Husky Automobile Parts 647016 User Manual

Operation  
®
Husky 1050A UL-Listed  
Diaphragm Pumps  
313597E  
EN  
Model 647016, Evacuation and Transfer Pump  
For use in general fuel transfer applications.  
100 psi (0.7 MPa, 7.0 bar) Maximum Fluid Working Pressure  
100 psi (0.7 MPa, 7.0 bar) Maximum Air Input Pressure  
Model 647648, Fuel Dispense Pump  
For use in petroleum product dispense systems in accordance with the United States  
Flammable and Combustible Liquids Code (NFPA 30) and the Automotive and Marine  
Service Station Code (NFPA 30a). See page 4 for details.  
50 psi (0.35 MPa, 3.5 bar) Maximum Fluid Working Pressure  
50 psi (0.35 MPa, 3.5 bar) Maximum Air Input Pressure  
For professional use only.  
Model 647648  
Important Safety Instructions  
Read all warnings and instructions in this  
manual. Save these instructions.  
ti14218a  
This symbol on the nameplate means the prod-  
uct is listed by Underwriters Laboratories Inc.  
(UL Standard No. 79 for Power-Operated Pumps  
for Petroleum Product Dispensing systems).  
II 2 GD c IIC T4  
714N  
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To Order a New Pump:  
To Order a New Pump:  
NOTE: Do not configure and order a pump using only  
this manual. Work with your Graco distributor or follow  
the steps below.  
3. Click on the Husky 1050 Pump Selector, your  
choice of either the download version or the online  
version.  
2. Click on Toolbox in the gray banner near the top.  
4. Click on Pump Selector in the blue banner. Use the  
Selector Tool to configure your new pump.  
To Order Parts for Your Existing Pump  
1. Check the identification plate (ID) for the 20-digit  
Configuration Number of your pump.  
2. Use the Configuration Number Matrix on the next  
page to understand which parts are described by  
each digit.  
3. Refer to Parts Manual 313435 for the necessary  
part numbers.  
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Models  
Models  
Maximum  
Working Pressure  
psi (MPa, bar)  
Graco  
Part  
Graco Configuration  
Number  
647016  
647648  
1050A-AU1AA1TPACTP--  
1050A-AU3AA1TPACTP--  
100 (0.7, 7.0)  
50 (0.35, 3.5)  
Pump size  
Configuration  
Fluid Covers  
Check  
Manifold  
and material  
and Manifolds Seats Balls Diaphragm O-rings  
1050A  
A
U
1 or 3  
A
A1  
TP AC  
TP  
--  
1 inch ports,  
50 gpm,  
Aluminum  
Aluminum  
CenterSection  
and Air Valve  
UL-Listed  
Fuel Transfer  
No Data Aluminum, npt TPE Acetal  
Monitoring  
TPE  
None  
1
3
FuelDispense  
(withpressure  
relief valve)  
UL Listing Details  
Models 647016 and 647648 are certified per UL 79 for use in pumping gasoline and  
gasoline/alcohol blends up to 10% ethanol, diesel fuel, fuel oil, and lubricating oil. This  
certification does not cover oil burner pumps; pumps for engine-powered automotive equipment;  
or pumps for use in mobile applications, chemical plants, utility plants, petroleum production  
facilities, and pipeline pump stations, nor does it cover the complete end user installation.  
4
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Warnings  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-  
ment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers  
to procedure-specific risk. When these symbols appear in the body of this manual, refer back to  
these warnings. Additional, product-specific warnings may be found throughout the body of this  
manual where applicable.  
WARNING  
FIRE AND EXPLOSION HAZARD  
When flammable fluids are present in the work area, such as gasoline and windshield  
wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire  
and explosion:  
• Use equipment only in well ventilated area.  
• Eliminate all ignition sources; such as cigarettes and portable electric lamps.  
• Keep work area free of debris, including rags and spilled or open containers of sol-  
vent and gasoline.  
• Route exhaust away from all sources of ignition. If diaphragm ruptures, fluid may be  
exhausted with air. See Air Exhaust Ventilation, page 10.  
• Do not plug or unplug power cords, or turn lights on or off when flammable fumes  
are present.  
• Ground all equipment in the work area. See Grounding instructions.  
• Use only grounded hoses.  
• Hold gun firmly to side of grounded pail when triggering into pail.  
• If there is static sparking or you feel a shock, stop operation immediately. Do not  
use equipment until you identify and correct the problem.  
• Keep a working fire extinguisher in the work area.  
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Warnings  
WARNING  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
• Do not exceed the maximum working pressure or temperature rating of the lowest  
rated system component. See Technical Data in all equipment manuals.  
• Use fluids and solvents that are compatible with equipment wetted parts. See Tech-  
nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warn-  
ings. For complete information about your material, request MSDS from distributor  
or retailer.  
• Do not leave the work area while equipment is energized or under pressure. Turn  
off all equipment and follow the Pressure Relief Procedure in this manual when  
equipment is not in use.  
• Check equipment daily. Repair or replace worn or damaged parts immediately with  
genuine manufacturer’s replacement parts only.  
• Do not alter or modify equipment.  
• Use equipment only for its intended purpose. Call your distributor for information.  
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and  
hot surfaces.  
• Do not kink or over bend hoses or use hoses to pull equipment.  
• Keep children and animals away from work area.  
• Comply with all applicable safety regulations.  
PRESSURIZED EQUIPMENT HAZARD  
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the  
eyes or on skin and cause serious injury.  
• Follow Pressure Relief Procedure in this manual, when you stop spraying and  
before cleaning, checking, or servicing equipment.  
• Tighten all fluid connections before operating the equipment.  
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-  
ately.  
PRESSURIZED ALUMINUM PARTS HAZARD  
Use of fluids that are incompatible with aluminum in pressurized equipment can cause  
serious chemical reaction and equipment rupture. Failure to follow this warning can  
result in death, serious injury, or property damage.  
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated  
hydrocarbon solvents or fluids containing such solvents.  
• Many other fluids may contain chemicals that can react with aluminum. Contact  
your material supplier for compatibility.  
PLASTIC PARTS CLEANING SOLVENT HAZARD  
Use only compatible water-based solvents to clean plastic structural or pressure-con-  
taining parts. Many solvents can degrade plastic parts and cause them to fail, which  
could cause serious injury or property damage. See Technical Data in this and all  
other equipment instruction manuals. Read fluid and solvent manufacturer’s warnings.  
6
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Warnings  
WARNING  
TOXIC FLUID OR FUMES HAZARD  
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on  
skin, inhaled, or swallowed.  
• Read MSDS’s to know the specific hazards of the fluids you are using.  
• Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted  
with air.  
• Store hazardous fluid in approved containers, and dispose of it according to appli-  
cable guidelines.  
BURN HAZARD  
Equipment surfaces and fluid that’s heated can become very hot during operation. To  
avoid severe burns:  
• Do not touch hot fluid or equipment.  
PERSONAL PROTECTIVE EQUIPMENT  
You must wear appropriate protective equipment when operating, servicing, or when in  
the operating area of the equipment to help protect you from serious injury, including  
eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes  
but is not limited to:  
• Clothing and respirator as recommended by the fluid and solvent manufacturer  
• Protective eyewear, gloves, and hearing protection  
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Installation  
Installation  
2. For all mountings, be sure the pump is  
bolted directly to the mounting surface.  
General Information  
• The Typical Installations shown in FIG. 3  
through FIG. 5 are only guides for selecting  
and installing system components. Contact  
your Graco distributor for assistance in  
planning a system to suit your needs.  
3. For ease of operation and service, mount  
the pump so the air valve, air inlet, fluid  
inlet and fluid outlet ports are easily  
accessible.  
4. Rubber Foot Mounting Kit 236452 is avail-  
able to reduce noise and vibration during  
operation.  
• Installation and use must be in accordance  
with the Flammable and Combustible Liq-  
uids Code (NFPA 30) and Automotive and  
Marine Service Station Code (NFPA 30a)  
and must comply with all local, state, and  
federal codes.  
Grounding  
• All pipe joints must be made tight with UL  
listed gasoline-resistant pipe compound.  
This pump must be electrically grounded  
using the grounding conductor provided.  
Improper grounding can cause hazardous  
operation.  
Tighten Fasteners Before Setup  
Before using the pump for the first time, check  
and retorque all external fasteners. Follow  
The equipment must be grounded. Grounding  
reduces the risk of static and electric shock by  
providing an escape wire for the electrical cur-  
rent due to static build up or in the event of a  
short circuit.  
Mounting  
Pump: See FIG. 1. Loosen the grounding  
screw (GS). Insert one end of a 12 ga. mini-  
mum ground wire (R) behind the grounding  
screw and tighten the screw securely. Connect  
the clamp end of the ground wire to a true  
earth ground. A ground wire and clamp,  
Part 238909, is available from Graco.  
• The pump exhaust air may contain con-  
taminants. Ventilate to a remote area. See  
• Never move or lift a pump under pressure.  
If dropped, the fluid section may rupture.  
Always follow the Pressure Relief Proce-  
dure on page 15 before moving or lifting  
the pump.  
1. Be sure the mounting surface can support  
the weight of the pump, hoses, and acces-  
sories, as well as the stress caused during  
operation.  
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Installation  
Air Line  
Install the air line accessories as shown in  
on the wall or on a bracket. Be sure the air line  
supplying the accessories is grounded.  
GS  
R
1. Install an air regulator (C) and gauge to  
control the fluid pressure. Locate it close to  
the pump.  
2. Locate a bleed-type master air valve (B)  
close to the pump and use it to relieve  
trapped air. Be sure the valve is easily  
accessible from the pump and located  
downstream from the regulator.  
ti12214a  
FIG. 1. Ground screw and wire  
Air and fluid hoses: Use only grounded  
hoses with a maximum of 500 ft (150 m) com-  
bined hose length to ensure grounding  
continuity.  
Trapped air can cause the pump to cycle  
unexpectedly, which could result in serious  
injury from splashing.  
Air compressor: Follow manufacturer’s  
recommendations.  
3. Locate another master air valve (E)  
upstream from all air line accessories and  
use it to isolate them during cleaning and  
repair.  
Fluid supply container: Follow local code.  
Solvent pails used when flushing: Follow  
local code. Use only conductive metal pails,  
placed on a grounded surface. Do not place  
the pail on a nonconductive surface, such as  
paper or cardboard, which interrupts ground-  
ing continuity.  
4. An air line filter (F) removes harmful dirt  
and moisture from the compressed air  
supply.  
5. Install a grounded, flexible air hose (A)  
between the accessories and the 1/2 npt(f)  
pump air inlet (D). Use a minimum 3/8 in.  
(10 mm) ID air hose.  
Suction device nozzle: Bond to metal con-  
tainer from which it is suctioning by firm  
metal-to-metal contact to a properly grounded  
supply hose and pump.  
Piping, valves, and fittings: Use only electri-  
cally conductive materials. Bond and ground  
per code.  
Check your system electrical continuity after  
the initial installation, and then set up a regular  
schedule for checking continuity to be sure  
proper grounding is maintained.  
313597E  
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Installation  
1. Remove the muffler (T) from the pump air  
exhaust port.  
Air Exhaust Ventilation  
2. Install a grounded air exhaust hose (U) and  
connect the muffler (T) to the other end of  
the hose. The minimum size for the air  
exhaust hose is 3/4 in. (19 mm) ID. If a  
hose longer than 15 ft (4.57 m) is required,  
use a larger diameter hose. Avoid sharp  
bends or kinks in the hose.  
Be sure to read and follow the TOXIC FLUID  
page 5, before operating this pump. You must  
vent the exhaust away from people, animals,  
food handling areas, and all sources of igni-  
tion when pumping flammable or hazardous  
fluids. Vent in accordance with local codes, or  
in the absence of local codes, an industry or  
nationally recognized code having jurisdiction  
over the specific installation.  
3. Place a container at the end of the air  
exhaust line to catch fluid in case a dia-  
phragm ruptures. Locate the container  
away from all sources of ignition, including  
pilot lights and waste materials. If the dia-  
phragm ruptures, the fluid being pumped  
will exhaust with the air.  
The air exhaust port is 3/4 npt(f). Do not  
restrict the air exhaust port. Excessive exhaust  
restriction can cause erratic pump operation.  
Key:  
A
Air supply line  
B
Bleed-type master air valve  
(required for pump)  
A
C
D
E
T
Air filter/regulator assembly  
Air inlet  
Master air valve (for accessories)  
Muffler  
U
V
Grounded air exhaust hose  
Container for remote air exhaust  
U
V
T
D
C
E
B
ti14219b  
FIG. 2. Vent exhaust air  
10  
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Installation  
C
B
A
E
D
J
K
H
R
Key:  
A
Air supply line  
B
Bleed-type master air valve  
(required for pump)  
Air filter/regulator assembly  
Air inlet  
Master air valve (for accessories)  
Grounded, flexible fluid supply line  
Fluid drain valve (required)  
C
D
E
G
H
J
G
Fluid shutoff valve  
K
R
Grounded, flexible fluid outlet line  
Ground wire (required, see page 8  
for installation instructions)  
W
W Waste oil receiver  
ti14221b  
FIG. 3. Waste oil or general fluid transfer, typical installation  
always install the pump as close as possi-  
ble to the material source.  
Fluid Supply Line  
4. For a Waste Oil Receiver Evacuation Sys-  
tem, connect an appropriate suction hose  
(G) between the pump fluid inlet and the  
waste oil receiver. See FIG. 3.  
1. Use grounded, flexible fluid supply lines  
2. If the inlet fluid pressure to the pump is  
more than 25% of the outlet working pres-  
sure, the ball check valves will not close  
fast enough, resulting in inefficient pump  
operation. Excessive inlet fluid pressure  
also will shorten diaphragm life. Approxi-  
mately 3 - 5 psi (0.02- 0.03 MPa, 0.21-0.34  
bar) should be adequate for most materi-  
als.  
5. For a Gear Oil Evacuation System, install a  
control valve (M), flexible hose (L), and an  
appropriate wand (N) in each service bay  
and connect to the fluid suction line (G).  
6. For a Fuel Dispense System, connect a  
fluid supply line (G) to the fluid inlet. See  
3. For maximum suction lift (wet and dry), see  
Technical Data, page 21. For best results,  
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Installation  
Key:  
A
Air supply line  
B
Bleed-type master air  
valve (required for pump)  
Air filter/regulator  
assembly  
C
D
E
Air inlet  
Master air valve (for  
accessories)  
M
G
H
Fluid suction line, flexible  
hose  
Fluid drain valve  
(required)  
L
N
J
K
Fluid shutoff valve  
Waste oil line (to storage  
tank)  
L
Fluid line, flexible hose  
Control valve  
Suction wand  
Ground wire (required, see  
page 8 for installation in-  
structions)  
M
N
R
B
E
C
A
D
G
R
ti14222b  
K
H
J
FIG. 4. Gear oil evacuation, typical installation  
4. Install a shutoff valve (J) in the fluid outlet  
line.  
Fluid Outlet Line  
Fluid Inlet and Outlet Ports  
NOTE: Remove and reverse the manifold(s) to  
change the orientation of inlet or outlet port(s).  
The fluid inlet and outlet manifolds each have  
four 1 in. npt(f) threaded ports. Close off the  
unused ports, using the supplied plugs.  
1. Use grounded fluid hoses (G, K). See  
2. The pump fluid outlet is 1 in. npt(f). Screw  
the fluid fitting into the pump outlet  
securely.  
3. A fluid drain valve (H) is required in your  
system to relieve pressure in the hose and  
dispense valve. Install the valve close to  
the pump fluid outlet.  
12  
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Installation  
P
X
Key:  
A
B
Air supply line  
Bleed-type master air valve  
(required for pump)  
C
D
E
G
H
J
Air filter/regulator assembly  
Air inlet  
Master air valve (for accessories)  
Grounded, flexible fluid supply line  
Fluid drain valve (required)  
Fluid shutoff valve  
A
D
K
P
R
Grounded, flexible fluid outlet line  
Hose reel  
E
C
B
K
J
Ground wire (required, see page 8  
for installation instructions)  
Pressure relief valve (required to  
limit fluid outlet pressure to 50 psi  
[350 kPa, 3.5 bar])  
S
X
H
G
Fuel dispense valve  
S
1
Pipe to  
supply  
tank  
Fluid from the relief valve must be  
piped back to the supply tank.  
1
R
ti14220b  
FIG. 5. Fuel dispense, typical installation  
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Installation  
Fluid Pressure Relief Valve  
Fuel Dispense Systems (Model 647648)  
Fuel dispense model 647648 requires a pres-  
sure relief valve (S), Graco part 24B910,  
which is supplied with the pump, to prevent  
fluid pressure from exceeding 50 psi (350 kPa,  
Recommended air operating pressure is 40  
psi (280 kPa, 2.8 bar) or less. As the air inlet  
pressure approaches 50 psi (350 kPa,  
3.5 bar), the relief valve will open and vent  
fluid. Vented fluid must be routed to a con-  
tainer in a non-hazardous location.  
Evacuation and Transfer Systems (Model 647016)  
Some evacuation and transfer systems may  
require installation of a pressure relief valve at  
the pump outlet to prevent overpressurization  
and rupture of the pump or hose. Graco Kit  
238428 is available. See FIG. 6. Relief pres-  
sure is between 150 and 180 psi (1.03  
MPa-1.24 MPa, 10.3-12.4 bar).  
Thermal expansion of fluid in the outlet line  
can cause overpressurization. Thermal  
expansion can occur when using long fluid  
lines exposed to sunlight or ambient heat, or  
when pumping from a cool to a warm area (for  
example, from an underground tank).  
Overpressurization also can occur if the  
This kit is not for use in fuel dispense appli- Husky pump is used to feed fluid to a piston  
cations, which require pressure relief at 50 psi  
(350 kPa, 3.5 bar). Order a fuel dispense pump  
(Model 647648), which is equipped with pres-  
sure relief valve 24B910. See Warning above.  
pump, and the intake valve of the piston pump  
does not close, causing fluid to back up in the  
outlet line.  
1
Apply thread sealant on threaded con-  
nections and install kit between fluid  
inlet and outlet manifolds.  
2
3
Connect fluid inlet line in one of the  
optional ports.  
Connect fluid outlet line in one of the  
optional ports.  
Pressure  
Relief Kit  
ti14214b  
FIG. 6. Optional Fluid Pressure Relief Kit 238428, for Model 647016  
(not acceptable for fuel dispense application)  
14  
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Operation  
Operation  
Waste Oil Receiver Evacuation Systems or  
General Fluid Transfer Applications  
Pressure Relief Procedure  
1. Close the pump air regulator (C) and the  
bleed-type master air valves (B, E).  
Trapped air can cause the pump to cycle  
unexpectedly, which could result in serious  
injury from splashing.  
2. Connect the pump suction hose (G) to the  
pump fluid inlet. Attach a fluid quick coupler  
to the other end of the hose, then connect  
the coupler to the outlet fitting of the waste  
oil receiver.  
1. Shut off the air supply to the pump.  
2. Open the dispensing valve (if used).  
3. Open the fluid drain valve to relieve fluid  
pressure, having a waste container ready  
to catch the drainage.  
3. Place the end of the fluid hose into an  
appropriate container.  
4. Close the fluid drain valve (H). Open the  
fluid shutoff valve (J).  
Flush the Pump Before First Use  
The pump was tested in water. If water could  
contaminate the fluid you are pumping, flush  
the pump thoroughly with a compatible solvent.  
5. Connect the air supply line to the pump air  
inlet (D).  
6. Open the bleed-type master air valves  
(B, E).  
Tighten Fasteners Before Setup  
7. Slowly increase air pressure with the air  
regulator (C) until the pump starts to cycle.  
Allow the pump to cycle slowly until all air is  
pushed out of the lines and the pump is  
primed.  
Before using the pump for the first time, check  
and retorque all external fasteners. Follow  
day of operation, retorque the fasteners.  
NOTE: Use lowest possible air pressure to  
prime, just enough to cycle the pump. If the  
pump does not prime as expected, turn air  
pressure DOWN.  
Starting and Adjusting the Pump  
1. Be sure the pump is properly grounded.  
NOTICE  
2. Check fittings to be sure they are tight. Use  
a compatible liquid thread sealant on male  
threads. Tighten the fluid inlet and outlet fit-  
tings securely.  
When replacing Husky 1040s: The Husky  
1050 operates more efficiently than did the  
1040. Reduce air inlet pressure by approxi-  
mately 20 percent to maintain an equivalent  
fluid output.  
NOTE: If fluid inlet pressure to the pump is  
more than 25% of outlet working pressure, the  
ball check valves will not close fast enough,  
resulting in inefficient pump operation.  
313597E  
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Operation  
Gear Oil Evacuation Systems  
NOTE: Be sure the control valve handle is  
closed when evacuation is completed. Failure  
to close it may prevent other service bays from  
developing full suction.  
1. Close the pump air regulator (C) and the  
bleed-type master air valves (B, E).  
Fuel Dispense Systems  
2. Attach an appropriate wand to the suction  
hose. Place the wand in the differential or  
fluid to be pumped.  
1. Close the pump air regulator (C) and the  
bleed-type master air valves (B, E).  
3. Place the end of the fluid hose into an  
appropriate container.  
2. Close the fluid drain valve (H). Open the  
fluid shutoff valve (J).  
4. Close the fluid drain valve (H). Open the  
fluid shutoff valve (J).  
3. Hold the dispense valve (X) firmly to a  
grounded metal container, and open the  
valve.  
5. Connect the air supply line to the pump air  
inlet (D).  
4. Connect the air supply line to the pump air  
inlet (D).  
6. Open the bleed-type master air valves  
(B, E).  
5. Open the bleed-type master air valves  
(B, E).  
7. Set the air regulator (C) to about 50 psi  
(350 kPa, 3.5 bar).  
6. Slowly open the air regulator (C) until the  
pump starts to cycle. Allow the pump to  
cycle slowly until all air is pushed out of the  
lines and pump is primed.  
8. Pull the control valve handle (M) down to  
start the pump.  
NOTE: Adjust the air regulator (C). Allow the  
pump to cycle slowly until all air is pushed out  
of the lines and the pump is primed. Use low-  
est possible air pressure to prime, just enough  
to cycle the pump. If the pump does not prime  
as expected, turn air pressure DOWN.  
7. Adjust the air regulator. Always use the  
lowest air pressure necessary to get the  
desired results.  
Pump Shutdown  
NOTICE  
When replacing Husky 1040s: The Husky  
1050 operates more efficiently than did the  
1040. Reduce air inlet pressure by approxi-  
mately 20 percent to maintain an equivalent  
fluid output.  
At the end of the work shift and before you  
check, adjust, clean or repair the system, fol-  
9. Push the control valve handle (M) up when  
finished. Place the wand in the holder on  
the control valve.  
16  
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Maintenance  
Flushing and Storage  
Maintenance  
Maintenance Schedule  
Establish a preventive maintenance schedule,  
based on the pump’s service history. Sched-  
uled maintenance is especially important to  
prevent spills or leakage due to diaphragm  
failure.  
• Flush before fluid can dry in the equipment,  
at the end of the day, before storing, and  
before repairing equipment.  
• Flush at the lowest pressure possible.  
Check connectors for leaks and tighten as  
necessary.  
Lubrication  
• Flush with a fluid that is compatible with the  
fluid being dispensed and the equipment  
wetted parts.  
The pump is lubricated at the factory. It is  
designed to require no further lubrication for  
the life of the pump. There is no need to add  
an in-line lubricator under normal operating  
conditions.  
Flush the pump often enough to prevent the  
fluid you are pumping from drying or freezing  
in the pump and damaging it. Use a compati-  
ble solvent.  
Tighten Threaded Connections  
Always flush the pump and relieve the pres-  
sure before storing it for any length of time.  
Before each use, check all hoses for wear or  
damage and replace as necessary. Check to  
be sure all threaded connections are tight and  
leak-free. Check fasteners. Tighten or retorque  
as necessary. Although pump use varies, a  
general guideline is to retorque fasteners every  
two months. See Torque Instructions,  
313597E  
17  
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Maintenance  
Torque Instructions  
NOTE: Fluid cover and manifold fasteners  
have a thread-locking adhesive patch applied  
to the threads. If this patch is excessively worn,  
the fasteners may loosen during operation.  
Replace screws with new ones or apply  
medium-strength (blue) Loctite or equivalent to  
the threads.  
If fluid cover or manifold fasteners have been  
loosened, it is important to torque them using  
the following procedure to improve sealing.  
NOTE: Always completely torque fluid covers  
ti18537a  
before torquing manifolds.  
ꢂꢁ  
Start all fluid cover screws a few turns. Then  
turn down each screw just until head contacts  
cover. Then turn each screw by 1/2 turn or less  
working in a crisscross pattern until each  
screw is torqued to 100 in-lb (11.3 N•m).  
Repeat for manifolds. See FIG. 7.  
ꢂꢀ  
ꢂꢆ  
ꢂꢇ  
ꢂꢃ  
Retorque the air valve fasteners (V) in a  
crisscross pattern, to 80 in-lb (9.0 N•m).  
ꢂꢂ  
9
ꢂꢉ  
ti18538a  
FIG. 7. Torque sequence  
18  
313597E  
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Dimensions  
Dimensions  
G
F
1
3
A
&
%
/
D
E
0
ti12212b  
ti12211b  
H
K
5.0 in.  
(127 mm)  
J
5.5 in.  
ti12213b  
ti14540a  
(140 mm)  
K .....10.2 in. (258 mm)  
L......1/2 npt(f) air inlet  
A ..... 12.7 in. (323 mm)  
B ..... 14.4 in. (366 mm)  
C ..... 15.9 in. (404 mm)  
D ..... 10.9 in. (277 mm)  
E ..... 1.8 in. (46 mm)  
F...... 7.3 in. (185 mm)  
G..... 14.7 in. (373 mm)  
H ..... 6.2 in. (158 mm)  
J...... 3.9 in. (99 mm)  
M .....1 in. npt(f) fluid inlet ports (4)  
N .....1 in. npt(f) fluid outlet ports (4)  
P......3/4 npt(f) air exhaust port  
313597E  
19  
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Performance Chart  
Performance Chart  
Test Conditions: Pump tested in water with inlet submerged.  
Cycle Rate  
28  
56  
84  
112 140 168 196 224 252 280  
120  
(0.83. 8.3)  
100  
A
Fluid Pressure  
(0.7, 7.0)  
80  
(0.55, 5.5)  
B
C
Operating Air Pressure  
60  
(0.41, 4.1)  
A
100 psi (0.7 MPa, 7.0 bar)  
40  
(0.28, 2.8)  
B
70 psi (0.48 MPa, 4.8 bar)  
20  
(0.14, 1.4)  
C
40 psi (0.28 MPa, 2.8 bar)  
0
0
15  
30  
35  
5
10  
50  
20  
25  
40  
45  
(57)  
(114) (133)  
(189)  
(19) (38)  
(76) (95)  
(170)  
(152)  
Fluid Flow — gpm (lpm)  
How to Read the Charts  
1. Locate fluid flow rate along  
bottom of chart.  
Cycle Rate  
112 140 168 196 224 252 280  
28  
56  
84  
80  
2. Follow vertical line up to  
intersection with selected  
operating air pressure  
curve.  
(2.24)  
60  
3. Follow left to scale to read  
fluid outlet pressure  
(top chart) or  
(1.68)  
Air Consumption  
A
air consumption  
(bottom chart).  
40  
(1.12)  
B
C
20  
(0.56)  
0
0
5
10  
15  
20  
25  
30  
35  
40  
45  
50  
(57) (76) (95)  
(170) (189)  
(19) (38)  
(114) (133) (152)  
Fluid Flow — gpm (lpm)  
20  
313597E  
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Technical Data  
Technical Data  
Maximum fluid working pressure  
Transfer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7.0 bar)  
Fuel Dispense Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 psi (0.35 MPa, 3.5 bar)  
Air pressure operating range  
Transfer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-100 psi (0.14-0.7 MPa, 1.4-7.0 bar)  
Fuel Dispense Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-50 psi (0.14-0.35 MPa, 1.4-3.5 bar)  
Air consumption at 70 psi (0.48 MPa, 4.8 bar), 20 gpm (76 lpm). . . . . . . . 25 scfm  
Air consumption at 50 psi (0.35 MPa, 3.5 bar), full flow. . . . . . . . . . . . . . . 25 scfm  
Fluid displacement per cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.17 gal. (0.64 liters)  
Maximum values with water as media under submerged inlet conditions at  
ambient temperature:  
Maximum air consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 scfm  
Maximum free-flow delivery  
Transfer Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 gpm (189 lpm)  
Fuel Dispense Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 gpm (144 lpm)  
Maximum pump speed  
Transfer Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 cpm  
Fuel Dispense Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 cpm  
Maximum suction lift (varies widely based on ball/seat selection and  
wear, operating speed, material properties, and other variables) . 16 ft (4.9 m) dry, 29 ft (8.8 m) wet  
Maximum size pumpable solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8 in. (3.2 mm)  
Recommended cycle rate for continuous use . . . . . . . . . . . . . . . . . . . . . . . 93 - 140 cpm  
Recommended cycle rate for circulation systems . . . . . . . . . . . . . . . . . . . . 20 cpm  
Sound Power*  
at 70 psi (0.48 MPa, 4.8 bar) and 50 cpm . . . . . . . . . . . . . . . . . . . . . . . 78 dBa  
at 100 psi (0.7 MPa, 7.0 bar) and full flow . . . . . . . . . . . . . . . . . . . . . . . 90 dBa  
Sound Pressure**  
at 70 psi (0.48 MPa, 4.8 bar) and 50 cpm . . . . . . . . . . . . . . . . . . . . . . . 84 dBa  
at 100 psi (0.7 MPa, 7.0 bar) and full flow . . . . . . . . . . . . . . . . . . . . . . . 96 dBa  
Operating temperature range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10°F-150°F (-12°C-65°C)  
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 npt(f)  
Fluid inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 in. npt(f)  
Fluid outlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 in. npt(f)  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 lb. (10.5 kg)  
Wetted parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . aluminum, TPC-ET, Acetal, PTFE  
Non-wetted external parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . aluminum, coated carbon steel  
* Sound power measured per ISO-9614-2.  
** Sound pressure was tested 3.28 ft (1 m) from equipment.  
All trademarks mentioned in this manual are the property of their respective owners.  
313597E  
21  
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Graco Standard Husky Pump Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to  
be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within six (6) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 313597  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised 01/2012  
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