Heat Glo LifeStyle Indoor Fireplace BAY 40 User Manual

Owner’s Manual

Installation and Operation

Models:

BAY-40, PIER-40

Multi-sided

Woodburning Fireplace

CAUTION

DO NOT DISCARD THIS MANUAL

•

Read, understand

and follow these

instructions for safe

installation and

operation.

•

Leave this manual with

party responsible for

use and operation.

•

Important operating

and maintenance

instructions included.

WARNING

HOT SURFACES!

If the information in these instruc-

tions is not followed exactly, a

ﬁre may result causing property

damage, personal injury, or death.

Glass and other surfaces are

hot during operation AND

cool down.

• Do not store or use gasoline or other ﬂam-

mable vapors and liquids in the vicinity of

this or any other appliance.

Hot glass will cause burns.

•

Do not touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room

as ﬁreplace.

• Do not overﬁre. Overﬁring will void your

warranty.

• Comply with all minimum clearances to

combustibles as speciﬁed. Failure to

comply may cause house ﬁre.

•

Alert children and adults to hazards of high

temperatures.

High temperatures may ignite clothing or other

ﬂammable materials.

•

Keep clothing, furniture, draperies and other

ﬂammable materials away.

Installation and service of this ﬁreplace should

be performed by qualiﬁed personnel. Hearth &

Home Technologies suggests NFI certiﬁed or

factory-trained professionals, or technicians

supervised by an NFI certified

WARNING

Fire Risk

•

For use with solid wood fuel or decorative

gas appliance only.

Do not install unvented gas logs.

•

professional.

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07

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Table of Contents

Listing and Code Approvals

A. Appliance Certiﬁcation. . . . . . . . . . . . . . . . . . . . . . . . . 4

Finishing

A. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

B. Finishing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

C. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

D. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 29

E. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

C. Typical Fireplace System. . . . . . . . . . . . . . . . . . . . . . . 7

D. Tools and Supplies Needed. . . . . . . . . . . . . . . . . . . . . 8

E. Inspect Fireplace and Components. . . . . . . . . . . . . . . 8

Operating Instructions

A. General Information. . . . . . . . . . . . . . . . . . . . . . . . . . 30

B. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

C. Clear Space Near the Fireplace. . . . . . . . . . . . . . . . . 31

D. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

F. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

G. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

H. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

I. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Framing and Clearances

A. Selecting Fireplace Location . . . . . . . . . . . . . . . . . . . . 9

B. Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 11

E. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 12

F. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 12

Installation of Fireplace

A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . 13

10 Troubleshooting

Chimney Assembly

A. Understanding Vent Problems. . . . . . . . . . . . . . . . . . 34

A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 17

B. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . . . . . . 18

C. Assemble the Chimney Sections. . . . . . . . . . . . . . . . 19

D. Install the Ceiling Firestops . . . . . . . . . . . . . . . . . . . . 19

E. Install the Attic Insulation Shield . . . . . . . . . . . . . . . . 20

F. Double-check the Chimney Assembly . . . . . . . . . . . . 21

G. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . . 21

B. Diagnostics and Problem Solving . . . . . . . . . . . . . . . 35

11 Maintenance and Servicing the Fireplace 37

A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . . 37

C. Firebox Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

D. Maintenance Task List . . . . . . . . . . . . . . . . . . . . . . . . 38

E. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Complete the Enclosure

12 Reference Materials

A. Chimney Termination . . . . . . . . . . . . . . . . . . . . . . . . . 22

B. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

C. Install the Termination Cap . . . . . . . . . . . . . . . . . . . . 24

A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 39

B. Fireplace Components. . . . . . . . . . . . . . . . . . . . . . . . 40

C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 41

D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

E. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Accessories

A. Gas Log/Lighter Provisions . . . . . . . . . . . . . . . . . . . . 26

Note: An arrow (¨) found in the text signiﬁes change in content.

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07

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Listing and Code Approvals

A. Appliance Certiﬁcation

WARNING

This ﬁreplace system has been tested and listed in accor-

dance with UL 127 standards by Underwriters Laboratories

Inc. for installation and operation in the United States.

Improper installation, adjustment, alteration, service

or maintenance can cause injury or property damage.

Refer to the owner’s information manual provided with

this ﬁreplace. For assistance or additional information

consult a qualiﬁed installer, service agency or your

dealer.

This ﬁreplace has been tested and listed for use with the

optional components speciﬁed in this manual. Glass doors

are required. Optional components may be purchased sep-

arately and installed at a later date. Installation of an outside

air kit will require signiﬁcant reconstruction and is best if in-

stalled at the time of ﬁreplace installation.

Heat & Glo is a registered trademark of Hearth & Home

Technologies Inc.

Not intended for use as a primary heat source.

This ﬁreplace is tested and approved as a decorative ﬁre-

place. It should not be factored as a primary heat source

in residential heating calculations.

WARNING

Fire Risk

•

Do not install or operate damaged ﬁreplace.

Do not modify ﬁreplace.

Installation other than as instructed by Hearth & Home

Technologies Inc. is strictly prohibited.

Do not operate the ﬁreplace without fully assembling

all components.

•

Do not overﬁre.

Do not install an unvented gas log set. This ﬁreplace

has not been tested for use with unvented gas log

sets.

•

Installation and/or use of any component part not

approved by Hearth & Home Technologies.

Hearth & Home Technologies disclaims any responsibility

for, and the warranty and agency listing will be voided by

the above actions.

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Getting Started

A. Design and Installation Considerations

CAUTION

WARNING

Check building codes prior to installation.

Asphyxiation Risk

•

Installation MUST comply with local, regional,

state and national codes and regulations.

Negative pressure can cause spillage of

combustion fumes and soot. Fire needs to draft

properly for safe operation.

•

Consult insurance carrier, local building inspector,

ﬁre ofﬁcials or authorities having jurisdiction about

restrictions, installation inspection and permits.

B. Negative Pressure

Negative pressure results from the imbalance of air avail-

able for the ﬁreplace to operate properly. Causes for this

imbalance include:

When planning a ﬁreplace installation, it is necessary to de-

termine the following information before installing:

•

Where the fireplace is to be installed. See Sections

3 and 4.

•

Exhaust fans (kitchen, bath, etc.).

Range hoods.

Combustion air requirements for furnaces, water heaters

and other combustion appliances.

Clothes dryers.

•

The vent system conﬁguration to be used. See Sections

5 and 6.

•

Gas supply piping. See Section 7.

Electrical wiring. See Section 7.

Framing and ﬁnishing details. See Sections 3, 6 and 8.

Whether optional accessories—devices such as a fan, wall

switch or remote control—are desired. See Section 12.

•

Location of return-air vents to furnace or air

conditioning.

•

Imbalances of the HVAC air handling system.

Upper level air leaks: recessed lighting, attic hatch

opening, duct leaks.

Draft is the pressure difference needed to vent ﬁreplaces

successfully. Considerations for successful draft include:

To minimize the effects of negative air pressure, the follow-

ing must be considered:

•

Preventing negative pressure

Location of ﬁreplace and chimney

•

Install the outside air kit. Install the intake on the side of

the house towards prevailing winds during the heating

season.

•

Ensure adequate outdoor air is supplied for combustion

appliances and exhaust equipment.

Ensure furnace and air conditioning return vents are not

located in the immediate vicinity of the ﬁreplace.

Avoid installing the ﬁreplace near doors, walkways or small

isolated spaces.

Recessed lighting should be a “sealed can” design; attic

hatches weather stripped or sealed; attic mounted duct

work and air handler joints and seams taped or sealed.

Basement installations should be avoided due to stack

effect. Stack effect creates negative pressure in lower

levels. Hearth & Home Technologies recommends the

use of direct vent ﬁreplaces in basements.

•

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Location of the ﬁreplace and chimney will affect performance.

As shown in Figure 2.1 the chimney should:

•

Be installed through the warm airspace enclosed by the

building envelope. This helps to produce more draft,

especially during lighting and die-down of the ﬁre.

Penetrate the highest part of the roof. This minimizes the

effects of wind turbulence.

•

Be located away from trees, adjacent structures, uneven

roof lines and other obstructions.

Offsets can restrict draft so their use should be minimized.

Consider the ﬁreplace location relative to ﬂoor and ceiling

and attic joists.

Recommended

Location

Marginal

Location

Not

Recommended

Location

Not

Recommended

Windward

Outside Air Intake

Leeward

Multi-level Roofs

Figure 2.1 Recommended Chimney Locations

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C. Typical Fireplace System

The Heat & Glo ﬁreplace system consists of the following:

•

Fireplace/integral grate/refractory/outside air system

Refractory

Chimney termination cap

Chimney system

Hearth extension

Glass Doors

Optional components include:

Chimney air kit

•

Additional lateral

Termination cap

Storm Collar

support for chimney

above roof (or enclosed

in chase) if needed

Non-combustible

roof flashing maintains

minimum clearance

around chimney

Chimney penetrates roof

preferably without affecting

roof rafters

Support straps

on rafter supports

chimney (not shown)

Offset/Return (with hanger straps)

Attic insulation shield (not shown) must

be used here to keep insulation away

from chimney if attic is insulated

Ceiling firestop

on floor of attic

Chimney system

Framing headed off

in ceiling joists

Combustible

framing/header

on top of

Enclosed space above

and around fireplace

V-shaped

standoffs

(spacers)

Mantel and surround

Decorative facing

and trim

Hearth extension

Outside

combustion air

Factory-built fireplace

Protective metal

hearth strip(s)

Figure 2.2 Typical Fireplace System

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D. Tools and Supplies Needed

E. Inspect Fireplace and Components

Before beginning the installation be sure the following tools

and building supplies are available:

WARNING

Fire Risk

Reciprocating saw

Pliers

Framing material

High temp caulking material

Gloves

Explosion Risk

Inspect fireplace and components for

damage. Damaged parts may impair safe

operation.

Hammer

Phillips screwdriver

Framing square

•

Do NOT install damaged components.

Do NOT install incomplete components.

Do NOT install substitute components

Flat blade screwdriver Electric drill and bits

Plumb line

Level

Safety glasses

Tape measure

Report damaged parts to dealer.

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

•

Carefully remove the ﬁreplace and components from the

packaging.

The vent system components and doors are shipped in

separate packages.

•

Report to your dealer any parts damaged in shipment.

Read all the instructions before starting the installation.

Follow these instructions carefully during the

installation to ensure maximum safety and beneﬁt.

CAUTION

•

Keep ﬁreplace dry.

Mold or rust may cause odors.

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Framing and Clearances

WARNING

Note:

•

Illustrations and photos reﬂect typical installations

Fire Risk

and are FOR DESIGN PURPOSES ONLY.

Illustrations/diagrams are not drawn to scale.

Actual installation/appearance may vary due to

individual design preference.

Hearth & Home Technologies reserves the right to

alter its products.

Provide adequate clearances.

•

Around air openings

To combustibles

For service access.

•

Locate ﬁreplace away from trafﬁc areas.

Locating the ﬁreplace in a basement, near frequently opened

doors, central heat outlets or returns, or other locations of

considerable air movement can affect the performance and

cause intermittent smoke spillage from the front of the ﬁre-

place. Consideration should be given to these factors before

deciding on a location. See Sections 2 and 10.

A. Selecting Fireplace Location

Several options are available to you when choosing a loca-

tion for your ﬁreplace. This ﬁreplace may be used as a room

divider, installed along a wall, across a corner or used in an

exterior chase. See Figure 3.1.

12 in. (305 mm)

from opening of

fireplace

62 in.

(1575 mm)

72 in.

(1829 mm)

16 in.

(406 mm)

Note:

1/2 in. min. distance from

fireplace to combustible

materials.

16 in.

(406 mm)

56 in.

40-1/2 in.

In addition to these

framing dimensions,

also reference the

following sections:

• Clearances (Section

3.B.)

Note:

(1422 mm)

(1029 mm)

26 in.

6 in.

(152 mm)

(660 mm)

to front of

fireplace

opening

HEARTH

EXTENSION

(shaded)

HEARTH

EXTENSION

(shaded)

• Mantel Projections

(Section 8.C)

• Fireplace Dimensions

(Section 12.A.)

64 in.

(1626 mm)

64 in.

(1626 mm)

BAY-40

PIER-40

Figure 3.1 Fireplace Locations

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B. Clearances

WARNING

Fire Risk

•

Comply with all minimum clearances to combustibles as speciﬁed.

Framing or ﬁnishing material used on the front of, or in front of, the

appliance closer than the minimums listed, must be constructed entirely

of noncombustible materials (i.e., steel studs, concrete board, etc.).

Failure to comply may cause ﬁre.

Storm Collar

(roof)

Roof Flashing

2 in. (51 mm) min.

2 in. min.

(51 mm)

Attic

Insulation

Shield

(attic)

Ceiling Firestop

(ceiling)

2 in. (51 mm) min.

Ceiling Firestop

2 in. (51 mm) min.

Offset/Return with

hanger straps

(ceiling)

2 in. (51 mm) min.

Must have 2 in. (51 mm)

minimum clearance

to header

0 in. to level

of standoffs

1/2

in. [13 mm] to back

of appliance

0 in.

to floor

1/2 in. (13 mm) to

side of appliance

Figure 3.2 Clearances to Combustible Materials

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C. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum distance from the ﬁreplace opening as per Figure 3.3.

12 in. (305 mm)

62 in.

(1575 mm)

from opening of

fireplace

72 in.

(1829 mm)

16 in.

(406 mm)

Note:

1/2 in. min. distance from

fireplace to combustible

materials.

16 in.

(406 mm)

56 in.

40-1/2 in.

(1029 mm)

In addition to these

framing dimensions,

also reference the

following sections:

• Clearances (Section

3.B.)

(1422 mm)

26 in.

6 in.

(152 mm)

(660 mm)

to front of

fireplace

opening

HEARTH

EXTENSION

(shaded)

EXTENSION

(shaded)

• Mantel Projections

(Section 8.C)

• Fireplace Dimensions

(Section 12.A.)

64 in.

(1626 mm)

64 in.

(1626 mm)

BAY-40

PIER-40

Figure 3.3 Sidewalls and Surrounds

D. Frame the Fireplace

Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the ﬁreplace, assuming combustible materials are used. All re-

quired clearances to combustibles around the ﬁreplace must be adhered to. See Figure 3.2. Any framing across the top of

the ﬁreplace must be above the level of the top standoffs.

2 in. (51 mm) minimum air space

clearance to enclosure

Mantel

12 in. max.

(305 mm)

12 in. max.

(305 mm)

47-1/8 in. (1197 mm)

Header Height

47-1/8 in. (1197 mm)

Header Height

PIER-40

BAY-40

Figure 3.4 Framing the Fireplace

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Gas line holes and other openings should be caulked with

high temperature caulk or stuffed with unfaced ﬁberglass in-

sulation. If the ﬁreplace is being installed on a cement slab,

we recommend that in cold climates, a sheet of plywood or

other raised platform be placed underneath to prevent con-

ducting cold up into the room.

E. Construct the Chase

Achase is a vertical boxlike structure built to enclose the ﬁre-

place and/or its vent system. Vertical chimneys that run on

the outside of a building must be installed inside a chase.

Construction of the chase may vary with the type of build-

ing. These instructions are not substitutes for the require-

ments of local building codes. Local building codes MUST

be checked.

Three examples of chase applications are shown in Fig-

ure 3.6.

Chases should be constructed in the manner of all outside

walls of the home to prevent cold air drafting problems. The

chase should not break the outside building envelope in any

manner. All outer walls need to be insulated.

1. Fireplace and chimney enclosed in an exterior chase.

2. Chimney offset through exterior wall and enclosed in

chase.

3. Chase constructed on roof.

Building codes require false ceiling and ceiling ﬁrestops at

each ﬂoor of the chase or every 10 ft (3.05 m) of clear space

to control spread of ﬁre.

Walls, ceiling, base plate and cantilever ﬂoor at the ﬁrst level

of the chase should be insulated. See Figure 3.5. Vapor and

air inﬁltration barriers should be installed in the chase as per

regional codes for the rest of the home. Additionally, Hearth

& Home Technologies recommends that the inside surfac-

es be sheet rocked and taped (or the use of an equivalent

method) for maximum air tightness.

Round Termination Cap

Metal Chase Top

Figure 3.6 Chase Constructions

Ceiling

Firestop

F. Chimney Requirements

When planning your ﬁreplace location, the chimney con-

struction and necessary clearances must be considered.

The ﬁreplace system and chimney components have been

tested to provide ﬂexibility in construction. Vertical distances

are measured from the base of the ﬁreplace as shown in

Figure 5.2.

False Ceiling

• Minimum overall straight height

• Minimum height with offset/return

• Maximum height

(4.27 m)

(5.03 m)

16.5 ft

90 ft (27.43 m)

20 ft (6.1 m)

• Maximum chimney length between an offset

and return

Figure 3.5 Chase Assembly

• Maximum distance between chimney

stabilizers

35 ft (10.67 m)

• Double offset/return minimum height

20 ft

6 ft

(6.1 m)

• Maximum unsupported chimney length

between the offset and return

(1.83 m)

• Maximum unsupported chimney height above

the ﬁreplace

35 ft (10.67 m)

6 ft (1.83 m)

• Maximum unsupported chimney above roof

Note: A maximum of two pairs of offsets and returns may

be used.

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Installation of Fireplace

WARNING

CAUTION

Fire Risk

Asphyxiation Risk

Do not draw outside combustion air from:

Sharp Edges

•

Wear protective gloves and safety glasses

during installation.

•

Wall, ﬂoor or ceiling cavity.

Enclosed space such as an attic or

garage.

•

Close proximity to exhaust vents or

chimneys.

Fumes or odor may result.

A. Install the Outside Air Kit

This ﬁreplace will operate correctly only if adequate ventila-

tion is provided to allow proper draft to the ﬁreplace system.

See Section 2.

CAUTION

Risk of Smoke Spillage

The outside air kit is supplied with this ﬁreplace. Using an

outside air kit is highly recommended to minimize the effects

of negative pressure within the structure. We recommend

you utilize the shortest duct run to optimize the performance

of the outside air kit. Cold air ﬂow can be minimized by put-

ting a small dip in the duct creating a cold air trap. This trap

can also help prevent heat build-up and exhausting out the

intake due to the stack effect. The outside air kit inlet should

be positioned in a manner that will not allow snow, leaves,

etc. to block the inlet. In some installations the air duct

may need to be run vertically. In such an installation, a 3 ft

(.914 m) height difference must be maintained from the top

of the uppermost chimney section to the outside combustion

air inlet. See Figure 4.2.

Outside air inlet must be located to prevent blockage

from:

• Leaves

• Snow/ice

• Other debris

Blockage may cause combustion air starvation.

The outside air kit is installed on the right side (PIER-40)

or open end (BAY-40) of the ﬁreplace. See Figure 4.4 for

handle location/operation.

Remove the cover plate from the side (PIER-40) or bottom

(BAY-40) of the ﬁreplace assembly where the air kit is to be

installed.

See Figure 4.3 for proper placement of outside air inlet.

Flexible Duct

(not supplied)

Outside Air

Plate

Assembly

Outside Air

Shield

2 Wire Ties

Figure 4.1 Outside Air Installation

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LIFT TO

OPEN

Attic insulation shield

must be used to keep

insulation away from

chimney.

3 ft min. from top of

uppermost chimney

section to air inlet.

BAY-40

Ceiling firestop

on floor of attic.

PULL TO

OPEN

PIER-40

Figure 4.4 Locating the Outside Air Control

Figure 4.2 Outside Air Inlet Locations

Garage or

combustible

liquids storage

Outlet blocked by

snow, leaves, etc.

Attic space

Outlet placed

higher than 3 ft

below the

termination cap

YES

Clear area

Factory-built

fireplace

outside

house or in

ventilated

crawl space

Use only duct materials specified

by manufacturer (preferably with

short run or mainly straight duct,

except small dip for cold air trap

which will help prevent flow of cold air).

Figure 4.3 Outside Combustion Air Placement

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B. Secure the Fireplace

• Position the Fireplace

This ﬁreplace may be placed on either a combustible or

noncombustible continuous ﬂat surface. Follow the in-

structions for framing in Section 3.D. Slide the ﬁreplace

into position. Be sure to provide the minimum air clear-

ance at the sides and back of the ﬁreplace assembly.

See Section 3.B.

WARNING

Fire Risk!

•

Prevent contact with sagging, loose

insulation.

•

Do NOT install against vapor barriers or

exposed insulation.

1 in. (25 mm)

overlap

• Place the Protective Metal Hearth Strips

Metal strips 2 in. (51 mm) under the edges

of the fireplace and must extend beyond the

front and side openings by 2 in. (51 mm)

WARNING

Figure 4.5 Position the Protective Metal Hearth Strips

Fire Risk!

•

Metal hearth strips MUST be installed.

Top piece must overlap

bottom piece

Sparks or embers may ignite ﬂooring.

Included with your ﬁreplace you will ﬁnd two metal

hearth strips measuring approximately 26 in. x 4 in.

(660 mm x 102 mm). These strips are used to provide

added protection where the ﬁreplace and the hearth ex-

tension meet.

Raised Platform

2 in.

(51 mm)

1 in. (25 mm) min.

overlap

Floor

Slide each metal strip 2 in. (51 mm) under the front

edge of the ﬁreplace. The individual pieces must over-

lap each other by 1 in. (25 mm) minimum in the middle

of the ﬁreplace to provide continuous coverage of the

ﬂoor. See Figure 4.5. These metal strips should extend

from the front and sides of the ﬁreplace opening by 2 in.

(51 mm).

2 in.

(51 mm)

Figure 4.6 Protect the Front of an Elevated Platform

Note: When elevating the ﬁreplace above the hearth exten-

sion the front of the elevated platform must be protected with

a protective metal hearth strip as shown in Figure 4.6.

• Level the Fireplace

Level the ﬁreplace side-to-side and front-to-back. Shim

with noncombustible material, such as sheet metal, as

necessary. Secure the ﬁreplace (using the nailing ﬂang-

es located on either side of the ﬁreplace) to the vertical

framing.

Important: To ensure proper ﬁt of the glass doors, check

the ﬁreplace opening for square. Measure diagonal dis-

tances of the opening to make sure they are equal. If they

are not, continue to shim the ﬁreplace until those diagonals

are equal.

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Chimney Assembly

Termination Cap

Chimney must extend

beyond combustible

roof structure

Additional

support for

tall chimneys

Maintain minimum

height of chimney

above roof

Storm Collar

Install roof flashing

according to minimum

requirements

Maintain minimum

clearances to

combustibles as

specified

Offsets/returns

may not exceed

30° from vertical

Support straps for offsets/

returns must be secured

to adequate framing

Lock chimney

sections together

firmly to resist

movement

Ceiling firestops

are required where

chimney passes

through ceiling or

floor

Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation

NOTE:

•

Chimney performance may vary.

Trees, buildings, roof lines and wind conditions affect

performance.

•

Chimney height may need adjustment if smoking or

overdraft occurs.

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A. Chimney Requirements

Vertical distances are measured from the base of the ﬁre-

place as shown in Figure 5.2.

To determine the chimney components needed to complete

your particular installation, follow the steps below:

•

Determine the total vertical height of the fireplace

installation. This dimension is measured from the base of

the ﬁreplace assembly to the point where the smoke exits

the termination cap.

• Minimum overall straight height

• Minimum height with offset/return

• Maximum height

(4.27 m)

(5.03 m)

16.5 ft

90 ft (27.43 m)

20 ft (6.1 m)

•

Subtract the effective height of the ﬁreplace assembly from

the overall height of the ﬁreplace installation (measured

from the base of the fireplace to the bottom of the

termination cap).

• Maximum chimney length between an offset

and return

• Maximum distance between chimney

stabilizers

35 ft (10.67 m)

•

Refer to Table 5.1 to determine what components must

be selected to complete the ﬁreplace installation.

Determine the number of ceiling ﬁrestops, stabilizers,

roof flashing, etc. required to complete the fireplace

installation.

• Double offset/return minimum height

20 ft

6 ft

(6.1 m)

• Maximum unsupported chimney length

between the offset and return

(1.83 m)

• Maximum unsupported chimney height above

the ﬁreplace

35 ft (10.67 m)

6 ft (1.83 m)

• Maximum unsupported chimney above roof

6 ft (1.83 m) max.

unsupported chimney

above roof

Note: A maximum of two pairs of offsets and returns may

be used.

WARNING

6 ft (1.8 m) max.

unsupported

run

Fire Risk

20 ft (6.10 m) max.

pipe between an

offset & return

•

Must maintain 2 in. (51 mm) air clearance

to insulation and other combustible

materials.

35 ft (10.7 m)

max. straight

Ceiling Firestop

unsupported

chimney height

Table 5.1

HEIGHT OF CHIMNEY COMPONENTS

Chimney Stabilizer

in.

13.25 ft (4.04 m) min. height/single offset-return

20 ft. (6.10 m) min. height/double offset-return

44 in.

(1118 mm)

Effective

Height

90 ft (27.4 m) max. height

SL11

4-3/4

121

Ceiling Firestops

FS538

FS540

Offsets/Returns

Figure 5.2 Chimney Requirements

SL1130

457

Roof Flashing

RF570

RF571

Chimney Sections*

SL1106

4-3/4

10-3/4

16-3/4

34-3/4

46-3/4

121

273

425

883

1187

CAUTION

SL1112

SL1118

•

Do NOT connect this fireplace to a chimney flue

servicing another appliance.

Do NOT connect to any air distribution duct or

system.

SL1136

SL1148

* Dimensions reﬂect effective height.

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B. Using Offsets/Returns

To bypass any overhead obstructions, the chimney may be

offset using an offset/return.

•

Measure how far the chimney needs to be shifted to enable

it to avoid the overhead obstacle. See Figure 5.3. Use

dimension “A” to determine chimney section required to

achieve the needed shift.

An offset and return may be attached together or a chimney

section(s) may be used between an offset and return.

•

After determining the offset dimension, refer to Table 5.2

and ﬁnd the “A” dimension closest to but not less than the

distance of shift needed for your installation.

The “B” dimension that coincides with the “A” dimension

represents the required vertical clearance that is needed

to complete the offset and return.

Read across the chart and ﬁnd the number of chimney

sections required and the model number of those particular

chimney parts.

Whenever the chimney penetrates a ﬂoor/ceiling, a ceiling

ﬁrestop must be installed.

The effective height of the ﬁreplace assembly is measured

from the base of the ﬁreplace to the top of the starter collar.

See Dimensions in Section 12.

Perform the following steps to determine the correct chim-

ney component combination for your particular installation:

WARNING

Fire Risk

•

Draft will be restricted if offset/returns

greater than 30° are used.

Table 5.2

in.

454

SL1106 SL1112 SL1118 SL1136 SL1148

4 7/8

124

184

248

260

324

337

400

460

476

552

565

629

705

718

781

857

933

1010

1045

1162

1222

1314

17 7/8

7 1/4

559

9 3/4

26 1/8

27 1/4

31 3/8

32 3/8

36 5/8

40 3/4

41 3/4

664

10 1/4

12 3/4

13 1/4

15 3/4

18 1/8

18 3/4

21 3/4

22 1/4

24 3/4

27 3/4

28 1/4

30 3/4

33 3/4

36 3/4

39 3/4

41 1/8

45 3/4

48 1/8

51 3/4

692

797

822

930

1-1/4 in. (32 mm)

OVERLAP

1035

1060

1194

1219

1324

1457

1483

1588

1721

1854

1984

2092

2248

2356

2511

Figure 5.3 Chimney Offset/Return

Example: Your “A” dimension from Figure

5.3 is 14 1/2 in. (368 mm). Using Table

5.2 the dimension closest to, but not less

than 14 1/2 in. (368 mm) is 15 3/4 in.

(400 mm) using a 30° offset/return. It is

then determined from the table that you

would need 36 5/8 in. (930 mm) (Dimen-

sion “B”) between the offset and return.

The chimney components that best ﬁt your

application are two SL1112s.

4 8

52 1/8

57 3/8

58 3/8

62 1/2

67 3/4

78 1/8

82 3/8

88 1/2

92 3/4

98 7/8

Proper assembly of air cooled chimney parts results in an overlap of chimney joints

of 1-1/4 in. (32 mm). Effective length is built into this table.

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C. Assemble the Chimney Sections

Note: The ceiling ﬁrestop MUST be nailed to the bottom

of the ceiling joists EXCEPT when the space above is

uninsulated and the attic insulation shield is not being used

(see Figure 5.5). When the attic insulation shield is used

the ceiling ﬁrestop may be above or below the joist of an

insulated ceiling.

Attach either a straight chimney section or an offset to the

top of the ﬁreplace (depending on your installation require-

ment). Chimney sections are locked together by pushing

downward until the top section meets the stop bead on the

lower section.

The inner ﬂue is placed to the inside of the ﬂue section below

it. The outer casing is placed outside the outer casing of the

chimney section below it. See Figure 5.4.

ROOM ABOVE (non-insulated ceiling)

Ceilng firestop from

bottom

ATTIC ABOVE (insulated ceiling)

Ceiling firestop from

top

When attic insulation

shield not used

Figure 5.4 Assembling Chimney Sections

Note: Inner ﬂue and outer liner sections cannot be disas-

sembled once locked together. Plan ahead to ensure the

proper installation height is achieved with the selected

chimney components.

Note: Use same dimensional lumber for framing

ceiling firestop and joists.

WARNING

Fire Risk

Catalog #

FS538

in.

432

in.

432

660

FS540

Do NOT install substitute or damaged

chimney components.

•

MUST use chimney system described in

this manual.

Figure 5.5 Installing the Ceiling Firestop

•

NO OTHER chimney components may

be used.

Substitute or damaged chimney components

may impair safe operation.

Note: You must provide support for the pipe during con-

struction and check to be sure inadvertent loading has not

dislodged the chimney section from the ﬁreplace or at any

chimney joint.

D. Install the Ceiling Firestops

•

Mark and cut an opening in the ceiling for the ceiling

ﬁrestop being used. See Figure 5.5.

Frame the opening with the same size lumber used in the

ceiling joists.

CAUTION

•

Ceiling ﬁrestops must be used at ceiling/ﬂoor.

Chase construction requires ceiling ﬁrestops at each

ﬂoor or every 10 ft (3.05 m) of clear space.

Use same dimensional lumber as joists.

Install the ceiling ﬁrestop.

•

Ceiling ﬁrestop slows spread of ﬁre and reduces cold air

inﬁltration.

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E. Install the Attic Insulation Shield

Tabs bent in to

rest against pipe

Pipe

WARNING

Attic Insulation Shield

Fire Risk

•

DO NOT pack insulation or other

17 in. (432 mm)

diameter

combustibles: between ceiling ﬁrestops;

between chimney and attic insulation

shield.

6 Tabs bent

in 90°

Ceiling Firestop

•

ALWAYS maintain speciﬁed clearances

around chimney and ceiling firestop

systems.

Pipe

Insulation

Install ceiling ﬁrestops as speciﬁed.

13 in.

(330 mm)

Failure to keep insulation or other material

away from chimney pipe may cause ﬁre.

Figure 5.7 Install Attic Insulation Shield Above the Ceiling

An insulation shield must be installed when there is a pos-

sibility of insulation coming into contact with the factory built

chimney system. Installation of a ceiling ﬁrestop is required

(see Figures 5.7 and 5.8).

Tabs bent in to

rest against pipe

•

Roll the shield (around the chimney if already installed)

until you have a 3 in. (76 mm) overlap and the three holes

on each side match up (large holes on top).

Insert three screws into the matching holes to form a

tube.

Bend three tabs on the bottom of the tube inward to 90°

to maintain chimney clearance. See Figure 5.6.

Rest the insulation shield on the ceiling ﬁrestop below.

Bend the three short tabs at the top of the shield inward

to 90° to maintain the 2 in. (51 mm) clearance from the

chimney.

Pipe

Attic Insulation Shield

17 in. (432 mm)

diameter

•

6 Tabs bent

in 90°

Insulation

•

13 in.

(330 mm)

Ceiling Firestop

Pipe

•

Bend the remaining top tabs to just meet the pipe.

Figure 5.8 Install Attic Insulation Shield Below the Ceiling

Bend remaining tabs

to rest against pipe to

prevent insulation

If you wish to make a custom shield or barrier, follow these

guidelines:

Bend inward

from falling in.

90°

•

Metal is preferred, although any material stiff enough to

hold up against the insulation can be used.

The shield or barrier must be tall enough to extend above

the insulation and prevent blown-in insulation from spilling

into the cavity.

Insert three

screws

•

Maintain speciﬁed cleaances around chimney.

Check instructions and local codes for further details.

3 in. (76 mm)

overlap

Figure 5.6 Prepare Attic Insulation Shield

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F. Double-check the Chimney Assembly

Continue assembling the chimney sections up through the

ceiling ﬁrestops as needed. While doing so, be aware of the

height and unsupported chimney length limitations given un-

der Section 5.A. Chimney Requirements.

Check each section by pulling up slightly from the top to en-

sure proper engagement before installing the succeeding

sections. If they have been connected correctly, they will not

disengage when tested.

Ceiling

Firestop

Straps

Joint

Band

(Optional)

G. Secure the Chimney

Optional

When offsets and returns are joined to straight pipe sections,

they must be locked into position with the screws provided*

(outer only), using the predrilled holes. To prevent gravity

from pulling the chimney sections apart, the returns and the

chimney stabilizers have hanger straps for securing these

parts to joists or rafters. See Figure 5.9.

Additional

Support

Figure 5.9 Secure the Chimney

or equivalent #6 or #8 sheet metal screw no longer than

3/4 in. (19 mm).

WARNING

Fire Risk

•

Secure offsets with screws (not to exceed

3/4 in./19 mm in length).

•

Secure returns with strapping.

Straight chimney sections may be secured with screws

(not to exceed 3/4 in./19 mm in length) at the joints.

Keep chimney sections from separating or twisting.

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Complete the Enclosure

A. Chimney Termination

Chimney Termination Requirements (See Figures 6.1 and 6.2)

•

Must have a cap approved and listed for this ﬁreplace system

Must not be located where it will become plugged by snow or other material

Must terminate at least 3 ft (914 mm) above the roof and at least 2 ft (610 mm) above any portion of the roof within 10 ft

(3.05 m)

•

Must be located away from trees or other structures

Slanted Roofs

Chimney must extend 2 ft (.6 m)

above any portion of the roof

within 10 ft (3 m) of the chimney

above the roof

Chimney must

extend 3 ft (.9 m)

Flat Roofs

Chimney must extend 2 ft (.6 m)

above any portion of the roof

within 10 ft (3 m) of the chimney

Chimney must

extend 3 ft (.9 m)

above the roof

Figure 6.1 Termination Requirements

Gas, Wood or Fuel

Termination Caps Same Height

Oil Termination

8 ft

(2.44 m)

Gas, Wood or Fuel

Oil Termination

(min. for B-Vent)

20 in.

18 in.

8 ft

(2.44 m)

(457 mm)

(508 mm)

(min. for direct vent)

(min. for B-Vent)

20 in.

20 in. min. *

(508 mm)

Wood

Perpendicular

Wall

(508 mm)

(min. for direct vent)

Gas

Termination

Perpendicular

Wall

Termination Caps Staggered Height

* If using decorative cap cover(s), this distance may

need to be increased. Refer to the installation instruc-

tions supplied with the decorative cap cover.

Gas Termination Wood or Fuel Oil Termination

6 in. (152 mm) min.

20 in. (508 mm) min.

Figure 6.2 Multiple Chimneys

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Mark the Exit Point of the Roof

Locate the point where the chimney will exit the roof by

plumbing down to the center of the chimney. Drive a nail

up through the roof to mark the center. See Figure 6.3.

¨Cut Out the Hole in the Roof

Measure to either side of the nail and mark the 17 in.

x 17 in. (432 mm x 432 mm) opening required. This is

measured on the horizontal; actual length may be larger

depending on the pitch of the roof. Cut out and frame the

opening. See Chapter 25 of the Uniform Building Code

for roof framing details.

WARNING

Fire Risk

•

Must maintain 2 in. (51 mm) air clearance

to insulation and other combustible

materials.

Assemble the Chimney Sections Through the

Roof

Continue to add chimney sections through the roof open-

ing, maintaining at least a 2 in. (51 mm) air space to com-

bustible materials.

Install the Roof Flashing

If a roof ﬂashing is to be used, install the roof ﬂashing

appropriate to the roof pitch and install a round termination

cap and storm collar following the instructions shipped with

the cap.

Figure 6.3 Ceiling/Attic Construction

Install the Chimney Air Kit (required in Canada):

When installing the chimney air kit, follow the instructions

provided with this accessory.

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B. Chase Top

C. Install the Termination Cap

A metal chase top is required to seal the top of the chase

around the chimney pipe. The top should include a turn-

down and drip edge to prevent water from seeping into the

chase. Provide a 1/8 in. (3 mm) gap around the ﬂue pipe

and slope the top downward away from the penetration. See

Figure 6.4.

Note: To protect against the effect of corrosion on those

parts exposed to the weather, the termination cap can be

painted with a rust-resistant paint.

WARNING

•

All seams must be caulked to prevent leaks.

A chase installation must use a chase top. Chase tops

are available from your Heat & Glo dealer or may be ﬁeld

constructed.

Fire Risk

•

The minimum overlap of cap to pipe

MUST be met or chimney may separate

from cap.

•

Attach the chase top to the top of the chase.

Separation allows sparks, heat and embers

to escape.

Termination Cap

•

Install the chimney sections up through the chase

enclosure. When using a TR11 Round Termination Cap,

the uppermost top section of pipe must extend 6 in.

(152 mm) above the top of the ﬂashing collar to allow

installation of the storm collar and termination cap. See

Figure 6.5.

2 in. (51 mm) Collar

on Chase Top

Caulk

Storm Collar

Slope Downward

Turn-down

Drip Edge

Minimum 1-1/2 in. (38 mm) overlap of cap over pipe

Storm Collar

2 in. (51 mm) min.

Chase

(Chimney)

6 in. (152mm) min.

Flashing Collar

2 in. (51 mm) min. collar

.018 (26 ga) min.

Galvanized

Chase Top

Figure 6.4 Chase Top Construction

Figure 6.5 Installing a TR11 Round Termination Cap

•

For installations utilizing a TR11T Round Telescoping

Termination Cap, the uppermost chimney section must be

below the top of the chase top, but not more than 14-1/2 in.

(368 mm) below the top of the chase top. Minimum overlap

of chimney and termination cap must be 1-1/2 in. (38 mm).

See Figure 6.6.

Storm Collar

Flashing Collar

2 in. (51 mm) min.

14-1/2 in. (368mm) max.

Top of Pipe

1-1/2 in. (38 mm) min.

overlap

Figure 6.6 Installing a TR11T Round Telescoping Termination Cap

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•

For installations utilizing an ST1175 Square Termination

Cap the last chimney section must not be more than

4-1/2 in. (114 mm) below the chase top. See Figure 6.7.

•

For chase installations you can use a TR11 Round

Termination Cap, a TR11T Round Telescoping Termination

Cap, an ST1175 Square Termination Cap, or a TCT1175

Terra Cotta Termination Cap.

•

For installations utilizing a European Copper Series

Termination Cap, See Figure 6.9.

Flashing Collar

Install termination caps following instructions provided

with them.

Cap Standoff

2 in. (51 mm) min.

4-1/2 in.

(114 mm)

max.

1-1/2 in.

(38 mm) min.

overlap

Top of Pipe

Cap Base

Figure 6.7 Installing an ST1175 Square Termination Cap

(cap inner flue)

•

For installations utilizing an TCT1175 Terra Cotta Cap the

last chimney section must be between 7 in. (178 mm) below

the chase top and 2 in. (51 mm) above. See Figure 6.8.

bracket (8)

screw (8)*

The last section of pipe

must stop between the

distances given below.

chimney top

2 - 6 in.

(51-152 mm)

chase

top

1-1/2 in. (38 mm)

min. overlap

2 in. (51 mm)

(metal or masonry)

SL pipe

inner flue

typical

2 in. (51 mm) above top

of the chase.

{

7 in. (178 mm) below top

Figure 6.9 Installing a European Copper Series Termination Cap

(CT3-King shown)

of the chase.

Top of Pipe

Figure 6.8 Installing a TCT1175 Terra Cotta Cap

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Accessories

A. Gas Log/Lighter Provisions

A certiﬁed gas log lighter or decorative gas log set can be

installed in this ﬁreplace.

WARNING

Asphyxiation Risk

•

Maximum input is 100,000 BTU/hr.

•

Damper must be locked open when gas logs

installed.

Decorative gas appliance must be certiﬁed to ANSI Z21.60

“Standard for Decorative Gas Appliances for Installation

in Vented Fireplaces”.

Gas ﬁre generates fumes.

•

Must be installed in accordance with the National Fuel

Gas Code, ANSI Z223.1.

WARNING

•

A log set must incorporate a gas shutoff.

Log set requires the damper to be locked fully open.

Fire Risk

•

For use with solid wood fuel or decorative

gas appliance only.

DO NOT install unvented gas logs.

Knockouts are provided on both sides of the ﬁreplace and in

refractories for 1/2 in. (13 mm) iron pipe.

•

We recommend you seal refractory around pipe with

ﬁreplace mortar or high temperature, noncombustible

sealant.

WARNING

Fire Risk

•

Repack insulation from the knockout around the pipe.

Maintain 1-1/2 in. (38 mm) air space around the pipe for

4 in. (102 mm) beyond the ﬁreplace.

Explosion Risk

Inspect appliance and components for

damage. Damaged parts may impair safe

operation.

•

See Figure 7.1.

Outer Shell

of Fireplace

•

Do NOT install damaged components.

Do NOT install incomplete components.

Do NOT install substitute components

Firebox

Maintain air clearance

to combustibles.

Report damaged parts to dealer.

Refractory

Combustible

Materials

Seal with

fireplace mortar

or high temp

noncombustible

sealant

1-1/2 in.

(38 mm)

air space

Gas Line

Combustible materials

may be located at zero

clearance to gas line

beyond 4 in. (102 mm)

from fireplace side.

Repack

Insulation

Knockout

4 in.

(102 mm)

Figure 7.1 Gas Line Installation

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Finishing

A. Hearth Extension

High temperature

(300°F min.) continuous,

non-combustible sealant

A hearth extension must be installed with all ﬁreplaces to

protect the combustible ﬂoor in front of the ﬁreplace from

both radiant heat and sparks. See Figures 8.1-8.3.

HX3 or HX4

Hearth Ext

or equivalent

insulation

Tile, stone or other

non-combustible material

Protective

Metal Hearth

Strip

(see Table below)

WARNING

2 in. (51 mm)

required

Fire Risk

Floor constructed of wood or

other combustible material

•

Metal hearth strips MUST be installed.

Figure 8.1 Hearth Extension Construction

Sparks or embers may ignite ﬂooring.

This ﬁreplace has been tested and approved for use with a

hearth extension insulated to a minimum R value of 1.03.

To substitute materials for the factory-available hearth ex-

tensions, see Figure 8.3 and calculate insulation alterna-

tives as per Table 8.1 and the following formulas:

•

Thermal conductivity per inch thickness = k

k = (BTU)(inch) / (foot²)(hour)(°F)

Required thickness = Rk

•

Thermal resistance per inch thickness = r

r = (foot²)(hour)(°F) / (BTU)(inch)

Required thickness = R / rB.

Table 8.1

Hearth Extension Insulation Alternatives-Total minimum R Value must equal 1.03

Minimum

k per inch

thick

r per inch

thick

thickness

required

Material

Hearth & Home HX3, HX4 (Micore 300™)

USG Micore 160™

0.49

0.39

1.92

5.0

2.06

2.54

0.52

0.20

0.08

2.18

1/2 in.

USG Durock™ Cement Board

Cement Mortor

2 in.

5-1/8 in.

12-1/4 in.

1/2 in.

Common Brick

5.0

Ceramic Tile

12.50

0.46

Armstrong™ Privacy Guard Plus

Marble

14.3-20.0

0.07-0.05 14-5/8 in. - 20-3/8 in.

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B. Finishing Material

•

Combustible Material

Material which is made of or surfaced with wood,

compressed paper, plant ﬁbers, plastics, or any material

capable of igniting and burning, whether ﬂame proofed or

not, plastered or not plastered.

•

Non-Combustible Material

Material which will not ignite and burn. Such materials are

those consisting entirely of steel, iron, brick, tile, concrete,

slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a

Vertical Tube Furnace at 750° C, shall be considered

non-combustible materials.

1 in. (25 mm)

overlap

•

Non-Combustible Sealant Material

Metal strips 2 in. (51 mm) under the edges

of the fireplace and must extend beyond the

front and side openings by 2 in. (51 mm)

Sealants which will not ignite and burn: Rutland, Inc.

Fireplace Mortar #63, Rutland 72R, Nuflex 302, GE

RTV106, GE RTV116.

After completing the framing and applying the facing material

(drywall) over the framing, a bead of non-combustible seal-

ant must be used to close off any gaps at the top and sides

between the ﬁreplace and facing to prevent cold air leaks.

Large gaps can be bridged with ﬁberglass rope gasket.

Figure 8.2 Positioning the Protective Metal Hearth Strips

WARNING

Only non-combustible materials may be used to cover the

metal ﬁreplace front.

Fire Risk

•

Hearth extensions must be installed

exactly as speciﬁed.

High temperatures or hot embers may ignite

concealed combustibles.

WARNING

Fire Risk

•

Maintain clearances.

Use only non-combustible material below

standoffs, material such as cement board is

acceptable.

•

Framing or ﬁnishing material used on the front of, or

in front of, the appliance closer than the minimums

listed, must be constructed entirely of noncombustible

materials (i.e., steel studs, concrete board, etc.).

CAT. #

HX3

1321

406

203

Figure 8.3 Hearth Extension Dimensions

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C. Mantel

12 in. (305 mm)

max.

A combustible mantel may be positioned no lower than

12 in. (305 mm) above the top of the ﬁreplace opening. The

combustible mantel may have a maximum depth of 12 in.

(305 mm). Combustible trim pieces that project no more

than 1-1/2 in.(38 mm) from the face of the ﬁreplace can

be placed no closer than 6 in. (152 mm) from the top of the

ﬁreplace opening. See Figure 8.4. Combustible trim must

not cover the metal surfaces of the ﬁreplace. This mantel

clearance is in accordance with Section 7-3.3.3 of ANSI/

NFPA211.

1-1/2 in. (38 mm) max.

Header

Mantel

Standoff

12 in. (305 mm)

min.

Top of

Fireplace

Opening

6 in. (152 mm) min.

Figure 8.4 Mantel Speciﬁcations

WARNING

Fire Risk

12 in.

62 in.

Do NOT obstruct air inlets.

Finishing materials must not interfere with:

(305 mm)

(1575 mm)

from opening

of fireplace

72 in.

(1829 mm)

16 in.

(406 mm)

•

Air ﬂow through inlets

Operation of doors

Access for service

16 in.

(406 mm)

56 in.

(1422 mm)

40-1/2 in.

(1029 mm)

26 in.

6 in.

(152 mm)

(660 mm)

to front of

fireplace

opening

HEARTH

EXTENSION

(shaded)

HEARTH

EXTENSION

(shaded)

D. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum

of 12 in. (305 mm) from the ﬁreplace opening. If you are us-

ing a decorative surround constructed of combustible ma-

terial, it must be located within the shaded area deﬁned in

Figure 8.5. Short stub walls are also acceptable if they are

contained within the shaded area.

64 in.

(1626 mm)

64 in.

(1626 mm)

BAY-40

PIER-40

Figure 8.5 Sidewalls/Surrounds

WARNING

E. Glass Doors

This ﬁreplace has been tested and listed with doors (re-

quired). See Section 12B Fireplace Components for avail-

able doors. Please refer to the manual packed with each set

of doors for installation instructions.

Fire Risk

Finish all edges and fronts to clearances and

speciﬁcations.

•

Metal ﬁreplace front may be covered with

non-combustible material only.

•

Do NOT overlap combustible materials onto ﬁreplace

front.

Install combustible materials up to speciﬁed clearances

on top front and side edges.

Seal joints between the ﬁnished wall and ﬁreplace top

and sides using only a 300° F minimum sealant.

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Operating Instructions

WARNING

HOT SURFACES!

Fire Risk

Glass and other surfaces are

hot during operation AND

cool down.

•

Do not operate fireplace before

reading and understanding operating

instructions.

Failure to operate ﬁreplace properly may

cause ﬁre.

Hot glass will cause burns.

•

Do not touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room

as ﬁreplace.

Alert children and adults to hazards of high

temperatures.

A. General Information

Fireplaces, as well as other woodburning appliances, have

been used safely for many years. It has been our experience

that most problems are caused by improper installation and

operation of the ﬁreplace. Make certain that installation and

operation of the ﬁreplace system is in accordance with these

instructions.

•

High temperatures may ignite clothing or other

ﬂammable materials.

Keep clothing, furniture, draperies and other

•

It is extremely important that the ﬁre be supervised when-

ever the ﬁreplace is in use. It is also recommended that an

annual inspection be performed on the ﬁreplace system to

determine if the ﬂue system needs to be cleaned, or as in

the case of any appliance, if minor repairs are required to

maintain the system in top operating condition.

ﬂammable materials away.

WARNING

Fire Risk

•

For use with solid wood fuel or decorative gas

appliance only.

•

Do not install unvented gas logs.

Damper Control

Up - Open

LIFT TO

OPEN

Down - Closed

Outside Air Control

Handle Out - Open

Handle In - Closed

BAY-40

PULL TO

OPEN

PIER-40

Figure 9.1 General Operating Parts

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B. Outside Air

E. Firescreen

A source of air (oxygen) is required in order for combustion A ﬁrescreen is always provided to control sparks. It must

to take place. Whatever air is consumed by the ﬁre must be be closed whenever the ﬁreplace is in use. Glass doors or

replaced through cracks around windows, under doors, etc. ﬁrescreens must not be used to hold burning material in-

Most newly constructed houses or existing homes ﬁtted with side the ﬁreplace. Only those glass doors speciﬁcally tested

tightly sealed doors and windows are relatively air tight. In and listed for use with the speciﬁc ﬁreplace model should be

this case, an outside air source must be made available to used. Screens should be closed when the glass doors are

feed combustion air from outside the home.

closed.

An outside air control handle allows you control of the out-

side air inlet if your ﬁreplace is equipped with this option.

Use of outside air for combustion is highly recommended to

conserve heated air within the structure and to provide make

up air to keep the ﬁreplace venting properly.

WARNING

Fire Risk

•

Close ﬁrescreen when burning ﬁreplace.

Do not use ﬁrescreen or glass doors to

hold burning material in ﬁreplace.

This ﬁreplace will operate correctly only if adequate ventila-

tion is provided to allow proper draft to the ﬁreplace sys-

tem.

Firescreen controls sparks.

Glass may break or burning material may

roll out.

See Figure 9.1 for location and operation.

CAUTION

Outside air control handle is HOT. Adjust before lighting

F. Glass Doors

Most efﬁcient ﬁreplace operation using glass doors is with

the doors open. When the doors are open the screen must

be closed. Only Hearth & Home Technologies glass doors

may be used. See Figure 9.2 for proper glass door opera-

tion.

ﬁre.

C. Clear Space Near the Fireplace

Combustible materials must not be stored on the hearth ex-

tension. Room furnishings such as drapes, curtains, chairs

or other combustibles must be at least 4 ft (1.22 m) from the

open front of the ﬁreplace.

FULLY OPEN

CORRECT

PARTLY OPEN

INCORRECT

D. Flue Damper

The ﬂue damper must be in full open position, and is oper-

ated by moving the handle up toward the top of the ﬁreplace.

Before lighting the ﬁre, verify this by looking up from the in-

side of the ﬁreplace. Always operate this ﬁreplace with the

damper fully open. Please note: Down drafts, obstructions,

damaged or poor (wet) fuels can cause smoke spillage.

FULLY CLOSED

CORRECT

PARTLY CLOSED

INCORRECT

See Figure 9.1 for location and operation.

WARNING

Asphyxiation Risk

Fire Risk

Figure 9.2 Proper Operating Positions of Bi-fold Doors

•

Open damper to operate ﬁreplace.

Closed damper will over-ﬁre ﬁreplace and

prevent venting of combustion gases.

WARNING

Fire Risk

Smoke Risk

•

Doors must be fully opened or fully closed

when operating ﬁreplace.

Partially opened doors may draw ﬂame, smoke

or heat from ﬁreplace.

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Seasoning

G. Grate

Seasoned ﬁrewood is nothing more than wood that is

The factory installed integral grate must be used to hold the

logs from falling out of an open ﬁreplace and to allow air to

pass between the burning logs. It is important to keep the ﬁre

off the hearth and to allow the ashes to collect beneath the

ﬁre, thereby forming a layer of additional heat protection.

cut to size, split and air dried to a moisture content of

around 20%. The time it takes to season wood varies

from around nine months for soft woods to as long as

eighteen months for hardwoods. The key to seasoning

wood is to be sure it has been split, exposing the wet

interior and increasing the surface area of each piece. A

tree that was cut down a year ago and not split is likely

to have almost as high a moisture content now as it did

when it was cut.

WARNING

Fire Risk

•

Use only factory installed integral grate.

The following guideline will ensure properly seasoned

wood:

May cause overﬁre.

•

Stack the wood to allow air to circulate freely around

and through the woodpile.

Elevate the woodpile off the ground to allow air

circulation underneath.

The smaller the pieces, the faster the drying process.

Any piece over 6 in. (152 mm) in diameter should be

split.

Cover the top of the woodpile for protection from

rain and snow. Avoid covering the sides and ends

completely. Doing so may trap moisture from the

ground and impede air circulation.

H. Wood Fuel

Firewood

Your ﬁreplace performance depends on the quality of the

ﬁrewood you use. All seasoned wood, regardless of spe-

cies, contains about 8,000 BTU’s per pound, and hard-

woods have a greater density than soft woods. A piece

of hardwood will contain about 60% more BTU’s than

an equal size piece of soft wood. Firewood is commonly

sold by the cord (128 cu. ft.). A cord of seasoned oak

(hardwood) would contain about 60% more potential en-

ergy than a cord of seasoned pine (soft wood).

•

The problems with burning wet, unseasoned wood are

twofold: First, you will receive less heat output from wet

wood because it requires energy in the form of heat to

evaporate the water trapped inside. This is wasted ener-

gy that should be used for heating your home. Secondly,

this moisture evaporates in the form of steam which has

a cooling effect in your ﬁreplace and chimney system.

When combined with tar and other organic vapors from

burning wood it will form creosote which condenses in

the relatively cool ﬁreplace and chimney.

Examples of soft wood trees are Douglas ﬁr, pine, spruce,

and cedar, poplar, aspen and alder. Soft woods require

less time to dry, burn faster and are easier to ignite than

hardwoods.

Examples of hardwood trees are oak, maple, apple, and

birch. Hardwoods require more time to season, burn

slower and are usually harder to ignite than soft woods.

The best wood fuel is a combination of soft wood and

hardwood. Start the ﬁre with soft wood; the ﬁre will give

off quick heat to bring the ﬁreplace up to operating tem-

perature, and then the hardwood can be added for slow,

even heat and longer burn time.

WARNING

Fire Risk

•

Do NOT burn wet or green wood.

Store wood in dry location.

Stack wood so both ends are exposed to

air.

Moisture

Regardless of which species of wood you burn, the single

most important factor that effects the way your ﬁreplace

operates is the amount of moisture in the wood. The ma-

jority of the problems ﬁreplace owners experience are

caused by trying to burn wet, unseasoned wood.

Wet, unseasoned wood can cause

accumulation of creosote.

Freshly cut wood can be as much water as it is wood,

having a moisture content of around 50%. Imagine a

wooden bucket that weighs about eight pounds. Fill it

with a gallon of water, put it in the ﬁreplace and try to burn

it. This sounds ridiculous but that is exactly what you are

doing if you burn unseasoned wood.

WARNING

Fire Risk

Do NOT store wood:

•

Closer than required clearances to

combustibles to ﬁreplace.

•

Within space required for loading or ash

removal.

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I. Starting a Fire

CAUTION

Odors and vapors released during initial

operation.

Check the ﬂue damper to be certain it is in the full open po-

sition. Place crumpled or twisted paper under the ﬁreplace

grate. Loosely arrange kindling or small pieces of wood to

form a layer above the paper.

•

Curing of high temperature paint.

•

Open windows for air circulation.

The ﬁres must be built on the ﬁreplace grate, without danger

of the burning fuel falling out of the ﬁreplace opening.

Odors may be irritating to sensitive individuals.

Light the paper and add small pieces of wood until a hot bed

of embers has been established.

After establishing the ﬁre bed, and the small ﬁrewood is burn-

ing briskly, add a minimum of three average sized pieces of

split ﬁrewood, place the wood in such a manner to allow

combustion air and ﬂames between them.

WARNING

Fire Risk

Keep combustible materials, gasoline and

other ﬂammable vapors and liquids clear of

ﬁreplace.

Note: When ﬁrst lighting your ﬁreplace, it may be neces-

sary to pre-warm the ﬂue to establish a draft. This is done

by holding a rolled up piece of burning newspaper under

the ﬂue damper for a few moments. This will help reduce

smoke spillage during start-up.

•

Do NOT store ﬂammable materials close

to the ﬁreplace.

Do NOT use gasoline, lantern fuel,

kerosene, charcoal lighter ﬂuid or similar

liquids to start or “freshen up” a ﬁre in this

ﬁreplace.

•

Note: The ﬁrst three or four ﬁres should be of moderate

size to allow the oils and binders to be burned from the

ﬁreplace and the refractory and paint to cure. You may

notice an industrial odor the ﬁrst few ﬁres. This is consid-

ered normal.

•

Keep all such liquids well away from the

ﬁreplace while it is in use.

Combustible materials may ignite.

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Troubleshooting

This ﬁreplace will operate correctly only if adequate ventila- ﬂue, or some condition is in effect to draw smoke from the

tion is provided to allow proper draft to the ﬁreplace system. ﬁreplace into the house. Understanding and differentiating

Hearth & Home Technologies assumes no responsibility for the conditions which can cause each of these kinds of spill-

the improper performance of the ﬁreplace system caused age problems is essential to their solution.

by inadequate draft due to environmental conditions, down

drafts, tight sealing construction of the structure, or mechan-

ical exhausting devices which will create a negative air pres-

sure within the structure where the ﬁreplace is located.

•

Flue Leakage

Check for improperly connected ﬂue joints or a damaged

ﬂue joint in the chimney system. Such leakage would

reduce draft (air would be drawn in through the leaks rather

than through the ﬁreplace). The result might be difﬁcult

start-up and smoky ﬁres that might spill if other adverse

draft conditions accompany this problem.

Flue Blockage

A. Understanding Vent Problems

If smoke spillage occurs from a ﬁreplace opening when the

door is open and the proper chimney height, ﬂue size, and

conﬁguration requirements for the installation have been

met, there is either a leakage in the ﬂue, a blockage in the

•

The damper should be open.

Overhanging

tree?

Bird's nest

or leaves in

termination

cap?

Structural

changes in

chimney area?

Another appliance in

home also exhausting

air (furnace, fan,

dryer, etc.)?

can lights?

Unsealed

Overhead fan

operating?

Creosote buildup

in flue?

Air register from

furnace near

fireplace?

Damper closed?

Doors opening

and closing?

Window closed

for start-up?

Outside air

closed?

Figure 10.1 Factory-built Fireplaces: Troubleshooting

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B. Diagnostics and Problem Solving

I can’t get a good ﬁre going. What am I doing wrong?

Diagnostic Questions

Possible Causes of Condition

Solutions

Is the damper open?

• No draft

Open damper.

Is there enough paper/starter? • Insufﬁcient heat to ignite kindling

Use more paper/starter.

Use more dry kindling.

Is there enough kindling?

Is the kindling dry?

• Insufﬁcient heat to ignite fuel

Is there enough or too much

wood? Is it too large? Is it dry

enough?

• Insufﬁcient heat to establish draft

• Insufﬁcient air passage

Use small split wood that is well seasoned (split, covered on top at

least 6 months, preferably a year).

• Insufﬁcient surface area

• Ignition temperature high due to moisture

Are there adequate air spaces • Insufﬁcient combustion air and exposed

Arrange kindling and wood for air movement.

between fuel pieces?

surface area

Is the chimney pre-warmed?

• Exposed, cold chimney down drafting

Use lighted rolled newspaper at throat or ﬂue opening to start

upward movement.

Is there smoke in the house?

• Damper closed

Check damper; have chimney checked if it worked previously;

pre-warm chimney, shut off exhaust devices, open window slightly.

• Obstruction in chimney

• Down draft from chimney temperature or

from negative house pressure

Does the kindling, wood not

ignite?

• Condition, amount, arrangement of kindling Use more, drier, well-spaced kindling and fuel.

and fuel

Does the kindling ignite, but the • Amount of kindling

Use more kindling; use smaller, dry wood.

fuel doesn’t?

• Condition of fuel

Does the fuel ignite, but not

burn well?

• Condition of fuel

• Draft problem

Use well-seasoned wood and sufﬁcient amount; turn exhaust fans

off; open window slightly. Perform Simpliﬁed House Pressure Test.

I don’t get enough/any heat from the ﬁreplace. What can I do about it?

Diagnostic Questions

Possible Causes of Condition

Solutions

How much wood is used for

• Insufﬁcient fuel

Make larger ﬁres.

ﬁre?

How well seasoned is the

wood?

• Condition of fuel

Burn seasoned wood: covered on top, split and stacked for 9

months to 2 years.

Do you have a blower (where

possible)?

• Yes: Turning blower on too early or setting

too high, cooling ﬁrebox

Yes: Wait until ﬁre established and leave on lower speed.

No: Add blower if available.

No: Need for all heat boosts possible

How much heat output do you • Unrealistic expectations

expect?

Explanation of decorative nature of ﬁreplace; suggestion of

approved ﬁreplace insert.

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The ﬁreplace burns the wood too fast. What can I do?

Diagnostic Questions

Possible Causes of Condition

Solutions

Do you have glass doors?

• Need to slow air intake

Add glass doors.

What is the condition of the

wood?

• Extremely dry wood

Mix in less seasoned wood after ﬁre established.

I smell smoke in the house during operation. What’s causing that?

Diagnostic Questions

Possible Causes of Condition

Solutions

Does the ﬁre start and burn

No:

well?

• Damper not fully open

• Chimney obstruction

Open damper; check and clean chimney if needed; use adequate

kindling and fuel; open glass doors or open window, check for

need for balanced air make-up.

• Not enough kindling and/or fuel to establish

draft

• Inadequate combustion air

Yes:

• Fire too close to front

• Competition with exhaust devices

Build ﬁre farther back. Do not use exhaust fans during startup

and/or check for need for balanced air make-up system.

I smell smoke in the house after we’ve had a ﬁre in the ﬁreplace. What is the cause/what can we do?

Diagnostic Questions

Possible Causes of Condition

Solutions

Is the damper closed?

• No: Down draft or negative pressure

Close the damper at end of burn.

• Yes: Negative pressure from exhaust fans

and/or house stack effect.

Check for need for glass doors. Check for need for balanced air

make-up system or raising chimney.

Is the chimney clean?

• No: Creosote odor

Have chimney cleaned.

• Yes: Damper closed too early

Wait until ﬁre completely out before closing damper.

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Maintenance and Servicing the Fireplace

A. Disposal of Ashes

B. Chimney Inspection/Cleaning

Ashes should be placed in a metal container with a tight-ﬁt- Inspect the chimney internally for obstructions and construc-

ting lid. The closed container of ashes should be placed on tion damage. Flue pipe joints and seams must be continu-

a noncombustible ﬂoor or on the ground, well away from all ous and mechanically tight.

combustible materials, pending ﬁnal disposal. If the ashes

The chimney should be inspected once every two months

are disposed of by burial in soil or otherwise locally dis-

during the heating season.

persed, they should be retained in the closed container until

If creosote has accumulated, it should be removed to reduce

the risk of a chimney ﬁre.

all embers have thoroughly cooled.

Refer to Figure 11.1 to remove/reinstall termination caps.

WARNING

C. Firebox Refractory

Fire Risk

Check ﬁrebox refractory for excessive cracks or gaps. If

cracks exceed 1/4 in. (6 mm) in width the refractory should

be replaced. See Section 12 for replacement information.

Disposal of ashes

•

Ashes should be placed in metal container with tight

ﬁtting lid.

Do not place metal container on combustible

surface.

Ashes should be retained in closed container until all

embers have thoroughly cooled.

WARNING

Fire Risk

•

Inspect ﬁreplace refractory annually.

Crumbling, deteriorated refractory can allow

overheating of surrounding materials.

WARNING

Fire Risk

Note: As you use the ﬁreplace, expansion and contraction

will cause minor cracking of the refractory. This is normal,

unavoidable, and will not affect the performance of the

ﬁreplace. If the cracks become large enough that the metal

behind the refractory is exposed or large pieces fall out, the

panels should be replaced.

Prevent creosote buildup

•

Inspect chimney once every two months during heating

season.

Remove creosote to reduce risk of chimney ﬁre.

Ignited creosote is extremely HOT.

•

Remove 8 screws

(9 for King), lift top

cover.

Remove screws,

lift top cover.

1. Remove the 4 screws.

2. Remove the screen.

3. Remove the baffle.

Remove 4 screws

and lift top pan off.

Remove 2 screws from

the front and back and

lift the top off.

Cap Top

(Be sure

holes in

cap top

Top Cover

and cap

base are

aligned.)

Cap

Chimney

Cap Base

Slip

Section

Chase

TCT375

Terra Cotta

Termination Cap

ST375

Square

Termination Cap

TS345/TS345P

Square

Termination Caps

TR344/TR342

Round

Termination Cap

European Copper Series

Termination Cap

(CT-King shown)

Figure 11.1 Chimney & Termination Cap Cleaning

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CAUTION

WARNING

Handle glass assembly with care.

Asphyxiation Risk

When cleaning glass door:

Fire Risk

•

Avoid striking, scratching or slamming

glass.

Annual inspection by qualified technician

recommended.

•

Do NOT use abrasive cleaners.

Use a hard water deposit glass cleaner on

white ﬁlm.

Check:

•

Condition of doors, surrounds and fronts

Condition of glass and glass assembly

Obstructions of combustion and ventilation

air

•

Do NOT clean glass when it is hot.

•

Gas connections and ﬁttings (if present)

Obstructions of termination cap

Refractory panels

WARNING

Fire Risk

Clean:

•

Do not use chimney cleaners or ﬂame

colorants in your ﬁreplace.

Glass

Air passageways, grilles

Will corrode chimney.

D. Maintenance Task List

Inspect

Maintenance Tasks

Screens

1. Assess condition of screen and replace as necessary. Screens are required.

2. Verify maintenance of proper clearance to combustible household objects.

1. Inspect glass panels for cracks. Replace if this condition is present.

2. Conﬁrm there is no damage to glass or glass frame. Replace as necessary.

Glass Doors

Circulation Compartment 1. Remove any foreign objects.

2. Verify unobstructed air circulation.

Firebox

1. Inspect condition of refractory. Replace if crumbly, deteriorated, or if cracks exceed 1/4 in. (6 mm).

Chimney

1. Inspect for blockage or obstruction such as bird nests, leaves, etc.

2. Conﬁrm that termination cap remains clear and unobstructed by plants, etc.

3. Verify that termination cap clearance to subsequent construction (building additions) has been maintained.

4. Inspect for corrosion or separation.

5. Verify weather stripping, sealing and ﬂashing remain intact.

6. Inspect for creosote and remove as needed. (See Sections 10 and 11)

Grate

1. If grate burns out, it should be replaced only with the grate speciﬁed on the rating plate and in the replacement

parts list for this ﬁreplace.

E. Chimney Fire

In the event of a chimney ﬁre:

•

Replace components of the chimney and ﬁreplace as

speciﬁed by the professionals.

Ensure all joints are properly engaged and the chimney

is properly secured.

•

Have the chimney and adjacent structure inspected by

qualiﬁed professionals. Hearth & Home Technologies

recommends that NFI or CSIA certiﬁed professionals, or

technicians under the direction of certiﬁed professionals,

conduct a minimum of an NFPA 211 Level 2 inspection

of the chimney.

A chimney ﬁre can permanently damage your chimney sys-

tem. Failure to replace damaged components and make

proper repairs creates risk of ﬁre.

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Reference Materials

A. Fireplace Dimensions

20"

47¹/8"

42"

½"

22½"

5¾"

24"

22½"

5¾"

11"

12"

36"

40"

36"

40"

TOP VIEW - BOTH MODELS

17⁵/8"

FRONT VIEW - BAY-40

FRONT VIEW - PIER-40

5¼"

12"

GAS

KNOCKOUT

44"

47¹/8"

8¾"

40"

8¼"

12"

GAS

KNOCKOUT

9½"

5³/8"

24"

ELECTRICAL

KNOCKOUT

FOR ST36C

END VIEW - BAY-40

BOTTOM VIEW

BAY-40

END VIEW - PIER-40

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07

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B. Fireplace Components

Catalog #

Description

PIER-40

BAY-40

Peninsula Fireplace

Island Fireplace

DM1036

DM1036B

DM1036S

DM1000

DM1000B

DM1000S

HX3

Glass Doors - bi-fold, Clear-View - Black

Glass Doors - bi-fold, Clear-View - Polished Brass

Glass Doors - bi-fold, Clear-View - Stainless Steel

Fixed End Glass Panel, Clear-View - Black

Fixed End Glass Panel, Clear-View - Polished Brass

Fixed End Glass Panel, Clear-View - Stainless Steel

Hearth Extension

GR3

Integral Grate (included with Fireplace)

Trim Kit, Polished Brass Fireplace Perimeter (2 required)

TK53B1

Bi-fold Glass Doors

(SIDE OF FIREPLACE)

GR3

Integral Grate

AK17/AK18

Outside Air Kit

52 in.

(1321 mm)

16 in.

(406 mm)

HX3 Hearth Extension

1/2 in.

TK53B

(13 mm)

Trim Kit

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C. Chimney Components

The following pictures show only those chimney components which may be safely used with this ﬁreplace.

ID4 Insulated Duct

Catalog # Description

CAK5A

ID4

Chimney Air Kit

4 in. (102 mm) i

Insulated Duct/Outside Air

42 in.

(1067 mm)

UD4

Uninsulated Duct/Outside Air

SL1106

SL1112

SL1118

SL1136

SL1148

SL11

Chimney Section - 6 in. (152 mm) long

Chimney Section - 12 in. (305 mm) long

Chimney Section - 18 in. (457 mm) long

Chimney Section - 36 in. (914 mm) long

Chimney Section - 48 in. (1219 mm) long

Chimney Stabilizer

UD4 Uninsulated Duct

4 in. (102 mm) i

42 in.

(1067

SL1130

FS538

FS540

AS10

Chimney Offset/Return - 30 deg

Ceiling Firestop - Straight

)

Ceiling Firestop - 30 deg

SL1100 Straight Attic Insulation Shield, 24 in. (610 mm)

Chimney Joint Band

JB577

CB576

RF570

RF571

TR11

13 in.

(330 mm)

11 in.

(279 mm)

Chimney Bracket

Roof Flashing - Flat to 6/12 Pitch

Roof Flashing - 6/12 to 12/12 Pitch

Round Termination Cap

Chimney Sections

TR11T

TCT1175

ST1175

CT56

Round Telescoping Termination Cap

Terra Cotta Termination Cap

Square Termination Cap

Catalog #

152

305

457

914

1219

121

273

425

883

1187

Chase Top

SL1106

SL1112

SL1118

SL1136

SL1148

4-3/4

LDS33

LDS46

LDS-BV

Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m)

Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m)

Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm)

10-3/4

16-3/4

34-3/4

46-3/4

Field Constructed Shrouds (See “Woodburning

Termination Cap”)

CT11-King

European Copper Termination Cap - King Style

A = Actual Length

B = Effective Length (length of

chimney part after it has

CT11-Queen European Copper Termination Cap - Queen Style

CT11-Bishop European Copper Termination Cap - Bishop Style

CT11-Knight European Copper Termination Cap - Knight Style

been snapped to another)

CT11-Pawn

European Copper Termination Cap - Pawn Style

14 in.

(356 mm)

14 in.

(356 mm)

Inside

Diameter

11 in.

(279 mm)

20-3/4 in.

(527 mm)

5-1/4 in.

(133 mm)

4 in. (102 mm)

13 in.

(330 mm)

Outside Diameter

13 in.

(330 mm)

CAK5A Chimney Air Kit

SL11 Chimney Stabilizer

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Inside

Diameter

11 in.

(279 mm)

14-1/2 in.

(368 mm)

21 in.

(533 mm)

Outside

Diameter

13 in.

Ceiling Firestop

(330 mm)

Catalog #

FS538

SL1130 Offset/Return

0-deg.

30-deg.

17 in.

26 in.

432 mm

660 mm

FS540

15-1/4 in.

(387 mm)

Assembled

Diameter: 17 in./432 mm

Height: 24 in./610 mm

25-1/4 in.

(641 mm)

29 in.

(737 mm)

AS10 Straight Attic Insulation Shield

RF570 Roof Flashing

15-1/4in.

(387 mm)

10-1/2 in.

(267 mm)

2 in. (51 mm)

28 in.

(711 mm)

39-7/8 in.

(1013 mm)

JB577 Chimney Joint Band

RF571 Roof Flashing

10-1/2 in.

(267 mm)

CB576 Chimney Joint Band

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72 in.

36 in.

(1829 mm)

(914 mm)

13-3/8 in.

(340 mm)

15-3/4 in.

(400 mm)

2 in.

(51 mm)

TR11 Round Termination Cap

CT56 Chase Top

32-3/8 in.

(822 mm)

34-3/8 in.

(873 mm)

Decorative Shroud

LDS33/LDS46

TR11T Round Telescoping Termination Cap

Catalog # in.

914

in.

279

LDS33

LDS46

914 8-1/2 216

1829 8-1/2 216

14-3/4 in.

(375 mm)

1219

23 in.

(584 mm)

ST1175 Square Termination Cap

20 in.

(508 mm)

LDS-BV Decorative Shroud

Catalog #

17 in.

(432 mm)

in.

12-1/2 15-1/2

318 394

9-3/8 in.

(238 mm)

LDS-BV

660

533

584

9-1/4 in.

(235 mm)

TCT1175 Terra Cotta Cap

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European Copper Caps

21 in.

(533 mm)

18-1/4 in.

(464 mm)

20-3/4 in.

(527 mm)

47-3/4 in.

(1213 mm)

41-1/8 in.

(1045 mm)

38-5/8 in.

(981 mm)

20 in.

(508 mm)

20 in.

(508 mm)

24 in.

(610 mm)

CT3-King

CT3-Queen

CT3-Bishop

16 in.

(406 mm)

21 in.

(533 mm)

38-3/8 in.

(975 mm)

25-3/4 in.

(654 mm)

16 in.

(406 mm)

20-5/8 in.

(524 mm)

CT3-Knight

CT3-Pawn

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07

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Woodburning Termination Cap

TR342 / 344 TV

TR342 / 344

TR442 / 444

TS345 / 445

(Top Vent)

TR11 / 11T TV

Shroud

TR11 / 11T

TR442 / 444 TV

(with TR-TVK installed)

OPEN TOP with solid sides and 3 in. opening at the bottom.

32 X 32 with

Radiation

Shield

Minimum Base Dimensions

(Inches)

28 X 28 with

Radiation Shield

23 X 23

20 x 20

26 X 26

23 X 23

26 x 26

23 x 23

Minimum Top Dimensions

(Inches)

25 X 25

29 X 29

MAILBOX STYLE with open ends and 3 inch opening at the bottom of the sides.

34 X 34 with

Radiation

Shield

28 X 30 with

Radiation Shield or

34 X 34

Minimum Base Dimensions

(Inches)

26.5 X 28 with

Radiation Shield

N/A

28 X 30

27 1/2

Minimum Height (Inches)

28 1/4

27 1/2

ROOFED STYLE with 12 X 22 (264 sq. in.) opening on each side and 3 in. space between the

radiation shield and chase top.

34 X 34 with

Radiation

Shield

Minimum Base Dimensions

(Inches)

27 X 27 with

Radiation Shield Radiation Shield

27 X 27 with

34 X 34 with

Radiation Shield

N/A

Minimum Height (Inches)

Minimum Height is measured from the bottom of the termination cap:

Minimum height is established with the bottom of the termination cap 7 in. above the chase top. Minimum height must increase

accordingly for any height above 7 in.

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07

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D. Service Parts

Service Parts

BAY-40

Beginning Manufacturing Date: 2/4/04

Ending Manufacturing Date: Active

Service Parts Diagram

Multi-Sided Woodburning Fireplace

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Service Parts

BAY-40

Beginning Manufacturing Date: N/A

Ending Manufacturing Date: 08/01/01

Service Parts List

Multi-Sided Woodburning Fireplace

Qty.

Part Number

req.

Description of Part

Top Standoff

11864i

22072B

34515

Starter Section Assembly

Damper Assembly

Front Door Support

Side Door Support

Grate

4012-035

23954

GR3

End Retainer Assembly

13929A

13294B

27856

Grate Retainer (for End Retainer Assembly)

Back Refractory

10 Side Refractory

11 Hearth Refractory

27857

13213A

13214A

13827A

13828A

12692

12 Front Ashlip

13 Left Side Ashlip

14 Right Side Ashlip

Nailing Flange

Firescreen Rod

11866B

12267

Firescreen Assembly

Screen Handle

4021-149

13229

1ea.

Damper Control

Damper Weight

19785A

4012-002

15425

Door Track (for bottom)

Door Track (for top)

Grate Retainer

13834B

13831C

13896B

13268A

AK17

Side Refractory Bracket

Refractory Bracket

Outside Air Door Assembly

Air Kit

Fastener Pack

12010B

19081A

19954A

31168

Plate Assembly

Long Cable Tie

Air Kit Installation Instructions

Outside Air Shield

Strip Protector

33271

18320

BAY-40 Installation Instructions and Owner’s Manual

34977

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Service Parts

PIER-40

Beginning Manufacturing Date: N/A

Ending Manufacturing Date: Active

Service Parts Diagram

Multi-Sided Woodburning Fireplace

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07

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Service Parts

PIER-40

Beginning Manufacturing Date: N/A

Ending Manufacturing Date: Active

Service Parts List

Multi-Sided Woodburning Fireplace

Description of Part

Ashlip

PIER-40

13214A

13319

Qty.

Back Refractory

Corner Refractory

Damper Blade Assembly

Damper Control

Damper Rod

13320A

13227

13229

13230A

12757

Door Track Support

End Ashlip

13215A

23954A

13234B

23950A

13254F

23911A

13233C

23949A

11855A

12267

End Door Support

End Lower Front Face (overlay only) - pre 14/95

End Lower Front Face (overlay only) - post 15/95

End Top Front Face (overlay only) - pre 14/95

End Top Front Face (overlay only) - post 15/95

End Upper Front Face (overlay only) - pre 14/95

End Upper Front Face (overlay only) - post 15/95

Firescreen Assembly - pre 22/97

Firescreen Assembly - post 23/97

Heat & Glo Logo Screen Handle

4021-149

11866B

GR3

Firescreen Rod

10 Grate

Hairpin Clips

101025

13321B

17920

Hearth Refractory

Installation Instructions

Lower Front Face (overlay only) - pre 14/95

Lower Front Face (overlay only) - post 15/95

Nailing Flange

12847B

23942

12692

12 Outside Air Kit

Refractory Retainer

13330

11847C

13238C

22072B

13263G

23953

13 Side Smoke Shield

14 Starter Section

15 Top Front Face (overlay only) - pre 14/95

15 Top Front Face (overlay only) - post 15/95

16 Top Standoff

11864i

17 Upper Front Face (overlay only) - pre 14/95

17 Upper Front Face (overlay only) - post 15/95

13232C

22937B

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E. Limited Warranty

WARRANTY

FOR HEAT & GLO FIREPLACES

The limited warranty will not become effective until you have mailed the completed warranty card to:

Hearth & Home Technologies Inc.

20802 Kensington Blvd., Lakeville, MN 55044.

This card must be mailed within 60 days of the fireplace installation.

Subject to the conditions set forth herein, HEARTH & HOME TECHNOLOGIES INC. (HHT) extends the following

limited warranty with respect to your Heat & Glo fireplace, excluding accessories, chimney components and glass

doors.

If HHT is satisfied that any part or portion of the fireplace covered by this warranty is defective in material or work-

manship under normal use and service as described in the operating instructions, HHT will take the following

actions:

1. Within the first five (5) years from the date of installation, HHT shall, at its option, replace or repair any such

defect in material or workmanship, at HHT’s expense. HHT SHALL NOT BE RESPONSIBLE FOR ANY

OTHER LABOR COSTS, OR EXPENSES, INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL

DAMAGES.

2. During the sixth (6th) through the (10th) years after the date of installation, HHT shall supply replacement

parts or parts at no charge, but SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION,

OR OTHER INDIRECT DAMAGES.

3. During the eleventh (11th) through the fifteenth (15th) years after date of installation, HHT will send to you,

FOB its factory, replacement parts (if available) at the current minimum wholesale price, but HHT SHALL

NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION OR OTHER INDIRECT DAMAGES.

4. During the first six (6) months after installation, HHT shall, at its option, replace or repair the glass doors

and any electrical components, if operation is faulty. (This does not include glass panels broken during

shipment, misuse or careless handling.) After the first six (6) months, HHT will sell to you, FOB its factory,

replacement parts at the current list price, but HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR,

TRANSPORTATION OR OTHER INDIRECT DAMAGES. IF GLASS DOORS OTHER THAN FACTORY

DOORS ARE USED ALL WARRANTY AND LIABILITY ON THE FIREPLACE IS VOIDED.

HHT may discharge its entire warranty liability by refunding the price of the product.

Products made by other manufacturers, sold with the fireplace or thereafter are not covered by this limited warranty.

This limited warranty will be void if the fireplace is not installed according to the installation instructions. The limited

warranty also is void if the fireplace is not operated, at all times, according to the operating instructions furnished.

The limited warranty will also be void if the fireplace is removed from the place originally installed.

EXCEPT TO THE EXTENT PROVIDED BY LAW, NO IMPLIED WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE, AND NO IMPLIED WARRANTIES SHALL APPLY TO THE FIRE-

PLACE AFTER THE ABOVE LIMITED WARRANTY HAS EXPIRED.

In states that do not allow limitations on how long implied warranty lasts, or do not allow exclusion of indirect dam-

ages, those limitations or exclusions may not apply to you. You may also have additional rights not covered in this

limited warranty.

HHT reserves the right to make changes at anytime, without notice, in design, material, specifications and prices

and the right to discontinue styles and products.

Feb 2006

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07

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F. Contact Information

Please contact your Heat & Glo dealer with any questions or concerns.

For the number of your nearest Heat & Glo dealer, please visit www.heatnglo.com.

– NOTES –

CAUTION

DO NOT DISCARD THIS MANUAL

•

Read, understand

and follow these

instructions for safe

installation and

operation.

•

Leave this manual with

party responsible for

use and operation.

•

Important operating

and maintenance

instructions included.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876,

4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983,

5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237,

5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079,

6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,

6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039,

6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403,

1418504 or other U.S. and foreign patents pending.

Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07

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