R
5100-I ACT WOOD INSERT
Advanced Combustion Technology (ACT)
Model:
Portland
Oregon USA
Tested and
Listed by
O-T L
5100I-GD-B
5100I-NL-B
C
US
OMNI-Test Laboratories, Inc.
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
•
Leave this manual with
party responsible for
use and operation.
•
Important operating
and maintenance in-
structions included.
WARNING
WARNING
HOT SURFACES!
If the information in these instruc-
tions is not followed exactly, a fire
may result causing property damage,
personal injury, or death.
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause
burns.
• Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
•
•
•
•
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in the same room as
appliance
• Do not overfire - If heater or chimney
connector glows, you are overfiring.
Overfiring will void your warranty.
• Alert children and adults to hazards of high temperatures
High temperatures may ignite clothing or other
flammable materials.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
•
Keep clothing, furniture, draperies and other
combustibles away.
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an
NFI certified professional.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
1445 North Highway
Colville, WA 99114-2008
438-0380D September 1, 2008
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5100-I ACT WOOD INSERT
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
Section 8: Operating Instructions
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications............................4
D. BTU & Efficiency Specifications..........4
A. Over-Firing Your Appliance.................23
B. Wood Selection & Storage..................23
C. Burning Process..................................23-24
D. Air Controls .........................................24
E. Heat Output ........................................25
F. Burn Rates..........................................25
G. Building A Fire ....................................25-26
H. Blower Operating Instructions.............26
I. Opacity (Smoke).................................26
J. Frequently Asked Questions...............27
Section 2: Getting Started
A. Design, Installation & Location
Considerations....................................5
B. Fire Safety ..........................................5
C. Negative Pressure ..............................6
D. Flue Draft Considerations...................7
E. Tools and Supplies Needed................7
E. Inspect Appliance & Components.......7
Section 9: Maintaining & Servicing Appliance
A. General Maintenance & Cleaning.......28-29
B. Glass Replacement - Door..................29
C. Glass Replacement - Side Window ....30
D. Door Handle Assembly .......................30
E. Firebrick Replacement........................31
F. Blower Replacement...........................32
G. Baffle & Manifold Tube Removal ........32
H. Correct Baffle and Blanket Placement...33
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................8
B. Clearances to Combustibles ...............9
C. Mantel Deflector..................................9
Section 4: Installation Considerations
A. Floor Protection..................................10
B. Alternate Floor Protection Worksheet....10
C. Hearth Extension ................................10
D. Outside Air Kit.....................................11
E. Blower Cord Location .........................12
F. Wiring Diagram...................................13
G. Optional Offset Adapter ......................13
Section 10: Troubleshooting........................33-34
Section 11: Reference Material
A. Exploded Drawings.............................36
B. Service Parts & Accessories...............37-38
C. Service & Maintenance Log................39-40
D. Homeowner’s Notes ...........................41
E. Warranty Policy...................................42-43
F. Contact Information.............................44
Section 5: Chimney Requirements
A. Venting Components ..........................14
B. Chimney Systems ...............................14
C. Installing Chimney Components .........15
D. Chimney Termination Requirements ..16
E. 2-10-3 Rule .........................................16
F. Masonry Fireplace ..............................17
G. Factory Built Zero Clearance Fireplace..18
Section 6: Mobile Home...............................19
Section 7: Appliance Set-Up
A. Installation Outline ..............................20
B. Leveling Bolts......................................20
C. Panel & Trim Set.................................20-21
D. Securing Liner to Flue Collar ..............21
E. Adj. Zero Clearance Trim Support......22
September 1, 2008
438-0380D
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5100-I ACT WOOD INSERT
Listing and Code Approvals
1
A. Appliance Certification
D. BTU & Efficiency Specifications
MODEL:
5100-I ACT Wood Insert
1.98 grams/hour
EPA Certified
Efficiency
LABORATORY: OMNI Test Laboratories, Inc.
75.5% on Medium
50,800
REPORT NO.
TYPE:
061-S-59-2
Wood Stove
BTU - EPA
up to ꢁ,500 sq ft
21 inches
Heating Capacity
Maximum Log Length
Firebox Capacity
Weight
STANDARD:
UL1ꢂ8ꢀ and ULC S6ꢀ8 and (UM)
8ꢂ-HUD, Mobile Home Approved.
3.0 cubic feet
520 lbs
The Quadra-Fire 5100-I ACT Wood Inserts meets the U.S.
Environmental Protection Agency’s 1990 particulate emis-
sion standards.
B. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is provided. The structural integrity of
the mobile home floor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of the
mobile home and use only listed double-wall connector pipe.
An OutsideAir Kit comes standard on the appliance and must
be installed in a mobile home installation.
NOTE: Hearth & Home Technologies grants no war-
ranty, implied or stated, for the installation or mainte-
nance of this unit and assumes no responsibility for
any consequential damage(s).
WARNING
C. Glass Specifications
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
to the owner’s information manual provided with this appli-
ance. For assistance or additional information consult a
qualified installer, service agency or your dealer.
This appliance is equipped with 5mm ceramic glass.
Replace glass only with 5mm ceramic glass. Please
contact your dealer for replacement glass.
NOTE: This installation must conform with local codes.
In the absence of local codes you must comply with the
UL1482, (UM) 84-HUD and NFPA211 in the U.S.A.
and the ULC S628 and CAN/CSA-B365 Installation
Codes in Canada.
Page ꢂ
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438-0380D
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5100-I ACT WOOD INSERT
Getting Started
2
B. Fire Safety
To provide reasonable fire safety, the following should be
given serious consideration:
WARNING
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
Fire Risk
•
HOT while in operation and after fire
is out.
•
DO NOT operate without protective
barrier.
A.
Design, Installation & Location Considerations 2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
Consideration must be given to:
embers.
•
•
•
•
Safety
Convenience
Traffic flow
Chimney and chimney connector required
3. A practiced evacuation plan, consisting of at least two
escape routes.
ꢂ. A plan to deal with a chimney fire as follows:
In the event of a chimney fire:
It is a good idea to plan your installation on paper, using exact
measurements for clearances and floor protection, before
actually beginning the installation.
a
Evacuate the house immediately
b. Notify fire department
We recommend that a qualified building inspector and your
insurance company representative review your plans before
and after installation.
WARNING
If this appliance is in an area where children may be near it
is recommended that you purchase a decorative barrier to go
in front of the appliance. Remember to always keep children
away while it is operating and do not let anyone operate
this appliance unless they are familiar with these operating
instructions.
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
•
•
•
Installation and use of any damaged appliance.
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
CAUTION
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Check building codes prior to installation.
Operating appliance without fully assembling all
components.
•
Installation MUST comply with local, regional, state and
national codes and regulations.
Operating appliance without legs attached (if supplied with
unit).
•
Consult insurance carrier, local building, fire officials or
authorities having jurisdiction about restrictions, installation
inspection, and permits.
Do NOT Overfire - If appliance or chimney connector glows,
you are overfiring.
Any such action that may cause a fire hazard.
WARNING
Asphyxiation Risk.
WARNING
•
Do NOT connect this unit to a chimney flue
Fire Risk.
servicing another appliance.
•
Do NOT connect to any air distribution duct or
system.
•
Do not operate appliance before reading and
understanding operating instructions.
May allow flue gases to enter the house.
•
Failure to operate appliance properly may
cause a house fire.
September 1, 2008
438-0380D
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5100-I ACT WOOD INSERT
C. Negative Pressure
tion appliances and exhaust equipment.
Draft is the pressure difference needed to vent appliances
successfully. Considerations for successful draft include:
•
•
•
Ensure furnace and air conditioning return vents are
not located in the immediate vicinity of the appliance,
•
Preventing negative pressure
Avoid installing the appliance near doors, walkways
or small isolated spaces.
•
Location of appliance and chimney
Recessed lighting should be of “sealed can” design;
attic hatches weather stripped or sealed; and attic
mounted ductwork and air handler joints and seams
taped or sealed.
Negative pressure results from the imbalance of air avail-
able for the fireplace to operate properly. Causes for this
imbalance include:
•
•
•
Exhaust fans (kitchen, bath) etc.)
Range hoods
WARNING
Combustion air requirements for furnaces, water
heaters and other combustion appliances
Asphyxiation Risk.
•
Negative pressure can cause spillage of
combustion fumes and soot
•
•
Clothes dryers
Location of return-air vents to furnace or air condi-
tioning
•
Appliance needs to draft properly for
safety.
•
Imbalances of HVAC air handling system
•
Upper level air leaks
•
•
•
Recessed lighting
Attic hatch opening
Duct leaks
To minimize the affects of negative air pressure the following
must be considered:
•
Install the outside air kit. Install the intake on the
side of the house towards prevailing winds during the
heating season.
•
Ensure adequate outdoor air is supplied for combus-
Recommended
Location
Recommended
Location
Marginal
Location
Location
Not
Recommended
Location NOT
Recommended
Windward
Outside Termination Cap
Leeward
Multi-level Roofs
Figure 6.1
Page 6
September 1, 2008
438-0380D
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5100-I ACT WOOD INSERT
D. Flue Draft Considerations
F. Inspect Appliance and Components
• Open the appliance and remove all the parts and
Location of the appliance and chimney will affect perfor-
articles packed inside.
mance. As shown in Figure 6.1 the chimney should:
•
Be installed through the warm space enclosed by the
building envelope. This helps to produce more draft,
especially during lighting and die down of the fire.
• Inspect all the parts and glass for shipping damage.
•
•
•
Contact your dealer if any irregularities are noticed.
Removed all labels from the glass doors.
•
•
Penetrate the highest part of the roof. This minimizes
the affects of wind turbulence.
Wipe clean all plated surfaces before first fire.
Consider the appliance location to the floor and ceil-
ing attic joists.
Exterior conditions such as roof line, surrounding trees,
prevailing winds and nearby hills can influence appliance
performance. Your local dealer is the expert in your
geographic area and can usually make suggestions or
discover solutions that will easily correct your flue problem.
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
T
o be sure that your appliance burns properly, the chimney
draft (static pressure) should be approximately -.10 inch water
column (W.C.) during a high burn and -.04 inch W.C. during
a low burn, measured 6 inches (152mm) above the top of the
appliance after one hour of operation at each burn setting.
Report damaged parts to dealer.
NOTE: These are guidelines only, and may vary somewhat
for individual installations.
E. Tools And Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
Reciprocating saw
Pliers
Framing Material
Hi-Temp Caulking Material
Gloves
Hammer
Phillips Screwdriver
Flat Blade Screwdriver
Plumb Line
Framing Square
Electric Drill & Bits (1/ꢂ”)
Safety Glasses
Level
1/2” - 3/4” length, #6 or #8
self drilling screws (you will
need 3 per pipe section
connection +10)
Tape Measure
September 1, 2008
438-0380D
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5100-I ACT WOOD INSERT
Dimensions and Clearances
3
A. Appliance Dimensions
TOP VIEW
NOTE: Flue Collar: 6 inch (152mm) diameter (ID)
34-3/16"
(919mm)
25-5/8"
(651mm)
NOTE:
•
Illustrations and photos reflect typical installations and
are FOR DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation/appearance may vary due to
individual design preference.
C
L
17-5/8"
(448mm)
•
•
12-7/8"
(327mm)
•
Hearth & Home Technologies reserves the right to
alter its products.
12.0"
(305mm)
39-1/8"
(994mm)
SIDE VIEW
26-3/4"
(679mm)
9-1/8"
(232mm)
FRONT VIEW
A
22-1/4"
(565mm)
39-1/8"
(994mm)
21-1/8"
(537mm)
B
10-1/2"
(267mm)
29-5/8"
(752mm)
Panel Size
Standard
Large
A
47 in.
B
30-1/2 in.
51-1/4 in.
34-1/4 in.
Page 8
September 1, 2008
438-0380D
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5100-I ACT WOOD INSERT
In Canada a full length 6 inch (15ꢀmm) ULC S6ꢁ5 flue
liner required as per ULC S6ꢀ8.
B. Clearance to Combustibles
NOTE: When installing into a masonry fireplace, the fire-
place must be built to UBC Chapter ꢁꢃ standards. Do not
remove brick or mortar from masonry fireplace to accom-
modate insert. The permanent metal warning plate pro-
vided must be attached to the back of the fireplace stating
the fireplace may have been altered to accommodate the
insert and must be returned to original condition for use as
a conventional fireplace.
Maximum Mantel Depth: 12 inches (305mm)
Mantel
Fascia or Trim
B
C
NOTE: Clearances may only be reduced by means
A
approved by the regulatory authority having jurisdiction.
D
Insert
E
F
Hearth Extension
A
B
C
D
E
F
INSTALLATION: Masonry, Heat Circulating and *Zero Clearance
12" (305)
40" (1016)
35" (889)
7" (178)
16" (406)
8" (200)
18" (450) Canada
With 8" Mantel Deflector, Part No. 831-1530
12" (305)
27" (686)
16" (406)
7" (178)
16" (406)
8" (200)
18" (450) Canada
Maximum Mantel Depth: 12 inches (305mm)
*Zero Clearance in USA Only.
C. Optional Mantel Deflector
Optional mantel deflectors may be purchased from your
dealer to reduce clearances to a mantel. An 8 inch (203mm)
deflector allows a reduction down to ꢀꢃ inches (686mm).
WARNING
Fire Risk.
•
Comply with all minimum clearances to
combustibles as specified.
-ANTEL DEFLECTOR
•
Failure to comply may cause fire.
Figure 9.1
September 1, 2008
438-0380D
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5100-I ACT WOOD INSERT
Installation Considerations
4
A. Floor Protection USA & Canada
Hearth Extension Insulation Alternatives, R Value = 1.16
Thermal protection must be 1/2 inch (13mm) minimum
thickness (“k” value = 0.8ꢂ) or equivalent material.
k per
inch
thick
R per Minimum
Material
inch
thickness
required
thick
All floor protection must be non-combustible (i.e., metals,
brick, stone, mineral fiber boards, etc.). Any organic materi-
als (i.e., plastics, wood paper products, etc.) are combustible
and must not be used. The floor protection specified includes
some form of thermal designation such as R-value (thermal
resistance) or k-factor (thermal conductivity).
Hearth & Home HXꢁ, HXꢂ
USG Micore ꢁ00™
USG Durock™ Cement Board
Cement Mortar
0.43
0.46
1.92
5.0
2.33
2.18
0.52
0.20
0.20
0.08
1/2 in.
1/2 in.
2-1/4 in.
5-7/8 in.
5-7/8 in.
14-5/8 in.
Common Brick
5.0
Ceramic Tile
12.50
B. Calculating Alternate Floor Protection Material
14.3-
20.0
0.07-
0.05
16-5/8 in.
- 23-3/8 in.
Marble
Thermal Conductivity: k value
Table 4.1
The k value indicates the amount of heat (in BTU’s) that will flow
in 1 hour through 1 square foot of a uniform material 1 inch thick
for each degree (F) of temperature difference from one side of
the material to the other. The LOWER the k factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The k value of a material
must be equal or smaller then the required k value to be accept-
able.
C. Hearth Extension
If the hearth extension is lower than the fireplace opening,
the portion of the insert extending onto the hearth must be
supported. Manufacturer designed adjustable support kit
can be ordered from your dealer. (See page 22).
(BTU) (inch)
(foot2 (hour) (oF)
Thermal Resistance: R value
The R value is a measure of a material’s resisteance to heat
transfer. R value is convenient when more than one material is
used since you can add the R values together, whereas you can
not do this for k value. The HIGHER the R factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The R value of a material
must be equal or larger then the required R value to be accept-
able.
Converting k to R:
Divide 1 by k and multiply the results times the thickness in inch-
es of the material.
R = 1/k x inches of thickness
Converting R to k:
Divide the inches of thickness by R.
k = inches of thickness/R
Calculatons:
Example: Floor protection requires k value of 0.8ꢂ and ꢁ/ꢂ inch
thick.
Alternative material has a k value of 0.6 and is ꢁ/ꢂ inch thick.
Divide 0.6 by .ꢃ5 = k value of 0.80. This k value is smaller than
0.84 and therefore is acceptable.
Page 10
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438-0380D
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5100-I ACT WOOD INSERT
D. Outside Air Installation
1. Remove the 2 air control spring handles. Figure
11.1. Remove the grille by removing 2 screws in the
center of the grille. Figure 11.2
ꢁ. Unplug the snap disc by-pass switch and speed con-
trol from the wiring harness. Figure 11.2
4. Remove cover from rear of insert by removing 2
screws. Figure 11.1
5. Attach the cover to the front of the insert to block
room air from entering through the front grille. Figure
11.2.
6. Re-connect snap disc & speed control to wiring har-
ness.
NOTE: If your home is fairly airtight, it is recommend that you
install the outside air that comes standard with the appliance.
If you are installing into a Mobile Home, outside air is required.
The fireplace must have an outside air supply coming into it in
order for the insert outside air kit to be used.
The grille assembly must be removed before you can
install the outside air. If you plan on moving the blower
cord to the left side of the appliance, do it now while
the grille is removed to save you time. See page 12 for
detailed instructions.
7. Re-install grille and spring handles in reverse order.
CAUTION
WARNING
Risk of Smoke Spillage
Outside air inlet must be located to prevent blockage from:
Asphyxiation and Fire Risk
Do not draw outside combustion air from:
•
•
•
•
•
Leaves
Snow or ice
Other debris
Blockage may cause combustion air starvation
Smoke spillage may set off smoke alarms
•
•
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
Close proximity to exhaust vents or chimneys
Fumes or odor may result.
Cover from
rear of insert is
secured to front
of insert
Figure 11.1
Remove 2 screws
Blower
Speed control knob
Hole for blower cord
Remove both spring handles
Snap disc by-pass switch
Figure 11.2
September 1, 2008
438-0380D
Page 11
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5100-I ACT WOOD INSERT
E. Blower Cord Location
The 5100-I Insert comes standard with 2 blowers, installed
at the factory with the power cord on right side of insert (as
you face the unit). Do not route the power cord under or in
front of appliance.
Blower cord attached to
right side of grille.
The power cord can also be installed on the left side. Follow
Strain Relief
instructions below.
Blower cord
Green
Green grounding wire
White wire into Red Connector
grounding wire
Black wire into Blue Connector
White wire
Left Blower
Grounding
screw
Right Blower
Snap Disc
Black wire
Red
Connector
Back view of grille
Snap Disc
Blue
Connector
by-pass
switch
Figure 12.2
Speed Control
(Rheostat)
Figure 12.1 - Blower Assembly Components
Remove button plug
1. Disconnect the appliance from power supply.
2. Remove the grille following instructions on page 11.
ꢁ. Unplug the blower cord wires from the wire harness.
4. Remove green grounding wire from grounding screw.
5. Using a pair of pliers, squeeze the strain relief and remove
the blower cord wires and strain relief from the grille.
6. Locate the wire harness wires tucked up under the ash-
catcher on the left side of the appliance. Cut the zip tie
that is holding the wires in place.
Grounding screw
Back view of left
7. Remove the button plug from the left side of grille. Thread
the blower cords wires through the hole and snap the
strain relief in place. Figure 12.3.
side of grille
8. Attach grounding wire to ground screw.
9. Connect the white blower cord wire to the red connector
on the wire harness.
Figure 12.3
10. Connect the black blower cord wire to the blue connec-
CAUTION
tor on the wire harness.
11. Tuck the wire out of the way of the blower motor.
hock hazard.
Do NOT remove grounding prong from plug.
Plug directly into properly grounded ꢁ prong
receptacle.
12. Re-install grille.
NOTE: Each wire has a label to denote which
Route cord away from appliance.
component it connects to.
•
Do NOT route cord under or in front of appli-
ance.
Page 1ꢀ
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5100-I ACT WOOD INSERT
F. Wiring Diagram
,INE
&AN ꢂ
&AN ꢃ
&ꢂ
&ꢃ
'ROUND
.EUTRAL
3NAP $ISC
3NAP $ISC
"Yꢁ0ASS
3WITCH
&AN #ONTROL 3PEED
#ONTROL ꢀ2HEOSTAT
Figure 13.1
G. Optional Offset Adapter
Determine offset needed and adjust adapter accordingly
however, DO NOT OVER EXTEND ADAPTER. Follow
the detailed instructions that are supplied with the offset
adapter.
FULLY EXTENDED
Chimney Liner
Apply bead of
Drill points
1-1/4"
Slide gasket
stove cement
12-1/4"
between
halves
Chimney
Liner
Mounting
Bracket
3-3/4"
2-1/2"
Drill holes
both sides,
secure with
screws
Offset Adapter
3-1/16"
7-3/4"
4-1/2"
Center to Center
16-3/4"
Slide gasket
between
halves
Apply bead of stove cement
FULLY CLOSED
12-1/4"
7-3/4"
3-1/4"
Center to Center
Figure 13.3
Figure 13.2
September 1, 2008
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5100-I ACT WOOD INSERT
Chimney Requirements
5
Inspections
A. Venting Components
Chimney Connector:
Existing chimneys should be inspected and cleaned by a
qualified professional prior to installation. The chimney
must not have cracks, loose mortar or other signs of dete-
rioration and blockage. Hearth & Home recommends a
NFI or CSIA certified professional or a technician, under
the direction of a certified professional, conduct a Level II
inspection per NFPA ꢀ11.
It is also known as flue pipe or stove pipe. It must be 6
inches (152mm) minimum diameter stainless steel connector
pipe.
Chimney:
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements as
specified in Section 5B below.
Larger Chimneys
It is recommended that chimneys with larger diameters
than 6 inches (15ꢀmm) be relined. An oversized flue can
affect draft and impair performance and will allow increased
build-up of creosote.
B. Chimney Systems
Prefabricated Metal Chimney
Chimney Height / Rise and Run
•Must be a 6 inch (152mm) inside diameter of high
temperature chimney listed to UL 10ꢁ HT (ꢀ100 F) or
ULC S6ꢀ8.
o
This product was designed for and tested on a 6 inch
(152mm) chimney, 14 to 16 feet (428-488cm) high, measured
from the base of the appliance. The further your stack height
or diameter varies from this configuration, the possibility of
performance problems exists.
•Must use components required by the manufacturer for
installation.
•Must maintain clearances required by the manufacturer
for installation.
Chimney height may need to be increased by 2 - 3% per
each 1000 feet above sea level. It is not recommended to
use offsets or elbows at altitudes above 4000 feet above sea
level or when there are other factors that affect flue draft.
•Refer to manufacturers instructions for installation
NOTE:
In Canada, installations into factory-built zero clearance
fireplaces are NOT allowed.
WARNING
Fire Hazard
Approved Masonry Chimney:
Inspection of Chimney:
• Must meet minimum standards of NFPA ꢀ11.
•
•
•
Chimney must be in good condition.
• Must have at least 5/8” (16mm) fireclay lining joined with
refractory cement. (Installations into a clay flue without
a stainless steel liner may reduce draw which affects
performance, will cause the glass to darken and produce
excessive creosote).
Meets minimum standard of NFPA ꢀ11
Factory-built chimney must be 6” (15ꢀmm)
UL10ꢁ HT.
• Cross-sectional area should be no more than 3 times the
cross-sectional area of the flue collar of the insert. (ꢀ8 sq
inch flue area x ꢁ inches = 8ꢂ square inches maximum
chimney area).
Minimum 5/8” (16mm)
Fireclay Flue Liner
Minimum 1/2” (25mm) Air Space,
Maximum 4” (102mm) Air Space
Non-Water Soluble
• Should be lined with a 6 inch (152mm) stainless steel
flue liner to improve performance and reduce creosote
build-up.
Refractory Mortar
4“ (102mm) Masonry
or Modular Block Wall
(Nominal)
• No dilution air is allowed to enter the chimney.
12” (305mm) if Rubble
Stone Wall (Nominal)
1. Seal damper area of chimney around chimney
connector, or seal insert against the face of the
fireplace.
Airtight Clean-
Out Door
2. Both methods must be removable and replaceable
for cleaning and re-installation.
Footing (depth and size of footing
accordance with local building code)
• When possible, install an airtight clean-out door to the
rear of the smoke shelf.
Figure 14.1
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5100-I ACT WOOD INSERT
Air Clearances
C. Installing Chimney Components
To ensure that insulation or any other combustible material
does not contact the chimney, a chimney inside the house
must have at least 2 inches (51mm) of air space clearance
REqUIRED: A minimum NFPA ꢀ11 required stainless steel
liner connector pipe extending to the first flue liner of the
existing code approved masonry chimney. To eliminate dilu-
tion air in the chimney, seal the damper area of the chimney
around the chimney connector.
around the chimney. A chimney outside the house must
have at least 1 inch (25mm) clearance to the combustible
structure. Noncombustible fire stops must be installed at the
spaces where the chimney passes through floors and/or ceil-
ings. Figures 15.2 and 15.3.
BEST: A complete relining of the chimney system with a 6
inch (152mm) diameter listed, stainless steel liner. The liner
must be connected to the insert flue collar and extend the
entire height of the chimney, terminating slightly above a plate
that seals the top of the chimney. All joints should be secured
with 3 sheet metal screws. The sections must be attached to
the insert and to each other with the crimped (male) end point-
ing toward the insert. Figure 15.1.
Minimum 2 inch (51mm) clearance
from combustible material
and insulation
Minimum clearances to combustibles must be maintained.
A full reline is required for factory-built fireplace installations in
Canada and is highly recommended in USA.
ceiling
LINER CONNECTOR
Non-combustible
fire stopping material
CRIMPED
END
FLUE
GAS
TOWARDS
STOVE
DIRECTION
Figure 15.2
Firestopping
Figure 15.1
Non-Combustible
Firestopping
Material
Ovalizing Round Stainless Steel Liners
Floor
Ovalizing round stainless steel liners to accommodate the
liner passing through the damper region of a fireplace is an
allowable and acceptable practice.
2 inch
(51mm)
Ensure that the ovalization is minimized to the extent
required to fit through the damper.
Ceiling
WARNING
Caulk
Floor
Fire Risk.
(second Story)
Minimum 1 inch (25mm)
clearance from exterior
chimney to sheathing
Do NOT pack insulation or other
combustibles between spacers.
• ALWAYS maintain specified clearances
around venting and spacers.
Figure 15.3
• Install spacers as specified.
Failure to keep insulation or other material
away from vent pipe may cause fire.
September 1, 2008
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D. Chimney Termination Requirements
NOTE:
•
•
Chimney performance may vary.
Trees, buildings, roof lines and wind conditions affect
performance.
Follow manufacturers instructions for clearances, securing,
flashing and terminating the chimney.
•
Chimney height may need adjustment if smoking or
overdraft occurs.
•
•
Must have an approved and listed cap
Must not be located where it will become plugged by
snow or other material
•
•
Must terminate at least 3 feet (91cm) above the roof
and at least 2 feet (61cm) above any portion of the
roof within 10 feet (305cm).
Must be located away from trees or other structures
E. 2-10-3 Rule
These are safety requirements and are not meant to assure proper flue draft
Less than 10 ft. (305cm)
2 ft. (61cm)
3 ft. (91cm)
Minimum
2 ft. (61cm)
10' (305cm) To Nearest Roofline
3 in. (91cm)
Minimum
Pitched Roof
Figure 16.1
10 ft. (305cm) or more
Less than 10 ft. (305cm)
Wall or Parapet
2 ft. (61cm)Minimum
3 ft. (91cm) Minimum
3 ft. (91cm) Minimum
Figure 16.2
Flat Roof
438-0380D
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5100-I ACT WOOD INSERT
F. Masonry Fireplace
NOTE: Installation into fireplaces without a permit will
The Quadra-Fire 5100-I Insert conforms with the UL 1ꢂ8ꢀ
and ULC S6ꢀ8 (Canada) in all respects, and is approved to
UL & ULC safety standards for installation and use within a
fireplace with a masonry chimney in accordance with NFPA
211.
void the listing.
NOTE: In Canada, the chimney liner must conform to
the Class ꢁ requirements of CAN/ULC-S6ꢁ5, Standard
for Lining Systems for Existing Masonry or Factory-Built
Chimneys and Vents, or CAN/ULC-S6ꢂ0, Standard for
Lining Systems for New Masonry Chimneys.
In the USA all masonry fireplace installations require a stain-
less steel liner connector pipe extending to the first flue liner
of the existing code approved masonry chimney. In Canada,
a full reline is required.
UL 1777 Insulated Stainless Steel
Follow Manufacturer’s
Instructions for Maximum
Liner Extension Above
Chimney
Liner or Other Approved Lining System
Follow Manufacturer’s Instructions
on Insulation and Support
Maximum 30 Degrees
Offset in Chimney
For Zero or Other Non-Code Clearances,
Follow Approved Liner Manufacturer’s Specific
Insulation Requirements: Different Clearances
May Require Different Specifications
Masonry Chimney Must
Have Structural Integrity
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Minimum 8 in. (203mm) Masonry
Thickness in Front of Smoke Chamber
Damper Plate Removed or
Fastened in Open Position
Minimum Clearance in Accordance
with Insert Listing
Floor Protection in
Accordance with Insert
Listing
Seal with Non-Combustible Material
Combustible Floor
Figure 17.1
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The fireplace must not be altered, except that the damper
may be removed to accommodate a direct-connect starter
pipe or chimney liner, and external trim pieces which do not
affect the operation of the fireplace may be removed provid-
ing they can be stored on or within the fireplace for reassem-
bly if the insert is removed.
G. Factory-Built Zero Clearance Fireplace
(USA INSTALLATIONS ONLY)
The Quadra-Fire 5100-I Insert is listed to UL 1ꢂ8ꢀ Standard
and is approved for installation into listed factory-built zero
clearance fireplaces listed to UL 1ꢀꢃ conforming to the follow-
ing specifications and instructions:
The following modifications of factory-built fireplaces are
permissible:
The original factory-built clearance fireplace chimney cap
must be re-installed after installing the approved chimney
liner meeting type H.T. requirements (ꢀ100°F) per UL 1ꢃꢃꢃ.
The air flow of the factory-built zero-clearance fireplace
system must not be altered. The flue liner top support attach-
ment must not reduce the air flow for the existing air-cooled
chimney system.
•
•
•
•
•
•
removal of damper
removal of smoke shelf or baffle
removal of ember catches
removal of fire grate
removal of viewing screen/curtain
removal of doors.
The permanent metal warning label provided must be
attached to the back of the fireplace, with screws or nails,
stating that the fireplace may have been altered to accom-
modate the insert, and must be returned to original condition
for use as a conventional fireplace.
NOTE: Refer to chimney liner manufacturer for recom-
mendations on supporting the liner.
Minimum Width of cavity opening:
Minimum Height:
36 in.
24 in.
19 in.
Final approval of this installation type is contingent upon
the authority having jurisdiction.
Minimum Depth from front to rear:
The factory-built chimney must be listed per UL1ꢀꢃ and meet
the type HT requirements of UL10ꢁ. Factory-built fireplace
chimneys tested to UL1ꢀꢃ-1998, may be at the fireplace
manufacturer’s option, tested to the same criteria as UL10ꢁ
HT requirements. If the chimney is not listed as meeting HT
requirements, or if the factory-built fireplace was tested prior
to 1998, a full height listed chimney liner must be installed
from the appliance flue collar to the chimney top. The liner
must meet type HT requirements (ꢀ100ºF) per UL 1ꢃꢃꢃ.
WARNING
Fire Risk.
When lining air-cooled factory-built chimneys:.
•
Run chimney liner approved to UL 1ꢃꢃꢃ Type
HT requirements (ꢀ100 degrees F)
•
Re-install original factory built chimney cap
ONLY
The liner must be securely attached to the insert flue collar
and the chimney top. To prevent room air passage to the
chimney cavity of the fireplace, seal either the damper area
around the chimney liner with high temperature sealant or
the fireplace front with fiberglass batting. Circulating air
chambers (i.e. in a steel fireplace liner or metal heat circula-
tor) may not be blocked.
•
•
DO NOT block cooling air openings in chimney
Blocking cooling air will overheat the chimney
Flue Liner with Required Air Space
Stainless Steel Chimney Connector
Must Extend to Flue Liner
Minimum 8” (203mm) Masonry Thickness
in Front of Smoke Chamber
Airtight Insulated Clean-Out
Minimum Clearance in Accordance with
Insert Listing
Damper Plate Removed or
Fastened in Open Position
Floor Protection in
Accordance with Insert
Listing
Seal with Non-Combustible Material
Combustible Floor
Figure 18.1
Page 18
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5100-I ACT WOOD INSERT
Mobile Home Installation
6
Spark Arestor Cap
Roof Flashing
1. An outside air inlet must be provided for combustion
See page 11 for detailed information.
2. Appliance must be secured to the mobile home structure.
Drill a hole on each side of the insert into the outer
skin and into the floor. Use plumbers tape to secure to
structure (washers may be required).
Storm Collar
3. Appliance must be grounded with #8 solid copper
grounding wire or equivalent and terminated at each
end with N.E.C. approved grounding device.
Joist Shield/Firestop
Listed StaInless
Steel Liner
ꢂ. The factory-built fireplace must meet (UM)8ꢂ-HUD
requirements for outside combustion air supply to the
fireplace fire chamber and the chimney must be listed to
UL10ꢁ HT or a listed UL1ꢃꢃꢃ full length 6 inch (15ꢀmm)
diameter liner must be used. It must be equipped with a
spark arrestor cap and the outside air must be installed
on the insert.
Figure 19.1
5. In Canada, this appliance must be connected to a
6 inch (152mm) factory-built chimney conforming to
CAN/ULC-S610, STANDARD FOR FACTORY BUILT
CHIMNEYS.
CAUTION
Maintain structural integrity of mobile home:
Floor, wall, ceiling and/or roof.
Do NOT cut through:
•
6. Follow the chimney and chimney connector
manufacturer’s instructions when installing the flue
system for use in a mobile home.
•
•
Floor joist, wall, studs or ceiling trusses.
Any supporting material that would affect the structural
integrity.
7. Maintain clearance to combustibles.
8. Floor protection requirements must be followed
precisely.
WARNING
9. Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the exterior of the structure.
Asphyxiation Risk.
Never install in a sleeping room.
Consumes oxygen in the room
10. Burn wood only. Other types of fuels may generate
poisonous gases (e.g., carbon monoxide).
11. If unit burns poorly while an exhaust blower is on in
home, (i.e., range hood), increase combustion air.
NOTE:Top sections of chimney must be removable to allow
maximum clearance of 13.5 feet (411cm) from ground level
for transportation purposes.
September 1, 2008
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5100-I ACT WOOD INSERT
Appliance Set-up
7
C. Panel & Trim Set Installation
A. Installation Outline
Standard Size: 30-1/2” h x 47” w
1. Record serial number on back cover of manual.
Large Size: 34-1/4” h x 51-1/4” w
ꢀ. Remove the leveling bolts from the component pack and
Kit Includes:
Tools Needed:
Screwdrivers:
start the bolts in the weld nuts. Figure 20.1
(
ꢀ) Side panels, left & right
ꢁ. Position insert on hearth with rear of insert extending into
(1) Panel top & fastener package
(ꢀ) Side trim, left & right
Powered Phillips head
Long-handled Phillips head
fireplace opening. Slide insert on its base into the open-
ing leaving approximately 4 inches (102mm) protruding (1) Trim top & fastener package.
out the front.
4. Assemble the panels and temporarily attach to insert.
Push insert into opening leaving 1 inch (ꢀ5mm) protrud-
ing out the front. Confirm the panel size is correct for the
opening and that the face can be sealed off from room
air when installation is complete. Figure 20.2 & 20.3.
1. Attaching Panels to the Insert
a. Loosely install the 2 side panels, do not tighten, using
the cage nuts already attached to the appliance.
(Note: The sides are not interchangeable). Figure
20.3.
5. Remove the panels and secure liner to the chimney
ring.
b. Put top panel in place pushing straight back and then
to the right to lock onto top of side panels. Attach
the top panel to the sides using the panel brackets
included in the fasteners package. Figure 20.2
6. Level the insert in its final position in the fireplace. If an
offset adapter is required for installation, install it first and
then secure liner to offset adapter.
c. Tighten side panels to the appliance using a long-
handle screw driver.
ꢃ. Install the Panel & Trim set and (if applicable) the Zero
Clearance Trim Support.
B. Leveling Bolts
Two leveling bolts, 3/8” x 4” are shipped inside the com-
ponent pack found inside the firebox.
NOTE: Not all installations will require the use of the level-
ing bolts.
Panel brackets
1. Remove the bolts from the component pack and insert
into weld nuts welded to each side of the insert bottom
Figure 20.1
Do not tighten sides until
top is locked into place
ꢀ. After securing the liner to the flue collar (or offset adapter)
and the insert is in its final position, extend bolts down-
ward to level insert.
Figure 20.2
Back view of top and
side panel assembled
Cage nut
Panel
bracket
,EVELING "OLT
Figure 20.3
Figure 20.1
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5100-I ACT WOOD INSERT
D. Securing Liner to Flue Collar
2. Assembling Trim
a. Place protective covering on surface to be used to
There are two options to secure the liner to the chimney
ring:
assemble the trim pieces. Lay the trim face down.
b. Attach the 2 side trim pieces to the top trim at each
corner using the “L” bracket included in fasteners
package. Slide assembled trim over panel set.
Figure 21.1.
Option One: If there is enough room on the top of the insert
to work, hand bend the ꢀ tabs upward 90°. Secure the liner
with the supplied hex head bolts 1/4-20-3/4.
Option Two: Remove the manifold tubes, fiberboard baffle
and ceramic blanket. From inside the firebox, pull liner down
through the chimney ring below the outer skin. There are ꢀ
pre-drilled holes in the chimney ring 180° apart. Secure the
liner with the supplied hex head bolts 1/4-20-3/4. See Fig-
ures 32.3 and 32.4 on page 32 for details for removing the
manifold tubes, baffle and ceramic blanket.
NOTE: If you have a mantel, you may need to install the
trim on your panels before you push the insert into the
fireplace opening. If not, you can slide the trim over
the panel set after the insert is in its final position.
2 pre-drilled holes on flue
collar under outer skin
(access through firebox)
View of “L” bracket installed
Attach liner with 2 tabs
Figure 21.1
Figure 22.2
NOTE: Tabs are shipped from factory in a flat position.
Bend upwards 90 degrees as show in Figure 22.2
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5100-I ACT WOOD INSERT
E. Zero Clearance Adjustable Trim Support
Size: 12” d x 50” w, 2-10” h
EXPLODED VIEW OF SCISSORS
Included in Kit:
Tools Needed:
Phillips head screwdriver
Sheet metal shears
Measuring tape
Gloves
SCREWS ARE CIRCLED
(1) Trim top
(1) Trim front
(2) Trim sides
Double-sided tape
(already installed)
DOUBLE-SIDED TAPE
DOUBLE-SIDED TAPE
Figure 22.1
1. The 10 screws on each set of scissors will already be
loose when shipped. Figure 22.1.
2. Expand scissors to desired height. Tighten screws to
hold in place using Phillips Head screwdriver. Figure
22.2.
EXPAND SCISSORS TO DESIRED HEIGHT
ꢁ. Measure front and side trims to required height to cover
scissors and mark pieces for cutting. Cut excess mate-
rial from top of trim’s edge, not bottom. This edge will
be sharp; wear gloves to prevent injury to your hands.
Figure 22.2.
CUT TOP EDGE OF TRIM,
NOT BOTTOM EDGE
INSTALL FRONT TRIM LAST.
CORNERS OVERLAP SIDE
TRIM PIECES
ꢂ. Using sheet metal shears, cut trim along the marked
edge. The cut edge fits under lip of top trim, so it allows
for some variance in your straight edge.
Figure 22.2
5. The double-sided tape that holds front and side trims to
scissors has a particularly powerful bonding adhesive.
Adjustments are extremely difficult once trim has adhered
to tape. Do a dry run first without removing paper from
tape.
Decorative tile may
be installed
6. Place cut edge of trim under top lip and into position on
scissors. Place side pieces on first and then front piece.
The front piece overlaps side pieces.
ꢃ. Once you are satisfied with the positioning, remove trim
and set aside.
8. Remove the paper from double-sided tape that is to
accept trim side. Align side and then press hard against
tape to secure side piece. Repeat for other side. Install
front trim piece last.
Figure 22.3
NOTE: ꢁ/8 inch (9.5mm) thick tile or like material can be cut to
size and fit under lip of top trim edge for a decorative touch.
Figure 22.3.
CAUTION
Sharp Edges
•
Wear protective gloves during installation.
Figure 22.4
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5100-I ACT WOOD INSERT
Operating Instructions
8
B. Wood Selection & Storage
A. Over-Firing Your Appliance
Burn only dry seasoned wood. Store wood under cover, out
of the rain and snow. Dry and well-seasoned wood will not
only minimize the chance of creosote formation, but will give
you the most efficient fire. Even dry wood contains at least
15% moisture by weight, and should be burned hot enough
to keep the chimney hot for as long as it takes to dry the
wood out - about one hour. It is a waste of energy to burn
unseasoned wood of any kind.
WARNING
Fire Risk
Do not over-fire.
Over-firing may ignite creosote or will damage
the stove and chimney.
To prevent over-firing your stove, DO NOT:
Dead wood lying on the forest floor should be considered wet,
and requires full seasoning time. Standing dead wood can
be considered to be about 2/3 seasoned. To tell if wood is
dry enough to burn, check the ends of the logs. If there are
cracks radiating in all directions from the center, it is dry. If
your wood sizzles in the fire, even though the surface is dry,
it may not be fully cured.
•
•
•
•
Use flammable liquids
Overload with wood
Burn trash or large amounts of scrap lumber
Permit too much air to the fire
1. Symptoms of Over-Firing
Splitting wood before it is stored reduces drying time. Wood
should be stacked so that both ends of each piece are
exposed to air, since more drying occurs through the cut ends
than the sides. This is true even with wood that has been
split. Store wood under cover, such as in a shed, or covered
with a tarp, plastic, tar paper, sheets of scrap plywood, etc.,
as uncovered wood can absorb water from rain or snow,
delaying the seasoning process.
Symptoms of over-firing may include one or more of the
following:
• Chimney connector or appliance glowing
• Roaring, rumbling noises
• Loud cracking or banging sounds
• Metal warping
• Chimney fire
C. Burning Process
2. What To Do if Your Stove is Over-Firing
In recent years there has been an increasing concern about
air quality. Much of the blame for poor air quality has been
placed on the burning of wood for home heating. In order to
improve the situation, we at Quadra-Fire have developed
cleaner-burning woodstoves and inserts that surpass the
requirements for emissions established by our governing
agencies. These appliances must be properly operated in
order to insure that they perform the way they are designed
to perform. Improper operation can turn most any woodstove
or insert into a smoldering environmental hazard.
• Immediately close the door and air controls to reduce
air supply to the fire.
• If you suspect a chimney fire, call the fire department
and evacuate your house.
• Contact your local chimney professional and have your
stove and stove pipe inspected for any damage.
• Do not use your stove until the chimney professional
informs you it is safe to do so.
Hearth & Home Technologies WILL NOT warranty stoves
that exhibit evidence of over-firing. Evidence of over-firing
includes, but is not limited to:
1. Kindling or First Stage
It helps to know a little about the actual process of burning
in order to understand what goes on inside a woodburning
appliance. The first stage of burning is called the kindling
stage. In this stage, the wood is heated to a temperature
high enough to evaporate the moisture which is present
in all wood. The wood will reach the boiling point of water
(ꢀ1ꢀ°F) and will not get any hotter until the water is evapo-
rated. This process takes heat from the coals and tends to
cool the appliance.
• Warped air tube
• Deteriorated refractory brick retainers
• Deteriorated baffle and other interior components
Fire requires three things to burn - fuel, air and heat. So, if
heat is robbed from the appliance during the drying stage, the
new load of wood has reduced the chances for a good clean
September 1, 2008
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5100-I ACT WOOD INSERT
burn. For this reason, it is always best to burn dry, seasoned
firewood. When the wood isn’t dry, you must open the air
controls and burn at a high burn setting for a longer time to
start it burning. The heat generated from the fire should be
warming your home and establishing the flue draft, not evapo-
rating the moisture out of wet, unseasoned wood, resulting
in wasted heat.
D. Air Controls
1. Start-Up System
The combustion air enters at the rear of the firebox through
the rear air tubes. This air supply is controlled by the Start-
up Air Control.
2. Primary Air System
The air control in the right side of the grille is called the Start-
Up Air Control; it is used during the kindling stage of burning. The primary air enters at the upper front of the firebox, near
It must be closed (pulled out) after the first 5 to 15 minutes. the top of the glass door. This preheated air supplies the
necessary fresh oxygen to mix with the unburned gases,
2. Second Stage
helping to create second, third and fourth combustions. This
air is regulated by the PrimaryAir Control. For more primary
air push control in, for less air pull control out.
The next stage of burning, the secondary stage, is the period
when the wood gives off flammable gases which burn above
the fuel with bright flames. During this stage of burning it is
very important that the flames be maintained and not allowed
to go out. This will ensure the cleanest possible fire. If you
are adjusting for a low burn rate, you should close down the
air to the point where you can still maintain some flame. If
the flames tend to go out, it is set too low for your burning
conditions. The air control, located in the center of the grille
is the one used to adjust for burn rates. This is called the
Primary Air Control. Figure 24.1.
3. Final Stage
The final stage of burning is the charcoal stage. This occurs
when the flammable gases have been mostly burned and
only charcoal remains. This is a naturally clean portion of
the burn. The coals burn with hot blue flames.
Primary Air Control
Start-Up Air Control
OPEN - PUSH IN
CLOSE - PULL OUT
It is very important to reload your appliance while enough
lively hot coals remain in order to provide the amount of heat
needed to dry and rekindle the next load of wood. It is best
to open the air controls for a short while before reloading.
This livens up the coalbed. Open door slowly so that ash or
smoke does not exit appliance through opening. You should
also break up any large chunks and distribute the coals so
that the new wood is laid on hot coals.
Figure 24.1
WARNING
Fire Hazard.
• Do NOT operate with Start-Up Air Control in
open position in excess of 15 minutes.
Air quality is important to all of us, and if we choose to use
wood to heat our homes we should do so responsibly. To do
this we need to learn to burn our stoves in the cleanest way
possible. Doing this will allow us to continue using our wood
stoves for many years to come.
• Risk of extreme temperatures!
Prolonged operation with Start-Up Air Control in open
position may cause combustible materials around
appliance to exceed safe temperature limits.
NOTE:
WARNING
•
Operate appliance on High Burn 15 minutes a day to
Fire Hazard.
keep air passages clean.
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
•
•
Do NOT store flammable materials in the appliance’s
vicinity.
Do NOT use gasoline, lantern fuel, kerosene, charcoal
lighter fluid or similar liquids to start or “freshen up” a
fire in this heater.
•
Keep all such liquids well away from the heater while it
is in use.
•
Combustible materials may ignite.
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5100-I ACT WOOD INSERT
E. Heat Output
*NOTE: These are approximate settings, and will
vary with type of wood or chimney draft. Due to
altitude and other environmental circumstances,
this operational information is a guideline only.
Similar burn rates may be obtained using other
settings unique to your situation.
BTU / Hr
Below 10,000
10,000 - 15,000
15,000 - 30,000
Maximum Heat
Start-Up Air Control
*Primary Control
Pull to Stop
3/4” - 1” open
1” - 2-1/2” open
Fully open
Closed after 5 to 15 minutes
Closed after 5 to 15 minutes
Closed after 5 to 15 minutes
Closed after 5 to 15 minutes
F. Burn Rates
G. Building A Fire
For maximum operating efficiency with the lowest emissions,
follow these operating procedures:
Before lighting your first fire:
1. Confirm the baffle is correctly positioned. It should butt
up against the rear air channel. Figure 25.1.
ꢀ. Follow instructions on page 29 for cleaning plated sur-
faces.
1. Regardless of desired heat output, burn the appliance
with both air controls wide open for the first 5 to 15 min-
utes.
3. Remove all labels from glass.
ꢀ. Regulate burn rate (heat output) by using the Primary Air
Control (center of the grille). The Start-Up Air Control is
used for initial start-up and reloading only.
ꢁ. Heat output settings: Follow burn rate settings below.
#ERAMIC "LANKET
"AFFLE
4. Burn dry, well-seasoned wood.
2EAR !IR
#HANNEL
NOTE: To establish your settings, always begin with the
Primary Air Control pushed all the way in the OPEN setting
and then pull out the required distance for the appropriate
burn rate.
-ANIFOLD 4UBES
1. Starting Fire: Open (push in) both controls fully. After a
wood load has been burning for 5 to 15 minutes (longer
for very large pieces) close the Start-Up Air Control by
pulling it out.
Figure 25.1
There are many ways to build a fire. The basic principle
is to light easily-ignitable tinder or paper, which ignites the
fast burning kindling, which in turn ignites the slow-burning
firewood. Here is one method that works well:
2. High Burn Rate: Leave the PrimaryAir Control fully open.
It is important to do this when reloading the appliance.
Failure to do this could result in excessive emissions
(opacity/smoke).
1. Place several wads of crushed paper on the firebox floor.
Heating the flue with slightly crumpled newspaper before
adding kindling keeps smoke to a minimum.
After a wood load has been burning for 5 to 15 minutes on
High set the controls as follows for desired burn rate.
ꢀ. Lay small dry sticks of kindling on top of the paper.
3. Medium High Burn Rate: Start with the Primary Air
Control pushed in (open) and then pull out 1” to 2-1/2”
(ꢀ5-6ꢂmm). Start-Up Air is closed.
3. Open Start-Up Air Control and Primary Air Control fully.
ꢂ. Make sure that no matches or other combustibles are in
the immediate area of the appliance. Be sure the room
is adequately ventilated and the flue unobstructed.
4. Medium Low Burn Rate: Start with the PrimaryAir Control
pushed in (open) and then pull out 3/4” - 1” (19-25mm).
Start-Up Air is closed.
5. Light the paper in the appliance. NEVER light or rekindle
fire with kerosene, gasoline, or charcoal lighter fluid; the
results can be fatal.
5. Low Burn Rate: Gradually close down the Primary Air
Control, making sure to maintain flames. (Start-Up Air is
closed.) It is very important to maintain flames during
the first few hours of a low burn, to avoid excessive air
pollution.
6. Once the kindling is burning quickly, add several full-
length logs 3 to 4 inches (76 - 102mm) in diameter. Be
careful not to smother the fire. Stack the pieces of wood
carefully; near enough to keep each other hot, but far
enough away from each other to allow adequate air flow
between them.
CAUTION
•
•
Build fire on brick firebox floor.
Do NOT use grates, andirons or other methods to support
fuel.
7. When ready to reload, add more logs. Large logs burn
slowly, holding a fire longer. Small logs burn fast and
hot, giving quick heat.
September 1, 2008
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5. The fan is equipped with a rheostat (speed control). The
highest fan speed is obtained by turning the rheostat on,
then adjusting back towards “OFF” as far as possible
without turning the fan off. For a low fan speed, turn the
control knob clockwise as far as possible.
8. Adjust the Start-UpAir Control and PrimaryAir Control; the
more you close down the PrimaryAir Control, the lower and
slower the fire will burn. The more you open the Primary
Air Control, the more heat will be produced. The Start-Up
Air Control is only used for the first 5 to 15 minutes.
As long as there are hot coals, repeating steps 7 and 8 will
maintain a continuous fire throughout the season.
WARNING
Fire Risk
Do NOT store wood:
•
Closer than required clearances to com-
bustibles to appliance
•
Within space required for loading or ash
removal.
"LOWER 3PEED
#ONTROL ꢁ2HEOSTAT
3NAP $ISC
Do NOT operate appliance:
•
"Yꢀ0ASS 3WITCH
With appliance door open.
Figure 26.1
I. Opacity (Smoke)
WARNING
This is the measure of how cleanly your appliance is burn-
ing. Opacity is measured in percent; 100% opacity is when
an object is totally obscured by the smoke column from a
chimney, and 0% opacity means that no smoke column can
be seen. As you become familiar with your appliance, you
should periodically check the opacity. This will allow you to
know how to burn as nearly smoke-free as possible (goal of
0% opacity).
Fire Risk
•
•
•
•
Do NOT burn wet or green wood.
Store wood in dry location.
Stack wood so both ends are exposed to air.
Wet, unseasoned wood can cause
accumulation of creosote.
H. Blower Operating Instructions
This appliance is equipped with a 110° thermally operated
snap disc which will automatically turn the blower on when
the insert reaches this temperature.
The snap disc is located at the center of the insert, under the
lower grille. There is a manual override switch on the right
side of the insert. The blower can be controlled manually by
switching this switch to ON and operating the blower with
the speed control. Figure 26.1
1. Initial (cold) startup: Leave fan off until your insert is
hot and a good coal bed is established, approximately
30 minutes after fuel is lit.
2. High Burn Setting: The fan may be left on throughout
the burn.
3. Medium or Medium High Burn Setting: The fan should
be left off until a good burn is established, then turned on
a medium or high rate.
4. Low Burn Setting: The fan tends to cool the insert.
Leave fan off until the burn is well established; then, if
you wish, turn the fan on at a low rate.
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J. Frequently Asked Questions
ISSUES
SOLUTIONS
Odor from appliance
When first operated, this appliance may release an odor for the first several
hours. This is caused by the curing of the paint and the burning off of any oils
remaining from manufacturing.
Metallic noise
Noise is caused by metal expanding and contracting as it heats up and cools
down, similar to the sound produced by a furnace or heating duct. This noise
does not affect the operation or longevity of the appliance.
Whirring sound
The blower produces a whirring sound which increases in volume as the speed
is increased.
CAUTION
Odors and vapors are released during initial operation.
•
•
Curing of high temperature paint.
Open windows for air circulation.
Odors may be irritating to sensitive individuals.
September 1, 2008
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Maintaining & Servicing Your Appliance
9
A. General Maintenance
1. Creosote (Chimney) Cleaning
WARNING
Fire Hazard.
Prevent creosote buildup.
•
Frequency: Annually or once every 2 months during
heating season.
Inspect chimney connector and chimney
once every two months during heating
season.
• Remove creosote to reduce risk of chimney
fire.
•
•
By: Homeowner / Chimney Sweep
Task: Remove all ash from the firebox and extinguish
all hot embers before disposal. Allow the appliance to
cool completely. If the chimney has a full reline, remove
the baffle, ceramic blanket and manifold tubes from the
insert before cleaning chimney. Otherwise residue
can pile up on top of the baffle and the appliance will
not work properly. (See Baffle Removal on page 32).
Close the door tightly. The creosote or soot should
be removed with a brush specifically designed for the
type of chimney in use. Clean out fallen ashes from the
firebox.
• Ignited creosote is extremely HOT.
3. Disposal of Ashes
•
•
•
Frequency: As necessary
By: Homeowner
Task: Ashes should be placed in a metal container with
a tight fitting lid. The closed container of ashes should
be placed on a noncombustible floor or on the ground,
well away from all combustible materials, pending final
disposal. If the ashes are disposed of by burial in soil
or otherwise locally dispersed, they should be retained
in the closed container until all cinders have thoroughly
cooled.
If the insert is a direct connect within a masonry
chimney, remove the insert from the fireplace. The
creosote or soot can be caught in a large garbage bag
secured to the pipe. Clean any remaining debris from
fireplace smoke shelf.
It is also recommended that before each heating
season the entire system be professionally inspected,
cleaned and repaired if necessary. Close the door
tightly. The creosote or soot should be removed with a
brush specifically designed for the type of chimney in
use. Clean out fallen ashes from the firebox.
WARNING
Risk of Fire
Disposal of Ashes
•
•
•
Ashes should be placed in metal container
with tight fitting lid.
Do not place metal container on combustible
surface.
Ashes should be retained in closed container
until all cinders have thoroughly cooled.
Inspection: Inspect the system at the appliance connection
and at the chimney top. Cooler surfaces tend to build
creosote deposits quicker, so it is important to check the
chimney from the top as well as from the bottom.
Formation and Need For Removal: When wood is burned
slowly, it produces tar and other organic vapors which
combine with expelled moisture to form creosote. The
creosote vapors condense in the relatively cool chimney flue
of a newly-started or a slow-burning fire. As a result, creosote
residue accumulates on the flue lining. When ignited, this
creosote creates an extremely hot fire which may damage the
chimney or even destroy the house. The chimney connector
and chimney should be inspected once every 2 months during
the heating season to determine if a creosote or soot buildup
has occurred. If creosote or soot has accumulated, it should
be removed to reduce the risk of a chimney fire.
4. Glass Cleaning
•
•
•
Frequency: As necessary
By: Homeowner
Task: Clean glass with a nonabrasive glass cleaner.
Abrasive cleaners may scratch and cause glass to
crack. If the deposits on the glass are not very heavy,
normal glass cleaners work well. Heavier deposits may
be removed by using a damp cloth dipped in wood ashes
or by using a commercially available oven cleaner. After
using an oven cleaner, it is advisable to remove any
residue with a glass cleaner or soap and water. Oven
cleaner left on during the next firing can permanently
stain the glass and damage the finish on plated metal
surfaces.
WARNING
Fire Risk.
•
Do not use chimney cleaners or flame
colorants in your appliance
Will corrode pipe.
•
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B. Glass Replacement - Door Assembly
A portion of the combustion air entering the firebox is
deflected down over the inside of the door glass. This
air flow “washes” the glass, helping to keep smoke from
adhering to its surface. When operated at a low burn
rate, less air will be flowing over the glass and the smoky,
relatively cool condition of a low fire will cause the glass
to become coated. Operating the appliance with the
Primary Air Control all the way open for 15-ꢀ0 minutes
should remove the built up coating.
•
Frequency: As needed
•
•
By: Homeowner / Qualified service technician
Task: See the following instructions.
1. Ensure that the fire is out and the appliance is cool
to the touch.
ꢀ. Protect a table or counter top with padding or
towels.
ꢁ. Remove the door with the broken glass by lifting the
door up and off of the hinges.
CAUTION
4. Lay door face down on a table or counter making sure
the handle hangs over the edge so the door lays flat,
on a soft surface.
Handle glass assembly with care.
Glass
When cleaning glass:
Assembly
•
Avoid striking, scratching or
slamming glass.
Do NOT clean glass when hot.
5. Remove the screws from each glass retainer and
remove the glass. (If screws are difficult to remove,
soak with penetrating oil first).
•
•
•
•
•
Do NOT use abrasive cleaners.
6. Center the new glass with edges evenly overlapping
the opening in the door, (i.e. same space top and
bottom, left and right sides).
Use a hard water deposit glass cleaner on white film.
Use commercial oven cleaner on heavier deposits.
Remove all residue of oven cleaner or will permanently
stain glass on next firing.
7. Replace the glass retainers. Be careful not to cross
thread the screws.
•
Refer to maintenance instructions.
8. Tighten each retainer just a few turns until each is
secured. Check again for centering of glass in door
frame. Continue to tighten each retainer alternately,
a few turns at a time, until the glass is secure. DO
NOT OVERTIGHTEN.
5. Cleaning Plated Surfaces
•
•
•
Frequency: As necessary
By: Homeowner
9. Replace the door on the appliance.
Quadra-Fire stoves are equipped with ceramic super heat-
resistant glass, which can only be broken by impact or
misuse. Do not slam stove door or impact the glass. When
closing door, make sure that logs do not protrude against the
glass. Inspect glass regularly. If you find a crack or break,
immediately put the fire out and return the door to your dealer
for replacement of glass before further use.
Task: Clean all the fingerprints and oils from plated
surfaces BEFORE firing the appliance for the first time.
If not cleaned properly before lighting your first fire, the
oils can cause permanent markings on the plating. Use
warm soapy water and a soft rag, glass cleaner and a
paper towel, or vinegar and a paper towel to remove the
oils. After the plating is cured, the oils will not affect the
finish and little maintenance is required. Wipe clean as
needed.
WARNING
Handle glass with care.
•
Inspect the gasket to ensure it is
undamaged.
Glass
Assembly
•
•
Do NOT strike, slam or scratch glass.
Do NOT operate appliance with glass
& door assembly removed.
CAUTION
Do not use polishes with abrasives, it will scratch plated
surface.
•
•
Do NOT operate with glass cracked, broken or
scratched.
WARNING
Fire or Injury Risk
•
•
Use only glass specified in manual.
DO NOT REPLACE with any other material.
September 1, 2008
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C. Glass Replacement - Side Window
D. Door Handle Assembly Replacement
•
•
•
Frequency: As needed
•
•
•
Frequency: As needed
By: Homeowner / Qualified service technician
Task: See the following instructions.
By: Homeowner / Qualified service technician
Task: See the following instructions.
1. Open door and remove vertical brick in the bay
1. Install washer on door handle shaft.
2. Slide door handle through door.
3. Install second washer(s) as shown.
ꢂ. Install key in groove.
window area.
ꢀ. Reach inside firebox and loosen ꢂ hex bolts using a
ꢁ/8 inch socket wrench holding the cast in place.
3. Only remove the 2 bolts, top and bottom on the side
closest to the firebox opening. Figure 30.1
5. Align groove in latch cam with key; slide latch cam
over shaft
4. Open the side of the window where the bolts have
been removed and slide out glass.
6. Install locknut.
5. Slide new glass in making sure it slides into the cast
ꢃ. Install spring handle turning in a counter-clockwise
grooves.
motion to desired location on handle.
6. Re-assemble in reverse order. Do not overtighten
bolts.
Door Cross
Latch Cam
Section
Locknut
Slide Window In / Out
Spring Handle
Door Handle
Square Key
Spacing Washers
Figure 30.2
Loosen
bolts
Remove
bolts
CAUTION
Do NOT overtighten lock nut.
•
•
Door handle needs to move smoothly.
Figure 30.1
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E. Firebrick Replacement
Nbr
1
Brick Size
9 x 4-1/2 x 1-1/4”
qty
14
2
•
•
•
Frequency: As needed
9 x 4-1/2 x 1/1/4” with hole
2
*
By: Homeowner / Qualified service technician
Task: See the following instructions.
3
4
5
6
7
8
9
9 x 3 x 1-1/4”
2
2
1
2
2
2
2
2
1
2
8-1/2 x 1-3/4 x 1-1/4”
3 x 1-3/4 x 1-1/4”
The firebox is lined with high quality firebrick, which has
exceptional insulating properties. There is no need to use a
grate; simply build a fire on the firebox floor. Do not operate
appliance without firebrick.
9 x 2 x 1-1/4”
see drawing, Figure ꢁ1.ꢀ
see drawing, Figure ꢁ1.ꢀ
see drawing, Figure ꢁ1.ꢀ
1. Be certain coals are completely cold. Remove all old
brick and ash from unit and vacuum out firebox.
10 7-1/2 x 3-1/2 x 1-1/4”
11 9 x 2-1/4 x 1-1/4”
ꢀ. Remove new brick set from box and lay out to diagram
as shown.
12 8-ꢁ/ꢂ” X ꢀ-1/ꢂ” X 1-1/ꢂ”
ꢁ. Lay bottom bricks in unit.
ꢂ. Install rear bricks on the top of the bottom bricks. Slide
top of bricks under clip on back of firebox wall and push
bottom of brick back.
Use Part 8ꢁꢀ-0550 when ordering individual brick.
Provide brick dimension or copy this page, mark the
desired brick and take it to your authorized dealer.
5. Install side bricks. Slide top of brick under clips on side
of firebox and push the bottom of the brick until it is flush
with the side of the unit.
*Use Part SRVꢂꢁ6-0ꢁ80 when ordering the ꢀ bricks
with holes.
NOTE: Do not operate unit with any firebrick
missing. It will void the warranty.
5
6
6
7-1/2”
1
9
6-3/4”
11
2
1
2
1
1
1
1
4-1/2”
9
9
4-1/2”
10
1
1
10
5/8”
3/4”
1
1
4
8-1/2”
7
1
1
8
7
7
81o
1
1
4
8
3-3/8”
4-7/8”
8
12
3-3/4”
3
3
2-7/8”
12
Figure 31.2
Figure 31.1
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G. Baffle Removal
F. Blower Replacement
•
•
•
Frequency: As needed
•
•
•
Frequency: As needed
By: Homeowner / Qualified service technician
Task: See the following instructions.
By: Homeowner / Qualified service technician
Task: See the following instructions.
1. Remove all ash from firebox, and extinguish all hot
1. Remove the panel and trim set. See pages 20-21
embers before disposal into a metal container.
for complete details.
ꢀ. Remove ceramic blanket from above the baffle.
2. Remove 2 screws on blower housing.
ꢁ. Unhook the wires from the blower.
4. Slide blower housing out.
3. With a 3/16 inch Allen wrench, remove 2 front manifold
tube retainer bolts on the air channel under the end of
the front tubes. NOTE: Soak the bolts with penetrating
oil for at least 15 minutes before trying to remove them.
Figure 32.3
5. Remove 2 screws from blower and remove from
housing.
4. To remove manifold tubes, slide the tube to one side
until one end is out of its hole. Then, while lifting that
end of the fiber board baffle, pull tube up over the air
channel and out of hole at the other end. It is necessary
to remove the first two tubes in order to remove the
baffle. NOTE: When replacing the manifold tubes,
be sure the tube with the larger holes is placed in the
front for your insert to operate properly.
6. Attach new blower to housing.
7. Re-assemble in reverse order.
5. Slide fiber board baffle forward to front of stove and
straight out through door. Figure 32.4
6. To install the fiber board baffle, repeat steps ꢀ through
ꢂ in reverse. Be sure the fiber board baffle and ceramic
blanket are pushed back fully into position.
NOTE: The baffle is constructed of 2700° Fiber Board.
Remove
2 Screws
First tube has larger holes
Figure 32.1
Allen wrench
on retainer bolt
Figure 32.3
Figure 32.2
Ceramic Blanket
Baffle
Figure 32.4
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H. Correct Baffle & Blanket Placement
INCORRECT POSITIONS
WARNING
Fire Risk
Firebox damage due to improper baffle place-
ment is not covered by warranty. Operate the
wood burning appliance with the baffle in the
correct position only.
Not doing so could result in:
• Reduced efficiency
• Overheating the chimney
• Overheating the rear of the firebox
Ceramic Blanket and Baffle Board are NOT in
contact with the back of the firebox.
• Poor performance
Ensure correct baffle placement and replace baffle com-
ponents if damaged or missing.
CORRECT POSITION
Back of Firebox
Ceramic Blanket
Ceramic Blanket is NOT in contact with the
back of the firebox and NOT even with the Baf-
fle Board in the front.
Back of Firebox
Ceramic Blanket
Ceramic Blanket and Baffle Board MUST be in
contact with the back of the firebox and even with
each other in the front.
Baffle Board
Figure 29.1
Ceramic Blanket is bunched up at the back of
the firebox and NOT even with the Baffle Board
in the front.
Figure 29.2
438-0380D
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With proper installation, operation, and maintenance your appliance
provide years of trouble-free service. If you do experience a problem,
this troubleshooting guide will assist a qualified service person in the
diagnosis of a problem and the corrective action to be taken.
Troubleshooting
10
1. If I can’t get a good fire going, what am I doing wrong?
Diagnostic question
Possible Causes of Condition
Solutions
Are the air controls open?
Open air controls
•
•
No draft
No combustion air
Is there enough paper?
Insufficient heat to ignite kindling
Use more paper
Use drier kindling
Is there enough kindling?
Is the kindling dry?
Insufficient heat to ignite fuel
Is there enough or too much wood?
Is it too large?
Is it dry enough?
Use small split wood that is well
seasoned (split, covered on top mini-
mum 6 months, preferably a year
• Insufficient heat to establish draft
• Insufficient air passage
• Insufficient surface area
• Ignition temperature high due to
moisture
Are there adequate air spaces
Insufficient combustion air and
Arrange kindling and wood for air
between fuel pieces?
exposed surface area
movement
Is the chimney pre-warmed?
Exposed, cold chimney downdrafting
Use lighted rolled newspaper at flue
opening to start upward air move-
ment
Is there smoke in the house?
•
Obstruction in chimney
• Have chimney checked if it
worked previously
• Downdraft from chimney tem-
perature or from negative house
pressure
• Pre-warm chimney
•
•
Shut off exhaust devices
Open window slightly
Does the kindling wood not ignite?
Condition, amount, arrangement of
Use more, drier, well-spaced kindling
kindling and fuel
and fuel.
Does the kindling ignite, but the fuel
doesn’t?
• Amount of kindling
• Use more kindling
• Use smaller, dry wood
•
Condition of fuel
Does the fuel ignite, but not burn
well?
•
•
Draft problem
• Use well-seasoned wood and suf-
ficient amount
Condition of fuel
•
•
Turn exhaust fans off
Open window slightly
2. I smell smoke in the house after we have had a fire. What is the cause/what can I do?
Diagnostic question
Possible Causes of Condition
Solutions
Is the chimney clean?
No: Creosote odor
Have chimney cleaned
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3. I smell smoke in the house during operation. What is causing it?
Diagnostic question
Possible Causes of Condition
Solutions
Do fires start and burn well?
No:
No:
•
Chimney obstruction
• Check & clean chimney if needed
• Use adequate kindling & fuel
• Not enough kindling and/or fuel
to establish draft
•
Open air controls
• Inadequate combustion air
• Air controls not open
• Open window
• Check for need for balanced air
make-up (Outside Air)
Yes:
Yes:
Competition with exhaust devices
• Do not use exhaust fans during
startup
• Check for need for balanced air
make-up (Outside Air)
4. I don’t get enough/any heat. What can I do about it?
Diagnostic question
How much wood is used for fire?
How well seasoned is the wood?
Possible Causes of Condition
Insufficient fuel
Solutions
Make larger fires
Condition of fuel
Burn seasoned wood: (split, covered
on top minimum 6 months, preferably
a year)
Is blower operating properly?
How are air controls set?
Snap disc not working
Is blower plugged in?
Setting to high on blower cooling
firebox.
Replace snap disc
Plug in blower
Turn blower to lower setting
Operational problems
Follow manufacturer’s instructions
5. The wood burns too fast. What can I do?
Diagnostic question
Possible Causes of Condition
Solutions
What is the condition of the wood?
Extremely dry wood
Mix in less seasoned wood after fire
established
How are air controls set?
Operational problems
Follow manufacturer’s instructions
6. The blower does not come on when insert reaches set temperate. What can I do?
Diagnostic question
Possible Causes of Condition
Solutions
Is blower operating properly?
Snap disc not working
Replace snap disc
September 1, 2008
438-0380D
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5100-I ACT WOOD INSERT
Reference Materials
11
Beginning Manufactured Date: November 1, 2004
A. Exploded Views
2
3
1
4
13
5
6
10
11
9
12
8
Groove for glass
placement
7
Figure 36.1 - Front Door & Glass Assembly
Figure 36.2 -Side Window
30
14
15
16
29
17
28
27
21
18
19
26
20
22
Figure 36.3 - Wood Insert
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5100-I ACT WOOD INSERT
B. Service Parts & Accessories
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-Fire web
Item
#
Part Description
Alphabetical Order
SKU
15
14
26
Baffle, Fiberboard
438-0320
Blanket, Ceramic, 1/ꢀ inch
Blower Motor Only
Blower Cord Only
832-3390
832-3190
832-2410
Bricks with holes (ꢀ )
SRV436-0380
832-0550
Brick, Single, give dimensions needed, see page ꢁ1
Brick Set for Firebox
BRICK-438
Gold Handles
Component Pack, includes owner’s manual & warranty card, touch-up paint, (1) spring
handle 1/ꢀ”, (ꢀ) air control spring handles 1/ꢂ”, (ꢀ) leveling bolts, permanent label “If Fireplace 438-5510
Altered”, EPA & Sales efficiency cards
Nickel Handles
438-5570
DR-27GD
DR-27NL
DR-27BK
832-0540
430-1131
430-2702
430-5350
438-0010
832-1680
832-0460
842-3520
7000-011
832-2000
832-1540
832-3100
832-3100NL
430-3770
430-3830
430-5460
SRV438-5610
832-0250
430-5320
430-1151
430-1141
223-0140
438-5480
438-5530
832-0661
16
16
16
Door Assembly, Gold Trim
Door Assembly, Nickel Trim
Door Assembly, Black
Door Handle Assembly
5
7
Door Handle, Formed
Door Trim Ring Only, Gold
Door Trim Ring Only, Nickel
Flue Tabs
7
30
Gasket (Rope) for Door, ꢁ/ꢂ inch
Gasket, (Tape) for Glass, ꢁ/ꢂ inch
Gasket, (Tape) ꢁ/ꢂ inch x 500 ft
Glass Assembly, Door
10
13
1
Glass Assembly, Window, left & right are interchangeable
Glass Frame Set
22
22
Grille Assembly, Gold
Grille Assembly, Nickel
Grille, Louver, Black, 1 piece
Grille, Louver, Gold, 1 piece
Grille, Louver, Nickel, 1 piece
Grille, Panel (Frame only)
Hinge Pins, Gold (ꢀ)
9
9
Hinge Pins, Nickel (ꢀ)
3
Latch Cam Key, Door Handle
Latch Cam, Door Handle
Leveling Bolt
2
28
Louver Assembly, Grille, Gold
Louver Assembly, Grill, Nickel
Manifold Locator clip & ꢂ screws
18
September 1, 2008
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5100-I ACT WOOD INSERT
Item
#
Part Description
Alphabetical Order
SKU
19
20
17
29
Manifold Tube #1
7000-198
Manifold Tube, #2, #3, #4
Manifold Bushings for Tubes #3 and #4
Outside Air Cover Plate
Rivnut Repair Kit
7006-176
438-0370
430-2480
RIVNUT-REPAIR
Snap Disc
230-0960
200-2041
842-0370
832-0630
250-8340
832-0620
250-8330
230-0730
832-0990
438-5440
438-5560
430-2721
430-5360
832-3270
Speed Control Knob
Speed Control (Rheostat)
21
21
6
Spring Handles (2), Air Control, 1/4” Gold
Spring Handle (1), Air Control, 1/ꢂ” Nickel
Spring Handle, Door 1/2”, Gold
Spring Handle, Door 1/ꢀ”, Nickel
Switch, Rocker (Snap Disc by-pass)
Washer, SAE 3/8, for Door Handle
Window Assembly, Side, Gold Trim
Window Assembly, Side, Nickel Trim
Window Trim Ring Only, Gold
6
4
27
27
11
11
Window Trim Ring Only, Nickel
Wire Harness
Accessories
Part Description
Serial Number
SKU
Alphabetical Order
Grille Assembly, Gold
832-3100
832-3100NL
831-1452
Grille Assembly, Nickel
Panel, Standard, Gold, ꢁ0-1/ꢀ” h x ꢂꢃ” w
Panel Standard, Nickel, ꢁ0-1/ꢀ” h x ꢂꢃ” w
Panel, Large, Gold, ꢁꢂ-1/ꢂ” h x 51-1/ꢂ” w
Panel, Large, Nickel, ꢁꢂ-1/ꢂ” h x 51-1/ꢂ” w
Offset Adapter
SP-51S-NL
831-1461
SP-51L-NL
831-0182
Zero Clearance Adjustable Trim Support, 1ꢀ” d x 50” w, ꢀ-10” h
ADJSPT-1ꢀ
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5100-I ACT WOOD INSERT
C. Service And Maintenance Log
Date of Service
Performed By
Description of Service
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5100-I ACT WOOD INSERT
C. Service And Maintenance Log (Cont’d)
Date of Service
Performed By
Description of Service
Page ꢂ0
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5100-I ACT WOOD INSERT
D. Homeowner’s Notes
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5100-I ACT WOOD INSERT
E. Warranty Policy
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
HHT Manufactured Appliances and Venting
Warranty Period
Parts Labor
EPA
Components Covered
Gas
Wood
Pellet
X
Electric
Venting
Wood
All Parts and Material Except
as covered by Conditions,
Exclusion, and Limitations
listed
1 Year
X
X
X
X
X
Igniters, Electronic Compo-
nents, and Glass
Blowers
X
X
X
X
2 years
3 years
X
X
X
Molded Refractory Panels
X
X
Firepots
5 years
3 years
3 years
X
X
Castings & Baffles
Firebox, HHT Chimney, Termi-
7 years
X
X
X
X
nation & Heat Exchanger
10
1 year
1 year
X
years
Burners, Logs & Refractory
Limited
Lifetime
X
X
Firebox & Heat Exchanger
All Replacement Parts
90 Days
X
X
X
See Conditions, Exclusions, and limitations.
9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
.
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.
.
.
.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the
home is not covered under this warranty.
.
This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing,
glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or
corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered
by this warranty.
.
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
this noise are not covered by this warranty.
4021-645A 09-01-08
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5100-I ACT WOOD INSERT
Hearth & Home Technologies LIMITED WARRANTY (Cont’d)
.
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main-
tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing
agent identification label furnished with the appliance; (ꢀ) installation which does not comply with local building codes;
(ꢁ) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (ꢂ) environ-
mental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling
devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specified
in the operating instructions; (6) installation or use of components not supplied with the appliance or any other compo-
nents not expressly authorized and approved by HHT; and/or (ꢃ) modification of the appliance not expressly autho-
rized and approved by HHT in writing.
.
.
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-
junction with the installation of this product.
This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine,
fluorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
.
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
.
.
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all war-
ranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide neces-
sary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08
September 1, 2008
438-0380D
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest quadra-Fire dealer,
please visit our web site at www.quadrafire.com
CAUTION
• Do NOT discard this manual.
• Important operating and maintenance
instructions included.
• Read, understand and follow these instruci-
tons for safe installation and operation.
• Leave this manual with party responsible for
use and operation.
Your Records for Model:
5100-I Wood Insert (ACT)
DEALERSHIP WHERE PURCHASED:
SERIAL NUMBER:
__________________ ______________________________________
DATE PURCHASED: __________________ _______________________________________
DATE INSTALLED:
__________________ _______________________________________
DEALER TELEPHONE: __________________
This product may be covered by one or more of the following patents: (United States) ꢂ59ꢁ510, ꢂ68680ꢃ, ꢂꢃ668ꢃ6, ꢂꢃ9ꢁꢁꢀꢀ, ꢂ8115ꢁꢂ,
5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407,
5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099,
6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579,
6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064,
6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408,
ꢀꢁ1ꢁ9ꢃꢀ; (Australia) ꢃ80ꢀ50, ꢃ80ꢂ0ꢁ, 1ꢂ1850ꢂ or other U.S. and foreign patents pending.
Page ꢂꢂ
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