Husqvarna Lawn Mower Z4818BIA 968999250 User Manual

Operator´s manual  
Z4818BIA/968999250  
Please read the operator’s manual carefully and make sure you  
understand the instructions before using the machine.  
English  
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OPERATOR’S MANUAL  
RIDER  
Z4818  
Maintenance ......................................................... 35  
Contents  
Maintenance Schedule...................................... 35  
Battery............................................................... 37  
Ignition System.................................................. 38  
Checking the Safety System............................. 39  
Checking the Engine's Cooling Air Intake ......... 40  
Checking and Adjusting the Throttle Cable....... 40  
Checking and Adjusting the Choke Cable......... 40  
Replacing the Air Filter...................................... 41  
Replacing the Fuel Filter ................................... 42  
Checking the Fuel Pump’s Air Filter.................. 42  
Checking Tire Pressures................................... 42  
Checking the Parking Brake.............................. 43  
Checking the V-belts......................................... 43  
Deck belt ........................................................... 43  
IZT belt.............................................................. 45  
Checking the Blades ......................................... 46  
Adjusting the Mower Deck ................................ 48  
Cleaning and Washing...................................... 52  
Caster Wheels................................................... 52  
Hardware........................................................... 52  
Parking brake.................................................... 53  
Tracking adjustment.......................................... 53  
Lubrication............................................................ 54  
Lubrication Schedule......................................... 54  
General ............................................................. 54  
Lubricating the Cables ...................................... 55  
Lubricating in Accordance with the Lubrication  
Schedule ........................................................... 55  
Trouble Shooting Guide ...................................... 59  
Storage.................................................................. 62  
Winter Storage .................................................. 62  
Service .............................................................. 62  
Wiring diagram ..................................................... 63  
Technical Data...................................................... 64  
Accessories....................................................... 66  
Torque Specifications........................................ 66  
Conformity Certificates........................................ 67  
USA requirements............................................. 67  
Service Journal .................................................... 68  
Delivery Service ................................................ 68  
After the First 5-8 Hours.................................... 69  
25-Hour Service ................................................ 70  
50-Hour Service ................................................ 71  
100-Hour Service .............................................. 72  
300-Hour Service .............................................. 73  
At Least Once Each Year.................................. 74  
Contents...................................................................1  
Introduction .............................................................3  
Congratulations....................................................3  
General ................................................................3  
Driving and Transport on Public Roads ...............3  
Towing .................................................................3  
Operating .............................................................3  
Good Service .......................................................4  
Manufacturing Number ........................................4  
Symbols and Decals ...............................................5  
Safety Instructions..................................................7  
General Use.........................................................7  
Driving on Slopes.................................................9  
Children..............................................................10  
Maintenance ......................................................11  
Transport............................................................13  
Customer responsibilities...................................14  
Controls .................................................................15  
Control Locations...............................................15  
1. Tension Relief Lever......................................16  
2. Parking Brake ................................................16  
3. Motion Control Levers....................................17  
4. Fuel Shut Off Valve........................................18  
5. Seat adjustment knobs ..................................18  
6. Refueling........................................................19  
7. By pass linkage..............................................20  
8. Fuses .............................................................20  
9. Hour Meter.....................................................21  
10. Choke Control..............................................21  
11. Ignition Switch..............................................21  
12. Throttle Control ............................................22  
13. Blade switch.................................................22  
14. Cutting height pedal.....................................23  
Accessories........................................................23  
Operation ...............................................................24  
Training..............................................................24  
Before Starting...................................................25  
Starting the Engine ............................................25  
To start an engine with a weak battery ..............29  
Running..............................................................30  
Operating on hills...............................................31  
Mowing Tips.......................................................32  
Stopping the Engine...........................................33  
Moving by Hand.................................................34  
English-1  
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WARNING!  
Failure to follow cautious operating practices can result in serious injury to the  
operator or other persons. The owner must understand these instructions, and must  
allow only trained persons who understand these instructions to operate the mower.  
Each person operating the mower must be of sound mind and body and must not be  
under the influence of any mind altering substance.  
WARNING!  
Engine exhaust, some of its constituents, and certain vehicle componets contain or  
emit chemicals known to the State of California to cause cancer and birth defects or  
other reproductive harm.  
WARNING!  
Battery posts, terminals and related accessories contain lead and lead compounds,  
chemicals known to the State of California to cause cancer and birth defects or other  
reproductive harm. Wash hands after handling.  
English-2  
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INTRODUCTION  
Introduction  
Congratulations  
Thank you for purchasing a Husqvarna ride-on mower. This machine is built for the greatest efficiency and  
rapid mowing primarily of large areas. Controls in one place and a hydrostatic transmission regulated by  
steering controls also contribute to the machine’s performance.  
This manual is a valuable document. Following the instructions (use, service, maintenance, etc.)  
can considerably increase the lifespan of your machine and even increase its resale value.  
If you sell your machine, be sure to give the operator’s manual to the new owner.  
The final chapter of this operator’s manual comprises a Service Journal. Ensure that service and repair  
work is documented. A well kept service journal reduces service costs for the season-based maintenance  
and affects the machine’s resale value. Take the operator’s manual along when the machine is left to the  
workshop for service.  
General  
In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal  
driving direction.  
Continuous dedication to improve our products require that specifications and design are subject to change  
without notice.  
Driving and Transport on Public Roads  
Check applicable road traffic regulations before driving or transporting on public roads. If the machine is  
transported, you must always use approved fastening equipment and ensure that the machine is well  
anchored.  
Towing  
Do not tow this machine, it may cause damage to the drive system.  
Do not tow any trailers, etc with this mower. They may jackknife or overturn causing damage to the mower  
and possibly serious injury to the operator.  
Operating  
This machine is constructed only for mowing grass on lawns and other free and even ground without  
obstacles such as stones, tree stubs, etc. The machine can also be used for other tasks when equipped  
with special accessories provided by the manufacturer, for which the operating instructions are provided in  
conjunction with delivery. All other types of use are incorrect. The manufacturer’s directions concerning  
operation, maintenance, and repairs must be carefully followed.  
Lawnmowers and all power equipment, can be potentially dangerous if used improperly. Safety requires  
good judgement, careful use in accordance with these instructions and common sense.  
The machine must only be operated, maintained, and repaired by persons that are familiar with the  
machine’s special characteristics and who are well versed in the safety instructions.  
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic  
regulations must be followed without fail.  
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for  
any resulting personal injury or property damage.  
English-3  
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INTRODUCTION  
Good Service  
Husqvarna’s products are sold all over the world and only in specialized retail stores with complete service.  
This ensures that you as a customer receive only the best support and service. Before the product is  
delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certificate  
in the Service Journal in this operator’s manual.  
When you need spare parts or support in service questions, warranty issues, etc., please consult  
the following professional:  
This Operator’s Manual belongs to the  
machine with manufacturing number:  
Engine  
Transmission  
Manufacturing Number  
The machine’s manufacturing number can be found on the printed plate affixed to the left in the engine  
compartment. Stated on the plate, from the top are:  
The machine’s type designation (I.D.).  
The manufacturer's type number (Model).  
The machine’s serial number (Serial no.)  
Please state the type designation and serial number when ordering spare parts.  
The engine’s manufacturing number is stamped on one of the valve covers.  
The plate states:  
The engine’s model.  
The engine’s type.  
Code  
Please state these when ordering spare parts.  
The Hydro Drive IZ gears have a barcode decal affixed to the rear of the gears.  
English-4  
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SYMBOLS AND DECALS  
Symbols and Decals  
These symbols are found on the machine and in the operator’s manual.  
Study them carefully so that you know what they mean.  
WARNING!  
Xxxxxxx xxxx xxxxxxxx xxx x  
Xxxxx xxxxxx xx.  
xx xxxxxxxx xxxxx xxx xx.  
Used in this publication to notify the reader of a risk of personal injury, particularly if the reader should  
neglect to follow instructions given in the manual.  
IMPORTANT INFORMATION  
Xxxxxxx xxxx xxxxxxxx xxx xxx  
xxxx xxxxxx xx.  
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should  
neglect to follow instructions given in the manual. Used also when there is a potential for misuse or  
misassembly.  
Reverse  
Warning!  
Neutral  
Fast  
Slow  
Choke  
Fuel  
Parking brake  
CE conformity  
marking. Only for  
European market  
Do not touch rotating  
parts  
Warning! Rotating  
blades, keep away from  
the discharge deck  
Battery acid is corrosive, explosive,  
and flammable  
Do not stand here  
Noise emissions to the surroundings  
in accordance with the European  
Union’s directive. The machine’s  
emission is stated in the chapter  
TECHNICAL DATA and on the decals.  
Only machines for European  
market  
Use protective gloves  
Use protective glasses  
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SYMBOLS AND DECALS  
Keep a safe  
distance from  
the machine.  
Use on  
slopes no  
greater  
No  
Shut off engine  
& remove key  
before  
Read  
Operator´s  
Manual.  
passengers  
than 10°.  
performing any  
maintenance or  
repair work.  
Careful  
backing up,  
watch for  
Whole  
body  
exposure  
to thrown  
objects.  
Severing  
of fingers  
& toes.  
Careful going  
forward,  
watch for  
Do not open  
or remove  
safety  
shields while  
engine is  
running.  
other people.  
other people.  
Moving sharp blades  
under cover  
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SAFETY INSTRUCTIONS  
Safety Instructions  
These instructions are for your safety. Read them carefully.  
WARNING!  
This symbol means that important safety instructions need to be emphasized. It  
concerns your safety.  
General Use  
Read all instructions in this operator’s  
manual and on the machine before  
starting it. Ensure that you understand  
them and then abide by them.  
Learn how to use the machine and its  
controls safely and learn how to stop  
quickly. Also learn to recognize the  
safety decals.  
Only allow the machine to be used by  
adults who are familiar with its use.  
8011-512  
Read the operator’s manual before starting the  
machine  
Make sure nobody else is in the vicinity  
of the machine when you start the  
engine, engage the drive, or run the  
machine.  
Make sure animals and people maintain  
a safe distance from the machine.  
Stop the machine if someone enters the  
work area.  
Clear the area of objects such as stones,  
toys, steel wire, etc. that may become  
caught in the blades and thrown out.  
Beware of the discharge deck and do not  
point it at any one. Do not use the  
machine without the discharge deck in  
place.  
8011-513  
Clear the area of objects before mowing  
Stop the engine and prevent it from  
starting before you clean the discharge  
deck.  
Remember that the operator is  
responsible for dangers or accidents.  
Never take passengers. The machine is  
only intended for use by one person.  
Always look down and behind before and  
during reversing maneuvers. Keep a look  
out for both large and small obstacles.  
8011-520  
Slow down before turning.  
Never take passengers  
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SAFETY INSTRUCTIONS  
Shut down the blades when not mowing.  
WARNING!  
Be careful when mowing around fixed  
objects, so that the blades do not hit  
them. Never drive over foreign objects.  
Engine exhaust and certain  
vehicle components contain  
or emit chemicals considered  
to cause cancer, birth defects,  
or other reproductive system  
damage. The engine exhaust  
contains carbon monoxide,  
which is a colorless, poisonous  
gas. Do not use the machine  
in enclosed spaces.  
Only use the machine in daylight or in  
other well-lit conditions. Keep the  
machine a safe distance from holes or  
other irregularities in the ground. Pay  
attention to other possible risks.  
Never use the machine if you are tired, if  
you have consumed alcohol, or if you are  
taking other drugs or medication that can  
affect your vision, judgment, or  
coordination.  
Beware of traffic when working near or  
crossing a road.  
Never leave the machine unsupervised  
with the engine running. Always shut  
down the blades, pull back the parking  
brake, stop the engine, and remove the  
ignition key before leaving the machine.  
Never allow children or other persons not  
trained in the use of the machine to use  
or service it. Local laws may regulate the  
age of the user.  
8011-518  
Keep children away from the work area  
WARNING!  
When using the machine, approved personal protective equipment shall be  
used. Personal protective equipment cannot eliminate the risk of injury but it  
will reduce the degree of injury if an accident does happen. Ask your retailer  
for help in choosing the right equipment.  
Make sure that you have first aid equipment  
close at hand when using the machine.  
Never use the machine when barefoot.  
Always wear protective shoes or boots,  
preferably with steel toecaps.  
Always wear approved protective glasses  
or a full visor when assembling or driving.  
Always wear gloves when handling the  
blades.  
Never wear loose clothing that can get caught  
in moving parts.  
Use ear protectors to avoid damage to  
hearing.  
8011-670  
Personal protective equipment  
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SAFETY INSTRUCTIONS  
Driving on Slopes  
Driving on slopes is one of the operations  
where the risk is greatest that the driver will  
lose control or the machine will tip over, which  
can result in serious injury or death. All  
slopes require extra caution. If you cannot  
reverse up a slope or if you feel unsure,  
do not mow the slope.  
Do as follows  
Remove obstacles such as stones,  
tree branches, etc.  
Watch out for and avoid driving over  
furrows, holes, and bumps. On uneven  
terrain, the machine can tip more easily.  
Long grass can hide obstacles.  
Mow up and down, not side-to-side.  
Drive evenly and slowly. Use small  
movements of the steering controls.  
Be extra cautious with any additional  
equipment, which can alter the  
machine’s stability.  
6003-004  
Mow up and down, not side-to-side  
If the machine stops while going uphill,  
disengage blades and back down slowly.  
Do not  
Do not make sudden changes in speed  
or direction.  
Do not drive the mower on terrain that  
slopes more than 10°.  
Do not mow near verges, ditches, or  
banks. The machine can suddenly spin  
around if a wheel goes over the edge of  
a drop or ditch, or if an edge gives way.  
Do not mow wet grass. It is slippery, and  
the tires can lose their grip, so that the  
machine slides.  
Do not try to stabilize the machine by  
putting a foot on the ground.  
8011-519  
Be extra cautious when driving on slopes  
Do not drive near verges or ditches  
when cleaning the machine.  
Do not turn on slopes unless necessary,  
and then, turn slowly and gradually  
downhill, if possible.  
Avoid starting or stopping on a slope. If  
the tires begin to slip, shut down the  
blades and drive slowly straight down the  
slope.  
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SAFETY INSTRUCTIONS  
Children  
Serious accidents may occur if you fail to  
be on guard for children in the vicinity of  
the machine. Children are often attracted  
to the machine and mowing work. Never  
assume that children will stay put where  
you last saw them.  
Keep children away from the mowing  
area and under close supervision by  
another adult.  
Keep an eye out and shut off the  
machine if children enter the work area.  
8011-517  
Before and during a reversing maneuver,  
look backward and downward for small  
children.  
Never allow children to operate the machine  
Never allow a child to ride with you.  
They can fall off and injure themselves  
seriously or prevent risk-free  
maneuvering of the machine.  
Never allow children to operate the  
machine.  
Be particularly cautious near corners,  
bushes, trees, or other objects that block  
your view.  
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SAFETY INSTRUCTIONS  
Maintenance  
WARNING!  
The engine must not be started when the driver’s floor plate or any protective plate  
for the mower deck’s drive belt is removed.  
Stop the engine. Prevent the engine from  
starting by removing the spark plug  
cables from the spark plugs or by  
removing the ignition key before making  
any adjustments or performing  
maintenance.  
Never fill the fuel tank indoors.  
Fuel and fuel fumes are poisonous and  
extremely flammable. Be especially  
cautious when handling fuel, as  
carelessness can result in personal  
injury or fire.  
Only store fuel in containers approved for  
the purpose.  
Never remove the fuel tank cap and  
never fill the fuel tank while the engine is  
8011-516  
running.  
Never fill the fuel tank indoors  
Allow the engine to cool before refueling.  
Do not smoke. Do not fill fuel in the  
vicinity of sparks or open flames.  
WARNING!  
If leaks arise in the fuel system, the  
engine must not be started until the  
problem has been resolved.  
The engine and the exhaust  
system, become very warm  
during operation.  
Store the machine and fuel in such a way  
that there is no risk of leaking fuel or fuel  
vapor leading to damages.  
Risk for burns if touched.  
Check the fuel level before each use and  
leave space for the fuel to expand,  
because the heat from the engine and  
the sun may otherwise cause the fuel to  
expand and overflow.  
Always use protective glasses  
when handling the battery.  
Avoid overfilling. If you spill fuel on the  
machine, wipe up the spill and wait until it  
has evaporated before starting the  
engine. If you have spilled fuel on your  
clothing, change your clothing.  
WARNING!  
The battery contains lead and  
lead compounds, chemicals that  
are considered to cause cancer,  
birth defects, and other  
reproductive system damage.  
Wash your hands after touching  
the battery.  
Allow the machine to cool before taking  
any actions in the engine compartment.  
Be very careful when handling battery acid.  
Acid on skin can cause serious corrosive  
burns. If you spill battery acid on your skin,  
rinse immediately with water.  
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SAFETY INSTRUCTIONS  
Acid in the eyes can cause blindness,  
contact a doctor immediately.  
Be careful when servicing the battery.  
Explosive gases form in the battery. Never  
perform maintenance on the battery when  
smoking or near open flames or sparks.  
The battery can explode and cause serious  
injury/damage.  
Ensure that nuts and bolts, especially the  
fastening bolts for the blade attachments,  
are properly tightened, torqued and that  
the equipment is in good condition.  
6003-009  
Do not modify safety equipment. Check  
regularly to be sure it works properly.  
The machine must not be driven with  
defective or unmounted protective  
plates, protective cowlings, safety  
switches, or other protective devices.  
Do not smoke when performing maintenance on the  
battery. The battery can explode and cause serious  
injury/damage  
Do not change the settings of governors  
and avoid running the engine with overly  
high engine speeds. If you run the  
engine too fast, you risk damaging the  
machine components.  
Sparking can occur when working with the  
battery and the heavy cables of the starter  
circuit. This can cause battery explosion, fire or  
eye injury. Sparking in this circuit can not occur  
after the chassis cable (normally negative, black)  
is removed from the battery.  
8009-728  
WARNING!  
Risk of sparking  
Avoid electrical sparking and its  
consequences by the following  
routines:  
Use protective goggles.  
Ensure that the fuel filler cap is mounted and no  
flammable substances is stored in an open  
vessel.  
Never work with the starter circuit if there is  
spilled fuel.  
Disconnect the chassis cable from the battery  
first and reconnect it last.  
Do not make a bridge short curcuit across the  
starter relay to run the starter.  
Never use the machine indoors or in spaces  
lacking proper ventilation. The exhaust fumes  
contain carbon monoxide, an odorless,  
poisonous, and lethal gas.  
8011-515  
Never drive the machine in an enclosed space  
English-12  
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SAFETY INSTRUCTIONS  
Stop and inspect the equipment if you  
run over or into anything. If necessary,  
make repairs before starting.  
Use protective glasses for  
maintenance work.  
Never make adjustments with the engine  
running.  
The machine is tested and approved only  
with the equipment originally provided or  
recommended by the manufacturer.  
The blades are sharp and can cause  
cuts and gashes. Wrap the blades or use  
protective gloves when handling them.  
Check the parking brake’s functionality  
regularly. Adjust and service as  
necessary.  
The mulch blades should only be used in  
familiar areas when higher quality  
mowing is desired .  
Reduce the risk of fire by removing  
grass, leaves, and other debris that may  
have accumulated on the machine. Allow  
the machine to cool before putting it in  
storage.  
8011-644  
Clean the machine regularly  
Transport  
The machine is heavy and can cause  
serious crushing injuries. Be extra  
cautious when it is loaded on or  
unloaded from a vehicle or trailer.  
Use an approved trailer to transport the  
machine. Activate the parking brake, turn  
off the fuel supply, and fasten the  
machine with approved fastening  
devices, such as bands, chains, or  
ropes, when transporting.  
IMPORTANT INFORMATION  
The parking brake is not sufficient to lock  
the machine in place during transport.  
Ensure that the machine is well fastened  
to the transport vehicle. Always reverse  
the machine onto the transport vehicle to  
avoid tipping it over.  
Check and abide by local traffic  
regulations before transporting or driving  
the machine on any road.  
Do not tow this machine, it may cause  
damage to the drive system.  
Do not tow any trailers, etc with this  
mower. They may jackknife or overturn  
causing damage to the mower and  
possibly serious injury to the operator.  
English-13  
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SAFETY INSTRUCTIONS  
Customer responsibilities  
Read and observe the safety rules.  
Follow a regular schedule in maintaining,  
caring for and using your mower.  
Follow the instructions under  
"Maintenance” and "Storage” sections of  
this owner’s manual.  
WARNING!  
This mower is equipped with an internal combustion engine and should not be  
used on or near any unimproved forest-covered, bush-covered or grass-covered  
land unless the engine’s exhaust system is equipped with a spark arrester  
meeting applicable local or state laws (if any). If a spark arrester is used, it should  
be maintained in effective working order by the operator.  
A spark arrester for the muffler is available through your authorized Husqvarna dealer.  
English-14  
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CONTROLS  
Controls  
This operator’s manual describes the  
Husqvarna Zero Turn Rider. The rider is fitted  
with a Briggs and Stratton four-stroke V-Twin  
engine developing 18 horse power.  
Transmission from the engine is made via two  
belt-driven hydraulic gears, one for each  
drive wheel. Using the left and right steering  
controls, the flow is regulated and thereby the  
direction and speed.  
8011-710  
Zero Turn Rider  
8011-769  
Locations of the controls  
Control Locations  
Page  
Page  
20  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
Tension relief lever  
Parking brake  
16  
16  
17  
18  
18  
19  
20  
8.  
9.  
Fuses  
Hour meter  
21  
Motion control levers  
Fuel shut off valve  
Seat adjustment knobs  
Fuel tank cap  
10. Choke control  
11. Ignition switch  
12. Throttle control  
13. Blade switch  
21  
21  
22  
22  
By pass linkage  
14. Cutting height pedal  
23  
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CONTROLS  
1. Tension Relief Lever  
Used to release the belt tension on the deck  
belt for ease in removing or replacing the belt.  
CZ20  
Tension relief lever  
IMPORTANT INFORMATION  
The machine must be absolutely stand still  
when applying the parking brake.  
2. Parking Brake  
The parking brake is found on the left of the  
machine. Pull the lever backward to activate  
the brake and forward to release it.  
8011-711  
Parking brake not activated  
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CONTROLS  
3. Motion Control Levers  
The machine’s speed and direction are  
continuously variable using the two steering  
controls. The steering controls can be moved  
forward or backward about a neutral position.  
Furthermore, there is a neutral position,  
which is locked if the steering controls are  
moved outward.  
When both controls are in the neutral position  
(N), the machine stands still.  
By moving both controls an equal amount  
forward or backward, the machine moves in a  
straight line forward or backward respectively.  
8011-789  
Steering controls  
In order, for example, to turn right while  
moving forward, move the right control  
towards the neutral position. The rotation of  
the right wheel is reduced and the machine  
turns to the right.  
WARNING!  
The machine can turn very  
rapidly if one steering control  
is moved much further forward  
than the other.  
Zero turn can be achieved by moving one  
control backward (behind the neutral position)  
and carefully moving the other steering  
control forward from its neutral position. The  
rotation direction when zero turning is  
determined by which steering control is  
moved backward behind the neutral position.  
If the left steering control is pulled backward,  
the machine turns to the left. Use extra care  
when using this maneuver.  
If the steering controls are in uneven  
positions when standing still or do not fit in  
the slots for moving the controls outward,  
they can be adjusted.  
1
2
4
3
Tracking  
If the mower is not tracking straight, check  
the air pressure in both rear tires.  
Recommended air pressure is 15 psi. (1 bar)  
Tracking must be checked on a flat and level  
concrete or blacktop surface. If the unit still  
does not track straight contact your  
8011-791  
1
2
3
4
Forward  
Neutral  
Neutral slot, Neutral lock  
Reverse  
Husqvarna workshop for adjustments.  
Motion control lever pattern (right side)  
English-17  
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CONTROLS  
4. Fuel Shut Off Valve  
The fuel shut off valve is located under the  
fuel tank. The valve has two positions;  
ON and OFF.  
8011-712  
Fuel shut off valve in OFF position  
5. Seat adjustment knobs  
The seat can be adjusted lengthways. When  
making adjustments, loosen the four knobs  
under the seat pan, after which the seat can  
be moved backward or forward.  
CZ-1  
Lengthways adjustment  
English-18  
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CONTROLS  
6. Refueling  
The machine has one fuel tank, just behind  
the seat. The tank volume is 5.4 gallons  
(20.4 liters).  
The engine will run on a minimum of 85-  
octane unleaded gasoline (no oil mix).  
Environmentally adapted alkylate gasoline  
can be used beneficially. See also Technical  
Data concerning ethanol fuel. Methanol fuel is  
not allowed.  
WARNING!  
Gasoline is highly flammable.  
Observe caution and fill the  
tank outdoors  
8011-761  
Fuel tank  
(see the safety rules).  
IMPORTANT INFORMATION  
Experience indicates that alcohol  
blended fuels (called gasohol, ethanol or  
methanol) can attract moisture which  
leads to separation and formation of  
acids during storage. Acidic gas can  
damage the fuel system of an engine  
while in storage. To avoid engine  
problems, the fuel system should be  
emptied before storage of 30 days or  
longer. Drain the gas tank, start the  
engine and let it run until the fuel lines  
and carburetor are empty. Use fresh fuel  
the next season. See Storage  
WARNING!  
Fill to bottom of filler neck. Do  
not overfill. Wipe off any  
spilled oil or fuel. Do not store,  
spill or use gasoline near an  
open flame.  
When operating in temperatures below 32° F.  
(0° C.), use fresh, clean winter grade gasoline  
to help insure good cold weather starting.  
Instructions for additional information.  
Never use engine or carburetor cleaners  
in the fuel tank or permanent damage  
may occur.  
English-19  
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CONTROLS  
7. By pass linkage  
When pushing or pulling the mower, be sure  
to engage the IZT (Integraded Zeroturn  
Transaxle) bypass linkages. The IZT bypass  
linkages are located on the rear of the frame,  
below the rear engine guard.  
Raise the deck into the highest cutting  
position.  
CZ10  
1. IZT Bypass linkage  
Bypass linkages  
Pull the IZT bypass linkages out and into  
the slots and release so that it is held in  
the bypass position.  
To reengage the IZT’s to drive, reverse  
the above procedure.  
1
2
CZ12  
1. Head outside of rear deck  
2. IZT Bypass linkage in bypass position  
Bypass position  
8. Fuses  
The fuses are located in a holder at the right  
hand side of the battery compartment. They  
are flat pin fuses of the same type used in  
automobiles.  
There are two fuses, as well as sockets for  
two spare fuses.  
Fuse ratings and functions:  
20 A, Primary fuse.  
7.5 A, Mower deck coupling.  
Socket for spare fuse.  
Socket for spare fuse.  
8011-714  
Fuses  
English-20  
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CONTROLS  
9. Hour Meter  
The hour meter displays the total operating  
time.  
It will flash CHG OIL (Change Oil) at 50 hour  
intervals. The flash duration is one hour  
before and one hour after the interval. The  
CHG OIL icon will come on and shut off  
automatically. The hour meter can not be  
manually reset.  
8011-759  
Hour meter  
10. Choke Control  
The choke control is used for cold starts in order  
to provide the engine with a richer fuel mixture.  
For cold starts the control should be pulled  
out.  
8011-756  
Choke control  
11. Ignition Switch  
The ignition key is placed on the control panel  
and is used to start and stop the engine.  
IMPORTANT INFORMATION  
Do not run the starter for more than five  
seconds each time. If the engine does not  
start, wait about 10 seconds before re-  
trying.  
8011-758  
Ignition key  
English-21  
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CONTROLS  
12. Throttle Control  
The throttle control regulates the engine  
speed and thereby the rate of rotation of the  
blades, assuming the blade switch is pulled  
out, see Engaging the Mower Deck.  
In order to increase or decrease the engine  
speed, the control is moved forward or  
backward respectively.  
Avoid idling the engine for long periods, as  
there is a risk of fouling the spark plugs.  
USE FULL THROTTLE WHEN MOWING, for  
best mower performance and battery  
charging.  
8011-757  
Throttle control  
13. Blade switch  
In order to engage the mower deck, pull the  
knob out; the mower blades are disengaged  
when the knob is depressed.  
8011-760  
Blade Switch  
English-22  
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CONTROLS  
14. Cutting height pedal  
The deck cutting height is obtained by  
pressing the foot pedal forward to lift the  
deck. To lower the deck, you apply pressure  
to the top side of the foot pedal and allow it to  
pivot while allowing the lift arm to rotate to the  
rear of the unit. To stop in a desired cutting  
position, rotate the foot pedal down into the  
notch in the height plate. The cutting height  
range is from 1 1/2" (38 mm) to 4 1/2"  
(114 mm) in 1/2" (13 mm) increments. The  
heights are measured from the ground up to  
the blade tip with the engine not running.  
Cz-8  
1. Foot pedal  
2. Lift arm  
IMPORTANT INFORMATION  
In order to obtain an even cutting height it  
is important that the air pressure in all  
four tires is the same 15 psi (1 bar).  
3. Height plate  
Cutting height pedal  
Accessories  
For mulching, there is a BioClip attachment  
available. This is mounted underneath the  
mower deck and consists of control plates  
and BioClip blades.  
8011-566  
BioClip attachment  
English-23  
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OPERATION  
Operation  
Read “Safety Instructions” on page 7 and following pages, if you are unfamiliar with the machine.  
Training  
Zero turn mowers are far more manueverable than typical riding mowers due to their unique steering  
capabilities.  
We recommend that this section be reviewed in its entirety prior to attempting to move the mower under its  
own power. Additionally, we suggest when first operating mower, use a reduced throttle speed and reduced  
ground speed by NOT moving control levers to the furthest forward or reverse positions during initial  
operation, or until operator becomes comfortable with controls. We also suggest first time users, or new  
users to ZeroTurn mowers to become familiar with the mowers movement on a hard surface, such as  
concrete or blacktop PRIOR to attempting to operate on turf. Until operator becomes comfortable with  
mower controls and zero turning capability, they may damage turf due to over aggressive maneuvers.  
To move forward and backward  
The direction and speed of the mowers movements is effected by the movement of the control lever(s) on  
each side of mower. The left control lever controls the left wheel. The right control lever controls the right  
wheel.  
IMPORTANT INFORMATION  
When control levers are in the reverse  
position they return to neutral when  
released. This may cause the mower to  
suddenly stop.  
First time users should push mower (see “Moving by Hand” on page 34) to an open, flat area, without other  
people or vehicles/obstacles near by. In order to move unit under its own power, the operator must be in the  
seat, start engine (see “Before Starting” on page 25), adjust engine speed to idle, disengage park brake, do  
not engage blades at this time, rotate control levers inward. As long as the control levers have not been  
moved forward or backwards, mower will not move. Slowly move both control levers forward slightly, this  
will allow mower to start moving forward in a straight line. Pull back on control levers to the neutral position  
and mower should stop moving. Pull back slightly on control levers, this will allow mower to start moving  
backwards. Push forward on control levers to the neutral position and mower should stop moving.  
To turn to the right  
While moving in a forward direction, pull the right lever back towards the neutral position while maintaining  
the position of the left lever, this will slow the rotation of the right wheel and cause the machine to turn in  
that direction.  
To turn to the left  
While moving in a forward direction pull the left lever back towards the neutral position while maintaining  
the position of the right lever, this will slow the rotation of the left wheel and cause the machine to turn in  
that direction.  
To zero turn  
While moving in a forward direction, first pull both control levers back until the mower stops or slows  
dramatically. Then by alternating one lever slightly to the forward position and the other in the reverse  
position.  
English-24  
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OPERATION  
Before Starting  
Read the sections Safety Instructions  
and Controls before starting the  
machine.  
Perform the daily maintenance before  
starting (see Maintenance Schedule  
in the Maintenance section).  
Check that there is sufficient fuel in the  
fuel tank.  
Adjust the seat to the desired position.  
8011-718  
The following conditions must be fulfilled  
before the engine can be started:  
Start conditions  
the driver must be seated on the seat,  
the blade switch for engaging the mower  
blades must be depressed,  
the parking brake must be on,  
both steering controls must be in the  
locked (outer) neutral position.  
Starting the Engine  
1. Sit on the seat.  
2. Raise the mower deck by depressing the  
pedal forward to the locked position  
(transport position).  
3. Activate the parking brake.  
8011-762  
Raise the mower deck  
English-25  
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OPERATION  
4. Disengage the mower blades by  
depressing the blade switch.  
8011-668  
Depress the control for disengaging the mower deck  
5. Move the steering controls outward to  
the locked (outer) neutral position.  
8011-724  
Steering controls in the outward, locked neutral position  
6. Move the throttle to the middle position.  
8011-763  
Set the throttle  
English-26  
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OPERATION  
7. If the engine is cold, the choke control  
should be pulled out to its extents.  
8011-756  
Set the choke control  
8. Open the fuel shut off valve.  
C215  
Open the fuel shut off valve  
9. Press in and turn the ignition key to the  
start position.  
8011-742  
Turn to the start position  
English-27  
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OPERATION  
10. When the engine starts, immediately  
release the ignition key back to the run  
position.  
IMPORTANT INFORMATION  
Do not run the starter for more than  
5 seconds each time. If the engine does  
not start, wait about 10 seconds before re-  
trying.  
8011-743  
Return to run position  
11. Press the choke control in gradually  
when the engine has started.  
8011-756  
Gradually press in the choke control  
12. Set the desired engine speed with the  
throttle.  
Allow the engine to run at a moderate  
speed, “half throttle”, for 3-5 minutes  
before loading it too heavily.  
USE FULL THROTTLE WHEN  
MOWING.  
WARNING!  
Never run the engine indoors,  
in enclosed or poorly  
ventilated spaces. Engine  
exhaust fumes contain  
poisonous carbon monoxide.  
8011-763  
Set the engine speed  
English-28  
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OPERATION  
To start an engine with a weak  
battery  
WARNING!  
Lead-acid batteries generate  
explosive gases. Keep sparks,  
flame and smoking materials  
away from batteries. Always  
wear eye protection when  
around batteries.  
If your battery is too weak to start the engine,  
it should be recharged. (See “Battery” on  
page 37).  
If “jumper cables“ are used for emergency  
starting, follow this procedure:  
IMPORTANT INFORMATION  
Your mower is equipped with a 12-volt  
negative grounded system. The other  
vehicle must also be a 12-volt negative  
grounded system. Do not use your mower  
battery to start other vehicles.  
To attach jumper cables  
Connect each end of the RED cable to  
the POSITIVE (+) terminal on each  
battery, taking care not to short against  
chassis.  
Connect one end of the BLACK cable to  
the NEGATIVE (-) terminal of the fully  
charged battery.  
8011-642  
Connect the other end of the BLACK  
cable to a good CHASSIS GROUND on  
the mower with the discharged battery,  
away from the fuel tank and battery.  
Jumper cables connection  
To remove cables, reverse order  
Remove BLACK cable first from chassis  
and then from the fully charged battery.  
Remove RED cable last from both  
batteries.  
English-29  
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OPERATION  
Running  
1. Release the parking brake by moving the  
lever forward.  
Your mower is equipped with an operator  
presence system. When the engine is  
running, any attempt by the operator to  
leave the seat without first setting the  
parking brake will shut off the engine.  
2. Move the steering controls to the neutral  
position (N).  
8011-711  
Released parking brake  
3. Select the cutting height by the cutting  
height pedal.  
IMPORTANT INFORMATION  
The mower deck’s anti-scalp rollers should  
be evenly adjusted.  
8011-762  
Cutting height selection  
WARNING!  
Ensure that no one is near the  
machine when engaging the  
Blade switch.  
4. Engage the mower deck by pulling out  
the blade switch.  
5. Move throttle control to full throttle.  
6. The machine’s speed and direction are  
continuously variable using the two  
steering controls. When both controls are  
in the neutral position, the machine  
stands still.  
By moving both controls an equal  
amount forward or backward, the  
machine moves in a straight line forward  
or backward respectively.  
8011-669  
Engaging the mower deck  
English-30  
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OPERATION  
In order, for example, to turn right while  
moving forward, move the right control  
towards the neutral position. The rotation  
of the right wheel is reduced and the  
machine turns to the right.  
Turning on the spot can be achieved by  
moving one control backward (behind  
the neutral position) and carefully moving  
the other steering control forward from its  
neutral position.  
Operating on hills  
Read the Safety Instructions “Driving on  
Slopes” on page 9  
WARNING!  
Do not drive up or down hills  
with slopes greater than 10  
degrees. And do not drive  
across any slopes.  
The slowest speed possible should be  
used before starting up or down hills.  
Avoid stopping or changing speed on  
hills.  
If stopping is absolutely necessary, pull  
drive levers into the neutral position and  
push to the outside of the unit and  
engage the park brake.  
IMPORTANT INFORMATION  
8011-772  
Control levers return to neutral when  
released. This may cause the mower to  
suddenly stop.  
Stopping conditions  
To restart movement, release the park  
brake.  
Pull the control levers back to the center  
of the mower and press forward to regain  
forward motion.  
Make all turns slowly.  
8011-711  
Released parking brake  
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OPERATION  
Mowing Tips  
Observe and flag rocks and other fixed  
objects to avoid collisions.  
WARNING!  
Clear the lawn of stones and  
other objects that can be  
thrown out by the blades.  
Begin with a high cutting height and  
reduce it until the desired mowing result  
is attained.  
The average lawn should be cut to 2 1/2"  
(64 mm) during the cool season and over  
3" (76 mm) during the hot months. For  
healthier and better looking lawns, mow  
often after moderate growth.  
For best cutting performance, grass over  
6" (15 cm) in height should be mowed  
twice. Make the first cut relatively high;  
the second to the desired height.  
The mowing result will be best with a  
high engine speed (the blades rotate  
rapidly) and low speed (the rider moves  
slowly). If the grass is not too long and  
dense, the driving speed can be  
increased without negatively affecting  
the mowing result.  
The finest lawns are obtained by mowing  
often. The lawn becomes more even and  
the grass clippings more evenly  
distributed over the mown area. The total  
time taken is not increased as a higher  
operating speed can be used without  
poor mowing results.  
8011-603  
Mowing patterns  
Avoid mowing wet lawns. The mowing  
result is poorer because the wheels sink  
into the soft lawn, clumps build, and the  
grass clippings fasten under the cowling.  
Hose the mower deck underside with  
water after each use. When cleaning, the  
mower deck shall be raised into the  
transport position. Make sure the mower  
is cooled and the engine is off.  
WARNING!  
Never drive the rider on terrain  
that slopes more than 10°.  
Mow slopes up and down,  
never side-to-side. Avoid  
sudden directional changes.  
Use compressed air to clean top surface  
of the deck. Avoid flooding water on top  
surface.  
When the mulching kit is used, it is  
important that the mowing interval is  
frequent.  
English-32  
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OPERATION  
Stopping the Engine  
Allow the engine to idle a minute in order to  
attain normal operating temperature before  
stopping it, if it has been worked hard. Avoid  
idling the engine for longer periods, as there  
is a risk of the spark plugs fouling.  
1. Disengage the mower deck by  
depressing the blade switch.  
8011-668  
Disengage the mower deck  
2. Raise the mower deck by depressing the  
pedal forward to the transport position.  
3. When the machine is standing still,  
activate the parking brake by pulling the  
lever backward.  
4. Move the throttle to the minimum position  
(tortoise symbol). Turn the ignition key to  
the stop position. Never use choke to  
stop engine.  
5. Move the steering controls outward.  
6. Remove key. Always remove key when  
leaving the mower to prevent  
unauthorized use.  
8011-762  
Raise the mower deck with the pedal  
IMPORTANT INFORMATION  
Leaving the ignition switch in any other  
position than "OFF" will cause the battery  
to be discharged.  
English-33  
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OPERATION  
Moving by Hand  
WARNING!  
Make no adjustments without:  
- the engine stopped,  
- the ignition key removed,  
- the parking brake activated.  
When pushing or pulling the mower, be sure  
to engage the IZT (Integraded Zeroturn  
Transaxle) bypass linkages. The IZT bypass  
linkages are located on the rear of the frame,  
below the rear engine guard.  
Raise the deck into the highest cutting  
position.  
CZ10  
1. IZT Bypass linkage  
Bypass linkages  
Pull the IZT bypass linkages out and into  
the slots and release so that it is held in  
the bypass position.  
To reengage the IZT’s to drive, reverse  
the above procedure.  
1
2
CZ12  
1. Head outside of rear deck  
2. IZT Bypass linkage in bypass position  
Bypass position  
English-34  
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MAINTENANCE  
Maintenance  
Maintenance Schedule  
The following is a list of maintenance procedures that must be performed on the machine. For those points  
not described in this manual, visit an authorized service workshop. An annual service carried out by an  
authorized service workshop is recommended to maintain your machine in the best possible condition and  
to ensure safe operation.  
Read Safety Instructions section “Maintenance” on page 11.  
1)  
2)  
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. In dusty conditions,  
3)  
4)  
cleaning and replacement are required more often. For daily use, the machine should be lubricated twice weekly. Performed by authorized service  
workshop.  
z = Described in this manual  
 = Not described in this manual  
Daily  
mainte-  
nance  
Weekly At  
mainte- least  
nance once  
each  
Maintenance interval  
in hours  
Maintenance  
Page Before After  
25  
50 100 300  
year  
Check the parking brake  
43  
55  
39  
-
z
z
z

Check the engine’s oil level (every refueling)  
Check the safety system  
Check for fuel and oil leakages  
Check/clean the engine’s cooling air intake  
Check the mower deck  
40  
46  
52  
52  
-
z
z
z
z

Check hardware (screws, nuts, etc.)  
Clean under the mower deck  
Start the engine and blades, listen for unusual  
sounds  
Check for damage  
-



Thoroughly clean around the engine  
Clean around belts, belt pulleys, etc.  
Check the tire pressures  
Check battery  
-
-
42  
37  
46  
42  
40  
41  
41  
z
z
z
z
z
z
Sharpen/Replace mower blades  
2)  
Check the fuel pump’s air filter  
2)  
z
z
z
Clean the engine’s cooling air intake  
2)  
Clean the air cleaner’s pre-filter (foam)  
2)  
z
Clean the air cleaner’s filter cartridge  
(paper filter)  
Check/adjust the parking brake  
-
-




Inspect muffler/Spark arrester  
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MAINTENANCE  
Daily  
mainte-  
nance  
Weekly At  
mainte- least  
nance once  
each  
Maintenance interval  
in hours  
Maintenance  
Page Before After  
25  
50 100 300  
year  
Check/adjust throttle and choke cables  
40  
z
z
Check the condition of belts, belt pulleys, etc.  
43  
56  
58  
38  
42  
41  
52  
-
z
z
z
z
z
z
1)  
z
Change the engine oil  
Replace the engine oil filter (every 200 hours)  
Clean/replace the spark plugs  
Replace the fuel filter  
z
z
z
2)  
z
Replace the air filter (paper filter)  
Check the caster wheels (every 200 hours)  
z
2)  

z

z
Clean the cooling fins  
2)  
41  
48  
-
Replace the air cleaner’s pre-filter (foam)  
Check/adjust the mower deck  
z
z
4)  


z


Check the engine valve clearance  
4)  
73  
54  
Perform the 300-hour service  
Lubricate according to Lubrication Schedule  
z
z
z
z
1)  
2)  
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. In dusty conditions,  
3)  
4)  
cleaning and replacement are required more often. For daily use, the machine should be lubricated twice weekly. Performed by authorized service  
workshop.  
z = Described in this manual  
 = Not described in this manua  
WARNING!  
No adjustments or maintenance to be carried out unless:  
• The engine is stopped.  
• The ignition key has been removed.  
• The parking brake is on.  
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MAINTENANCE  
Battery  
Your mower is equipped with a maintenance  
free battery and does not need servicing.  
However, periodic charging of the battery with  
an automotive type battery charger will  
extend its life.  
Always use protective glasses  
when handling the battery.  
Keep battery and terminals clean.  
Keep battery bolts tight.  
IMPORTANT INFORMATION  
Do not attempt to open or remove caps  
or covers. Adding or checking level of  
electrolyte is not necessary.  
Recharge at 6-10 amperes for 1 hour  
Always use two wrenches for the  
terminal screws  
To clean battery and terminals  
Corrosion and dirt on the battery and  
terminals can cause the battery to “leak”  
power.  
1. Open the terminal access doors.  
2. Disconnect BLACK battery cable first,  
then the RED battery cable and remove  
the battery from the machine.  
WARNING!  
Do not short battery terminals  
by allowing a wrench or any  
other object to contact both  
terminals at the same time.  
Before connecting battery,  
remove metal bracelets,  
3. Rinse the battery with plain water and  
dry.  
4. Clean terminals and battery cable ends  
with wire brush until shiny.  
wristwatch bands, rings, etc.  
5. Coat terminals with grease or petroleum  
jelly  
Positive terminal must be  
connected first to prevent  
sparks from accidental  
grounding.  
6. Reinstall battery.  
Replacing battery  
1. Lift Seat and rotate forward.  
2. Open terminal access doors.  
3. Using two 1/2" wrenches disconnect  
BLACK battery cable then RED battery  
cable.  
4. Using 7/16" wrench, remove terminal  
guard.  
5. Carefully remove the battery from the  
mower.  
6. Install new battery with terminals in the  
same position as the old battery.  
CZ-22  
7. Reinstall terminal guard.  
1. Terminal guard  
8. First connect RED battery cable to  
positive (+) battery terminal with hex bolt  
and hex nut.  
2. Terminal access doors  
Battery installation  
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MAINTENANCE  
9. Connect BLACK grounding cable to  
negative (-) battery terminal with  
remaining hex bolt and hex nut.  
10. Tighten securely.  
11. Close terminal access doors.  
12. Lower seat.  
Ignition System  
The engine is equipped with an electronic  
ignition system. Only the spark plugs require  
maintenance.  
For recommended spark plugs, see Technical  
Data.  
IMPORTANT INFORMATION  
Fitting the wrong spark plug type can  
damage the engine.  
1. Remove the ignition cable boot and  
clean around the spark plug.  
Inadequately tightened spark plugs can  
cause overheating and damage the  
engine. Tightening the spark plugs too  
hard can damage the threads in the  
cylinder head.  
2. Remove the spark plug with a spark plug  
socket wrench.  
3. Check the spark plug. Replace the spark  
plug if fouled, the electrodes are burned  
and if the insulation is cracked or  
damaged. Clean the spark plug with a  
steel brush if it is to be reused.  
4. Measure the electrode gap with a  
gapping tool. The gap should be .030”  
(0.75 mm). Adjust as necessary by  
bending the side electrode.  
5. Reinsert the spark plug, turning by hand  
to avoid damaging the threads.  
6. After the spark plug is seated, tighten it  
using a spark plug wrench so that the  
washer is compressed. A used spark  
plug should be turned 1/8 of a turn from  
the seated position. A new spark plug  
should be turned 1/4 a turn from the  
seated position.  
8011-054  
Measure the electrode gap  
7. Replace the ignition cable.  
English-38  
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MAINTENANCE  
Checking the Safety System  
The machine is equipped with a safety  
system that prevents starting or driving under  
the following conditions.  
The engine can only be started when:  
1. The mower deck is disengaged.  
2. The steering controls are in the outer,  
locked neutral position.  
3. The driver is sitting in the driver’s seat.  
4. The parking brake is on.  
Make daily inspections to ensure that the  
safety system works by attempting to start the  
engine when one of the conditions is not met.  
Change the conditions and try again.  
If the machine starts when one of these  
conditions is not met, turn the machine off  
and repair the safety system before using the  
machine again.  
8011-718  
Conditions for starting  
IMPORTANT INFORMATION  
In order to be able to drive, the driver  
must sit in the seat and release the  
parking brake before the steering  
controls can be moved into the neutral  
Make sure the engine stops when the park  
brake is not engaged and the operator leaves  
the seated position.  
position, otherwise the engine will stop.  
Check that the engine stops if the mower  
blades are engaged and the driver  
temporarily stands up.  
English-39  
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MAINTENANCE  
Checking the Engine's Cooling Air Intake  
Check that the engine’s cooling air intake is  
free from leaves, grass, and dirt.  
If the cooling air intake is clogged, engine  
cooling deteriorates, which can lead to  
engine damage.  
8011-719  
Check and clean the cooling air intake  
Checking and Adjusting the  
Throttle Cable  
1
Check that the engine responds to throttle  
increases and that a good engine speed is  
attained at full throttle.  
If doubts arise, contact the service workshop.  
If adjustments are necessary, they can be  
made as follows for the lower cable:  
2
1. Loosen the clamping screw for the  
cable’s outer casing and move the  
throttle to the full throttle position.  
2. Check that the throttle cable is mounted  
in the correct hole in the lower lever, see  
illustration.  
8011-720  
2. Throttle cable  
Adjusting the throttle cable  
3. Push the throttle cable’s outer casing as  
far to the right as possible and tighten the  
clamping screw.  
Checking and Adjusting the Choke  
Cable  
1
If the engine produces black smoke or is  
difficult to start, this can be because the choke  
cable is incorrectly adjusted (upper cable).  
If doubts arise, contact the service workshop.  
If adjustments are necessary, they can be  
made as follows:  
2
1. Loosen the clamping screw for the  
cable’s outer casing and push the choke  
control fully in.  
2. Check that the choke cable is mounted in  
the upper lever, see illustration. Push the  
choke cable’s outer casing as far to the  
left as possible and tighten the clamping  
screw.  
8011-720  
1.Choke cable  
Adjusting the choke cable  
English-40  
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MAINTENANCE  
Replacing the Air Filter  
Standard air filter  
If the engine seems weak or runs unevenly,  
the air filter may be clogged. If run with a dirty  
air filter, the spark plugs can obtain a coating  
that disrupts operation.  
For this reason, it is important to replace the air  
filter regularly (see the heading Maintenance  
Schedule for the proper service interval).  
Cleaning/replacing the air filter is carried out  
as follows:  
8011-725  
Remove the air filter cowling  
WARNING!  
Allow the exhaust system to  
cool before performing  
service. Risk for burns.  
1. Remove the four plastic fasteners on the  
top of the air filter cowling and remove  
the air filter cowling.  
2. Remove the paper filter cartridge.  
3. Remove the foam filter (pre-cleaner).  
Clean the foam filter with liquid detergent  
and water. Squeeze dry in a clean cloth.  
Saturate with engine oil and squeeze it  
inside a clean absorbenth cloth.  
8011-726  
Remove the paper filter cartridge  
4. Tap the paper filter against a fixed  
surface to remove dust. If the paper filter  
is still dirty, it must be replaced.  
IMPORTANT INFORMATION  
Do not used compressed air to clean the  
air filter.  
Do not wash the paper filter.  
Do not oil the paper filter.  
8011-727  
Remove the filter  
5. Wipe clean the inside of air filter housing.  
6. Refit the foam filter (pre filter). The text  
on the filter shall face upwards.  
7. Mount the paper filter in the air filter  
housing.  
8. Replace the cowling over the air filter  
housing. Do not over tighten the plastic  
fasteners.  
8009-728  
Remove dust  
English-41  
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MAINTENANCE  
Replacing the Fuel Filter  
Replace the line-mounted fuel filter every  
100 hours (once per season) or more  
regularly if it is clogged.  
Replace the filter as follows:  
1. Move the hose clamps away from the  
filter. Use flat-nosed pliers.  
2. Pull the filter loose from the hose ends.  
3. Push the new filter into the hose ends.  
Position the filter with the ”FLOW” arrow  
pointing up toward the fuel pump. If  
necessary, a soap solution can be  
applied to the filter ends to ease  
mounting.  
8011-729  
Fuel filter  
4. Move the hose clamps back toward the  
filter.  
Checking the Fuel Pump’s Air Filter  
Regularly check that the fuel pump’s air filter  
is free from dirt.  
Remove the screws and open the pump, no  
hoses need be removed.  
The filter can be cleaned with a brush if  
necessary.  
Replace the filter on the console.  
8009-147  
The fuel pump’s air filter  
Checking Tire Pressures  
All four tires shall have a pressure of 15 psi /  
103 kPa /1 bar.  
8011-564  
Tire pressures  
English-42  
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MAINTENANCE  
Checking the Parking Brake  
Visually check that no damage is found on  
the lever, links, or switch belonging to the  
parking brake. Perform a stand-still test and  
check that there is sufficent braking action.  
To adjust the parking brake, contact the  
Husqvarna service workshop.  
WARNING!  
8011-711  
Faulty adjustment can cause  
an accident.  
The parking brake in the disengaged position  
IMPORTANT INFORMATION  
The maschine must be absolutely stand  
still when applying the parking brake.  
Checking the V-belts  
Check every 100 hours of operation. Check  
for severe cracking and large nicks.  
NOTE: The belt will show some small cracks  
in normal operation.  
The belts are not adjusable. Replace belts if  
they begin to slip from wear.  
Deck belt  
To replace deck belt  
Deck belt removal.  
1
2
Park on a level surface. Apply park  
brake.  
Lower the deck into the lowest cutting  
position.  
Disengage the tension relief lever from  
the lock bracket.  
8011-764  
1. Clutch pulley  
2. Deck belt  
WARNING!  
Lever is spring loaded. Have a  
tight grip on the lever and  
release slowly.  
Belt routing, deck belt  
Remove screws from both the left and  
right belt shields, and remove shields.  
Remove any dirt or grass that may have  
accumulated around the cutter housings  
and entire deck surface.  
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MAINTENANCE  
Carefully roll the belt over the top of the  
cutter housing pulleys.  
Remove the belt from around the electric  
clutch on the engine shaft.  
The belt can now be removed.  
Deck belt installation  
NOTE: For ease in installing the deck belt,  
refer to the routing decal on the front edge of  
the deck.  
Wrap the deck belt around the electric  
clutch that is located on the engine shaft.  
Push the rest of the belt through the  
IZT(Integraded Zeroturn Transaxle)  
support and up onto the deck.  
Starting on the right hand side of the  
deck, wrap the belt around the large right  
side idler, right cutter housing pulley,  
small center idler, center pulley, left side  
pulley and then around the large left side  
idler.  
CZ-20  
Tension relief lever  
The belt will be loose at this point.  
Secure the belt tension relief lever and  
reengage it in the lock bracket.  
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MAINTENANCE  
IZT belt  
To replace IZT (Integraded Zeroturn  
Transaxle) belt  
3
1
4
Park the mower on a level surface. Engage  
the park brake.  
2
5
IZT belt removal  
NOTE: Be careful not to damage the fan  
blades on the IZT as this can affect cooling or  
damage the IZT  
6
Remove the deck belt (see to replace  
deck belt in this section of the manual).  
CZ-21  
1. Pump idler arm spring  
2. Pump idler  
3. Electric clutch  
4. IZT belt  
Create slack in the belt by removing the  
spring on the pump idler arm.  
The belt should now be able to be  
removed from the engine pulley and IZT  
pulleys.  
5. Deck belt  
6. IZT support  
IZT belt  
Belt installation  
Wrap the IZT belt around the IZT pulleys.  
Route the belt around the inside of the  
idler pulley.  
Now you can wrap the belt around the  
engine pulley.  
Reattach the spring on the pump idler  
arm.  
Reinstall the deck belt onto the electric  
clutch pulley (see to replace deck belt in  
this section of the manual).  
English-45  
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MAINTENANCE  
Checking the Blades  
In order to attain the best mowing effect, it is  
important that the blades are well sharpened  
and not damaged.  
Always use protective gloves  
when handling the blades.  
8011-604  
Check the blades  
Bent or cracked blades or blades with large  
nicks should be replaced.  
Check the blade mounts.  
IMPORTANT INFORMATION  
The sharpening of blades should be  
carried out by an authorized service  
workshop.  
Damaged blades should be replaced when  
hitting obstacles that result in a breakdown.  
Let the service workshop decide whether the  
blade can be repaired/ground or must be  
replaced.  
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MAINTENANCE  
Blade replacement:  
WARNING!  
Blades are sharp. Protect your  
hands with gloves and/or wrap  
blades with a heavy cloth when  
handling.  
Remove blade bolt by turning  
8011-671  
counterclockwise.  
1. Blade  
2. Center hole  
IMPORTANT INFORMATION  
3. Star  
To ensure proper assembly, center hole in  
blade must align with star on cutter  
housing.  
4. Cutter housing  
5. Blade bolt (special)  
Blade attachment, principal  
Install new or re-sharpened blade with  
stamped "GRASS SIDE" facing towards  
ground/grass (down) or “THIS SIDE UP”  
facing deck and cutter housing.  
Install and tighten blade bolt securely.  
Torque blade bolt to 45-55 ft/lbs  
(60-75 Nm).  
IMPORTANT INFORMATION  
Special blade bolt is heat treated.  
Replace with a Husqvarna bolt if required.  
Do not use lower grade hardware than  
specified.  
English-47  
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MAINTENANCE  
Adjusting the Mower Deck  
WARNING!  
Before performing any service or adjustment checklist:  
1. Engage the parking brake.  
2. Place the Blade switch in the disengaged position.  
3. Turn ignition switch to “OFF” position and remove the key.  
4. Make sure the blades and all moving parts have completely stopped.  
5. Disconnect the spark plug wire from all spark plugs and place the wire where it  
cannot come in contact with the plug.  
WARNING!  
Blades are sharp. Protect your  
hands with gloves and/or wrap  
blades with a heavy cloth when  
handling.  
Chech the tire pressure before adjustment of  
the mover deck, refer to page 42.  
Faulty mower deck adjustment will cause  
uneven mowing result.  
English-48  
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MAINTENANCE  
To level deck  
Adjust the deck while the mower is on a level  
surface. Make sure the tires are inflated to  
the correct pressure. See “Technical Data” on  
page 64. If tires are under or over inflated,  
you can not properly adjust your deck.  
NOTE: It may be easier to adjust the front lift  
linkages by removing the floor pan before any  
adjustments are made.  
Side-to-side adjustment  
1. Raise the deck into the highest cutting  
position 4 1/2" (114 mm)  
2. Measure height from the bottom edge of  
the deck to the ground at both front  
corners. Distance “A” at both corners  
should be the same.  
3. If adjustment is necessary, make  
adjustment to one side of the deck only.  
CZ-16  
Distances A  
4. To raise one side of the deck, using a  
9/16" wrench, tighten the hex nuts on  
both the front and rear lift linkages (be  
sure to tighten equal amounts).  
1
5. To lower one side of the deck, reverse  
previous step.  
2
6. Recheck measurements after  
adjustment.  
CZ-17  
1. Hex nut  
2. Front lift linkage  
Front adjustment  
CZ-18  
1. Hex nut  
2. Front lift linkage  
Rear adjustment  
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MAINTENANCE  
Front-to-back adjustment  
IMPORTANT INFORMATION  
Deck must be level side-to-side. If the  
following front-to-back adjustment is  
necessary, be sure to adjust both front or  
both rear linkages equally so the deck will  
stay level.  
To obtain the best cutting performance, the  
deck should be adjusted so the front tip of the  
blades are approximately 1/8"  
CZ-19  
Front-to-back adjustment  
(3.2 mm) to 1/4" (6.5 mm) lower than the rear  
tip. If the front tip is higher, this will create a  
poor quality of cut.  
WARNING!  
Blades are sharp. Protect your  
hands with gloves and/or wrap  
blades with a heavy cloth when  
handling.  
1. Check adjustment on the right side of the  
mower. Position any blade so that the tip  
is pointing straight forward. Measure  
distance “B” at the front and rear tip of  
the blade.  
2. Before making any necessary  
adjustments, check to make sure that the  
deck is level side-to-side.  
3. With the deck in the highest cutting  
position, 4 1/2" (114 mm) measure the  
front tip of the blade to see if the deck is  
higher or lower than 4 1/2" (114 mm).  
1
4. To lower the front tip of the blade, using a  
9/16" wrench, loosen the hex nuts that  
are on the front lift linkages (be sure to  
loosen equal amounts).  
2
5. When distance “B” is 1/8" (3.2 mm) to  
1/4" (6.5 mm) lower at the front than  
rear, the adjustment is done.  
6. Reverse above step to raise the deck.  
CZ-17  
1. Hex nut  
2. Front lift linkage  
Adjustment link  
English-50  
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MAINTENANCE  
To adjust anti-scalp rollers  
Anti-scalp rollers are properly adjusted when  
they are just slightly off of the ground when  
the deck is at the desired cutting height in the  
operating position. Anti-scalp rollers then  
keep the deck in the proper position to help  
prevent scalping in most terrain conditions.  
IMPORTANT INFORMATION  
Adjust Anti-scalp rollers with the  
mower on a flat level surface.  
CZ-9  
Anti-scalp roller  
1. Adjust the deck to the desired cutting  
height (see “TO ADJUST DECK  
CUTTING HEIGHT” in the operation  
section of this manual).  
2. Using a 3/4" wrench and a 9/16" wrench,  
remove the nut and shoulder bolt from  
the anti-scalp roller.  
3. Lower the anti-scalp roller to the ground,  
and raise it up to the next highest hole.  
4. Replace and tighten the nut and shoulder  
bolt.  
5. Be sure to adjust all of the anti-scalp  
rollers to the same position.  
6. Be sure to readjust the anti-scalp rollers  
if the cutting height is changed.  
IMPORTANT INFORMATION  
The anti-scalp rollers must not be used for  
gauge wheels or the roller and deck may  
be damaged.  
English-51  
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MAINTENANCE  
Cleaning and Washing  
Regular cleaning and washing, especially  
under the mower deck, will increase the  
machine’s lifespan. Make it a habit to clean  
the machine directly after use (after it is  
cooled), before the dirt sticks.  
Do not spray water on the top of the mower  
deck. Use compressed air to clean the top  
side of mower deck.  
8011-644  
Use protective glasses when  
cleaning and washing.  
Cleaning  
Caster Wheels  
Check every 200 hours. Lift front of unit off of  
ground so caster wheels can rotate freely.  
Tighten caster bolt (34) then back off 1/2 turn.  
Check that wheel rotates freely. If wheel does  
not rotate freely back the caster bolt off in 1/4  
turn increments until wheel rotates freely.  
IMPORTANT INFORMATION  
DO NOT add any type of tire liner or foam  
fill material to the tires. Excessive loads  
created by foam filled tires will cause  
premature failures.  
8011-619  
Caster wheels  
Only use O.E.M. specified tires.  
Foam filled tires or solid tires will void the  
warranty.  
Removal and installation of caster wheel  
1. Remove nut (35) and caster bolt (34).  
2. Pull the wheel out of the fork and take  
care of the sleeve (36).  
3. Install in reverse order. Tighten caster  
bolt according to instructions above.  
Hardware  
Check daily. Inspect the entire machine for  
loose or missing hardware.  
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MAINTENANCE  
Parking brake  
To adjust parking brake  
NOTE: Make sure the brake arm is engaged  
into brake sprocket on both sides. You can  
push the mower to make it engage into the  
sprocket.  
Before making any adjustments:  
With the park brake off the sping should  
measure 2 3/4’’ (70 mm) both sides.  
With the brake on the gap between the  
connecting link and the secondary  
linkage should be 1/2’’ (13 mm) on each  
side.  
If not loosen the nut against the yoke and  
turn the secondary linkage using the  
double nuts until the 1/2’’ (13 mm) gap is  
achieved on both sides. See Figure.  
8011-771  
1. Connecting link  
2. Secondary linkage  
3. Double nuts  
4. Nut  
Tracking adjustment  
If the mower is not tracking straight, check  
the air pressure in both rear tires.  
Recommended air pressure is 15 psi (1 bar).  
If the unit will not track straight, follow the  
steps below. Tracking must be checked on a  
flat and level concrete or blacktop surface.  
5. Yoke  
Parking brake  
Mower is tracking to the right.  
Increase the air pressure 2-3 psi (0.1-0.2 bar)  
in the right rear tire or decrease the air  
pressure 2/3 psi in the left rear tire.  
Mower is tracking to the left.  
Increase the air pressure 2-3 psi (0.1-0.2 bar)  
in the left rear tire or decrease the air  
pressure 2/3 psi in the right rear tire.  
Recheck tracking and keep making  
adjustments with the tire pressure until the  
unit tracks straight.  
DO NOT exceed maximum recommended  
tire pressure 24 psi (1.6 bar).  
Record the tire pressure for future reference.  
English-53  
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LUBRICATION  
Lubrication  
Lubrication Schedule  
8011-672  
Lubrication schedule  
Lubricate with oil can  
Level check  
12/12 Every year  
1/52 Every Week  
1/365 Every day  
Lubricate with grease gun  
Oil change  
Filter change  
General  
Remove the ignition key to prevent unintentional movements during lubrication.  
When lubricating with an oil can, it must be filled with engine oil.  
When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulfide grease.  
For daily use, the machine should be lubricated twice weekly.  
Wipe away excess grease after lubrication.  
It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys. Should this  
happen, attempt to clean them with spirits. If the belt continues to slip after cleaning, it must be replaced.  
Gasoline or other petroleum products must not be used to clean belts.  
English-54  
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LUBRICATION  
Lubricating the Cables  
If possible, grease both ends of the cables and move the controls to end stop positions when lubricating.  
Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not  
lubricated regularly. If a cable binds, it can disrupt operation.  
If a cable binds, remove the cable and hang it vertically. Lubricate it with light engine oil until the oil begins  
to escape from the bottom.  
Tip: Fill a small plastic bag with oil and tape it so that it seals against the sheath and allow the cable to hang  
vertically from the bag overnight. If you do not succeed in lubricating the cable, it must be replaced.  
Lubricating in Accordance with the  
Lubrication Schedule  
1. Front Wheel Mount  
Lubricate with a grease gun, one zerk for  
each wheel mount, until the grease is forced  
out.  
Use only good quality bearing grease.  
Grease from well-known brand names  
(petrochemical companies, etc.) usually  
maintains a good quality.  
2. Front Wheel Bearings  
Lubricate with a grease gun, one zerk for each  
set of wheel bearings, until the grease is forced  
out.  
8011-731  
Lubricating the front wheels  
Use only good quality bearing grease.  
3. Deck spindle  
Lower the cutting deck completely.  
If you use grease gun without rubber hose,  
the foot plate must be removed.  
Lubricate with a grease gun, one zerk,  
2-3 strokes.  
Use only good quality bearing grease.  
IMPORTANT INFORMATION  
Use minimal lubrication and remove excess  
lubricant so that is does not come into  
contact with belts or belt pulley drive  
surfaces.  
8011-732  
Deck spindle  
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LUBRICATION  
4. Deck outer spindle  
Lubricate using a grease gun, one zerk, each  
side 2-3 strokes.  
Use only good quality bearing grease.  
8011-733  
Deck outer spindle  
5. Engine Oil  
Changing the Engine Oil  
The engine oil should be changed for the first  
time after 5-8 hours of operation. Thereafter,  
it should be changed every 50 hours.  
IMPORTANT INFORMATION  
Used engine oil is a health hazard and  
WARNING!  
must not be disposed of on the ground or  
in nature; it should always be disposed  
of at a workshop or appropriate disposal  
location.  
Engine oil can be very hot if it is  
drained directly after stopping  
the engine. Allow the engine to  
cool somewhat first.  
Avoid skin contact; wash with soap and  
water in case of spills.  
1. Place the machine on a flat surface.  
2. Place a container under the engine where  
the hose from the oil drain valve exits.  
3. Remove the dipstick and open the drain  
valve.  
4. Allow the oil to run out into the container.  
5. Then close the oil drain valve.  
6. Replace the oil filter if necessary.  
7. Fill with new engine oil in accordance  
with Checking the Oil Level.  
8011-730  
Oil drain valve  
8. Start the engine. Run it for a few  
seconds. Stop and re-check the oil level.  
English-56  
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LUBRICATION  
Checking the Oil Level  
Check the oil level in the engine when the  
machine is standing level and the engine is  
stopped.  
Remove the dipstick, wipe it clean, and then  
replace it.  
The dipstick should be screwed into place.  
Take the dipstick out again and read the oil  
level.  
8011-500  
Remove the dipstick  
The oil level should lie between the markings  
on the dipstick. If the level is approaching the  
”ADD” mark, fill the oil to the ”FULL” mark on  
the dipstick.  
Never fill to above the ”FULL” mark.  
The oil is filled through the hole for the  
dipstick.  
8009-159  
The dipstick markings  
API class SF, SG, SH, SJ or higher must be  
used. Syntetic oil SAE 5W-30 or 10W-30 is  
recommended at all temperatures. Mineral oil  
SAE 5W-30, 10W-30 can be used between  
-18 °C/0 °F and +5 °C/40 °F. At temperature  
above +5 °C/40 °F single grade SAE 30 must  
be used.  
The engine holds 0.88 qt (1.0 liters) of oil  
excluding the filter, including filter 2 qt  
(1.9 liters).  
English-57  
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LUBRICATION  
6. Changing the Oil Filter  
1. Drain the engine oil in accordance with  
the work description under the heading  
Engine Oil/Change Engine Oil.  
2. Remove the oil filter. If necessary, use a  
filter remover.  
3. Wipe new, clean engine oil onto the seal  
for the new filter.  
4. Mount the filter by hand with + 3/4 turn.  
5. Run the engine warm, then check that  
there are no leaks around the oil filter  
seal.  
8011-734  
Changing the oil filter  
6. Check the oil level in the engine, fill  
if necessary. The oil filter holds  
0.1 qt (0.1 liters) of oil.  
Transmission  
The transmission is maintenance free. There  
is no need for level checks or oil changes. If a  
leak occurs, replace the unit or contact your  
Husqvarna dealer.  
English-58  
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TROUBLE SHOOTING GUIDE  
Trouble Shooting Guide  
Problem  
Cause  
The engine will not start.  
The blade switch is engaged.  
The steering controls are not locked in the  
neutral position.  
The driver is not sitting in the driver’s seat.  
The parking brake is not activated.  
The battery is dead.  
Contamination in the carburetor or fuel line.  
The fuel supply is closed or the shut-off valve  
for the fuel tank is in the wrong position.  
Clogged fuel filter or fuel line.  
The starter does not turn the engine over.  
Dead battery.  
Poor contacts on the battery terminal  
cable connections.  
Fuse blown.  
Ignition system faulty.  
Fault in the starter safety circuit.  
See Checking the Safety System on page 39.  
The engine runs rough.  
Faulty carburetor.  
The choke control is pulled out with a warm engine.  
Defective valves.  
Defective piston, cylinder, piston ring, or  
cylinder head seal.  
The cylinder head bolts are loose.  
Clogged fuel filter or jet.  
Clogged ventilation valve on the fuel cap.  
Fuel tank nearly empty.  
Defective spark plugs.  
The spark plugs are loose.  
Defective ignition cable.  
Defective spark plug electrode.  
Defective spark plug connection.  
Rich fuel mixture or fuel-air mixture.  
Wrong fuel type.  
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TROUBLE SHOOTING GUIDE  
Water in the fuel.  
Clogged air filter.  
The engine seems weak.  
The engine overheats.  
Clogged air filter.  
Defective spark plugs.  
Carburetor incorrectly adjusted.  
Clogged air intake or cooling fins.  
Engine overloaded.  
Poor ventilation around engine.  
Defective engine speed regulator.  
Soot in the combustion chamber.  
Too little or no oil in the engine.  
Defective spark plugs.  
Pre-ignition incorrect.  
Battery not charging.  
Poor contact with battery terminal  
cable connectors.  
The machine moves slowly, unevenly,  
or not at all.  
Parking brake on.  
Bypass valve on pump open.  
Drive belt for the transmission gears  
slack or has come off.  
Mower deck not engaging.  
Drive belt for the mower deck has come loose.  
Contact for the electromagnetic coupling  
has loosened.  
The blade switch is faulty or has come loose,  
from the cable contact.  
The fuse has blown.  
English-60  
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TROUBLE SHOOTING GUIDE  
Uneven mowing results.  
Different air pressure in the tires on the left and  
right sides.  
Bent blades.  
The suspending for the mower deck  
is uneven.  
The chain fixture has come loose.  
The blades are blunt.  
Driving speed too high.  
The grass is too long.  
Grass collected under the mower deck.  
The machine vibrates.  
The blades are loose.  
The blades are incorrectly balanced.  
The engine is loose.  
English-61  
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STORAGE  
To ready the machine for storage, follow these  
steps:  
Storage  
1. Thoroughly clean the machine, especially  
under the mower deck. Touch up damage to  
the paint and spray a thin layer of oil on the  
underside of the mower deck to avoid  
corrosion.  
Winter Storage  
At the end of the mowing season, the machine  
should be readied for storage (or if it will not be in  
use for longer than 30 days). Fuel allowed to  
stand for long periods of time (30 days or more)  
can leave sticky residues that can plug the  
carburetor and disrupt engine function.  
2. Inspect the machine for worn or damaged  
parts and tighten any nuts or screws that may  
have become loose.  
Fuel stabilizers are an acceptable option as  
regards to the sticky residues that can occur  
during storage..  
3. Change the engine oil; dispose of properly.  
4. Empty the fuel tanks or add a fuel stabilizer.  
Start the engine and allow it to run until the  
carburetor is drained of fuel or the stabilizer  
has reached the carburetor.  
Add stabilizer to the fuel in the tank or in the  
storage container. Always use the mixing ratios  
specified by the manufacturer of the stabilizer.  
Run the engine for at least 10 minutes after  
adding the stabilizer so that it reaches the  
carburetor. Do not empty the fuel tank and the  
carburetor if you have added stabilizer.  
5. Remove the spark plug and pour about a  
tablespoon of engine oil into the cylinder.  
Turn over the engine so that the oil is evenly  
distributed and then refit the spark plug.  
6. Lubricate all grease zerks, joints, and axles.  
WARNING!  
7. Remove the battery. Clean, charge, and store  
the battery in a cool place, but protect it from  
direct cold.  
Never store an engine with fuel  
in the tank indoors or in poorly  
ventilated spaces where fuel  
vapor can come in contact with  
open flames, sparks, or a pilot  
light such as in a boiler, hot  
water tank, clothes drier, etc.  
Handle the fuel with care. It is  
very flammable and careless  
use can cause serious personal  
injury and property damage.  
Drain the fuel into an approved  
container outdoors and far  
away from open flame. Never  
use gasoline for cleaning. Use  
a degreaser and warm water  
instead.  
8. Store the machine in a clean, dry place and  
cover it for extra protection.  
Service  
When ordering spare parts, please specify the  
purchase year, model, type, and serial number.  
Always use genuine Husqvarna spare parts.  
An annual check-up at an authorized service  
workshop is a good way to ensure that your  
machine performs its best the following season.  
English-62  
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WIRING DIAGRAMS  
6. Seat unoccupied  
8. Blade switch in OFF position  
Wiring diagram  
11. Brake switch OFF pos.  
14-15. Motion control levers OUT  
1. Battery  
2. Accessory outlet  
3. Key switch  
4. To engine pigtail  
5. Hour meter  
6. Seat switch  
7. Run relay  
8. Blade switch  
9. Brake relay  
10. Electric clutch  
11. Brake switch  
12. Start relay  
13. Strarter solenoid  
14. Left motion  
control lever  
15. Right motion  
control lever  
16. Starter  
BLK = Black  
BLU = Blue  
BRN = Brown  
GRN = Green  
GRY = Grey  
LT.BLU = Light Blue  
ORG = Orange  
PUR = Purpur  
RED = Red  
WHT = White  
YEL = Yellow  
NO = Normally Open  
NC = Normally Closed  
COM = Common  
8011-650  
English-63  
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TECHNICAL DATA  
Technical Data  
Z4818BIA  
Engine  
Manufacturer  
Type  
Briggs and Stratton  
OIIIE1  
Power  
18 hp / 13.3 kW  
Pressure with oil filter  
1.5 qt / 1.4 liter  
1.6 qt / 1.6 liter  
Lubrication  
Oil capacity excl filter  
Oil capacity incl filter  
Engine oil, Syntetic  
Engine oil, Mineral  
Class  
SAE 5W30, 10W30  
SAE 30, (winter 10W30)  
API SF-SJ  
Fuel  
Min 85 octane unleaded  
(Max methanol 0%, max eth-  
anol 10%, Max MTBE 15%)  
Fuel tank capacity  
Spark plugs / gap  
5.4 gallon / 20.4 liter  
Champion RC12YC  
.030” / 0.75 mm  
Cooling  
Air filter  
Alternator  
Starter  
Air cooling  
Standard  
12 V 16 A  
Electric 12 V  
Transmission  
Transmission  
Dual Hydro Gear IZ  
transaxels  
Speed and direction controls  
Speed forward  
Dual levers, foam gripped  
0-6.5 mph / 0-10.5 km/h  
0-3.5 mph / 0-5.6 km/h  
Mechanical parking brake  
11x4-4 ply  
Speed reverse  
Brakes  
Front caster tires, Smooth  
tread  
Rear tires, Turf pneumatic  
Tire pressure, front and rear  
18x9.5-8  
15 PSI / 103 kPa / 1 bar  
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TECHNICAL DATA  
Z4818BIA  
Equipment  
Cutting width  
48” / 122 cm  
Cutting height  
Uncut circle  
1.5”- 4” / 3.8 - 10.2 cm  
0
Number of blades  
Blade length  
3
16 1/2” / 419 mm  
Yes+4 anti-scalp rollers  
Standard  
Nose rollers  
Sprung standard seat  
Hinged armrests  
Hour meter  
No  
Standard  
Blade engagement  
125 ft/lb Warner Mag-stop  
Electromagnetic clutch  
Deck construction  
10 gauge, stamped steel  
Productivity  
2
Productivity  
2.6 acres/h 10530 m /h  
Overall dimensions  
Weight  
580 lbs / 263 kg  
72” / 183 cm  
50” / 127 cm  
41” / 104 cm  
50” / 127 cm  
59” / 150 cm  
Base maschine lenght  
Base machine width  
Base machine height  
Overall width, Chute up  
Overall width, Chute down  
English-65  
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TECHNICAL DATA  
Accessories  
BioClip attachment (Mulch kit)  
Collection system  
Torque Specifications  
·Engine crankshaft bolt  
·Deck pulley bolts  
50 ft/lb (67 Nm)  
45 ft/lb (61 Nm)  
30 ft/lb (41 Nm)  
75 ft/lb (100 Nm)  
45-55 ft/lb (60-75 Nm)  
9 ft/lb (12 Nm)  
·Hydraulic tube nuts  
·Lug nuts  
·Blade bolt  
·Standard ¼” fasteners  
·Standard 5/16” fasteners  
·Standard 3/8” fasteners  
·Standard 7/16” fasteners  
·Standard ½” fasteners  
18 ft/lb (25 Nm)  
33 ft/lb (44 Nm)  
52 ft/lb (70 Nm)  
80 ft/lb (110 Nm)  
When this product is worn out and no longer used, it shall be returned to the reseller or other party for  
recycling.  
In order to implement improvements, specifications and designs can be altered without prior  
notification.  
Note that no legal demands can be placed based on the information contained in these  
instructions.  
Use only original parts for repairs. The use of other parts voids the warranty.  
Do not modify or install non-standard equipment to the unit without consent from the  
manufacturer. Modifications to the unit may cause unsafe operations or damage the unit.  
English-66  
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CONFORMITY CERTIFICATES  
Conformity Certificates  
USA requirements  
Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the  
requirements. This is also applicable to special requirements for any of the states, (Californian emission  
rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at  
delivery or written in the Engine manual. Take care of them as they are valuable documents.  
English-67  
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SERVICE JOURNAL  
Service Journal  
Action  
Date, mtr reading, stamp, sign  
Delivery Service  
1. Charge the battery.  
2. Adjust the tire pressure of all wheels to 15 PSI (1 bar).  
3. Mount the steering controls in the normal position.  
4. Connect the contact box to the cable for the seat’s  
safety switch.  
5. Check that the right amount of oil is in the engine.  
6. Adjust the position of the steering controls.  
7. Fill with fuel and open the fuel shut of valve.  
8. Start the engine.  
9. Check that there is drive to both wheels.  
10. Check the mower deck adjustment.  
11. Check:  
The safety switch for the parking brake.  
The safety switch for the mower deck.  
The safety switch in the seat.  
The safety switch in the steering controls.  
Parking brake functionality.  
Driving forward.  
Driving backward.  
Engaging the blades.  
12. Check the idle speed  
13. Check the engine high idle speed  
14. Inform the customer about:  
The need and advantages of following the service schedule.  
Delivery service has been carried  
out.  
No remaining notes.  
Certified:  
The need and advantages of leaving the machine  
for service every 300 hours.  
The effects of service and maintaining a service journal on  
the machine’s resale value.  
Application areas for Mulching.  
15.Fill in the sales papers, etc.  
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SERVICE JOURNAL  
After the First 5-8 Hours  
1. Change engine oil.  
English-69  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
25-Hour Service  
1. Check the fuel pump’s air filter.  
2. Sharpen/Replace mower blades if required.  
3. Check the tire pressures.  
4. Check battery with cables.  
5. Lubricate according to lubrication chart.  
6. Check/clean the engine’s cooling air intake.  
7. Clean the air cleaner’s pre-filter (foam).  
English-70  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
50-Hour Service  
1. Perform the 25-hour service.  
2. Clean/replace the air cleaner’s filter cartridge (paper filter)  
(shorter intervals for dusty operating conditions).  
3. Change engine oil.  
4. Lubricate according to lubrication chart.  
5. Check/adjust the parking brake.  
English-71  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
100-Hour Service  
1. Perform the 25-hour service.  
2. Perform the 50-hour service.  
3. Change the engine oil filter.  
4. Clean/replace the spark plugs.  
5. Replace the fuel filter.  
6. Clean the cooling fins on the engine and transmission.  
7. Check V-belts.  
8. Check tighten caster wheel axle bolts (every 200 hours).  
9. Change the air filter’s paper cartridge.  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
300-Hour Service  
1. Inspect the machine. Come to agreement with the customer  
as to which additional work is to be carried out.  
2. Perform the 25-hour service.  
3. Perform the 50-hour service.  
4. Perform the 100-hour service.  
5. Check/adjust the mower deck.  
6. Clean the combustion chamber and grind the valve seats.  
7. Check the engine valve clearance.  
8. Replace the air cleaner’s pre-filter (foam).  
English-73  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
At Least Once Each Year  
1. Clean the engine’s cooling air intake (25 hours).  
2. Replace the air cleaner’s pre-filter (foam) (300 hours).  
3. Replace the air filter’s paper cartridge.  
4. Change the engine oil (50 hours).  
5. Replace the engine oil filter (100 hours).  
6. Check/adjust the cutting height.  
7. Check/adjust the parking brake (50 hours).  
8. Clean/Change the spark plugs (100 hours).  
9. Change the fuel filter (100 hours).  
10. Clean the cooling fins (100 hours).  
11. Check the engine valve clearance.  
12. Perform the 300-hour service at an authorized service workshop.  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
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109797R01  
08/10/05  
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