Heat Glo LifeStyle Indoor Fireplace 8000TVC User Manual

Heat-N-Glo  
Installers Guide  
Model:  
8000TVC  
Underwriters  
Laboratories Listed  
READ THIS MANUAL BEFORE INSTALLING  
OR OPERATING THIS APPLIANCE. THIS  
INSTALLERS GUIDE MUST BE LEFT WITH  
THE APPLIANCE FOR FUTURE REFERENCE.  
WARNING  
IF THE INFORMATION IN THESE  
INSTRUCTIONS IS NOT  
FOLLOWED EXACTLY, A FIRE OR  
EXPLOSION MAY RESULT  
CAUSING PROPERTY DAMAGE,  
PERSONAL INJURY, OR DEATH.  
WARNING: IMPROPER  
INSTALLATION, ADJUSTMENT,  
ALTERATION, SERVICE OR  
MAINTENANCE CAN CAUSE INJURY  
OR PROPERTY DAMAGE. REFER TO  
THIS MANUAL. FOR ASSISTANCE OR  
ADDITIONAL INFORMATION  
CONSULT A QUALIFIED INSTALLER,  
SERVICE AGENCY, OR THE GAS  
SUPPLIER.  
- Do not store or use gasoline or other flammable  
vapors and liquids in the vicinity of this or any  
other appliance.  
- What to do if you smell gas  
• Do not try to light any appliance.  
• Do not touch any electrical switch.  
• Do not use any phone in your building.  
Please contact your Heat-N-Glo dealer with  
any questions or concerns. For the number  
of your nearest Heat-N-Glo dealer, please  
call 612-985-6000.  
• Immediately call your gas supplier from a  
neighbor's phone. Follow the gas supplier's  
instructions.  
• If you cannot reach your gas supplier, call the  
fire department.  
Printed in U.S.A. Copyright 1999,  
Heat-N-Glo, a division of Hearth Technologies Inc.  
20802 Kensington Blvd., Lakeville, MN 55044  
- Installation and service must be performed by a  
qualified installer, service agency, or the gas  
supplier.  
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;  
4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia)  
543790;586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.  
258-900C 10/99  
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Safety and Warning Information.......................... i  
Section 1: Approvals and Codes ......................1  
Approval Listings and Codes..................................... 1  
Appliance Certification ...............................................1  
Installation Codes ...................................................... 1  
HighAltitude Installations ........................................... 1  
Table of  
Contents  
Section 2: Getting Started ..................................2  
Introducing the Heat-N-Glo Gas Fireplaces ............... 2  
Pre-installation Preparation ....................................... 2  
Section 3: Installing the Fireplace .....................4  
Step 1 Locating the Fireplace...................................4  
Step 2 Framing the Fireplace ...................................5  
Step 3 Negative Pressure Make-upAir ..................... 5  
Step 4 Installing the Vent System ............................. 7  
A. Vent System Approvals ............................. 7  
B. System Components................................ 7  
C. Bedroom Installation in Canada................9  
D. Vent Termination ....................................... 9  
Step 5 Positioning, Leveling, and  
Securing the Fireplace ................................ 10  
Step 6 The Gas Control Systems .......................... 10  
Step 7 The Gas Supply Line................................... 12  
Step 8 Gas Pressure Requirements ...................... 13  
Step 9 Wiring the Fireplace .................................... 14  
Step 10 Finishing...................................................... 17  
u
Step11 Installing Trim, Logs, and Ember Material ..... 18  
Installing the Trim ........................................ 18  
Positioning the Logs.................................... 18  
Placing the Ember Material ......................... 18  
Step 12 Before Lighting the Fireplace ...................... 20  
Step 13 Lighting the Fireplace .................................. 20  
Section 4: Maintaining and Servicing  
Your Fireplace .................................21  
Section 5: Replacement Parts  
and Accessories ..............................23  
Replacement Parts ................................................. 23  
Accessories ............................................................ 28  
ii  
u = Contains updated information.  
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Approval Listings Appliance Certification  
The Heat-N-Glo fireplace models discussed in this  
Installers Guide have been tested to certification  
and Codes  
standards and listed by the applicable laboratories.  
CERTIFICATION  
MODEL  
LABORATORY  
TYPE  
Vented  
STANDARD  
1
8000TVC  
Underwriters  
Laboratories  
ANSIZ21.50•CGA2.2  
Gas Fireplace  
Approvals  
and Codes  
Installation Codes  
The fireplace installation must conform to local codes. Before installing the  
fireplace, consult the local building code agency to ensure that you are in  
compliance with all applicable codes, including permits and inspections.  
In the absence of local codes, the fireplace installation must conform to the  
National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-  
B149 Installation Codes (in Canada). The appliance must be electrically  
grounded in accordance with local codes or, in the absence of local codes with  
the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the  
CSA C22.1 Canadian Electric Code (in Canada).  
These models (natural gas and propane) can be installed in a bedroom (in the  
United States) which has a total volume of unconfined space appropriate to the  
particular installation. Refer to the National Fuel Gas Code ANSI Z223.1/NFPA54  
(current edition). The Uniform Mechanical Code - (current edition), and local  
Building Officials for the options allowed in obtaining an effective bedroom  
volume of unconfined space.  
These models (natural gas and propane) can be installed in a bedroom (in  
Canada) if a thermostat (Model WH-STAT) is installed with the unit. Consult  
local code authorities. Detailed installation instructions for Model WH-STAT are  
included with the kit.  
High Altitude Installations  
U.L. Listed fireplaces are tested and approved for elevations from 0 to 2,000 feet  
in the U.S.A. and are tested and approved for elevations from 0 to 4,500 feet in  
Canada.  
When installing this fireplace at an elevation above 2,000 feet (in the United  
States), it may be necessary to decrease the input rating by changing the  
existing burner orifice to a smaller size. Input should be reduced four percent  
(4%) for each 1,000 feet above sea level, unless the heating value of the gas has  
been reduced, in which case this general rule will not apply. To identify the proper  
orifice size, check with the local gas utility.  
When installing this fireplace at an elevation between 2,000 and 4,500 feet (in  
Canada), the input rating must be reduced by ten percent (10%).  
When installing this fireplace at an elevation above 4,500 feet (in Canada), check  
with local authorities.  
Consult your local gas utility for assistance in determining the proper orifice for  
your location.  
1
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Introducing the  
Heat-N-Glo  
Gas Fireplaces  
Heat-N-GloB-type vent gas fireplaces are designed to  
operate with all exhaust gases expelled to the outside  
of the building.  
The information contained in this Installers Guide,  
unless noted otherwise, applies to all models and gas  
control systems.  
2
Gas fireplace diagrams, including the dimensions, are  
shown in this section.  
Getting  
Started  
Pre-installation  
Preparation  
This gas fireplace and its components are tested and  
safe when installed in accordance with this Installers  
Guide. Report to your dealer any parts damaged in  
shipment, particularly the condition of the glass. Do  
not install any unit with damaged, incomplete, or  
substitute parts.  
The vent system components and trim doors are  
shipped in separate packages. Log installation  
instructions are provided in the manual bag assembly  
shipped with unit. Read all of the instructions  
before starting the installation. Follow these  
instructions carefully during the installation to  
ensure maximum safety and benefit. Failure to  
follow these instructions will void the owner’s  
warranty and may present a fire hazard.  
The Heat-N-Glo Warranty will be voided by, and  
Heat-N-Glo disclaims any responsibility for, the  
following actions:  
• Installation of any damaged fireplace or vent system  
component.  
• Modification of the fireplace or vent system.  
• Installation other than as instructed by Heat-N-Glo.  
• Improper positioning of the gas logs or the glass  
door.  
• Installation and/or use of any component part not  
manufactured and approved by Heat-N-Glo, not  
withstanding any independent testing laboratory or  
other party approval of such component part or  
accessory.  
ANY SUCH ACTION MAY POSSIBLY CAUSE A  
FIRE HAZARD.  
2
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When planning a fireplace installation, it’s necessary to determine:  
Where the unit is to be installed.  
The vent system configuration to be used.  
Gas supply piping.  
Electrical wiring.  
Framing and finishing details.  
Whether optional accessories—devices such as a fan, wall switch, or remote  
control—are desired.  
If the fireplace is to be installed on carpeting or tile, or on any combustible  
material other than wood flooring, the fireplace should be installed on a metal or  
wood panel that extends the full width and depth of the fireplace.  
3
Figure 1. Diagram of 8000TVC  
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Step 1  
Locating the  
Fireplace  
The diagram below shows space and clearance  
requirements for locating a fireplace within a room.  
3
Installing the  
Fireplace  
MODELS  
A
B
C
D
E
8000TVC  
49  
22  
39 1/2  
56  
79  
Figure 2. Fireplace Dimensions, Locations, and  
Space Requirements  
Clearance Requirements  
The top, back, and sides of the fireplace are defined  
by stand-offs.  
Minimum Clearances from the Fireplace to  
Combustible Materials  
Glass  
Front  
Back of  
Floor Fireplace  
Sides of  
Fireplace  
Top of  
Fireplace  
Ceiling  
36 inches  
(914 mm)  
0
1/2 inch  
(13 mm)  
1/2 inch  
(13 mm)  
31/2 inches (89mm) 31 inches  
(787 mm)  
The minimum clearance to a perpendicular wall extending  
past the face of the fireplace is one inch (25mm).  
The minimum clearance from the top face of the fireplace  
to combustible finishing materials such as drywall, is one  
inch (25mm).  
The back of the fireplace may be recessed 21 1/2  
inches (546mm) into combustible construction.  
Minimum Clearances from the B-Type Vent  
Pipe to Combustible Materials is 1 inch (25mm)  
all around the pipe.  
4
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Step 2  
Framing the  
Fireplace  
Fireplace framing can be built before or after the  
fireplace is set in place. Framing should be  
positioned to accommodate wall coverings and  
fireplace facing material. The diagram below shows  
framing reference dimensions.  
MEASURE FIREPLACE DIMENSIONS, AND  
VERIFY FRAMING METHODS AND WALL  
COVERING DETAILS BEFORE FRAMING  
CONSTRUCTION BEGINS.  
CAUTION  
WARNING:  
To ensure proper  
clearances the front  
framing header must be  
installed on its narrow  
edge and to the front of  
the frame.  
Framing should be constructed of 2 X 4 lumber or heavier.  
Models  
8000TVC  
A
49  
B
401/2  
C
22  
NOTE: DIMENSIONS SHOWN IN INCHES  
Figure 3. Framing Dimensions  
Negative Pressure warning: When negative  
pressure is present, an atmospherically vented  
fireplace (with a draft hood) may not function  
properly and it may down draft. In the case of a  
gas appliance, spillage of the combustion gases  
may occur. This may create a dangerous  
carbon monoxide situation in the house.  
Step 3  
Negative  
Pressure  
Make-up Air  
The causes of negative pressure to a house can  
include the following:  
• Stack effect in the building.  
• Exhaust only appliances (mechanically and  
atmospherically vented).  
• Inadequate make-up air (which is increasingly  
more prevalent in new construction).  
It is recommended that all natural venting non-air  
tight gas fireplaces have outside air connected  
to them. It is also recommended that the building  
be mechanically or passively balanced to allow  
atmospherically vented appliances, such as top  
5
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vented gas fireplaces with draft hoods, to draft  
properly. If the home experiences negative pressure  
or is likely to experience negative pressure,  
connection to an outside air source is mandatory.  
Installing Optional Outside Make-up Air:  
This unit is equipped to accept outside air. By using  
outside make-up air, the amount of room air used for  
combustion will be reduced. It is recommended that  
an AK-TV air kit be used with this appliance.  
WARNING: IN A NEGATIVE PRESSURE  
CONDITION (LIKELY TO OCCUR IN  
NEW HOMES THAT DO NOT HAVE ADEQUATE  
MAKE-UP AIR) THE OUTSIDE AIR KIT MUST  
BE INSTALLED TO OBTAIN PROPER  
PERFORMANCE AND TO HELP PREVENT  
SPILLAGE OF COMBUSTION GASES.  
A 4-inch side collar/damper (found in AK-TV Kit)  
must be installed on the fireplace by attaching the  
side collar to the outer wrap of the fireplace at the  
right-hand rear corner using sheetmetal screws.  
See Figure 4. Attach one end of a 4-inch flexible air  
duct (not provided in the AK-TV Kit) to the side collar  
and the other end of the duct to the make-up air  
termination cap. Use plastic tie straps to secure the  
ends of the flex duct to each collar.  
Air Damper  
Before lighting the burner, open the damper. Close  
the damper when the burner is off.  
Detailed installation instructions for ModelAK-TV  
Outside Air kit are found in the kit.  
6
Figure 4. Make-up Air  
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Step 4  
Installing the  
Vent System  
A. Vent System Approvals  
Model 8000TVC is approved to use 6-inch (152mm)  
diameter B-type vent. B-type vent must be used  
when the vent system is within combustible  
construction.  
These models may also use single wall rigid or flexible  
gas vent IF and ONLY IF the vent system is installed  
within non-combustible construction such as a masonry  
chimney. The same diameter noted above for B-type  
vent must be used for single-wall vent. See Figure 5.  
For B-type vent the clearance to combustibles is  
1-inch. Follow vent manufacturers REQUIRED  
clearances.  
The flame and ember appearance may vary  
based on the type of fuel burned and the venting  
configuration used.  
B. System Components.  
Vent System Configuration  
RISE TO RUN RATIO = 2:1  
MAXIMUM TOTAL HORIZONTAL RUN = 15 FT.  
MINIMUM TOTAL VERTICAL RISE = 9 FT.  
MAXIMUM NO. Of ELBOWS: 2 - 90o or 4 - 45o  
Plan and install the vent system using the parameters  
shown above.  
WARNING: YOU MUST NOT EXCEED  
THESE PARAMETERS.  
Connect a B-Type vent component to the flue outlet collar.  
Look at the vent pipe through the holes in the 10 5/8”  
ring to check that the vent pipe is attached.  
NOTE: It is always better to first attach a straight  
section of vent to the unit before attaching an elbow.  
Avoid using elbows in the vent system if possible.  
A 90-degree elbow can be attached directly to the unit.  
If it is, it can be followed by a MAXIMUM 15-feet  
horizontal run, a second 90-degree elbow ending in a  
minimum 30 foot vertical.  
A minimum of 9 foot vertical rise ending in a listed  
termination cap is required for the unit.  
Continue to add vent components, until the vent run is  
completed.  
WARNING: YOU MUST NOT EXCEED A  
TOTAL MAXIMUM HORIZONTAL RUN  
OF 15 FEET FOR THE ENTIRE VENT  
SYSTEM.  
7
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LISTED  
TERMINATION CAP  
LISTED SINGLE-WALL  
GAS VENT  
NON-COMBUSTIBLE  
CONSTRUCTION  
B-TYPE  
VENT  
MINIMUM VERTICAL RISE = 9FT  
MAXIMUM HORIZONTAL RUN = 15FT  
V:H = 2:1  
Figure 5. Vent System Attachment  
NOTE: The vent termination must be in a  
vertical position and the termination cap must  
be listed for the vent pipe used.  
Consult Local Building Code Officials and Codes for  
proper vent system installations.  
WARNING: THIS GAS FIREPLACE  
MUST NEVER BE VENTED BY  
CONNECTING TO A CHIMNEY FLUE  
SERVING A SEPARATE SOLID FUEL  
BURNING APPLIANCE.  
8
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C. Bedroom Installation in Canada  
This model MUST NOT be vented into a vent  
system installed exterior to a building. The part of  
the vent system above the roof line can be exterior  
to the building.  
D. Vent Termination  
WARNING: MAJOR U.S. BUILDING  
CODES SPECIFY MINIMUM  
CHIMNEY AND/OR VENT HEIGHT  
ABOVE THE ROOF TOP. THESE  
MINIMUM HEIGHTS ARE  
NECESSARY IN THE INTEREST OF  
SAFETY. FIGURE 6 AND TABLE  
SHOW MINIMUM HEIGHTS,  
PROVIDED THE TERMINATION CAP  
IS AT LEAST 8-FEET FROM A  
VERTICAL WALL.  
LOWEST DISCHARGE OPENING  
VENT CAP  
X
12  
ROOF PITCH IS X/12  
H (MIN.)-MINIMUM HEIGHT FROM ROOF  
TO LOWEST DISCHARGE OPENING  
ROOF PITCH  
H (MIN.) FT.  
FLAT TO 6/12  
1.0  
1.25  
1.5  
2.0  
2.5  
3.25  
4.0  
5.0  
6.0  
7.0  
7.5  
6/12 TO 7/12  
OVER 7/12 TO 8/12  
OVER 8/12 TO 9/12  
OVER 9/12 TO 10/12  
OVER 10/12 TO 11/12  
OVER 11/12 TO 12/12  
OVER 12/12 TO 14/12  
OVER 14/12 TO 16/12  
OVER 16/12 TO 18/12  
OVER 18/12 TO 20/12  
OVER 20/12 TO 21/12  
8.0  
Figure 6. Vent Termination  
9
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The diagram below shows how to properly position,  
level, and secure the fireplace.  
Step 5  
Positioning,  
Leveling, and  
Securing the  
Fireplace.  
WARNING:  
To ensure proper  
clearances the front  
framing header must be  
installed on its narrow  
edge and to the front of  
the frame.  
1. Place the fireplace  
into position.  
2. Level the fireplace  
from side to side and  
from front to back.  
3. Shim the fireplace  
with non-combustible  
material, such as  
sheet metal, as  
necessary.  
4. Secure the fireplace  
to the framing by  
NOTE:  
Non-combustible material  
that is supplied with unit is  
not shown for clarity.  
nailing or screwing  
using the nailing tabs.  
Figure 7. Proper Positioning, Leveling, and  
Securing of a Fireplace  
Step 6  
The Gas Control  
Systems  
WARNING  
THIS UNIT IS NOT FOR USE WITH  
SOLID FUEL.  
Two types of gas control systems are used with these  
models: Standing Pilot Ignition and Direct Spark  
Ignition (DSI).  
Standing Pilot Ignition System  
This system includes millivolt control valve, standing  
pilot, thermopile/thermocouple flame sensor, and  
piezo ignitor.  
WARNING  
110-120 VAC MUST NEVER BE  
CONNECTED TO A CONTROL VALVE  
IN A MILLIVOLT SYSTEM.  
Direct Spark Ignition (DSI) System  
The DSI system includes a 120V control valve,  
electronic module, and spark ignitor/flame sensor.  
WARNING  
CONTINUOUS 110-120 VAC SERVICE  
MUST BE WIRED TO THE FIREPLACE  
JUNCTION BOX IN A DSI SYSTEM.  
10  
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DSI IGNITION  
NOTE: FLAMES TOO CLOSETO THE CERAMIC INSULATORS CAN  
CAUSE NUISANCE LOCKOUTSAND ELECTRODE FAILURE.  
STANDING PILOT  
Figure 8. Gas Controls Systems  
11  
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NOTE: Have the gas supply line installed by a  
qualified service technician in accordance with all  
building codes.  
Step 7  
The Gas  
Supply Line  
NOTE: Before the first firing of the fireplace, the gas  
supply line should be purged of any trapped air.  
NOTE: Consult local building codes to properly  
size the gas supply line leading to the 1/2 inch  
(13 mm) hook-up at the unit.  
This gas fireplace is designed to accept a 1/2 inch  
(13 mm) gas supply line.  
To install the gas supply line:  
• A listed 1/2 inch (13 mm) manual shut-off valve and  
a listed flexible gas connector are connected to the  
1/2 inch (13 mm) inlet of the control valve.  
• The gas line may be run from either side of the  
fireplace provided the hole in the outer wrap does  
not exceed 2” in diameter and it does not penetrate  
the airtight firebox.  
• The gap between the supply piping and gas access  
hole can be plugged with non-combustible insula-  
tion to prevent cold air infiltration.  
• Locate the gas line access hole in the outer casing  
of the fireplace.  
• Open the fireplace lower grille, insert the gas supply  
line through the gas line hole, and connect it to the  
shut-off valve.  
• When attaching the pipe, support the control so that  
the lines are not bent or torn.  
• After the gas line installation is complete, use a  
soap solution to carefully check all gas connections  
for leaks.  
WARNING  
DO NOT USE AN OPEN FLAME TO  
CHECK FOR GAS LEAKS.  
12  
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• At the gas line access hole, use insulation to re-  
pack the space around the gas pipe.  
• Insert insulation from the outside of the fireplace and  
pack the insulation tightly to totally seal between the  
pipe and the outer casing.  
The gas line should be  
installed by a qualified  
service technician.  
Figure 9. Gas Supply Line  
Step 8  
Gas Pressure  
Requirements  
Pressure requirements for Heat-N-Glo gas fireplaces  
are shown in the table below.  
Pressure  
Natural Gas  
Propane  
Minimum  
Inlet Pressure  
5.0 inches  
w.c.  
11.0 inches  
w.c.  
Maximum Inlet  
Gas Pressure  
14.0 inches  
w.c.  
14.0 inches  
w.c.  
Manifold  
Pressure  
3.5 inches  
w.c.  
10.0 inches  
w.c.  
The tap for the manifold and inlet pressures are on the  
face of the gas control valve. Remove the control  
panel covering the valve. Use a small screwdriver to  
crack open the screw in the center of the tap. Position  
a rubber hose over the tap to obtain the pressure  
reading.  
The fireplace and its individual shut-off valve must be  
disconnected from the gas supply piping system  
during any pressure testing of the system at test  
pressures in excess of one-half (1/2) psig (3.5 kPa).  
The fireplace must be isolated from the gas supply  
piping system by closing its individual shut-off valve  
during any pressure testing of the gas supply piping  
system at test pressures equal to or less than one-half  
(1/2) psig (3.5 kPa).  
13  
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NOTE: Electrical wiring must be installed by a  
licensed electrician.  
Step 9  
Wiring the  
Fireplace  
Caution: Disconnect remote controls if you  
are absent for extended time periods. This  
will prevent accidental fireplace operation.  
For Standing Pilot Ignition Wiring  
Appliance Requirements  
This appliance DOES NOT require 110-120  
VAC to operate.  
WARNING  
DO NOT CONNECT 110-120 VAC TO  
THE GAS CONTROL VALVE OR THE  
APPLIANCE WILL MALFUNCTION AND  
THE VALVE WILL BE DESTROYED.  
Optional Accessories  
Optional fan and remote control kits require that 110-  
120 VAC be wired to the factory installed junction  
box before the fireplace is permanently installed.  
Remote Wall Switch  
Position the remote wall switch in the desired  
position on a wall. Run a maximum of 25 feet (7.8  
m) or less length of 18 A.W.G. minimum wire and  
connect it to the fireplace ON/OFF switch pigtails.  
WARNING: DO NOT CONNECT 110-120  
VAC TO THE REMOTE WALL SWITCH  
OR THE CONTROL VALVE WILL BE  
DESTROYED.  
LABEL ALL WIRES PRIOR TO DISCONNECTION  
WHEN SERVICING CONTROLS. WIRING  
ERRORS CAN CAUSE IMPROPER AND  
DANGEROUS OPERATION. VERIFY PROPER  
OPERATION AFTER SERVICING.  
CAUTION  
Figure 10. Standing Pilot Ignition Wiring Diagram  
14  
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FAN WIRING DIAGRAM  
VARIABLE SPEED CONTROL  
BLK  
NOTE: IF ANY OF THE ORIGINAL WIRE  
AS SUPPLIED WITH THE APPLIANCE  
MUST BE REPLACED, IT MUST BE  
REPLACED WITH TYPE 105 DEGREE C  
RATED WIRE.  
BLK  
JUNCTION BOX  
BLK  
BLK  
BLOWER RECEPTACLE  
BLK  
BLK  
BLK  
BLK  
WHT  
WHT  
BLK  
GROUND  
TEMPERATURE  
SENSOR SWITCH  
BLOWER  
GRN  
BLK  
WHT  
110-120 VAC  
(Located on right  
side of firebox)  
Figure 11. Fan Wiring Diagram  
For Direct Spark Ignition (DSI) Wiring  
Appliance Requirements  
This appliance requires that 110-120 VAC be wired to  
the junction box included in the manual bag assembly.  
Maintain correct polarity when wiring the junction box.  
The junction box is installed by sliding one tab of the box  
through the slot on the lower right side of the outer wrap  
and driving a screw through the other tab into the pilot  
hole on the outer wrap.  
Optional Accessories  
Optional fan and remote control kits require that 110-120  
VAC be wired to the fireplace junction box.  
Remote Wall Switch  
Position the remote wall switch in the desired position  
on a wall. Run a maximum of 25 feet (7.8 m) or less of  
16 A.W.G. minimum wire and connect it to the fireplace  
ON/OFF switch pigtails.  
Electrical wiring must be installed by a licensed electrician.  
NOTE  
LABEL ALL WIRES PRIOR TO DISCONNECTION  
WHEN SERVICING CONTROLS. WIRING ERRORS  
CAN CAUSE IMPROPER AND DANGEROUS  
OPERATION. VERIFY PROPER OPERATION  
AFTER SERVICING.  
CAUTION  
15  
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Figure 12. Direct Spark Ignition (DSI) Wiring Diagram  
16  
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The following diagram shows the minimum vertical  
and corresponding maximum horizontal dimensions  
of fireplace mantels or other combustible projections  
above the top front edge of the fireplace. See Figures  
2 and 3 for other fireplace clearances.  
Step 10  
Finishing  
Only non-combustible  
materials may be used  
to cover the black  
fireplace front.  
Figure 13. Minimum Vertical & Maximum Horizontal  
Dimensions of Combustibles above Fireplace  
WARNING: WHEN FINISHING THE  
FIREPLACE, NEVER OBSTRUCT OR  
MODIFY THE AIR INLET/OUTLET GRILLES IN  
ANY MANNER.  
IF JOINTS BETWEEN THE FINISHED WALLS  
AND THE FIREPLACE SURROUND (TOP AND  
SIDES) ARE SEALED, A 300° F. MINIMUM  
CAUTION  
SEALANT MATERIAL MUST BE USED. THESE  
JOINTS ARE NOT REQUIRED TO BE SEALED.  
ONLY NON-COMBUSTIBLE MATERIAL (USING  
300° F. MINIMUM ADHESIVE, IF NEEDED) CAN  
BE APPLIED AS FACING TO THE FIREPLACE  
SURROUND. SEE THE DIAGRAM BELOW.  
1. Apply non-combus-  
tible facing material to  
the fireplace sur-  
round.  
Hearth Extensions  
A hearth extension may be  
desirable for aesthetic  
reasons. However,ANSI  
or CAN/CGA testing  
standards do not require  
hearth extensions for gas  
fireplace appliances.  
17  
Figure 14. Sealant Material  
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Installing the Trim  
Step 11  
Combustible materials may be brought up to the  
specified clearances on the side and top front edges of  
the fireplace, but MUST NEVER overlap onto the front  
face. The joints between the finished wall and the  
fireplace top and sides can only be sealed with a 300°  
F. (149° C) minimum sealant.  
Installing Trim,  
Logs, and  
Ember Material  
WARNING: WHEN FINISHING THE  
FIREPLACE, NEVER OBSTRUCT OR  
MODIFY THE AIR INLET/OUTLET GRILLES IN  
ANY MANNER.  
Install optional marble and brass trim surround kits as  
desired. Marble, brass, brick, tile, or other non-  
combustible materials can be used to cover up the gap  
between the sheet rock and the fireplace.  
Do not obstruct or modify the air inlet/outlet grilles.  
When overlapping on both sides, leave enough space  
so that the bottom grille can be lowered and the trim  
door removed.  
Positioning the Logs  
If the gas logs have been factory installed they should  
not need to be positioned.  
If the logs have been packaged separately, refer to  
the installation instructions that accompany the logs.  
Save the log instructions with this manual.  
If sooting occurs, the logs might need to be repositioned  
slightly to avoid excessive flame impingement.  
Placing the Ember Material  
Ember material is shipped with this gas fireplace:  
• The bag containing the Glowing Embers (050-721)  
is standard glowing ember material.  
To place the ember material:  
• Pull the four glass latches out of the groove on the  
glass frame.  
• Remove the glass door from the unit.  
• Cover the top of the burner with a single layer of  
ember material. For best performance do not  
place embers on the ports on the rear of the  
burner.  
• Save the remaining ember materials for use during  
fireplace servicing.  
• Replace the glass door and a front trim door on the  
unit (see Replacement Parts Section of the manual.)  
• Pull out and latch the glass clips into the groove on  
the glass frame.  
18  
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1. Lift the trim door up  
and out of the unit.  
Figure 15. GlassAssembly  
1. Place the ember  
material onto the top  
of the burner.  
Figure 16. Placement of the Ember Material  
IT IS STRONGLY RECOMMENDED THAT TRIM  
DOORS WITH OPTIONAL MESH SCREENS BE  
INSTALLED ON PROPANE MODELS.  
CAUTION  
19  
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Step 12  
Before Lighting  
the Fireplace  
Before lighting the fireplace, be sure to do the  
following:  
Remove all paperwork and documents from  
underneath the fireplace.  
Review safety warnings and cautions  
• Read the Safety and Warning Information section  
at the beginning of this Installers Guide.  
Double-check for gas leaks  
• Before lighting the fireplace, double-check the unit  
for possible gas leaks.  
Double-check vent terminations and front grilles  
for obstructions.  
• Before lighting the fireplace, double-check the unit  
for possible obstructions that could be blocking the  
vent terminations or the front grilles.  
Double-check for faulty components  
• Any component that is found to be faulty MUST BE  
replaced with an approved component. Tampering  
with the fireplace components is DANGEROUS and  
voids all warranties.  
A small amount of air will be in the gas supply lines.  
When first lighting the fireplace, it will take a few  
minutes for the lines to purge themselves of this air.  
Once the purging is complete, the fireplace will light  
and will operate normally.  
NOTE:  
The fireplace should be run for 8 hours on the initial  
start-up. This will help to cure the chemicals used in  
the paint and logs.  
Subsequent lightings of the fireplace will not require this  
purging of air from the gas supply lines, unless the  
gas valve has been turned to the OFF position, in  
which case the air would have to be purged.  
Step 13  
Lighting the  
Fireplace  
You’ve reviewed all safety warnings, you’ve checked  
the fireplace for gas leaks, you know the vent system is  
unobstructed, and you’ve checked for faulty  
components. Now you’re ready to light the fireplace.  
WARNING  
PLEASE REFER TO THE USER’S  
MANUAL FOR ALL CAUTIONS, SAFETY,  
AND WARNING INFORMATION  
PERTAINING TO THE LIGHTING AND  
OPERATION OF THE FIREPLACE.  
20  
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Fireplace  
Maintenance  
Although the frequency of your fireplace servicing and  
maintenance will depend on use and the type of  
installation, you should have a qualified service  
technician perform an appliance check-up at the  
beginning of each heating season. See the table below  
for specific guidelines regarding each fireplace  
maintenance task.  
4
TURN OFF THE GAS BEFORE SERVICING  
YOUR FIREPLACE.  
IMPORTANT  
Maintaining  
and  
Type of  
Fireplace  
Maintenance  
Fireplace Maintenance Task To  
Servicing  
Your  
Frequency  
By  
Be Completed  
Fireplace  
Replacing  
Old Ember  
Material  
Once annually,  
during the  
Qualified  
Service  
Technician  
Brush away loose ember material near  
the burner. Replace old ember  
annual check-up  
material with new dime-size and -shape  
pieces of Golden Ember (GE-93) and  
Glowing Ember (050-721). New ember  
material should be placed alternately on  
top of the burner—a layer of Golden  
Ember, a layer of Glowing Ember,  
and so on. Save the remaining ember  
material and repeat this procedure at  
your next servicing. For more  
information, see Placing Ember  
Material in the INSTALLERS GUIDE.  
Cleaning  
Burner  
Once annually  
Periodically  
Qualified  
Service  
Technician  
Brush or vacuum the control  
compartment, fireplace logs, and  
burner areas surrounding the logs.  
& Controls  
Checking  
Flame  
Patterns,  
Flame Height  
Qualified  
Service  
Technician/  
Owner  
Make a visual check of your fireplace’s  
flame patterns. Make sure the flames  
are steady—not lifting or floating. See  
the picture in Figure 17. The flame  
sensor(DSI) or thermopile/thermocouple  
(standing pilot) tips should be covered  
with flame. See the picture in Figure 18.  
Checking  
Before initial use  
Vent System and at least  
Qualified  
Service  
Inspect the external vent cap on a  
regular basis to ensure that no debris is  
interfering with the flow of air. Inspect  
entire vent system for proper function.  
annually thereafter, Technician/  
more frequently  
if possible  
Owner  
Cleaning  
Glass Door  
As necessary  
Homeowner Clean as necessary, particularly after  
adding new ember (flame colorant)  
material. Film deposits on the inside of  
the glass door should be cleaned off  
using a household glass cleaner.  
NOTE: DO NOT handle or attempt to  
clean the door when it is hot and  
DO NOT use abrasive cleaners.  
21  
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MAKE SURE THE FLAMES  
ARE STEADY—NOT LIFTING  
OR FLOATING.  
Figure 17. Burner Flame Patterns  
DSI IGNITION  
STANDING PILOT  
NOTE: FLAMES TOO CLOSE TO THE CERAMIC  
INSULATORS CAN CAUSE NUISANCE LOCK-  
OUTSAND ELECTRODE FAILURE.  
3/8" (10 mm)  
Figure 18. Pilot/Ignitor Flame Patterns  
22  
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All parts listed in this INSTALLERS GUIDE may be  
ordered from an authorized dealer. When requesting  
service or replacement parts for your fireplace, please  
provide the model number and the serial number.  
Standing Pilot Only  
PART  
PART DESCRIPTION  
PART NUMBER  
SRV60–523  
SRV60–522  
Valve LP  
5
Valve NG  
Replacement  
Parts and  
Accessories  
Piezo Ignitor  
SRV418-513  
Thermopile  
SRV60-512  
SRV446-511  
Thermocouple  
Pilot Orifice LP  
Pilot Orifice NG  
SRV446–517  
SRV446–505  
Pilot Assembly LP  
Pilot Assembly NG  
SRV530-511A  
SRV530-510A  
Pilot Tube  
SRV485-301  
SRV60-521A  
On/Off Rocker Switch  
23  
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DSI Ignition Only  
PART  
PART DESCRIPTION  
PART NUMBER  
DSI Valve  
NG  
LP  
SRV492-500  
SRV492-501  
DSI Module  
SRV501–592  
Electrode  
SRV459-591  
SRV60-511  
On/Off Rocker Switch  
24  
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Both Standing Pilot and DSI Ignition  
PART  
PART DESCRIPTION  
PART NUMBER  
SRV506-800  
Burner Orifice  
NG (#31A DMS)  
LP (#49A DMS)  
SRV65-801  
Glass Door Assembly  
Grate Assembly  
GLA-950  
SRV582-360A  
SRV477-312  
Burner Tube  
Burner  
NG  
LP  
SRV582-378A  
SRV582-379A  
GLASS SPECIFICATIONS:  
8000TRC:  
26 1/2 X 42 1/2 TEMPERED  
25  
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Both Standing Pilot and DSI Ignition (Cont.)  
PART  
PART DESCRIPTION  
Refractory Front  
PART NUMBER  
SRV582-370  
Refractory Right Side  
SRV582-377  
SRV582-376  
Refractory Left Side  
Trim Door  
DF-950M  
Log Set Assembly  
Logs-8TRC  
26  
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Both Standing Pilot and DSI Ignition (Cont.)  
PART  
PART DESCRIPTION  
PART NUMBER  
Log #1  
SRV582-701  
Log #2  
Log #3  
Log #4  
Log #5  
SRV582-702  
SRV582-703  
SRV582-704  
SRV582-705  
Log #6  
Log #7  
SRV582-706  
SRV582-707  
Log #8  
SRV402-701  
27  
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Accessories  
ACCESSORY  
PART DESCRIPTION  
Fan Kit  
PART NUMBER  
GFK-160A  
GFK-230  
Remote Control Kit  
RC-SMART  
SMART-STAT  
RC-MLT  
Wall Switch Kit  
Off White  
White  
WSK-21  
WSK-21-W  
Trim Door Mesh  
MESH-8TRC  
Conversion Kit  
NG Conversion  
LP Conversion  
NGK-8TRC  
LPK-8TRC  
28  
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