R
SANTA FE PELLET STOVE
Portland
Oregon USA
Tested and
Listed by
O-T L
Owner’s Manual
Installation and Operation
C
US
OMNI-Test Laboratories, Inc.
Model:
SANTAFE-B1
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.
•
Leave this manual with
party responsible for use
and operation.
• Important operating and
maintenance instruc-
tions included.
WARNING
WARNING
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot
during operation and cool down.
•
•
Keep children away.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
CAREFULLY SUPERVISE children in same room as
appliance.
•
•
•
Alert children and adults to hazards of high
temperatures.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
Do NOT operate with protective barriers open or
removed.
Keep clothing, furniture, draperies and other
combustibles away.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
CAUTION
Check building codes prior to installation.
CAUTION
•
Installation MUST comply with local, regional, state
and national codes and regulations.
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
•
Consult local building, fire officials or authorities having
jurisdiction about restrictions, installation inspection,
and permits.
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TABLE OF CONTENTS
Section 9: Troubleshooting ............................25-27
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications............................4
D. Electrical Rating..................................4
E. BTU & Efficiency Specifications..........4
Section 10: Maintaining & Servicing Appliance
A. General Maintenance & Cleaning.......28-ꢀ1
B. High Ash Fuel Content Maintenance ..ꢀ2
C. Blower & Snap Disc #2 Replacement.ꢀꢀ-ꢀ4
D. Igniter Replacement............................ꢀ5
E. Baffle & Brick Removal .......................ꢀ5
F. Baffle & Brick Replacement ................ꢀ6
G. Glass Replacement.............................ꢀ7
Section 2: Getting Started
A. Design, Installation & Location
Considerations....................................5
B. Fire Safety ..........................................5
C. Tools & Supplies Needed...................6
D. Measuring Standards..........................6
E. Inspect Appliance & Components
and Pre-Use Check List......................6
Section 11: Reference Material
A. Component Functions.........................ꢀ8-ꢀ9
B. Component Locations.........................40
C. Exploded Drawings.............................41-42
D. Service Parts & Accessories...............4ꢀ-44
E. Service & Maintenance Log................45
F. Warranty Policy...................................46-47
G. Contact Information.............................48
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................7
B. Clearances to Combustibles...............8
C. Hearth Requirements..........................9
Section 4: Vent Information
A. Chimney & Exhaust Connection.........10
B. Venting Termination Requirements ....10
C. Equivalent Feet of Pipe.......................11
D. Pipe Selection Chart............................11
Section 5: Venting Systems
A. Alcove .................................................12
B. Through the Wall.................................1ꢀ
C. Vertical................................................14
D. Through the Wall & Vertical ................14
E. Masonry ..............................................15
F. Alternate Masonry...............................15
Section 6: Mobile Home..................................16
Section 7: Appliance Set-Up
A. Outside Air Kit.....................................17
B. Top Vent Adapter................................18
C. Log Set Placement..............................19
D. Grille & Trim Ring Installation .............20
E. Thermostat Installation........................21
Section 8: Operating Instructions
A. Fuel Size & Material............................22
B. General Operation Information...........22
C. Before Your First Fire .........................2ꢀ
D. Starting Your First Fire........................2ꢀ
E. Fire Characteristics.............................2ꢀ
F. Feed Rate Adjustment .......................2ꢀ
G. Ignition Cycles ....................................24
H. Frequently Asked Questions...............24
Page ꢀ
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Santa Fe Pellet Stove
Listing and Code Approvals
1
E. BTU & Efficiency Specifications
A. Appliance Certification
Model:
Santa Fe Pellet Stove
Particulate Emis-
sions Rating:
0.7 grams/hr
Laboratory:
Report No.
Type:
OMNI Test Laboratories, Inc.
061-S-05ꢀ-2
*BTU Output:
8,000 - ꢀ0,000 / hr
Solid Fuel Room Heater/Pellet
Fuel Burning Type
Heating Capacity:
up to 1,500 sq. ft. depending
on climate zone
Standard:
ASTM E1509-95 and ULC
S627-00, ULC/ORD-C1482-
M1990 Room Heater Pellet Fuel
Burning type and (UM) 84-HUD,
Mobile Home Approved.
Hopper Capacity:
Fuel:
52 lbs
Wood Pellets or Shelled Corn
240 lbs
Shipping Weight:
*BTU output will vary, depending on the brand of fuel you
use in your stove. Consult your Quadra-Fire dealer for
best results.
State of Colorado: Listed 09-1ꢀ-05
B. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is provided. The structural integrity of
the mobile home floor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only listed pellet vent Class “L” or
“PL” connector pipe. A Quadra-Fire Outside Air Kit must be
installed in a mobile home installation.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
C. Glass Specifications
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: This installation must conform with local codes.
In the absence of local codes you must comply with the
ASTM E1509-95, ULC S627-00, ULC/ORD-C-1482-
M1990, (UM) 84-HUD,
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
Page 4
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Santa Fe Pellet Stove
Getting Started
2
A
. Design, Installation & Location
B. Fire Safety
Considerations
Maintain the designated clearances to combustibles.
Insulation must not touch the chimney. You must maintain
the designated air space clearance around the chimney.
This space around a chimney is necessary to allow
natural heat removal from the area. Insulation in this
space will cause a heat buildup, which may ignite wood
framing. NOTE: Clearances may only be reduced by
means approved by the regulatory authority having
jurisdiction.
1. Appliance Location
Consideration must be given to safety, convenience, traffic
flow, and the fact that the appliance will need a chimney and
chimney connector. It is a good idea to plan your installation
on paper, using exact measurements for clearances and floor
protection, before actually beginning the installation.
If you are not using an existing chimney, place the appliance
in a location to maintain a clear passage for the installation
of any listed and approved pellet venting system. This appli-
ance may be vented vertically or horizontally.
To provide reasonable fire safety, the following should be
given serious consideration:
Maintain specified vent clearance to comubstible require-
ments listed by the pellet manufactures venting instructions
and all clearance to combustivles listed in this manual.
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
Check with your local building code agency before you begin
your installation. Be sure local building codes do not super-
sede UL specifications and always obtain a building permit
so that insurance protection benefits cannot be unexpectedly
cancelled. If any assistance is required during installation,
please contact your local dealer.
2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
embers.
We recommend that a qualified building inspector and your
insurance company representative review your plans before
and after installation.
ꢀ. A practiced evacuation plan, consisting of at least
2 escape routes.
4. A plan to deal with a hopper fire as follows:
In the event of a hopper fire:
2. Thermostat Location
a. Evacuate the house immediately.
b. Notify fire department.
The thermostat’s location will have some effect on the
appliance’s operation. When the thermostat is located close
to the appliance, it may require a slightly higher temperature
setting to keep the rest of the house comfortable. If the
thermostat location is in an adjacent room or on a different
floor level, you will notice higher temperatures near the
appliance.
WARNING
CAUTION
•
•
Do NOT connect this unit to a chimney flue servicing
another appliance.
Do NOT connect to any air distributon duct or system.
Fire Hazard.
•
Do not operate appliance before reading
and understanding operating instructions.
Failure to operate appliance properly may
cause a house fire.
Page 5
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D. Inspect Appliance & Components and
Pre-Use Check List
C. Tools And Supplies Needed
Tools and building supplies normally required
for installation, unless installing into an existing
masonry fireplace:
1.
Place the appliance in a location near the
final installation area and follow the proce-
dures below:
Reciprocating Saw
Channel Locks
Hammer
Phillips Screwdriver
Tape Meausre
Plumb Line
Safety Glasses
Framing Square
Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws
2.
Open the appliance and remove all the parts
and articles packed inside the Component
Pack. Inspect all the parts and glass for ship-
ping damage. Contact your dealer if any irregu-
larities are noticed.
May also need:
Vent Support Straps
Venting Paint
Level
ꢀ.
All safety warnings have been read and fol-
Framing Material
Hi-temp Caulking Material
Gloves
lowed.
4.
5.
6.
7.
This Owner’s Manual has been read.
Floor protection requirements have been met.
Venting is properly installed.
The proper clearances from the appliance and
chimney to combustible materials have been
met.
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
8.
The masonry chimney is inspected by a profes-
sional and is clean, or the factory built metal
chimney is installed according to the manufac-
turer’s instructions and clearances.
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
9.
The chimney meets the required minimum
height.
Report damaged parts to dealer.
10.
11.
All labels have been removed from the glass
door.
Plated surfaces have been wiped clean, if
applicable.
WARNING
Fire Risk.
12.
Thermostat or remote has been installed.
A power outlet is available nearby.
1ꢀ.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
•
•
•
Installation and use of any damaged appliance.
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Operating appliance without fully assembling all
components.
Operating appliance without legs attached (if supplied with
unit).
Do NOT Overfire
Or any such action that may cause a fire hazard.
Page 6
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Dimensions and Clearances
3
A. Appliance Dimensions
25-7/16 in.
(646 mm)
12-11/16 in.
(322mm)
27-ꢀ/4 in.
(705mm)
28-5/8 in.
with base
(727mm with
base)
21-3/16 in.
(538mm)
Figure 7.1 - Top View
Figure 7.2- Front View
28-ꢀ/16 in (716mm)
25-1ꢀ/16 in (655mm)
ꢀ-7/8 in
(98mm)
2-5/8 in
(66mm)
C
L
C
L
28-9/16 in
(726mm)
16-7/16 in.
(418mm)
C
L
17-5/16 in.
with base
(440mm)
26-7/16 in
(672mm)
Figure 7.3 -Side View
Figure 7.4 - Side View with Top Vent Adapter
Page 7
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B. Clearances to Combustibles (UL and ULC)
Inches Millimeters
Alcove Installation
Minimum Alcove Height
Minimum Alcove Side Wall
Minimum Alcove Width
Maximum Alcove Depth
A
C
4ꢀ
6
1092
152
965
914
ꢀ8
ꢀ6
B
C
I
J
C
L
Inches Millimeters
Straight Back Against
Wall
Back Wall to Appliance
Side Wall to Appliance
2
6
51
A
B
152
Inches Millimeters
51
Corner Installation
Walls to Appliance
2
C
Inches Millimeters
Dimension to Corner
Flue Center Line
Back of Top Vent Adapter
8-1/2
9-1/8
217
I
2ꢀ2
J
Installations with:
3 to 3 inch Top Vent Adapter and
3 to 6 inch Offset Adapter Kit
WARNING
Fire Risk.
H
D
G
F
Comply with all minimum clearances to
combustibles as specified.
H
E
Failure to comply may cause house fire.
G
NOTE:
Inches Millimeters
Vertical Installation
•
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
Back Wall to Flue Pipe
Side Wall to Cast Top
Back Wall to Appliance
ꢀ
6
7
76
D
E
F
•
•
152
178
Inches Millimeters
Corner Installation
Walls to Appliance
2
51
76
G
H
Side Wall to Flue Pipe
ꢀ
Page 8
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C. Hearth Pad Requirements (UL and ULC)
Use a non-combustible floor protector, extending beneath
appliance and to the front, sides and rear as indicated.
Measure front distance “M” from the surface of the glass
door.
L*
K
K
Must extend 2 inches (51mm) beyond each
side of pipe (shaded area)
Figure 9.2
M
Figure 9.1
Inches Millimeters
Hearth Pad Requirements
Sides
Back
Front
2
2
6
51
51
K
L*
M
152
*L Exception for Horizontal Installations:
USA INSTALLATIONS: If optional Cast Base is installed use
a non-combustible floor protector extending under unit and to
the sides, front and back of unit as shown in Floor Protection
Diagram. Measure front distance (M) from the surface of the
glass door.
If Cast Base is not installed, the non-combustible floor protec-
tor must be 1/4 inch (6mm) minimum thickness (“k” value =
0.84).
A
non-combustible floor protection extending beneath the
flue pipe is recommended with horizontal venting or under
the top vent adapter with vertical installation. Figure 9.2.
CANADA INSTALLATIONS: A non-combustible floor pro-
tection extending beneath the flue pipe is required with
horizontal venting or under the top vent adapter with vertical
installation.
Page 9
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Vent Information
4
B. Venting Termination Requirements
A. Chimney and Exhaust Connection
1. Chimney & Connector: Use ꢀ or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be
vented vertically or horizontally.
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a
sun deck or porch, narrow walkway or closely fenced area,
or any location that can build up a concentration of fumes
such as a stairwell, covered breezeway, etc.
2. Mobile Home: Approved for all Listed pellet vent. If
using the ꢀ inch (76mm) vertical Top Vent Adapter Kit
or the ꢀ to 6 inch (76-152mm) Top Vent OffsetAdapter,
use Listed double wall flue connector. A Quadra-Fire
Outside Air Kit must be used with manufactured home
installations.
1. Termination must exhaust above air inlet elevation. It is
recommended that at least 60 inches (1524mm) of verti-
cal pipe be installed when appliance is vented directly
through a wall. This will create a natural draft, which will
help prevent the possibility of smoke or odor venting into
the home during a power outage. It will also keep exhaust
from causing a nuisance or hazard by exposing people or
shrubs to high temperatures. The safest and preferred
venting method is to extend the vent vertically through the
roof.
ꢀ. Residential: The ꢀ inch (76mm) vertical Top Vent
Adapter Kit and the ꢀ to 6 inch (76-152mm) Top Vent
Offset Adapter are tested to use 24 gauge single wall
flue connector or Listed double wall flue connector to
Class A Listed metal chimneys, or masonry chimneys
meeting Internationalt Conference of Building Officials
(ICBO) standards for solid fuel appliances.
4. INSTALL VENTAT CLEARANCES SPECIFIED BY THE
2. Distance from doors and opening windows, or gravity or
VENT MANUFACTURER.
ventilation air inlets into building:
5. Secure exhaust venting system to the appliance with at
least ꢀ screws. Also secure all connector pipe joints with
at least ꢀ screws through each joint.
a. Not less than 48 inches (1219mm) below;
b. Not less than 48 inches (1219mm) horizontally from;
c. Not less than 12 inches (ꢀ05mm) above.
ꢀ. Distance from permanently closed windows;
NOTE: All pipe must be welded seam pipe whenever
possible. Seal pipe joints with high temperature silicone
(500°F [260°C] minimum rated only).
a. Not less than 12 inches (ꢀ05mm) below; horizontally
from or above.
4. Distance between bottom of termination and grade should
be 12 inches (ꢀ05mm) minimum. This is conditional upon
plants in the area, and nature of grade surface. The grade
surface must be a non-combustible material (i.e., rock,
dirt). The grade surface must not be lawn. Distance
between bottom of termination and public walkway should
be 84 inches (21ꢀ4mm) minimum.
NOTE: If burning shelled field corn, you must use
approved venting specifically designed for corn. Follow
the instructions from the venting manufacturer.
5. Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings,
fences, protruding parts of the structure, roof overhang,
plants and shrubs, etc.
WARNING
Fire Hazard.
•
Only LISTED venting components may be
used.
6. Termination Cap Location (Home Electrical Service)
•
NO OTHER vent components may be used.
Substitute or damaged vent components may
impair safe operation.
•
Side-to-side clearance is to be the same as minimum
clearance to vinyl inside corners.
•
Clearance of a termination cap below electrical service
shall be the same as minimum clearance to vinyl sof-
fits.
•
•
Clearance of a termination cap above electrical service
will be 12 inches minimum.
WARNING
Vent surfaces get HOT, can cause burns if
touched. Noncombustible shielding or guards
may be required.
Location of the vent termination must not obstruct or
interfere with access to the electrical service.
Page 10
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WARNING
C. Equivalent Feet of Pipe
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
to the owner’s information manual provided with this appli-
ance. For assistance or additional information consult a
qualified installer, service agency or your dealer.
The table below can help you calculate the equivalent feet
of pipe which is a method used to determine pellet vent size.
Figure 11.1.
Example of 3 Elbow-Rear Vent Termination Calculaton
Pellet Venting
Component
# of
Elbows
Feet of Multipled
Equivalent
Feet
Components
Equivalent Feet
2 ft.
Pipe
By
o
90 Elbow or Tee
ꢀ
X
5
3
15
o
45 Elbow
X
Horizontal Pipe
Vertical Pipe
7
2
X
1
7
1
ꢀ ft.
X
0.5
Total Equivalent Feet
23
2 ft.
Note: This is a generic example and is not
intended to represent any specific fuel type.
2 ft.
Figure 11.1
D. Pipe Selection Chart
The chart will help you in determing proper vent-
ing size according to the equivalent feet of pipe
calcuated above and the altitude above sea level
of this installation. Figure 11.2.
30
20
4 in. (102mm) Diameter Pipe Only
Locate the calculated equivalent feet of pipe on
the vertical left side of the chart. Move to the
right horizontally on the chart until you reach
your altitude above sea level.
Equivalent Pipe
Length In Feet
10
If you fall below the diagonal line, ꢀ or 4 inch (76
to 102mm) pipe may be used. If it is anywhere
above the diagonal line, a 4 inch (102mm) diam-
eter pipe is required.
3 in. or 4 in. (76mm or 102mm) Diameter Pipe
0
1
2
3
4
5
6
7
8
9
10
The chart reveals that a 90° elbow is 5 times as
restrictive to the flow of exhaust gases under
positive pressure as 1 foot of horizontal pipe, and
a foot of horizontal pipe is twice as restrictive as
a foot of vertical pipe.
ALTITUDE IN THOUSANDS OF FEET
Figure 11.2
Page 11
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Venting Systems
5
A. Alcove
A
C
D
B
Figure 12.1
Minimum
Maximum
Inches Millimeters Inches Millimeters
Height
4ꢀ
ꢀ8
n/a
6
1092
965
n/a
n/a
n/a
ꢀ6
n/a
n/a
914
n/a
A
B
C
D
Width
Depth
To Side Wall
152
n/a
All minimums listed are to a combustible surface.
NOTE:
•
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
•
•
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
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B. Through The Wall
NOTE:
Horizontal termination cap must be a minimum of 12 inches.
(ꢀ05mm) from the wall. Approved for mobile home instal-
lations. Must use ꢀ or 4 inch (76-102mm) “L” or “PL” listed
pellet venting or listed double wall pipe and a Quadra-Fire
Outside Air Kit in mobile homes.
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-Bꢀ65
2 in.
Straight Out
(51mm)
Minimum
Horizontal
Termination
Cap
6 in.
Wall
Thimble
(152mm)
Minimum
From Glass
12 in.
(305mm)
Minimum
Non-combustible Hearth Pad
Figure 13.1
45 Degree
Illustration shows venting going in both directions.
Choose which one is best for your installation.
12 in. (305mm)
Minimum
Wall
Thimble
2 in. (51mm)
Minimum
12 in.
(305mm)
Minimum
2 in.
(51mm)
Minimum
Figure 13.2
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C. Vertical
We recommend a minimum of 60 in.
(1524mm) vertical, however above the
eave is preferred.
Rain Cap
Both installations are approved for mobile
home installations. Must use ꢀ or 4 inch (76
to 102mm) “L” or “PL” Listed pellet venting
or Listed double wall pipe and Quadra-Fire
Outside Air Kit in mobile homes. Single
wall pipe is approved for residential instal-
lations only.
Flashing
24 in. (610mm) Minimum
Firestop
6 in. (152mm) Class A
Chimney Connector
Adapter
Ceiling Support
ꢀ in. (76mm) Min.
6 in. (152mm) Flue
Connector
6 in.
(152mm)
Min.
ꢀ in. to 6 in.
(76-152mm)
Top Vent Kit
Cleanout Cover
Non-combustible Hearth Pad
Figure 14.1
Rain Cap
D. Through The Wall & Vertical
Flashing
24 in. (610mm) minimum
Support Bracket
every 60 in. (1524mm)
2 in. (51mm) minimum
Wall Thimble
6 in. (152mm)
minimum
Tee
Cleanout Cover
Non-combustible Hearth Pad
Figure 14.2
7001-142D
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WARNING
Fire Risk
Inspection of Chimney:
•
•
•
Masonry chimney must be in good condition.
Meets minimum standard of NFPA 211
Factory-built chimney must be 6 inch (152mm) UL10ꢀ HT.
E. Masonry
Fireclay flue
liner with airspace
Concrete Cap
Flashing
1 in. (25mm) clearance
with firestop
1 in. (25mm) clearance
3 in. (76mm) minimum
6 in. (152mm)
minimum
Sheathing
Cleanout cover
Airtight
Cleanout Door
Non-combustible Hearth Pad
Figure 15.1
F. Alternate Masonry
Fireclay Flue Liner
with airspace
Concrete Cap
Flashing
1 in. (25mm) clearance
with firestop
1 in. (25mm) clearance
2 in. (51mm) minimum
6 in. (152mm)
minimum
Sheathing
Airtight cleanout door
Non-combustible Hearth Pad
Figure 15.2
Page 15
September 1, 2008
7001-142D
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Mobile Home
6
A. Mobile Home Installation
CAUTION
You must use a Quadra-Fire Outside Air Kit
for installation in a mobile home.
Maintain structural integrity of mobile home:
Floor, wall, ceiling and/or roof.
Do NOT cut through:
•
1. An outside air inlet must be provided for the combustion
air and must remain clear of leaves, debris, ice and/or
snow. It must be unrestricted while the appliance is
in use to prevent room air starvation which causes
smoke spillage. Smoke spillage can also set off smoke
alarms.
•
•
Floor joist, wall, studs or ceiling trusses.
Any supporting material that would affect the structural
integrity.
2. The combustion air duct system must be made of
metal. It must permit zero clearance to combustible
construction and prevent material from dropping into
the inlet or into the area beneath the dwelling and
contain a rodent screen.
CAUTION
Never draw outside combustion air from:
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
ꢀ. The appliance must be secured to the mobile home
structure by bolting it to the floor (using lag bolts).
Use the same holes that secured the appliance to the
shipping pallet.
4. The appliance must be grounded with #8 solid copper
grounding wire or equivalent, terminated at each end
with an NEC approved grounding device.
Spark Arrestor Cap
5. Refer to Clearances to Combustibles and floor pro-
tection requirements on pages 8 & 9 for listings to
combustibles and appropriate chimney systems.
Storm Collar
Roof Flashing
6. Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when
installing the vent system for use in a mobile home.
Joist Shield/Firestop
Approved Class “L”
or “PL” Pellet Vent
8. Installation shall be in accordance with the Manufactur-
ers Home & Safety Standard (HUD) CFR ꢀ280, Part
24.
WARNING
Installation must comply with Manufactured Home and
Safety Standard (HUD), CFR ꢀ280, Part 24.
Figure 16.1
WARNING
Never install in a sleeping room.
Page 16
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Appliance Set-Up
7
A. Outside Air Kit Instructions
Parts Included in Kit: 1 piece of 2 inch x ꢀ foot flex hose,
2 hose clamps, 1 collar assembly, 1 termination cap assem-
bly, 1 trim ring, 12 screws. (Discard collar assembly and air
channel, collar assembly already on appliance).
Termination
Cap Assembly
Hose Clamp
Trim Ring
Tools Needed: Phillips head screwdriver; wire cutters; hole
saw or jig saw.
1. Measure distance from floor to air vent opening in stove
and mark location on wall.
Use saw to cut opening in wall. Cut a 2-1/2 to ꢀ inch
(64-76mm) opening on inside wall and a ꢀ to ꢀ-1/2 inch
(76-89mm) opening on outside of house.
2. Use hose clamp to secure flex pipe to collar assembly.
ꢀ. Slide trim ring over flex pipe and run pipe through wall.
Flex Hose
4. Attach hose to outside termination cap with second
hose clamp.
5. Secure termination cap to outside surface.
6. Secure trim ring to interior wall.
Air Intake Channel
Hose Clamp
CAUTION
Never draw outside combustion air from:
Collar Assembly
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
Figure 17.4
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B. Top Vent Adapter Installation
3 to 3 inch Top Vent Adapter
3 to 6 inch Top Vent Offset Adapter
Installing the Top Vent Adapter
Drill holes in back of
stove and secure
with 4 screws, 2 on
each side
1. Put a layer of high temperature silicone on the ꢀ
inch (76mm) exhaust outlet. Figure 18.1
2. Slide the top vent adapter onto the rear exhaust
outlet and adjust the assembly to a vertical position.
Figure 18.1
Clean-Out Cover
ꢀ. Drill 4 holes with #26 drill bit (provided) into the
back of the appliance using the outer shield as
a pattern (make sure the assembly is vertical).
Figure 18.2
Figure 18.2
4. Install the 4 mounting screws.
C. Rear Vent and Rear Vent to Top Vent
Adapter Installation
5. Drill 2 holes with #26 drill bit through the rear
exhaust outlet using the 2 holes already in the short
horizontal pipe in the top vent adapter as a guide.
Install the 2 screws. Figure 18.1
6. Install the vent pipe into the top vent adapter (be
sure to silicone all joints).
7. To clean the top vent adapter open the clean-out
cover. Figure 18.2.
Clean-Out Cover
Figure 18.3 - Rear Vent Adapter
Silicone
Rear Exhaust
Outlet
ꢀ to 6 in.
Offset
Adapter
Clean-Out Cover
ꢀ to ꢀ in.
Top Vent
Adapter
Figure 18.4 - Rear to Top Vent Adapter - 90o
1. Put a layer of high temperature silicone on the ꢀ inch
Use hole on each side as
drilling guide
(76mm) exhaust outlet. Figure 18.1.
2. Slide the adapter onto the rear exhaust outlet and adjust
the assembly to the appropriate position.
Figure 18.1
ꢀ. Install the vent pipe into the adapter (be sure to silicone
all joints)
Page 18
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D. Optional Log Set Placement Instructions
CAUTION
Logs are FRAGILE. Use extreme care when handling or
cleaning logs.
NOTE:
Due to the abrasive nature of a pellet appliance fire, the
logs are not covered under warranty. Any placement varia-
tion other than shown here can cause excessive heat and
shall void the appliance warranty.
Figure 19.3
4 PIECE LOG SET INSTALLATION
1. Place the right rear log as shown. There is a notch in the
bottom of the log for clearance for the thermocouple and
thermocouple cover (ceramic protection tube). Figure
19.1.
2. Continue placing the last ꢀ logs around the firepot as
show in Figures 19.2, 19.3 and 19.4. Be careful not to
block the drop tube in the back of the firebox where pel-
lets feed into the firepot.
Notch
Figure 19.4
Thermocouple
Cover
OPTIONAL TOP LOG
Place the top log over the firepot. It will be about
2-1/2 inches (64mm) above the firepot when in
place. Notice the position of the top log as it rests
on the ꢀ logs in a stable position to prevent it from
falling into the firepot.
Figure 19.1
The charred area on the back of the top log faces
the back, not the front. Figure 19.5.
Drop Tube
Figure 19.2
Figure 19.5
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E. Optional Gold or Nickel Grille & Trim Ring
1. Installing the Grille
ꢀ. Lay the face, face-down on a protective coating to avoid
scratching.
4. Remove the 6 nuts from the back side of the face and
discard the stud and nuts.
Included in Kit: (1) Grille
5. Turn the face over so it is front side up. Locate studs
on the trim ring. Starting with one straight side of trim
ring, insert the studs into the holes in the face. After
the first 2 studs have dropped into their holes, carefully
lay the trim ring down until all of the studs are in place.
Figure 20.3.
Tools Required: Phillips head screwdriver
1. While holding door to face, remove 2 screws from
grille and remove existing grille. Figure 20.1.
2. Install new grille using screws removed in step 1.
Ensure that screws are inserted through the grille, rib
and door.
6. Hold the trim ring in place and turn the face over to
expose the back side. Figure 20.4.
7. Place 8-ꢀ2 nuts, included in the kit, on all 6 studs and
gently tighten them.
Remove 2 screws
Grille
8. Reverse steps 1 and 2 to re-install face and the grille.
Lift up so top rib
can clear the door
Rib
Face
Slide face down
until locating screws
are out of door
Door
Rib
Figure 20.2
Start with
straight edge
Locating screws on rib are the
2 outside holes on each side
Figure 20.1
2. Installing the Trim Ring
Figure 20.3
Included in Kit: (1) Trim Ring, (6) 8-ꢀ2 nuts
Tools Required: Phillips head screwdriver, 11/ꢀ2”
wrench or nut driver
1. Face can be removed with the door on or off the appli-
ance. Remove the grille before removing face to prevent
it from falling foward and potentially causing damage.
2. Tilt the top of the face foward until the top rib clears the
door, then slide the face down until the locating screws
on the bottom rib are completely out of the door.
Figure 20.2.
Figure 20.4
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F. Thermostat Installation
1. A 12 volt AC thermostat is required to operate this pellet
appliance. You may use the included wall mount thermo-
stat or purchase an optional programmable thermostat
or remote control. It is equipped with an adjustable
heat anticipator. The current rating is .05 amps. The
anticipator needs to be adjusted to the lowest setting
available.
2. When mounting a thermostat on a wall, be sure to follow
your thermostat installation instructions carefully.
NOTE: Thermostat must be mounted level for accu-
rate readings. The thermostat should be mounted on
an inside wall and not in direct line with the appliance
convection air.
NOTE: If the thermostat is located too close to the
appliance, you may need to set the temperature
setting slightly higher to maintain the desired tem-
perature in your home.
ꢀ. There is a 4 screw terminal block located on the back
lower left corner of the stove directly above the power
cord inlet. The center 2 screws are for the thermostat
wires.
CAUTION
hock hazard.
Do NOT remove grounding prong from plug.
Plug directly into properly grounded ꢀ prong
receptacle.
•
Route cord away from appliance.
Do NOT route cord under or in front of appli-
ance.
TERMINAL BLOCK
CENTER 2 SCREWS FOR
THERMOSTAT WIRES
POWER OUTLET
Figure 21.1
Page 21
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Operating Instructions
8
A. Fuel Size And Material
B. General Operating Information
1. Wood Pellets
1. Thermostat Calls For Heat
Fuel pellets are made from sawdust or wood by-products. If the
source material is hardwood, they can have a higher mineral
content, creating more ash. Fuels containing bark will also have
higher ash content. Minerals and other noncombustible materials
such as sand will turn into a hard, glass-like substance called
a clinker when heated to the extreme temperatures our firepot
reaches. This is what forms clinkers in the bottom of the firepot.
Trees from different areas will vary in mineral content. That is
why some fuels produce more clinkers than others. Pellets are
manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and
should be no more than 1-1/2 inches (38mm) in length. Pellet
lengths may even vary by lot from the same manufacturer which
is why the feed rate may need to be adjusted occasionally. If you
burn pellets longer than 1-1/2 inches (38mm) you may have
an inconsistent fuel feed rate and/or missed ignitions.
The appliance is like most modern furnaces; when the
thermostat calls for heat, your appliance will automatically
light and deliver heat. When the room is up to temperature
and the thermostat is satisfied, the red call light will go off
and the appliance will shut down.
2. Heat Output Controls
This appliance is equipped with a heat output control
switch that has three settings or burn rates; low, medium
and high. The appliance will turn on and off as the
thermostat demands. When the thermostat calls for heat,
the appliance will start up at the burn rate for which it is
set. If the appliance is set at one of the lower settings, it
will run quieter but take longer to heat up an area than if it
were set at a higher burn rate. Regardless of the burn rate,
when the area is warm enough to satisfy the thermostat,
the appliance will shut off.
Pellet fuel quality can greatly fluctuate. We recommend using
premium grade fuel with ash content less than 1%. Even in some
fuel labeled “premium” ash content can vary from bag to bag and
possibly exceed 1%. High ash fuel, or lack of maintenance, can
cause the firepot to fill up and thus create a potential for smoking,
sooting and possible hopper fires.
Heat Output Switch
Always burn dry fuel. Burning fuel with high moisture content takes
heat from the fuel and tends to cool the appliance, robbing heat
from your home. Damp pellet fuel can clog the feed system.
High
Med
Low
We recommend that you buy fuel in multi-ton lots whenever
possible. Buying large quantities of fuel at once will greatly
reduce the number of times the feed adjustments will need to be
made. However, we do recommend trying various brands before
purchasing multi-ton lots to ensure your satisfaction.
Reset
Button
WARNING
Reset Button
Fire Risk.
•
High ash fuels, or lack of maintenance,
can cause the firepot to fill with ash
Figure 22.1
and clinker. If the firepot fills to the top,
immediately shut down the unit and clean.
•
Failure to do so could result in smoking,
sooting and possible hopper fires.
WARNING
Fire Hazard.
2. Shelled Field Corn
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
Extensive factory and field testing has demonstrated shelled
field corn to be an efficient and very economical fuel. We
recommend the use of a 50-50 blend of corn and wood pellets.
The only change in operation is that the feed rate may require
a slight adjustment. The BTU output of the appliance varies
slightly compared to pellets, depending on the quality of the
corn used. In cases where it is acceptable for the appliance to
run full time, 100% corn will work after the fire has been started
using wood pellets.
•
•
Do NOT store flammable materials in the appliance’s
vicinity.
Do NOT use gasoline, lantern fuel, kerosene, charcoal
lighter fluid or similar liquids to start or “freshen up” a
fire in this heater.
Keep all such liquids well away from the heater while
it is in use.
Combustible materials may ignite.
•
•
Page 22
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C. Before Your First Fire
E. Fire Characteristics
1. First, make sure your appliance has been properly
installed and that all safety requirements have been met.
Pay particular attention to the fire protection, venting and
thermostat installation instructions.
A properly adjusted fire with the heat output control switch
set on “high” has a short active flame pattern that extends
out of the firepot approximately 4 inches (102mm). If the fire
has tall flames with black tails and seems somewhat lazy,
the feed rate will need to be reduced. This is done by sliding
the fuel adjustment control rod down, which will reduce the
feed. If the fire is not 4 inches (102mm) tall, slide the fuel
adjustment control rod up to increase the feed. A medium
and low setting will give a shorter flame. The flame will rise
and fall somewhat. This is normal.
2. Double check that the ash drawer and firebox are
empty!
ꢀ. Check the position of the thermocouple, located above
the firepot, and make sure that it protrudes approximately
ꢀ/4 inch (19mm) into the firepot.
4. Close the front door.
F. Feed Rate Adjustment Instructions
IMPORTANT DETAIL: The tip of the thermocouple must
be in contact with the inside end of the thermocouple
cover.
The feed adjustment control rod is factory set, and should
be adequate for most fuels. However, if the flame height is
too high or too low, you will need to adjust the feed rate. Wait
until the appliance has been burning for 15 minutes before
making your adjustments and allow 15 minutes for feed
adjustment to take effect.
D. Starting Your First Fire
1. A thermostat is required for proper operation of this
appliance, except for corn. At this time, fill the hopper
with pellets, set the thermostat to its lowest setting. Plug
the power cord into nearby outlet.
1. Loosen the set screw 1/4 to 1/2 turn during set-up
of appliance. This will allow movement of the feed
adjustment control rod. Do not re-tighten set screw.
2. The exhaust blower will stay on for approximately 18
minutes even though the thermostat is not calling for
heat. This is normal.
2. Loosen the wing nut.
ꢀ. Locate the heat output control switch mounted on the back
of the appliance in the upper right corner. See Figure 22.1
on page 22. Turn it to the “high” setting by pushing the
top of the control switch in and then adjust the thermostat
to its highest setting. Open the right side panel and the
red call light located to the left of the control box will be
on. Figure 23.1. This indicates the thermostat is calling
for heat.
ꢀ. Adjust the feed adjustment control rod upward towards the
"+" symbol to increase the feed rate and flame height or
down towards the "-" symbol, to decrease the feed rate
and flame height.
4. Re-tighten the wing nut.
4. The fuel feed system and the igniter should now be on.
5. For your first fire it will be necessary to press the reset
button once approximately 2 minutes after start up and
again in 5 minutes. This will fill the feed system and allow
the appliance to begin dropping pellets. The appliance
will continue to run as long as the thermostat is calling
for heat.
Feed Adjustment Control Rod
Wing Nut
6. Oncetheappliancehasignited, letitburnforapproximately
15 minutes, then set the thermostat to the desired room
temperature. Adjust the heat output control switch to the
desired setting.
Red Call Light
Set Screw
Figure 23.2
Figure 23.1
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G. Iginition Cycles
WARNING
Fire Risk
Do NOT operate appliance:
1. During each ignition cycle, it is normal to see some
smoke in the firebox. The smoke will stop once the
fire starts.
•
•
•
With appliance door open.
Firepot floor open.
Cleaning slide plates open.
2. The convection blower will automatically turn on after
your appliance has been burning for approximately
10 minutes. This blower transfers heat from your
appliance into the room, and will continue to run after
the thermostat has stopped calling for heat until the
appliance has cooled down.
Do NOT store fuel:
•
Closer than required clearances to com-
bustibles to appliance
•
Within space required for loading or ash
removal.
ꢀ. Occasionally the appliance may run out of fuel and shut
itself down. When this happens, the red call light will
be on. See Figure 23.1, page 23. To restart it, fill the
hopper and press the reset button. See Figure 22.1,
page 22. When you press the reset button the red call
light will go out. Release the button and the light will
come back on. You should see a fire shortly. If not,
follow the instructions on page 23, of “Starting Your
First Fire”.
Back side of Firepot
CAUTION
Odors and vapors released during initial operation.
•
•
Curing of high temperature paint.
Open windows for air circulation.
Firepot floor left open
Odors may be irritating to sensitive individuals.
Figure 24.1 - DO NOT LEAVE FIREPOT FLOOR OPEN
H. Frequently Asked Questions
ISSUES
SOLUTIONS
1. Metallic noise.
1. Noise is caused by metal expanding and contracting as
it heats up and cools down, similar to the sound pro-
duced by a furnace or heating duct. This noise does not
affect the operation or longevity of your insert.
2. Ash buildup on glass.
ꢀ. Glass has turned dirty.
2. This is normal. Clean the glass.
ꢀ. Excessive build up of ash. The lower burn settings will
produce more ash, the higher burn settings produce
less. The more it burns on low the more frequent clean-
ing of the glass is required.
4. Fire has tall flames with black tails and is lazy.
4. The feed rate needs to be reduced or the firepot needs
cleaning. Heat exchanger or exhaust blower needs
cleaning.
5. Smokey start-up or puffs of smoke from the airwash. 5. Either the firepot is dirty or there is too much fuel at
start-up and not enough air. Close down feed rate 1/4
inch at a time until this no longer happens.
6. Large flame at start-up.
6. This is normal. Flame will settle down once the fire is
established.
Page 24
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With proper installation, operation, and maintenance your appliance will provide years
of trouble-free service. If you do experience a problem, this troubleshooting guide
will assist a qualified service person in the diagnosis of a problem and the corrective
action to be taken. This troubleshooting guide can only be used by a qualified service
technician.
Troubleshooting
9
Possible Cause
Corrective Action
Check circuit breaker at service panel.
Replace fuse.
Symption
Plug in appliance - No
response.
No current to outlet.
.7 amp fuse defective.
#ꢀ snap disc tripped or defective.
Control box defective.
Reset or replace snap disc.
Replace control box.
Call light on. No fire.
No fuel in firepot.
Out of fuel.
Check hopper. Fill with fuel.
Replace snap disc.
#2 snap disc may be defective.
Vacuum switch not closing, no vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
Make sure front door is closed.
Replace control box.
Control box defective.
Call light on. No fire.
Partially burned fuel in
firepot.
Firepot clean-out plate not closed.
Check that firepot clean-out plate is fully
closed.
Firepot is dirty (missed ignition).
Clean firepot. Make sure there is no clinker
in the firepot.
Clinkers may have to be broken up with
firepot scraper tool or other means.
Call light on. No fire.
Unburned pellets in
firepot.
Firepot clean-out plate not closed.
Firepot is dirty.
Check that firepot clean-out plate is fully
closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
be pushed out of firepot with firepot scraper
tool or other means.
Scrape with solid piece of wire.
Ignition hole blocked.
Igniter not working.
Remove ash drawer to see if igniter is
glowing red on start-up.
Check igniter wires for good connection.
Replace igniter using 1/4 inch male /female
spade connectors.
Replace control box.
Control box defective.
Slow or smoky start-up. Firepot clean-out plate not closed.
Firepot is dirty.
Check that firepot clean-out is fully closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
pushed out of firepot with firepot scraper
tool or other means.
Reduce feed rate using feed rate adjust-
ment control rod located inside hopper.
Excessive amount of fuel at start-up.
Page 25
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Corrective Action
Symptom
Possible Cause
Slow or smoky start-up Dirty exhaust and/or venting system.
(Cont’d)
Check for ash build up in unit, includ-
ing behind rear panels, firebox, heat
exchanger, exhaust blower and venting.
Feed system fails to
start.
Out of fuel.
Check hopper, fill with fuel.
#2 snap disc may be defective.
Replace snap disc. Firebox door must be
closed securely.
Check exhaust blower is plugged in and
operating.
Vacuum switch not closing. No vacuum.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
NOTE: High winds blowing into the vent-
ing system can pressurize the firebox
causing loss of vacuum.
Feed system jammed or blocked.
Empty hopper of fuel. Use a wet/dry
vacuum cleaner to remove remaining fuel,
from hopper, including feed tube.
Check feed chute for obstructions.
Loosen 2 screws and jiggle feed assembly.
Feed spring not turning with feed motor.
Feed motor defective or not plugged in.
Check that set screw is tight on feed
spring shaft at end of feed motor.
Check connections on feed motor, replace
if defective.
No call light. Unit
does not begin start
sequence.
Thermostat not set to a high enough tempera-
ture.
Adjust thermostat above room tempera-
ture.
Snap Disc #ꢀ tripped.
No power.
Reset snap disc.
Connect to power.
Replace fuse.
Fuse blown.
Connections at thermostat and/or appliance not Check connections at thermostat and
making proper contact.
appliance.
Defective thermostat or thermostat wiring.
Replace thermostat or wiring.
NOTE: To test thermostat and wiring, use
a jumper wire at the thermostat block on
the unit to by-pass thermostat and wiring.
Control box defective.
Call light on.
Replace control box.
Unit fails to shut off.
Turn thermostat off.
If call light does not go out, disconnect
thermostat wires from unit. If call light
does go out, thermostat or wires are
defective.
Page 26
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Symptoms
Possible Cause
Corrective Action
Convection blower fails to #1 snap disc defective.
Replace snap disc.
start.
Blower not plugged in.
Check that blower is plugged into wire har-
ness.
Blower is defective.
Replace blower.
Control box is defective.
Replace control box.
Exhaust blower fails to
Blower not plugged in.
Check that blower is plugged into wire har-
start or does not shut off.
ness.
Blower is clogged with ash.
Blower is defective.
Clean exhaust system.
Replace blower.
Replace control box.
Control box is defective.
Large, lazy flame, orange Dirty appliance.
color. Black ash on glass. Poor fuel quality, high ash content.
Clean unit, including firepot, heat exchang-
ers and venting system. Remove stainless
steel baffle from firebox to clean ash from
on top of baffle. Clean behind rear brick
panels. Change fuel brand to premium.
Firepot clean-out plate not completely
closed.
Check that firepot clean-out plate is fully
closed.
Reduce feed rate using feed rate adjustment
control rod located inside hopper.
Excessive amount of fuel.
Nuisance shutdowns.
Low flame.
Increase feed by opening feed rate adjust-
ment control rod located inside hopper.
Sawdust buildup in hopper.
Feed motor is reversing.
Clean hopper, see page 30.
Check for good connections between feed
motor and wire harness.
Defective thermocouple.
Defective control box.
Replace thermocouple.
Replace control box.
Firepot more than 1/2 full.
See page 32 for detailed instructions for
“High Ash Fuel Content Management”
Appliance calls for heat.
Call light illuminates.
Exhaust blower starts.
No feed or igniter.
Thermocouple is defective or not properly
plugged in.
Check connections on thermocouple or
replace if defective.
A flashing yellow light on the control box
indicates a problem with the thermocouple.
Defective control box
Replace control box.
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Maintaining & Servicing Your Appliance
10
C. General Maintenance
1. Types of Fuel
A. Proper Shutdown Procedure
Depending on the type of fuel you are burning will dictate
how often you have to clean your firepot.
CAUTION
If the fuel you are burning has a high dirt or ash content
or you are burning shelled field corn, it may be necessary
to clean the firepot more than once a day.
hock and Smoke Hazard
Turn down thermostat, let appliance completely
cool and exhaust blower must be off. Now you
can unplug appliance before servicing.
Dirty fuel will cause clinkers to form in the firepot. Aclinker
is formed when dirt, ash or a non-burnable substance is
heated to 2000°F (109ꢀ°C) and becomes glass-like. See
“C” page 32 in this section for more details on fuels with
high ash content.
• Smoke spillage into room can occur if appliance
is not cool before unplugging.
• Risk of shock if appliance not unplugged before
servicing appliance.
Follow the detailed instructions found in this
section for each step listed as referenced in the
chart below.
Clinker
Figure 28.1 - Clinker
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Ash Pan
Frequency
Daily Weekly Monthly Yearly
Every 5 bags of fuel
OR
X
X
Ash Removal from Firebox
More frequently depending on OR
the fuel type or ash build-up
Beneath Heat Exchanger
Every 1 ton of fuel
OR
X
X
Blower, Combustion (Exhaust)
More frequently depending on OR
the fuel type
X
X
Blower, Convection
More frequently depending on OR
the fuel type
Door Latch Inspection
Exhaust Path
Prior to heating season
OR
More frequently depending on OR
ash build-up
X
X
Firebox - Prepare for Non-Burn Season At end of heating season
OR
OR
OR
OR
Firepot - Burning pellets
Firepot - Burning Corn
Glass
Every ꢀ bags
Every 1 bag
X
X
When clear view of firepot
becomes obscure
X
Heat Exchanger & Drop Tube
Hopper
Every 1 ton of fuel
OR
OR
X
Every 1 ton of fuel or when
changing fuel types
X
Top Vent Adapter
Venting System
More frequently depending on OR
the fuel type or ash build-up
X
X
More frequently depending on OR
the fuel type
Page 28
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2. Cleaning Firepot with Cleaning Rod & Firepot
Scraper
d. This ash is deposited in the same ash pan as the
firepot debris. The ash pan should be emptied every
time you clean the firebox. Remember to place
the ash and debris into a metal or non-combustible
container. See Disposal of Ashes.
•
•
Frequency: Daily or more often as needed
By: Homeowner
a. The appliance must be in complete shutdown and cool
and the exhaust blower off. If you are just cleaning the
firepot, there is no need to unplug the appliance.
WARNING
b. Pull firepot cleaning rod OUT a couple of times to help
shake debris loose. If rod is hard to pull, it may be
necessary to use your firepot clean-out tool to chip
away material that has built up on the bottom plate of
the firepot and to push out any clinkers. Larger clinkers
may have to be removed from the top of the firepot.
Corn clinkers can be especially difficult to break up.
Fire Hazard.
•
The cleaning slide plates must be fully
CLOSED when appliance is operating. Hot
pellets may fall into ashpan and start a fire.
4. Cleaning Ash Pan
c. The firepot floor plate must be fully closed when
•
•
Frequency: Weekly or every 5 bags of fuel
By: Homeowner
finished. Figure 24.1 on page 24.
Locate the ash pan underneath the firepot. Open the
bottom ash door and slide the ash pan straight out.
Empty into a non-combustible container and re-install
ash pan. See Disposal of Ashes.
WARNING
Fire Risk
•
•
NEVER pull firepot cleaning rod or cleaning
slide plates out when appliance is operating.
The cleaning slide plates must be fully
CLOSED when appliance is operating.
5. Disposal of Ashes
•
•
Frequency: As needed
By: Homeowner
•. Hot pellets may fall into ashpan and start a fire
or mis-starts due to lack of vacuum.
Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should
be placed on a non-combustible floor or on the ground,
well away from all combustible materials, pending final
disposal.
3. Ash Removal from Firebox
•
Frequency: Weekly or more frequently depending on
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the
closed container until all cinders have been thoroughly
cooled.
ash build-up.
•
By: Homeowner
a. Allow the appliance to completely cool down. There
must not be any hot ashes in the firebox during
cleaning. Turn the thermostat on and then immediately
off to start the exhaust blower on its cycle time. It will
pull fly ash out the exhaust instead of into the room.
b. Frequent cleaning of the ash in the firebox will help
slow down the build-up of ash in the exhaust blower
and vent system.
WARNING
Disposal of Ashes
•
•
Ashes should be placed in metal container
with tight fitting lid.
Ashes should be retained in closed container
until all cinders have thoroughly cooled.
c. Open cast hinged face. Directly underneath the
firebox door and to the left and right of the firepot are
2 cleaning slide plates. Pull both slide plates out and
then open the glass door. Sweep the remaining ash
from the firebox into the 2 open holes. A paint brush
works well for this. Close slide plates.
c. Directly underneath the firebox door and to the left and
right of the firepot are 2 cleaning slide plates. Pull both
slide plates out and then open the glass door. Sweep
the remaining ash from the firebox into the 2 open
holes. A paint brush works well for this. Close slide
plates.
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6. Cleaning Heat Exchanger Chambers & Drop Tube
7. Cleaning Beneath Heat Exchanger (Cont’d)
•
•
Frequency: Monthly or every 1 ton of fuel
By: Homeowner
c. The ash will be resting on the back of the baffle. This will
require removing the cast baffle. Please refer to page
35 for a detailed explanation of removing the baffle.
WARNING
NOTE: There are heavy duty vacuum cleaners specifically
Heat exchanger cleaning rods may be warm
to the touch. For safety purposes wear
gloves.
designed for solid fuel appliance cleaning.
Do not pull heat exchanger cleaning rods
while appliance is operating.
8. Cleaning the Exhaust Path
•
Frequency: Yearly or more frequently depending on
ash build-up.
By: Homeowner
Push cleaning rods IN when done, DO NOT
leave cleaning rods OUT. Injury can occur.
•
a. Appliance must be completely cool.
The amount of ash buildup in the firepot will be a good
guide to determine how often you should clean the heat
exchangers.
b. Open cast hinge face. Remove right brick and
thoroughly vacuum the area and continue throughout
the rest of the firebox.
c. Replace right brick and close cast hinge face.
a. Allow the appliance to completely cool down before
pulling the cleaning rods. Turn the thermostat on and
then immediately off to start the exhaust blower on its
cycle time. It will pull fly ash out the exhaust instead
of into the room. Open the cast hinged face to access
the 2 cleaning rods. Figure 30.1.
b. Locate the 2 rods directly underneath the heat
exchanger tubes. Rods are bent at a 90° angle for
easy handling.
c. To clean, pull the rods straight out until it stops,
approximately 5-1/2 inches (140mm). Slide the rods
OUT and IN a couple of times.
10 Heat Exchanger Tubes
Vacuum inside
Exhaust Venting
Figure 30.2
9. Cleaning the Hopper
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
Cleaning Rods
Figure 30.1
After burning approximately 1 ton of fuel you will need
to clean the hopper to prevent sawdust build-up.
7. Cleaning Beneath Heat Exchanger
A combination of sawdust and pellets on the auger
reduces the amount of fuel supply to the firepot. This
can result in nuisance shutdowns and mis-starts.
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
a. The appliance must be in complete shutdown.
Allow the appliance to completely cool down.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. Empty the hopper of any remaining pellets.
c. Vacuum the hopper and feed tube.
b. A more thorough cleaning is needed to remove the
excess ash that is left behind from the use of the
cleaning rods for the heat exchanger tubes.
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10. Soot and Fly Ash: Formation & Need for Removal
in Exhaust Venting System.
12. Door Latch Inspection
•
•
Frequency: Prior to heating season
By: Homeowner
•
Frequency: Yearly or more frequently depending on
ash build-up.
The door latch is non-adjustable but the gasketing between
the glass and firebox should be inspected periodically to make
sure there is a good seal.
•
By: Qualified Service Technician/Homeowner
Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
13. Cleaning Exhaust Blower - Requires No Lubrication
The products of combustion will contain small particles
of fly ash. The fly ash will collect in the exhaust venting
system and restrict the flow of the flue gases.
•
•
•
Frequency: Yearly or as needed
By: Qualified Service Technician
Task: Contact your local dealer
At start-up if there is incomplete combustion, or if there
is a shutdown or incorrect operation of the appliance it
will lead to some soot formation. This will collect in the
exhaust venting system.
14. Cleaning Convection Blower - Requires No
Lubrication
•
•
•
Frequency: Yearly or as needed
By: Qualified Service Technician
Task: Contact your local dealer.
The venting system may need to be cleaned at least once
a year or more often depending upon the quality of your
fuel or if there is a lot of horizontal pipe sections. Ash will
build up more quickly in the horizontal sections.
15. Cleaning the Top Vent Adapter
a. The appliance must be in complete shutdown and the
exhaust blower should be off. Allow the appliance to
completely cool down.
11. Cleaning the Glass
•
Frequency: When clear view of the firepot becomes
b. Open the clean out cover. See Figure 31.1.
obscure
c. Sweep out any ash build-up.
•
By: Homeowner
NOTE: There are heavy duty vacuum cleaners specifiically
a. Appliance must be completely cool before cleaning
glass.
designed for solid fuel appliance cleaning.
b. Use a damp paper towel or any non-abrasive glass
cleaner. Wipe off with dry towel.
CAUTION
Handle glass assembly with care.
When cleaning glass:
Clean Out Cover
•
Avoid striking, scratching or
slamming glass.
Figure 31.1
•
Do NOT clean glass when hot.
•
•
•
Do NOT use abrasive cleaners.
Use a hard water deposit glass cleaner on white film.
Refer to maintenance instructions.
16. Preparing Firebox for Non-Burn Season
•
•
Frequency: Yearly
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
WARNING
Handle glass with care.
b. Remove all ash from the firebox and vacuum thoroughly.
c. Paint all exposed steel, including cast-iron.
•
Inspect the gasket to ensure it is
undamaged.
Do NOT strike, slam or scratch glass.
Do NOT operate appliance with glass
assembly removed.
•
Use the Touch-Up paint supplied with the appliance;
or;
•
•
•
•
Purchase paint from your local dealer.
Must use a high-temperature paint made specifi-
•
Do NOT operate with glass cracked, broken or
scratched.
cially for heating appliances.
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B. High Ash Fuel Content Maintenance
•
•
Frequency: As needed
By: Homeowner
Poor quality pellet fuel, or lack of maintenance, can create
conditions that make the firepot fill quickly with ashes and
clinkers.
Pellets Back Up
In Feed Tube
Firepot Overfills
This condition makes the appliance susceptible to overfilling
the firepot with pellets which may result in smoking, sooting
and possible hopper fires. Figure 32.1 shows an example
where the firepot overfills, pellets back up into the feed tube
and ash has accumulated in the firebox.
Ash Build Up in Firebox
Figure 32.1
An inefficient and non-economical method of burning of fuel
caused by poor quality pellet fuel is shown in Figure 32.2.
Incorrect
The correct flame size when good quality, premium pellet
fuel is burned is shown in Figure 32.3.
If the ash buildup exceeds the half way point in the firepot
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.
WARNING
Fire Risk.
Tall, Lazy Flame, Orange in Color
•
High ash fuels, or lack of maintenance,
can cause the firepot to fill with ash
Figure 32.2
and clinker. If the firepot fills to the top,
immediately shut down the unit and clean.
•
Failure to do so could result in smoking,
sooting and possible hopper fires.
Correct
Correct Flame Size, Yellow/White in Color
Figure 32.3
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C. Blower Replacement
2. Exhaust Blower Replacement
a. Turn down the thermostat, let appliance completely cool
and then unplug appliance before servicing.
1. Convection Blower Replacement
a. Turn down the thermostat, let appliance completely cool
and then unplug appliance before servicing.
b. Remove both lower side curtains. Figure 33.1.
c. Remove the lower rear screen and lay flat, leaving all
wires still attached.
d. Remove the upper rear screen from the appliance by
removing 2 screws at the top, 1 in the center and 2 screws
on the sides at the top. Leave both upper side curtains still
hinged in place to the rear screen. Figure 33.3.
b. The Convection Blower is located on the floor at the
rear of the appliance.
c. Remove the right lower side curtain by releasing bracket
from attachment holes in the back and then swing it to
the front and lift off of the appliance. When re-installing
flex curtain to re-attach. Figure 33.1.
e. Remove the 2 screws holding the vacuum switch in place.
Disconnect vacuum hose and blue and white wires from
the vacuum switch.
d. Cut the tie wire holding the wires togehter and then dis-
connect the yellow and purple wires.
f. Remove the 2 screws holding the junction box in place.
e. Re-install in reverse order.
e. Disconnect the white and blue wires from the exhaust
blower.
f. Attach new tie wire to hold wires together.
f. There is a removable plate on the exhaust blower. Using
a 1/4” nutdriver loosen the 6 screws in the keyhole shaped
holes and rotate the plate. Figure 33.4
g. Remove the exhaust blower and gasket.
i. Re-install in reverse order.
Remove 2 screws, 1 on each side
Remove lower
right side curtain
Back of Stove
Metal Strip
inside Hopper
Junction Box
Screws
Flex curtain and
snap brackets into
attachment holes
Tabs at bottom of upper rear screen
Figure 33.1
Lower Rear Screen
Exhaust
Blower
Figure 33.3
Convection
Blower
Pull blower up of the locating
pins and pull towards you.
Figure 33.4
Figure 33.2
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3. Snap Disc #2 Replacement
l. Reach behind bracket and remove old snap disc.
Install new snap disc and rotate back to original posi-
tion ensuring the snap disc is inserted in the hole in
the feed tube. Tighten the wing nut and re-attach the
wires to the new snap disc.
NOTE: Combustion Blower Gasket is also required. Sold
separately under Part Number 240-0812.
a. Turn down the thermostat, let appliance completely cool
and then unplug appliance before servicing.
m. Install new combustion blower gasket and blower.
Align hooks on the convection cover with slots and
slide to the right to snap in place. Re-connect the
white & blue wires to the exhaust blower.
b. Remove the 2 side curtains by removing the 8 screws in
the top and bottom hinges on both sides. Note that the
right side curtain has a caution label on the inside, the
left side curtain does not.
n. Install the lower rear screen and then the upper rear
screen. Re-connect the vacuum switch wires and
vacuum hose.
c. Disconnect vacuum hose and red and orange wires from
the vacuum switch. Disconnect the white and blue wires
from the exhaust blower.
o. Re-install the lower side curtains by placing them on
the front studs first, flex the curtain and snap brackets
into attachment holes in the back.
d. Remove the upper rear screen from the appliance by
removing 2 screws at the top, 1 in the center and 2 screws
on the sides at the top. Inside the hopper is a metal strip
that the top 2 screws penetrate. Be careful not to drop the
metal strip into the hopper. See Figure 33.3 on page 33.
Wing Nut
e. Remove the right lower side curtain by releasing bracket
from attachment holes in the back and then swing it to
the front and lift off of the appliance. See Figure 33.1
on page 33.
Bracket
f. Remove the lower rear screen and lay flat, leaving all
wires still attached.
Disconnect
Wires
g. Remove 2 screws at each end of the the convection
cover and then slide the hooks to the left and remove
with the exhaust blower still attached. Figure 34.1.
Figure 34.2
h. Remove the combustion blower gasket and discard.
i. Disconnect wires from snap disc #2. Figure 34.2.
j. Loosen wing nut to relieve the pressure on snap disc
from the bracket. The shaded area of the snap disc is
inserted into a hole in the feed tube. NOTE: You may
need pliers to start the wing nut. Figure 34.3.
Loosen Wing
Shaded area
Nut to relieve
inserted in hole in
pressure
Feed Tube
k. When bracket is loose enough, rotate the bracket coun-
terclockwise and away from feed tube. Figure 34.4.
Rotate bracket counterclockwise
once pressure is relieved
Hook
Hook
Figure 34.3
With bracket in rotated position,
reach behind bracket and remove
and replace Snap Disc
Figure 34.1
Figure 34.4
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D. Igniter Replacement
Firepot
E. Baffle & Brick Removal
1. Appliance must be completely cool.
2. Open door and locate the baffle at top of inside of firebox
.
ꢀ. The baffle is secured to the right bracket. A tab on the
baffle is inserted into a notch on the right bracket. Lift the
baffle up, out of the notch and towards you. Figure 35.2.
The left side of the baffle has a hook that rests on the top
edge of the brick. This side will just lift off.
Igniter
4. Remove right brick by pulling up and then towards you to
expose the exhaust venting for cleaning. Figure 35.3.
Thumb Screw
Figure 35.1
1. Shut down the appliance by turning down the thermostat
and let the appliance completely cool down. After the
appliance has cooled down, unplug it and remove the
ash drawer.
Hook on
left side
Tab on
right side
2. The wire leads to the igniter are connected to the wire
harness with 1/4 inch male / female spade connectors.
Disconnect the spade connections and remove the
igniter from the chamber. Loosen thumb screw and
slide igniter out.
Figure 35.2
ꢀ. Install new igniter into the chamber and tighten thumb
screw. Re-connect the wires to the 2 leads with the
spade connectors.
4. Double check that the igniter wires are clear of any
movement, i.e. ash drawer, firepot cleaning rod,
cleaning slide plates, etc.
5. Re-install the ash drawer and side panel and re-connect
the power.
Figure 35.3
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F. Baffle & Brick Replacement
1. Place right brick in behind the right bracket and then
slide to the left so the tabs are behind the center brick.
Figure 36.1.
Lift Brick, pull forward at an angle
and drop down into notches
2. The brick will be flush against the back wall and the
braket’s notches will be exposed. Figure 36.2.
ꢀ. Pull the right edge of the brick forward and slide the
brick into the notches both top and bottom of right
bracket. Figure 36.3.
4. Repeat for left brick.
5. Insert baffle into top front of firebox and then raise up
the bottom end and insert baffle tab into notch on the
right bracket to lock into place. Figure 36.5. Place the
left side hook of the bottom baffle over the top of brick
for stability.
Figure 36.3
6. The baffle does not completely cover the top of the fire-
box. There is an opening as shown in Figure 36.6.
Do not remove rope
from center brick
Right Brick Installed
Tabs
Figure 36.4
Figure 36.1
Insert Baffle Tab into Slot
Brick is flush against back wall
Figure 36.5
Brick in
front of
clip and
Notches
exposed
Opening at left side of Baffle
Figure 36.2
Figure 36.6
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G. Glass Replacement
WARNING
Glass is 5mm thick high temperature heat-
resistant ceramic glass.
DO NOT REPLACE with any other material.
Alternate material may shatter and cause
injury.
1. Open the face and remove door from the appliance by
lifting door off of hinge pin and lay on a flat surface face
down.
2. Using a screwdriver, tap the bottom of the rope retainer
rod to push it up out of the hole. The top end of the
rod will slide up. Swing the rod toward you from the
bottom and remove the rod. Repeat for other side.
ꢀ. Remove old glass and replace with new glass.
4. Slide the retainer rod into the top hole first, and then
line up the bottom crimped end with the hole in the
door. The crimped end must be paralle with the glass
in order to insert it into place. Figure 35.1.
Rope Retainer
Rods
Slide this end
Glass
in first
Crimped end at
the bottom
Crimped end
must be
parallel with
the glass
Figure 37.1
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Reference Materials
11
When describing the location of a component,
it is always AS YOU FACE THE FRONT OF
THE APPLIANCE.
A. Component Function
1. Control Box
E
a. The control box is located on upper right side of
appliance, behind the right side panel and above the
vacuum switch.
7. Heat Exchangers
The heat exchangers transfer hot air from the exhaust system
into convecton air. Remove the stainless steel top baffle to
access the heat exchangers. There are 2 clean out rods
located under the heat exchangers.
b. There is a light located inside of the control box. The
internal light will turn green when the appliance has
reached a temperature of 200 F (9ꢀ C) in the firepot.
and will turn red when it reaches 600 F (ꢀ15 C).
o
°
o
°
8. Heat Output Switch
c. There is also an internal blue light located in the upper
left corner of the control box. When you plug in the
appliance the blue light will automatically start blinking
6 times in a row for 60 seconds and then will stop.
The heat output switch is located on the upper right rear panel.
The function of the heat ouput switch is to regulate the burn
rates; low, medium and high settings.
9. Igniter
The igniter is mounted on the base of the firepot. Combustion
air travels over the red hot igniter creating super heated air
that ignites the pellets.
NOTE:
Do NOT open the control box. This will void the
warranty. If you need to plug in or remove the control
box you must first unplug the appliance.
10. Junction Box And Wiring Harness
The junction box is located on the right side of the appliance,
behind the right side panel. The junction box and wiring
harness are replaced as one component.
2. Convection Blower
The convection blower is mounted at the bottom rear of the
appliance. There are 2 impellers, one on each side of the
motor. The convection blower pushes heated air through the
heat exchange system into the room.
11. Power Supply
The power outlet is located behind the control box on the back
of the appliance, lower left corner. Check the wall receptacle
for 120 volt, 60 Hz (standard current). Make sure the outlet is
grounded and has the correct polarity. Agood surge protector
is recommended.
3. Exhaust Blower
The exhaust blower is mounted on the right side of the
appliance. The exhaust blower is designed to pull the
exhaust from the appliance and push it out through the
venting system.
12. Red Call Light
The red call light is on the side of the junction box, next to
the fuse. The function of the red call light is to indicate that
the thermostat is calling for heat.
4. Feed System
The feed system is located on the right side of the appliance
and can be removed as an entire assembly. The assembly
includes the feed motor, mounting bracket, bearing and feed
spring (auger). The hollow feed spring (auger) pulls pellets
up the feed tube from the hopper area and drops them down
the feed chute into the firepot.
13. Reset Button
The reset button is located on the back of the appliance in the
upper right corner below the heat output control switch. The
function of the button is to momentarily open the thermostat
circuit, which restarts the system.
5. Firepot
14. Thermocouple
The firepot is made of high quality ductile iron and has a
cleaning pull-out rod. The floor of the firepot opens for
cleaning when you pull out the rod. Be sure that the floor
returns to a completely closed position or your appliance will
not operate properly.
The thermocouple is located on top of the firepot inside
the thermocouple cover (ceramic protection tube). The
thermocouple sends a millivolt signal to the control box
indicating the preset temperatures of the green and red lights
have been obtained.
6. Fuse
15. Thermostat
The fuse is located on the front of the junction box next to
the red call light. The fuse will blow should a short occur and
shut off power to the appliance.
The appliance is designed to run on a 12 volt AC thermostat.
The heat anticipator should be set on the lowest setting
available.
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16. Snap Disc #1 (Convection Blower) 110°F
into the feed system or push exhaust up the feed tube, this
Snap disc #1 is located on the right side of the appliance on snap disc will shut the entire system off. This disc must be
the bottom of the heat exchanger box. There are 2 purple manually reset.
wires connected to it. This snap disc turns the convection
blower on and off as needed. Power is always present at
The vacuum switch is located on the lower right side of the
snap disc #1.
19. Vacuum Switch
appliance behind right side panel. This switch turns the
feed system on when vacuum is present in the firebox. The
17. Snap Disc #2 (Fuel Delivery Interrupt) 250°F
Snap disc #2 is also located on the back side of the feed drop vacuum switch is a safety device to shut off the feed motor if
tube. There are 2 orange wires connected to it. This snap disc the exhaust or the heat exchanger system is dirty or plugged
will turn off the feed system which will turn off the appliance or if the firebox door is open.
if an overfire condition should occur or if the convection
blower should fail to operate. If this occurs the snap disc will
automatically reset itself.
20. Wiring Harness
See Figure 39.1 below.
18. Snap Disc #3 (Back Burn Protector) 250°F
Snap disc #ꢀ is mounted on the back of the auger tube in the
center of the appliance and has a red reset button. To access
it remove the right side panel. If the fire tries to burn back
Thermocouple
Thermostat
Heat Output
Block
Switch
M
Green
Vacuum
Switch
Snap
Disc #2
Capacitor
Feed
Motor
Yellow
Red
Orange
M
White
Blue
Black
Black
Yellow
Red
Purple
Gray
Blue
Black
Black
Snap
Disc #1
Convection
Motor
M
Combustion
Blower
Call
Reset
Light
Button
Fuse
Snap
Disc #3
Igniter
Figure 39.1
Page ꢀ9
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7001-142D
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Santa Fe Pellet Stove
B. Component Locations
10 Heat Exchanger Tubes
Red Call Light
Fuse
Control
Box
Vacuum
Switch
Cleaning Rods
Figure 40.2
Junction Box
Figure 40.1
TERMINAL BLOCK
CENTER 2 SCREWS FOR
THERMOSTAT WIRES
POWER OUTLET
Figure 40.3
Heat Output Switch
High
Med
Low
Reset
Button
B
u
o
tt
n
Reset
Button
Convection
Exhaust Blower
Blower
Figure 40.4
Page 40
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Santa Fe Pellet Stove
C. Exploded Views
Item
Description
Door Latch Assembly
Rope Retainer Rod
Glass Assembly
Part Number
7001-042
7001-192
7001-0ꢀ8
450-2910
6
ꢀ0
5
1
2
ꢀ
5
6
7
7
ꢀ
57
Hinge, Female
Screw, 10-ꢀ2 x 1/4 PH PHL MS ZC 7021-006
2
Screw, #8 x 1/2 SMS-S-Grip
12460
ꢀ0 Door Assembly
7001-0ꢀ5
not sellable
7001-026
58
57 Grille Assembly
1
58 Face
Glass Size
17-1/4”
11-5/8”
Figure 41.1 - Door, Face, Glass & Door Latch Assembly
Item
Description
Part Number
7
ꢀ2 Thermocouple Cover
ꢀ5 Igniter
812-1ꢀ22
SRV7000-462
SRV414-5200
7001-010
55 Firepot
56 Firepot Cleaning Pull Rod
60 Igniter Bracket
61 Thumb Screw
62 Thermocouple Clamp
6ꢀ Thermocouple, 14”
5
not sellable
7000-22ꢀ/24
7001-20ꢀ
6
55
812-4470
2
56
ꢀ
ꢀ5
Figure 41.2 - Firepot Assembly
Page 41
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Santa Fe Pellet Stove
50
51
48
47
49
46
45
44
43
52
53
54
42
55
41
57
58
40
39
38
56
59
37
36
35
30
34
31
32
33
Figure 42.1
Item
Nbr
Item
Nbr
Item
Nbr
Description
Description
Description
30 Door Assembly
40 Pedestal Back (not sellable)
41 Blower, Exhaust
42 Vacuum Switch
50 Hopper Lid
51 Top, Cast
31 Ash Clean-Out Plate
32 Thermocouple Cover
33 Ash Drawer Assembly
34 Base, Cast
52 Curtain, Pedestal, Side
53 Baffle Assembly
54 Brick (pieces sold sep.)
55 Firepot
43 Control Box
44 Back (not sellable)
35 Igniter
45 Top Vent Kit 3 to 3 inches
(optional accessory item)
36 Snap Disc #1, 110 degree
46 Top Vent Offset Adapter 3 to 6 in
(optional accessory item)
56 Firepot Cleaning Pull Rod
Grille Assy (Accessory Item Gold or
Nickel)
37 Snap Disc #2, 250 degree
47 Exhaust Transition
57
38 Curtain, Side
48 Feed Motor Assembly
58 Face Assembly
39 Blower, Convection
49 Snap Disc #3, 250 degree
59 Trim Ring (Gold or Nickel)
Page 42
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Santa Fe Pellet Stove
D. Service Parts and Accessories
IMPORTANT: THIS IS DATED INFORMATION. When requesting a part for your appliance please pro-
vide model name/number and serial number to ensure correct part. All parts listed may be ordered from an
authorized dealer.
Item #
Service Parts Description
Part Nbr
Ash Catcher
7001-116
ꢀꢀ
5ꢀ
ꢀ9
41
Ash Drawer Assembly
Baffle Assembly
7001-004
UK-ꢀ0KPEL
812-4900
812-4400
414-0260
414-0270
7001-012
SRV7000-205
7001-169
7001-02ꢀ
7001-0ꢀ5
7001-042
7001-026
812-4760
812-4421
SRV7001-046
7001-010
SRV414-5200
842-51ꢀ0
7001-0ꢀ8
812-ꢀ500
7001-129
7001-007
7001-1ꢀ1
SRV7000-462
SRV7001-194
812-1180
Blower, Convection
Blower, Exhaust with housing
Brick, Center
Brick, Left & Right, (interchangeable)
Component Pack
4ꢀ
Control Box
Curtain, Pedestal
ꢀ8
ꢀ0
Curtain, Side, Assembly with magnet
Door Assembly
Door Latch Assembly, Bottom Air Wash
Face Assembly, No Grille
Feed Motor & Spring Assembly
Feed Motor Only w/capacitor
Feed Spring
58
48
56
Firepot Pull Rod Assembly
Firepot, EZ Clean
Gasket, Tadpole, 10 feet
Glass Assembly
Heat Ouput Switch (Rocker Switch)
Hopper Lid
50
Hopper Lid Assembly
Hopper Lid Hinge, Cast
Igniter, Loop
ꢀ5
Junction Box & Wiring Harness
Power Cord
ꢀ6
ꢀ7
49
Snap Disc #1, 110 degrees
Snap Disc #2, Autol Reset, 250 degrees
Snap Disc #ꢀ, Manual Reset, 175 degrees
Thermocouple Cover
2ꢀ0-1220
SRV7000-268
2ꢀ0-1960
812-1ꢀ22
812-4920
812-4470
7001-016
7000-166
Thermocouple Cover 10 pack
Thermocouple, 14 inches
Top Assembly
51
42
Vacuum Switch
Page 4ꢀ
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7001-142D
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Santa Fe Pellet Stove
IMPORTANT: THIS IS DATED INFORMATION. When requesting a part for your appliance please pro-
vide model name/number and serial number to ensure correct part. All parts listed may be ordered from an
authorized dealer.
Accessory Description
Part Number
LVGRL-SF-GD
LVGRL-SF-NL
811-0852
Grille, Louver, Gold
Grille, Louver, Nickel
Log Set, 4 pieces
Log, Top, 1 piece (to cover firepot)
Outside Air Kit
811-0900
811-0872
Pedestal Base, Cast Iron
Rear Vent Adapter
811-0840
811-0620
Rear to Top Vent Adapter
Top Vent Adapter, ꢀ to ꢀ inch
Top Vent Offset Collar ꢀ to 6 inch
Thermostat, Mechanical
Thermostat, Programmable
Trim Ring, Door, Gold
Trim, Ring, Door, Nickel
811-0610
811-0890
812-ꢀ570
812-ꢀ760
811-0520
DT-SF-GD
DT-SF-NL
Page 44
7001-142D
September 1, 2008
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Santa Fe Pellet Stove
E. Service And Maintenance Log
Date of Service
Performed By
Description of Service
Page 45
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Santa Fe Pellet Stove
F. Warranty Policy
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
HHT Manufactured Appliances and Venting
Warranty Period
Parts Labor
EPA
Components Covered
Gas
Wood
Pellet
Electric
Venting
Wood
All Parts and Material Except
as covered by Conditions,
Exclusion, and Limitations
listed
1 Year
X
X
X
X
X
X
Igniters, Electronic Compo-
nents, and Glass
Blowers
X
X
X
X
2 years
ꢀ years
X
X
X
Molded Refractory Panels
X
X
Firepots
5 years
ꢀ years
ꢀ years
X
X
Castings & Baffles
Firebox, HHT Chimney, Termi-
7 years
X
X
X
X
nation & Heat Exchanger
10
1 year
1 year
X
years
Burners, Logs & Refractory
Limited
Lifetime
X
X
Firebox & Heat Exchanger
All Replacement Parts
90 Days
X
X
X
See Conditions, Exclusions, and limitations.
9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
.
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.
.
.
.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home
is not covered under this warranty.
.
This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing,
glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or
corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered
by this warranty.
4021-645A 09-01-08
Page 46
7001-142D
September 1, 2008
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Santa Fe Pellet Stove
Hearth & Home Technologies LIMITED WARRANTY (Cont’d)
.
.
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
this noise are not covered by this warranty.
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or
maintenance of the appliance not in accordance with the installation instructions; operating instructions and the
listing agent identification label furnished with the appliance; (2) installation which does not comply with local build-
ing codes; (ꢀ) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs;
(4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure
or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than
those specified in the operating instructions; (6) installation or use of components not supplied with the appliance or
any other components not expressly authorized and approved by HHT; and/or (7) modification of the appliance not
expressly authorized and approved by HHT in writing.
.
.
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-
junction with the installation of this product.
This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine,
fluorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
.
.
.
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may
not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to
state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all war-
ranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide neces-
sary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08
Page 47
September 1, 2008
7001-142D
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
logo onto www.quadrafire.com
CAUTION
Do NOT discard this manual.
•
•
•
Important operating and maintenance
instructions included.
Read, understand and follow these instruc-
tions for safe installation and operation.
Leave this manual with party responsible
for use and operation.
Your Records for Model:
SANTA FE PELLET STOVE
WHERE PURCHASED:
SERIAL NUMBER:
DATE PURCHASED:
DATE INSTALLED:
__________________
______________________________________
_______________________________________
_______________________________________
TELEPHONE: __________________
__________________
__________________
This product may be covered by one or more of the following patents: (United States) 459ꢀ510, 4686807, 4766876, 479ꢀꢀ22, 48115ꢀ4,
5000162, 5016609, 5076254, 511ꢀ84ꢀ, 5191877, 521895ꢀ, 526ꢀ471, 5ꢀ28ꢀ56, 5ꢀ41794, 5ꢀ4798ꢀ, 5429495, 5452708, 5542407,
560107ꢀ, 561ꢀ487, 5647ꢀ40, 5688568, 5762062, 5775408, 5890485, 59ꢀ1661, 59412ꢀ7, 5947112, 5996575, 600674ꢀ, 6019099,
6048195, 605ꢀ165, 6145502, 6170481, 62ꢀ7588, 6296474, 6ꢀ74822, 641ꢀ079, 64ꢀ9226, 6484712, 654ꢀ698, 6550687, 6601579,
6672860, 6688ꢀ02B2, 6715724B2, 6729551, 67ꢀ61ꢀꢀ, 6748940, 6748942, 6769426, 6774802, 6796ꢀ02, 6840261, 6848441, 686ꢀ064,
6866205, 6869278, 6875012, 6880275, 69080ꢀ9, 6919884, Dꢀ20652, D445174, D4624ꢀ6; (Canada) 1297749, 2195264, 2225408,
2ꢀ1ꢀ972; (Australia) 780250, 78040ꢀ, 1418504 or other U.S. and foreign patents pending.
7001-142D
September 1, 2008
Page 48
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