Hoshizaki Ice Maker KM 1601MRH User Manual

NO.  
71245  
ISSUED:  
September 2, 2005  
HOSHIZAKI  
MODULAR CRESCENT CUBER  
MODEL  
KM-1601MRH  
KM-1601MRH3  
PARTS LIST  
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Auxiliary Codes  
KM-1601MRH  
Q-0 May 2005  
Q-0 May 2005  
KM-1601MRH3  
Note About Ordering Parts  
Most assemblies cannot be ordered as complete units; parts in the assemblies generally must  
be ordered separately.  
3
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Material Abbreviations  
ALUMINUM  
AL  
=
Aluminum  
COPPER  
CU  
=
Copper  
PLASTIC  
ABS  
AC  
EVA  
PA  
PC  
PE  
PES  
PETP  
PP  
=
=
=
=
=
=
=
=
=
=
=
=
=
Acrylonitrile -butadiene - styrene  
Polyacetal  
Ethylene vinyl acetate  
Polyamide = Nylon  
Polycarbonate  
Polyethylene  
Polyester  
Polyethylene terephthalate = Tetlon  
Polypropylene  
Polystyrene  
PS  
PTFE  
PUR  
PVC  
Polytetrafluoroethylene = Teflon  
Polyurethane  
Polyvinyl chloride  
RUBBER  
VN  
EPDM  
NBR  
NR  
NP  
SI.R  
SY.R  
EPH  
=
=
=
=
=
=
=
=
Vinyl Nitrile  
EP rubber  
Nitrile butadiene rubber  
Natural rubber  
Neoprene  
Silicone rubber  
Synthetic rubber  
Epichlorohydrin  
STEEL  
GS  
SS  
PS  
PAS  
=
=
=
=
Galvanized steel  
Stainless steel  
Plated steel  
Primed steel  
AUXILIARY CODE  
K-0  
Designates the year. "K" indicates the year 2000.Years progress or regress in alphabetical order.  
"J" is 1999, "L" is 2001, "M" is 2002, and so on. The letters "I" and "O" were skipped.  
Designates significant part changes within the same year for this model. Base is 0 and this number  
advances for each change.  
Example: P-1  
"P" indicates 2004.  
"1" indicates the first significant part change for 2004.  
4
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A. Ice Cuber Assembly  
KM-1601MRH, MRH3  
Q-0  
16  
15a  
15  
20  
7a  
7
5
12  
4
6
3
1
7
13  
18  
D1  
D
2
E
2a  
F1  
19  
C
17  
21  
21a  
F
B
14  
8
9
8a  
11  
F1  
17a  
22  
10  
5
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Title: A. Ice Cuber Assembly Model: KM-1601MRH, MRH3  
Index  
Required Number  
No.  
Material or  
Description  
Model Number Part Number Q-0  
B
Refrigeration Circuit  
KM-1601MRH 1A0242A07  
KM-1601MRH3 1A0242A08  
1
1
1
1
3
1
1
1
1
2
C
D
Water Circuit  
-
1A0094A06  
2A2527A01  
7P31-0408  
Cont. Box Assembly  
T2 Screw  
-
D1  
E
4×8  
Label Location  
KM-1601MRH 2A2528A03  
KM-1601MRH3 2A2528A04  
KM-1601MRH 3A2054A02  
KM-1601MRH3 3A1102A01  
F
Capacitor Box Assembly  
Transformer Box Assembly  
T2 Screw  
F1  
KM-1601MRH 7P31-0408  
4×8  
Hex Head Bolt w/Washer (LF) KM-1601MRH3 7B0130510  
4
5×10  
1
2
Evaporator Case  
Cont. Box Cover  
T2 Screw  
-
1A0602G01  
3A2386-01  
7P31-0408  
433537-02  
433304-02  
420472-03  
420472-05  
433410-01  
7P31-0408  
322815G02  
7F32-0410  
328919-01  
443545-01  
425307-01  
322714G01  
322711G01  
2A2165G01  
1
1
2
2
2
1
1
2
2
1
2
1
2
1
1
1
1
1
1
3
1
1
5
2
1
1
4
1
GS  
2a  
3
4×8  
Square Washer  
Screw – Grounding  
Bushing  
COPPER  
BRASS  
SR-30-1  
SR-34-2  
GS  
4
5
6
Bushing  
7
Junction Box Cover  
T2 Screw  
7a  
8
4×8  
Bulb Holder  
FT Screw  
-
8a  
9
4×10, SS  
ABS  
Bulb Holder  
Spacer  
10  
11  
12  
13  
14  
15  
PE  
Bushing  
EPDM  
ABS, PE  
ABS, PE  
SS  
Top Insulation  
Front Insulation  
Side Panel (R)  
Top Panel  
(3A1941A01) 2A2163-01  
4×8, SS 7C32-0408  
(3A1941A01) 427014-04  
15a Truss Head Screw  
16  
17  
Gasket  
Front Panel (A)  
SS  
2A2164-02  
7C32-0408  
4A0338-03  
4A0338-02  
4A0338-01  
324093-01  
7P31-0408  
4A0808L02  
17a Truss Head Screw  
4×8, SS  
18  
19  
20  
21  
Wire Saddle  
Wire Saddle  
Wire Saddle  
Frame (F)  
-
-
-
-
21a T2 Screw  
22 Gasket  
4×8  
L=762  
6
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B. Refrigeration Circuit  
1/2  
KM-1601MRH, MRH3  
Q-0  
9a  
9
8
2a 2b  
2
44a  
44  
24a  
23 24  
22a  
21 22  
36 37  
38  
G1 G2  
G
6a  
6
42  
38  
43  
16a  
15 16  
4a  
4
12a  
12  
5a  
3a 3b 3c  
37  
5
1a 1b  
1
3
40  
41  
39  
Thermistor Attachment Detail  
7
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B. Refrigeration Circuit  
2/2  
KM-1601MRH, MRH3  
Q-0  
11a  
11  
10a  
10  
33  
20  
19  
27  
32  
31  
A
7
30  
26  
18  
25  
28  
14a  
14  
13a  
13  
29  
17  
35  
34  
Detail "A"  
8
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Title: B. Refrigeration Circuit Model: KM-1601MRH, MRH3  
Required Number  
Index  
Material or  
No. Description  
Model Number Part Number Q-0  
G
Evaporator  
-
104442G03  
7C31-0408  
7P32-0408  
1
4
4
G1  
G2  
Truss Head Screw  
T2 Screw  
4×8, SS  
4×8, SS  
1
1a  
1b  
2
Frame  
GS  
222024G02  
7F32-0408  
7P31-0408  
222025G04  
7F32-0408  
7P31-0408  
1
4
4
1
5
5
1
FT Screw  
T2 Screw  
Rear Panel  
FT Screw  
T2 Screw  
Compressor  
4×8, SS  
4×8  
GS  
2a  
2b  
3
4×8, SS  
4×8  
KM-1601MRH 4A2334-02  
CS18K6E-PFV-  
279  
KM-1601MRH3 4A2330-02  
CS18K6E-TF5-  
279  
1
3a  
3b  
3c  
4
Grommet  
Spacer  
-
434922-01  
434921-01  
437889-01  
4
4
4
1
3
1
1
1
2
2
1
1
2
1
1
1
-
Bolt  
8×45  
Receiver Tank  
RR MN WP500 440366-01  
4a  
5
Hex Head Bolt w/Washer (LF) 5×10  
7B0130510  
4A2663-01  
8911-0301  
3A0979-01  
7P32-0408  
Drier  
C-05E84  
5a  
6
Nylon Tie  
PLWP3H-TL  
Insulation Holder  
T2 Screw  
-
6a  
7
4×8, SS  
Expansion Valve  
Clamp  
HFE-15NHD-2 4A1482-01  
8
-
4A2338-01  
444816-01  
7P31-0408  
440352-01  
440353F01  
440353-01  
9
Hot Gas Valve Bracket  
T2 Screw  
GS  
4×8  
70  
9a  
10  
Valve Body  
10a Bolt  
4×6  
11  
Coil – Valve  
ABS-25-1-  
HD-2  
11a Truss Head Screw  
4×8  
GS  
4×8  
70  
7C31-0408  
4A1544-01  
7P31-0408  
440352-01  
440353F01  
440353-01  
2
1
2
1
1
1
12  
12a T2 Screw  
13 Valve Body  
13a Bolt  
Line Valve Bracket  
4×6  
14  
Coil – Valve  
ABS-25-1-  
HD-2  
14a Truss Head Screw  
4×8  
7C31-0408  
433441-07  
434938-01  
7P32-0408  
4A1497G01  
2
1
1
1
1
15  
16  
Pressure Switch  
ACB-1UB09  
GS  
Press. Switch Bracket  
16a T2 Screw  
17 Copper Tube – Access Valve  
4×8  
COPPER  
9
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Title: B. Refrigeration Circuit Model: KM-1601MRH, MRH3  
Required Number  
Index  
Material or  
No. Description  
Model Number Part Number Q-0  
18  
Access Valve  
TCJ-  
457729-01  
1
2F20NHDU-1  
19  
20  
21  
22  
Strainer  
-
441569-02  
4A1373-01  
434136G01  
438245-01  
7P31-0408  
433751G01  
438246-01  
7P31-0408  
2A3136G01  
447737G01  
3A1603G01  
1
2
1
1
2
1
1
2
1
1
1
Check Valve  
Coupling  
SKC30564  
-
Tube Holder – L  
GS  
22a T2 Screw  
4×8  
23  
24  
Coupling  
-
Tube Holder – S  
GS  
24a T2 Screw  
4×8  
25  
26  
27  
Copper Tube (A) – High Side  
COPPER  
COPPER  
COPPER  
Copper Tube (B) – High Side  
Copper Tube (D) – High Side  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
Copper Tube (E) – High Side  
Copper Tube (F) – High Side  
Heat Exchanger  
COPPER  
COPPER  
COPPER  
COPPER  
COPPER  
COPPER  
3A3466-01  
2A3457G01  
1A1047G01  
222029G02  
222030G02  
3A3491G01  
3A0107-01  
443461-01  
7762-1020  
7920-0010  
3A0944-01  
429006-03  
438247-01  
427441-01  
323975G01  
436671-01  
3A0347-01  
7P31-0408  
1
1
1
1
1
1
2
2
1
12  
2
1
1
1
1
1
1
2
Copper Tube (R) – Low Side  
Copper Tube (L) – Low Side  
Copper Tube – Hot Gas  
Holder / Expansion Valve – 3/8 SS  
Clamp  
SS  
Insulation Tube  
Cable Tie  
L=40  
-
Expansion Valve Cover  
Thermistor  
PE FOAM  
-
Holder – Thermistor  
Insulation – Thermistor  
Insulated Rubber Tube  
Insulation  
COPPER  
PE FOAM  
EPDM  
PE FOAM  
-
Frame (C)  
44a T2 Screw  
4×8  
10  
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C. Water Circuit  
KM-1601MRH, MRH3  
Q
19  
7
8
16  
18  
52  
9
14  
53  
50  
6
1a  
16  
6
2
37  
16  
6
38  
1
4
39  
46  
33  
18  
11  
34  
3
10a  
44  
45  
12  
3a  
34a  
36  
17  
10  
16  
35  
43  
48a  
41  
40  
42  
13  
22a  
48  
32  
51  
26  
22  
23  
24  
49  
49a  
47  
20  
31a  
47a  
27  
28  
29  
25  
31  
5
21  
30  
15  
21  
16  
H1  
H
11  
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Title: C. Water Circuit Model: KM-1601MRH, MRH3  
Required Number  
Index  
Material or  
No. Description  
Model Number Part Number Q-0  
H
Pump Motor Assembly  
(S-0731)  
215693A01  
7B0230512  
1
1
H1  
Hex Head Bolt w/Washer (LF) SS, 5×12  
1
1a  
2
Water Supply Pipe  
T2 Screw  
COPPER  
4×8  
4A0768G01  
7P31-0408  
413854-03  
321443-01  
7P31-0408  
3U0111-02  
435054-01  
427443-05  
1A0260-02  
1A0260-01  
208586-01  
3A0133-01  
7P32-0410  
214905-01  
322644-02  
415949G12  
7716-2025  
435091-01  
427443-03  
322692-01  
432426-01  
4A0176-01  
435092-01  
427443-08  
3A1170-01  
7P32-0416  
7611-G035  
322685-01  
433705-01  
326655-01  
322816-01  
322691-01  
4A1234-01  
426799-01  
4A0886-02  
7C32-0408  
432763-01  
1
2
1
1
1
1
1
4
1
1
12  
1
4
1
1
1
2
1
11  
1
2
4
1
2
1
3
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
Rubber Gasket  
Water Valve Bracket  
T2 Screw  
NR  
3
GS  
3a  
4
4×8  
Water Valve  
J248-032  
-
5
Valve Housing – Drain  
Hose Clamp  
Spray Tube  
6
SS, 18MM  
PE  
7
8
Spray Tube  
PE  
9
Spray Guide (A)  
Plate  
PE  
10  
SS  
10a T2 Screw  
SS, 4×10  
SS  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
Cube Guide (A)  
Cube Guide (B)  
Thumbscrew  
Vinyl Hose  
Hose (A)  
ABS  
ABS, SS  
L=63  
EPDM  
SS, 25MM  
PP  
Hose Clamp  
Holder  
Distributor  
Plug  
ABS  
Santoprene  
EPDM  
SS, 27MM  
ABS  
Drain Hose  
Hose Clamp  
Drain Valve (B)  
22a T2 Screw  
SS, 4×16  
1AG35  
SS  
23  
24  
25  
26  
27  
28  
29  
30  
31  
“O” Ring  
Spring  
Valve Seat  
EPDM  
EPDM  
ABS  
Hose (C)  
Overflow Cap  
Overflow Pipe  
“O” Ring  
ABS  
-
Connector – Float Switch  
Float Switch  
EPDM  
163790  
SS, 4×8  
ABS  
31a Truss Head Screw  
32  
33  
34  
Connector  
Rubber Ring  
Collar  
TSE2571-5U 439236-01  
ABS  
435269-01  
7P22-0416  
435825-01  
7716-2025  
34a T2 Flat Head Screw  
SS, 4×16  
SS  
35  
36  
Spring  
Vinyl Hose  
L=670  
12  
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Title: C. Water Circuit Model: KM-1601MRH, MRH3  
Required Number  
Index  
Material or  
No. Description  
Model Number Part Number Q-0  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
Vinyl Hose  
L=190  
7716-2025  
4A0177-01  
439267-01  
7730I3812  
439265-01  
439376-01  
439392-01  
1
1
1
2
1
1
1
2
2
1
1
3
1
2
1
1
1
1
1
1
Tee  
EPDM  
Flange  
EPDM  
Silicone Hose  
Bypass Hose  
Corner Insulation (A)  
Corner Insulation (B)  
Male Adaptor  
“O” Ring  
L=80  
EPDM  
PE FOAM  
PE FOAM  
(442137A01) 325826-01  
7611-P018  
Ball Valve  
439293-01  
Valve Holder  
GS  
3A1178-01  
7F31-0408  
4A0365-01  
431415-02  
215383-01  
7P31-0408  
7716-1519  
7716-0913  
2A0079-01  
2A0079-02  
47a FT Screw  
48 Micro Switch  
48a Tapping Screw  
49 Handle  
49a T2 Screw  
4×8  
V3L-lll-D8  
3×14  
JH1352  
4×8  
50  
51  
52  
53  
Vinyl Hose  
L=58  
L=180  
PE  
Vinyl Hose  
Water Supply Tube  
Water Supply Tube  
PE  
13  
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D. Control Box Assembly  
KM-1601MRH, MRH3  
Q-0  
17  
2a  
2
16  
4a  
4
19  
18  
15  
5
6
13  
11  
9
10  
3a  
3
14  
1
8a  
8
12  
7
16  
19  
14  
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Title: D. Control Box Assembly Model: KM-1601MRH, MRH3  
Required Number  
Index  
Material or  
No. Description  
Model Number Part Number Q-0  
1
2
Cont. Box  
GS  
2A2524G01  
1
1
Magnetic Contactor  
A77-309040A- 4A0794-01  
226  
2a  
3
Truss Head Screw  
Capacitor  
4×12  
7C31-0412  
2
1
1
1
2
1
250V, 10MFD 443192-01  
3a  
4
T2 Screw  
4×10  
7P31-0410  
3A0172-01  
7P31-0408  
Transformer  
T2 Screw  
26D285H  
4×8  
4a  
5
Controller Board  
HOSHIZAKI- 2A1410-01  
001  
6
Board Support  
Control Label  
Thermostat  
CBLS37-M  
PES FILM  
YTB-106B  
4×6  
4A0336-03  
4A1758-01  
4A2879-02  
7C31-0406  
443119-01  
412832-06  
412832-07  
412831-06  
412831-07  
420470-03  
420470-12  
428394-02  
428394-04  
4A0892-01  
4A0893-07  
4
1
1
2
1
1
1
1
1
1
1
2
1
1
2
7
8
8a  
9
Truss Head Screw  
Toggle Switch  
3p Plug Housing  
2p Plug Housing  
3p Receptacle Housing  
2p Receptacle Housing  
Bushing  
8966K84  
3191-03P  
3191-02P  
3191-03R1  
3191-02R1  
SB-1093-15  
SB-1093-13  
OCB-500  
OCB-875  
HTB921  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
Bushing  
Bushing  
Bushing  
Fuse Holder  
Fuse  
AGC-10  
15  
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E. Label Location  
KM-1601MRH, MRH3  
Q-0  
16  
1
9
13  
5
8
2
14  
7
3
4
18  
10  
11  
17  
19  
20  
15  
14  
6
12  
16  
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Title: E. Label Location Model: KM-1601MRH, MRH3  
Required Number  
Index  
Material or  
No. Description  
Model Number Part Number Q-0  
1
2
Emblem  
ABS  
4A0560-01  
1
1
1
1
1
1
1
1
Rating Label  
KM-1601MRH 2A3460-01  
KM-1601MRH3 2A3460-02  
3
4
5
6
Label – Penguin (R)  
Maintenance Label  
Caution Label (H)  
Wiring Label  
PETP FILM  
PVC FILM  
PVC FILM  
4A0526-01  
325975-01  
439148-01  
KM-1601MRH 3A3492-01  
KM-1601MRH3 3A2394-01  
PVC FILM  
7
Nameplate  
KM-1601MRH 2A3459-01  
1
1
KM-1601MRH3 2A3459-02  
PES FILM  
8
9
Caution Label  
PVC FILM  
PAPER  
436198-01  
2A3633-01  
1
1
1
1
Instruction Sheet  
10  
Tag Warning: Electrical  
Connection  
KM-1601MRH 428430-01  
KM-1601MRH3 438479-01  
PAPER  
11  
12  
13  
Tag – Fan Motor Leads  
Manual Label  
PAPER  
4A1494-01  
324476-01  
322846-01  
1
1
1
PVC FILM  
PVC FILM  
Manual Label – Bin Control  
14  
15  
16  
17  
18  
19  
20  
Label – R404A  
PES FILM  
4A0960-01  
3A2220-01  
439541-01  
4A1491-01  
444575-01  
4A3517-01  
4A2817-01  
2
1
1
1
1
1
1
Label – Control Board  
Operation Label – Valve  
Caution – Remote Label  
Instruction Label  
PVC FILM  
PVC FILM  
PVC FILM  
Label – Alarm  
Label – Fuse  
17  
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F. Capacitor Box Assembly  
KM-1601MRH  
Q-0  
7
7a  
6
5
5a  
3
1
4a  
2
4
Title: F. Capacitor Box Assembly Model: KM-1601MRH  
Required Number  
Index  
No. Description  
Material or  
Model Number Part Number Q-0  
1
2
3
Capacitor Box  
GS  
326124-02  
1
1
1
Capacitor – Run  
Capacitor – Starting  
35MFD 370V 3A2005-05  
145-  
3A0076-01  
175MFD250V  
4
4a  
5
Strap  
GS  
4A2262-03  
7P31-0408  
4A1107-09  
7P31-0408  
420472-05  
326125-01  
7P31-0408  
1
1
1
1
1
1
2
T2 Screw  
Starter  
4×8  
-
5a  
6
T2 Screw  
Bushing  
4×8  
SR-34-1  
GS  
7
Capacitor Box Cover  
T2 Screw  
7a  
4×8  
18  
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F.Transformer Box Assembly  
KM-1601MRH3  
Q-0  
2
2a  
5
3a  
4
6
3
1
Title: F.Transformer Box Assembly Model: KM-1601MRH3  
Required Number  
Index  
No. Description  
Material or  
Model Number Part Number Q-0  
1
2
Transformer Box  
-
3A1101-01  
438467-01  
7P31-0408  
4A0817-01  
7C31-0408  
4A1477-01  
420472-03  
439423-01  
1
1
4
1
4
1
1
1
Transformer Box Cover  
T2 Screw  
-
2a  
3
4×8  
Transformer  
-
3a  
4
Truss Head Screw  
Slide Switch  
4×8  
-
5
Bushing  
SR-30-1  
PVC FILM  
6
Manual Label – Tap Switch  
19  
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G. Evaporator  
KM-1601MRH, MRH3  
Q-0  
1
8
4
5
Pop-Rivet  
2
1
8
6
Pop-Rivet  
3
6
7
Title: G. Evaporator Model: KM-1601MRH, MRH3  
Required Number  
Index  
No. Description  
Material or  
Model Number Part Number Q-0  
1
2
3
4
5
6
7
8
Evaporator  
S-0428  
SS  
103317G01  
322700-01  
322842-01  
322701-01  
322843-01  
4A0659-01  
434320-01  
435062-01  
4
1
1
1
1
2
2
2
Evap. Bracket (A)  
End Plate (A)  
Evap. Bracket (B)  
End Plate (B)  
Evap. Bracket (C)  
Copper Tube  
ABS  
SS  
ABS  
GS  
COPPER  
GS  
Frame – Evap.  
20  
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H. Pump Motor Assembly  
KM-1601MRH, MRH3  
Q-0  
2a  
2b  
1
2c  
2d  
2e  
8a  
4
2
3
7
5
8b  
6
8
Title: H. Pump Motor Assembly Model: KM-1601MRH, MRH3  
Required Number  
Index  
No. Description  
Material or  
Model Number Part Number Q-0  
M91A60SP201  
1
2
Pump Motor  
Pump Flange  
Hexagon Bolt  
Tooth Washer  
Flat Washer  
Split Lock Washer  
Nut  
2U0106-01  
215662-01  
7B02-0640  
7R22-0600  
7F22-0600  
7L22-0600  
7N12-0600  
435057-01  
1
1
4
1
4
4
4
1
1
1
1
1
1
4
4
PC  
2a  
2b  
2c  
2d  
2e  
3
SS, 6×40  
SS, M6  
SS, M6  
SS, M6  
SS, M6  
SS  
Pump Motor Bracket  
Mechanical Seal  
Packing  
4
H5-PN, 8MM 428545-01  
5
EPDM  
ABS  
428547-01  
428548-01  
4A0648-01  
212636-01  
7B02-0430  
7J02-0400  
6
Impeller  
7
Pin  
SS  
8
Pump Housing  
Hexagon Bolt  
Flange Nut  
ABS  
8a  
8b  
SS, 4×30  
SS, M4  
21  
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J. Accessories  
KM-1601MRH, MRH3  
Q-0  
1
2a  
2
Title: J. Accessories Model: KM-1601MRH, MRH3  
Required Number  
Index  
No. Description  
Material or  
Model Number Part Number Q-0  
1
2
Instruction Manual  
Universal Brace  
PAPER  
GS  
91A1FE10A  
4A0363-01  
7B02-0512  
1
2
2
2a Hex Head Bolt  
SS, 5×12  
22  
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