Æ
INSTALLATION & OPERATING
INSTRUCTIONS
OGL-42-NG, OGL-42-LP
OUTDOOR GAS LOG SET
WARNING: If the information in this manual
is not followed exactly, a fire or explosion may
result causing property damage, personal in-
jury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of
this or any other appliance.
— What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call
the fire department.
— Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
WARNINGS!
•
•
For outdoor use only!
This appliance is tested and listed for use only with the optional accessories listed in these instructions. Use of optional
accessories not specifically tested for this appliance could void the warranty and/or result in a safety hazard.
•
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this
manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier.
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OGL-42 INSTALLATION INSTRUCTIONS
B. SERVICE PARTS LIST
See following page for parts’ descriptions.
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OGL-42 INSTALLATION INSTRUCTIONS
C. INSTALLATION OF THE LOG SET
1. Gas Line and Valve Assembly Installation
Note: Have the gas supply line installed in accordance
with building codes by a qualified installer approved and/or
licensed as required by the locality. In the Commonwealth
of Massachusetts, installation must be performed by a
licensed plumber or gas fitter.
SAFETY:
This outdoor gas log set must be installed in a UL-listed
outdoor fireplace that has a gas knockout on the right side
with the following minimum firebox dimensions:
Depth: 19 inches
Height: 23 inches
Rear Width: 23 inches
Front Width: 42 inches
Suitable fireplaces would be STS42, OUT42, Montana.
Note: Although knockouts are provided on both sides of the
fireplace, the gas inlet should be routed to the right side of the
fireplace.
a. Place the burner assembly in the appliance, hand-bend
the flexible stainless steel gas line as shown in Figure 1
and feed the thermocouple line, pilot line and stainless
steel flexible gas line through the hole in the right side of
the appliance. Make sure the excess pilot and
thermocouple line is OUTSIDE the box.
Figure 1 - Placing the Burner Assembly
b. The appliance is provided with a stainless steel flexible
connector and a listed (and Commonwealth of
Massachusetts approved) tee-handle manual shutoff
valve.
c. Remove the right side of the valve box for easier
installation of the gas line. Set aside.
1) Bend the flanges of the remaining three sides of
the valve box 90° at the perforations (Figure 2),
place a bead of silicone (not provided) on the back
side of the flanges and slide the valve box into the
square hole on the side of the FPS enclosure. (If
you are not using an FPS enclosure, the valve
must be located in an accessible position where
one person can operate the valve and light the pilot
simultaneously.) All connections within the enclo-
sure need to be accessible for future maintenance
or troubleshooting.
Figure 2 - Remove Right Side of Valve Box & Bend Flanges
2) Secure the 3-sided valve box to the FPS enclosure
with the drywall screws provided. See Figure 3.
d. Remove the valve from the valve box for ease of assembly
by removing the two screws holding the valve to the valve
bracket.
Figure 3 - Secure Valve Box to FPS
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OGL-42 INSTALLATION INSTRUCTIONS
e. Reach through the back access hole of the enclosure
and feed the thermocouple line, aluminum gas line and
pilot line through the rear of the valve box assembly.
Connect to the valve. See Figure 4. Tighten fittings to
eliminate gas leaks.
2. Grate Assembly and Fiber Ash Bed
Note: The GR21 grate assembly used in the STS-42,
OUT42, and Montana is not supplied with the OGL42 log
set. If you are installing the log set in another UL-listed
fireplace the GR21 grate can be ordered from Heat-N-Glo
Lifestyle products.
a. Position the burner tube on the stainless burner supports.
See Figure 1.
b. Place the fiber ash bed on the floor of the firebox, ensuring
that it does not cover the burner.
c. Position the grate assembly over the burner assembly
and fiber ash bed, and center from left to right. The back
legs will be located in the grate brackets.
d. Attach the burner to the grate with the enclosed stainless
steel wire to hold the burner in position. Wrap the wire
around the burner and the grate bar. See Figure 6.
Figure 4 - Connect Lines to Valve
f. Place the valve back on the valve bracket in the valve box
and secure using the two screws previously removed.
g. Reach through the back access hole of the enclosure and
connect the flexible stainless steel gas line to the soft
aluminum gas line with the male flare connector supplied.
See Figure 5.
Figure 6 - Fiber Ash Bed
Figure 5 - Connect Flexline
h. Connect the main gas line to the manual shutoff valve
using ½” male pipe thread (not supplied).
Bend the flange of the right side of the of the valve box
90° at the perforations, place a bead of silicone on the
back side of the flange and replace in the valve box.
Fasten with remaining screws.
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i.
j.
All connections must be tightened and checked for leaks
with a commercially available, non-corrosive leak check
solution. Be sure to rinse off the solution when done
leak testing.
Place a bead of silicone around the inside flanges and
the holes in the corners of the valve access door. Place
the valve box cover on the valve box and secure using
the mounting holes on the edge of the box.
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OGL-42 INSTALLATION INSTRUCTIONS
3. Log Placement
a. Rear Log
The rear log is placed on the grate against the back wall
of the appliance. See Figure 7.
b. Front Right Log
Place the front right log on the grate against the front
tines of the grate. See Figure 8.
c. Front Left Log
The front left log will be located on the grate with the left
side of the log against the left front tine of the grate. The
right side of the log will angle toward the center of the
grate. See Figure 9.
Figure 10 - Left Center Log
d. Left Center Log
Place the left center log on the grate behind the front left
log. See Figure 10.
e. Right Center Log
Place the right center log on top of the front right log and
the rear log. See Figure 11.
Figure 11 - Right Center Log
4. Lava Rock
Spread a two-pound bag of lava rock (included) between the
burner and the ashlip. See Figure 12.
Figure 7 - Rear Log
Figure 8 - Front Right Log
Figure 12 - Lava Rock
Figure 9 - Front Left Log
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OGL-42 INSTALLATION INSTRUCTIONS
D. LIGHTING INSTRUCTIONS FOR THE “S” SERIES
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OGL-42 INSTALLATION INSTRUCTIONS
E. MAINTENANCE INSTRUCTIONS
1. Cleaning the Burner and Control Compartment
4. Logs
Keep the burner and control compartment clean by brushing
and vacuuming at least once a year. Always turn off the gas
valve before cleaning.
a. Cleaning the Logs
Your gas logs require little care. Keep the burner assembly,
logs and burner area surrounding the logs clean by
vacuuming or brushing with a dry paint brush at least twice
a year or as necessary.
2. Checking Flame Patterns
Check the flame of the burner periodically, making sure the
flames are steady, not lifting or floating. Adjust the air shutter
if necessary. The flame color should be blue with yellow tips.
The thermocouple tip should be covered with flame. See
Figure 13.
CAUTION:
The logs can get very hot. Handle only when they are cool.
After burning, the logs become fragile, so take care in han-
dling.
Note:
•
Always turn off the gas to the pilot before cleaning. For
relighting, refer to lighting instructions in this manual.
•
Always keep the appliance clear and free from
combustible materials, gasoline, and other flammable
vapors and liquids.
•
Never obstruct the flow of combustion and ventilation
air. Keep the front of the appliance clear of all obstacles
and materials.
•
•
Leave clearance of at least 36” from the front of the
appliance.
The air shutter should not be blocked.
b. Removing the Logs
Remove the logs in reverse order of placement (see “Log
Placement”).
Figure 13 - Thermocouple
5. Stainless Steel Parts
3. Adjusting the Air Shutter
Weather and heat exposure may cause discoloration of
stainless steel parts. This is normal and not warranted.
To adjust the air shutter, remove the logs from the appliance.
Loosen the screw on the burner air shutter and rotate the
shutter to open. Tighten the screw and reinstall the logs.
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OGL-42 INSTALLATION INSTRUCTIONS
F. TROUBLESHOOTING - “S” SERIES
Symptoms
Possible Causes
Corrective Action
1. Match will not light pilot.
a. Main gas shutoff valve
closed.
Make sure that the shutoff valve located on the incoming
gas line is open.
b. Air in the gas line.
Light a match. Turn valve knob to "PILOT" position and
depress. Keep match near pilot burner until it lights.
c. Valve knob is in "OFF"
position.
Turn valve knob to "PILOT" position and depress. Keep
match near pilot burner until it lights.
d. Pilot orifice is plugged,
not allowing gas to flow.
This repair requires tools and some degree of
experience. Call a qualified service technician.
e. No gas supply to the
appliance.
Check the plumbing to ensure the appliance has been
hooked up to the gas supply line.
The propane tank is empty.
f. Kink or break in line.
Replace line.
2. Pilot lights, but will not stay lit after
carefully following lighting instruction.
a. Thermocouple too tight or Thermocouple must be attached to the valve finger-tight,
too loose.
plus a 1/8 turn with a wrench.
b. Weak pilot flame.
Pilot flame must engulf the thermocouple. Clean and/or
adjust pilot for maximum flame impingement on the
thermocouple.
c. Defective thermocouple.
Check the thermocouple with a millivolt meter as follows:
Disconnect the thermocouple from the valve and connect
the red lead of the meter to the silver end of the
thermocouple. Now connect the black lead of the meter
to the copper tubing of the thermocouple. Light the pilot
and keep the knob depressed while taking readings. The
meter readings should be greater than 14 mV. If not,
replace thermocouple.
3. Pilot "ON". No gas to main burner,
valve knob "ON".
a. A blockage is preventing
gas flow.
Inspect the burner orifice for obstruction, including
spiders and webs. Call a qualified service technician.
b. Defective valve.
Replace gas valve. Call a qualified service technician.
4. Irregular burn pattern.
a. Ice & debris clog ports.
Clear away ice or debris, being careful not to force that
ice or debris into the ports.
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