Huffy Fitness Equipment DH9300 User Manual

Portable Basketball System  
Owners Manual  
Customer Service Center  
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.  
REQUIRED TOOLS AND MATERIALS:  
• Two People  
• Wood Board (Scrap)  
• Tape Measure  
• Step Ladder 8 ft. (2.4 m)  
• Tape  
Read and understand  
operator's manual before  
using this unit.  
• Garden Hose or Sand 360 lb. (163 kg)  
• Hammer  
• Wrenches: (Two) 3/4”, (One) 1/2” (Two) 9/16”or  
equivalent sockets, (One) 1/2” Deep well socket  
with extension and socket wrench  
• Support Table  
Failure to follow operating  
instructions could result  
in injury or damage to  
property.  
• Phillips Head Screwdriver  
Toll-Free Customer Service Number for U.S: 1-800-558-5234,  
For Canada: 1-800-284-8339,  
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),  
For Australia: 1-800-333 061  
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© COPYRIGHT 2000 by HUFFY SPORTS  
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WARNING  
Owner must ensure that all players know and follow  
these rules for safe operation of the system.  
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT  
IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.  
• DO NOT HANG on the rim or any part of the system  
including backboard, support braces or net.  
• During play, especially when performing dunk type  
activities, keep player's face away from the backboard, rim  
and net. Serious injury could occur if teeth/face come in  
contact with backboard, rim or net.  
• Do not slide, climb, shake or play on base and/or pole.  
• After assembly is complete, fill system completely with  
water or sand and stake to the ground. Never leave system  
in an upright position without filling base with weight, as  
system may tip over causing injuries.  
• When adjusting height or moving system, keep hands and  
fingers away from moving parts.  
• Do not allow children to move or adjust system.  
• During play, do not wear jewelry (rings, watches, necklaces,  
etc.). Objects may entangle in net.  
• Surface beneath the base must be smooth and free of  
gravel or other sharp objects. Punctures cause leakage and  
could cause system to tip over.  
• Keep organic material away from pole base. Grass, litter,  
etc. could cause corrosion and/or deterioration.  
• Check pole system for signs of corrosion (rust, pitting,  
chipping) and repaint with exterior enamel paint. If rust has  
penetrated through the steel anywhere, replace pole  
immediately.  
• Check system before each use for proper ballast, loose  
hardware, excessive wear and signs corrosion and repair  
before use.  
• Check system before each use for instability.  
• Do not use system during windy and/or severe weather  
conditions; system may tip over. Place system in the  
storage position and/or in an area protected from the wind  
and free from personal property and/or overhead wires.  
• Never play on damaged equipment.  
• See instruction manual for proper installation and  
maintenance.  
• When moving system, use caution to keep mechanism from  
shifting.  
• Keep pole top covered with cap at all times.  
• Do not allow water in tank to freeze. During sub-freezing  
weather add non-toxic antifreeze, sand or empty tank  
completely and store. (Do not use salt.)  
• While moving system, Do not allow anyone to stand or sit  
on base or have added ballasting on base.  
• Do not leave system unsupervised or play on system when  
wheels are engaged for moving.  
• Use Caution when moving system across uneven surfaces.  
System may tip over.  
• Use extreme caution if placing system on sloped surface.  
System may tip over more easily.  
In the U.S.:1-800-558-5234 and Canada: 1-800-284-8339  
201246  
2/99  
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SAFETY INSTRUCTIONS  
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR  
PROPERTY DAMAGE AND WILL VOID WARRANTY.  
Owner must ensure that all players know and follow these rules for safe operation of the system.  
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper  
and complete assembly, use, and supervision are essential for proper operation and to reduce the risk of  
accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and  
operated properly.  
If using a ladder during assembly, use extreme caution.  
Check base regularly for leakage. Slow leaks could cause the system to tip over  
unexpectedly  
Seat the pole sections properly (if applicable). Failure to do so could allow the pole  
sections to seperate during play and/or during transport of the system.  
Climate, corrosion or misuse could result in system failure.  
If technical assistance is required, contact Huffy Sports.  
Minimum operational height is 7'-6" (1.98m) to the bottom of backboard.  
Most injuries are caused by misuse and/or not following instructions.  
Use caution when using this unit.  
NOTICE TO ASSEMBLERS  
ALL Huffy Sports basketball systems, including those used for DISPLAYS, MUST be assembled  
and ballasted with sand or water according to instructions. Failure to follow instructions could  
result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.  
IMPORTANT!  
Remove all contents from boxes.  
Be sure to check inside pole sections;  
hardware and additional parts are packed inside.  
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Get to know the basic parts of your basketball system.....  
FRONT  
BACK  
BACKBOARD  
RIM  
ELEVATOR  
ASSEMBLY  
TOP POLE  
BOTTOM  
POLE  
MIDDLE POLE  
STRUTS  
FRONT  
COVER  
BASE  
WHEEL  
CARRIAGE  
ASSEMBLY  
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Item  
Qty  
Part No  
Description  
Top Pole Section  
1
1
1
1
2
2
2
4
1
1
1
7
1
1
2
1
1
1
2
1
5
1
17  
1
1
1
4
1
1
1
1
1
4
2
1
4
1
9
2
4
8
1
8
2
1
1
2
2
6
2
1
4
12  
1
2
1
1
1
2
1
1
1
1
1
1
2
2
2
1
900467  
904811  
903407  
900223  
206940  
226403  
206938  
200117  
203223  
202662  
203218  
200188  
202882  
906410  
200516  
200123  
206948  
900122  
200512  
203232  
206252  
203100  
203330  
108053  
206600  
203103  
108055  
908052  
201975  
201973  
201974  
204804  
900867  
207103  
908051  
206910  
206340  
203053  
202862  
204847  
201139  
201682  
203798  
206151  
203099  
200874  
206360  
203063  
900964  
200118  
265601  
201278  
204290  
206219  
202448  
201568  
202052  
240027  
900426  
203092  
201978  
240019  
108056  
206956  
226401  
201651  
202274  
202273  
2
Middle Pole Section (with Label)  
Bottom Pole Section  
Wheel Bracket  
Axle  
3
4
5
6
Wheel 6”  
7
Pushnut  
8
Base  
9
Carriage Bolt, 5/16-18 x 1  
Hex Bolt, 5/16-18 x 4.5  
Washer 5/16  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
Rod 3/8 x 5.25  
EyeBolt 3/8 -16 x 3.75  
Tank Strut  
Bolt Cover  
Upper Pivot Bracket  
Lower Pivot Bracket  
Hinge Tubes  
WARRANTY CARD:  
Hex Bolt 3/8 -16 x 3.5  
Flat Washer 3/8 -3/4  
Hex Bolt, 3/8 -16 x 1  
Flange Nut 5/16 -18  
Hex Bolt, 3/8 -16 x 4.5  
Flipper  
Please remember to complete your product  
registration form either on-line at:  
the enclosed postcard.  
Elevator Shroud  
Carriage Bolt, 5/16-18 x 2  
Height Adjustment Shroud  
Elevator Adjustment Tube  
Trigger  
Handle Right  
Handle Left  
Screw, Handle, #10 X 1"  
Jack Plates  
Pole Cap  
Elevator Tube  
Pole Bracket  
Nut, Nylock, 1/2 -13  
Pole Bracket Bolt 5/16-18 x 4  
Spacer 1.19 long  
Bolt 1/2 -13 x 9.5  
Bolt 1/2 -13 x 4.5  
Spacer 1.88 long  
Bolt 5/16-18 x 1.5  
Washer Flat  
Nut, Nylock, 5/16-18  
Spacer  
Bolt 3/8 -16 x 2.625  
Nut 3/8 -16 Nylock  
Board Brackets  
Front Cover  
Front CoverCarriage Bolts  
Net Clips  
Net  
Base Plug  
Tie Down Stake  
Anchor Strap  
Label Height Adjust  
Nut, Nylock 1/4-20  
Gas Strut  
Bolt 1/4-20 x 1.75  
Height Label  
Bolt 1/4-20 x .75  
Plastic Lever  
Plastic Disc  
Wheel 4”  
Spacer, Plastic, 1/4" Long  
Spacer, Metal, 3-1/2" Long  
Spacer, Metal, 5-7/8" Long  
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HARDWARE IDENTIFIER  
Item #9 (1)  
Item #7 (2)  
Item #10 (1)  
Item #15 (1)  
Item #11 (7)  
Item #13 (1)  
Item #20 (5)  
Item #19 (1)  
Item #23 (1)  
Item #21 (1)  
Item #22 (16)  
Item #37 (9)  
Item #26 (4)  
Item #32 (4)  
Item #38 (2)  
Item #39 (4)  
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HEIGHT ADJUSTMENT  
TO ADJUST BACKBOARD:  
1. Grasp handle and squeeze trigger.  
2. Raise or lower to desired height.  
3. Release trigger.  
Item #44 (1)  
Item #41 (1)  
Item #40 (8)  
MOVING SYSTEM  
1. Adjust basketball backboard  
height to lowest position.  
Item #48 (6)  
1
2. Rotate handle forward until  
wheels engage ground.  
3. Move basketball system to  
desired location.  
4. Rotate handle back to original  
position.  
2
3
5. Reattach ground restraint and  
check system for stability.  
4
Item #45 (1)  
202052  
02/03  
Item #57 (1)  
Item #47 (2)  
Item #66 (2)  
Item #51 (4)  
Item #42 (8)  
Item #60 (1)  
Item #46 (2)  
Item #43 (2)  
Item #58 (2)  
Item #62 (1)  
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SECTION A: ASSEMBLE THE POLES  
Correctly identify each pole section. Mark pole sections with tape as shown.  
1.  
1
3
2
TAPE  
5"  
(13 cm)  
TAPE  
5"  
(13 cm)  
Bounce middle pole section (2) into top pole section (1) together using a wood scrap  
as shown until they no longer move toward taped reference mark.  
NOTE: Pole sections should have a 3-1/2" (9 cm) minimum overlap.  
2.  
2
IMPORTANT!:  
Position middle pole so  
that the warning label  
1
is on the same side as  
the 1/2" (cm) diameter  
holes of the top pole.  
Wood Scrap  
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3.  
IMPORTANT! Holes in top (1) and bottom pole (3) sections MUST align to  
correctly position elevator system toward playing surface.  
While maintaining alignment, bounce assembly and lower section (3) together  
as shown until they no longer move toward taped reference mark.  
NOTE: Pole sections should have a 3-1/2" (9 cm) minimum overlap.  
1/2" (1.27 cm) DIAMETER  
HOLES OF TOP POLE  
1
2
TAPE REFERENCE  
MARK  
3
WOOD SCRAP  
(NOT SUPPLIED)  
10  
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SECTION B: ASSEMBLE THE BASE  
This is what your system will look like when  
you’ve finished this section:  
HARDWARE USED IN THIS SECTION  
(not actual size)  
TOOLS REQUIRED FOR THIS SECTION  
1/2” & 9/16”  
Item #9 (1)  
AND  
Item #7 (2)  
Item #10 (1)  
Item #15 (1)  
Item #11 (6)  
Item #13 (1)  
9/16” & 1/2” AND EXTENSION  
HAMMER OR MALLET  
Item #20 (5)  
Item #19 (1)  
Item #23 (1)  
Item #21 (1)  
Item #22 (16)  
Item #26 (4)  
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Insert axle (5) through wheel bracket (4). Secure wheels (65) to  
axle using pushnuts (7). Carefully tap pushnuts onto axle with  
hammer or mallet  
1.  
65  
7
IMPORTANT!:  
4
5
65  
7
SIDE OF WHEEL WITH  
LONGER PLASTIC AXLE  
NEEDS TO FACE THE  
WHEEL BRACKET.  
Install wheel assembly to base (8) using bolt (9), and nut (22) as  
shown.  
2.  
9
8
9
22  
12  
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Install rod (12) through holes in bottom pole section (3) and eyebolt (13).  
Insert pole assembly into tank (8) and through center hole on wheel assembly as  
shown. Secure pole assembly with anchor strap (56), washer (11), and lock nut  
3.  
WARNING:  
TWO PEOPLE  
REQUIRED FOR  
THIS PROCEDURE.  
FAILURE TO  
FOLLOW THIS  
WARNING COULD  
RESULT IN SERIOUS  
INJURY.  
12  
1
IMPORTANT!:  
2
3
Smaller holes (11/32"/ .87 cm)  
of top pole should face  
13  
toward the back of the system  
and the warning label should  
be facing toward the front.  
12  
8
13  
11  
48  
56  
13  
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Secure tank struts (14) to pole as shown.  
Place cap (15) over exposed end of bolt as shown.  
4.  
WARNING:  
TWO PEOPLE  
3
REQUIRED FOR  
THIS PROCEDURE.  
FAILURE TO  
45  
11  
11  
10  
FOLLOW THIS  
WARNING COULD  
RESULT IN SERIOUS  
INJURY.  
15  
14  
Rotate non-secured ends of tank struts (14) outward to mounting  
holes in tank as shown.  
14  
14  
14  
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Secure ends of tank struts (14) to tank as shown. Repeat for opposite  
side.  
5.  
43  
WARNING:  
14  
TWO PEOPLE  
REQUIRED FOR  
11  
THIS PROCEDURE.  
FAILURE TO  
FOLLOW THIS  
WARNING COULD  
RESULT IN SERIOUS  
INJURY.  
11  
22  
Install upper pivot bracket (16) to front of base using bolt (19), washer  
(20) and nut (48) as shown.  
6.  
48  
20  
16  
19  
15  
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Insert bolt (21) through lower pivot bracket (17) as shown; bolt (21)  
will be secured during step 10. Carefully place base assembly on its  
side. Install lower pivot bracket (17) with bolt (23), washers (20), and  
lock nut (48) as shown.  
7.  
21  
48  
16  
20  
20  
17  
23  
Secure both hinge tubes (18) to second wheel bracket (4) with  
carriage bolts (26) and flange nuts (22).  
8.  
26  
18  
4
22  
16  
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Install wheels (6) onto axle (5) and wheel bracket (4) with push caps  
(7) as shown.  
9.  
6
4
7
5
6
7
Position base as shown. Secure wheel bracket assembly with disc  
(64), washer (20) and nut (48) as shown.  
10.  
WARNING:  
21  
TWO PEOPLE  
REQUIRED FOR THESE  
PROCEDURES.  
FAILURE TO FOLLOW  
64  
THIS WARNING COULD  
20  
RESULT IN SERIOUS  
INJURY.  
48  
Carefully reposition entire assembly as shown.  
17  
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SECTION C: ASSEMBLE THE ELEVATOR SYSTEM & BACKBOARD  
This is what your system will look like when  
you’ve finished this section:  
HARDWARE USED IN THIS SECTION  
TOOLS REQUIRED FOR THIS SECTION  
(not actual size)  
(2) 1/2”, (2) 3/4”  
AND (2) 9/16”  
Item #41 (1)  
Item #22 (16)  
Item #40 (8)  
Item #44 (1)  
Item #32 (4)  
Item #37 (9)  
OR  
Item #38 (2)  
Item #39 (4)  
Item #15 (1)  
Item #47 (2)  
Item #42 (8)  
Item #66 (2)  
Item #48 (6)  
Item #45 (1)  
Item #51 (4)  
Item #60 (1)  
Item #62 (1)  
Item #43 (1)  
9/16”  
1/2”  
3/4”  
Item #58 (4)  
Item #46 (2)  
18  
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1.  
Slide shroud (25) back to expose bracket and assemble gas strut  
components as shown. Do not over-tighten.  
25  
IMPORTANT!:  
24  
TO AVOID RAPID  
EXTENSION OF  
STRUT ROD - DO  
NOT DEPRESS  
59  
58  
BUTTON ON GAS  
STRUT ASSEMBLY.  
60  
Carefully place end of cable into slot on bracket (24) as shown. Install strut shroud  
2.  
(25) over strut assembly as shown.  
IMPORTANT!:  
Slot  
TO AVOID RAPID  
EXTENSION OF  
STRUT ROD - DO  
NOT DEPRESS  
BUTTON ON GAS  
STRUT ASSEMBLY.  
25  
24  
19  
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63  
Attach plastic lever (63) to  
height adjustment shroud  
(27) with bolt (62) and nut  
(58) as shown.  
3.  
58  
27  
62  
Attach height  
label (61) to the  
5.  
Slide shroud assembly  
onto elevator  
4.  
front of the elevator  
adjustment tube 11”  
down from top of the  
elevator adjustment tube  
(28) as shown.  
adjustment tube (28)  
as shown.  
61  
11”  
61  
28  
28  
20  
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Remove nuts from free end of cable. Insert cable into height adjustment tube as  
shown (FIG. A). Pull cable through end of tube (FIG. B).  
6.  
FIG. B  
FIG. A  
28  
7. Install pole bracket (36) to top pole as shown (FIG.A).  
Reference finished assembly (FIG.B.)  
22  
22  
67 & 38  
67  
36  
36  
38  
FIG.B  
FIG.A  
21  
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Identify elevator tubes.  
8.  
Install triangle plates (33) and elevator tubes (35) to top pole section (1) as shown.  
Install pole cap (34) at this time.  
Toward  
Pole  
Toward  
Board  
35  
Upper & Lower Elevator tube  
IMPORTANT!:  
Test-fit bolts into  
holes; carefully rock  
them in a circular  
motion to ream out  
paint from holes if  
necessary.  
37  
35  
35  
37  
39  
33  
34  
1
33  
35  
35  
41  
40  
40  
22  
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Attach elevator  
adjustment tube  
(28) to elevator  
tubes (35) with bolts  
(40) spacers (42)  
and nuts (37) as  
shown.  
9.  
37  
35  
42  
28  
42  
35  
40  
40  
10.  
Attach plastic lever  
(63) to elevator  
tubes (35) with bolt  
(40) and nut (37) as  
shown.  
37  
40  
23  
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IMPORTANT!:  
11. Insert spacer into strut assembly as shown  
TO AVOID RAPID  
EXTENSION OF  
STRUT ROD - DO  
NOT DEPRESS  
BUTTON ON GAS  
STRUT ASSEMBLY.  
68  
Attach front of gas strut assembly to elevator tubes (35) by rotating  
elevator tubes (35) and inserting bolt (40) and nut (37) as shown.  
35  
37  
40  
35  
35  
24  
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Attach free end of gas  
strut assembly to pole  
bracket (36) with bolt (43)  
spacers (66) and nut (45)  
as shown.  
12.  
36  
66  
59  
NOTE: Gas strut (59) is  
attached to front side of  
pole.  
66  
IMPORTANT!:  
43  
45  
TO AVOID RAPID  
EXTENSION OF  
STRUT ROD - DO  
NOT DEPRESS  
BUTTON ON GAS  
STRUT ASSEMBLY.  
Assemble brackets (49) to backboard using bolts (47) spacers (46) and nuts (48) as  
shown. The spacers may fit very tightly between the brackets and may need to be  
tapped into place with a hammer.  
13.  
46  
48  
46  
48  
47  
49  
47  
25  
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Assemble lower elevator tubes (35) and rim to brackets (49) using bolt (40),  
spacers (42), and nut (37) as shown.  
14.  
49  
42  
37  
42  
40  
35  
35  
IMPORTANT!:  
Refer To  
Instructions  
Included With Rim  
Hardware For Rim  
Assembly.  
Use the 5/16-18 x 1"  
hex-flange bolts for  
installing rim to the  
acrylic backboard.  
26  
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Assemble upper elevator tubes (35) to brackets using bolt (40), spacers (42),  
and nut (37) as shown.  
15.  
37  
42  
49  
42  
40  
35  
35  
27  
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SECTION D: INSTALL FRONT COVER & HANDLE  
Attach front cover (50) to hinge tubes (18) using  
carriage bolt (61) and flange nuts (15) as shown.  
1.  
CAUTION!  
DO NOT LEAVE ASSEMBLY  
UNATTENDED WHEN EMPTY, IT  
MAY TIP OVER.  
18  
15  
50  
61  
28  
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Re-install nuts and washer as shown. It is very  
important to leave 1/8” of exposed thread on cable  
as shown.  
2.  
44  
28  
1/8”  
Install trigger (29) onto cable as shown.  
3.  
29  
28  
29  
28  
29  
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Install handle (30) to height adjustment assembly with  
screws (32) as shown. Be sure washer is seated in  
slot on handle as shown (FIG. A).  
4.  
31  
29  
30  
32  
FIG. A  
30  
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SECTION E: INSTALL NET CLIPS AND NET  
Install net clips.  
1.  
WARNING: Use of this product without proper  
installation of net clips, or when all net clips are not  
present could result in bodily harm. Be sure to follow  
directions carefully.  
CLIP “ARM”  
52  
CLIP “BODY”  
Insert one “arm” of clip (52) into ram as shown. Twist  
“body” of clip slightly so that second “arm” slides over  
the top of the first “arm” as shown.  
52  
Push in direction indicated by arrows.  
A
Push second “arm” back and into ram as shown.  
B
Twist “body” of clip slightly again to spread “arms” of clip.  
Clip “arms” must be flat and touching edge-to-edge as  
shown, without overlapping.  
C
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NET INSTALLATION  
2.  
SIDE VIEW  
52  
NETCLIP  
53  
NET  
Insert net into bottom of clip as shown.  
SIDE VIEW  
Twist net until it snaps into position.  
Net must be centered through clip.  
NETCLIP  
NET  
32  
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SECTION F: SECURING THE SYSTEM  
1. Roll assembly to desired playing area. Secure  
assembly to ground using strap (56) and tie down stake  
(55). Fill base (8) with water (approx. 40 gallons) and  
snap fill cap (54) in place.  
CAUTION!  
DO NOT LEAVE ASSEMBLY  
UNATTENDED WHEN EMPTY, IT  
MAY TIP OVER.  
ADD TWO GALLONS (7.6 LITERS)  
OF NON-TOXIC ANTIFREEZE IN  
SUB-FREEZING CLIMATES.  
54  
8
55  
56  
33  
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SECTION G: APPLY HEIGHT AND MOVING LABEL  
Apply Height Adjustment and Moving Label (57) to front of pole, where it is clearly  
visible. Remove protective film from acrylic backboard.  
1.  
57  
HEIGHT ADJUSTMENT  
TO ADJUST BACKBOARD:  
1. Grasp handle and squeeze trigger.  
2. Raise or lower to desired height.  
3. Release trigger.  
MOVING SYSTEM  
1. Adjust basketball backboard  
1
height to lowest position.  
2. Rotate handle forward until  
wheels engage ground.  
3. Move basketball system to  
desired location.  
4. Rotate handle back to original  
2
3
position.  
5. Reattach ground restraint and  
4
check system for stability.  
202052  
02/03  
34  
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SECTION H: TROUBLESHOOTING GUIDE  
If the elevator is still difficult to operate, verify that the valve located on the strut is  
1.  
fully depressed when the trigger is activated.  
WARNING!  
TWO PEOPLE  
REQUIRED FOR THIS  
PROCEDURE. FAILURE  
TO FOLLOW THIS  
WARNING COULD  
RESULT IN SERIOUS  
INJURY AND/OR  
59  
PROPERTY DAMAGE.  
IMPORTANT!:  
Pin must be fully  
depressed so that the  
backboard assembly  
can move freely  
To allow easy movement, or if system does not lock when the trigger is released,  
two adjustments can be made.  
2.  
A.  
B.  
Slide shroud back to expose bracket and cable.  
Remove right handle to allow access to trigger and cable  
mechanism.  
• If the system does not move freely, loosen nuts and  
adjust cable toward gas strut.  
• If the system does not lock when the trigger is  
released, adjust cable away from gas strut.  
• If system is not moving freely, loosen nuts and adjust cable  
away from trigger.  
• If the system does not lock when the trigger is released, adjust  
cable toward trigger.  
Tighten nuts and slide shroud back into position.  
Reconnect right handle.  
Lock  
Unlock  
Lock  
Unlock  
35  
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