling
WARNING! Water cooling, which is used
when cutting concrete, cools the blade and
Ensure the blade it not cracked or damaged in any other way.
!
increases its service life while also reducing
the formation of dust. Disadvantages include
difficulties at very low temperatures, the risk
of damaging floors and other structural
elements, and the risk of slipping.
After using an abrasive disc with water cooling, run the disc
dry for about half a minute. If an abrasive disc is stored in
humid conditions, this can cause imbalance and result in
injury.
Test the abrasive disc by hanging it on your finger and tapping
it lightly with a screwdriver or the like. If the disc does not
produce a resonant, ringing sound it is damaged.
Hand-held, high-speed machines
Our cutting blades are manufactured for high-speed, portable
power cutters. If blades from other manufacturers are used,
ensure that the blades conform to all regulations and
demands that concern this type of power cutter.
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SAFETY INSTRUCTIONS
Diamond blades
Diamond blades consist of a steel body provided with
segments that contain industrial diamonds.
Diamond blades ensure lower costs per cutting operation,
fewer blade changes and a constant cutting depth.
When using diamond blades make sure that it rotates in the
direction indicated by the arrow on the blade.
Always use a sharp diamond blade. Sharpen the blade by
cutting in a soft material such as sandstone or brick.
Diamond blades are available in several hardness classes. A
"soft" diamond blade has a relatively short service life and
large cutting capacity. It is used for hard materials such as
granite and hard concrete. A "hard" diamond blade has a
longer service life and reduced cutting capacity, and should
be used for soft materials such as brick and asphalt.
Material
Diamond blades are ideal for masonry, reinforced concrete
and other composite materials. Diamond blades are not
recommended for cutting metal.
Diamond blades for wet cutting
WARNING! Cool diamond blades for wet
cutting continuously with water to prevent
overheating, which can cause the blade to
break up and eject pieces that can cause
injury.
!
Diamond blades for wet cutting should have water poured
over them during the cutting to cool the blade and bond the
dust.
Diamond blades for dry cutting
Diamond blades for dry cutting are a new generation of blades
that do not require water cooling. However, the blades will still
be damaged by excessive heat. It is most economical to allow
the blade to cool by simply lifting it out from the cut every 30–
60 seconds and letting it rotate in the air for 10 seconds.
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ASSEMBLY
Checking the drive axle and flange
Guard for the blade
washers
The guard must always be fitted on the machine. The guard
for the cutting equipment should be adjusted so that the rear
section is flush with the work piece. Spatter and sparks from
the material being cut are then collected up by the guard and
led away from the user.
Check that the threads on the drive shaft are undamaged.
Check that the contact surfaces of the cutting blade and
flanges are flat, run correctly on the spindle and are free from
foreign objects.
WARNING! A 16 inch blade guard should
only be used on power cutters initially
equipped with a 16 inch blade guard. If a
!
guard obtained as a spare part is fitted on a
power cutter which is equipped with a 12 or
14 inch guard, a 16 inch blade will run too
fast. A cutting blade running at a too high
speed can break or cause serious damage.
Do not use warped, notched, indented or dirty flange
washers. Do not use different dimensions of flange washers.
Fitting the cutting blade
Husqvarna cutting blades are manufactured and approved for
freehand cutting. The paper labels on each side of the blade
are there to distribute the pressure from the flange washer
and prevent the blade from slipping.
The blade is placed on the bushing between the inner flange
washer (A) and the flange washer (B). The flange washer is
turned so that it fits on the axle.
The shaft can be locked using a screwdriver, steel pin or the
like. This is slid in as far as possible. The blade is tightened
clockwise.
Tightening torque for the bolt holding the blade is: 15-25 Nm
(130-215 in.lb).
English – 13
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FUEL HANDLING
Mixing
Fuel
•
Always mix the petrol and oil in a clean container intended
for fuel.
CAUTION!The machine is equipped with a two-stroke engine
and must always been run using a mixture of petrol and two-
stroke engine oil. It is important to accurately measure the
amount of oil to be mixed to ensure that the correct mixture is
obtained. When mixing small amounts of fuel, even small
inaccuracies can drastically affect the ratio of the mixture.
•
Always start by filling half the amount of the petrol to be
used. Then add the entire amount of oil. Mix (shake) the
fuel mixture. Add the remaining amount of petrol.
•
Mix (shake) the fuel mixture thoroughly before filling the
machine’s fuel tank.
WARNING! Always ensure there is adequate
ventilation when handling fuel.
!
Petrol
•
The lowest octane recommended is 90 (RON). If you run
the engine on a lower octane grade than 90 so-called
knocking can occur. This gives rise to a high engine
temperature, which can result in serious engine damage.
Two-stroke oil
•
•
Do not mix more than one month’s supply of fuel at a time.
•
•
•
For best results and performance use HUSQVARNA two-
stroke engine oil, which is specially formulated for our air-
cooled two-stroke engines.
If the machine is not used for some time the fuel tank
should be emptied and cleaned.
Never use two-stroke oil intended for water-cooled
engines, sometimes referred to as outboard oil (rated
TCW).
Fuelling
WARNING!Taking the following precautions,
will lessen the risk of fire:
Never use oil intended for four-stroke engines.
!
Do not smoke or place hot objects near fuel.
Always shut off the engine before refuelling.
Mixing ratio
1:50 (2%) with HUSQVARNA two-stroke oil.
When refuelling, open the fuel cap slowly so
that any excess pressure is released gently.
1:33 (3%) with oils class JASO FB or ISO EGB formulated for
air-cooled, two-stroke engines.
Tighten the fuel cap carefully after refuelling.
Petrol, litre
Two-stroke oil, litre
Always move the machine away from the
refuelling area before starting.
2% (1:50)
0,10
3% (1:33)
0,15
5
10
15
20
0,20
0,30
•
•
Keep the handle dry and free from oil and fuel.
0,30
0,45
Ensure that the fuel is well mixed by shaking the container
before filling the tank.
0,40
0,60
•
Always exercise care when refilling the fuel. Move the
machine at least three metres from the fuelling area
before it is started. Check that the fuel cap is tightened
correctly.
•
Clean around the fuel cap. Clean the fuel and oil tank
regularly.The fuel filter should be changed at least once a
year. Contamination in the tanks causes malfunction.
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STARTING AND STOPPING
Starting a warm engine
Starting and stopping
Use the same starting procedure as for a cold engine but
without setting the choke control in the choke position.
WARNING! Note the following before
starting:
!
Do not start the power cutter without the belt
guard fitted. Otherwise the clutch could
come loose and cause personal injuries.
Always move the machine away from the
refuelling area before starting.
Ensure that you and the machine have a
good working stance and that the cutting
blade can rotate freely.
Starting
Keep people and animals well away from the
working area.
WARNING! The cutting blade rotates when
the engine is started. Make sure it can rotate
freely.
!
Starting a cold engine
Grip the front handle with your left hand.Put your right foot on the
lower section of the rear handle pressing the machine against
the ground. Never twist the starter cord around your hand.
Ignition: Slide the ignition switch to the left.
Choke: Pull the choke control fully out.
Start throttle lock: Press in the throttle trigger lock, throttle
control and then the start throttle lock (A). Release the throttle
control and it is locked in the half throttle position. The lock
releases when the throttle control is pressed in fully.
Grip the starter handle, slowly pull out the cord with your right
hand until you feel some resistance (the starter pawls grip),
now quickly and powerfully pull the cord.
CAUTION! Do not pull the starter cord all the way out and do
not let go of the starter handle when the cord is fully extended.
This can damage the machine.
When the engine starts, quickly apply full throttle to
automatically disengage fast idle.
Decompression valve: Press in the valve to reduce the
pressure in the cylinder, this is to assist starting the power
cutter.The decompression valve should always be used when
starting. The valve automatically returns to its initial position
when the machine starts.
Stopping
The engine is stopped by switching the ignition off using the
stop switch.
English – 15
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MAINTENANCE
Tensioning the drive belt
Belt pulley and clutch
Never start the engine when the belt pulley and clutch are
removed for maintenance.
•
•
The drive belt is fully enclosed and well protected from
dust and dirt.
Carburettor
When tensioning the drive belt, slightly loosen the nuts (A)
holding the cutting head and belt guard.
Your Husqvarna product has been designed and
manufactured to specifications that reduce harmful
emissions. After the engine has used 8-10 tanks of fuel the
engine will be run-in.To ensure that it continues to run at peak
performance and to minimise harmful exhaust emissions after
the running-in period, ask your dealer/service workshop (who
will have a rev counter at their disposal) to adjust your
carburettor.
Function
•
Turn the tension screw so that the nut (B) aligns with the
arrow on the guard. Shake the head to ensure the spring
can tension the belt. The belt now automatically has the
right tension.
WARNING! Do not start the machine without
the cutting arm or cutting head fitted.
Otherwise the clutch could come loose and
cause personal injuries.
!
•
The carburettor governs the engine speed via the throttle.
Air and fuel are mixed in the carburettor.
Needles
•
Tighten the nuts holding the cutting head.
The carburettor is equipped with fixed needles to ensure the
machine always receives the correct mixture of fuel and air.
When the engine lacks power or accelerates poorly, do the
following:
Replacing the drive belt
•
Loosen the two screws (A).
•
•
Check the air filter and replace if necessary.
When this does not help, contact an authorised service
workshop.
Fine adjustment of the idle speedT
Adjust the idle speed using the T screw.When an adjustment
is necessary, first turn the screw clockwise until the blade
starts to rotate. Now turn the screw anti-clockwise until the
blade stops rotating. A correctly adjusted idle speed is set
when the engine accelerates without hesitation.
•
•
•
•
•
•
Turn the tension screw (B) until tensioning stops.
Remove the two screws (A).
Remove the front belt guard (C)
Rec. idle speed: 2700 rpm
Remove the belt from the belt pulley.
Remove the cutting head.
WARNING! If the idle speed cannot be
Remove the screw (D). Remove the side cover.
adjusted so that the cutting attachment
stops, contact your dealer/service
workshop. Do not use the machine until it
has been correctly adjusted or repaired.
!
Fuel filter
•
The fuel filter sits inside the fuel tank.
•
The fuel tank must be protected from contamination when
filling. This reduces the risk of operating disturbances
caused by blockage of the fuel filter located inside the
tank.
•
•
•
Replace the drive belt.
Assemble in the reverse order as set out for dismantling.
Check that the blade guard over the cutting blade is not cracked
or damaged in any other way. Replace when damaged.
•
The filter cannot be cleaned but must be replaced with a
new filter when it is clogged. The filter should be
changed at least once per year.
WARNING! Never use the power cutter
without a blade guard over the cutting blade.
!
16 – English
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MAINTENANCE
2
The paper filter is accessible under cover B. This filter
Air filter
must be replaced/cleaned when the engine's power
drops. The filter is cleaned by shaking. Note that the filter
must not be washed. NOTE! High pressure compressed
air can damage the filter.
Air filters must be regularly cleaned to remove dust and dirt in
order to avoid:
•
•
•
•
•
Carburettor malfunctions
Starting problems
Loss of engine power
An air filter that has been in use for a long time cannot be
cleaned completely.The filter must therefore be replaced with
a new one at regular intervals. A damaged air filter must
always be replaced.
Unnecessary wear to engine parts.
Excessive fuel consumption.
The air filter system consists of an oiled foam plastic filter (1)
and a paper filter (2):
IMPORTANT INFORMATION Poor maintenance of the air
filter will cause carbon build-up on the spark plug and
abnormal wear to engine parts.
Starter
1
The foam plastic filter is easily accessible under the filter
cover A.This filter should be checked weekly and replaced
if necessary. In order to obtain a good filtering effect, the
filter must be replaced regularly or cleaned and oiled. A
special HUSQVARNA oil has been produced for this
purpose.
WARNING! When the recoil spring is wound
up in the starter housing it is under tension
and can, if handled carelessly, pop out and
cause personal injury.
!
Always be careful when changing the recoil
spring or the starter cord. Always wear
protective goggles.
A
B
Changing a broken or worn starter cord
•
•
Loosen the filter and cylinder cover.
Remove the foam plastic filter.Wash the filter well in tepid
soapy water. After cleaning, rinse the filter well in clean
water. Squeeze out and allow the filter to dry. NOTE! High
pressure compressed air can damage the foam.
Loosen the screws that hold the starter against the
crankcase and remove the starter.
Put the filter in a plastic bag and pour the filter oil over it.
Knead the plastic bag to distribute the oil. Squeeze the
excess oil out of the filter inside the plastic bag and pour
off the excess before fitting the filter to the machine. Never
use common engine oil.This would drain through the filter
quite quickly and collect in the bottom.
•
Pull out the cord approx. 30 cm and hook it into the notch
in the rim of the pulley. Release the recoil spring by letting
the pulley rotate slowly backwards.
English – 17
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MAINTENANCE
•
Remove any remnants of the old starter cord and check
Changing a broken recoil spring
that the return spring works. Insert the new starter cord
through the hole in the starter housing and in the cord
pulley.
•
•
•
Undo the bolt in the centre of the pulley and remove the
pulley.
Bear in mind that the return spring lies tensioned in the
starter housing.
Loosen the bolts holding the spring cassette.
•
Secure the starter cord around the cord pulley as
illustrated. Tighten the fastening well and ensure that the
free end is as short as possible. Secure the end of the
starter cord in the starter handle.
•
•
Guide the cord through the cut-out in the periphery of the
pulley and wind the cord 3 times clockwise around the
centre of the starter pulley.
•
•
Remove the recoil spring by turning the starter over and
loosen the hooks, with the help of a screwdriver. The
hooks hold the return spring assembly on the starter.
Lubricate the recoil spring with light oil. Fit the pulley and
tension the recoil spring.
Fitting the starter
Now pull the starter handle and in doing so tension the
spring. Repeat the procedure once more, but this time
with four turns.
•
To fit the starter, first pull out the starter cord and place the
starter in position against the crankcase. Then slowly
release the starter cord so that the pulley engages with
the pawls.
•
•
Note that the starter handle is drawn to its correct home
position after tensioning the spring.
Check that the spring is not drawn to its end position by
pulling out the starter line fully. Slow the starter pulley with
your thumb and check that you can turn the pulley at least
a further half turn.
Tensioning the recoil spring
•
Hook the starter cord in the notch in the pulley and turn the
starter pulley about 2 turns clockwise.
•
Fit and tighten the screws that hold the starter.
CAUTION! Check that the pulley can be turned at least a
further 1/2 turn when the starter cord is pulled all the way
out.
18 – English
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MAINTENANCE
Spark plug
Cooling system
To keep the working temperature as low as possible the
machine is equipped with a cooling system.
The spark plug condition is influenced by:
•
•
•
Incorrect carburettor adjustment.
Wrong fuel mixture (too much oil).
A dirty air filter.
The cooling system consists of:
These factors cause deposits on the spark plug electrodes,
which may result in operating problems and starting
difficulties.
1
2
3
4
5
Air intake on the starter.
Air guide plate.
Fins on the flywheel.
Cooling fins on the cylinder.
Cylinder cover
•
If the machine is low on power, difficult to start or runs
poorly at idle speed: always check the spark plug first
before taking any further action. If the spark plug is dirty,
clean it and check that the electrode gap is 0.5 mm. The
spark plug should be replaced after about a month in
operation or earlier if necessary.
Clean the cooling system with a brush once a week, more
often in demanding conditions. A dirty or blocked cooling
system results in the machine overheating which causes
damage to the piston and cylinder.
Muffler
The muffler is designed to reduce the noise level and to direct
the exhaust gases away from the operator.The exhaust gases
are hot and can contain sparks, which may cause fire if
directed against dry and combustible material.
CAUTION! Always use the recommended spark plug type!
Use of the wrong spark plug can damage the piston/cylinder.
Never use a machine with a defective muffler.
English – 19
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MAINTENANCE
General maintenance instructions
Below you will find some general maintenance instructions. If you have more questions, contact your service agent.
Daily maintenance
1
2
3
4
5
6
7
Check that the components of the throttle control work smoothly (throttle control and throttle trigger lock).
Check the tension of the drive belt.
Check the condition of the blade and the drive gear.
Check the condition of the blade guard.
Check the starter and starter cord and clean the outside of the starter unit’s air intake.
Check that nuts and screws are tight.
Check that the stop switch works correctly.
Weekly maintenance
8
9
Check, clean or replace the main filter.
Check that the handles and vibration damping elements are not damaged.
10 Clean the spark plug. Check that the electrode gap is 0.5 mm.
11 Clean the fins on the flywheel. Check the starter and the recoil spring.
12 Clean the cooling fins on the cylinder.
13 Check that the muffler is securely attached and not damaged.
14 Check the operation of the carburettor.
Monthly maintenance
15 Check the paper filter
16 Check the clutch centre, drive gear and clutch spring for wear.
17 Clean the outside of the carburettor.
18 Check the fuel filter and the fuel hose. Replace if necessary.
19 Clean the inside of the fuel tank.
20 Check all cables and connections.
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TECHNICAL DATA
K960
K960
Engine
3
Cylinder displacement, cm
Cylinder bore, mm
Stroke, mm
93,6
56
38,0
Idle speed, rpm
2700
Recommended max. speed, rpm
Power, kW/ rpm
9300 (+/- 150)
4,5/9000
Ignition system
Manufacturer of ignition system
Type of ignition system
Spark plug
SEM
CD
NGK BPMR 7A/
Champion RCJ 6Y
Electrode gap, mm
0,5
Fuel and lubrication system
Manufacturer of carburettor
Carburettor type
Walbro
RWJ-1
1,0
Fuel tank capacity, litre
Weight
Power cutter without fuel and cutting blade, kg
12” (300 mm)
10,4
10,6
11,4
14” (350 mm)
16” (400 mm)
Noise emissions
(see note 1)
Sound power level, measured dB(A)
114
116
Sound power level, guaranteed L dB(A)
WA
Sound levels
(see note 2)
Equivalent sound pressure level at the operator’s ear,
measured according to EN 1454 dB(A)
102
Vibration levels
Handle vibrations measured according to ISO 19432
12”
4,1
4,3
14”
4,3
4,8
16”
4,2
4,1
2
Front handle, equivalent value, m/s
2
Rear handle, equivalent value, m/s
Note 1: Noise emissions in the environment measured as sound power (L ) in conformity with EC directive 2000/14/EC.
WA
Note 2: Equivalent sound pressure level is calculated as the time-weighted energy total for sound pressure levels under various
working conditions with the following time distribution: 1/2 idling and 1/2 max speed.
Cutting equipment
Cutting blade Max. peripheral speed, m/s Max. speed of output shaft, rpm
12” (300 mm)
14” (350 mm)
16” (400 mm)
80
4725
4725
3705
100
100
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TECHNICAL DATA
EC-declaration of conformity
(Applies to Europe only)
Husqvarna Construction Products, SE-433 81 Partille, Sweden, tel: +46-31-949000, declares under sole responsibility that the
power cutter Husqvarna K960 dating from 2006 serial numbers and onwards (the year is clearly stated on the rating plate, followed
by the serial number), complies with the requirements of the COUNCILíS DIRECTIVE:
•
•
•
of June 22, 1998 ”relating to machinery” 98/37/EC, annex IIA.
of May 3, 1989 ”relating to electromagnetic compatibility” 89/336/EEC, and applicable supplements.
of May 8, 2000 ”relating to the noise emissions in the environment” 2000/14/EC.
For information relating to noise emissions, see the chapter Technical data.
The following standards have been applied: SS-EN ISO 12100:2003, EN-ISO 55012:2002, EN 1454, ISO 19432
SMP Swedish Maskinprovning AB, Fyrisborgsgatan 3, SE-754 50 Uppsala, Sweden, has carried out the assessment of conformity
in accordance with annex V of the Directive 2000/14/EC. The certificate has the number:01/169/015
Partille 1 September 2006
Ove Donnerdal, Development Manager
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22 – English
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1150209-26
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2006-12-08
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