Rider 16 H
Operator´s manual
Please read these instructions carefully and make sure
you understand them before using the machine.
101 90 89-95
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CONTENTS
Operator’s Manual for
Rider 16 H
Maintenance schedule ..................................... 18
Explanation of symbols...................................... 2
Safety instructions.............................................. 3
General operation ............................................ 3
Slope operation ................................................ 3
Children............................................................ 3
Service ............................................................. 4
Travel and transport on public roads................ 4
Towing .............................................................. 4
Intended use .................................................... 4
Safe operation practices for Ride-On Mowers . 4
General use ..................................................... 5
Driving on slopes ............................................. 6
Children............................................................ 7
Maintenance .................................................... 7
Presentation ........................................................ 9
Location of the controls ...................................... 9
Throttle/Choke lever ......................................... 10
Speed limiter .................................................... 10
Parking brake ................................................... 10
Cutting unit ....................................................... 11
Lift lever for cutting unit .................................... 11
Lever for adjustment of cutting height .............. 12
Seat .................................................................. 12
Fuelling............................................................. 12
Driving................................................................ 13
Before starting.................................................. 13
Starting the engine ........................................... 13
Driving the machine ......................................... 15
Cutting tips ....................................................... 16
Stopping the engine ......................................... 17
Release lever ................................................... 17
Maintenance ...................................................... 18
Dismantling of the machine hoods ................... 19
Checking the engine’s oil level ......................... 20
Checking the engine’s cooling air intake .......... 20
Checking the fuel pump’s air filter .................... 20
Checking and adjusting the steering wires....... 21
Adjusting the brake........................................... 21
Checking the transmission’s oil level ............... 22
Checking the battery acid level ........................ 22
Checking the safety system ............................. 22
Replacement of air filter ................................... 23
Fitting the cutting unit ....................................... 24
Installing BioClip 90.......................................... 24
Checking and adjustment of cutting unit’s
ground pressure ............................................... 25
Checking the parallelism of the cutting unit...... 25
Adjusting the parallelism of the cutting unit ...... 26
Dismantling the cutting unit .............................. 26
Replacing the cutting unit belts ........................ 27
Service position for cutting unit ........................ 29
Lubrication........................................................ 32
Checking the tyre pressure .............................. 32
Checking the blades......................................... 33
Changing the oil ............................................... 34
Checking and adjustment of throttle wire ......... 35
Replacement of fuel filter ................................. 35
Trouble shooting schedule .............................. 36
Storage ............................................................... 37
Winter storage.................................................. 37
Service ............................................................. 37
Technical data ................................................... 38
IMPORTANT INFORMATION
Read through these instructions carefully so that you know how to use and maintain the ma-
chine before using it.
For servicing other than described in this manual contact an authorised dealer for parts and
service.
English – 1
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EXPLANATION OF SYMBOLS
These symbols are on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.
Read the operator’s manual
N
R
Reverse
Neutral
Fast
Slow
Engine off
Battery
Choke
Fuel
Oil pressure
Cutting height
Backwards
Forwards
Ignition
!
Hydrostatic free wheel
Use eye and hearing protection
Parking brake
Brake
Warning
Sound-
level
Warning!
Rotating blades.
Warning!
Risk that the machine can tip over
Never drive across a slope
European standard for
machine safety
Drive very slowly
without the cutting unit.
Never use the machine if persons, especially
children, or animals, are in the vicinity.
Never carry passengers on the
machine or equipment.
Keep hands and feet away
from under the hood when
the engine is running.
Speed limiter pedal forwards
Neutral
Speed limiter pedal reverse
Starting instructions
Read the instructions
Check the engine’s oil level
Check the hydrostat’s oil level
Lift up the cutting unit
Put the gear shift/hydrostat pedal in
neutral
Brake
If the engine is cold use the choke
Start the engine
Release the parking brake before
driving
Switch off the engine and take off
the ignition cable before repairs or
maintenance
2– English
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SAFETY INSTRUCTIONS
These instructions are for your safety. Read them carefully.
1. Safety rules for USA
Safe operation practices for ride-on mowers
!
!
IMPORTANT!
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to ob-
serve the following safety instructions could result in serious injury or death.
Use slow speed. Choose a low gear so that
you will not have to stop or shift while on the
I. General operation
1. Read, understand and follow all instructions in
slope.
the manual and on the machine before start-
Follow the manufacturer’s recommendations
ing.
for wheel weights or counterweights to improve
2. Only allow responsible adults, who are familiar
stability.
with the instructions, to operate the machine.
Use extra care with grass catchers or other
3. Clear the area of objects such as rocks, toys,
wire, etc., which could be picked up and
thrown by the blade.
attachments. These can change the stability of
the machine.
Keep all movement on the slopes slow and
gradual. Do not make sudden changes in
speed or direction.
Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and pro-
ceed slowly straight down the slope.
4. Be sure the area is clear of other people
before mowing. Stop the machine if anyone
enters the area.
5. Never carry passengers.
6. Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
DO NOT
Do not turn on slopes unless necessary and
then, turn slowly and gradually downhill, if
possible.
Do not mow near drop-offs, ditches or
embandments. The mower could suddenly turn
over if a wheel is over the edge of a cliff or
ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction
could cause sliding.
Do not try to stabilize the machine by putting
your foot on the ground.
7. Be aware of the mower discharge direction
and do not point it at anyone. Do not operate
the mower without either the entire grass
catcher or the guard in place.
8. Slow down before turning.
9. Never leave a running machine unattended.
Always turn off blades, set parking brake, stop
engine and remove keys before dismounting.
10. Turn off blades when not mowing.
11. Stop engine before removing grass catcher or
unclogging chute.
Do not use grass catcher on steep slopes.
12. Mow only in daylight or good artificial light.
III. Children
13. Do not operate the machine while under the
influence of alcohol or drugs.
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain where you
last saw them.
14. Watch for traffic when operating near or
crossing roadways.
15. Use extra care when loading or unloading the
machine into a trailer or truck.
1. Keep children out of the mowing area and
under the watchful care of another responsible
adult.
II. Slope operation
Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result in severe
injury or death. All slopes require extra caution. If
you cannot back up the slope or if you feel uneasy
on it, do not mow it.
2. Be alert and turn machine off if children enter
the area.
3. Before and when backing, look behind and
down for small children.
4. Never carry children. They may fall off and be
seriously injured or interfere with safe machine
operation.
DO
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs,
etc.
5. Never allow children to operate the machine.
Watch for holes, ruts or bumps. Uneven terrain
could overturn the machine. Tall grass can
hide obstacles.
6. Use extra care when approaching blind cor-
ners, shrubs, trees or other objects that may
obscure vision.
English – 3
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SAFETY INSTRUCTIONS
Travel and transport on public roads
IV. Service
Check the relevant road traffic regulations before
driving the machine on a public road. If transporting
the machine on another vehicle always use ap-
proved securing devices and make sure that the
machine is securely held.
1. Use extra care in handling gasoline and other
fuels. They are flammable and vapours are
explosive.
a) Use only an approved container.
Towing
b) Never remove gas cap or add fuel with the
engine running. Allow engine to cool before
refuelling. Do not smoke.
If your machine has a hydrostatic transmission you
should only tow it very short distances at low speed
if absolutely necessary, otherwise the transmission
may be damaged.
c) Never refuel the machine indoors.
d) Never store the machine or fuel container
inside where there is an open flame, such as
in a water heater.
Intended use
This machine is designed solely for cutting grass
on conventional lawns and other cleared and
leveled ground without obstacles, as rocks, stumps
etc., and, in conjunction with accessories supplied
by the manufacturer even for other special tasks
for which instructions are delivered with the acces-
sory. Use in any other way is considered as con-
trary to the intended use. Compliance with and
strict adherence to the conditions of operation,
service and repair as specified by the manufacturer
also constitute essential elements of the intended
use.
This machine should be operated, serviced and
repaired only by persons who are familiar with its
particular characteristics and who are acquainted
with the relevant safety procedures.
Accident prevention regulations, all other generally
recognised regulations on safety and occupational
medicine, and all road traffic regulations must be
observed at all times.
2. Never run a machine inside a closed area.
3. Keep nuts and bolts, especially blade attach-
ment bolts, tight and keep equipment in good
condition.
4. Never tamper with safety devices. Check their
proper operation regularly.
5. Keep machine free of grass, leaves or other
debris build-up. Clean up oil or fuel spillage.
Allow machine to cool before storing.
6. Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
7. Never make adjustments or repairs with the
engine running.
8. Grass catcher components are subject to wear,
damage and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace with
manufacturer’s recommended parts, when
necessary.
Any arbitrary modifications carried out to this
machine may relieve the manufacturer of liability
for any resulting damage or injury.
Safe operation practices for Ride-On Mowers
Before starting cutting operations, train different
driving operations on an open ground without
people nearby until you feel familiar with handling
the equipment. This is particularly important if you
have no or little prior experience of driving a vehi-
cle.
9. Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves and use extra caution
when servicing them.
10. Check brake operation frequently. Adjust and
service as required.
Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely in order to protect themselves and others
from serious injury.
Never carry children, even with the blades off. They
may fall off and be seriously injured or interfere with
safe machine operation.
Danger, keep hands and feet away
4– English
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SAFETY INSTRUCTIONS
These instructions are for your safety. Read them carefully.
This symbol implies that important safety rules are applicable.
This is for your safety and the operating reliability of the machine.
!
General use:
•
Make yourself familiar with the controls and how
to stop quickly.
•
Read all the instructions in Operator’s Manual
and on the machine before starting it. Make sure
you understand them, and then follow them.
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Only allow adults who are familiar with the
machine to use it.
Wear approved protective glasses or a visor
during assembly and driving.
Never use the machine barefoot. Always wear
heavy-duty shoes, preferably toe-capped.
Read the instructions before starting the machine.
Never wear loose fitting clothes which can fasten
in moving parts.
Clear the area of objects such as stones, toys,
and wires, etc. which can be caught up by the
blades and thrown out.
•
•
Check that there are no other persons in the
area before starting to cut.
Stop the machine if anyone comes into the work
area.
•
•
Never carry passengers.
Do not cut backwards unless absolutely neces-
sary.
•
•
Always look down and behind before and during
reversing.
Clear the area from stones etc. before cutting.
Keep an eye on the ejected grass and do not
direct it towards anyone.
•
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Slow down before turning.
Never leave the machine unattended when the
engine is running. Always switch off the blades,
pull on the parking brake, stop the engine and
take out the keys before leaving the machine.
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Switch off the blades when you are not cutting.
Only cut in daylight or good artificial lighting.
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Never use the machine when you have con-
sumed alcohol, drugs, or certain medicines.
Never carry passengers.
WARNING!
This machine can cut off hands and feet, and eject objects. Failure to follow the
safety instructions can lead to severe injury.
!
English – 5
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SAFETY INSTRUCTIONS
•
•
Watch out for traffic when working close to a
road, or crossing one.
Be careful when rounding a fixed object so that
the blades do not hit it. Never drive intentionally
over a foreign object.
•
•
The machine is heavy and can cause very
severe crush injuries. Be extra careful when
loading it on a trailer or truck.
Be careful when pulling a load or using heavy
equipment.
a. Only use approved tow hooks.
b. Limit the load to what you can manage safely.
c. Do not make sharp turns. Be careful when
reversing.
d. Use counterweights or wheel weights when
indicated in the instructions.
Driving on slopes
Driving on slopes is one of the situations where
there is the most serious risk that the driver can
loose control or that the machine tips over, which
can cause severe injuries or be fatal. All slopes
require extra care. If you cannot reverse up the
slope or if you feel uncertain avoid cutting it.
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Do as follows:
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Remove obstacles such as stones and branches
etc.
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Cut upwards and downwards, not sideways.
Look out for and avoid driving over furrows,
holes or mounds. On uneven surfaces it is
easier for the machine to tip over. High grass
can conceal obstacles.
Be extra careful when driving on slopes.
•
•
•
Drive slowly. Select a low gear to avoid having
to stop and changing gear. It is also easier to
use the gear to brake in a low gear.
Follow the manufacturer’s recommendations on
wheelweights or counterweights to increase
stability.
Be extra careful with the grass collector or other
equipment which can alter the stability of the
machine.
•
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Always drive smoothly and slowly on slopes.
Avoid sudden changes of speed or direction.
Avoid starting or stopping on a slope. If the tyres
begin to skid switch of the blades and drive
slowly down the slope.
Cut slopes upwards and downwards, not sideways.
•
Avoid unnecessary turns on slopes, and if
turning is necessary turn slowly and gradually,
downwards if possible.
6– English
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SAFETY INSTRUCTIONS
•
Do not cut close to edges, ditches or banks. The
machine can suddenly tip over if a wheel goes
over the edge of a drop or a ditch, or if a bank
gives way.
•
•
•
Do not cut wet grass. It is slippery and the tyres
can loose their grip so that the machine slides.
Do not try to stabilise the machine by placing one
foot on the ground.
Always keep the rider mower away from edges or
ditches when cleaning the chassis.
Children
Tragic accidents can occur if the driver does not pay
attention to children in the vicinity. Children are often
attracted to the machine and the work of mowing.
Never assume that children stay where you last saw
them.
Keep children away from the mowing area.
•
•
•
•
Keep children away from the mowing area and
under the supervision of another adult.
Be on your guard and switch off the machine if
children come into the work area.
Before and during reversing look behind and
down for small children.
Never allow children to ride on the machine.
They can fall off and become seriously injured or
obstruct a risky manoeuvre of the machine.
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Never allow children to drive the machine.
Be extra careful close to corners, bushes, trees
or other objects which obstruct your view.
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Maintenance
Never allow children to drive the machine.
•
Petrol/gasoline and petrol/gasoline fumes are
toxic and highly inflammable. Be extra careful
when handling petrol/gasoline.
a. Store the fuel in containers approved for this
purpose.
b. Never fill up the machine with fuel when the
engine is running. Let the engine cool before
filling up with fuel. Do not smoke, or fill up with
fuel in the vicinity of naked flames or sparks.
c. Never fill up with fuel indoors.
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d. If leakage has occurred in the fuel system the
engine must not be started until this is rectified.
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e. Never store the machine or fuel containers
indoors if there are naked flames, such as in a
boiler room or where there is electrical equipment
which can emit sparks.
•
Check the fuel level each time before using the
machine, and leave space for the fuel to expand
since the heat from the engine and hot sun can
cause the fuel to run over.
Never fill up with fuel indoors.
English – 7
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SAFETY INSTRUCTIONS
•
•
Avoid overfilling. If fuel has been spilt on the
machine wipe it up and wait until it has evapor-
ated before starting the engine. If fuel is spilt on
clothes, change them.
Be extra careful when handling battery acid.
Spilling acid on the skin can cause severe burn
injuries. Rinse immediately with water. If acid
gets into the eyes this can cause blindness.
Contact a doctor.
•
Be careful with the maintenance of the battery.
Explosive gas is formed in the battery. Never
handle the battery when smoking or in the
vicinity of naked flames or sparks. Otherwise the
battery can explode and cause severe injuries.
Never smoke in the vicinity of the battery or the fuel.
•
•
Never drive the machine in an enclosed space.
The exhaust fumes contain carbon monoxide,
an odourless, non coloured, toxic and fatal gas.
Make sure that bolts and nuts, especially attach-
ment bolts for the blade units are properly
tightened and that the equipment is in good
order.
•
Never alter the safety devices. Check regularly
that they function. The machine must not be
driven with defective or unmounted safety
devices.
•
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Do not alter the setting of the governor and do
not race the engine.
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Reduce the fire risk. Keep the machine clean
from grass, leaves and other refuse which
fastens in it. Allow the machine to cool before
placing it in the storage area.
Never drive the machine in an enclosed space.
•
Stop and inspect the equipment if you drive over
an object. If necessary repair the machine
before starting.
•
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Never make adjustments with the engine run-
ning.
The machine is tested for safety and approved
only for equipment supplied or recommended by
the manufacturer.
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The blades are sharp and can cause cutting
injuries. Wrap over the blades or use protective
gloves when handling them.
•
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Check the functioning of the brakes regularly.
Adjust and maintain them as necessary.
The BioClip cutting unit should only be used to
give high quality results on lawn surfaces that
you are familiar with. If the blades of the cutting
unit strike an obstacle this could change their
spacing and lead to expensive repairs.
Clean the machine regularly from grass, leaves and
other waste.
8– English
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PRESENTATION
Presentation
The power transmission from the engine is handled
by a hydrostatic gear box which enables stepless
variation of the speed with the foot pedals.
Congratulations on your choice of a top quality
product which you will enjoy for many years.
There is one pedal for driving forwards and one
pedal for reversing.
These instructions describe the Rider 16 H. This rider
mower is equipped with a 15.5 horsepower Briggs &
Stratton engine.
4
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9B
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9A
Location of the controls
1. Ignition lock
7. Parking brake
2. Throttle/Choke lever
3. Adjustment of cutting height
4. Lifting lever, cutting unit
5. Speed limiter for reversing
8. Lock button for parking brake
9. Knobs for adjusting seat
10. Fuel tank cap
11.
Main lock (under seat)
6. Speed limiter for driving forwards
12. Lever for disengagement of drive
English – 9
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PRESENTATION
Throttle and Choke lever
The engine speed is adjusted with the throttle
control, and thereby also the rotation speed of the
blades.
The control is also used to activate the choke
function. When the choke is used the engine
receives a richer mixture of fuel and air, which
simplifies cold start.
Speed limiter
2
1
The speed of the machine is steplessly regulated
with two pedals. Pedal (1) is used to drive forwards
and pedal (2) for reversing.
Parking brake
The parking brake is applied as follows:
1. Press down the brake pedal.
2. Press in the lock button on the steering column.
2
3. Release up the brake pedal while holding the
button pressed.
The lock on the parking brake automatically discon-
nects when the brake pedal is pressed.
1
10 – English
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PRESENTATION
Cutting unit
The Rider 16 H can be fitted with four different
cutting units.
Rear ejector - 970 mm
Side ejector - 970 mm
BioClip
- 900 mm, 1030 mm
Lift lever for cutting unit
The lift lever is used to set the cutting unit in trans-
port or cutting position.
If the lever is pulled back the unit will lift up and the
blades will automatically stop rotating (transport
position).
If the lock button is pressed and the lever is moved
forward the unit will be lowered and the blades will
automatically start rotating (cutting position).
The lever can also be used to temporarily regulate
the cutting height, e.g. for a small mound in the
lawn.
Lifting of the cutting unit (transport position)
Lowering of the cutting unit (cutting position)
English – 11
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PRESENTATION
Lever for adjustment of cutting height
With this lever the cutting height can be adjusted to
9 different positions (4-90 mm, 45-80 mm Bioclip).
Cutting unit with side/rear ejector, 40-90 mm.
BioClip cutting unit, 45-95 mm.
Seat
The seat has a jointed attachment on the front
edge and can be tipped forward.
The seat can also be adjusted lengthways.
Release the knobs under the seat and adjust it
forwards or backwards to the required position.
Lock the setting with the knobs.
Fuelling
The engine should be run on 85 octane (or higher)
unleaded petrol/gasoline (no added oil). Environ-
mentally adapted alkylate fuel, such as Aspen, is
also recommended.
WARNING!
Petrol/gasoline is highly inflammable.
Observe care and fill up with fuel
outdoors (see safety instructions).
!
12 – English
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DRIVING
•
•
Read the safety instructions and information on
the location and function of the controls before
starting (see pages 3-12).
Conduct daily maintenance before starting (see
maintenance schedule on page 18).
Adjust the seat to the required position.
Starting the engine
1. Lift up the cutting unit by pulling the lever back-
wards to locked position (transport position).
2. Apply the parking brake. This is done as follows:
• Press down the brake pedal (1).
2
• Press in the lock button on the steering
column (2).
• Release the brake pedal while the button is
held pressed.
The parking brake lock disconnects automati
cally when the brake pedal is pressed down.
1
Cold engine:
3. Push the throttle control to position 3 (choke
position). In this position the engine receives a
richer mixture so that the engine starts more
easily.
2
1
3
English – 13
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DRIVING
Warm engine:
4. Set the throttle control midway between position
1 and 2.
2
1
3
5. Turn the ignition key to start position.
STOP START
IMPORTANT INFORMATION
Do not run the starter for more than
about 5 seconds at a time. If the
engine does not start, wait about 10
seconds before trying again.
6. When the engine has started release the igni-
tion key to neutral position.
Push the throttle control to the required speed.
For cutting 3/4 to full throttle.
STOP START
WARNING!
!
Never run the engine indoors, in
enclosed or poorly ventilated areas.
The exhaust fumes contain toxic
carbon monoxide.
14 – English
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DRIVING
Driving the machine
1. Release the parking brake by pressing down the
brake pedal.
2. Carefully press down one of the pedals until the
correct speed is reached.
2
1
To drive forwards: press down pedal (1).
To reverse: press down pedal (2).
3. Select the required cutting height (1-9) with the
cutting height lever.
To obtain a uniform cutting height it is important
that the tyre pressures are equal on both front
wheels (60 kPa).
English – 15
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DRIVING
4. Push in the lock button on the lift lever and
lower down the cutting unit.
IMPORTANT INFORMATION
The service-life of the drive belts in-
creases considerably if the engine is run
at low speed when engaging the blades.
For this reason do not increase the throt-
tle until the cutting unit has been lowered
to the cutting position.
Cutting tips
•
•
Avoid mowing a wet lawn. The mowing results
are inferior since the wheels sink down into the
soft lawn.
•
•
•
Localise and mark stones and other fixed
objects to avoid collision.
Start with a high cutting height and reduce down
until the required cutting result are obtained.
Wash down the underside of the cutting unit with
water after use. Do not use a high pressure jet.
Put the cutting unit in the service position while
doing this.
The cutting results are best with a high engine
speed (fast rotating blades) and low driving
speed (slow moving machine). If the grass is not
too high and thick the driving speed can be
increased or the engine speed reduced without
noticeably affecting the mowing results.
•
The best lawns are achieved if the grass is cut
often. Mowing becomes more uniform and the
grass cuttings become more evenly distributed
over the surface. The total time consumption is
not greater since it is possible to select a higher
driving speed without inferior mowing results.
WARNING!
!
Clear the lawn from stones and
other object which can be thrown
out by the blades.
Mowing pattern
16 – English
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DRIVING
WARNING!
Never drive the machine on ground
with a slope of more than 15°. Mow
slopes upwards and downwards,
never across. Avoid sudden changes
in direction.
!
MAX 15
Stopping the engine
Preferably allow the engine to idle for a minute to
obtain normal working temperature before stopping
it if it has been working hard.
1. Lift up the cutting unit by pulling the lever back to
the end position.
2. Pull back the throttle control and turn the ignition
key to the STOP position.
STOP START
Release lever
In order to move the machine when the engine is
switched off the release lever must be pressed
down and forwards.
English – 17
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MAINTENANCE
Maintenance schedule
The following is a list of the maintenance which should be conducted on the machine. For the items which
are not described in these instructions go to an authorised service workshop.
Daily
mainte-
nance
Maintenance interval
in hours
Maintenance
Page
before start
100
25
50
Check the engine’s oil level
Check the engine’s cooling air inlet
Check the fuel pump’s air filter
Check the steering wires
Check the battery
20
20
20
21
22
22
–
●
●
●
●
●
●
❍
❍
Check the safety system
Check screws and nuts
Check for fuel and oil leakage
–
Clean the air filter’s pre-filter (foam plastic)2)
Check the cutting unit
23
25
32
34
–
●
●
●
●
❍
❍
Check the tyre pressures (60 kPa)
Change the engine oil 1)
Check the V-belts
Check the hydrostat’s cooling fins
–
Check the transmission’s oil level
Adjust the brakes
Lubricate joints and shafts 3)
22
21
32
35
–
●
●
●
●
❍
Check and adjust the throttle wire
Clean the engine’s and hydrostat’s cooling flanges 2,4)
Replace the air filter’s pre-filter and paper filter 2)
Replace the fuel filter
23
35
–
●
●
❍
Replace the plug
1) First change after 5 hours. 2) During dusty conditions cleaning and replacement should be more frequent. 3) For daily use of the
machine lubrication should be conducted twice a week. 4) Conducted by authorised service workshop.
● = Described in these instructions.
❍ = Not described in these instructions.
WARNING!
!
No service procedures must be conducted on the engine or cutting unit unless:
•
•
•
The engine is switched off.
The ignition key is removed.
•
•
The parking brake is applied.
The cutting unit is disengaged.
The ignition cable is removed from the plug.
18 – English
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MAINTENANCE
Dismantling of the machine hoods
Engine hood
The engine is accessible for servicing when the
engine hood is lifted up.
Tilt the seat forward, release the rubber strap under
the seat, and tilt the hood backwards.
Front hood
Release the clip on the front hood and lift off the
fender.
Right-hand fender
Remove the knob (1), the screws (2 and 3) and lift
off the hood.
3
2
11
Left-hand fender
Release the screws in the fender (2) and lift off the
fender.
English – 19
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MAINTENANCE
Check the engine’s oil level
Check the oil level in the engine when the machine
is horizontal.
Dismantle the engine hood as per the description
on page 19.
Release the dip stick and pull out. Wipe off the oil
and insert again.
The dip stick must be fully screwed down.
Now release the dip stick again and pull out. Check
the oil level.
The oil level should lie between the markings on dip
stick. If the level approaches the ADD mark, top up
with oil to the FULL mark.
ADD
FULL
The oil is filled in the same hole for the dip stick
Use engine oil SAE 30 or SAE 10W/30, class CD-
SF.
The total oil volume in the engine is 1.2 litres.
ADD
FULL
Check the engine’s cooling air intake
Dismantle the engine hood as described on page
19.
Check that the cooling intake is free from leaves,
grass and dirt.
If the cooling intake is blocked this will interfere with
the cooling of the engine, which can damage the
engine.
Checking of the fuel pump’s air filter
Check regularly that the fuel pump’s air filter is free
from dirt.
The filter can when necessary be cleaned with a
brush.
20 – English
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MAINTENANCE
Checking and adjustment of the
steering wires
The steering is controlled by means of wires.
These can in time become slack, which implies that
the adjustment of the steering becomes altered.
Check and adjust the steering as follows:
1. Dismantle the frame-plate by releasing the
screws (two on each side).
2. Check the tension of the steering wires by
pushing them together as shown in the diagram.
It should be possible to push them together so
that the distance between them is half as much,
without using unnecessary force.
3. When necessary the wires can be tensioned by
tightening the adjusting nuts, one on each side
of the steering rim.
Do not tension the wires too tightly, they should
only be tightened up to the steering rim.
Check the wire tension on completion of the
adjustment as per item 2.
Adjusting the brake
The brake is adjusted as follows:
1. Release the lock nuts (1).
2. Tension the wire with the adjusting screw (2)
until all the play in the wire is taken up.
3. Tighten the lock nuts (1).
WARNING!
!
Poorly adjusted brakes can result
in reduced braking power.
English – 21
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MAINTENANCE
Check the transmission’s oil level
1. Check the transmission’s oil level by removing
the transmission cover. Release the two screws
(one of each side) and lift off the transmission
cover.
2. Unscrew the oil cap and check that the oil level
lies between the markings on the dip stick. Top
up if necessary with engine oil SAE 10W/30
(class CD-SF) in the same hole as for the dip
stick.
FULL
Check the level of the battery acid
Check that the level of the battery acid lies between
the markings. Top up the cells with only distilled
water.
WARNING!
!
Procedures on contact with acid
External: Rinse well with plenty of water.
Internal: Drink large quantities of water or
milk. Contact a doctor as soon as
possible.
Eyes:
Rinse well with plenty of water.
Contact a doctor as soon as possible.
Batteries emit explosive gas. Sparks, flames
and cigarettes must absolutely not be
brought into the vicinity of the battery.
Check the safety system
The machine is equipped with a safety system which prevents starting the cutting unit or driving the machine
unless someone is sitting in the seat.
Apply the parking brake and raise the cutting unit into the transport position. Start the engine. When the
cutting unit is lowered into the mowing position the engine should stop.
22 – English
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MAINTENANCE
Replacing the air filter
If the engine seems to lack power or goes irregu-
larly the reason may be that the air filter is clogged.
It is therefore important to replace the air filter at
regular intervals (see maintenance schedule on
page 16 for correct service interval).
1. Dismantle the engine hood as described on
page 19.
2. Remove the air filter housing’s plastic cover by
releasing the wing-nut.
3. Remove the wing-nut on the air filter and lift off
the paper filter with pre-filter.
4. Pull off the foam plastic pre-filter from the paper
filter and wash clean in mild detergent.
Squeeze it dry in a clean cloth.
Drench it with new engine oil. Wrap the filter in
an absorbent cloth and squeeze out excess oil.
Replace the paper filter if it is clogged with dirt.
IMPORTANT INFORMATION
Do not use compressed air to clean the
paper filter.
5. Fit the air filter as follows:
Push the pre-filter over the paper filter.
Fit the paper filter with pre-filter in the air filter
housing and tighten the wing-nut.
Replace the plastic cover oven the air filter
housing and tighten the wing-nut.
English – 23
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MAINTENANCE
Fitting the cutting unit
3
1. Position the Rider on a flat surface and apply
the parking brake, see page 10. Check that the
lever for adjusting the cutting height is at the
lowest setting.
Make sure the support wheels are fitted to the
cutting unit (1).
2. Grasp the handle at the front (BioClip 90) or
hold the frame of the cutting unit (2) and slide
the unit underneath the rider mower, making
sure that the tongue on the cutting unit (3)
engages correctly.
1
2
3. Insert the bolt and secure it with a locking pin.
4. Press down the frame and insert the pin. Fit the
drive belt around the drive wheels of the cutting
unit.
5. Hook up the height adjustment strut.
6. Fit the front cover.
7. Fit the spring that tensions the tensioning
pulley, see page 27.
Installing BioClip 90
1
In order to install BioClip 90 the drive belt support
wheel must first be removed.
1. Disengage the spring from the tensioning wheel.
2
3. Remove the locking pin (1) that is located next
to the support wheel.
8
4. Fit the cutting unit as instructed on the previous
page.
24 – English
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MAINTENANCE
Checking and adjustment of the cutting
unit’s ground pressure
To achieve the best cutting results the cutting unit
should follow the underlying surface without press-
ing too hard against it.
The pressure is adjusted with a screw on each side
of the machine.
1. Place a set of bathroom scales under the cutting
unit’s frame (front edge) so that it rests on the
scales. If necessary a block can be placed
between the frame and scales so that the
support wheels do not bear any weight.
2. Adjust the unit’s ground pressure by screwing in
or out the adjusting screws located behind the
front wheels on both sides.
The ground pressure should be between 12 and
15 kg.
Checking the cutting unit’s parallelism
Check the parallelism of the cutting unit as follows:
1. Place the machine on a level surface.
2. Measure the distance between the ground and
the front and rear edges of the cutting unit hood.
The cutting unit should slope forwards slightly so
that the rear edge is 2-4 mm higher than the
front edge.
English – 25
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MAINTENANCE
Adjusting the parallelism of the cutting
unit
1. Remove the front hood and right-hand fender,
as described on page 19.
2. Undo the nuts on the lift strut.
3. Unscrew the strut (anticlockwise) to lower the
rear edge of the hood.
Screw the strut in (clockwise) to raise the rear
edge of the hood.
4. Tighten the nuts after adjustment.
5. On completion of the adjustment the unit’s
parallelism should be re-checked.
6. Fit the right-hand fender and the front hood.
Removing the cutting unit
3
4
1. Apply the parking brake, see page 10.
2. Adjust the cutting height to its lowest setting.
3. Remove the front hood, as described on page
19.
4. Fit the support wheel.
5. Relieve the tensioning wheel (2) by disconnect-
ing the spring (1).
6. Lift the drive belt (3) off the cutting unit drive
pulley (4).
1
2
7. Pull out the pin (2) and hang the drive belt on
the pin.
2
8. Put your foot on the front edge of the cutting
unit. Raise the front edge of the cutting unit
slightly and unhook the lift strut (1).
9. Remove the bolt (3) and pull out the cutting unit.
Fitting of the cutting unit takes place in the reverse
order to removal. See page 24 for details of how to
fit the BioClip 90.
1
During fitting: make sure that the tongue on the
cutting unit engages in the correct position.
3
WARNING!
!
Wear protective glasses when
dismantling the cutting unit. The
spring which tensions up the belt
can go off and cause personal
injury.
26 – English
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MAINTENANCE
Replacing the cutting unit belts
Replacing the belts on a BioClip unit
A BioClip unit is driven by two toothed belts that
synchronise the rotation of the blades. The belts sit
underneath a cover on the cutting unit.
1. Remove the cutting unit, see page 26.
2. Remove the front pin/bolt from the lift strut and
swing the strut backwards.
BioClip 103
3. Undo the two screws that hold the safety cover
and lift the cover off.
BioClip 103
4. Unscrew the nut from the cam and twist the cam
off.
Undo the four nuts (see diagram) that hold the
outer blade bearing, just enough to allow the
bearing to be moved.
Slide the blade bearing inwards towards the middle
bearing and prise off the upper belt.
Repeat the procedure with the lower belt.
BioClip 103
WARNING!
!
Wear gloves to protect your hands
when working with the blades.
English – 27
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MAINTENANCE
IMPORTANT IMFORMATION
On a BioClip unit the blades are set at an
angle of 90° to each other. If this angle
changes, the blades may touch and cause
damage to the cutting unit.
5. Fitting: First slide on the lower belt, then the
upper belt.
Check that the blades appear as shown in the
diagram, at an angle of 90° to each other. If not,
adjust the belts. While the blade bearing is loose
the belts can be slid onto the next tooth.
BioClip 103
Tighten the nuts sufficiently so that the bearings
are touching the cutting deck but can still be
moved.
Tension the belts by turning the cam mechanism
on top of the cutting deck. Tighten the nut.
Tighten all the nuts to secure the blade bear-
ings.
6. The belt tension is correct when a force of 10 N
pushes the belt in 7 mm.
Fit the safety cover over the belts and refit the
lift strut.
Changing the belt on cutting units with side
ejection or rear ejection
On cutting units with side ejection or rear ejection
the blades are driven by a V-belt. This belt is
replaced as follows:
1. Remove the cutting unit, see page 26.
2. Undo the bolt on the lift strut and the two screws
on the cover. Lift the cover off the cutting unit.
3. Release the spring that tensions the V-belt and
prise off the belt.
Replace the new belt by reversing the se-
quence.
28 – English
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MAINTENANCE
Service position for cutting unit
The cutting head can be placed in the service
position to provide easy access for cleaning, repairs
and servicing. In the service position the cutting unit
is raised and locked in the vertical position.
P
1
Placing in service position
1. Position the machine on flat ground. Apply the
parking brake (1), see page 8. Adjust the cutting
unit to the lowest cutting height and lower the
cutting unit.
2. Remove the front hood by removing the pin.
(There are complete instructions on using the
service position inside the front hood).
3. Remove the two support wheels from under the
front hood.
English – 29
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MAINTENANCE
4. Fit the support wheels on either side of the rear
of the cutting unit.
5. Disengage the spring from the drive belt
tensioning wheel.
6. Place a foot on the front edge of the cutting unit
near the wheel and raise the front edge of the
unit to make it easier to remove the lift strut.
Engage the strut in the holder.
30 – English
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MAINTENANCE
7. Lift off the drive belt (1). Then pull out the pin
(2).
Take care not to get your hand trapped.
1
2
8.
Pull the frame forwards and insert the pin.
9. Grasp the front edge of the cutting unit, pull out
and raise into the service position.
Restoring from service position
To restore the machine from the service position,
reverse the sequence “Placing in Service position“.
English – 31
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MAINTENANCE
Lubrication
The following two lubrication points should be
regularly lubricated with high quality graphite
grease.
With daily use lubrication should be conducted
twice a week.
General lubrication
All joints and bearings are lubricated on manufac-
ture with molybdenum sulphide grease. Re-grease
with same type of grease. Lubricate the steering
and control wires with engine oil.
The machine should be lubricated regularly, and
twice a week when used daily.
Checking the tyre pressure
The tyre pressure should be 60 kPa (0.6 kp/cm2) all
round.
To improve driving the pressure on the rear tyres
can be reduced to 40 kPa (0.4 kp/cm2).
The maximum tyre pressure is 100 kPa (1.0 kp/cm2).
IMPORTANT INFORMATION
Different tyre pressures on the front tyres
will result in the blades cutting the grass
at different heights.
32 – English
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MAINTENANCE
Checking the blades
IMPORTANT INFORMATION
To achieve the best mowing results it is important
that the blades are undamaged and well-sharpened.
On the Bioclip unit the relative positioning
of the blades should always be as shown
in the diagram with an angle of 90°
between the blades. Otherwise the blades
can go against each other and damage
the unit.
Check that the blades’ attachment screws are tight.
IMPORTANT INFORMATION
Replacing or sharpening the blades should
be conducted by an authorised service
workshop.
Cutting units with rear ejection
BioClip103
BioClip 90
Cutting units with side ejection
English – 33
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MAINTENANCE
Changing the oil
The oil should be changed for the first time after 5
hours of running time. Thereafter it should be
changed every 25 hours of running time.
WARNING!
!
Engine oil can be very hot if it is
drained off directly after the
engine is stopped. Therefore allow
the engine to cool down first.
1. Place a receptacle under the engine’s drain
plug, located on the left-hand side of the engine.
2. Remove the dip stick and drain plug.
3. Let the oil run out into the receptacle.
4. Fit the drain plug and tighten.
5. Fill up with oil to the FULL mark on the dip stick.
The oil is filled in the same hole for the dip stick.
Use engine oil SAE 30 or SAE 10W/30, class
CD-SF.
ADD
FULL
Use engine oil with min. API SF quality and SAE
30 or SAE 10W/30 viscosity grade. The oil
volume in the engine is 1.2 litres.
6. Run the engine warm and then check that there
is no leakage from the drain plug.
ADD
FULL
IMPORTANT INFORMATION
Used engine oil is hazardous to health and
environment and must in accordance with
the law not be poured out on the ground
or in the nature, and must be handed in to
a workshop or other designated station for
treatment. Avoid skin contact, wash with
soap and water in the event of spillage.
34 – English
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MAINTENANCE
Checking and adjustment of the
throttle wire
If the engine does not respond as it should do when
the throttle lever is moved or if the top speed is not
reached, the throttle wire may need adjusting.
1. Release the clamping screw (see arrow) and
push the throttle control to full throttle position.
2. Pull the throttle wire’s outer casing to the far
right and tighten the clamping screw.
Replacement of the fuel filter
Replace the pipe fitted fuel filter every 100 running
hours (once per season) or more frequently if it is
clogged.
Replace the filter as follows:
1. Dismantle the engine hood as described on
page 17.
2. Move the hose clips away from the filter. Use a
pair of flat pliers.
3. Pull off the filter from the hose ends.
4. Press in the new filter on the hose ends. If
necessary soap solution can be applied on the
filter ends to simplify fitting.
5. Push the hose clips back on the filter.
English – 35
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TROUBLE SHOOTING SCHEDULE
Problem
Procedure
Engine will not start.
•
•
•
•
Fuel tank empty.
Plug defective.
Plug connection defective.
Dirt in carburettor or fuel pipe.
Starter does not pull round engine.
•
•
•
•
Battery flat.
Bad contact between cable and battery terminal.
Lift lever for cutting unit in wrong position.
Main fuse blown. The fuse is placed in front of the
battery, under the battery cover.
Ignition lock faulty.
•
•
Gear shift/hydrostat pedal not in neutral.
Engine does not run smoothly.
•
•
•
•
•
•
Wrong gear, too high.
Carburettor incorrectly set.
Air filter clogged.
Fuel tank vent blocked.
Ignition setting defective.
Dirt in fuel pipe.
Engine seems to have no power.
•
•
•
•
Air filter clogged.
Plug defective.
Dirt in carburettor or fuel pipe.
Carburettor incorrectly set.
Engine overheats.
•
•
•
•
•
•
Engine overloaded.
Air intake or cooling flanges blocked.
Fan damaged.
Too little or no oil in engine.
Ignition defective.
Plug defective.
Battery does not charge.
Machine vibrates.
•
•
One or more cells faulty
Bad contact between battery terminals and cables.
•
•
•
Blades are loose.
Engine is loose.
Imbalance on one or more blades, resulting from
damage or inferior balancing after sharpening.
Uneven mowing.
•
•
•
•
•
•
•
Blades blunt.
Cutting unit skew.
Long or wet grass.
Grass blockage under hood.
Different tyre pressures on right and left sides.
Over-speeding
Drive belts slipping.
36 – English
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STORAGE
Winter storage
To put the machine in order for storage follow these
instructions:
At the end of the season the machine should
immediately be put in order for storage, also if it is
going to stand idle for more than 30 days. Fuel
which is left to stand for long periods (30 days or
more) can leave tacky deposits which can block the
carburettor and interfere with the engine.
1. Carefully clean the machine, especially under
the cutting unit. Touch-up paint damage to avoid
rust.
2. Inspect the machine for worn or damaged parts
and tighten loose screws and nuts.
Fuel stabiliser is an acceptable alternative to avoid
tacky deposits during storage. If alkylate petrol
(Aspen) is used stabiliser is not necessary since
this fuel is stable. However, one should avoid
changing from standard to alkylate petrol since
sensitive rubber parts can harden. Add stabiliser to
the fuel in the tank or the storage container. Always
use the mixing ratios indicated by the manufacturer.
Run the engine for at least 10 minutes after adding
the stabiliser so that it will reach the carburettor. Do
not empty the fuel tank and carburettor if stabiliser
has been added.
3. Change the oil, and take care of the waste oil.
4. Empty the fuel tank. Start the engine and run it
until the carburettor is emptied of fuel.
5. Remove the plug and pour in a tablespoon of
engine oil in each cylinder. Pull round the engine
to distribute the oil and screw the plug back on.
6. Grease all grease nipples, joints and axles.
7. Remove the battery. Clean it, charge it, and
store it is a cool place. Protect the battery from
low temperatures (below freezing point).
8. Store the machine is a clean and dry place and
cover it over for extra protection.
WARNING!
Never place an engine with fuel in
the tank indoors or in poorly
ventilated areas where petrol fumes
can come into contact with naked
flames, sparks or pilot flames in
boilers, hot water heaters, or
!
Service
When ordering spare parts state the purchase year,
model, type, and serial number.
Always use genuine parts.
drying cabinets, etc. It is highly
inflammable and negligent usage
can cause severe person injury
and material damage. Drain off
the fuel in an approved container
outdoors and well clear of naked
flames. Never use petrol for cleaning
purposes. Use degreasing agents
and hot water instead.
Annual inspection or trimming by an authorised
service workshop is a good way of getting the best
out of your machine the next season.
English – 37
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TECHNICAL DATA
Dimensions
Rider 16 H
Length without cutting unit
Width without cutting unit
Height
2145 mm
1050 mm
1060 mm
Service weight
Wheel base
245 kg including cutting unit
855 mm
Track
Tyre size
Tyre pressure, front
& rear
Front 715 mm, rear 625 mm
16 x 6.50 x 8
60 kPa (0.6 kp/cm2)
Max. gradient
15°
Engine
Manufacture
Power
Displacement
Fuel
Tank volume
Oil
Oil volume
Start
Briggs & Stratton model 28N707
11.4/15.5 kW/h.p.
465 cm3
Min. 85 octane unleaded
7 litres
SAE 30 or SAE 10W/30 class CD-SF
1.2 litres
Electric starter
Electrical system
Type
12 V, negative earth
Battery
Spark plug
12 V. 24 Ah
Champion CJ8 or J8, electrode gap = 0.7-0.8 mm
Transmission
Manufacture
Oil
Tuff Torq
SAE 10W/30, class CD-SF
Cutting unit
Type
3-blade unit with side-rear ejection/BioClip
2-blade unit BioClip 900 mm
Cutting width
Cutting height
Blade diameter
970 mm, 900mm and 1030 mm (BioClip)
9 pos. 40-90 mm, 45-95 mm (BioClip)
350 mm, 410 mm (Bioclip)
Noise level
100 dB(A)
When this product is worn out or no longer used it should be returned to
the dealer or other appropriate body for recycling.
We reserve the right to change technical specifications without prior notice.
Note that no legal claims are valid on the basis of information in this manual.
Use only genuine parts for repairs. The warranty is not valid if non genuine parts are used.
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EU declaration of conformity (Only applies to Europe)
(Directive 89/392/EEC, Annex II, A)
We, Husqvarna AB, S-561 82 Huskvarna, Sweden, tel. +46 36-146500, declare under sole responsibility that
the rider mowers Husqvarna Rider 16 H from 1998’s serial numbers and onwards (the year is clearly
stated in plain text on the type plate with subsequent serial number), is in conformity with the following standards
or other normative documents following the provisions in the COUNCIL’S DIRECTIVES:
-
-
of June 14 1989 “relating to machinery” 89/392/EEC, and applicable supplements.
of March 22 1984 “relating to permitted sound power levels for lawn mowers” 84/538/EEC, and applicable
supplements.
-
of May 3 1989 “relating to electromagnetic compatibility” 89/336/EEC, and applicable supplements.
The following standards have been applied: EN292-2, EN836.
Huskvarna October 16, 1998
Bo Andréasson, Development manager
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40 – English
´*3(•¶5b¨
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English – 41
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´*3(•¶5b¨
2000W06
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