F111 (Series 1,2)
In Ceiling Media Air Cleaner
PRODUCT DATA
FEATURES
•
High Efficiency Particulate Air (HEPA) filter models are
99.97% efficient and the hospital grade particle filter
models are 95% efficient at 0.3 micron particles. Both
models are more efficient on particles smaller and
larger. There is also a 95% ASHRAE model.
•
•
Circulates up to 1230 cfm.
Designed to overcome the increase in air flow
resistance normally caused by filter loading.
•
•
White or black color cover to complement the ceiling.
CPZ™ module removes up to 95% of the space odors
for up to 24 months.
APPLICATION
• READ AND SAVE THESE
INSTRUCTIONS
The F111 (Series 1,2) Ceiling Media Air Cleaner is a media air
cleaner that uses a single-speed direct drive forward curve
blower motor with particle filter. When equipped with CPZ™
modules (2), gases and odors are absorbed from the air
passing through the unit. The air cleaner removes airborne
particles such as dust, soot, mold spores, pollen and some
cooking smoke from the air circulated through the filter.
Contents
Application.........................................................................1
Features ............................................................................1
Specifications ....................................................................2
Ordering Information .........................................................2
Planning the Installation ....................................................3
Installation .........................................................................4
Operation...........................................................................6
Service ..............................................................................6
Parts List ...........................................................................8
Limited Two-Year Warranty ...............................................10
The Honeywell Trademark is used under license from Honeywell Intellectual
Properties, inc. by Air-Pure Systems.
Honeywell International Inc. makes no representations or warranties with
respect to this product
68-0198EF-4
Download from Www.Somanuals.com. All Manuals Search And Download.
F111 (SERIES 1,2) IN CEILING MEDIA AIR CLEANER
Approvals:
Underwriters Laboratories Inc.: Listed.
Canadian Standards Association: Listed.
2. When Cutting Or Drilling Into The Wall Or Ceiling, Do
Not Damage Electrical Wiring And Other Hidden Utili-
ties.
3. Never Place A Switch Where It Can Be Reached From
Accessory: 32000234 Variable Speed Switch.
Replacement Parts See Parts List, Table 4.
A Tub Or Shower.
4. Use This Unit Only In The Manner Intended By The
Manufacturer. If You have Questions, Contact The Man-
ufacturer.
5. Before Servicing Or Cleaning Unit, Switch Power Off At
Service Panel And Lock Service Panel To Prevent
Power From Being Switched on Accidentally.
6. If This Unit Is To Be Installed Over A Tub Or Shower, It
Must Be Marked As appropriate For The Application.
PLANNING THE INSTALLATION
The number of F111 (series 1,2) air cleaners that are needed is
determined by taking into account the number of occupants
and the volume of the space. Type of contamination, outdoor
air quality and use of the area are also factors. Refer to Table
3 for general guidelines when determining how many air
cleaners are needed.
Choose Location
Choosing the correct location for the air cleaner affects the
overall performance of the unit. The bidirectional airflow
pattern must flow into the longest reaches of the zone being
cleaned. See Fig. 2.
EXAMPLE: One air cleaner can provide 2.5 air changes per
hour in a 24,000 cubic feet (720 cubic meters) no
smoking area. Table 3 suggests two air cleaners
for a 24,000 cubic feet area because most areas
have contaminants that require more units to
provide quality air.
CEILING
CLEANING FOOTPRINT
F111
(SERIES
11000)
1
If any questions should arise concerning determining the
number of air cleaners needed for an area, consult your
distributor or local Honeywell Commercial Air Cleaner
Distributor.
FLOOR
2
CORRECT
INCORRECT
Table 3. Determining the Minimum Number of
Air Cleaners Needed for a Space.
Space Volume
(L x W x H) in Cubic
Feet (Cubic Meter)
Minimum
Number of Air
Cleaners
Number of
Persons Present
M12652A
12000 to 18000
(360 to 540)
30 to 60
1
2
3
4
5
6
Fig. 2. Correct positioning of the air cleaner
for optimum cleaning.
18001 to 35000
(540 to 1050)
61 to 90
35001 to 51000
(1050 to 1530)
91 to 120
121 to 180
181 to 240
241 to 300
NOTE: The F111 Has Not Been Investigated
For Use In Fire Resistance Rated
Construction.
51001 to 65000
(1530 to 1950)
65001 to 80000
(1950 to 2400)
The air cleaner is designed to be suspended centrally in a
space and mounted into or on a ceiling. The cleaning footprint
of the air cleaner is rectangular with air patterns that move
clean air to the corners of the area while drawing contaminated
air up from the center of the area. See Fig. 2.
80001 to 95000
(2400 to 2850)
When multiple air cleaners are installed, the allotted areas to
be cleaned should be equal. The air throw in one direction is
approximately 55 ft (17m). Air velocity at 90 ft per minute
(27m per minute) is considered end of throw.
WARNING
TO REDUCE THE RISK OF FIRE,ELECTRICAL
SHOCK, OR INJURY TO PERSONS,OBSERVE THE
FOLLOWING:
IMPORTANT
1. Installation Work And Electrical Wiring Must Be Done
By Qualified Person(s) In Accordance With All Applica-
ble Codes And Standard, Including Fire Rated Con-
structions.
Never hang the air cleaner higher than 16 ft (5m)
above the floor.
3
68-0198EF-4 Rev. 11-07
Download from Www.Somanuals.com. All Manuals Search And Download.
F111 (SERIES 1,2) IN CEILING MEDIA AIR CLEANER
INSTALLATION
1. Locate the prepunched hole in the side of the cabinet.
2. Remove the air cleaner lid.
3. Remove the connection box cover plate in the center
cavity of the air cleaner.
4. Refer to Fig. 3 and 4 for typical wiring diagrams.
WARNING
Explosion Hazard Possible.
Can cause personal injury or equipment damage.
Do not install or use the F111 (series 1,2) air cleaner
where there is any danger of gas, vapor or dust
explosion.
WARNING
Can cause personal injury or equipment damage.
Use only Honeywell 32000234 Variable Speed Switch
(accessory) to regulate air cleaner speed. Using a
different speed controller may void the warranty.
Risk of Fire or Electric Shock.
IMPORTANT
This air cleaner has not been investigated for use in
the ceilings of fire-resistant assemblies.
IMPORTANT
•
Be sure the air cleaner is grounded for correct
operation and safety.
CAUTION
Can cause personal injury or equipment damage.
Turn off power before installing or servicing the air
cleaner.
•
Canadian installation: NEVER install in ceilings with
thermal insulation value greater than R-40.
Electrical Hazard.
FACTORY WIRING
BLACK
IMPORTANT
BROWN
EXTERNAL
WIRING BY
INSTALLER
Stand on a stable platform when working with the air
cleaner.
MOTOR
WHITE
GREEN
When Installing this Product…
M12657
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous condi-
tion.
Fig. 3. Typical F111 (series 1,2) 120V, 60 Hz or
208/230, 50/60 Hz wiring diagram.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.
3. Installer must be a trained, experienced service techni-
cian.
4. After installation is complete, check out product opera-
tion as provided in these instructions.
FACTORY WIRING
BLACK
BROWN
EXTERNAL
MOTOR
277 V
WIRING BY
BROWN
INSTALLER
STRIPE
PURPLE
GREEN
Unpack the Air Cleaner
Check that all components are included. The unit consists of:
M11748
•
•
•
•
cabinet and grille/door assembly
media modules
literature.
latches (2)
Fig. 4. Typical F111 (series 1,2) 277V,
60 Hz wiring diagram.
Mount Air Cleaner Cabinet
Make Opening (if Mounting in a Drop Ceiling)
The air cleaner can be mounted in a drop ceiling system or
hung in an open area. Both mounting methods require the air
cleaner to be level and positioned facing downward for correct
operation.
1. Size the opening to fit the air cleaner cabinet as closely
as possible.
2. Frame the opening to provide adequate support for the
cabinet. The cabinet must fit snugly in the opening;
allow no more than 1/4 in. (6 mm) from the opening to
each side of the cabinet.
3. Cover the framing and any unused portion of the open-
ing with wallboard, plywood, or other material and finish
to match the ceiling.
1. Remove the door/grille from the carton and set it aside.
2. Remove all filters
3. Fit the cabinet into the prepared ceiling opening or
position on the ceiling.
4. Use the four 3/8 x 16T internal nuts (one at each corner)
to fasten the cabinet to a structural support (bar joist,
concrete slab or timber framing). See Fig. 5.
Electrical Hookup
All wiring must comply with applicable codes and ordinances.
The power source must agree with the model type: 120V,
60 Hz; 208/230V, 50/60 Hz or 277V, 60 Hz. The air cleaners
are internally prewired.
NOTES:
•
•
All external hardware is furnished by the installer.
When using the suspension system of mounting,
be sure to include a means for leveling adjust-
ment after installation.
68-0198EF-4 Revised 11-07
4
Download from Www.Somanuals.com. All Manuals Search And Download.
F111 (SERIES 1,2) IN CEILING MEDIA AIR CLEANER
•
Never rest the air cleaner on the T-bar.
11. For Series 1 only. Be sure the fastener tabs are facing
downward and fasten them.
5. Level the air cleaner.
12. For Series 2 only. Be sure both catches are turned
down and filter rests firmly on catches.
13. Install the prefilter in the air cleaner lid. Position the
metal screen mesh so it is facing upward when the lid is
closed.
6. Turn the air cleaner power on and check for proper
operation for 2 to 3 minutes. There should be a smooth,
powerful blower sound and air discharging from both
ends of the air cleaner.
7. Turn off the power.
8. Install the particle filter. Note airflow direction arrows if
present. If arrows are not present, install the filter with
the fasteners facing downward.
Lid Assembly
The F111 lid is held in place by two separable hinges and two
spring loaded plungers. To install the spring loaded plungers
on the lid follow these steps:
HEX BOLT
TOP OF METAL CABINET
1. Pull the plunger back and twist a quarter turn to reveal
the wrench flat on the body of the spring loaded plunger
(see Fig 6.)
THREADED
ROD
LOCK
WASHER
2. Turn the threaded barrel out of the spring plunger.
3. Insert the threaded barrel through the hole in the lid and
turn the spring loaded plunger onto it.
JAM
NUT
4. Tighten the assembly with wrenches.
5. Repeat steps 1 through 4 for the second plunger.
CHAIN
EYEBOLT
JAM NUT
3/8 IN. X 16T
WRENCH FLAT
O
R USI
N
G OPTIONA
L
"Z" BRACKETS
THREADED
BARREL
TOP OF METAL CABINET
WRENCH
FLAT
"Z" BRACKET (4)
SPRING
LOADED
PLUNGER
NOTE:
FASTEN SECURELY TO STRUCTURAL
SUPPORT SYSTEM, I.E. BAR JOIST,
CONCRETE SLAB OR TIMBER FRAMING.
BOTTOM FLANGE AGAINST
UNDERSIDE OF TEES
CEILING
TEE
BOTTOM VIEW OF
UNIT WITHOUT
LID ASSEMBLY
M11994
M10892
Fig. 6. Lid assembly.
Fig. 5. Fasten cabinet to a structural support.
9. Fasten the filter tabs. Be sure there is a snapping sound
when fastened. The tabs are commercial Velcro and
require more force than lightly pushing them together.
Opening/Closing the Lid
To open the lid, pull the spring loaded plungers back to
disengage the plunger. Carefully swing the lid open on the
hinges while supporting the filter and/or adsorbent modules as
required. To close, swing the lid into the closed position and
engage the plungers.
IMPORTANT
Do not touch the pleated filter media. Handle only the
filter frame to prevent damage to the filter media.
10. Remove CPZ™ sorbent modules (select models) from
their packaging and install one module into each cavity.
Be sure the fastener tabs are facing downward and fas-
ten them.
Removing /Replacing the Lid
IMPORTANT
The lid is heavy. Make sure that it is supported
before removing.
5
68-0198EF-4 Rev. 11-07
Download from Www.Somanuals.com. All Manuals Search And Download.
F111 (SERIES 1,2) IN CEILING MEDIA AIR CLEANER
To remove the lid, swing it into the open position. Move the lid
to the side to disengage the hinge pins. Reverse the
procedure to replace the lid.
at least 20% of a specified ventilation rate or code must be
derived from outdoor air. The F111 (series 1,2) air cleaner
filtered and recirculated air can be the remaining 80%.
OPERATION
SERVICE
The F111 (series 1,2) in Ceiling Media Air Cleaner has been
engineered to improve indoor air quality for commercial and
industrial applications. The filters are the most practical and
effective filtering system for removing atmospheric dust,
pollens, bacteria, viruses, mold spores, smoke, fumes, mists
and aerosols. Refer to Fig. 7.
CAUTION
Can cause personal injury or equipment damage.
Turn off power before installing or servicing the air
cleaner.
Electrical Hazard.
IMPORTANT
CPZ™
BLOWER
MOTOR
AIR VENTS
CPZ™
SORBENT
FILTER
Be sure to change filters as recommended to prevent
reduced airflow in the air cleaner.Stand on a stable
platform when working with the air cleaner.
SORBENT
FILTER
MODULE
MODULE
INTAKE
CEILING LINE
CEILING LINE
The useful life of the CPZ™ sorbent modules may vary from 4
to 24 months, depending on the application. In most
applications, the sorbent media life ranges from 12 to 18
months. The particle filter life ranges from 6 to 24 months with
12 to 24 months as an average. The modules and filters need
to be changed more frequently in facilities that operate 24
hours a day.
PARTICLE FILTER
CLEAN AIR
DISCHARGE
CLEAN AIR
DISCHARGE
PREFILTER
AIR IN
AIR IN
M12651A
Fig. 7. F111 (series 1,2) air cleaner operation.
The air cleaner is either operating (power on) or off (power
off). There are no other operational options available. Even
when the area is unoccupied, the air cleaner can be operated
continuously to prevent buildup of airborne contaminants.
Operate the air cleaner only when the area is occupied when
specific activities produce contaminants.
Prefilter
The disposable prefilter collects large dust particulates and
lint- type airborne fibers. Check the filter every two weeks to
determine the replacement frequency:
1. Slowly open the lid, supporting the lid so the filters do
not fall out.
2. Remove the dirty prefilter.
The CPZ™ sorbent module has the ability to collect and hold
gas-phase compounds and vapors typically found in
commercial and light industrial facilities. These gases and
vapors frequently appear as odors that, at times, can be
annoying and irritating. The modules become saturated after
collecting 25% to 50% of their weight in gaseous odors. The
quantity of CPZ™ material provides adequate dwell time to
ensure up to 95% collection efficiency in the first pass. This
also provides a long maintenance-free service life.
3. Install the new prefilter in the air cleaner lid. Position the
metal screen mesh so it is facing upward when the lid is
closed.
4. Close and latch the lid.
Particle Filter
The particle filter collects particulates that pass through the
prefilter. The filter life is typically from 1 to 2 years. There is
decreased air quality and a pulsing sound when the filter is
loading the contaminants. The filter must be replaced when
the pulsing sound is noticed.
The minimum recommended air exchange rate is 2.5 times
per hour. In a heavily contaminated area, up to 15 air
exchanges per hour can be necessary. The factors that
determine what the rate of air exchange should be are:
•
•
•
generation rates of the various pollutants;
concentration level of the pollutants;
desired contamination reduction level.
NOTE: The filter must be replaced. Washing, vacuuming or
reverse air blasting does not clean it.
Airborne contaminants will always be present in the air where
contaminant generations take place. Air cleaning systems and
ventilators do not eliminate airborne contaminants, they
reduce the excessive accumulation of the contaminants. To
eliminate the contamination, the source of contamination must
be removed.
1. Slowly open lid, supporting it so the filters do not fall out.
2. Open the securing strips and with both hands and slide
the filter toward you.
3. Place spent filter in a plastic trash bag and dispose of
properly.
4. Inspect the motor brackets for loose fasteners and
tighten as necessary.
Local, Federal and professional ventilation engineering
standards and codes prescribe minimum ventilation rates to
dilute air contamination in specific applications. The
5. Install the new filter. Note direction of airflow arrows, if
present. If arrows are not present, install the filter with
the fasteners facing downward.
ventilation rates usually assume the injection of outdoor air
measured as air exchange rate. The use of the F111 (series
1,2) air cleaner to comply with ventilation requirements is an
acceptable alternative to ventilation with outdoor air. However,
6. Fasten the filter tabs. Be sure there is a snapping sound
when they are fastened. The tabs are commercial
Velcro and require more force to fasten.
68-0198EF-4 Revised 11-07
6
Download from Www.Somanuals.com. All Manuals Search And Download.
F111 (SERIES 1,2) IN CEILING MEDIA AIR CLEANER
IMPORTANT
Do not touch the pleated filter media. Handle only the
filter frame to prevent damage to the filter media.
3. For Series 2 only.Support the adsorbent module with
one hand and turn open the catches
4. Use two hands and slide the filter from the housing.
7. Close and latch the lid.
IMPORTANT
The module weighs about 26 lb (12 kg) and can be
hard to handle.
CPZ™ Adsorbent Module
The CPZ™ adsorbent module is used to collect gases,
vapors, odors and volatile organic compounds (V.O.C.) from
the air that passes through the air cleaner. Adsorbents collect
and hold 25% to 50% of their weight in odorous gases and
vapors. The impurities are collected until the adsorbents reach
saturation. At saturation, the adsorbents emit a continuous
strong pungent odor. If the air cleaner is turned off for 8 to 10
hours, there will a temporary odor when it is turned back on. If
the odor persists for 30 minutes, it is time to replace the filters.
5. Place the spent module in a plastic trash bag and
dispose of properly.
6. Remove CPZ™ sorbent modules from their packaging
and install. Be sure the fastener tabs (3) are facing
downward and fastened.
7. For Series 1 only. Be sure the fastener tabs are facing
downward and fasten them.
8. For Series 2 only.Be sure both catches are turned
down and filter rests firmly on catches.
9. Close and latch the lid.
NOTE: When tobacco smoke is a contaminant, both the
particle filter and the adsorbent filter will need to be
serviced at the same time.
NOTE: On initial startup, a small amount of dust can blow
from the air cleaner. This is normal and stops a few
minutes after startup. The start-up filters will catch all
the dust. The startup-filters are placed in the two
exits outlets on the grill. After running the unit for 5
minutes, turn off the unit. Remove and discard the
two start-up filters.
1. Slowly open the lid, supporting the lid so the filters do
not fall out.
2. For Series 1 only.Support the adsorbent module with
one hand and release the fastener.
7
68-0198EF-4 Rev. 11-07
Download from Www.Somanuals.com. All Manuals Search And Download.
F111 (SERIES 1,2) IN CEILING MEDIA AIR CLEANER
PARTS LIST
Refer to Fig. 8 and Table 4 for replacement part information.
Table 4. Replacement Parts.
Fig.
Reference No.
Description
Pack Qty
Order Number
Reference No.
1
CPZ™ sorbent module (requires 2)—used with only
95% HEPA or 95% ASHRAE particle filters
1
32004078-001
31005
Charcoal sorbent module (requires 2)—used with only
95% HEPA or 95% ASHRAE particle filters
1
1
1
32004078-002
32004078-003
32004078-004
—
—
—
Zeolite sorbent module (requires 2)—used with only
95% HEPA or 95% ASHRAE particle filters
Permanganate sorbent module (requires 2)—used with
only 95% HEPA or 95% ASHRAE particle filters
2
3
Blower wheel, Series 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
810103
—
Blower wheel, Series 2
32002285
32000265
32000549
32000550
32000270
32000263
320002415-001
Motor capacitor; 120V, 60 Hz
Motor capacitor; 208/230V, 50/60 Hz
Motor capacitor; 277V, 60 Hz
Motor; 120 V, 60 Hz, Series 1
Motor; 208/230V, 50/60 Hz, Series 1
Motor; 120 V, 60 Hz, Series 2
Motor; 208/230V, 50/60 Hz, Series 1
Motor; 277V, 60 Hz
810183
810157
810160
810208
810158
—
4
5
320002415-002 810158
32000264
810159
21002
21001
—
99.97% HEPA media filter, 3”
95% hospital grade filter
32000204-001
32000203
95% ASHRAE particle Filter
Prefilter (disposable)
50004739-001
32002307
6
7
810134
—
Lid assembly with hinges and latches in White color
32002308-002
OPTIONAL Parts not shown in Fig. 8.
Speed switch, variable
1
1
1
3
1
4
1
2
1
1
32000234
32000235
32000260
32000261
32000262
32002353
32002287
32002278
32002308-001
32002308-003
41105
41107
810143
810144
810151
—
Grounded 8 ft power cord
Motor mount bracket
Motor maintenance grommet set
Snap-loc Tabs
Z Sidemount Bracket Kit
Series 1 to Series 2 Upgrade Kit
Spring Loaded Plunger
—
—
Lid assembly with hinges (no latches)
—
Lid assembly with hinges and latches in Black color
—
68-0198EF-4 Revised 11-07
8
Download from Www.Somanuals.com. All Manuals Search And Download.
F111 (SERIES 1,2) IN CEILING MEDIA AIR CLEANER
CABINET
ASSEMBLY
SORBENT MEDIA MODULE
(2 REQUIRED)
1
BLOWER WHEEL
MOTOR CAPACITOR
MOTOR
2
3
4
5
MEDIA FILTER
PREFILTER
6
LID ASSEMBLY WITH
HINGES AND LATCHES
7
M11995E
Fig. 8. Exploded view of F111 (series 1,2) in Ceiling Media Air Cleaner components.
9
68-0198EF-4 Rev. 11-07
Download from Www.Somanuals.com. All Manuals Search And Download.
LIMITED TWO-YEAR WARRANTY
Air-Pure Systems warrants its air cleaner products to be free from defects in workmanship or materials under normal use and service, for a period
of two (2) years from the date of purchase by the original end-user. If at anytime during the warranty period the product is defective or malfunc-
tions, Air-Pure Systems, through the distributor or dealer, from which the product was purchased, or through an authorized warranty repair
station, shall at Air-Pure Systems option, replace or repair the defective product or component.
This warranty does not cover removal or installation costs. This warranty shall not apply if it is shown that the defect or malfunction was caused
by damage which occurred during handling or shipment, improper electrical connections, improper use of the product or abuse.
Air-Pure Systems sole responsibility shall be to repair or replace the product within the terms stated above. AIR-PURE SYSTEMS SHALL NOT
BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING,
DIRECTLY OR INDIRECTLY, FROM ANY BREACH OF WARRANTY, EXPRESS OR IMPLIED, OR ANY OTHER FAILURE OF THIS PROD-
UCT. (Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation may not apply to you.) THE
WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND AIR-PURE SYTEMS EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES,
WHETHER WRITTEN OR ORAL, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTABIL-
ITY, WORKMANSHIP, OR FITNESS FOR A PARTICULAR USE.
This warranty gives you specific legal rights and you may have other rights which vary from state to state.
How to make a warranty claim or have questions answered:
Should you have a warranty claim or questions about the warranty policy, contact the distributor or dealer from which you purchased the product
or the authorized warranty repair stations nearest your location.
NOTE: Do not return any products or parts to the factory without a factory issued “Returned Warranty Goods Label” issued by Air-Pure Sys-
tems.
In the event you or other persons, have any questions concerning the use and care of this product or this warranty please call or write the factory.
Air-Pure Systems
16873 Fish Point Rd. SE
Prior Lake, MN 55372-1714
Phone: (800) 998-1919
Fax: (800) 221-3248
Air-Pure Systems, Inc.
16873 Fish Point Rd. SE
Prior Lake, MN 55372-1714
Phone (800) 998-1919
Fax: (800) 221-3248
68-0198EF-4 Revised 11-07
Download from Www.Somanuals.com. All Manuals Search And Download.
|