Honeywell Automobile Parts 11280S User Manual

Herculine11280S  
Smart Actuator  
61-86-03-13  
9/01  
Page 1 of 14  
Specification  
Overview  
Honeywell’s HercuLine11280S Smart  
actuators incorporate all of the high  
quality and reliable features of the  
traditional HercuLineactuators plus  
the added benefits of a microprocessor-  
based Enhanced Electronics Unit (EEU).  
These additional benefits provide:  
Faster set-up and commissioning  
Network capability  
Health parameter monitoring for  
proactive maintenance planning.  
HercuLine 11280S Smart actuators  
enable operation at maximum process  
efficiency, minimal downtime, and  
access to all actuator parameters for  
real-time business decisions.  
Honeywell’s 11280S actuators are  
industrial rated and engineered for very  
precise positioning of dampers and  
valves. The HercuLine 11280S  
performs especially well in extremely  
demanding environments requiring  
continuous duty, high reliability, and low  
maintenance. Typical applications are  
ID/FD fan dampers, furnace pressure  
dampers, coal mill dampers, burner tilts  
and more.  
Figure 1 Herculine 11280S Smart Actuator  
Full Travel Speed – Full stroke  
travel speeds as fast as 10  
seconds.  
Control options are available to  
interface with a modulating 4-20 mA  
input signal and 4-20 mA customer  
feedback or remote setpoint through  
Modbus. Internal balance, customer  
feedback and patented slidewire  
emulation is provided by a non-  
contacting position sensor.  
Torque – High torque capability in  
small package (425 – 5,500 lb-ft).  
Actuator Operation  
High Accuracy – Typically 0.25 %  
of 90° span.  
Microprocessor-based electronics  
continually monitor the performance,  
health, and position of the actuator for  
repeatable positioning and response to  
demand signal.  
High Repeatability - Typically  
0.2 % of 90° span.  
Features  
Characterization – Linear, square  
root or programmable user-  
configured 21-point  
characterization allows tailoring of  
control for specific applications.  
Performance   
Accurate Positioning –  
Motor/gear train provides accurate  
positioning with almost  
instantaneous start/stop  
characteristics.  
A double reduction worm gear set  
combines with a variable speed motor  
controller (inverter) that is continuous  
duty rated for accurate and repeatable  
positioning of final control elements.  
Input Filter Setting – Four  
programmable combinations of  
input filter settings are provided to  
accommodate various customers  
needs. The combinations are  
none, spike, low pass, or spike +  
low pass filter.  
Non-Contact Position Sensing –  
Non-contacting sensing lowers  
maintenance costs and improves  
performance.  
The worm gear set combination also  
functions as a brake, capable of holding  
greater than two times the output torque  
in a back-driving condition.  
Duty Cycle – Continuous duty  
Deadband – Deadband is  
programmable between 0.2 % to  
5 % of 90° span.  
rated motor.  
Sensing and Control, 11 West Spring Street, Freeport, Illinois 61032  
Printed in U.S.A. © Copyright 2000—Honeywell  
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61-86-03-13  
Page 3  
Local Display and Keypad  
Configuration and set-up is through the local HMI, consisting of a display and keypad interface (Figure 2). A high intensity  
10-character LED display and simple pushbuttons provide quick access for actuator set up and status information. If relay  
outputs are specified, all configuration can be done through either the local HMI interface. If mechanical switches are  
specified, then the user must manually set the auxiliary output.  
Control Arm Rotation  
Indicators  
CCW  
CW  
STALLED  
LED Status  
Indicators  
ALARM  
Upper Display  
(Four Characters)  
MANUAL  
AUTO  
Lower Display  
(Six Characters)  
SET UP  
FUNCTION  
DISPLAY  
MAN/AUTO  
Pushbuttons to  
Access Actuator  
Set Up, Status and  
Calibration  
Parameters.  
Figure 2 Local HMI (Display and Keypad)  
Non-Contact Sensor  
Sensing PWA  
Non-Contact Sensor Spoiler  
Figure 3 Non-Contact Sensor Assembly  
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61-86-03-13  
Page 4  
Set Up/Configuration Parameters  
Configuration parameters are logically grouped and accessed using the local HMI. Actuator calibration is also  
accomplished through a simple procedure using the keypad. By pressing the SETUP button on the HMI, you can step  
through the set up groups that contain all of the configuration parameters. The table below summarizes the configuration  
parameters available within the various set up groups. Full details of all configuration parameters are found in the 11280S  
Series Smart Actuator Installation, Operation and Maintenance Manual, document number 61-86-25-09.  
Set Up Group  
Configuration Parameter Selections/Settings  
IN TYP – Input Actuation Type  
Dband – Input Deadband  
FsTYP – Failsafe Type  
SET INPUTSelects various  
parameters that define actuator  
operation.  
INP HI – Input High Range Value  
INP LO – Input Low Range Value  
FILTYP – Input Filter Type  
FsVAL – Failsafe Value  
CHAR – Input Characterization  
LDCAL – Restore Calibration Type  
LPFILT – Low Pass Filter Time Constant  
Direct – Actuator Rotation  
RTYPnn – Relay Type  
RnnE – Relay Count Multiplier  
RnnVAL – Relay Value  
SET RELAYWhen the actuator  
is equipped with optional relays,  
this set up group allows you to set  
relay action for various actuator  
operating conditions. Contact  
closure can be wired to external  
annunciators or alarm points to  
indicate conditions for any of the  
Relay Types.  
Input Range  
Position Range  
Deviation  
Upper or Lower Limit Travel  
Temperature High or Low  
Motor Starts  
Motor Stalled  
Manual Mode  
Rnn HL – Relay High/Low  
RLYnHY – Relay Hysteresis  
Power Up Test Failure  
Input Signal Failure  
Position Sensor Signal Failure  
Digital Input Closure  
CUROUT - Output Signal Range  
SET CUROUTSelects the  
current (or voltage) output range  
of the actuator.  
4 – 20 mA,  
1 – 5V,  
0 – 20 mA,  
0 – 5V,  
SW E (Slidewire Emulation)  
COMM – Communications Parameters  
ADDRES – Device Address  
BAUD – Baud Rate  
SET COMMActuator can be  
defined as a master or slave  
device on a Modbus RTU RS-485  
loop. Operating setpoint can be  
transmitted to the actuator and  
operating status can be read  
when connected to supervisory  
control systems.  
XmtDLY – Response Delay  
DBLBYT – Floating Point Data Format  
DIGINP – Digital Input State  
Endpos – End Position Value  
SET DIGINPSelects digital  
input action upon contact closure.  
DECMAL – Decimal Point Location  
EUNITS – Units Display  
SET DISPLASelects desired  
decimal places and engineering  
units for local display.  
UNITS – Display Units  
CAL INPUT, MTR, CURENTIf needed, calibration of the actuator input, motor position and actuator output can be  
performed using the local keypad and display.  
Continued on next page ⇒  
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61-86-03-13  
Page 5  
Set Up Group  
Configuration Parameter Selections/Settings  
LOCKID – Set Security Password  
SET LOCKEnables lock  
out or access to selected  
set up group parameters  
and calibration values.  
LOCK – Lock Out  
FAILSF – Failsafe  
CFGTST – Configuration Test Diagnostic  
READ STATUS  
Displays failsafe condition  
and the results of various  
diagnostics performed  
during power up.  
RAMTST – RAM Test Diagnostic  
CALTST – Calibration Test Diagnostic  
SEETST – Serial EEPROM Test  
Diagnostic  
VERSON – Firmware Version  
SPEED – Stroke Speed  
MFGDAT – Manufacturing Date  
LREP – Date of Last Repair  
LCAL – Date of Last Field Calibration  
REPTYP – Repair Type  
SET DRVINFAllows  
access to actuator device  
information.  
POWER – Power Input Voltage and Line  
Frequency  
TAG – Tag Name  
TEMP – Actuator Temperature  
TEMPHI – High Temperature Limit  
TEMPLO – Low Temperature Limit  
ACST – Accumulated Motor Stall Time  
STARTS – Accumulated Motor Starts  
RLnCNTS – Relay Cycle Counts  
SET MAINTAllows  
access to parameters that  
monitor operating  
conditions.  
REGNn – Accumulated Motor Starts  
(Regions of Travel)  
TOTDEG – Total Degrees of Motor Travel  
MANRST – Reset Maintenance Statistics  
Specifications – General  
Physical  
Enclosure  
Precision-machined ductile iron with corrosion resistant paint  
Precision-machined double reduction worm gear  
Gear Train  
-30 °C to +65 °C (-20 °F to +150 °F)  
Operating Temperature  
except Model 11287S which has a range of: -20 °C to +65 °C (-4 °F to +150 °F)  
-40 °C to +93 °C (-40°F to +200 °F)  
Storage Temperature  
Relative Humidity  
Crank Arm  
0-99% R.H. noncondensing, over the full operating temperature range.  
Adjustable radii (8” to 14”) crank arm is standard  
Factory set to 90 degrees, for 0% to 100% travel  
Rotation  
Field programmable via local display and keypad  
Direction of Rotation  
Manual Handwheel  
Lubrication  
Provides a means of positioning the actuator in the event of a power failure or set-up  
Mobil Synthetic bearing and gear lubricant SHC 634 (ISO 460) or equivalent  
300 lb to 600 lb (136 kg to 272 kg)—See Table below for more information.  
Weight  
Specifications continued on next page ⇒  
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61-86-03-13  
Page 6  
Specifications – General, Continued  
Physical  
Model #  
Torque  
lb-ft (N_M)  
Output  
Shaft Size  
Shaft Key  
Size  
Output  
Shaft  
Length  
Maximum  
Overhang  
Load  
Handwheel  
Diameter  
Approx.  
Maximum  
Weight  
11284S  
11285S  
11286S  
11288S  
11289S  
11287S  
425  
(576)  
2"  
1/2"  
(13 mm)  
5"  
3700 lb.  
(1678 kg)  
18"  
(457 mm)  
300 lb.  
(136 kg)  
(51 mm)  
(127 mm)  
840  
(1139)  
2"  
1/2"  
(13 mm)  
5"  
3700 lb.  
(1678 kg)  
18"  
(457 mm)  
300 lb.  
(136 kg)  
(51 mm)  
(127 mm)  
1500  
(2033)  
2"  
1/2"  
(13 mm)  
5"  
3700 lb.  
(1678 kg)  
18"  
(457 mm)  
300 lb.  
(136 kg)  
(51 mm)  
(127 mm)  
2500  
(3389)  
2-1/2"  
(64 mm)  
5/8"  
(16 mm)  
6"  
7500 lb.  
(3402 kg)  
18"  
(457 mm)  
550 lb.  
(251 kg)  
(152 mm)  
4000  
(5423)  
2-1/2"  
(64 mm)  
5/8"  
(16 mm)  
6"  
7500 lb.  
(3402 kg)  
18"  
(457 mm)  
600 lb.  
(272 kg)  
(152 mm)  
5500  
2-1/2"  
5/8"  
6"  
7500 lb.  
18"  
600 lb.  
(7457)  
(64 mm)  
(16 mm)  
(152 mm)  
(3402 kg)  
(457 mm)  
(272 kg)  
Electrical  
115/220 Vac, single phase 50/60 Hz up to 1500 lb-ft  
208/200 – 240/380 – 480/575 Vac, three phase 50/60 Hz  
Inverter rated, continuous duty, C face mounting  
Mains Supply  
Motor  
Motor Current  
Motor Size  
Full Load Amps (FLA)  
(Horsepower)  
@ 230 Vac  
@ 460 Vac  
½
¾
1
1 ½  
2
1.6  
2.2  
2.6  
4.4  
5.6  
7.8  
0.8  
1.1  
1.3  
2.2  
2.8  
3.9  
3
Stays in place  
Allows local manual and automatic operation of the actuator  
Loss of Power  
Local Auto - Manual  
Switch  
Standard - Two SPDT end-of-travel limits rated 10 A at 125 Vac, 5 A at 250 Vac.  
Optional – Up to 2 additional SPDT switches (or 4 relay outputs, programmable)  
Limit Switches  
Auxiliary  
Switches/Relays  
Category II: Energy-consuming equipment supplied from the fixed installation. Local level  
appliances, and industrial control equipment. (EN 61010-1)  
Installation Category  
(Overvoltage Category)  
Pollution degree 2: Normally non-conductive pollution with occasional conductivity caused by  
condensation. (ref. IEC 664-1)  
Pollution Degree  
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Page 7  
Specifications – Actuator  
Electrical  
Input Signals  
Analog: 0/4 to 20 mA (With supplied 250 ohm shunt resistor for current range)  
0/1 to 5 Vdc  
0 to 10 Vdc  
Digital: Remote Setpoint via Modbus RTU (RS485)  
Input Impedance  
Input  
Input Impedance  
250 ohms  
0/4 to 20 mA  
0/1 to 5 Vdc  
10 K ohms  
Provides characterization of the input signal.  
Selections are: Linear, Square Root or Custom.  
Input Characterization  
0.2 % to 5 % of 90° span, proportional to deadband  
Less than 0.4 % of full scale  
Sensitivity  
Hysteresis  
0.2 % to 5 % of 90° span, adjustable. Shipped at 0.5%  
0.2 % of 90° span  
Deadband  
Repeatability  
Voltage/ Supply Stability  
0.25 % of span with +10/-15 % voltage change  
Temperature Coefficient  
Less than ± 0.030 % of span per degree C for 0 °C to 50 °C  
Less than ± 0.05 % of span per degree C for -30 °C to 65 °C  
90% of span  
Zero Suppression  
Input Filters  
Selectable spike and low pass filters  
CW/CCW open collectors (opto-isolators) for use as discrete control inputs to the inverter  
for motor operation.  
Solid State Motor Control  
If input signal exceeds configured input range. Selectable and adjustable.  
0 to 20 mA, 4 to 20 mA  
Failsafe operation  
Feedback signals/Output  
0 to 5 Vdc, 1 to 5 Vdc with 250 ohm resistor; (0 to 16 Vdc with 800 ohm resistor)  
Provides output voltage ratiometric to shaft position and potentiometric to supply voltage  
(1 to 20 Vdc) without a slidewire. Emulates a 100 ohm to 1000 ohm slidewire. 10 mA  
output maximum.  
Slidewire Emulation  
Input signal, output signal and power are isolated from each other.  
Current Out — 0 to 1000 ohms  
Isolation  
Load Requirement (4-20)  
Programmable Functions  
Selectable and configurable operating parameters:  
Input range  
Deadband  
Relay closure  
action  
Input filtering  
Failsafe on loss of  
input signal  
Communication  
parameters  
Input characterization  
Security  
Failsafe on loss of  
position sensor  
Split range  
operation  
Digital Input action  
Direction of rotation  
Output range  
Alarms  
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61-86-03-13  
Page 8  
Pipe Linkage Kit  
Pipe linkage kits are available from Honeywell and can be used for linkage lengths from 24 to 240 inches (61 to 610 cm). The  
kits include the mechanical pipe couplings, load rod end (left-hand thread), connecting rods and locking nuts. See Figure 4.  
The actuator rod end (right-hand thread), nut and bolt are supplied with the actuator. The customer must supply a piece of  
schedule 40 pipe 2 ½” * (both ends with right-hand NP threads) and a nut and bolt to connect the rod end to the load. Pipe  
linkage kits can be ordered with the Actuator using Table VIII of the Model Selection Guide.  
Linkage Minimum = 24in. (61 cm)  
Linkage Maximum = 240in. (610 cm)  
+
+
Pipe Length *  
This rod end  
supplied on Actuator  
with crank arm  
*Pipe length = Overall linkage length minus (-) 20 inches (51 cm).  
Figure 4 Pipe Linkage Kit  
Actuator Crank Arm  
The 11280S Series Actuator comes standard with an 8” to  
14” adjustable radius crank arm. The crank arm uses a  
standard right-hand thread 1” rod end to compliment the  
pipe linkage kit.  
The crank arm for the 11284S, 11285S and 11286S has a  
2” shaft hole, while the crank arm from the 11287S, 11288S  
and 11289S has a 2 ½” shaft hole.  
Recommended Bolt Torque  
The table below lists the type of bolts to be used and the  
recommended torque for each bolt.  
Bolt Type  
Torque  
Clamp bolts  
220 lb.-ft  
220 lb.-ft  
Rod End Bolt  
Figure 5 11280S Crank Arm  
Jam nuts  
100 lb.-ft  
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61-86-03-13  
Page 9  
External Transformers  
120 Vac (Single Phase)  
For customer applications requiring 120/240 Vac single phase operation, a step-up transformer is mounted in a separate  
enclosure (Model Selection Guide Table I, option 1). Figure 6 shows the installation for the transformer enclosure.  
575 Vac (3 Phase)  
For customer applications requiring 575/460 Vac 3 phase operation, a step-down transformer is mounted in a separate  
enclosure (Model Selection Guide Table I, option 6). Figure 6 shows the installation for the transformer enclosure.  
14.0  
(355.6 mm)  
Ground  
Stud  
16.0  
(406.4 mm)  
120/240 Vac  
Single Phase  
Transformer  
575/460 Vac  
Three Phase  
Transformer  
10.0  
(254 mm)  
Figure 6 Installation Drawing for External Transformer Enclosure  
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61-86-03-13  
Page 10  
Model Selection Guide  
Reference 62-86-16-19  
Instructions  
Select the desired key number. The arrow to the right marks the selection available.  
Make the desired selections from Tables I thru VIII using the column below the arrow.  
A dot ( ) denotes unrestricted availability.  
Key Number  
_ _ _ _ _ _ _  
I
_
II  
_
III  
_ _  
IV  
_ _ _  
V
_ _ _  
VI  
_
VII  
_
VIII  
_ _ _ _ _ _  
IX  
_ _  
-
-
-
-
-
-
-
-
-
KEY NUMBER - Electronics  
Output Torque  
Selection  
Availability  
(lb. - ft.) (N - M)  
425  
850  
1500 (2025)  
2500 (3400)  
4000 (5425)  
5500 (7450)  
(575)  
(1150)  
(Note 1)  
(Note 1)  
011284S  
011285S  
011286S  
011288S  
011289S  
011287S  
TABLE I - POWER SUPPLY  
Single Phase  
120 Vac, 50/ 60 Hz  
240 Vac, 60 Hz / 200 Vac, 50 Hz  
200 - 240 Vac, 60 Hz  
380 - 480 Vac, 50-/60 Hz  
575 Vac, 60 Hz  
1
2
4
5
6
a
a
Three Phase  
TABLE II - STROKE SPEED  
Stroke Speed @ 60 Hz 10 sec/90 degrees  
30 sec/90 degrees  
1
2
3
60 sec/90 degrees  
TABLE III - MOTOR ORIENTATION (See specification 61-86-03-13 for diagrams)  
Motor  
Right-hand floor configuration, H.W. Shaft Horizontal  
Left-hand floor configuration, H.W. Shaft Horizontal  
01  
03  
Orientation  
TABLE IV - ANALOG INPUT/OUTPUT SIGNALS  
Input  
Output  
4-20 mA, 0-20mA (1-5 Vdc, 0-5 Vdc, 1-10 Vdc, 0-10Vdc)  
0 _ _  
_ 00  
_ 20  
_ 40  
No Analog Position Output  
4-20 mA, 0-20mA (1-5 Vdc, 0-5 Vdc, 1-10 Vdc, 0-10Vdc)  
Slidewire Emulation  
(Note 2)  
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Page 11  
Model Selection Guide, continued  
01128_ _  
4S  
5S  
6S  
8S  
TABLE V - SWITCH AND RELAY OUTPUTS (2 mech end-of-travel limits standard)  
Selection  
00 _  
9S 7S  
Auxiliary Switches  
and  
None  
2 Aux. SPDT Switches  
20 _  
2 Aux. + 2 Programmable Relay Outputs  
2 Programmable Relay Outputs  
4 Programmable Relay Outputs  
22 _  
02 _  
04 _  
Auto/Manual Switch None  
One Auto/Manual Switch with Out-of-Auto Contact  
_ _0  
_ _1  
TABLE VI - CONFIGURATION INTERFACE  
Remote  
Local  
None  
0
1
Integrally mounted local display/keypad interface  
TABLE VII - COMMUNICATIONS/PROTOCOL  
Modbus RTU RS485  
RS-485 Modbus compliant - standard with EEU  
Future  
0
1
Additional Communications  
TABLE VIII - OPTIONS  
Crank Arm  
Adjustable 8" to 14" Radii - Standard  
None  
None  
0_ _ _ _ _  
1_ _ _ _ _  
_0_ _ _ _  
_1_ _ _ _  
_ _0_ _ _  
_ _ _0_ _  
_ _ _ _0_  
_ _ _ _1_  
_ _ _ _2_  
_ _ _ _ _0  
Linkage Kit  
Up to 20 ft. length - customer supplies schedule 40 pipe  
Future Option  
Future Option  
Tagging  
None  
None  
None  
Linen  
Stainless Steel  
None  
(Note 3)  
(Note 3)  
Future Option  
TABLE IX - FACTORY OPTIONS  
Motor Orientation  
None  
00  
RESTRICTIONS  
Restriction  
Available Only With  
Selection  
Not Available With  
Selection  
11287S, 11288S, 11289S  
Letter  
a
Table  
Table  
I
11284S, 11285S, 11286S  
I
Note 1:  
Note 2:  
Note 3:  
Requires (2) adapters PN 51204694-501 for retrofit of existing Leeds & Northrup 011284 and 011285 actuators.  
Slidewire emulation is a solid state circuit providing a ratiometric voltage output proportional to shaft position.  
Customer must supply tagging information: Up to 3 lines (22 characters for each line)  
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Page 12  
Figure 7 Mounting and Outline Dimensions for 11284S, 11285S, 11286S, 11288S, and 11289S  
Weather-Proofed Motor Actuators -  
Right Hand Floor Mounting, Handwheel Shaft Horizontal (D-MTG-616-200)  
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61-86-03-13  
Page 13  
Figure 8 Mounting and Outline Dimensions for 11284S, 11285S, 11286S, 11288S, and 11289S  
Weather-Proofed Motor Actuators -  
Left Hand Floor Mounting, Handwheel Shaft Horizontal (D-MTG-616-210)  
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Page 14  
Warranty/Remedy  
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship.  
Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during  
the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The  
foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including  
those of merchantability and fitness for a particular purpose. Specifications may change without  
notice. The information we supply is believed to be accurate and reliable as of this printing. However, we  
assume no responsibility for its use. © Honeywell 2004.  
While we provide application assistance personally, through our literature and the Honeywell web site, it is  
up to the customer to determine the suitability of the product in the application.  
Distributor :  
Tlf: 67150 250 Faks: 67 150 251  
Sensing and Control  
Honeywell  
11 West Spring Street  
Freeport, IL 61032  
62-86-03-13 9/01 Printed in USA  
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