Owner’s Manual
Installation and Operation
Model:
ECO-WINS18
WOOD BURNING INSERT
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
•
Leave this manual with
party responsible for
use and operation.
•
Important operating
and maintenance
instructions included.
WARNING
WARNING
HOT SURFACES!
If the information in these instruc-
tions is not followed exactly, a
fire may result causing property
damage, personal injury, or death.
Glass and other surfaces are
hot during operation AND
cool down.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
Hot glass will cause burns.
•
•
•
•
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
fireplace.
• Do not overfire - If heater or chimney con-
nector glows, you are overfiring. Overfiring
will void your warranty.
•
Alert children and adults to hazards of high
temperatures.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other
flammable materials away.
WARNING
Fire Risk.
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an NFI
certified professional.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
Consumer Care 1-866-427-3316 - Prior to calling, please have the model and serial number of the unit you are calling
about. This information can be found at the front of the unit.
7065-132B • August 29, 2011
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Safety Alert Key:
•
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the appliance or to property.
•
•
•
TABLE OF CONTENTS
Congratulations ...............................................................2
Sample of Safety/Serial Number Label ...........................2
Warranty Policy ...............................................................4-5
Installer’s Guide
Section 6: Getting Started
A. Design, Installation & Location
Section 1: Listing and Code Approvals
Considerations ..................................................25
B. Draft ..................................................................25
C. Negative Pressure.............................................26
D. Locating Your Appliance and Chimney.............27
E. Chimney Termination Requirements.................27
F. 2-10-3 Rule .......................................................28
G. Tools and Supplies Needed..............................29
H. Fire Safety.........................................................29
A. Appliance Certifications.....................................6
B. Mobile Home Approved.....................................6
C. Glass Specifications..........................................6
D. BTU & Efficiency Specifications........................6
User’s Guide
Section 2: Operating Instructions
I.
Inspect Appliance and Components
A. Your Wood Appliance .......................................7
B. Fire Safety.........................................................8
C. Overfiring...........................................................8
D. Combustible/Non-combustible Material ............8
E. Seasoned Wood................................................8
F. Chimney Fire.....................................................8
G. Burning Process................................................9
H. Burn Rate Air Control........................................10
and Pre-Burn Checklist .....................................29
Section 7: Dimensions and Clearances
A. Appliance Dimensions.......................................30
B. Clearances to Combustibles (UL and ULC)
and Hearth Protection Requirements................31-32
C. Alternate Floor Protection Calculation...............33
I.
Burn Rates and Operating Efficiency................10
Section 8: Chimney Systems
J. Correct Baffle & Blanket Placement..................11
K. Building a Fire ...................................................12
L. Wood Fuel & Storage........................................13
M. Blower Control Box Snap Disc Operations .......14
N. Blower Operating Instructions...........................14
O. Clear Space ......................................................15
P. Frequently Asked Questions.............................15
Q. Opacity (Smoke) ...............................................15
R. Quick Start Guide..............................................16
A. Venting Systems ...............................................34
B. Inspections........................................................34
C. Larger Chimneys...............................................34
D. Masonry Chimney .............................................34-35
E. Metal Heat Circulating Chimney........................36
F. Prefabricated Metal Chimney............................36
G. Securing Chimney Components .......................37
H. Altering the Fireplace ........................................37
I.
Factory-Built Solid Fuel Fireplaces ...................37
J. Ovalizing Round Stainless Steel Liners ............38
K. Chimney Height / Rise and Run........................38
Section 3: Maintenance and Service
A. Disposal of Ashes .............................................17
B. Chimney & Chimney Connector
Section 9: Appliance Set-up
Inspection/Cleaning...........................................17
C. Appliance Inspection - Routine .........................17
D. Glass Cleaning..................................................18
E. Firebrick Inspection & Replacement Instruction18
F. Quick Reference Maintenance Guide ...............19
A. Outside Air Kit Installation.................................39
B. Securing Stove Pipe/Liner to Flue Collar ..........40
C. Optional Offset Adapter Installation ..................40
D. Securing Appliance to Stove Pipe/Liner............41
E. Standard Surround & Cast Trim,.......................41
Section 4: Troubleshooting Guide.....................21
Section 10: Moble Home Installation.................42
Section 5: Service Parts Replacement
Section 11: Reference Materials
A. Glass Replacement...........................................21
B. Snap Disc Replacement....................................21
C. Wiring Diagram .................................................21
D. Blower Replacement.........................................22
E. Baffle & Ceramic Blanket Removal...................23
F. Door Handle Assembly .....................................23
G. Tube Channel Assembly Replacement.............24
Service Parts & Accessories .....................................43-46
Service Maintenance Log..........................................47
Contact Information...................................................48
Heatilator • ECO-WINS18 • 7065-132B • August 29 2011
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Hearth & Home Technologies Inc.
HEATILATOR ECO-CHOICE WARRANTY
Hearth & Home Technologies Inc., on behalf of its hearth brands (“HHT”), extends the following warranty for ECO-
CHOICE by heatilator wood and pellet hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrantes to the original owner of the HHT appliance at the site of installation, and to any transferree taking own-
ership of the appliance at the site of installation within two years following the date of original purchase, that the HHT
appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if cov-
ered components manufactured by HHT are found to be defective in materials or workmanship during the applicable
warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully
discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase
price of the product itself. The maximum amount recoverable under this warranty is limited to the purchaser price of
the product. This warranty is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,
authorized HHT dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period
for parts and labor for covered components is produced in the following table.
Warranty Period
Heatilator ECO-CHOICE
Components Covered
Appliances
Parts
Labor
Pellet
EPA Wood
All parts and material except as covered by
Conditions, Exclusions, and Limitations listed
1 year
X
X
3 years
X
X
Firepots and burnpots
Castings
3 years
5 years
5 years
1 year
X
X
X
X
3 years
3 years
Manifold tubes
X
X
Firebox and heat exchanger
All replacement parts beyond warranty period
90 days
See conditions, exclusions,and limitations on next page
Page 1 of 2
7014-212B 1-10-11
4
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WARRANTY COVERAGE:
•
This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of
HHT authorized dealers is available on th HHT branded websites.
•
•
This warranty is only valid while the HHT appliance remains at the site of original installation.
Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact
the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service
from a dealer other than the dealer from whom you originally purchased the product.
•
Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges
for parts are not covered by this warranty.
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
•
•
•
Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and
exterior surface finishes may occur. This is not a flaw and is not covered under warranty.
Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items,
or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.
Repair or replacment of parts that are subject to normal wear and tear during the warranty period. These parts include:
paint, wood, pellet and coal gaskets; firebricks; grates; flame guides; light bulbs; batteries and the discoloration of
glass.
•
•
Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com-
plaints related to this noise are not covered by this warranty.
Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation
instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to
install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation,
abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/incorrectly
performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly
sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces
or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of
components not supplied with the appliance or any other components not expressly authorized and approved by HHT;
(8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or
fluctuations of electrical power supply to the appliance.
•
•
•
Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.
Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.
HHT’s obligation under this warranty does not extend to the appliances’ capability to heat the desired space. Informa-
tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider-
ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of
the structure.
This warranty is void if:
•
The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging
chemicals. Overfiring can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling,
cracking and discoloration of steel or enamel finishes.
•
•
The appliance is subjected to prolonged periods of dampness or condensation.
There is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to improper chimney or venting installation.
WARRANTY EXCLUSIONS:
•
The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or
implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no
event will HHT be liable for any incidiental or consequential damages caused by defects in the appliance. Some states
do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you.
This warranty gives you specifice rights; you may also have other rights, which vary from state to state. EXCEPT TO
THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY
SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EX-
PRESSED WARRANTY SPECIFIED ABOVE.
Page 2 of 2
7014-212B 1-10-11
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Listing and Code Approvals
1
D. BTU & Efficiency Specifications
A. Appliance Certification
ECO-WINS18
2.6 grams per hour
Model:
EPA Certified:
88%
Laboratory:
Report No:
Type:
Intertek
Efficiency:
100398890PRT-001
10,900 to 22,600 / hr
BTU Output:
Solid Fuel Type, Listed Room Heater
1,130 to 2,060 sq ft depend-
ing on climate zone
Heating Capacity:
Standard:
UL1482 and ULC S628-93 and
(UM) 84-HUD, Mobile Home
Approved.
6 inches
Vent Size:
2.0 cubic feet
18 inches
Firebox Size:
Max Wood Length:
Fuel:
Cord Wood
337 lbs
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the UL1482,
(UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S628-
93 and CAN/CSA-B365 Installation Codes in Canada.
Shipping Weight:
WARNING
The Heatilatro ECO-WINS18 meets the U.S. Environmental
Protection Agency’s 1990 particulate emission standards.
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
Intertek Testing Laboratory is a National Recognized
Test Lab (NRTL) approved by OSHA.
•
•
•
Installation and use of any damaged appliance.
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
B. Mobile Home Approved
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• This appliance is approved for mobile home installa-
tions when not installed in a sleeping room and when
an outside combustion air inlet is provided.
Operating appliance without fully assembling all
components.
• The structural integrity of the mobile home floor, ceil-
Operating appliance without legs attached (if supplied with
unit).
ing, and walls must be maintained.
• The appliance must be properly grounded to the
frame of the mobile home with #8 copper ground
wire, and use only listed double-wall connector pipe.
Do NOT Overfire - If appliance or chimney connector glows,
you are overfiring.
Any such action that may cause a fire hazard.
• Outside Air Kit, part OAK-ACC must be installed in a
mobile home installation.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualified
installer, service agency or your dealer.
C. Glass Specifications
This stove is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
ECO-CHOICE is a registered trademark of Hearth & Home
Technologies.
6
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User Guide
Operating Instructions
2
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
•
•
•
•
•
DO NOT touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as appliance.
Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable materials.
Keep clothing, furniture, draperies and other flammable materials away.
•
NOTICE: If you expect that children may come into contact with this appliance, we recommend a
barrier such as a decorative screen. See your dealer for suggestions.
A. Your Wood Appliance
WARNING! DO NOT operate appliance before reading and understanding operating instructions.
Failure to operate appliance according to operating instructions could cause fire or injury.
SURROUND & TRIM SET
BURN RATE
CONTROL
DOOR HANDLE
SERIAL LABEL
POWER CORD
BLOWER CONTROL
PANEL
Figure 7.1 General Operating Parts
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D. Combustible/Non-combustible Materials
B. Fire Safety
•
Combustible Material
To provide reasonable fire safety, the following should be
given serious consideration:
Material made of or surfaced with wood, compressed
paper, plant fibers, plastics, or any material capable
of igniting and burning, whether flame-proofed or not,
plastered or unplastered.
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
•
•
Non-combustible Material
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate,
glass or plasters, or any combination thereof.
2. A conveniently located Class A fire extinguisher.
3. A practiced evacuation plan, consisting of at least two
escape routes.
Non-combustible Sealant Material
4. In the event of a chimney fire:
Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #63, Rutland 76R, Nuflex 304, GE
RTV106 or GE RTB116 (or equivalent).
a. Prepare occupants for immediate evacuation
b. Notify fire department
C. Overfiring
E. Seasoned Wood
WARNING! Risk of Fire!
Burn only dry seasoned wood.
Do not over-fire.
Over-firing may ignite creosote or will damage the
stove and chimney.
To prevent over-firing your stove, DO NOT:
• Use flammable liquids
• Overload with wood
•
•
Store wood under cover, out of the rain and snow.
Dry and well-seasoned wood will not only minimize the
chance of creosote formation, but will give you the most
efficient fire.
•
Even dry wood contains at least 15% moisture by weight,
and should be burned hot enough to keep the chimney
hot for as long as it takes to dry the wood out - about one
hour.
• Burn trash or large amounts of scrap lumber
•
Permit too much air to the fire
1. Symptoms of Over-Firing
•
It is a waste of energy to burn unseasoned wood of any
kind.
Symptoms of over-firing may include one or more of the
following:
Dead wood lying on the forest floor should be considered wet,
and requires full seasoning time.
• Chimney connector or appliance glowing
• Roaring, rumbling noises
• Loud cracking or banging sounds
• Metal warping
•
•
•
•
Standing dead wood can be considered to be about 2/3
seasoned.
To tell if wood is dry enough to burn, check the ends of
the logs.
• Chimney fire
If there are cracks radiating in all directions from the center,
it is dry.
2. What To Do if Your Stove is Over-Firing
• Immediately close the door and air controls to reduce
air supply to the fire.
• If you suspect a chimney fire, call the fire department
and evacuate your house.
• Contact your local chimney professional and have
your stove and stove pipe inspected for any damage.
• Do not use your stove until the chimney professional
informs you it is safe to do so.
If your wood sizzles in the fire, even though the surface
is dry, it may not be fully cured.
F. Chimney Fire
WARNING! Risk of Fire! A chimney fire can permanently
damage your chimney system and nearby structures.
In the event of a chimney fire, Hearth & Home Technolo-
gies Inc. recommends
Hearth & Home Technologies WILL NOT warranty stoves
that exhibit evidence of over-firing. Evidence of over-firing
includes, but is not limited to:
•
•
Replacement of the chimney, and
• Warped air tube
• Deteriorated refractory brick retainers
• Deteriorated baffle and other interior components
Inspection of the adjacent structure to the provisions of
NFPA Level III inspection criteria
8
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2. Second Stage
G. Burning Process
In the secondary stage wood gives off flammable gases which
burn above the fuel with bright flames.
In recent years there has been an increasing concern about
air quality. Much of the blame for poor air quality has been
placed on the burning of wood for home heating.
During this stage of burning:
In order to improve the situation, we have developed cleaner-
burning wood appliances that surpass the requirements for
emissions established by our governing agencies.
•
The flames must be maintained and not allowed to go out
to ensure the cleanest possible fire.
• If the flames tend to go out, it is set too low for your burn-
These wood appliances must be properly operated in order
to ensure that they perform the way they are designed to
perform.
ing conditions.
The air control located at the upper right hand corner is used to
adjust for burn rates. This is called the Burn Rate Air Control.
Figure 10.1 on page 10.
NOTICE: Improper operation can turn any wood appli-
ance into a smoldering environmental hazard.
3. Final Stage
The final stage of burning is the charcoal stage. This occurs
when the flammable gases have been mostly burned and
only charcoal remains. This is a naturally clean portion of
the burn. The coals burn with hot blue flames.
1. Kindling or First Stage
It helps to know a little about the actual process of burning in
order to understand what goes on inside the appliance. The
first stage of burning is called the kindling stage.
•
It is very important to reload your appliance while enough
lively hot coals remain in order to provide the amount of
heat needed to dry and rekindle the next load of wood.
In this stage:
•
It is best to open the Burn Rate Air Control before reload-
ing. This livens up the coalbed and reduces excessive
emissions (opacity/smoke). Figure 10.1 on page 10.
•
Wood is heated to a temperature high enough to evapo-
rate the moisture present in all wood.
•
Wood will reach the boiling point of water (212°F) and will
not get any hotter until the water is evaporated.
•
•
Open door slowly so that ash or smoke does not exit ap-
pliance through opening.
This process takes heat from the coals and tends to cool the
appliance.
Break up any large chunks and distribute the coals so
that the new wood is laid on hot coals.
Fire requires three things to burn:
Air quality is important to all of us, and if we choose to use
wood to heat our homes we should do so responsibly.
•
•
•
Fuel
Air
Heat
We need to learn to burn in the cleanest way possible al-
lowing us to continue using our wood appliances for many
years to come.
If heat is robbed from the appliance during the drying stage,
the new load of wood has reduced the chances for a good
clean burn.
It is always best to burn dry, seasoned firewood. When the
wood isn’t dry, you must open the air controls and burn at a
high burn setting for a longer time to start it burning.
The heat generated from the fire should be warming your
home and establishing the flue draft, not evaporating the mois-
ture out of wet, unseasoned wood, resulting in wasted heat.
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H. Burn Rate Air Control
I. Burn Rates and Operating Efficiency
•
The air supply enters at the upper front of the firebox,
near the top of the glass door.
For maximum operating efficiency
1. Follow the instructions below for each burn rate for the
•
This preheated air supplies the necessary fresh oxygen
to mix with the unburned gases, helping to create sec-
ond, third and fourth combustions
Burn Rate Air Control. Figure 10.1.
2. Burn dry, well-seasoned wood.
•
•
This air is regulated by the Burn Rate Air Control.
Burn Rates
There are four settings High, Medium-High, Medium-Low
and Low.
1. Starting a Fire
•
•
•
Open the Burn Rate Air Control by raising it all the way
to the top for the High setting.
•
When the control is raised all the way up it is on the High
setting and when pushed all the down it is on the Low
setting. Figure 10.1.
The blower tends to cool the appliance. Leave the blower
off until the burn is well established, i.e., 30 minutes.
After loading the appliance with wood and starting the
fire, set the Burn Rate Air Controls to the desired setting
by following the burn rate instructions below.
2. High Burn Rate - Maximum Heat* - 30,000+ BTU/hr
•
Raise the Burn Rate Air Control all the way up until it
stops (top marker) to a fully open position.
•
Be sure and monitor the fire closely while in this setting to
avoid overfiring your stove.
-HIGH
3. Medium-High Burn Rate* - 15,000 to 30,000 BTU/hr
-MEDIUM HIGH
-MEDIUM
-LOW
•
Raise the Burn Rate Air Control to the Medium High
marker. Blower may remain on.
4. Medium-Low Burn Rate* - 10,000 to 15,000 BTU/hr
•
Raise the Burn Rate Air Control to the Medium marker.
Leave the blower off until the burn is well established,
i.e., 30 minutes.
5. Low Burn Rate* - Below 10,000 BTU/hr
•
Leave the Burn Rate Air Control at the bottom marker.
Leave the blower off until the burn is well established,
i.e., 30 minutes.
*NOTE: These are approximate settings, and will vary with
type of wood or chimney draft. Due to altitude and other
environmental circumstances, this operational information is
a guideline only.
Figure 10.1 - Burn Rate Air Control
10
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J. Correct Baffle & Blanket Placement
INCORRECT POSITIONS
WARNING
Fire Risk
mproper baffle placement may cause:
• Overheating of firebox
• Overheating the chimney
Baffle must be placed properly (see instructions)
Replace baffle if damaged or missing.
NOTE: A missing, damaged or improperly positioned baffle
is dangerous and may cause damage and poor efficiency.
It will also void your warranty.
Ceramic Blanket and Baffle Board are NOT
in contact with the back of the firebox.
Note: This are generic drawings and may
not represent your specific model.
CORRECT POSITION
Ceramic Blanket is NOT in contact with the
back of the firebox and NOT even with the
Baffle Board in the front.
Back of Firebox
Ceramic Blanket
Back of Firebox
Ceramic Blanket
Ceramic Blanket and Baffle Board MUST be
in contact with the back of the firebox and
even with each other in the front.
Baffle Board
Ceramic Blanket is bunched up at the back
of the firebox and NOT even with the Baffle
Board in the front.
Figure 12.1 - Correct Baffle and Blanket Positions
Figure 12.2 - Incorrect Baffle and Blanket Positions
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K. Building A Fire
9. When ready to reload, It is best to set the Burn Rate Air Control
in the High position before reloading.
WARNING
•
•
This livens up the coalbed and reduces excessive emissions
(opacity/smoke).
Fire Risk.
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
Open door slowly so that ash or smoke does not exit appliance
through opening.
•
•
Large logs burn slowly, holding a fire longer.
Small logs burn fast and hot, giving quick heat.
•
•
Do NOT store flammable materials in the appliance’s
vicinity.
DO NOT USE GASOLINE, LANTERN FUEL,
KEROSENE, CHARCOAL LIGHTER FLUID OR
SIMILAR LIQUIDS TO START OR “FRESHEN UP” A
FIRE IN THIS HEATER.
10. As long as there are hot coals, repeating steps 6 through 8 will
maintain a continuous fire throughout the season.
•
•
Keep all such liquids well away from the heater while it
is in use.
NOTE:
Combustible materials may ignite.
•
•
Build fire on brick firebox floor only.
Do NOT use grates or other methods to support fuel.
It will adversely affect emissions.
Before lighting your first fire in the appliance:
1. Confirm the baffle and ceramic blanket are correctly posi-
tioned. See page 11 for detailed diagrams. They should be
even with the front tube and resting on both tubes. Figure
12.1.
CAUTION
Odors and vapors released during initial operation.
2. Remove all labels from glass.
•
•
Curing of high temperature paint.
Open windows for air circulation.
There are many ways to build a fire. The basic principle is to
light easily-ignitable tinder or paper, which ignites the fast burn-
ing kindling, which in turn ignites the slow-burning firewood.
Here is one method that works well:
Odors may be irritating to sensitive individuals.
1. Raise the Burn Rate Air Control to the High Setting.
2. Place several wads of crushed paper on the firebox floor.
Heating the flue with slightly crumpled newspaper before
adding kindling keeps smoke to a minimum.
3. Lay small dry sticks of kindling on top of the paper.
4. Make sure that no matches or other combustibles are in
the immediate area of the appliance. Be sure the room is
ventilated and the flue unobstructed.
5. Light the paper in the appliance. NEVER light or rekindle
fire with kerosene, gasoline, or charcoal lighter fluid; the
results can be fatal.
6. Once the kindling is burning quickly, add several full-length
logs 3 to 4 inches (76 to 102mm) in diameter. Be careful
not to smother the fire. Stack the pieces of wood 1/2 inch
to 1 inch apart; near enough to keep each other hot, but
far enough away from each other to allow air flow between
them.
7. Once there is an established bed of coals, set the Burn
RateAir Control to the desired setting following the instruc-
tions found in the Section: Burn Rates and Operating
Efficiency.
8. If you have installed the optional blower, please note that
the blower tends to cool the appliance. Leave the blower
off until the burn is well established, i.e., 30 minutes.
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Moisture
L. Wood Fuel & Storage
The majority of the problems appliance owners experience
are caused by trying to burn wet, unseasoned wood.
WARNING
•
Wet, unseasoned wood requires energy to evaporate the
water instead of heating your home, and
Fire Risk.
• DO NOT BURN GARBAGE OR FLAMMABLE
FLUIDS SUCH AS GASOLINE, NAPTHA OR
ENGINE OIL.
•
Causes evaporating moisture which cools your chimney,
accelerating formation of creosote.
• DO NOT USE CHEMICALS OR FLUIDS TO START A
FIRE.
WARNING
• Do NOT burn treated wood or wood with salt (driftwood).
Fire Risk.
• May generate carbon monooxide if burn material other
than wood.
•
•
•
Do NOT burn wet or green wood.
Store wood in dry location.
Stack wood so both ends are exposed to air.
May result in illness or possible death.
Wet, unseasoned wood can cause accumulation of
creosote.
Hardwood vs Softwood
Seasoned Wood
Your appliance performance depends on the quality of the
firewood you use.
•
•
•
Cut logs to size
•
•
•
•
Seasoned wood contains about 8,000 BTUs per pound .
Hard woods are more dense than soft woods.
Split to 6 inches (152 mm) or less in diameter
Air dry to a moisture content of not more than 20%
Hard woods contain 60% more BTUs than soft woods.
-
-
Soft wood - about nine months to dry
Hard woods require more time to season, burn slower and
are harder to ignite.
Hard wood - about eighteen months to dry
•
•
•
Soft woods require less time to dry, burn faster and are
easier to ignite.
NOTICE: Seasoning time may vary depending on drying
conditions.
Start the fire with softwood to bring the appliance up to
operating temperature and to establish draft.
Add hardwood for slow, even heat and longer burn time.
Storing Wood
Steps to ensure properly seasoned wood:
•
•
•
•
Stack wood to allow air to circulate freely around and
through woodpile.
Soft woods
Hard woods
•
•
•
•
Douglas Fir
Pine
Spruce
Cedar
•
•
•
•
•
•
•
Oak
Elevate wood pile off ground to allow air circulation
underneath.
Maple
Apple
Birch
Poplar
Aspen
Alder
Smaller pieces of wood dry faster. Any piece over 6 in.
(152 mm) in diameter should be split.
Wood (whole or split) should be stacked so both ends of
each piece are exposed to air. More drying occurs through
the cut ends than the sides.
•
Store wood under cover to prevent water absorption
from rain or snow. Avoid covering the sides and ends
completely.
Processed Solid Fuel Fire Logs
•
NOT permitted for use in this appliance
WARNING
Fire Risk
Do NOT store wood:
•
•
In front of the appliance.
In space required for loading or ash
removal.
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M. Blower Control Box & Snap Disc
Operating Instructions
1. The blower will turn on/off automatically when set to
AUTO. Figure 14.1.
2. When set to MANUAL, the fan will turn on/off only when
you turn it on or off. This setting over-rides the internal
snap disc.
3. Blower Controls are located on bottom left of appliance.
N. Blower Operating Instructions
1. Initial (cold) startup: Raise the Burn Rate Air Control
all the way up to the High setting. The blower tends to
cool the appliance. Leave the blower off until the burn is
well established, i.e., 30 minutes.
2. High Burn Setting: Raise the Burn Rate Air Control all
the way up to the High setting. The blower may remain
on.
3. Medium or Medium High Burn Setting: Burn Rate Air
Control is closed then opened to 1 inch (pull up). The
blower may remain on.
4. Medium Low Burn Setting: Burn Rate Air Control is
closed then opened to 1/4 inch to 1/2 inch (pull up).
Leave the blower off for the first 30 minutes until the burn
is well established.
5. Low Burn Setting: Burn Rate Air Control is closed
(down position). Leave the blower off for the first 30 min-
utes until the burn is well established.
NOTE: For maximum efficiency and lowest emissions,
when operating the blower in either the automatic or
manual setting for the low and medium low burn settings
leave the blower off until the burn is well established, i.e.,
30 minutes,
When reloading the appliance, raise the Burn Rate Air
Control all the wall to the High setting for 5 to 15 minutes
before setting to the desired burn rate.
6. The blower is equipped with a rheostat (speed control).
The highest blower speed is obtained by turning the
rheostat on, then adjusting back towards “OFF” as far as
possible without turning the blower off. For a low blower
speed, turn the control knob clockwise as far as possible
Figure 14.1
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Q. Opacity (Smoke)
O. Clear Space
Opacity is the measure of how cleanly your appliance is
burning.
•
Do NOT place combustible objects within 4 ft (1.2 m) of
the front of fireplace. Figure 15.1.
Opacity is measured in percent:
•
100% opacity is when an object is totally obscured by
the smoke column from a chimney, and
WARNING
Fire Risk.
•
0% opacity means that no smoke column can be seen.
•
Do NOT place combustible objects within 48
inches in front of the appliance.
High temperatures may ignite clothing, furniture or
draperies.
As you become familiar with your appliance, you should
periodically check the opacity. This will allow you to know
how to burn as nearly smoke-free as possible (goal of 0%
opacity).
•
NOTICE!
Do NOT operate a circulating fan within close prox-
imity, approximately 4 ft (1.2m), of appliance
• Can reverse air flow, blowing hot air into appli-
ance cavity.
Maintain 4 ft (1.22m) clearance to
combustible in front of appliance
• Can damage appliance blower due to overheat-
ing.
Figure 15.1 - Clear Space
P. Frequently Asked Questions
ISSUES
SOLUTIONS
Odor from appliance
When first operated, this appliance may release an odor for the first several hours. This is
caused by the curing of the paint and the burning off of any oils remaining from manufacturing.
Metallic noise
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the appliance.
Whirring sound
The blower may produce a whirring sound which increases in volume as the speed is
increased.
CAUTION
Odors and vapors released during initial operation.
•
•
Curing of high temperature paint.
Open windows for air circulation.
Odors may be irritating to sensitive individuals.
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R. Quick Start Guide
Note: This are generic drawings and may not represent
your specific model.
10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling
and a Few Pieces of Dry Split Wood.
FIRST FIRE ITEMS NEEDED:
OPEN AIR
CONTROL
ADD NEWSPAPER
LOAD WOOD
HIGH
LOW
3
2
1
ADD KINDLING
WARNING! Risk of Fire
Close and securely latch the door after
the fire has started, and after refueling, to
prevent:
• Spillage of smoke, flame and carbon
monoxide
• Spillage of sparks, coals and logs
• Over-firing
DO NOT leave the stove unattended with
the door open.
Starting a fire may not require an open
door for draft. The air control should5
LIGHT THE PAPER
ADD MORE WOOD
supply adequate draft.
4
REDUCE AIR
CONTROL
Set to desired heat
output
The stove is ready for
normal operation.
HIGH
LOW
7
6
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Maintenance and Service
3
Creosote - Formation and Need for Removal
A. Disposal of Ashes
•
When wood is burned slowly, it produces tar and other
organic vapors, which combine with expelled moisture to
form creosote.
•
Frequency: When ash is within 1-3/4 inch (44mm) of
firebox lip. Leave 1/4 to 1/2 inch (6-13mm) of ash in the
bottom of the firebox.
•
•
The creosote vapors condense in the relatively cool
chimney flue of a slow-burning fire.
•
By: Homeowner
As a result, creosote residue accumulates on the flue
lining. When ignited this creosote makes an extremely
hot fire.
WARNING! Risk of Fire! Ashes could contain hot embers.
•
•
Place ashes in a metal container with a tight-fitting lid.
•
•
The chimney and chimney connector shall be inspected
every two months during the heating season to determine
when a creosote buildup has occurred.
The closed container should be placed on a non-
combustible floor or on the ground, well away from all
combustible materials, pending final disposal.
When creosote has accumulated it shall be removed to
reduce the risk of a chimney fire.
•
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container until all cinders have thoroughly cooled
C. Appliance Inspection - Routine
B. Chimney and Chimney Connector
Inspection/Cleaning
•
•
Frequency: Every 2 months at the same time the chim-
ney and chimney connector are inspected.
By: Homeowner
•
Frequency: Every 2 months during heating season or
as recommended by a certified chimney sweep; more
frequently if chimney exceeds or is under 14-16 ft (4.3-
4.8m). (measured from bottom of appliance).
Check for:
•
•
•
•
•
•
Cracks in glass
Door handle - smooth cam operation
Baffle and ceramic blanket correct placement
Baffle for cracks
•
By: Certified Chimney Sweep
WARNING! Risk of Fire! Ignited creosote is extremely HOT.
Prevent creosote buildup.
Firebrick for cracks, broken or crumbly
Door gasket. (Dollar bill test). Place a dollar bill between
the stove and the door and then shut the door. If you
can pull the dollar bill out, remove one spacing washer
from the door handle behind the latch cam and try the test
again. See Figure 22.1 on page 22. If you can still pull
the dollar bill out, replace the door gasket.
•
Remove all ash from the firebox and extinguish all hot
embers before disposal.
•
•
Allow the appliance to cool completely.
Disconnect flue pipe or remove baffle and ceramic blanket
from appliance before cleaning chimney. Otherwise
residue can pile up on top of the baffle and ceramic
blanket. (See Baffle Removal on page 23).
•
Glass frame for loose screws
•
•
Close the door tightly.
The creosote or soot should be removed with a brush
specifically designed for the type of chimney in use.
•
•
Clean out fallen ashes from the firebox.
It is also recommended that before each heating season
the entire system be professionally inspected, cleaned
and repaired if necessary.
WARNING! Risk of Fire!
Do not use chimney cleaners or flame colorants in your
appliance. It will corrode your pipe.
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E. Inspect Firebrick & Replacement
D. Glass Cleaning
Instructions
•
•
•
Frequency: As desired
By: Homeowner
•
•
Frequency: After each ash removal
By: Homeowner
Clean glass with a non-abrasive glass cleaner. Abrasive
cleaners may scratch and cause glass to crack.
Replace the firebrick if they become crumbly and/or if
there is a 1/4 inch (6.35mm) gap between the bricks.
•
If the deposits on the glass are not very heavy, normal
glass cleaners work well. Heavier deposits may be
removed by using a damp cloth dipped in wood ashes or
by using a commercially available oven cleaner.
The firebox is lined with firebrick, which has exceptional
insulating properties. Do not use a grate; simply build
a fire on the firebox floor. Do not operate appliance
without firebrick.
•
After using an oven cleaner, it is advisable to remove any
residue with a glass cleaner or soap and water. Oven
cleaner left on during the next firing can permanently
stain the glass and damage the finish on plated metal
surfaces.
1. After the coals have completely cooled, remove all
old brick and ash from unit and vacuum firebox.
2. Remove new brick set from box and lay out to the
diagram shown in the instructions that come with
the replacement brick set.
•
•
•
A portion of the combustion air entering the firebox is de-
flected down over the inside of the door glass.
3. Lay bottom bricks in unit.
This air flow “washes” the glass, helping to keep smoke
from adhering to its surface.
4. Install rear bricks on the top of the bottom bricks.
5. Install side bricks. Slide top of brick under clips
on side of firebox and push the bottom of the brick
until it is flush with the side of the unit.
When operated at a low burn rate, less air will be flowing
over the glass and the smoky, relatively cool condition of
a low fire will cause the glass to become coated.
•
Operating the appliance with the Burn Rate Air Control all
the way open for 15-20 minutes should remove the built
up coating.
Use Part 832-0550 when ordering individual brick. Provide
brick dimension or copy the page in the service parts list, mark
the desired brick and take it to your authorized dealer.
CAUTION! Handle glass assembly with care. Glass is
breakable.
•
•
•
Avoid striking, scratching or slamming glass
Avoid abrasive cleaners
Do not clean glass while it is hot
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F. Quick Reference Maintenance Guide
Start the first inspection after the first 2 months of use,
or if performance changes, and adjust your schedule
accordingly. Maintenance is required for safe operation
and must be performed to maintain your warranty.
CAUTION! Allow the appliance to completely cool
down before performing any cleaning or maintenance.
Task
Frequency
Baffle & Blanket
Baffle and blanket placement is critical to
heat output, efficiency and overall life of the
unit. Make sure the baffle is pushed all of the
way to the back of the firebox and the blanket
is laying flat. Inspect baffle for cracks.
MONTHLY
or
Blanket
After Every
Cord of Wood
Baffle
Optional Blower
YEARLY
Vacuum the blower impellers.
or
After Every
4 Cords of
Wood
Chimney System
EVERY 2
T
he chimney and chimney cap must be in-
spected for soot and creosote every two
months during the burn season or more fre-
quency if chimney exceeds or is under 14-16 ft
(4.3m-4.8m) measured from bottom of appli-
ance.
MONTHS
or
After Every
4 Cords of
Wood
This will prevent pipe blockage, poor draft,
and chimney fires.
Always burn dry wood to help prevent cap
blockage and creosote build-up.
Firebrick & Ash Removal
Ashes must be cool before you can dispose
of the ashes in a non-combustible container.
WEEKLY
or
After Every
25 Loads of
Wood
Firebrick is designed to protect your firebox.
After ashes are removed, inspect the fire-
brick and replace firebricks that are crum-
bling, cracked or broken.
Keep door and glass gasket in good shape to
maintain good burn times on a low burn setting.
To test: place a dollar bill between the stove
and door and then shut the door. If you can
pull the dollar out, remove one washer from
door handle behind latch cam and try again. If
you can still pull it out, replace the door gasket.
Check the glass frame for loose screws to
prevent air leakage. Check glass for cracks.
Door & Glass Assemblies
WEEKLY
or
After Every
25 Loads of
Wood
Door Handle
WEEKLY
Check the door latch for proper adjustment.
This is very important especially after the door
rope has formed to the stove face.
Latch Cam
or
After Every 25
Spacing Washers
Loads of Wood Check door handle for smooth cam operation.
Note: These are generic drawings and may not represent your specific model.
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Troubleshooting Guide
4
With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist you or a qualified service person in the diagnosis of a problem
and the corrective action to be taken.
Start Fire Problems
Possible Cause
Solution
Can not get fire started
Excessive smoke or spillage
Burns too slowly
Not enough kindling/paper or no Use dry kindling, more paper. Arrange kindling &
kindling/paper
wood for air movement.
Not enough heat output
Check for restricted termination cap
Check for blockage of outside air kit (if installed).
Check for flue blockage.
Pre-warm flue before starting fire (refer to Building
a Fire Section).
Not enough air for fire to ignite
Check for adequate vent height (refer to Chimney
Height Section).
Open window below the appliance towards the
wind.
Wood condition is too wet, too
large
Use dry, seasoned wood (refer to Seasoned Wood
Section).
Bed of coals not established
before adding wood
Start with paper & kindling to establish bed of
coals (refer to Building a Fire Section).
Flue blockage such as birds’
nests or leaves in termination
cap
Have chimney inspected for creosote and cleaned
by a certified chimney sweep.
Down draft or negative pressure Do not use exhaust fans during start-up (refer to
Competition with exhaust
devices
Negative Pressure Section).
Open window below the appliance towards the
wind.
Fire burns too fast
Mix in hardwood.
Mix in less seasoned wood after fire is established
(refer to Wood Fuel Section).
Extremely dry or soft wood
Overdrafting
Check for correct vent height; too much vertical
height creates overdrafting.
Check location of vent termination (refer to
Chimney Termination Requirement Section).
20
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Service Parts Replacement
5
UNPLUG APPLIANCE FROM ANY POWER SOURCE
BEFORE REPLACING ANY COMPONENTS
A. Glass Replacement
B. Snap Disc Replacement (Cont;d)
(Replace with 5mm ceramic glass only)
1. Ensure that the fire is out and the appliance is cool to
the touch.
3. Slide snap disc out of bracket and unplug from wire har-
ness.
4. Reinstall in reverse order.
2. Protect a table or counter top with padding or towels.
Protect your hands and wear gloves to prevent injury.
3. Remove the door with the broken glass by lifting the
door up and off of the hinges.
ATTACHMENT
HARDWARE
4. Lay door face down on a table or counter making sure
the handle hangs over the edge so the door lays flat, on
a soft surface.
5. Remove the screws from each glass retainer and remove
the glass. (If screws are difficult to remove, soak with
penetrating oil first).
6. Center the glass with edges evenly overlapping the
opening in the door, (i.e. same space top and bottom,
left and right sides).
7. Replace the glass retainers. Be careful not to cross
thread the screws.
8. Tighten each retainer just a few turns until each is
secured. Check again for centering of glass in door
frame. Continue to tighten each retainer alternately, a
few turns at a time, until the glass is secure. DO NOT
OVERTIGHTEN - can cause glass to break.
SNAP DISC
LEFT SIDE
PANEL
9. Replace the door on the appliance.
WARNING! Risk of Fire or Injury!
Use only glass that is specified in the manual, DO NOT
replace with any other material. Glass breakage will occur.
Figure 21.1 Snap Disc Location
CAUTION!
C. Wiring Diagram
Handle glass with care.
• Inspect the gasket to ensure it is undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass & door assembly
removed.
Blower
• Do NOT operate with glass cracked, broken or
scratched.
Black
White
Heatilator appliances are equipped with ceramic super heat-
resistant glass, which can only be broken by impact or misuse.
White
Black
Snap Disc
Power Cord
Black
White
B. Snap Disc Replacement
1. Remove surround from unit.
2. Using a phillips head screwdriver, remove 8-32 screw,
washer and bushing assemblies holding left side panel in
place. Remove panel. Figure 21.1
Switch
Rheostat
Figure 21.2
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D. Blower Replacement
1. Remove surround from unit.
2. Using a phillips head screwdriver, remove 8-32 screw,
washer and bushing assemblies holding left side panel
in place. Remove panel. Figure 21.1
8-32 MACHINE
SCREWS
(x4)
3. Disconnect the wires from the blower.
4. Remove three wing nuts as shown. Figure 22.1
5. Remove blower assembly from unit
6. Using phillips head screwdriver, remove two 8-32 sheet-
metal holding the blower mount bracket to the blower
shield. Figure 22.2
8-32 SHEET-
METAL
SCREWS
(x2)
7. Remove four 8-32 machine screws holding blower to
blower mount bracket.
8. Re-install in reverse order. Be certain that the hold down
bracket’s screws are completely seated in the grom-
ments and insulation board is place properly.
BLOWER MOUNT
BRACKET
BLOWER SHIELD
Figure 22.2
CAUTION
Shock Risk.
•
Do NOT remove grounding prong from plug.
•
Plug directly into properly grounded 3 prong
receptacle.
WING NUTS
•
•
Route cord away from appliance.
Do NOT route cord under or in front of appliance.
WARNING
Fire Risk.
Do NOT allow hot coals or embers to overflow ash lip
•
May melt protective wire coating on fan power
cord causing electrical short, fire or injury
Figure 22.1
22
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E. Baffle & Ceramic Blanket Removal
1. Remove all ash from the firebox, and extinguish all hot
embers before disposal into a metal container.
2. Remove the baffle protection channel by rotating it down
from the front tube. Figure 23.1.
3. The baffle board has 2 pieces. With the ceramic blanket
still in place, slide one baffle piece over the top of other
one and pull out top piece through the door opening and
then remove bottom baffle piece. Figure 23.2.
4. Remove the ceramic blanket.
5. Re-install the ceramic blanket and smooth out the blanket.
6. Slide the baffle pieces one piece at a time underneath the
blanket. Be sure the baffle boards are even with the front
manifold tube and is resting on all tubes. Figure 22.1 and
22.2.
7. Re-install the baffle protection channel by rotating it up and
around the front tube so the bottom flange of the channel
rests behind the manifold tube. The baffle boards and
blanket are tucked inside the rear of the baffle protection
channel.
Figure 23.2
F. Door Handle Assembly
Baffle Boards & Blanket
even with front tube and
resting on back tube
1. Install washer on door handle shaft.
2. Slide door handle through door.
3. Install additional washer(s) as shown in Figure 23.3.
4. Install key in groove.
5. Align groove in latch cam with key; slide latch cam over
shaft
6. Install locknut but do not overtighten, the handle needs
to move smoothly.
7. Install handle turning in a counter-clockwise motion to
desired location on door handle rod. Figure 23.3.
CAUTION! Do not overtighten lock nut. The door handle
needs to move smoothly.
Baffle
Protection
Channel
Ceramic Blanket on Top
Door Cross Section
(example)
Latch Cam
Locknut
Spring
Handle
Door Handle
2 pc Baffle Board
Spacing
Washers
Manifold Tubes
Square Key
Figure 23.1
Figure 23.3
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G. Tube Channel Assembly Replacement
Removing Tube Channel Assembly
is off the threads. Drop the right side down, then slide
the assembly back to right.
1. Remove the right side bricks (3 pieces).
2. Remove the baffle protection channel by rolling forward
and out of the firebox.
5. The ceramic blanket and both baffle boards can be
removed at the same time you remove the tube chan-
nel assembly.
3. Locate the 3 channel nuts inside of chamber and remove
using a 7/16 socket wrench.
6. When the tube channel assembly is free of the left
side support, rotate clockwise and pull assembly,
blanket and baffles out through the front opening.
NOTE:Soak the bolts with penetrating oil for at least 15 min-
utes before trying to remove them.
4. Slide the tube channel assembly all the way to left until it
7. Re-install in reverse order.
1
TUBE CHANNEL NUTS
2
3
4
CERAMIC
BLANKET
BAFFLE PROTECTION
CHANNEL
BAFFLE BOARDS
Figure 24.1
24
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Installer’s Guide
Getting Started
6
A
. Design and Installation Considerations
B. Draft
Draft is the pressure difference needed to vent appliances
successfully. When a appliance is drafting successfully, all
combustion byproducts are exiting the home through the
chimney.
CAUTION
Check building codes prior to installation.
Considerations for successful draft include:
•
Installation MUST comply with local, regional, state and
national codes and regulations.
•
Preventing negative pressure
•
T
•
Location of appliance and chimney
•
Consult insurance carrier, local building, fire officials or
authorities having jurisdiction about restrictions, installation
inspection, and permits.
o be sure that your appliance burns properly:
During a low burn, the chimney draft (static pressure) should
be approximately -.04 inch water column (W.C.)
During a high burn the chimney draft should be approximately
-.10 inch (W.C.)
Heatilator wood inserts are designed for factory-built non-
combustible fireplaces that have been installed in accor-
dance with the National, Provincial, State and local building
codes.
•
•
Measure the W.C at 6 inches (152mm) above the top of the
appliance after one hour of operation at each burn setting.
1. Prior to installing the wood insert:
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the appliance
system caused by:
•
Have the chimney and adjacent structure inspected and
cleaned by qualified professionals. Heart & Home Tech-
nologies recommends that NFI or CSIA certified profes-
sionals, or technicians under the direction of certified
professionals, conduct a minmum of a NFPA 211 Level 2
inspection of the chimney.
•
•
•
Inadequate draft due to environmental conditions
Downdrafts
Tight sealing construction of the structure
•
•
Replace component parts of the chimney and fireplace
as specified by the professionals.
•
Mechanical exhausting devices
•
•
Overdrafting caused by excessive chimney heights
Ideal performance is with height of chimney between
14-16 feet (4.26-4.88m) measured from the base of
the appliance.
Ensure all joints are properly engaged and the chimney is
properly secured.
2. Prior to installing, determine the following:
•
Type of chimney connector to be used
· single wall, 6 inch (152mm) diameter, stainless steel,
or
WARNING
· double wall, 6 inch (152mm) diameter, stainless steel
Consult pages 32 and 33 for clearances to combustibles
Power outlet located close by for optional blower
Fire Risk.
•
•
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
•
Installation and use of any damaged appliance.
•
•
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
WARNING
Operating appliance without fully assembling all
components.
Asphyxiation Risk.
Operating appliance without legs attached (if supplied with
unit).
•
DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVICING ANOTHER APPLIANCE.
Do NOT Overfire - If appliance or chimney connector glows,
you are overfiring.
•
DO NOT CONNECT TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
Any such action that may cause a fire hazard.
May allow flue gases to enter the house.
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C. Negative Pressure
WARNING
Asphyxiation Risk.
•
Negative pressure can cause spillage of com-
bustion fumes, soot and carbon monoxide.
•
Appliance needs to draft properly for safety.
Negative pressure results from the imbalance of air available
for the appliance to operate properly. It can be strongest in
lower levels of the house.
Causes include:
•
•
•
Exhaust fans (kitchen, bath, etc.)
Range hoods
Combustion air requirements for furnaces, water heaters
and other combustion appliances
•
•
•
•
Clothes dryers
Location of return-air vents to furnace or air conditioning
Imbalances of the HVAC air handling system
Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
•
•
•
•
Install the outside air kit with the intake facing prevailing
winds during the heating season
Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
Avoid installing the appliance near doors, walkways or
small isolated spaces
•
•
•
Recessed lighting should be a “sealed can” design
Attic hatches weather stripped or sealed
Attic mounted duct work and air handler joints and seams
taped or sealed
•
Basement installations should be avoided
26
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D. Locating Your Appliance & Chimney
•
•
Consider the appliance location in order to avoid
floor and ceiling attic joists and rafters.
Location of the appliance and chimney will affect perfor-
mance. As shown in Figure 28.1 the chimney should:
Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstruc-
tions.
•
•
Install through the warm space enclosed by the build-
ing envelope. This helps to produce more draft, espe-
cially during lighting and die down of the fire.
Your local dealer is the expert in your geographic area and
can usually make suggestions or discover solutions that will
easily correct your flue problem.
Penetrate the highest part of the roof. This minimizes
the affects of wind turbulence and down drafts.
Recommended
Location
Recommended
Location
Marginal
Location
Location
Not
Recommended
Location NOT
Recommended
Windward
Outside Termination Cap
Leeward
Multi-level Roofs
Figure 28.1
E. Chimney Termination Requirements
NOTICE: Locating the appliance in a basement or in a location
of considerable air movement can cause intermittent smoke
spillage from appliance. Do not locate appliance near
Follow manufacturer’s instructions for clearance, securing
flashing and terminating the chimney.
•
•
Frequently open doors
•
•
Must have an approved and Listed cap
Central heat outlets or returns
Must not be located where it will become plugged by
snow or other material
•
Must terminate at least 3 feet (91cm) above the roof
and at least 2 feet (61cm) above any portion of the
roof within 10 feet (305cm).
•
Must be located away from trees or other structures
NOTICE:
•
•
Chimney performance may vary.
Trees, buildings, roof lines and wind conditions affect
performance.
•
Chimney height may need adjustment if smoking or
overdraft occurs.
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F. 2-10-3 Rule
These are safety requirements and are not meant to assure proper flue draft.
This appliance is made with a 6 inch (152mm) diameter chimney connector as the flue collar on the unit.
•
•
Changing the diameter of the chimney can affect draft and cause poor performance.
It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when
there are other factors that affect flue draft.
Less than 10 ft. (305cm)
2 ft. (61cm)
3 ft. (91cm)
Minimum
2 ft. (61cm)
10 ft. (305cm) To Nearest Roofline
3 ft. (91cm)
Minimum
Pitched Roof
Figure 29.1
10 ft. (305cm) or more
Less than 10 ft. (305cm)
Wall or Parapet
2 ft. (61cm) Minimum
3 ft. (91cm) Minimum
3 ft. (91cm) Minimum
Flat Roof
Figure 29.2
28
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G. Tools And Supplies Needed
Pre-Burn Check List
Before beginning the installation be sure the following tools
and building supplies are available:
1.
2.
Place the appliance in a location near the final
installation area and follow the procedures below:
7/16 Socket
Reciprocating saw
Pliers
Framing materia
High temp caulking material l
Gloves
Open the appliance and remove all the parts and
articles packed inside the Component Pack. Inspect
all the parts and glass for shipping damage. Contact
your dealer if any irregularities are noticed.
Hammer
Framing square
Phillips screwdriver
Electric drill and bits
3.
4.
5.
6.
All safety warnings have been read and followed.
This Owner’s Manual has been read.
Flat blade screwdriver Safety glasses
Floor protection requirements have been met.
Plumb line
Level
Tape measure
Venting is properly installed per vent manufacturing
instructions.
Wire Cutters to remove from pallet
1/2-3/4 in. length, #6 or #8 self-drilling screws
Misc. screws and nails
7.
8.
The proper clearances from the appliance and chim-
ney to combustible materials have been met.
The masonry chimney is inspected by a professional
and is clean, or the factory built metal chimney is
installed according to the manufacturer’s instruc-
tions and clearances.
H. Fire Safety
9.
The chimney meets the required minimum height.
To provide reasonable fire safety, the following should be
given serious consideration:
10.
All labels have been removed from the glass
door.
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
11.
12.
Plated surfaces have been wiped clean, if appli-
cable.
A power outlet is available nearby for use of the
blower assembly.
2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
embers.
WARNING
Fire Risk.
I. Inspect Appliance and Components
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
•
Remove appliance and components from packaging and
inspect for damage.
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
•
Vent system components and surrounds are shipped in
separate packages.
Report damaged parts to dealer.
•
Report to your dealer any parts damaged in shipment.
•
Read all the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety and
benefit.
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Dimensions and Clearances
7
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
A. Appliance Dimensions
A
24-1/4 in.
(616mm)
15-11/16 in.
(398mm)
10-1/2 in.
(267mm)
B
9-7/16 in.
(240mm)
33-1/4 in.
(845mm)
Figure 31.1 Top View
Figure 31.2 Front View with Surround
Surround Sizes
A
B
Standard
Large
43 in. (1092mm) 31 in. (787mm)
51 in. (1295mm) 34 in. (864mm)
18-3/8 in. to 21-5/8 in.
(467mm to 549mm)
13-7/8 in. to 17-3/16 in.
(352mm to 437mm)
7-5/16 in.
(186mm)
10-1/2 in.
(267mm)
5-3/16 in.
(132mm)
6 in.
(152mm)
21-1/16 in.
(534mm)
20 in.
(508mm)
23-3/4
(603mm)
6-1/16 in.
(154mm)
4-1/2 in.
(114mm)
Figure 31.3 - Side View With Optional Flue Adapter
Figure 31.4 - Side View
30
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B. Clearances to Combustibles, United States and Canada (UL and ULC)
Minimum Clearances to Combustible Material
NOTE: All measurements are from the fuel
USA and Canada
loading door opening.
A
B
C
D
Masonry, Heat Exchanger & Zero
Clearance
18” (457)
n/a
n/a
18” (457)
Maximum Mantel Depth - 11.5 inch (292mm)
MANTEL CLEARANCES
Mantel
No Mantel Deflector
n/a
n/a
26” (660) 18” (457)
21.25”
n/a
n/a
with Mantel Deflector (Figure 31.1)
(540)
18” (457)
Fascia or Trim
B
FLOOR PROTECTION
(EMBER PROTECTION)
USA
Canada
C
Floor height 0” to 7”
E
F
E
F
(0 to 178mm) below Insert Base 16” (406)
8” (203)
18” (457) 12” (305)
Insert
A
D
Floor height greater than 7”
Fuel Door
(165mm) below Insert Base
16” (406)
8” (203)
18” (457) 12” (305)
E
F
THERMAL PROTECTION
USA and Canada
Hearth Extension
See Figure 32.1
and 32.2
Floor height 0” to 7”
(0 to 178mm) below Insert Base
1 inch (25) of k = 0.47, R = 2.13
Floor height greater thant 7”
(178mm) below Insert Base
See Figure 32.3
Only ember protection required
WARNING
Mantel
Fire Risk.
•
Do NOT operate appliance with the
Mantel Heat Deflector removed when
used for clearance reduction.
Optional
Mantel
•
Failure to comply may cause house fire.
21.25in. (540mmD)eꢀector
Minimum from Top
of Fuel Loading
WARNING
Door Opening
Fire Risk.
•
Comply with all minimum clearances to
combustibles as specified.
•
Failure to comply may cause house fire.
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having juris-
diction
Figure 31.1 - Mantel Clearance
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Factory-Build Solid Fuel Fireplace Floor Protection Under Hearth Extension
USA ONLY
CANADA ONLY
Hearth Height
Hearth Height
0 to 7 inch
0 to 7 inches
(0 to 178mm)
Thermal
Protection
Required
Thermal
Protection
Required
1 inch (25)mm)
R value = 2.13
1 inch (25)mm)
R value = 2.13
0 to 7inch (0
to 178mm)
0 to 7 inch (0
to 178mm)
Figure 32.1 - Thermal Protection Required
Figure 32.2 - Thermal Protection Required
USA and CANADA
Hearth Height Greater
than 7 inches
(178mm)
Thermal
Protection
NOT
Required
Greater than 7 inch (178mm)
Non-Combustible
Ember Protection
Figure 32.3 - Ember Protection Only
32
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C. Alternate Floor Protection Calculation
Material
Thermal Conductivity: k value
The k value indicates the amount of heat (in BTU’s) that
will flow in 1 hour through 1 square foot of a uniform mate-
rial 1 inch thick for each degree (F) of temperature differ-
ence from one side of the material to the other.
The LOWER the k factor means less heat is being con-
ducted through the non-combustible material to the com-
bustible material beneath it.
The k value of a material must be equal or smaller then the
required k value to be acceptable.
(BTU) (inch)
(foot2 (hour) (oF)
Thermal Resistance: R value
The R value is a measure of a material’s resistance to
heat transfer.
R value is convenient when more than one material is
used since you can add the R values together, where-
as you can not do this for k value.
The HIGHER the R factor means less heat is being
conducted through the non-combustible material to
the combustible material beneath it.
The R value of a material must be equal or larger then
the required R value to be acceptable.
Conversion Procedure
1. Convert specification to R-value
a. R-value given - no conversion needed
b. k-factor is given with a required thickness (T) in
inches. [R = 1/k X T]
c. K-factor is given with a required thickness (T)
in inches. [R = (1/K X 12) X T]
d. r-factor is given with a required thickness (T) in
inches. [R = r X T]
2. Determine the R-value of the proposed alternate floor
protector
a. Use the formula in step 1 to convert values not
expressed as “R”.
b. For multiple layers, add R-values of each layer
to determine overall R-value.
3. If the overall R-value of the system is greater than the
R-value of the specified floor protector, the alternate is ac-
ceptable.
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Chimney Systems
8
D. Masonry Chimney
A. Venting Systems
• Must meet minimum standards of NFPA 211.
Chimney Connector:
• Must have at least 5/8 inch (16mm) fireclay lining joined
with refractory cement.
It is also known as flue pipe or liner. It must be 6 inches
(152mm) minimum diameter stainless steel liner meeting
minimum standards of UL1777.
NOTE: Installations into a clay flue without a
stainless steel liner may reduce draw which affects
performance, will cause the glass to darken and
produce excessive creosote and create start-up
issues.
Chimney:
The chimney can be new or existing, masonry or
prefabricated and must meet the following minimum
requirements as specified below.
• The masonry wall of the chimney, if brick or modular
block, must be a minimum of 4 inches (102mm) nominal
thickness.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and
instructions when installing venting system.
• A chimney of rubble stone must be at least 12 inches
(305mm) thick.
B. Inspections
• Cross-sectional area shall conform to NFPA 211-2006
Section 12.4.5.1.
Existing chimneys should be inspected and cleaned by a
qualified professional prior to installation. The chimney
must not have cracks, loose mortar or other signs of dete-
rioration and blockage. Hearth & Home recommends a
NFI or CSIA certified professional or a technician, under
the direction of a certified professional, conduct a Level II
inspection per NFPA 211.
• Should be lined with a 6 inch (152mm) stainless steel
flue liner to improve performance and reduce creosote
build-up and difficulty starting a fire.
•An equivalent liner must be a listed chimney liner system
or other approved material.
• No dilution air is allowed to enter the chimney.
1. Secure the fireplace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper
WARNING
Fire Risk
Inspection of Chimney:
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fireplace.
•
•
•
Chimney must be in good condition.
Meets minimum standard of NFPA 211
Factory-built chimney must be 6 inch
(152mm) UL103 HT.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
• When possible, install an airtight clean-out door to the
rear of the smoke shelf.
C. Larger Chimneys
NOTE: Masonry chimneys are significantly less than ideal
for venting solid fuel appliances. A masonry chimney is not
subject to any temperature limit test, therefore a full reline
is strongly recommended.
Hearth & Home recommends that chimneys with larger
diameters than 6 inches (152mm) be fully relined. An over-
sized flue can affect draft and impair performance and will
allow increased build-up of creosote which is why a full reline
is stongly recommended.
NOTICE: Check with your local building authorities
and/or consult the National Fire Protection Association
(NFPA 211).
34
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Masonry Chimney (Cont’d)
NOTE: In Canada, this fireplace insert must be installed
with a continuous chimney liner of a 6 inch (152mm) diam-
eter extending from the fireplace insert to the the top of the
chimney.
This insert conforms with the UL 1482 and ULC S628
(Canada) in all respects, and is approved to UL & ULC
safety standards for installation and use within a fireplace
with a masonry chimney in accordance with NFPA 211 and
CAN/CSA-B365-01.
The chimney liner must conform to the Class 3 require-
ments of CAN/ULC-S635, Standard for Lining Systems for
Existing Masonry or Factory-Built Chimneys and Vents,
or CAN/ULC-S640, Standard for Lining Systems for New
Masonry Chimneys.
In USA a minimum 5 foot length, 6 inch diameter flue
liner is required as per UL 1482, however Hearth &
Home Technologies strongly recommends a full reline
for optimum performance.
UL 1777 Insulated Stainless Steel
Follow Manufacturer’s
Instructions for Maximum
Liner Extension Above
Chimney
Liner or Other Approved Lining System
Follow Manufacturer’s Instructions
on Insulation and Support
Maximum 30 Degrees
Offset in Chimney
For Zero or Other Non-Code Clearances,
Follow Approved Liner Manufacturer’s Specific
Insulation Requirements: Different Clearances
May Require Different Specifications
Masonry Chimney Must
Have Structural Integrity
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Minimum 8 in. (203mm) Masonry
Thickness in Front of Smoke Chamber
Damper Plate Removed or
Fastened in Open Position
Minimum Clearance in Accordance
with Insert Listing
Floor Protection in
Accordance with Insert
Listing
Seal with Non-Combustible Material
Combustible Floor
NOTE: Generic wood insert shown - not model specific
Figure 35.1 - Masonry Chimney with a Full Liner Kit Type UL103HT Rquirement per UL1777
Heatilator • ECO-WINS18 • 7065-132B • August 29 2011
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E. Metal Heat Circulating Masonry
Inches
24 1/2*
24 1/2*
21-1/2*
16*
Millimeters
622*
Minimum Width of Cavity Opening - Front
Minimum Width of Cavity Opening - Rear
Minimum Height
This insert conforms with the safety standard UL-1482 and
ULC S628 (Canada) in all respects and is approved to UL &
ULC safety standards for installation and use within a fire-
place with masonry chimney, in accordance with NFPA 211,
and CAN/CSA-B365-01.
622*
546*
467*
Minimum Depth from Front to Rear
*You will need to add additional clearances to these
dimensions for your specific installation. Also allow suf-
ficient clearance if you are installing an outside air kit.
F. Prefabricated Metal Chimney
NOTE: Refer to chimney liner manufacturer for recom-
mendations on supporting the liner. Installation into
fireplaces without a permit will void the listing.
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
•Must be minimum 6 inch (152mm) inside diameter of
o
high temperature chimney listed to UL 103 HT (2100 F)
NOTICE: In Canada when using a factory-built chimney it must
o
o
or ULC S628.
be safety listed, Type UL103 HT (2100 F) [1149 C] CLASS
“A” or conforming to CAN/ULC-S629M, STANDARD FOR
650oC FACTORY-BUILT CHIMNEYS.
•Must use components required by the manufacturer for
installation.
•Must maintain clearances required by the manufacturer
for installation.
WARNING
•Refer to manufacturers instructions for installation
Fire Risk.
•This insert is listed to UL 1482 Standard and is
approved for installation into listed factory-built solid
fuel fireplaces listed to UL 127 conforming to the follow-
ing specifications and instructions:
When lining air-cooled factory-built chimneys:.
•
Run chimney liner approved to UL 1777 Type
HT requirements (2100 degrees F)
•
Re-install original factory built chimney cap
ONLY
•The original factory-built clearance fireplace chimney
cap must be re-installed after installing the approved
chimney liner meeting type UL 103 HT requirements
(2100°F) per UL 1777.
•
•
DO NOT block cooling air openings in chimney
Blocking cooling air will overheat the chimney
•The liner must be securely attached to the insert flue
collar and the chimney top.
To maintain the functionality of the fireplace’s chimney
system you may use a Simpson Dura-Vent DuraLiner
Slip Hanger, Part # 4671, and attach to the bottom of the
fireplace chimney cap to support the liner. You have two
options to completing the installation.
•The air flow of the factory-built solid fuel fireplace
system must not be altered. The flue liner top support
attachment must not reduce the air flow for the existing
air-cooled chimney system.
•No dilution air is allowed to enter the chimney.
Option one - Not required to use liner cap:
Re-attach the existing top of the chimney cap.
1. Secure the fireplace damper in the open position.
If this cannot be accomplished, it will be necessary
to remove the damper.
Option two - Using liner cap:
Re-attach the existing top of the chimney cap and install a
new storm collar and a new liner cap.
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fireplace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and
instructions when installing venting system.
36
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I. Factory-Built Sold Fuel Fireplace
G. Securing Chimney Components
All joints should be secured with 3 sheet metal screws or
rivets per pipe manufacturers instructions. The sections must
be attached to the insert and to each other with the crimped
(male) end pointing toward the insert. Figure 38.1.
A permit may be required for installations, final approval is
contingent of the authority having local jurisdiction. Consult
insurance carrier, local building, fire officials or authorities
having jurisdiction about restrictions, installation inspec-
tion, and permits.
LINER CONNECTOR
Inspect the existing fireplace and chimney for any damage
or flaws such as burnouts, metal or refectory warping.
CRIMPED
END
TOWARDS
STOVE
FLUE
GAS
DIRECTION
Inspection to a minimum of NFPA 211 Level II is recom-
mended. All repairs must be made prior to installing an
insert. The fireplace must be structurally sound and be
able to support the weight of the solid-fuel insert
The factory-built chimney must be listed per UL 127 or ULC
610-M87 for all installations. Install thermal protection per
this appliance listing requirements.
Figure 38.1
H. Altering the Fireplace
A full height 6 inch diameter stainless steel full height
listed chimney liner must be installed meeting type HT
(2100°F) requirements per UL 1777 (USA) or ULC S635
with “0” clearance to masonry (Canada). The full liner
must be attached to the insert flue collar and to the top
of the existing chimney.
The following modifications of factory-built fireplaces are
permissible:
The following parts may be removed:
Damper
Smoke Shelf or Baffle
Fire Grate
Ember Catches
Viewing Screen/Curtain Doors
The flue liner top support attachment must not reduce the
air flow for the existing air-cooled chimney system. Re-
install original factory-built chimney cap only. (See Sec-
tion F., Prefabricated Metal Chimney)
•
The fireplace must not be altered. Cutting any sheet
metal parts of the fireplace in which the fireplace insert is
to be installed is prohibited per ANSI Z21.88 except that
the damper may be removed to accommodate a direct-
connect starter pipe or chimney liner,
To prevent room air passage to the chimney cavity of the
fireplace, seal either the damper area around the chimney
liner or the insert surround. Circulating air chamber (i.e. in
a steel fireplace liner or metal hearth circulator) may not
be blocked. The air flow within and around the fireplace
shall not be altered, blocked by the installation of the insert.
(i.e. no louvers or cooling air inlet or outlet ports may be
blocked by the insert or the insert surround.
•
•
External trim pieces which do not affect the operation
of the fireplace may be removed providing they can be
stored on or within the fireplace for reassembly if the
insert is removed.
The permanent metal warning label provided in the
component pack must be attached to the back of the
fireplace, with screws or nails, stating that the fireplace
may have been altered to accommodate the insert,
and must be returned to original condition for use as a
conventional fireplace. Figure 38.2.
See “H. Altering the Fireplace” for modifications allowed for
factory-built fireplaces.
•
•
Manufacturer designed adjustable support kit can be
ordered from your dealer.
WARNING! Risk of Asphyxiation!
•
DO NOT CONNECT THIS APPLIANCE TO
A CHIMNEY FLUE SERVICING ANOTHER
APPLIANCE OR TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
Final approval of this installation type is contingent upon
the authority having jurisdiction.
WARNING
This may allow flue gases to enter the house.
THIS FIREPLACE MAY HAVE BEEN ALTERED
TO ACCOMMODATE AN INSERT. IT MUST BE
RETURNED TO ITS ORIGINAL CONDITION
BEFORE USE AS A SOLID FUEL BURNING
FIREPLACE.
250-2061
250-2061
Figure 38.2
Heatilator • ECO-WINS18 • 7065-132B • August 29 2011
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J. Ovalizing Round Stainless Steel Liners
WARNING
Ovalizing round stainless steel liners to accommodate the
liner passing through the damper region of a fireplace is an
allowable and acceptable practice.
Fire Risk.
Failure to install a full reline may cause:
Ensure that the ovalization is minimized to the extent
required to fit through the damper.
• Creosote accumulation creating increased risk of
chimney fire.
• Lose protection to combustible surfaces from the
liner in case of fire.
K. Chimney Height / Rise and Run
To be sure that your Heatilator insert burns properly, the
chimney draft (static pressure) should be approximately -0.10
inches water column (W.C.) during a high burn and -0.04
inches W.C. during a low burn, measured 6 inches (152mm)
above the top of the insert after one hour of operation at each
burn setting.
•
•
Poor performance and start-ups.
Less access to chimney for required maintenance.
NOTE: These are guidelines only, and may vary somewhat
for individual installations.
• This product was designed for and tested on a 6 inch
(152mm) chimney, 14 to 16 feet (4.27-4.87m) high, (in-
cludes appliance height) measured from the base of the
appliance.
• The further your stack height or diameter varies from this
configuration, the possibility of performance problems ex-
ists.
• Chimney height may need to be increased by 2 - 3% per
each 1000 feet (304.8m) above sea level.
• It is not recommended to use offsets or elbows at altitudes
above 4000 feet (1219.2m) above sea level or when there
are other factors that affect flue draft.
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles
between spacers.
• ALWAYS maintain specified clearances around
venting and spacers.
•
Install spacers as specified.
Failure to keep insulation or other material away from
vent pipe may cause fire.
WARNING
Fire Risk.
This appliance relies upon natural draft to operate
properly.
• Chimney heights exceeding 25 feet (7.62m) from
base of appliance may create an over-draft situation.
•
Overdraft condition may create over-firing.
Over-firing may ignite creosote and/or damage appli-
ance and chimney.
38
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Appliance Set-up
9
A. Outside Air Kit Installation
WARNING
A source of air (oxygen) is necessary in order for combustion to
take place. Whatever combustion air is consumed by the fire
must be replaced. Air is replaced via air leakage around win-
dows and under doors. In homes that have tightly sealed doors
and windows, an outside air source is needed. An optional Out-
side Air system is available.
Fire Risk.
Asphyxiation Risk.
Do not draw outside combustion air from:
•
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
Close proximity to exhaust vents or
chimneys
Outside Air Installation Instructions
1. Remove the Rear Outside Air Cover Plate on outer can and
Fumes or odor may result
discard and reuse 2 screws. Figure 39.1.
2. Install Front Outside Air Plate using 2 screws from the Rear
Plate. (This part is located in the component pack)
WARNING
Asphyxiation Risk.
3. Ensure existing acces hole in fireplace will not be covered by
the outer can. Existing outside air intake hole may be under at
the rear or side of outer can. Outside air may also enter down
existing chimney chase in some situations.
Outside air inlet must be located to prevent blockage from:
Leaves, snow, ice or other debris
Block may cause combustion air starvation
•
4. Install appliance.
Smoke spillage may set off alarms or irritate sensitive indi-
viduals.
Outside Air Kit Option
1. Remove the outside air cover plate B on outer can and dis-
card
.
Figure 39.1.
WARNING
Asphyxiation Risk.
2. Install Front Outside Air Plate using 2 screws from the Rear
Plate. (This part is located in the component pack)
Length of outside air supply duct shall NOT exceed
the length of the vertical height of the exhaust flue.
3. Install optional flex adapter to outer can with the same screws.
Do not use plastic wire ties that come with the kit as they will
melt. NOTE: You may need to install the flex pipe into the
firebox first depending on installation. Attach flex to adapater
with at least 2 screws.
• Fire will not burn properly
• Smoke spillage occurs when door is opened due
to air starvation.
4. Ensure existing access hole in fireplace is sufficient to feed the
4 inch flex.
5. After sliding can into fireplace, feed flex into cut opening to
obtain outside combustion air.
6. Install appliance.
Rear Outside Air Cover Plate
Front Outside Air Cover Plate
Optional Outside
Air Venting Kit
OAK-ACC
Figure 39.1
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B. Securing Stove Pipe/Liner to Flue Collar
Cast Iron Flue Located on Appliance
1. There are 4 pre-drilled holes in the flue collar 90 degrees
apart. Attach the flue collar to the stove pipe/liner. If the
seal is questionable use stove mastic Figure 40.1.
2. Attach gasket to bottom side of flue collar with a thin coat
of silicone.
Drill through all 8 countersunk
locations
Figure 40.2
Gasket
Flue Collar
Figure 40.1
Stove Pipe/Liner
C. Optional Offset Adapter Installation
In some installations the flue collar and stove pipe/liner do
not always align properly. This situation may be remedied
by using the optional offset adapter. See Appliance Dimen-
sions page for the amount of distance this accessory can
telescope between the flue collar and stove pipe/liner.
Figure 40.3
1. Remove the cast iron flue collar from the appliance and
flip it upside down. Using the larger #7 drill bit supplied,
drill through all 8 countersunk locations. Figure 40.2.
2. Slide the gasket over the the flue collar and attach it to the
offset adapter using the 8-32 flathead screws provided.
Figure 40.3.
Once distance is established, drill holes
and secure both chambers together.
3. Adjust the offset adapter to desired distance. Drill holes
through the lower chamber as shown in Figure 40.4 using
the small drill bit #26 provided.
Figure 40.4
4. Cut the gasket to the proper length and slide in between
the upper and lower chambers centered on the screw
holes. Attach the upper and lower chambers with screws
provided. Figure 40.5.
5. Repeat the process on the bottom side.
Figure 40.5
40
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D. Securing Appliance to Stove Pipe/Liner
E. Standard Surround & Trim Kit Installation
Standard Size: 43 in. W x 31 in. H
Large Size: 51 in. W x 34 in. H
1. Once you have the appliance in place and secured,
remove the tube channel assembly, baffle board and
ceramic blanket. Detailed instructions are found on page
24.
1. Lay surround face down on a protected surface to pre-
vent scratching.
2. Using a 4 to 6 inches long Phillips head screw driver
attach the side surrounds to the top surround using (2)
#8 sheet metal screws on each side provided with the kit.
Figure 42.2.
2. Reach up through the flue opening and grab the attach-
ment bar and pull down inside flue opening. Figure
42.1.
3. Insert the 5/16 bolts inside the cast flue and through the
chimney mounting bar. Securely tighten the nuts. Fas-
teners are provided.
3. Lay the trim face down and place the corner brackets into
position.
4. Using a standard flat screw driver tighten the corner
4. Re-install the tube channel assembly, baffle board,
ceramic blanket and baffle protection channel.
brackets. Figure 42.3.
5. Slide the assembled trim set over the surround set. and
then over the appliance matching the mounting tabs on
the side pieces with the slots on the appliance.
Secure 2 Side Surrounds to
Top Surround
Figure 42.2
5/16 Bolts
Attachment
Bar
Corner Brackets
Figure 42.3
5/16 Nuts
Figure 42.1
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Mobile Home Installation
10
1. An outside air inlet must be provided for combustion and
must remain clear of leaves, debris, ice and/or snow. It
must be unrestricted while unit is in use to prevent room
air starvation which can cause smoke spillage and an
inability to maintain a fire. Smoke spillage can also set
off smoke alarms.
WARNING
Asphyxiation Risk.
•
NEVER INSTALL IN A SLEEPING ROOM.
2. Unit must be secured to the mobile home structure.
Remove bolts from each side of insert and use plumbers
tape to secure to structure (a washer may be required).
Re-install bolts.
Consumes oxygen in the room.
WARNING
3. Unit must be grounded with #8 solid copper grounding
wire or equivalent and terminated at each end with N.E.C.
approved grounding device.
Fire Risk.
Asphyxiation Risk.
Do not draw outside combustion air from:
4. The factory-built fireplace must meet (UM)84-HUD
requirements for outside combustion air supply to the
fireplace fire chamber and the chimney must be listed to
UL103 HT or a listed UL-1777 full length six inch (152mm)
diameter liner must be used. It must be equipped with a
spark arrestor cap and the outside air must be installed
on the insert (see page 37 for details).
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
•
Close proximity to exhaust vents or
chimneys.
Fumes or odor may result
5. Refer to page 30 of this manual for clearance to
combustibles and floor protections requirements. All
clearances must be followed precisely.
CAUTION
6. Use silicone to create an effective vapor barrier at the
location were the chimney or other component penetrates
to the exterior of the structure.
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAIN-
TAINED
7. Follow the chimney and chimney connector manufacturer’s
instructions when installing the flue system for use in a
mobile home.
Do NOT cut through:
•
Floor joist, wall studs, or ceiling trusses.
•
Any supporting material that would affect the structural
integrity
.
8. Burn wood only. Other types of fuels may generate
poisonous gases (e.g., carbon monoxide).
9. If unit burns poorly while an exhaust blower is on in home,
(i.e., range hood), increase combustion air.
10. Installation shall be in accordance with the Manufacturers
Home & Safety Standard (HUD) CFR 3280, Part 24.
NOTICE:
•
Construction, clearance and termination must be in com-
pliance with the UMC Table 9C. This installation must also
comply with NFPA 211.
NOTICE: Top sections of chimney must be removable to allow
maximum clearance of 13.5 feet (411cm) from ground level
for transportation purposes.
42
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Reference Materials
11
ECO-WINS18
Service Parts
Beginning Manufacturing Date: May 2011
Wood Insert
Ending Manufacturing Date: Active
1
2
3
4
5
21
22
20
24
23
6
19
17
18
16
15
7
8
14
13
10
12
9
11
Part number list on following page.
05/11
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ECO-WINS18
Service Parts
Beginning Manufacturing Date: May 2011
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
DESCRIPTION
Convection Air Channel
COMMENTS
PART NUMBER
SRV7065-105
SRV7044-154
SRV7044-194
SRV7044-181
SRV7065-113
1
2
3
4
5
Flue Attach Ring
Gasket, Flue Collar
Chimney Ring Attach
Outer Shield LH
Y
#6 Bay Side/Blower Assembly
6.7
6.1
6.2
6.3
6.8
6.9
6.4
6.10
6.11
6.5
6.6
6
Bay Side/Blower Assembly
Blower Assembly
Y
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
7
SRV7065-005
SRV7044-210
842-0370
Blower Replacement
Speed Control Only (Rheostat)
Snap Disc #1
Y
Y
Y
SRV230-0470
7000-463/20
832-2410
Strain Relief
Blower Cord Only
Y
Bay Side LH (W/label)
Blower Control Label
Rocker Switch (Round)
Knob, Speed Control
Wire Harness
SRV7065-107
SRV7065-120
SRV7000-515
200-2041
Y
Y
Y
Y
Y
SRV7046-184
832-3390
Ceramic Fiber Blanket, (19.35" x 13.69")
Baffle Board (9.44" x 13.69")
8
SRV7033-209
Front, looking into unit
#9 Baffle Protection Channel
Side view
Ceramic blanket
Fiber baffle
Baffle
protection
Channel sits
In between
Front tube and
Fiber baffle.
This tab sits behind the front tube.
9
Baffle Protection Channel
SRV7056-147
Additional Service Parts on following page.
05/11
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ECO-WINS18
Service Parts
Beginning Manufacturing Date: May 2011
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
10
DESCRIPTION
Retainers -Tube Support
Tube Channel Assembly
COMMENTS
PART NUMBER
SRV7056-132
SRV7065-007
11
#12 Door Assembly
12.1
12.2
12.3
12.4
12
Door Assembly
Glass Frame
SRV7056-011
SRV7044-191
SRV7044-027
7000-606/2
12.1
12.2
12.3
12.4
Pkg of 2
Pkg of 2
7 Ft
Glass Assembly
Hinge Pins
Y
Y
Y
Door Hardware
Gasket, Door Rope
SRV7056-012
832-1680
#13 Brick Assembly
13.3
13.1
13.1
13.1
13.1
13.1
13.1
13.1
13.1
13.1
13.1
13.1
13.1
13.2
13.1
13.1
13.2
13.1
13.1
13.3
13
Brick Assembly
SRV7056-007
13.1
13.2
13.3
Brick 1 (9 X 4.35 X 1.25)
Brick 2 (9 X 3.25 X 1.25)
Brick 3 (9 x 2.5 x 1.25)
Brick, Single Uncut
Qty 16 Req
Qty 2 req.
Qty 2 req.
832-0550
832-3040
Y
Y
Brick, 6 Pack Uncut
Additional Service Parts on following page.
Heatilator • ECO-WINS18 • 7065-132B • August 29 2011
45
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ECO-WINS18
Service Parts
Beginning Manufacturing Date: May 2011
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
14
DESCRIPTION
Outisde Air Cover Plate
COMMENTS
PART NUMBER
SRV7065-118
SRV7065-108
7033-282
15
Bottom Air Pan
16
Door Gasket
17
Inlet Door Assembly
Bay side RH
SRV7056-009
SRV7065-106
SRV7044-217
SRV7065-112
SRV7056-125
SRV7065-128
SRV7056-130
18
19
Outside Air Cover Plate
Outer shield RH
Tube Channel Assembly
Tube Channel Chamber
Inlet Lever
20
21
22
23
#24 Burn Rate Control Assembly
24
24.1
24.4
24.2
24.3
24
Burn Rate Control Assembly
Spring Handle, 1/4" Black
Door Gasket
SRV7056-008
SRV7000-614
7033-282
24.1
24.2
24.3
24.4
Y
Y
Inlet Door Assembly
Inlet Lever
SRV7056-009
SRV7056-130
Fastener Packs
Nut, Ser Flange Small 1/4-20
Nut, Wing 8-32
226-0130/4
226-0160/24
220-0080/25
220-0030/25
225-0500/40
227-0080/24
Y
Y
Y
Y
Y
Y
Screw Hwh Ms 1/4 X 34 Ns
Screw Pan Head Phillips Tc 8-32X1/2
Screw, Pan Head Phillips 8-32 X 3/8
Washer, SAE
05/11
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Service And Maintenance Log
Date of Service
Performed By
Description of Service
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Heatilator dealer with any questions or concerns.
For the number of your nearest Heatilator dealer, please visit
For Consumer Care 1-866-427-3316
Prior to calling, please have the model and serial number of the unit you are calling about.
This information can be found on the front of the unit under the ashlip
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
•
Leave this manual with
party responsible for
use and operation.
•
Important operating
and maintenance
instructions included.
We recommend that you record the following pertinent
information for your ECO-CHOICE WS22 Wood Stove
Date purchased/installed:
Serial Number:
Location on appliance:
Dealer phone:
Dealership purchased from:
Notes:
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645,
7047962 or other U.S. and foreign patents pending.
48
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